PSM-2 - Struers
Contents
1. BELGIQUE Wallonie Struers S A S 370 rue du March Rollay F 94507 Champigny sur Marne Cedex T l phone 33 1 5509 1430 T l copie 33 1 5509 1449 struers struers fr CANADA Struers Ltd 7275 West Credit Avenue Mississauga Ontario LON 5M9 Phone 1 905 814 8855 Fax 1 905 814 1440 info struers com CHINA Struers Ltd Rm 702 Hi Shanghai No 970 Dalian Road Shanghai 200092 P R China Phone 86 21 5228 8811 Fax 86 21 5228 8821 struers cn struers dk CZECH REPUBLIC Struers GmbH Organiza n slo ka Havl kova 361 CZ 252 63 Roztoky u Prahy Phone 420 233 312 625 Fax 420 233 312 640 czechrepublic struers de DEUTSCHLAND Struers GmbH Carl Friedrich Benz Strasse 5 D 47877 Willich Telefon 49 0 2154 486 0 Fax 49 0 2154 486 222 verkauf struers struers de FRANCE Struers S A S 370 rue du March Rollay F 94507 Champigny sur Marne Cedex T l phone 33 1 5509 1430 T l copie 33 1 5509 1449 struers struers fr IRELAND Struers Ltd Unit 25a Monkspath Business Park Solihull B90 4NZ Phone 44 0 121 745 8200 Fax 44 0 121 733 6450 info struers co uk JAPAN Marumoto Struers K K Takara 3rd Building 18 6 Higashi Ueno 1 chome Taito ku Tokyo 110 0015 Phone 81 3 5688 2914 Fax 81 3 5688 2927 struers struers co jp NETHERLANDS BELGIUM Struers GmbH Nederland Electraweg 5 NL 3144 CB Maassluis Tel 31 0 10 599 72 09 Fax 31 0 10 599 72 01 netherlands struers de2. 04 2010 62174370 Printed in Denmark by Struers Struers A S Pederstrupvej 84 DK 2750 Ballerup Denmark Phone 45 44 600 800 Fax 45 44 600 801 struers struers dk POLAND Struers Sp z 0 0 Oddzia w Polsce ul Jasnog rska 44 31 358 Krak w Phone 48 12 661 20 60 Fax 48 12 626 01 46 ROMANIA Struers GmbH Sucursala Sibiu Str Scoala de Inot nr 18 RO 550005 Sibiu Phone 40 269 244 558 Fax 40 269 244 559 romania struers de SCHWEIZ Struers GmbH Zweigniederlassung Schweiz Weissenbrunnenstrasse 41 CH 8903 Birmensdorf Telefon 41 44 777 63 07 Fax 41 44 777 63 09 switzerland struers de SINGAPORE Struers Singapore 627A Aljunied Road 07 08 BizTech Centre Singapore 389842 Phone 65 6299 2268 Fax 65 6299 2661 struers sg struers dk SWEDEN Struers A S Ekbacksv gen 22 3 tr SE 168 69 Bromma Telefon 46 0 8 447 53 90 Telefax 46 0 8 447 53 99 struers struers dk UNITED KINGDOM Struers Limited Unit 11 Evolution the AMP Morse Way Catcliffe Rotherham S60 5BJ Tel 0845 604 6664 Fax 0845 604 6651 www struersitd co uk USA Struers Inc 24766 Detroit Road Westlake OH 44145 1598 Phone 1 440 871 0071 Fax 1 440 871 8188 info struers com OSTERREICH Struers GmbH Zweigniederlassung Osterreich Ginzkeyplatz 10 A 5020 Salzburg Telefon 43 662 625 711 Fax 43 662 625 711 78 austria struers de
3. PSM 2 y Struers Portable Microscope a Instruction Manual _ Tragbares Mikroskop Gebrauchsanweisung Microscope Portatif Mode d emploi PSM 2 Instruction Manual PSM 2 Portable Microscope Instruction Manual Always state Serial No and Voltage frequency if you have technical questions or when ordering spare parts You will find the Serial No and Voltage on the type plate of the machine itself We may also need the Date and Article No of the manual This information is found on the front cover The following restrictions should be observed as violation of the restrictions may cause cancellation of Struers legal obligations Instruction Manuals Struers Instruction Manual may only be used in connection with Struers equipment covered by the Instruction Manual Service Manuals Struers Service Manual may only be used by a trained technician authorised by Struers The Service Manual may only be used in connection with Struers equipment covered by the Service Manual Struers assumes no responsibility for errors in the manual text illustrations The information in this manual is subject to changes without notice The manual may mention accessories or parts not included in the present version of the equipment The contents of this manual is the property of Struers Reproduction of any part of this manual without the written permission of Struers is not allowed All rights reserved Struers 2009 The equipment is designed
