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Model 130 Manual

1. at high temperature The cartier engine must be stopped Check that HP and LP return hoses are well connected Take al necessary steps to prevent leakages when connecting the breaker HYDRAULIC FLUIDS Hydraulic fluids and lubricants can be dangerous to health if not used properly Avoid ingestion skin contact and inhalation Safety data sheets for oil and lubricants should be obtained from the lubricant supplier Should hydraulic come into contact with eyes rinse them abundantly and consult a doctor Page 54 Lorsque un aide participe au montage du brise roche s assurer que les instructions donn es par estes soient blen comprises Un mouvement inattendu du bras de pelle lors du montage du marteau peut tre la cause d accident S assurer que le porteur est immobile et stable Ne pas laisser les mains proximit lors de la descente de l extr mit du bras entre les plaques de fixation Ne pas v ritier l alignement des passages d axes avec les doigts Lors du raccordement du brise rache au circuit hydraulique du porteur s assurer que le circuit nest pas sous pression penser au r servoir pressuris temp rature lev e Le moteur de l engin porteur tre arr t Veillez ce que les flexibles d alimentation et de retour soient correctement branch s Prendre toutes les mesures n cessaires pour viter au maximum les partes d huiles lors du branche ment du br
2. La temp rature d huile maximale autoris e esi 80 C au marteau et 70 C au r servoir de la pelle Los brises roches sont tudi s pour Tonctionner avec de l huile min rale dune viscosit de 32 est 40 C Pour utilisation avec d autres fluides huiles moteur ou synth tiques consulter votre distributeur TRAMAC Page 04 TRAMAC 9 Model 130 Tech IMPORTANT Priorto any mounting the operator must check that the carrier characteristics correspond to the required specifications mainly Weight flow and setting of relief valve s mounted on breaker line refer to technical specifications sheet page 04 Prior to any mounting flow and pressure test of the breaker circuit is imperative The operator wil make sure that the hydraulic installation is acceptable as given and it cannot allow the inverse feeding of the breaker by the return line Note The breaker pressure line HP line is located the right side of the breaker Some carriers might have inverted piping pressure line on the left side of the carier boom Clearly identity HP pressure and return lines on carrier boom If necessary cross over the breaker hoses to allow Proper connection Page 05 IMPORTANT Avant tout montage l op rateur dolt s assurer que le porteur devant tre quip correspond aux sp cifcations donn es principalement Poids d bit et pression de tarage du des clapet s de d charge sit
3. TRAMAC 130 Parts Safety Operation amp Maintenance Form 1011 5 Revision 3 November 1999 Page 1 Model 130 Q k Reference Quick Reference Parts Part Number Ref Qu DESCRIPTION 200 86404241 8770 1 Stike piston Piston de frappe 210 88404225 87768 1 Cyinder Cyindre 260 86396371 85572 1 Upper chuck bushing Douile sup rieure 270 88306388 85573 1 Lower chuck bushing Douile inf rieure 280 86271568 31069 2 Tool retaining pin Axe de retenue 340 8377811 80930 1 Bushing retaining pin Axe lisse 310 86230059 6178 1 Grease fiting Cralsseur 370 86404258 877 4 Side rod bolt Vis dassemblage 380 86396397 8574 4 Side rod nut Ecrou 490 85421848 99234 1 Moil point Broche pic 88421858 92028 1 Broche burin 884053 8775 1 Seal kit Pochette rechange 88305365 85340 1 MP Diaphragm Membrane daccumulateur 86422045 91409 1 HP Diaphragm HP Membrane d accumulateur 86265048 2408 1 infaingscrew Vis de 88241403 1 Infatingring Bague BS Quick Reference Torques Part Number Ref DESCRIPTION Assembly Side Rods 88404258 87771 Side rod bolt Pull the nuts to 145 045 in a crisscross 88308387 85574 Nut pattern Next pull wo more fats Side Plate Bolts Middle row Bots 1 125 tube All other Bolts 1 300 tibs Bracket Cap Bolts 27719 Fang phols 230 ftibs Accumulators 88408754 88008 WE accumulator 190 psi charge pressure 9568
4. 9 Sony ce vento Lee ment a ve de gorago Rent nove galeri Eeer the ring 2 4 ainsi que la bague BS 2 2 Unscrew the 8 screws 6 2 D visser les 8 vis 6 L 3 Remove cover 3 then a Enlever 3 pus G See D montage de accumulateur Haute Pression Removing high pressure accumulator HP Caution Release nitrogen remaining Into the accumulator prior to any removing Caution Purger la pression d azote contenue dans laccumulateur avant tout d montage 1 Pour cola d visser lente ment la vis de gonflage puis la retirer ainsi que la bague BS b 1 Slowly unscrew the inflating screw then remove it together with the ring b 2 Apr s avoir les bouchons de protection contre le d montage d visser les 10 vis He d 2 After having removed the plugs c unscrew the 10 screws d 3 Remove cover than diaphragm f 3 Enlever le couvercle e puis 1 membrane 0 Page M7 TRAMAC Model 130 Accumulator 11 check the HP accumulator nitrogen pressure use the inflation tool When the kit has been installed and con nected to the nitrogen bottle tum the drain cock of Open the nitrogen bottle and set the pressure reducer to the required pressure refer to accumulator part list When pressure indicated on the gauge 1 is stabilized unscrew socket 3 to open the infating screw
5. Lindication PRECAUTION pr cise que las instructions doivent tr suivies absolument pour vier d endommager le produit la proc dure ou environnement NOTES Lindication NOTE donne des compl ments information PRECAUTION POUR LA SECURITE Tous les appareils m caniques peuvent tre dan gereux s ls sont utilis s sans pr cautions ou sls sont en mauvais tat d entretien V rifier que l op rateur ise et comprenne les ti queties consult les manuels avant toute op ration et maintenance Assurer vous que le manuel d exploitation et de maintenance reste la disposition de l utilisateur Assurer vous que les personnels sont form s dune mani re ad quate qu ils sont comp tents et qu ils ont lu les manuels de maintenance La s curit n tant pas uniquement une affaire d in structions chaque fois que l op rateur travaille avec un brise roche il doit penser aux risques qui peu vent survenir en cours de travail et pr voir les moyens de les vier Ne jamals commencer un travail ou une op ration de maintenance sans tre certain que vous et los personnes alentours resteront en s curit TRAMAC Model 130 Safety GENERAL INFORMATION rock breaker is an accessory for mini excavators backhoes or other excavators according to the model The operator must have the necessary knowledge and must be allowed to operate such caniers The operator must know the safety instructions con coming
6. d tendeur de la bouteille d azote avec le flexible fourni Fermez le robinet de purge 4 Ouvrez la vis de gontlage Taide de la c 3 Ouvrez le robinet de la bouteille d azote et r glez le d tendeur la pression de gon lage de l accumulateur Voir la valeur sur la nomenclature Apr s stabilisation de la pression fermez la vis de gonflage l aide de la cl 3 Fermez le robinet de la bouteile d azote Ouvrez le robinet de purge 4 pour purger la montage D montez l appareil de Bloquez la vis de 22 Nm Page M12 Model 130 Accumulator Nitrogen Page M13 TRAMAC Model 130 Accumulator For BRP Accumulators and All others WARNING Use nitrogen only to reinflate accumulators Use the inflating tool Make sure that the inflating screw is not tight Mount the inflating too on the accumulator Mako sure the socket is well engaged on the inflating screw head Use the socket 1 to adjust the position Progressively tighten the fixing screws 2 check that the flange is resting prop eriy on the cover Connect the flange to the nitrogen bottle pressure regulator Tum the drain cock 3 off and use a socket 1 o open the inflating screw Open the nitrogen bottle and set the pressure reducer to the required pressure refer to the accumulator part list Atter the pressure is stabilized tighten the in
7. 86409315 89243 1 Right cradle plate Plaque de berceau droite 430 86409323 89244 1 Left cradle plate Plaque de berceau gauche 440 8640012 86520 4 Screw H UNF 1 Vis H UNF 1 450 86400124 86519 2 Screw H UNF T Vis HUNF 1 460 86279437 36149 14 Washer Rondele 470 86267846 28390 8 NutHFR Ecrou HFR 480 88404589 87867 1 Protecting plate T te de protection TOOLS ours 490 85578 1 Moil point 257 Broche pic 85582 1 Chisel 25 Broche burn 85578 1 Moil point 307 Broche pic 85582 1 Chisel 30 Broche burin 85579 Long point 377 Broche long 855821 Long chiesel 377 Broche long 85581 Asphalt cutter Burin a Tracer 85580 Blunt tool Broche 88627 Spade 5 wide Broche pelle beche ACCESSORIES ACCESSOIRES 86404159 87753 x Seals package inc Pochette rechange comp 10 1 Oring O 134 oint torique 134 40 2 oint torique Oring oint torique 140 1 Oring Joint torique 220 2 Unequal lip seal Joint l vres in gales 230 1 Oring oint torique Included in Seal Kit Page P6 TRAMAC d Model 130 Mount Option Page P7 TRAMAC 9 Model 130 Parts List Mem Part Number Ref Qy DESCRIPTION DESCRIPTION TOP MOUNT OPTION FIXATION SUR PORTEUR Variants Plaques attachment plates attache rapide 550 88413614 90249 2 Platos Plaque de berceau 440 86400132 86520 4 Screw H UNF 1 Vis H UNF 1 450 86400124 86519 2 H UNF 1 Vis H UNF 1 460 86278437 36149 14 W