4. Detachable base ring for examination on plane surfaces Detachable lamp with cable Carrying case with battery cassette Switch and socket 10x ocular QDOO OOOHO Mounting the base ring Transcopy Replica PSM 2 Instruction Manual 2 Operation m Place the batteries in the battery cassette according to the diagram m Place the lamp in the socket of the microscope and the plug on the lead into the socket of the battery cassette Set the switch to On E Check that the base ring 4 has been mounted on the microscope when using this for examination of plane or slightly curved surfaces and when examining Transcopy Replica m The base ring has a bayonet fitting closure Move the base ring with the arrow pointing to the lamp house into the threaded part and turn clockwise until the base ring is fixed E To remove the base ring turn anti clockwise until the arrow points to the lamp house and take the ring out m Fix the locking ring 3 in a position preventing the objective from touching the sample Then the microscope is ready for use The focusing is done by adjusting the focusing screws in the middle of the microscope m When changing the objective the base ring must be removed and the objective set to the lowest position The objective is then unscrewed and removed to allow a new one to be fitted Only tighten with fingers The objective is set to a higher position and the base ring remounted TIPS U When using the mic
5. calcul suivant le rapport entre par exemple l chelle complete de l oculaire et l indication laquelle il correspond sur la microm tre objet 4 Donn es techniques Oculaire Grossissement 10 x Objectif Grossissement 10 x Alimentation 4 piles de 1 5 V LR20 AM1 type D Lampe 5 V 6 W avis Diam tre 15 60 mm Longueur 210 mm Poids 600 g 5 Accessoires Objectif Grossissement 20x 04286901 Objectif Grossissement 40x 04286902 Oculaire de mesure systeme metrique 04286903 PSM 2 Spare Parts 6 Spare Parts Pos Description Spare Parts No 1 ODI CHVE TOX een ee nennen 428MP001 2 Locking ring with screw 428MP003 3 Base NO igre ana te ane sien 428MP004 4 Lamp complete but without bulb 428MP005 5 Carrying case complete nennen nnennnnenn 428MP007 6 Switch in carrying case 428MP008 T Eye piece 10x 428MP009 8 Optional eye piece see accessories 9 gt 0 6 ene E E E seaoende 428MP006 10 Gear shaft with thumb wheels cccccsecceesseeeeeeeeseeees 428MP010 10A Gear wheels 2 pcs 428MP020 10B Gear Shaft PINION ccc ceecccceeececeeeeeseeeesaeeceseeeeeseeeeeeanes 428MP030 OMR ea ee se ee 428MP012 10 Gear shaft with thumb wheels cccccseeecesseeeeeeeeeeeees 428MP010 11 Cord with socket 428MP011 NON ee nee 428MP002 15 On site materialographic
6. RepliFix and RepliSet are designed to bond together The two com ponents are mixed and applied by hand RepliFix is used as support for RepliSet or as a stand alone product for moulding of surface shape for low tech applica tions A backing slide bonds to the RepliSet or RepliFix replica The backing slide serves to maintain the original profile and en sures a flat back to the replica A replica can be taken from all metallic materials and most other solid materials like ceramics plastics and glass There are no size shape or thickness limita tions on the replicas that can be made and it is even possible to take replicas from othervise inaccessible surfaces The RepliSet system can produce repli cas which at the same time are dimen sionally correct with ultra fine detail reproduction and with a flat back Pure copper Sample Sample etched with cupric chloride and ammonia Magnification 100 x Further to examination by optical micro scopes 3D examination can be carried out using non contact measuring instru ments such as laser measuring equip ment or measuring projectors with 2D or 3D facilities A replica of a cavity for instance inner holes can be examined using measurement and profile projec tors The replicas are suitable for 3D examination by SEM Metallographic applications Typical applications are on site non de structive testing in connection with qual ity control inspection and maintenance of powe
7. en lumi re r fl chie Il permet l examen in situ de grosses pi ces de chantier aussi bien pour les surfaces externes que pour les surfaces internes comme les cavites tuyaux etc PSM 2 est egalement destine au contr le de r pliques de structure effectu es avec les Transcopy Replica ie j f 4 g s s Objectif 10x Bague d arr t r glable emp chant l objectif de toucher l objet Bague de base d tachable pour l examen de surfaces planes Lampe amovible avec c ble Pochette de transport Alimentation avec interrupteur et douille de raccordement ainsi Oculaire 10x 9660866060 Montage de la bague de base Transcopy Replica PSM 2 Mode d emploi 2 Operation m Placer les piles dans la sacoche de transport comme indique sur le diagramme m Placer la lampe dans la douille du microscope Mettre l interrupteur dans la position On E Contr ler que la bague de base 4 est mont e sur le microscope quand celui ci est utilis pour des examens de surfaces planes ou legerement courbees mais aussi pour des examens de Transcopy Replica m La bague de base est munie d une fermeture a ba onnette Tourner la bague de base dans la direction du bo tier de lampe en la fixant dans la direction de l heure E Pour l enl vement de la bague de base retourner celle ci jusqu ce que la fl che ait la direction du bo tier de lampe et d tacher la partie du filet m Fixer la bague de base en serrant la bague d arr t d