8. Carrier recommended weight Recommended flow Minimum pressure at excavator pressure relief valve Admissible counter pressure of the HP hose inside ot the LP hose inside Weight without adaptation or tool Approximate weight in working order Height with standard point Overall width Striking rate Adjusted pressure on breaker Protection against idle running Tool diameter IMPORTANT The maximum authorized oil temperature is 176 F at breaker and 1585 F in the excavator tank Rook breakers are designed to function with mineral oil with a viscosity of 32 cst at 104 F For use with other fluids such as engine synthetic fluids consult your TRAMAC distributor CARACTERISTIQUES TECHNIQUES TRAMAC Adaptation sur pales da poids 451013 Tons d huile recommand 19 to 29 gpm 70 110 Pression minimale de d clenchement 2465 psi 172bar du clapet de s curit de la pelle Contre pression admissible 320psi 22bar de la tuyauterie haute pression 1 2in 16 mm int rieur de la tuyauterie basse pression 299 Kee int rieur Poids sans kit m canique ni out 742lbs 336kg Poids moyen en ordre de marche 83156 377 Hauteur avec outil pic standard 667 8in 1700mm Largeur hors tout 1734in 452mm Cadence de trappe 1090 to 1500 Pression r gl e sur le marteau 2100psi 145 bar Protection contre marche vide Yes Oui corps d outil 291 in 74 IMPORTANT
9. The pressure indicated on the gauge must not drop more than 44 psi Otherwise replace the accumulator diaphragm Using socket 3 tighten the inflation screw Tum the nitrogen bottle off the drain cock on 4 to relieve pressure from the tool Remove the inflation tool Ifthe accumulator is in good condition tighten the inflation screw to 16 fbs 14 Pour contr ler la pression de gonflage des accumulateurs HP utilisez l appareil de gonflage Apr s montage de l appareil de gonflage voir chapitre 3 1 et raccordement la bouteille d azote fer le robinet de purge 4 Ouvrez le robinet de la bouteille d azote et r glez le d tendeur la pression de gonflage de l accumulateur Voir la Valeur sur la nomenclature Apr s stabilisation de la pression lue sur lo manom tre 1 ouvrez la vis de gonflage l aide de la cl 3 La pression lue sur le manom tre 1 ne doit pas chuter de plus de 3 bar Sinon rempiacez la membrane Formez la vis de l aide de la cl 8 Fermez le robinet de la bouteille d azote Ouvrez le robinet de purge 4 pour purger le montage D montez l appareil de gonflage gt Selon le cas rebloquez la vis de gon 22 Nm Page M8 TRAMAC 9 Model 130 Accumulator 2 REPAIRING 2 12 Part Accumulators 2 REPARATION 2 1 Accumulateur en 2 parties Loosen the inflation screw A to relieve nitrogen pres
10. des plats de l outil par rapport au trou de de retenue pas verifier l alignement avec le doigt Engager l axe de retenue la main le repousser fond l aide d un tournevis le verrou ressort automatiquement A pas repousser la clavette avec le doigt Remonter le 26me axe de retenue DEMONTAGE DE L OUTIL D monter les axes de retenue d outil ZN onion Extraire voir montage Si le marteau doit tre stock sans outil remonter les axe s de retenue TRAMAC Model 130 Review the general safety instructions Before operating the breaker train yourself to check The position The rock breaker must be perpendicular to the material face at al times Down pressure To allow the breaker energy to be transmitted to the material and break the tool must be firmly pressed against the material while hammering Down pressure is adjusted by puling down the carrier boom and if required correcting the breaker position Keep the breaker perpendicular to the material face by operating dipper stick or bucket controls Down pressure must be correct Ifthe down pressure is insufficient the breaker energy instead of being transmitted to the material wil be partly dissipated into the tool the breaker itself and into the carier boom This generates abnormal vibrations and induces blank strikes If on the other hand the down pressure is so high as to lift th
11. initiation of a fatigue crack has taken place it requires a lower stress level to cause it to grow Page 015 TRAMAC 9 Model 130 Tool Guide Causes of increased fatigue stress in a demolition tool A Free running or blank firing Free running occurs when the hammer piston strikes the top of the demolition tool when the work ing end is not in proper contact with the rock or concrete to be broken This includes jobs where the tool slides off the working area and also when breakthrough of thin concrete slabs or boulders occurs Cold Low temperatures cause a demolition tool to be more susceptible to fatigue failure Tools should be warmed before use C Mechanical and thermal damage Any form of damage to the surface of a demolition tool renders it more liable to suffer fatigue fail ure Thus all care must be exercised to prevent scratches gouges or weld marks occurring due to accidental damage galling caused by contact between the tool and chuck bushing through the lack of lubrication or excessive bending D Lubrication Care must be taken to avoid metal to metal contact that as a result of galling could cause deep damage marks which in turn may lead to the formation of fatigue cracks and eventually failure of the demolition tool Make sure that the shank of the demolition tool is well lubricated before insert ing into the hammer Corrosion A rusty demolition tool is more likely to suffer fatigue failure Kee
12. parie dans dans le brise roche et dans le bras du porteur cr ant des vibrations anormales el provoquant des frappes vides Si par contre la pouss e est trop forte au point de soulever le porteur lors de la rupture du mat riau Texcavateur retombera brusquement en avant Cola provoquera des chocs dangereux et destructeurs pour fouti les claveftes les but es du brise roche le bras et autres parties du porteur Los v rins do bras du porieur ne doivent pas LN r en but e avant ou arar o ny Na pas taire trapper le marteau vide Avant de faire rapper le marteau Touti Got no en appui contre la surfaco casar T rapes viae ut inaulsammontappuy provoquen la destrucion rapide des clavetas da sont a cause de casses Soule Laraque brise racha vido ls coups ot un son aigu Page 010 TRAMAC 9 Model 130 When in use keep the breaker perpendicular Ifthe breaker is not perpendicular the tool may slip cff and get stuck between guiding bushings Severo fiction created between tool and bushings leads to seizing which wil result in tool breakage bushings breakages or lower bushing sliding Energy dissipated into the side plates or into the cradle of the breaker leads to welding breakages Never operate the breaker at the same place for more than 15 seconds Ifthe material has not been broken at this time reposition the breaker
13. relief valve in the system For more details please refer to page 3 S Low Pressure Gauge 0 160 Psi and Supply Lines Same Size as Breaker Flow Seale Oi Temperature Gauge Pressure Gauge Vals Pago M2 TRAMAC Model 130 Trouble Shooting How to check hydraulic circuit and installation Mount a flow meter in place of the hammer Also mount a low pressure 0 500 psi gauge on the outlet of the flow meter in order to test the back pressure in the return circuit With the flow meter in place activate the circuit and bring the machine up to operating temperatura Do not test the machine col Ifthe control valve is equipped with solenoid switch on the solenoid before starting the engine to avoid damage to the flaw meter Do not switch on or off the solenoid when the engine is running Adjust the flow output to match the requirements of the breaker 19 to 29 gpm After the flow has been adjusted load the flow meter to the hammer operating pressure value see table below plus 600 psi If necessary readjust the flow to keep the hammer flow value constant for pressure varying between 1000 psi and hammer operating pressure value 2100 psi plus 600 psi Relief valve problems If you cannot reach the proper flow at the hammer operating pressure value plus 600 psi you may have a bad system relief setting or a bad hammer control valve check the syste
14. the carrier and comply with them In addition to the usual safety equipment such as helmet and safety shoes the operator wil it need be have available Safety glasses industrial gloves dust mask and ear protector Ample lose clothing watches bracelets can in some circumstances be dangerous The operator wil not absorb any alcoholic drinks medicine liable to generate sleepiness Ris imperative to be informed and comply with all local laws and regulations concerning the breakers and their use MOUNTING ON CARRIER Each model of breaker is suited to a specific carier The operator must be informed of the technical instructions given by the manufacturer such as carrier minimum weight working pressure fow rata hoses dimensions and connection to carriers hydraulic circuit Failure to follow these instructions could result permanent damage to the hydraulic hammer INFORMATIONS GENERALES Un brise roche est un accessoire adaptable aux mini pelles racto pelles ou pelles hydrauliques selon le mod le Lop ratour doit avoir acquis les connaissances n cessaires at doit autoris conduire de tels engins porteurs 1 doit s informer des consignes de s curit propres l engin porteur et les respecter En plus de l quipement de s curit habituel casque chaussures de s curit l op rateur devra sila nature des travaux se munir d quipements tels que Lunette
15. 0 et mettre en place comme pr c demment la plaque droite 420 en placant les vis 450 1 Position left plate 430 onto chuck housing with 4 screws 840 2 Reposition the protecting plate 450 and position right plate 420 with screws 450 Monter les rondelles 460 et les crous 470 Serrage au couple Rangee du centre 180 Nm Tous les sutres 400 Nm 3 Fit washers 460 and nuts 470 Tightening torque Middle row 125 fs All others 300 ft lbs 4 Loger les axes de retenue 280 4 Insert retaining pins 280 el terminer le montage de Touti en and mount tool in reverse proc dant de mani re inverse son order as disassambly d montage Page M17 TRAMAC Model 130 Helicoils Extracting helicoil threads Used in back head to fix side rods remove threads use extractor pos 4 Proceed as follows Introduce extractor and push it in so it cust into thread Release the first thread spiral with punch while unscrewing the thread to extract it Inserting helicoil threads pos 1 Inserting helical threads pos 1 part number 25849 by means of inserting device pos 2 part number 27580 Introduce thread 3 within inserting device 4 Position driving rod 6 on radial helical thread end pos D Position 8 diving rod opposite accumulator pos 9 threaded hole and screw thread 7 Stop last thread to be in contact with spot Brea