8. eventueller Korrektionsfaktor wird z B aus dem Verh ltnis der vollen Skala des Okularanzeige entsprechend der Mikrometeranzeige auf der MeRplatte berechnet 4 Technische Daten Okular 10x Vergr erung Objektiv 10x Vergr erung Batterie 4 Stck 1 5 V LR20 AM1 Gr e D Lampe 5V 6W Durchmesser 15 60 mm L nge 210 mm Gewicht 600 g 5 Zubehor Objektiv 20xVergrosserung 04286901 Objektiv 40xVergrosserung 04286902 MeRokular metrische Einheiten 04286903 PSM 2 Mode d emploi Microscope Portatif Mode d emploi Toujours mentionner le n de s rie et la tension fr quence de l appareil lors de questions techniques ou de commandes de pi ces d tach es Vous trouverez le n de s rie et la tension de l appareil indiqu s soit sur la page de garde du mode d emploi soit sur une tiquette coll e ci dessous En cas de doute veuillez consulter la plaque signal tique de la machine elle m me La date et le n de l article du mode d emploi peuvent galement vous tre demand s Ces renseignements se trouvent sur la page de garde Les restrictions suivantes doivent tre observ es Le non respect de ces restrictions pourra entra ner une annulation des obligations l gales de Struers Mode d emploi Le mode d emploi Struers ne peut tre utilis que pour l quipement Struers pour lequel il a t sp cifiquement r dig Manuels de maintenance Un manuel de service de Struers ne peut tre utilis que par un te
9. for use with consumables supplied by Struers If subjected to misuse improper installation alteration neglect accident or improper repair Struers will accept no responsibility for damage s to the user or the equipment Dismantling of any part of the equipment during service or repair should always be performed by a qualified technician electromechanical electronic mechanical pneumatic etc Struers A S Pederstrupvej 84 DK 2750 Ballerup Denmark Telephone 45 44 600 800 Fax 45 44 600 801 PSM 2 Instruction Manual User s Guide Table of Contents Page 1 Getting Started SSE OUI Ol ii EHE ee een 2 2 Operation Mounting the base ring 3 TANS CODY ROD Car nn een 3 3 Measuring with PSM 2 4 4 Technical Data 4 5 Accessories 02 ne 4 6 Spare Parts eset 15 Description PSM 2 Instruction Manual 1 Getting Started PSM 2 is a monocular non inverted microscope with a battery driven lamp for primary structural analyses in reflected light It is suited for on the spot examination of large objects during both the building and the operation processes It can be used both on external surfaces and in corners cavities and tubes Further PSM 2 is intended for control of structural impression carried out with Transcopy Replica 10x objective Locking ring to prevent the objective from touching the sample
10. 40900089 For replicating small holes Luer needle 1 mm dia 30 mm long To be mounted on 50 ml static mixing nozzle 40900088 10 pcs 40900060 For replicating larger holes Flexible hose 6 mm dia 100 mm long To be mounted on 50 ml static mixing nozzle 40900088 10 pcs 40900061 Backing Slides A flexible plastic slide which bonds to the replica and ensures a flat back to the replica For levelling of replicas to assist microscopic examination as dimensional support for metrology and for well ordered labelling transport and storage of RepliSet replicas 26 x 76 x 1 mm 50 pcs 40900087 Backing paper For RepliSet replication system Bonds to the replica and facilitates labelling handling and the levelling of replicas to assist microscopic examination 60 x 70 mm 100 pcs 40900062 A4 210 x 297 mm for cutting up to the required size 10 pcs 40900063 Case for RepliSet 50 ml system Aluminium case with room for all necessities for field applications The contents of the RepliSet Case is ordered separately 40900067 Struers products are subject to constant product development Therefore we reserve the right to introduce changes in our products without notice ET Bir Bi aus E Leds ze lE f Ta r h rab Lome jr Li Ba Li LL Erir eos l ai r AUSTRALIA amp NEW ZEALAND Struers Australia 18 Mayneview Street Milton QLD 4064 Australia Phone 61 7 3512 9600 Fax 61 7 3369 8200 info au struers dk
11. a das Objektiv nicht mit der Probe in Ber hrung kommt Das Mikroskop ist danach zur Anwendung bereit Es wird durch Einstellen der Kn pfe in der Mitte des Mikroskops fokusiert mM Bei Objektivwechsel wird der Grundring entfernt und das Objektiv wird auf die niedrigste Position eingestellt Danach wird das Objektiv abgeschraubt und ein Neues wird festgeschraubt nur fingerfest Danach wird das Objektiv auf eine h here Position eingestellt und der Grundring wieder aufgesetzt TIPS Q Bei Anwendung des Mikroskops f r Untersuchungen von Ecken und Hohlr umen wird der Grundring entfernt Q Bitte daf r sorgen da das Objektiv nicht durch Ber hrung mit der Probe besch digt wird Transcopy Wird das Mikroskop zur Untersuchung von Gef geabdr cken Transcopy ver wendet wird dieser auf einen Objekttr ger festgeklebt Dies wird auf einem Tisch mit der Gef geseite nach oben angebracht Das Mikroskop wird ber dem Abdruck angebracht so da dieser frei unter dem Mikroskop bewegt werden kann NB Bitte die Lampe nach Gebrauch ausschalten PSM 2 Gebrauchsanweisung 3 Messen mit PSM 2 Das Okular wird durch Losen der kleinen Schraube an der Seite des Tubusrohres herausgenommen Das Me okular wird an Stelle davon eingesetzt und die Schraube wird leicht festgespannt Es wird auf die Mikrometerplatte scharf gestellt und die Skala des MeRokulars wird ber die der Mikrometerplatte durch Drehen oder Bewegen von PSM 2 angebracht Ein
12. ans la position o l objectif n entrer pas en contact avec l objet Ensuite le microscope est pr t l usage La focalisation se fait par r glage des boutons au milieu du microscope m Pour changer d objectif il faut ter la bague de base et mettre l objectif dans sa position la plus basse Puis deviser l objectif et le remplacer par le nouveau en le vissant manuellement Ensuite r gler l objectif sa position la plus haute et remonter la bague de base TIPS LJ Pour utiliser le microscope aux examens de cavit s d angles ou autres la bague de base peut tre enlev e Q Veiller ce que l objectif ne soit pas endommag au contact de l objet Si le microscope est employ pour les examens de r pliques de structure Transcopy Replica il est n cessaire de coller la r plique sur une lame de verre la structure tant tourn e vers le haut Le microscope est ensuite plac au dessus de la r plique de telle sorte qu elle puisse se mouvoir sans contrainte sous le microscope NB Ne pas oublier de d brancher la lampe apr s usage 13 14 PSM 2 Mode d emploi 3 Mesure avec PSM 2 Faire sortir l oculaire en deserrant la petite vis du cote du tube Remplacer l oculaire par l oculaire de mesure et serrer l g rement la vis Focaliser sur la microm tre objet et mettre l chelle dans l oculaire de mesure au dessus de l chelle sur la microm tre objet en mouvant et tournant PSM 2 Un facteur de correction ventuel est
13. chnicien sp cialiste autoris par Struers Le manuel de service ne peut tre utilis que pour l quipement Struers pour lequel il a t sp cifiquement r dig Struers ne sera pas tenu responsable des cons quences d ventuelles erreurs pouvant se trouver dans le texte du mode d emploi illustrations Les informations contenues dans ce mode d emploi pourront subir des modifications ou des changements sans aucun avis pr alable Certains accessoires ou pi ces d tach es ne faisant pas partie de la pr sente version de l quipement peuvent cependant tre mentionn s dans le mode d emploi Le contenu de ce mode d emploi est la propri t de Struers Toute reproduction de ce mode d emploi m me partielle n cessite l autorisation crite de Struers Tous droits r serv s Struers 2009 Struers A S Pederstrupvej 84 DK 2750 Ballerup Danemark T l phone 45 44 600 800 T l fax 45 44 600 801 PSM 2 Mode d emploi Guide de l utilisateur Table des matieres Page 1 Installation DISS CDUOM ne een 12 2 Operation Montage de la bague de base 13 TRANSCODY RePIICA anne an 13 3 Mesure avec PSM 2 14 4 Donn es techniques ee 14 D Accessoires ooo cece erent seeeneeeenes 14 6 Spare Parts cnn 15 11 Description 12 PSM 2 Mode d emploi 1 Installation PSM 2 est un microscope droit monoculaire avec une lampe aliment e par piles pour l examen de structure
14. ess than one minute a surface is obtained which is ready for analysis either on site or by means of replica for laboratory examination Complete Freedom Movipol 3 is equipped with recharge able batteries and supply transformer In other words the apparatus is as suitable for stationary laboratory work as it is for field work depending on the require ments PSM 2 Transcopy PSM 2 and Transcopy constitute an indispensable tool for non destructive materialography With Transcopy Replica foil replicas can be taken on the spot for subsequent examination in the laboratory PSM 2 Fast and easy microscopy outside the laboratory PSM 2 is a small portable microscope for use in the field It is battery powered and provides magnifications of 100 x 200 x and 400 x PSM 2 comes in a shoulder bag which also contains the batteries PSM 2 is particularly suitable for pre liminary examination of the prepared surface A replica is recommended if a more detailed analysis is required PSM 2 is highly suitable for preliminary replica examinations when used together with Transpol 2 and Movipol 3 Transcopy Replica Foil Transcopy Replica Foil is used to make a replica of any polished and etched surface It is especially used if on site analysis using a portable microscope is not sufficient or if micrographs of the prepared structure are required Trans copy Replica Foil creates a permanent replication of microstructure