16. 7538 58394 220 Ribs 86410461 89496 Balls 220 tbs 26309854 86497 HP accumulator 510 psi charge pressure 95302502 8648 Accumuatorbols 110045 86265048 2 infalonscrew 161468 Page 2 Model 130 Table of Contents Forward Avant Propos 4 Safety Securite s Ten Commandments Dix Commandements 02 Overall Dimensions Encombrement Technical Specifications Caracteristiques Techniques os Mounting Montage or Tool Mounting Montage de Outil os Operation amp Adjustment Utilisation amp Reglage Maintenance Maintenance on Under Water Operation Sous Marine les Fonctionnements 014 Guide Guide Outi Parts List Pieces Detachees m Accessories Accessoires 2 Trouble Shooting Incidents Techniques Disassembly D montage ma Accumulator Accumulateur Assembly Remounting ms Filets rapport s ma Page 3 TRAMAC 9 Model 130 Forward FOREWORD The contents ofthis manual are considered to be proprietary and confidential to TRAMAC and should not be reproduced without prior written permission from TRAMAC Nothing contained in this document is intended to extend any promise warranty or representation expressed or implied regarding the TRAMAC prod ucts described herein Any such warranties or other terms and conditions of sale of products shall be in accordance with the standard terms and conditions at sale of such products which are available upon request This man
17. ENANCE AND REPAIRING All components accessories pipes and connectors added to the rock breaker should be good quality procured from a reputable manufacturer and wherever possible be of a type approved by TRAMAC Compatible with the breaker maximal working pressure Accompanied by instructions for safe installation operation and maintenance When replacing HP and return hoses use only hoses compatible with the maximum working pres sure equipped with crimped end fitings The use ot spare paris other than those included in the TRAMAC approved paris list may create hazardous conditions aver which TRAMAC has no control Therefore TRAMAC cannot be held responsible for equipment on which non approved spare parts are installed MAINTENANCE ET REPARATION Tous les composants accessoires tuyauteries et connecteurs ajout s au brise roche doivent tre De bonne qualit produits par un fabricant de bonne r putation et dun type agr par TRAMAC toutes les fois que cela s av re possible Compatible avec la pression de travail maximale autoris e du brise roche Accompagn s d instructions pour pouvoir effectuer installation l exploitation et la maintenance sans danger En cas de remplacement des flexibles d alim entation et retour n utiiser que des flexibles compatibles avec la pression d utilisation maximum quip s c embouts sertis Lutisation de pi ces de r paration autres q
18. ING Risk of fying chips of rock Keep clear wear a helmet and 8 safety glasses ATTENTION Risques de projections Rester distance porter un casque et des lunettes de s curit Page 1 Model 130 Safety SAFETY WARNINGS Warnings attention to instructions which must be followed precisely to avoid injury death CAUTION Caution calls attention to instructions which must be followed precisely to avoid damaging the prod uct process its surroundings NOTES Notes are used for supplementary information SAFETY PRECAUTIONS All mechanical equipment can be dangerous it in condition or when used without care Ensure that the operator reads and understands the decals and consults the manuals before mainte nance or operation Ensure that the operation and maintenance manual remains at operators disposal Ensure that maintenance personne are adequately competent and have read the maintenance manuals Safety is not only a matter of wamings Every time the operator is working with the breaker the operator must be able to foresee any risks and know how to avoid them Never undertake a new job or maintenance opera tion without being sure you and other people in the environment will be safe Page 52 SECURITE ATTENTION Lindication ATTENTION pr cise que les instruc tions doivent tre suivies absolument pour viter tout accident grave PRECAUTIONS
19. If necessary reduce the breaker operating pres D One side rod has broken Stop working immediately and call your distributor E After connection to cartier the breaker operates for a few blows and stops The return hose is plugged Check the quick coupling seat if installed Recommendation Check all temperature and settings of carrier relief valves If the relief valve is not adjusted properly may heat up quicker due fo the high total power of the rock breaker This wil cause the rock breaker to perform poorly Page M1 PANNES POSSIBLES REMEDES A Fute dhulle au niveau du marteau Joints d tanch it endommag s ou us s Consultez votre distributeur TRAMAC le plus proche B Le marteau manque de puissance les flexibles raccordement battent L accumulateur est d gonfl la membrane de Faccumulatour est perc e Verifier la temp rature de Thuile En cas d chauffement important faire v rifier par un technicien le r glage des clapets de d charge du circuit de pelle Consultez votre distributeur le plus proche C Le marteau fonctionne normalement puis la cadence ralentit et le marteau r ie Quelque temps apr s le marteau red marre puis s arr te L huile hydraulique est trop chaude Le porteur tre v rifi pour trouver origine de T chautiement Si n cessaire r duire la pression de frappe du marteau D Un trant d assemblage est
20. alve rock breaker LP line between the breaker and he spool fig 2 ES DH D Pr cautions prendre lors du raccordement L alimentation du brise roche par le circuit retour marteau th oriquement possible lorsque le porteur est quip d un distributeur suppl mentaire tions doit absolument tre 64166 sous peine d endommager le brise roche Pour cola il faut Prendre les mesures n cessaires pour emp cher commander le distributeur dans mauvaise position Passage de P vers circuit retour du brise roche Montage dune but e sous la p dale de commande fg 1 par example ou bien montage clapet ant retour sur la ligne retour du brise roche entre marteau et distributeur fig 2 Page 06 Model 130 Mountin TRAMAC Page 07 TRAMAC Model 130 Mounting MOUNTING ON EXCAVATOR Review the general safety instructions Mount the spacers mark 1 corresponding to the dipper stick width Move the dipper stick end between the spacers Insert the pin mark 2 Mount the retaining wash ers mark 3 and the split pins mark 4 Mount the linkage spacers mark 5 in holes allowing to about the bucket distance between pins Move the linkage between the spacers Insert the pin mark 6 Mount the retaining wash ers mark 7 and the split pins mark 8 Swing the breaker to each end position and make sure that there is interferen
21. asher Rondele 470 88267846 28390 6 NutHFR Eorou HFR 480 86404589 87867 1 Protecting plate Tole de protection See page PS Sound proof kit Kit d insonorisation 522 86409331 89245 1 Sound proof kit Kit dinsonorisation 530 86409349 89246 1 Bonnet Enveloppe 540 86409356 89247 x Sound proof Insonorisant See page P9 Pressurization kit de pressurisation 86367422 78341 x Pressurization kit Kit de pressurisation 1 86259587 23832 1 Adapter Adapteur 2 88231651 7295 1 Knee piece Genouil re 86251832 19716 1 Knee piece axle Axe de genouil re 4 86238466 12817 2 Equal ip seal Joint a l vres gales 5 86370822 79124 Gusset pote Gousset joie ure Page P8 Model 130 Inlet Gusset position Position de gousset sl Ka GN Remove Plug A EXCAVATOR SIDE greng Enlever lo Bouchon Model 130 Sound Proof Option Sound Proof Kit Kidinsonorisation page P8 for part numbers DEN EXCAVATOR SIDE C T PELLE Page P9 TRAMAC d Model 130 Accumulator 55 Model 130 Accumulator MP MP Accumulateur Tightening torque 220 ft lbs m Couple de serrage 300 Nm Nitrogen pressure Pression de gonflage 190 psi 13 bar 30 m so Part Number Ref DESCRIPTION DESCRIPTION mo MP accumulator including Accumulateur MP comp 88005000 888 1 Uppercover Flasque sup rieur 20 001 Sie Membrane men 1 Lower fange Flasque n re
22. cass Arrdter le travail imm diatement Consultez votre distributeur TRAMAC le plus proche E Apr s adaptation au porteur le marteau tape quelques coups puis s arr te Le flexible retour est bouch v rifier le coupleur si mont e Recommandation Le brise roche ayant une puis sance globale lev e veiller au bon refroidissement de Thuile Un mauvals r glage du clapet de sur pression du porteur peut tre la cause d un chaut fement important de l huile entrainant un mauvais fonctionnement du brise roche TRAMAC Model 130 Trouble Shooting TECHNICAL PROBLEMS Before looking for a hammer problem look for a problem in the installation like bad quick couplers plugged fiter see page M3 for how to check the installation Make sure that the hammer has not been hooked up backwards Make sure that the hammer has the proper tool Make sure the down pressure has been applied Make sure that no valve s are closed For any other problem refer to the Trouble Shooting page If you cannot identity the problem BEFORE calling your TRAMAC dealer collect the following information A complete diagnosis cannot be done without it Flow rate in high pressure line running to the hammer at operating temperature and operating pressure Value of high pressure at hammer inlet when hammer is operating use a 0 3000 psi gauge Value of back pressure in return line use a 0 160 psi gauge Setting of
23. ce with any paris of the boom end Connect the breaker hoses mark 9 onto pipe line at the boom mind the proper connection Swing the breaker to each end positions Hoses must not be caught tight or rub against the carrier boom in any position A mat use fingers to feel pin alignment MONTAGE SUR PELLE PREEOUIPEE Revoir les Instructions g n rales de s curit entre autres chapitre Montage sur porteur Monter les entretoises rep 1 correspondant la largeur du balancier dans les flancs Descendre le balancier entre les entretoises Engager l axe rep 2 monter les rondelles de retenue rep 3 puis les goupiles d arr t rop 4 Monter les entretoise de biellette rep 5 dans les al sages correspondant un entraxe au moins gal celui du godet Descendre la bialltte entre les entreloises Engager l axe rep 6 monter les rondelles de retenue rep 7 uis les goupiles d arr t rop 8 V rifier le d battement du marteau et l absence dinteri rences en positions extr mes Brancher les flexibles de raccordement rep 9 du marteau ve lez au raccordement V rifier le d battement du marteau Les flexibles ne doivent pas tre tendus pinc s ou frotter contre le bras dans n importe quelle position No pas v rifier l alignement des passages A daxes avec las doigts Page OB TOOL MOUNTING On a brand new breaker remove the plastic protection cover at the bottom af the fro
24. de la stabill du terrain sur lequel l engin porteur doit voluer Le brise roche doit tre utilis sur une aire de travail d gag e avec une orientation telle que les in vita bles clats de roche produits par le contact de avec le terrain solent sans danger pour le voisinage et l op rateur Page S5 TRAMAC Model 130_ Safety Stand clear fram a breaker in operation his highly recommended to have a protection grid in front of the excavator and in al places where special care and safely are necessary Depending on the job done with the breaker a large quantity of dust could be produced Avoid inhalation Uso water spraying to drop dust Do not use the breaker for any other application than what iis intended for Splitting blocks digging trenches demolition and excavations Never use the breaker as a laver Never use the breaker to lift loads Using a rock breaker without too retaining pins is forbidden Do not use any tools other than those recommended by the manufacturer After a certain working time the rock breaker temperature could be high Therefore avoid all contact with any parts unii it has completely cooled down and the pressure relieved in the hydraulic oe Should the tool be changed wait for cooling and use proper gloves to protect your hands CAUTION The vibrations of the breaker exceed 25 mise Do not touch the rock breaker while it is in opera tion Do not leave any object o
25. e carrier at the moment of the breakage of the material the carrier wil drop suddenly This wil create dangerous and destructive shocks dor the tool tool retainers breaker thrusts carrier booms and other parts The carrier boom cylinders can be ZN mass if they reach the end of heir Eun Avoid blank strikes Prior to hammering the tool must be pressed against the material face Blank strikes tool not properly in contact with the material lead to fast wear of the tool retainer and are the origin of tool breakages When blank striking the breaker sounds high pitched and metalic Revoir les Instructions g n rales de s curit princi palement chapitre utilisation Avant duflser le brise roche pour la premi re fois habituez vous contr ler La position Le brise roche doit toujours tre perpendiculaire la surface du mat riau casser La pouss e Pour que l nergie du marteau soit transmise au mat riau et provoque sa rupture il faut que l outil soit maintenu fermement en appui contre mat riau pendant toute la dur e de frappe La pouss e se r gle en abaissant le bras du porteur el au besoin pour corriger la position du brise roche et le maintenir perpendiculaire la surface d molir en manoeuvrant les commandes de godet ou de balancier 1 faut que la pouss o soit correcte Sila pouss e est insuffisante l nergie du brise roche au lieu d tre transmise au mat riau se dissipara en
26. emonter dans l ordre inverse de leur d montage les rep res 80 70 60 90 et finir avec le serrage du bou chon 100 son couple de serrage 800 Nm Page M16 Model 130 Assembl Mounting assembly Montage de l ensemble 1 Screw the four pins 370 1 Sur la t te arri re placer at viss onto the back head position er les 4 goujons 370 Ttighten torque 360 ft lbs Serrage au couple de 500 Nm Position accumulator and screw the 8 sorews 20 Tighten torque 360 ft lbs Lubricate side rads 370 and screws 20 with MOLYKOTE 1000 Placer l accumulateur visser les 8 vis 20 Serrage au couple de 500 Nm Les goujons 370 et vis 20 sont pr alablement graiss s avec MOLYKOTE 1000 2 Assemble the distribution assembly 160 170 180 onto cylinder Using a wooden hammer position back head accumulator onto distribution assembly and cylinder 2 Monter l ensemble de distribution 160 170 180 sur le cylindre Metre en place au la t te ar re accumulateur sur l ensemble distribution cylindre 3 Visser les 4 crous 380 Serrage au couple de 200 Nm 2 pans 3 Screw the four nuts 380 Tighten torque 145 ft lbs 2 side nut fats Montage des plaques de berceau Mounting cradle plates 1 Apr s levage de la plaque gauche 430 avec des moyens appropri s positionner cette demi re sur le guide avant en pla cant les 4 vis 440 2 Replacer la t le de protection 45
27. et de levage Avoid blank fring at all times Ne pas taire rapper le brise roche vide cest dre sans suffisant sur le mat riau d mo Lubricate the tool every two hours using only molybdenum bisulphide grease If a lubricating station is available make sure i s full and check the proper aper ation of the pump before each shit 6 Lubrier toutes ls deux heures de travail environ en ui isan une graisse au bisulture de molybd ne SI y a une centrale de graissaqe veller son rem plissage d but de poste de rave st v rifier son bon fon onnement da Replace the tool bushing when the wear imits are reached Remplacer la d usure lorsque celle ci atteint ta limite usure Continuously check tor loose nuts bolls and fittings and imme diately replace loose or broken 3 1 Arr ter imm diatement le brise roche lorsqu un tirant assemblage est desserr ou d Stop the breaker immediately when the blows per minute decrease below normal operating parameters or the hoses vibrate excessively Arr ter imm diatement le brise roche lorsque les flexibles irent de facon excessive Page 02 Model 130 Dimensions parating Weight T Poids Total 377 kg 5 Dimensions in Milimeters Les Cotes Sont Donn es en Milim tres Page 03 TRAMAC Model 130 Tech TECHNICAL SPECIFICATIONS
28. flating screw using a socket 1 Shut the nitrogen bottle Turn the drain cock on 3 o relieve pressure from the tool Remove the inflating tool Tighten the inflating screw to 16 ft lbs ATTENTION Nutlisez que de l azote pour gonfler les accumulateurs Utilisez l appareil de gontlage Assurez vous que la vis gonflage de Taccumulateur n est pas bloqu e Montez l appareil de gonflage sur Taccumulateur Assurez vous que la cl est bien engag e sur la vis de gonflage Utilisez le r glage 1 pour r gler la position Serrez progressivement les crous 2 en veillant ce que la bride de gonflage appuie de fagon r guli re sur le couvercle Raccordez l appareil de gonflage au d tendeur de la bouteille d azote Fermez le robinet de purge 3 ouvrez la vis de gonflage l aide de la c 1 Ouvrez le robinet de la bouteille d azolo et r glez le d tendeur la pression de gonfage de l accumulateur Voir la valeur sur la nomenclature Apr s stabilisation de pression fermez la vis de gonflage Faide de la cl 1 Fermez le robinet de la bouteille d azote Ouvrez le robinet de purge 3 pour purger le montage D montez l appareil de Bloquez la vis de 22 Nm Page M14 Model 130 Assembl Preparing front guide 1 Using a press mount upper bushing 280 and lower bushing 270 into the chuck housing 250 2 Horizo
29. g area and permanently take care of ground stability The rock breaker will be used on a clear working area oriented in such a way that inevitable rock chips produced by the contact of the tool with the ground are not dangerous for the operator or any bystanders Nettoyer imm diatement la peau de l huile entre en contact avec celle ci Les jets d huile hydraulique sous pression peuvent p n trer la peau et provoquer de graves blessures Ne jamais intervener sur un circuit hydraulique sous pression Ne jamais utiliser la main pour chercher une fuite Si de hulle hydraulique p n tre sous la peau consulter imm diatement un m decin ACCUMULATEUR HYDRAULIQUE Los brises roches comprennent 1 ou 2 accumula teurs qui contiennent de azote sous pression Ne jamais d monter les couvercies accumula leurs Si une intervention est n cessaire sur un accumula teur consulter votre distributeur TRAMAC le plus proche UTILISATION Sil y a un risque de chutes d objets ou de blocs dans la zone de travail la cabine de l engin porteur tre quip e d un syst me de protection homo logu Avant le d marrage de travaux l ap rateur s in former de tous passages de conduites d 1ectricit gaz eau ou autres pr sentant un danger dans sa zone d intervention L ap rateur doit prendre si n cessaire toutes pr cautions pour signaler ou clairer sa zone de tra val et s assurer en permanence