15. g Specifications Cat no Transpol 2 complete with soft cable DC motor 230 or 120 V straight handle right angle handle flapper wheel felt cone 4 rubber discs 059561xx Rubber disc 30 mm dia 40800055 SiC grinding papers adhesive bundle of 100 Grit 60 40400049 Grit 120 40400129 Grit 240 40400130 Grit 500 40400131 DP cloths adhesive dia 32 mm bundle of 25 DP Dur 40500040 DP Dac 40500145 DP Mol 40500041 DP Nap 40500042 OP Felt 40500043 Flapper wheel 80 grit 40 mm dia x 10 mm 40800053 Movipol 3 Technical Data Voltage supply to transformer 220 V 50 60 Hz 115V 50 60 Hz Voltage supply from transformer 42 V AC Input fuse 5A Battery fuse 10A Thermal overload protection Polishing power Max 140 VA Polishing area About 9 mm dia Dimensions Width 410 mm Height 280 mm Depth 200 mm Weight with batteries but without electrolyte Net 8 80 kg Specifications Movipol 3 complete with batteries and supply transformer 220 V or 115 V 039265xx 42 V charging supply transformer for continuous use for Movipol 3 230 V or 115 V 044462xx Set of extra batteries 9 pcs 03926901 Polishing Chambers for Movipol 3 Flexible type 10 pcs 03926904 PSM 2 Technical Data Batteries 4x 1 5 V type LR20 Length 210 mm 8 3 Lamp threaded base 5 V 6W Diameters 15 60 mm 0 6 2 4 Weight 600 g Specifications Portable microscope PSM 2 complete with 10 x eyepiece 10 x objective lamp housing and carrying case without batteries 04286101 Objective ma
16. gnification 20 x 04286901 Objective magnification 40 x 04286902 Measuring set consisting of measuring eye piece and plate micrometer 04286903 Transcopy Transcopy Kit Set consisting of 40 ml Transcopy Liquid 50 replica foils 20 x 30 mm 0 8 x 1 2 1 pipette Spray nozzle and 50 microscope slides 25 x 75 mm 1 x 3 40900090 Transcopy Replica Foils 50 pcs 40900091 Transcopy Liquid 40 ml 40900092 RepliSet Technical Data Resolution of cu red replica Down to 0 1 micron Shrinkage Negligible Tear Strength 15 20 kN m Temperature range for the surface to be examined 10 C to 180 C Life span of the finished replicas is practically indefinite provided they are stored according to the instructions Content in static mixing nozzle 1 1 ml in nozzle for 50 ml cartridge 9 3 ml in nozzle for 265 ml cartridge Specifications Replication system for non destructive testing of a microstructure or a 3D structure Fast curing two part silicon rubber compound for flexible high resolution 3D replicas For the 50 ml system the hand operated dispensing gun 40900066 and the static mixing nozzles 40900088 are used in combination with the 50 ml cartridges For the 265 ml system the hand operated dispensing gun 40900065 and the static mixing nozzles 40900056 are used in combination with the 265 ml cartridges Specifications Cat no RepliSet F1 Particularly useful for replicating hor
17. hnischen Anfragen oder bei der Bestellung von Ersatzteilen immer die Seriennummer und die Spannung Frequenz an Diese Angaben finden Sie auf dem am Ger t angebrachten Typenschild Datum und Artikelnummer der Gebrauchsanweisung sind uns u U ebenfalls mitzuteilen Diese Information finden Sie auf dem Deckblatt der Gebrauchsanweisung Beachten Sie bitte die nachstehend genannten Einschr nkungen Zuwiderhandlung kann die Haftung der Firma Struers beschr nken oder aufheben Gebrauchsanweisungen Eine von der Firma Struers ver ffentlichte Gebrauchsanweisung darf nur in Zusammenhang mit den Struers Ger ten ben tzt werden f r die diese Gebrauchsanweisung ausdr cklich bestimmt ist Wartungshandb cher Ein von der Firma Struers ver ffentlichtes Wartungshandbuch darf nur von ausgebildeten Technikern benutzt werden die von Struers dazu berechtigt wurden Das Wartungshandbuch darf nur in Zusammenhang mit dem Struers Ger t ben tzt werden f r das dieses Wartungshandbuch ausdr cklich bestimmt ist Struers bernimmt f r Irrt mer in Text und Bild der Ver ffentlichungen keine Verantwortung Wir behalten uns das Recht vor den Inhalt der Gebrauchsanweisungen und Wartungshandb cher jederzeit und ohne Vorank ndigung zu ndern In den Gebrauchsanweisungen und Wartungshandb chern k nnen Zubeh r und Teile erw hnt sein die nicht Gegenstand oder Teil der laufenden Ger teversion sind Inhalt von Gebrauchsanweisungen Wartungshandb cher ist Eigen
18. holes Fluid rapid curing compound with working life of 0 5 1 min and curing time of 4 min at 25 C 1 cartridge of 50 ml 40900078 5 Cartridges of 50 ml 40900076 RepliSet GT1 Replication system especially for comparator macroscopy and metrology Particularly useful for replicating vertical or overhead surfaces Thixotropic rapid curing compound with working life of 0 5 1 min and curing time of 4 min at 25 C 1 cartridge of 50 ml 40900079 5 cartridges of 50 ml 40900077 RepliFix Specially formulated hand mixed fast curing two part silicone rubber Bonds to RepliSet Particularly useful in combination with RepliSet for producing a rigid backing It can be used directly for moulding of surface shape for profile measurement RepliFix 2 For low temperature conditions or where rapid results are required Working life of 2 3 min and curing time of 10 min at 25 C Net 500 g 40900084 RepliFix 20 For high temperature conditions or for taking replicas of complicated geometry or large areas Working life of 20 min and curing time of 60 min at 25 C Net 500 g 40900086 Accessories Hand operated dispensing gun For 50 ml cartridges of RepliSet 40900066 For 265 ml cartridges of RepliSet 40900065 Static mixing nozzles For 50 ml cartridges 35 pcs 40900088 For 265 ml cartridges 10 pcs 40900056 Nozzle Tips For replicating flat surfaces Fishtail spreaders 10 mm width To be mounted on 50 ml static mixing nozzle 40900088 30 pcs
19. izontal or sloping surfaces in low temperature conditions or where rapid results are required Fluid rapid curing compound with working life of 0 5 1 min and curing time of 4 min at 25 C 1 cartridge of 50 ml 40900069 5 cartridges of 50 ml 40900047 2 cartridges of 265 ml 40900051 RepliSet F5 General purpose material Particularly useful for replicating horizontal or sloping surfaces in normal or high temperature conditions Fluid fast curing compound with working life of 5 min and curing time of 18 min at 25 C 1 cartridge of 50 ml 40900068 5 Cartridges of 50 ml 40900046 2 cartridges of 265 ml 40900050 RepliSet T1 Particularly useful for replicating vertical or overhead surfaces in low temperature conditions or where rapid results are required Thixotropic rapid curing compound with working life of 0 5 1 min and curing time of 4 min at 25 C 1 cartridge of 50 ml 40900071 5 cartridges of 50 ml 40900049 2 cartridges of 265 ml 40900053 RepliSet T3 General purpose material Particularly useful for replicating vertical or overhead surfaces in normal or high temperature conditions Thixotropic fast curing compound with working life of 3 min and curing time of 10 min at 25 C 1 cartridge of 50 ml 40900070 5 cartridges of 50 ml 40900048 2 cartridges of 265 ml 40900052 RepliSet GF1 Replication system especially for comparatory macroscopy and metrology Particularly useful for replicating horizontal or sloping surfaces and filling
20. ngen an der Stelle von gro en Teilen am Bau oder im Betrieb Es kann sowohl an u eren Oberfl chen als auch an inwendigen Fl chen in Ecken Hohlr umen und Rohren ver wendet werden PSM 2 ist au erdem zur Kontrolle von Gef geabdr cken mit Transcopy Replica geeignet Objektiv 10x Einstellbarer Stoppring der das Objektiv daran hindert mit der Probe in Ber hrung zu kommen Abnehmbarer Grundring der bei Untersuchungen von planen Fl chen verwendet wird Auswechselbare Lampe mit Kabel Transporttasche mit Batterie kassette Schalter mit Anschlu buchse Okular 10x 966086 0O PSM 2 Gebrauchsanweisung 2 Bedienung E Die Batterien im Batteriekasten nach dem Diagramm in diesem anbringen m Die Lampe in der Fassung des Mikroskops und den Stecker in der Buchse des Batteriekastens anbringen Den Schalter auf Stellung On stellen E Kontrollieren ob der Grundring 4 auf dem Mikroskop montiert ist wenn dies zur Untersuchung von planen und leicht gekrummten Fl chen sowie zur Untersuchung von Transcopy Abdr cken verwendet werden soll Montage des Grundrings E Der Grundring hat eine Bajonettfassung Der Grundring mit dem Pfeil in Richtung Lampenhaus einschie en und in Richtung des Uhrzeigersinns leicht festschrauben E Zum Abnehmen des Grundringes diesen zur ckdrehen bis der Pfeil auf das Lampenhaus zeigt und aus dem Gewindeteil herausziehen E Den Stoppring 3 in eine Position bringen die gew hrleistet d