30. hread with MOLYKOTE 1000 grease Tighten the cover to the specified torque refer to the accumulator part lst Mount new BS ring E Mount a now inflating screw Reinfito the accumulator Page M11 D vissez la vis de gonflage pour d charger la pression d azote D vissez lo couvercle Nettoyez los pi ces Nettoyez gorge membrane V rifiez que les trous de la grile ne sont pas obstru s par des d bris de caoutchouc V rifiez la port e de la bague d tanch it sur le flasque sup rieur Seule une surface parfaite est admissible Nettoyez et v rifiez le filetage du couvercle Nettoyez et v riiez le filetage du corps Montez une membrane neuve D Graissez la face sup rieure de la membrane avec un lubrifiant silicone Rhodorsyl Graissez le filetage du couvercle avec de la graisse MOLYKOTE 1000 le couvercle au couple indiqu Voir la nomenclature de l accumulateur Montez une bague BS neuve E Montez une vis de gonflage neuve Re gonfiez l accumulateur TRAMAC 9 Model 130 Accumulator INFLATION For BRP Accumulators WARNING Use nitrogen only to re inflate accumulators Use the inflating tool Make sure that the inflating screw is not tight Equip the tool lange with the gauge 0 Mount the flange on the accumulator cover Prior to tightening the fixing screws 2 make sure the socket 3 is wel
31. in another spot Operating the breaker too long at the same place may heat up the tool This may cause the point to dull mushrooming and the shank to seize When breaking boulders do not star from tha cantar Production is higher when breaking slices begginnig at the most favorable faces Do not use the tool as a lever To finish splitting the rock move boulders High forces applied onto the breaker may be the origin of Cracks in the cradle or side plate welds Destruction of lower bushing by crushing Tool breakage Page O11 Pendant le travail maintenir le brise roche perpendiculaire Si le brise roche n est pas perpendiculaire l outil lisse sous de la pouss e et coince entre les douilles de guidage Les frottements importants cr s entre outil et douilles provoquent des grippages conduisant la casse de outil la destruction des douilles voir l extraction de la douille int rieure L nergie dissip a dans les plaques lat rales ou le caisson du marleau provoque la rupture des soudures No pas faire frapper le brise roche au m me endroit plus de 15 secondes Si la roche n a pas cass e pendant cette p riode repositionner le marteau un autre emplacement Faire fonctionner le marteau trop longtemps la m me place peut provoquer un chauffement important de l outil L extr mit peut tre refoul e champignonnage Femmanchement peut gripper Lors de la casse de bloc
32. ing back head D montage de l ensemble t le ar 1 Unscrew the 4 nuts 380 1 D visser les 4 crous 380 2 Remove the back head assembly 10 together with the 4 side rods 370 Use extractor tool part number 88684 Screw the two screws a into the two holes in the back head By screwing the wo nuts b of threaded rod in the device d takes out tho back head 2 Sortir l ensemble t te arri re 10 accompagn des 4 gou Jons 370 Pour cela Utiliser extracteur R f 88684 fixer les deux vis dans deux trous de la t te arri re En vissant les crous b de la tige centrale c le gabarit d s engage dans lal sage central de la t te arr d gageant ainsi cette derni re 3 Remove distribution assembly 160 170 180 D gager l ensemble distribution 160 170 180 4 Enlever los 2 ioints toriques 40 dela t te arri re 4 Remove the 2 o tings 40 out of back head Removing piston cylinder D montage piston cylindre 1 Take out strike piston 200 and remove centering pins 190 1 Sortir le piston de frappe 200 et enlever les goupiles de centrage 190 2 Take cylinder out 210 2 Oter le cylindre 210 3 Enlever les 2 joints l vres 220 3 Remove the 2 seals 220 4 Remove the o ring 230 and the pin 240 4 Enlever le joint torique 230 et laisser la goupille 240 en place Page M5 TRAMAC Model 130 _Di
33. ise roche FLUIDE HYDRAULIQUE Les huiles hydrauliques et lubrifiants peuvent tre dangereux pour la sant sls sont utilis s incor rectement No pas avaler mettre en contact avec la peau ni Inhaler les manations Les fiches de param tres de s curit pour les huiles et lubrifiants doivent tre obtenues aupr s du fournisseur Si de Thuile hydraulique entre en contact avec les yeux rincer les abondamment et consulter un m decin TRAMAC 9 Model 130__ Safety Should hydraulic come into contact with skin wash it off immediately Fine jets of hydraulic fluids at high pressure can penetrate the skin causing serious injury sure the circu is not under pressure prior to any intervention Do not use your hand to check for hydraulic fluid leakages It hydraulic fluid penetrates the skin get medical help immediately HYDRAULIC ACCUMULATOR Rock breakers incorporate one or two hydraulic accumulators containing nitrogen under pressure Never attempt to open the accumulator covers accumulator needs to be repaired contact your TRAMAC distributor OPERATION Ifthe carrier is in a work area where there are risks al falling objects rocks the cabin must be equipped with an approved FOPS protection Prior to starting work the operator will make sure there are no buried electricity gas or water pipes or Ines The operator must take every step to iluminate or light up his workin
34. k the radial thread end by means of a punch and remove it rom the hole Encoche Noch Extraction des filets rapport s Utills s dans la t te arri re pour fixation goujon Pour extraire les fletsde leur taraudage utliser lextracteur rep 4 en proc dant comme indiqu ci dessous Introduire l exracteur et fenton cer de fagon entamer la mati re du flet rapport D gager de son encoche lex de la derni re spire du ressort avec un poincon tout en d vissant l flet pour l ex traire de son taraudage Pose des filets rapport Utilis s dans la t te arri re pour fixation goujon La mise en place des filets rep R f 25849 se fait de l appareil de pose rep 2 Rt 27580 comme indiqu cidessous Introduire le flet 3 dans le logement de l appareil 4 Positionner la fente 6 de la fige cheval sur l entra neur rep A Postionner l appareil 8 en regard du trou de l accumulateur rep 9 ot visser le filet 7 dans son taraudage Arr ter demi re spire du filet en but e contre le lamage pr vu cet eet Casser l entra neur Faide dun poingon et etraire Page M18
35. l engaged on the inflating screw head Note Depending on the accumulator 3 4 fixing screws are required Progressively tighten the fixing screws 2 while making sure that the flange is resting properly on the cover Connect the flange to the nitrogen bottle pressure regulator using the provided hose Tum the drain cock 4 Using the socket 3 open the inflating screw Open the nitrogen battle and set the pressure reducer to the required pressure Refer to the accumulator part list Atter the pressure is stabilized tighten the inflating screw 3 using the socket Shut the nitrogen bottle of Tum the drain cock on 4 to relieve pros sure from the tool Remove the inflating tool Tighten the inflating screw to 16 ft lbs 2 GONFLAGE ATTENTION N utlisez que de l azote pour gonfler les accumulateurs Utilisez l appareil de gonflage Assurez vous que la vis de gontlage de l accumulateur n est pas bloqu e 4 Equipez la bride de gontlage avec le e manom tre 1 fourni Na Montez de gontage sur le couvert 08 laccumulateur Assurez vous avant serrage des vis de fixation 2 que la 2 38 B est bien engag e sur la vis de gonfage NB ou de fixation sont uti is es selon accumulateur Serrez progressivement les vis 2 en veillant ce que la bride de gonflage appuie de fagon r guli re sur le couvercle Raccordez l appareil de gonflage au
36. m raliat valve see excavator manual for proper relief setting Build pressure with the flow meter to determine relief cracking pressure usually 50 to 200 psi below relie setting Reset relief need ed There should be 400 to 500 psi between the hammer regulated pressure value and the system cracking pressure or heat may develop Pump problems If you cannot produce proper flow against pressure varying from 1000 psi to hammer operating pressure plus 600 psi the pump could be bad or there is excessive leakage in the circuit Hammer control valve problems If rele valve and pump are good open and close valve three or four times The valve spool may be sticking or back pressure is developing on retum line With the flow adjusted and the flow meter loaded to hammer operating pressure value plus 600 psi take note of the low pressure gauge reading The retum pressure should be less than 320 psi If the back pressure is more than 320 psi the restriction causing this higher pressure must be found and eliminated Alter the flow meter test is completed disconnect the flow meter and connect the hoses to the hammer Mount a high pressure gauge 0 3000 psi on the hammer HP line and take the machine outside Run the hammer on a heavy 3 inch by 40 inch by 40 inch steel plate on hard ground and take note of the pressure reading Call your TRAMAC dealer if pressure adjustments are needed Page M3 Model 130 Disassembl Tool rem
37. n the breaker Page 56 No pas rester 3 proximit du brise roche en fonetionnoment Il est vivement recommand de pr voir une grile de protection devant le poste de conduite de l engin Porleur et tous les endrolis indispensables la s curit de l environnement imm diat du chantier Pendant du brise roche principalement en d moition une quantit importante de poussibres peut tre produite inhaler Vtilser de l eau pour abattre les poussi res Ne pas se servir du brise roche hydraulique autrement que pour les applications pr vues casse de blocs travaux de tranch es fouilles d moli tions No pas utliserle marteau comme levier Ne pas utiliser le marteau pour soulever des charges L emploi d un brise roche hydraulique sans claveles de retenue d outil est interdit Ne pas utiliser d autres outils que ceux pr vus par le Constructeur La temp rature du brise roche apr s le travail peut tre lev e Eviter tout contact avec les pi ces du brise roche attendre le refroidissement complet de ces demi res ot la d compression totale des circuits hydrauliques En cas de changement d attendre que la broche soit retroidie et se prot ger les mains avant toute intervention ATTENTION Les vibrations sur l appareil d passent 2 5 m s2 Ne pas toucher le brise roche en fonctionnement ni laisser aucun objet sur le brise roche TRAMAC Model 130 Safety MAINT