21. preparation and examination Conventional materialographic preparation entails cutting a sample from a material This method is not always appropriate as it destroys the component which is being examined Many applications require the ability to perform a materialographic preparation and examination without ensuing damage to the subject The non destructive method is used in these cases The usual preparation steps such as grinding polishing and etching are performed on the part to be examined in a limited area where no damage can be done whereupon the surface can be analysed On site preparation is particularly suitable for quality checks in power Stations oil platforms bridges aircraft etc The non destructive preparation method enables the necessary inspection to be carried out on site Struers manufactures a complete range of portable equipment for non destructive preparation from basic grinding through mechanical and electrolytic pol ishing to electrolytic etching The range also includes a portable microscope for on Site use and methods for producing replicas of the prepared surface H Non destructive preparation Using replica methods makes it possible to perform the microscopic examination in the laboratory under perfect working conditions The entire Struers non destructive prep aration range has been designed for field work The equipment is thus as compact and as light as possible It is eas
22. r plants oil platforms bridges aircraft etc Water or high temperatures do not affect RepliSet so the application range is very broad An operator dispenses RepliSet onto a sample and then peels off the cured replica Typical tasks are Quality control of edges corners heights angles surface finish and other dimensions Inspection of internal surfaces such as bolt hole threads Detection and monitoring of pitting corrosion cracking creep and wear Metrology Forensic investigation RepliSet 50 ml system Case for RepliSet The RepliSet Case is designed for trans portation and use of the 50 ml RepliSet system It is made of aluminium and is at the same time elegant and sturdy It can be carried as hand luggage on flights and is compact and sturdy to such an extent that it can be taken to locations with nar row or difficult access The contents is either fixed by straps in the lid or placed in compartments in the two detachable foam rubber inserts Each item has its fixed position The user has access to all that is needed to per form a regular replication by just opening the lid of the RepliSet Case The lower insert carries a small stock of consuma bles Transpol 2 Technical Data Voltages 230 V 50 60 Hz 120 V 50 60 Hz Speed 100 7000 rpm Dimensions without shoulder bag Width 180 mm Height 75 mm Depth 150 mm Total weight incl accessories 5k
23. roscope for internal examinations of corners cavities etc the base ring must be removed LI Take care that the objective is not damaged by touching the sample If the microscope is to be used for examination of structural impressions Transcopy Replica this must be glued onto a slide and then placed on a table with the structural surface uppermost The microscope is positioned above the replica which can be moved for viewing Remember Do not forget to switch off the lamp after use PSM 2 Instruction Manual 3 Measuring with PSM 2 Remove the eye piece by loosening the small screw on the side of the tube Instead mount the measuring eye piece and tighten the screw lightly Focus on the micrometer plate and bring the scale in the measuring eye piece above the scale on the micrometer plate by moving and turning PSM 2 A possible correction factor is calculated according to proportion between for instance the full scale of the eye piece and the indication to which it corresponds on the measuring plate 4 Technical Data Ocular 10x magnification Objective 10x magnification Batteries 4 pcs 1 5 V LR20 AM1 Size D Lamp 5V 6W Diameter 15 60 mm Length 210 mm Weight 600 g 5 Accessories Objective 20x magnification 04286901 Objective 40x magnification 04286902 Measuring ocular metric units 04286903 PSM 2 Gebrauchsanweisung Tragbares Mikroskop Gebrauchsanweisung Geben Sie bitte bei tec
24. s cracks and defects for future analysis and compari son in the laboratory Function Transcopy Replica Foil consists of reflect ing plastic film with a self adhesive back A replica is made by applying Transcopy fluid to the film and pressing it firmly onto the prepared and etched surface A slightly over etched structure results in a higher contrast of the replica After 4 5 minutes the foil is removed from the Surface By removing the cover paper the replica can be adhered to a plain plate and then examined under an optical mi croscope RepliSet The RepliSet system is designed to produce an exact 3D copy of a surface It is used for non destructive testing and field applications allowing the structure or irregularities on critical components to be examined and measured under labo ratory conditions RepliSet is a specially formulated fast curing two part silicone rubber with a good releasing ability for flexible high resolution 3D replicas which behave like a metallic surface when examined in an optical microscope RepliSet compounds are supplied in car tridges and are dispensed using a hand operated dispensing gun The cartridges contain both polymer and curing agent which are automatically mixed in a dis posable static mixing nozzle during ap plication to the surface The application system offers superior and fast results regardless of the conditions RepliFix is a less advanced parallel to RepliSet
25. tum der Firma Struers Kein Teil dieser Ver ffentlichungen darf ohne schriftliche Genehmigung von Struers reproduziert werden Alle Rechte vorbehalten Struers 2009 F r die Benutzung der Ger te bzw der Maschinen sind die Verbrauchsmaterialien von Struers vorgesehen Falls unzul ssiger Gebrauch falsche Installation Ver nderung Vernachl ssigung unsachgem e Reparatur oder ein Unfall vorliegt bernimmt Struers weder die Verantwortung f r Sch den des Benutzers noch f r solche am Ger t Die f r Kundendienst und Reparatur erforderliche Demontage irgendwelcher Teile des Ger tes bzw der Maschine sollte immer nur von qualifiziertem Fachpersonal Elektromechanik Elektronik Pneumatik usw vorgenommen werden Struers A S Pederstrupvej 84 DK 2750 Ballerup Denmark Telephone 45 44 600 800 Fax 45 44 600 801 PSM 2 Gebrauchsanweisung Benutzerhandbuch Inhaltsverzeichnis Seite 1 Zu Beginn BESCHLEIBUNG En Eee leise T 2 Bedienung Montage des GNOMO Sesoni 8 WANS CODY senders eee in dia ee ne 8 3 Messen mit PSM 2 0 0 9 4 Technische Daten 9 Dr SEUDENOR a a ee 9 6 Spare Parts cnn 15 Beschreibung PSM 2 Gebrauchsanweisung 1 Zu Beginn PSM 2 ist ein monokulares aufrechtes Mikroskop mit einer batteriegespeisten Lampe fur Gefugeuntersuchungen im reflektierten Licht Es ist geeignet fur Untersuchu
26. urfaces Polishing Transpol 2 uses DP Dac DP Dur DP Mol DP Nap and OP Felt polishing cloths all 32 mm diameter and DP Paste DP Stick or DP Spray Trans pol 2 is furthermore delivered with a Special felt cone for polishing of uneven and curved surfaces Movipol 3 Movipol 3 Electrolytic polishing and etching in the field Movipol 3 is a portable electrolytic metal polishing and etching apparatus It is ex tremely compact and robust and can be used anywhere Electrolytic preparation is a particularly fast and efficient method of non destructive metallographic prepa ration It can be applied directly to critical Surfaces and is widely used for metal Safety inspection especially for critical parts of larger units e g for welds and other joints The method effectively re veals changes in the microstructure of the metal and allows to prevent possible damage because of cracks and leaks Automatic polishing and etching Movipol 3 consists of a compact unit comprising the power supply control unit pump motor electrolyte container and polishing unit When the polishing unit is pressed against the metal surface an electrolytic reaction is started After 5 10 seconds of use the prepared area is as reflective as a mirror and etching can commence The entire process is automatic after completion of the polishing Movipol 3 proceeds to the etching process When this is finished the unit emits an audio Signal In l
27. y to transport and can be used literally under any conditions Transpol 2 Transpol 2 Mechanical grinding and polishing under all working conditions Transpol 2 is a portable grinding and pol ishing apparatus It is extremely compact and is designed for field work under even the most difficult conditions Transpol 2 fits into a practical shoulder bag with all the necessary accessories and weighs an approximate total of only 5 kg Transpol 2 consists primarily of 2 parts a control unit and a grinding and polish ing unit The control unit comprises the power supply and speed regulator unit 100 7000 rpm The grinding and pol ishing unit is connected to the control unit by a soft flexible cable It consists of a direct current motor with a holder with an easily exchangeable rubber disc upon which the grinding paper and polishing cloth are mounted Transpol 2 is available with two types of holder one for straight mounting and one for right angle mounting thus mak ing it possible to use Transpol 2 in even the most inaccessible places All the necessary accessories are contained in Transpol 2 s carrying case Due to the special design of the polishing pencil electrolytic polishing with Movipol 3 is quick and uncomplicated Grinding Transpol 2 uses 32 mm diameter SiC grinding paper discs in grit sizes 60 120 240 and 500 Transpol 2 also includes a special flapper wheel for grinding of extremely uneven s
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