38. nt guide Lift the breaker and position it horizontal Use a screwdriver to push in the lock and keep it pushed in fig A Using a differant screwdriver push the tool retainer fg B Remove the second too retainer Hand grease the tool shank the bushings and the retainer Insert the tool into the front guide Make sure the flat edges are well positioned in order to insert the tool retainers A not use fingers to feel the alignment Taser the retainer in its housing hand and push itto the end with a screwdriver The lock will release Do not use fingers to push the retainer to the endi Reinsert the second tool retainer TOOL REMOVING Remove the tool retainers LN Mirame tai temperat Remove the tool see mounting Should the breaker be stored without the tool mounted remount the tool retainers Page 09 Model 130 Mountin MONTAGE DE L OUTIL Dans le cas d un brise roche neuf enlever le bouchon de protection Lever le brise roche et horizontal A Taide d un toumevis repousser le verrou le tenir repouss fig A l aide d un second tournevis introduit par la face arbre du guide avant repousser l axe de retenue Lorsqu il d passe du guide avant le retirer la main fg B D monter le deuxi me axe de retenue Graisser lemmanchement de outi les douilles et de retenue Engager l outil dans le guide avant Veillez l orientation
39. ntally position the chuck housing into a vice 8 250 3 Mount springs 300 loc nd ns 320 KF 3914 5 Position the axe 340 and oO two plugs 350 Cylinder d 1 Position the two lip seals 220 into cylinder 210 CARE WHEN POSITIONING SEALS seals are fitted head to tai Use mounting tool Fit pin 330 2 Position cylinder 210 onto the front uide using a wooden hammer and insert centering pins 190 Fit the piston 200 previously lubricated with Preparing distribution 1 Mounting distribution Cover 160 distributor 180 and box 170 are assembled with a wooden hammer Lubricate the distributor with oil and make sure it moves freely inside the box 170 Page M15 Pr paration du guide avant 1 Montage la presse de la douille sup rieure 280 et de la doulle inf rieure 270 dans le guide avant 250 2 Placer le guide avant horizontalement dans un tau 3 Monter les ressorts 300 les verrous 290 et les goupilles lastiques 320 4 Visser le graisseur 310 5 Place l axe 340 et les 2 bouchons 350 Cylindre 1 Placer dans le cylindre 210 les 2 joints l vres in gales 220 ATTENTION AU SENS DE MONTAGE les joints sont mont s t te b che utliser de montage Monter la goupile 330 2 Positionner au le cylindre 210 sur le guide avant et metire en
40. of early fatigue failure of the tool The main cause of increased fatigue stress in a demolition tool is any form of side pressure during service which creates bending Thus utilizing the tool as a lever using an incorrect driving angle or attempting to break ground using the pull of the excavator are all detrimental to the life of demoli tion tool and should be avoided The hydraulic power available in the machine far exceeds the strength of a demolition tool it LR itis used incorrectly and can snap the tool Ike a penci Demolition tool fatigue failure Demolition tool fatigue failure will occur approximately 4 inches from either side of the chuck front face or through the retainer pin flat Another slightly less common failure area can fall approximate ly 8 inches from the working end subject to the nature of use The fracture face itself will normally exhibit a semi circular polished area with the remainder being of rougher appearance The polished semi circular area is the fatigue area and generally starts from a damage mark or other stress initiated on the outside of the demolition tool and spreads inward The fatigue area slowly widens until the stresses being applied to the demolition tool cause sudden failure of the remaining section Generally the size of the fatigue area indicates the level of stress applied to the tool i e the smaller the fatigue area the higher the stress level However it must be borne in mind that once
41. oid your warranty for any claim related to parts in contact with the tool including the main piston especia TRAMAC 9 Model 130 Guide How a demolition tool cracks rock and concrete When the hammer piston strikes the top of a demolition tool it sends a compressive stress wave down to the working end of the tool Provided that the demolition tool is in contact with the rock or concrete which requires breaking it is this compressive stress wave which fractures the rock Then immediately following the compressive wave a tensile stress wave is formed due to the hammer piston lifting from the top of the demolition tool The cycle of compressive and tensile stresses flowing down the tool is repeated for each hammer blow Obviously anything that interferes with the strength of the compressive stress wave during service for example blank firing or bending of the demolition tool due to leverage will result in loss of breaker efficiency of up to 80 and possible failure of the tool its Correct operating conditions The continuous cycle of compressive and tensile stresses in the demolition tool even under correct operating conditions creates fatigue stress in the tool which can lead to the fatigue failure of the tool before it is worn out Anything that interferes with the cycle of compressive and tensile stresses will also increase the level of fatigue stress being applied to the demolition tool and thus increase the risk
42. oving D montage de l outil 1 Using screwdriver push onto locks 300 and springs 290 Maintain pressure 1 A l aide dun toumevis ou autre presser sur les verrous 800 et les ressorts 230 maintenir la pression 2 Drive out tool retaining pins and remove tool 2 Chasser las axes de retenue de l outil et retirer Removing right and left D montage des plaques de cradle plates berceau drofte et gauche 1 While holding right plate 420 unscrew the 6 nuts 470 and remove the six washers 460 Remove platos 1 Apr s soutien par un mode appropri de la plaque droite 420 d visser les 6 crous 470 ainsi que les 6 rondelles 460 460 D pose de la plaque 2 Remove the protecting 2 Enlever la t le do protection sheet 480 480 3 While holding left plate 3 Apr s maintien de la plaque 430 remove the 6 bolts 450 gauche 430 enlever les 6 470 Remove plate boulons 450 470 D pose de la plaque 4 The BAP can now be positioned vertically into inspection 4 Le BRP peut maintenant tre positionn verticalement dans une fosse de r paration Removing accumulator assembly MP D montage de l ensemble accumulateur MP 1 Unscrew the 8 screws 20 and remove the accumulator 1 D visser les 8 vis 20 et d poser l accumuiateur 2 Remove o ring 10 2 Oter le joint torique 10 Page TRAMAC Model 130 Disassembly Remov
43. p But e de ressort 130 86411014 89601 Plug Bouchon 140 88250088 18829 1 Oring Joint torique DISTRIBUTION DISTRIBUTION 160 86395449 85372 x Distribution cover Couvercle de distribution 170 86404233 87769 1 Distribution box Boite de distribution 180 86395464 85374 1 Distributor Distributeur 190 86307196 51559 2 Pin Axe lisse 200 86404241 87770 1 Strike piston Piston de trappe 210 88404225 87768 1 Cylinder Cyindre 220 88396383 85571 2 pseal Joint l vres 230 88307477 51741 1 Oring Joint torique 240 86260635 24341 12 Elastic pin Goupile lastique FRONT GUIDE GUIDE AVANT 250 85395472 85375 3 Front guide Guide avant 251 86283082 38894 1 Plug 260 85308371 85572 1 Upper chuck bushing Douile sup rieure 270 88396388 85573 1 Lower chuck bushing Deuil inf rieure 280 86271566 31069 2 Retaining pin Axe de retenue 290 86261260 24824 2 lock Verou 300 86257714 22681 2 Spring Ressort 310 86230059 6178 1 Graisseur 320 86234812 9927 2 Elastic pin Goupile lastique 330 86319258 58143 1 Pn Axe lisse Accumulator breakdowns See page 11 Included in Seal Kit Page P4 Model 130 Parts List Page P5 TRAMAC Model 130 Parts List Part Number Ref DESCRIPTION DESCRIPTION 340 86977611 80930 1 Pn Ave lisse 350 88904198 96177 2 Plug Bouchon ASSEMBLING ASSEMBLAGE 370 86404258 87771 4 Assembling bolt Vis d assemblage 86396397 85574 4 5571 Standard plates Plaques standard 420
44. p tools well greased and sheltered from the weather when in use Typical failures TRAMAC demolition tools are manufactured from first class materials and then heat treated to duce a fatigue and wear resistant tool Thus when the tool has apparently failed to give a satisfac tory service brief visual inspection can often give a quick indication of the failure cause Wear is dictated by the conditions of the material being broken In general however the following guidelines apply Blank tools worn more than 1 3 of their diameter or mails and chisels worn back more than 2 inches from the working end are classed as reasonable Page O16 TRAMAC 9 Model 130 Tool Guide TRAMAC demolition tool guide 8 B D E F Ld Ld Ld ES ei ei e 3 A Tool ype Application A Moll point Low abrasive homogenous material chisel Plastic or heterogeneous material inine chisel Plastic or heterogeneous material rock Imine asphalt cuter cuter and trenching F ZS Asphalt and trenching Page 017 TRAMAC 9 Model 130 Guide BREAKAGE CHART O Fatigue breakage wih fatigue due o steel detect 100 WARRANTY Faure dus bank ig e wear of bushings andlor chuck housing NO WARRANTY Operation wih wom out re
45. place les goupiles 190 3 Monter le piston 200 pr al ablement huil Pr paration de la distribution 1 Pr montage de la distribu tion Le couvercle 160 le dis tributeur 180 et la boite 170 sont assembl s au maillet Huiler et v rifier le libre d placement du distributeur dans la boite 170 lodel 130 Preparing back head 1 Position the 2 o rings 40 into back head 30 Position and lubricate o rings with grease Screw the two adaptors onto HP and LP openings Take care to protect them from Mounting pressure control device 1 Mount o ring 140 onto plug 130 and o rings 110 onto sleeve 60 Mount rings with grease 2 Mount plug 130 with o ring 140 into the back head as indicated 3 Mount in reverse order marks 80 70 60 90 Next torque the plug 100 Tighten torque 590 ftibs Pr paration de la t te arri re 1 Placer les 2 joints toriques 40 dans tate arri re 30 Monter ces joints avec de la graisse 2 Viser provisoirement les 2 adapleurs pr vus pour le raccordement des orifices HP et BP en prenant soin de les prot ger de toute impuret Montage de la r gulation 1 Monter le joint torique 140 sur le bouchon 130 et les joints toriques 110 sur la chemise 80 Monter ces joints avec do la graisse 2 Monter le bouchon 130 quip de son joint torque 140 dans le sens indiqu 3 R
46. rease Ne pas utiliser le marteau sous Dans le cas d un travail sous l eau m me pour une courte dur e il est n cessaire de pressuriser la partie avant du marteau pour viter que l eau ne p n tre l int rieur Consulter page 013 Lo marteau doit tre pressuris avant d tre immerg et jusqu ce qu soit retir de Teau Note La pressurisation est aussi indispensable chaque fois que des d bris peuvent p n trer dans le marteau purgeage par example Par temps froid ne pas commencer le travail sans avoir pr chauff le marteau D marrer le porteur et faire pr chauffer Lover le brise roche pour que Toul ne soit pas en appui sur le sol alimenter le marteau avec un d bit r duit moteur du porteur au ralenti pendant cing minutes Commencer le travail en augmentant progressivement le d bit Graisser emmanchement de l outil Si le marteau nest pas quip dune central de graissage automatique graisser l outil toute 2 heures de travail environ 5 ou 10 coups de pompe graisse Utiliser de la graisse au bisulfure de molybd ne Page 012 TRAMAC 9 Model 130 Maintenance 77 Every 2 Hours 2 Toutes les 2 heures Daily Toutes les jours Weekly Toutes les semaines EVERY 2 HOURS Grease the tool shark DAILY Check the breaker attachment at the boom end sure that a side rod is not broken WEEKLY Check tightening of side plate fixing bolt
47. ressure from the compressor must be at least 22 psi above the water pressure at the working depth Water pressure equals 14 5 psi for every 30 feet of depth Through the first 30 feet SE aia Tool Life TRAMAC working tools are made from a special steel far superior to any tool steel commercially available Unlike other tools on the market our steel is hardened all the way through thin shell of hard stel which wears quickly When the tools lose their edge either at the ip or on the sides it is possible to sharpen them without repeating heat treatment using one of the following methods With miling planning machine for chisels and spades or with a lathe for the and blunt tools These operations must be completed using an adequate type of hard metal tool B By sharpening operation must be performed using a coolant to prevent te tool from overheating A As a general rule never let the tool cool quickly or suddenly even when it is used with the breaker caution Dipping the tool into water when it has been heated in the course of work or leaving it in the snow in the winter will result in a drenching effect on the tip cutting bit and increase the risk of breakage Tools are covered by TRAMAC against metal defects very uncommon lt is not unusual that some operations working at angles or blank firing lead to tool breakage including inside the chuck housing The use of after market tools will v
48. s pr f rable de ne pas les aftaquer au centre Le rendement est bien en proc dant par degr et en attaquant d abord los faces les plus favorables Ne pas utillsor l outil comme levier Pour finir de casser le mat riau Pour d placer les blocs Les forces importantes appliqu es au marteau sont origine De fissuration des soudures du berceau ou des plaques lat rales De la destruction de la douille inf rieure par crasement De la rupture de l outil Model 130 Opera n Do not use the breaker under water For underwater operation even for a short time it is essential to pressurize the breaker front part to prevent water from entering inside the breaker See page 013 The breaker must be pressurized prior to being plunged into water and remain so while it is under water Note Pressurization is also essential every time there is a possibility for debris to enter the front part scaling for example H the weather is cold do not start work without preheating the breaker Start up the carrier and preheat Raise the breaker from the ground so that the tool is hung up Feed the breaker with reduced flow idle the carrier engine for 5 minutos Start work increasing the flow gradually Grease the tool shank Ifthe breaker is not equipped with an automatic lubricating station grease the tool shank every 2 hours 5 to 10 shots with hand grease pump Use molybdenum bisulphide g
49. s Remove the tool Check the tool shank and striking face condition Replace the tool it deeply scratched Check the too retainer condition Replace it it shows important marks Check the lower bushing wear Call your TRAMAC distributor if wear limit is reached Page 013 Micdlo Tow 125 lbs other rowe 200 TOUTES LES 2 HEURES D UTILISATION Graisser l emmanchement de TOUSLES JOURS Verifier la fixation du marteau en bout de bras V rifier qu un tirant d assemblage ne soit pas cass CHAQUE SEMAINE Contr ler le serrage des boulons de fixation des plaques lat rales D monter l outil V rifier l tat de lemmanchement et de la face de frappe Remplacer sil pr sente des grippages impor tants V rifier l tat de la clavette de retenue La remplacer si elle pr sente des traces de choc importants Contr ler l usure de la douille inf rieure Demander Intervention d un technician TRAMAC pour la remplacer quand la limits de Tusure est atteinte Model 130 Operation The TRAMAC Model 130 in the standard version must not be used for underwater work even for very short periods of time If the chamber between the piston and the too fils with water when the piston strikes the water will not be evacuated fast enough and a considerable pressure rise will then occur and destroy the pis ton seal with a risk of piston seizure Compressor Pressure P
50. s et gants de protection masque anti poussi res casque ant etc Les v tements amples flottants les bracelets mon ire et autres sont proscrire car dangereux en cer taines circonstances L op rateur ne doit pas absorber da boisson alcoolis e ni de m dicament provoquant la somno lence pendant le travail Il est par alieurs imp ratif de prendre connaissance et de respecter les r glements locaux concernant les brise roches et leur utilisation sur chantier MONTAGE SUR PORTEUR Chaque modele de brise roche est adapt un type dengin porteur L op rateur dolt prendre connaissance des prescrip tions d utilisation fournies par le constructeur du porteur telles que Poids minimum du porteur pression dutiisation d bit dimensionnement des fexiles et raccorde ment au circuit hydraulique du porteur Le non respect de cos prescriptions peut endom mager gravement le brise roche Page S3 TRAMAC Model 130 Safety When someone helps to install the breaker make sure any hand signals will be well understood Unexpected boom movements when instaling the breaker could result in hand injury Be sure the carrier is immobile and stable Keep your hands clear when moving the boom end between fixing plates Do not use your fingers to teel pin alignment When connecting the breaker hoses to the carrier Circuit be sure the circuit is not under pressure check that the hydraulic tank is not pressurized
51. sassembly Removing chuck housing D montage du guide avant 1 Take out lacks 290 springs 800 and elastic pins 820 1 D loger les verrous 290 les ressorts 300 et les goupilles lastiques 320 2 Unscrew oiler 310 out of chuck housing 250 2 D visser le graisseur 310 du guide avant 250 3 Eniover les 2 bouchons 1850 ainsi que 340 3 Remove the two plugs 350 and the axle 340 4 Using a press take out 4 A l aide d une presse sorlir lower bushing 270 and upper la douill inf rieure 270 et la bushing 260 douille sup rieure 260 Removing back head Regulation part D montage de la t te arri re Partle r gulation 1 Take the plug 100 1 Oter le bouchon 100 2 Use pliers to remove plug 130 Remove regulation parts 60 to 140 2 Saider dune pince pour sortir le bouchon 130 D loger les pi ces de la r gulation 60 140 IE kan 3 Remove the 110 Retireres3 joints torques out of sleeve 60 or 110 de chemise 60 4 Remove the o ring 140 MEET 4 Ratirer le joint torique 140 out of plug 130 du bouchon 130 amp Page M6 Model 130 Disassembl Roving cian pute D montage de sonde accumulator WP Moyenne Pression Caution Release nitrogen A Caution Purger la pression Porte prior to any dismounting Taccumulateur avant tout d montage
52. sure Drill the safety nylon plugs to loosen and remove the assembling screws C Clean the upper and lower accumulator flanges or the accumulator cover and the back head Clean diaphragm groove 0 Make sure that bores are nat plugged with rubber Clean it necessary Check ring seat on upper flange Only perfect seat is acceptable Clean and check all threads in the flange the back head Clean and check all bolts Install new diaphragm E Lubricate the diaphragm upper face with silicon lubricant Rhodorsy Install the upper flange Grease the fie ing bolt C threads with NLGI 2 grade grease Do not use MOLYKOTE 1000 grease for this purpose Page M9 D vissez la vis de gonflage A pour d charger la pression d azote Percez les bouchons plastiques de s curit 8 et d vissez les vis d assemblage Nettoyez les flasques sup rieur ot inf rieur ou le coovercle et la t te arri re Nettoyez la gorge de membrane 0 V rifiez que les trous de la grile ne sont pas obstru s par des d bris de caoutchouc V rifiez la port e de la bague d tanch it sur le flasque sup rieur Seule une surface parfaite est admissible Nettoyez et v rifiez les fletages du flasque dela t te arri re Nettoyez et v rifiez toutes les vis Montez une membrane neuve Graissez la face sup rieure de la membrane avec un lubrifiant silicone Rhodorsyl Montez le flasque s
53. taining pre Bank Tring sing tool NO WARRANTY caused by between down pressure hammer and tal Breakage do proper contact between the tools tp ard rock or conta NO WARRANTY Musirooming or wearing caused by operating bo long on the same WARRANTY Page 018 Model 130 Parts List This Page Left Blank Intentionally Cette Page est Laiss e Blanche Intentionnellement Page P1 130 Parts Manual Form 1011 Revision 3 November 1999 Page P2 Model 130 Parts List Page P3 TRAMAC Model 130 Parts List Part Number Ref DESCRIPTION DESCRIPTION ACCUMULATOR ACCUMULATEUR MP 1 86408754 89078 1 Accumulator Accumulateur 10 88271681 31134 1 Oring Joint torique 20 86408929 89124 8 ScrewCHeUNF 7 8 Vis UNF 7 8 ACCUMULATOR HP ACCUMULATEUR HP 30 86399854 86437 1 Backhead accumulator T te arr re accumulateur 40 88221512 52204 2 Oring Joint torique 50 85411840 89825 1 Piston stop But e de piston Regulation R gulation 88305583 85400 1 Ling Chemise de tiroir 70 85305571 85401 1 Side Tiroir r gulateur pression 80 86261798 25066 1 Spring Ressort 90 86223542 67283 10 Shim Rondelle de calage 100 86395555 85399 1 Threaded plug Bouchon filet 110 8632115 84578 Oring Joint torique 120 86411022 89602 1 Spring sto
54. tions et les tdches de maintenance r gulire effectuer par le personnel d exploitation et de maintenance Les r visions g n rales sortent du cadre de ce manuel et doivent renvoy es un service d entretien agr TRA MAC Les sp cifications de cet appareil ont t logu es comme tant conformes aux directives de la CEE Toute modification dune pi ce quelconque est absolument interdite et aura pour cons quence Finvalidation de l nomologation CE La soci t TRAMAC se r serve le droit d apporter des modifications ou d ajouter des perfection nements aux produits sans pr avis et sans encourir en quoi que ce soit obligation d apporter de telles modifications ni d ajouter de tels perfectionnements aux produits vendus ant rieurement Model 130 Safet WARNING ATTENTION WARNING Pressurized com ponent or system ATTENTION Composant ou syst me sous pression A 25 i ATTENTION R cipient sous pression accumulateur Liting point Point de levage Zei WARNING Consul he opor 8 maintenance manual betore beginning any maintenance ATTENTION Consulter le manuel d utiisation et d entre tien avant d entreprendre toute interventions WARNING For operating temperature below 0 consult the operation and maintenance manual ATTENTION Pour utilisation en dessous de 0 C consulter le manuel d utilisation et d entretien A WARN
55. u s sur la ligne brise roche Voir feuille sp cifications techniques Un contr le du d bit et de la pression du circuit brise roche est Indispensable Il doit v rifier que installation hydraulique est con forme au sch ma de principe foumi et qu elle ne permet pas l alimentation inverse du marteau par la circuit retour Note La ligne d alimentation est situ e cot droit du brise roche Certains porteurs peuvent avoir des circuits inver s s HP gauche du bras Identifier clairement les circuits HP et BP du bras Si n cessaire croiser les flexibles de raccordement du brise roche pour permettre un branchement correct Model 130 Tech Normal working Marche normale HP Fig 2 54 Mechanical impossible stop Rendu m caricanique impossible but e Normal working Marche normale HP LP 0 Precautions to be taken when connecting the breaker Feeding the rock breaker by the breaker LP line which is theoretically possible when the carrier is fitted with an extra spool with 3 positions is forbid otherwise the rock breaker may be damaged His therefore essential to Take necessary steps to avoid activating the spool in the wrong position From P to return circuit rock breaker For instance adaptation of a stop under the con trol pedal fg 1 or mounting of a non return v
56. ual contains instructions and technical data to cover all routine operations and scheduled maintenance tasks by operation and maintenance statt Major overhauls are outside the scope of this manual and should be referred to an authorized TRAMAC service department The design specification of this machine has been certified as complying with directives Any modification to any part is absolutely prohibited and wil result in the CE certfication and marking being rendered invalid TRAMAC reserves the right to make changes and improvements to products without notice and with out incurring any obligation to make such changes ar add such improvements to products sold previ 4 AVANT PROPOS Le contents de ce manuel est consid r comme appartenant TRAMAC et comme confidentiel il doit pas tre reproduit sans l autorisation crite pr alable de la soci t TRAMAC Aucun l ment du contenu de ce document n est entendu comme repr sentant aucune promesse garantie ni repr sentation ni explicates eut gard aux produits qui y sont d cris Toute garanties de cette nature tout autres termes et conditions de vente des produits doivent tre conformes aux termes et conditions standard do vente de la soci t TRAMAC termes et conditions que pourra obtenir sur demande manuel contient des instructions et des donn es qui couvrent toutes les op ra
57. ue cellas qui sont incluses dans la liste des pi ces qui sont approuv es par TRAMAC peut engendrer des conditions dangereuses sur lesquelles la soci t TRAMAC rra aucun contr le par cons quent la soci t TRAMAC ne peut tre tenue comme responsable des quipements sur lesquels il est mont des pi ces de r paration non homologu es Page S7 TRAMAC Model 130 Operation This Page Left Blank Intentionally Cette Page est Laiss e Blanche Intentionnellement Page 01 TRAMAC 9 Model 130 Commandments PR Don t ever modit the hydraulic installation set by the dealer Ne jamais pousser l acc l rateur Jusqu d passer la limita indiqu e au moment des essais de mise en Avoid any violent movement when the breaker is operating Eviter toute manoeuvre brutale du tras alors que a brise roche est phase de frappe Applied pressure is perpendicular io the material to be broken and always follows the tool Imprimer au brise roche la bonne pouss e toulours perpendiculaire ment face du mat riau d mo Do not leave the breaker in the same spot for long periods of time Shor bursts Production Long tool ito Ne pas insister plus de 15 secon des sur le m me point lorsque le mat riau est parteu rement dur et tenace Never use the tool as a lever or to Mt heavy loads Ne jamais se servir de outi du brise roche comma s il s agissait dun levier ou dun croch
58. up rieur Graissez le fit age des vis d assemblage avec de la graissw grade NLGI 2 Ne pas utiliser de graisse MOLYKOTE 1000 pour cette application Model 130 Accumulator Tighten the fixing bolts 10 the specified torque refer to the accumulator parts list Use the tightening sequences described below Remount new safety plugs Mount new BS fing F Mount a new inflation screw Reinflate the accumulator Sorrez le vis d assemblage au couiple indiqu Voir la nomenclature de l accu mulateur Respectez l ordre de serrage des vis comme indiqu ci dessous Remontez des bouchons plastiques de s curit neufs B Montez une bague 85 neuve F Montez une vis de gontlage neuve Re gonlez l accumulateur 10 Ve 10 Serena Page M10 TRAMAC 9 2 REPAIRING 2 1 Accumulators with threaded cover Model 130 Accumulator 2 REPARATION 2 1 Accumulateur avec couvercle viss Loosen the inflating screw A to relieve nitrogen pressure Loosen and remove the cover Clean the parts Clean diaphragm groove Make sure that bores are not plugged with rubber Clean if necessary Check ring seat on upper flange Only perfect seat is acceptable Clean and check the thread of the cover Clean and check the thread of the accumulator body Mount a new diaphragm D Lubricate the diaphragm uppor face with silicon lubricant Grease the cover t
59. ur CH UNF SO se em 1 UNF screw Vis CHE UNF GO 88005008 Ve de gorflage MIO To Bague BS Model 130 Accumulator HP HP Accumulateur Tightening torque Couple de serrage Nitrogen pressure Pression de gonflage Hem Part Number Ret Qy DESCRIPTION DESCRIPTION 86398854 86437 accumulator including Accumulateur HP camp 10 86305372 85341 1 Back head including T te arri re comprenant 88263654 25849 A Helicoil thread UNF 1 Filet rapport UNF 1 20 86422045 91409 1 Diaphragm Membrane d accumulateur 30 88305787 85472 1 Cover Couvercle d accumulateur 40 88265048 26428 3 Inflating screw MIO Vis de gonflage M10 50 86241403 14826 1 Ring Bague BS 60 95302592 86438 10 UNF 5 8 screw Vis CHe UNF 5 8 70 88405081 87988 10 Plug Bouchon conique Page P10 TRAMAC Model 130 Trouble Shooting TROUBLE SHOOTING REMEDIES A leakage on hammer Damaged or wom seals your TRAMAC distributor B The breaker loses power high vibrations in breaker hoses The accumulator is deflated or diaphragm punc tured Check the temperature If oil is too hot ask a technician to check the breaker circuit relief valve setting Call your TRAMAC distributor C The hammer operates normally then slows down and stops A few minutes later the hammer wil start again then stop again Hydraulic is too hot Excavator circuit must be checked for heat source

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