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Mode d`emploi Joystick CHALLENGER Ji
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1. ene Ta Kal T tollo tlonplan Lo La gt Li plus Lcoble 9 change voltage and text 210003 Aug p Po lt PI Prax eg Where cable capacitance and inductance per foot ore We Zeichnungsnummer Blatt mot known the follow values shall be useck technical deta added PSUO 240103 Au GeCma Components GmbH Rum 09069 Kerpen Germany 30100162 n 8 Ger te und Schutzsysteme zur bestimmungsgem Ren Verwendung in explosionsgef hrdeten Bereichen Richtlinie gt 949 TE Pe EG gt Baumusterpr fbescheinigungsnummer EG Baumusterpr fbescheinigung LM T V 04 ATEX 2459 Ger t challenge E Typ Je ota do Hersteller Gecma Components GmbH b Anschrift _ Heisenbergstr 26 40 _ D 50169 Kerpen P Die Bauart diesa Ger tes sowie die zul ssigen Ausf hrungen sind i in der d Anlage ZU dieser Baumusterpr fbescheinigung festgelegt Die T V NORD CERT GmbH amp Co KG T V CERT Zertifi sfeningestelle en ali benannte Stelle Nr 0032 nach Artikel 9 der Richtlinie des Rates der Europ ischen Gemein schaften vom 23 M rz 1994 94 9 EG die Erf llung der grundlegenden Sicherheits und Gesundheitsanforderungen f r die Konzeption und den Bau von Ger ten und Schutzsystemen zur bestimmungsgem en Verwendung Bereichen gem Anhang II
2. 1 ERG NZUNG zur EG Baumusterpr fbescheinigung Nr T V 04 ATEX 2459 Ger t Hersteller Anschrift Challenger Joystick Typ Ji Ji B6 und Ji B12 Gecma Components GmbH Heisenbergstr 26 40 D 50169 Kerpen Die Challenger Joystick Type Ji werden um die Typen Ji B6 und Ji B12 erweitert Zudem ndert sich der mechanische Aufbau Wahlweise kann ein Taster des Joysticks auch im Steuerknauf angebracht werden Elektrische Daten Typ Ji Versorgung Klemme K44 1 bzw Litze braun oder 1 Gnd K44 2 bzw Litze wei oder 2 Datenstromkreis Data Klemme K44 3 bzw Litze gelb oder 3 Clock Klemme K44 4 bzw Litze gr n oder 4 Bei Anwendungen die Kategorie 1 G Betriebsmittel erfordern m ssen die eigensicheren Stromkreise in Schutzniveau ausgef hrt sein in Z ndschutzart Eigensicherheit EEx ia ib IIC AIB nur zum Anschluss an bescheinigte eigensichere Stromkreise Hochstwerte U 55V PR 09W 55V lo i des Datenstromkreises aber lt 77 mA P des Datenstromkreises aber lt 105 mW Kennlinie linear 19 pF Die wirksame innere induktivitat ist vernachl ssigbar klein in Z ndschutzart Eigensicherheit EEx ia ib IIC IIB nur zum Anschluss an bescheinigte eigensichere Stromkreise H chstwerte U 5 5 V 55V des Versorgungsstromkreises aber lt 77 mA P des Versorgungsstromkreises aber s 105 mW Kennlinie linear Die wirksame innere Kapazitat und Induktivitat ist vernachla
3. 1 2002 Challenger Lite Ex 15 18 FHP Challenger Lite x 15 18 BVS 03 E 254 EN 50281 1 1 1998 A1 15i 18i Dust FHP 151 181 Dust Challenger PSU14i Challenger PSU14i DMT 00 ATEX E 090 EN 50014 1997 A1 A2 EN 50017 1998 EN 50019 1994 EN 50020 1994 EN 50014 1987 A1 A2 EN 50017 1998 EN 50019 2000 EN 50020 1994 Challenger PSU 150 and Challenger PSU 150 T V 03 ATEX 2032 PSU150 and PSU150 Challenger Touch 15i 2 FMO 18i Challenger Touch 15i 2 EN 50014 1997 EN 50020 1994 FMO FMO 18i FMO EN 50014 1997 1 2 EN 50020 1994 Challenger 15i 2 HB FMO EN 50014 1997 A1 A2 EN 50020 2002 Mi PS2 B Challenger K i PS2 EN 50014 1997 A1 A2 EN 50020 2002 EN 50284 1999 prEN 61241 0 2002 EN IBExU 06 ATEX 1043 X 61241 1 2004 Explorer 151 181 Explorer 151 181 IBExU 05 ATEX 1186 X EN 60079 0 2004 EN 60079 7 2003 E IEC 60079 11 2004 31G 132ACD EN 60079 18 2004 prEN 61241 0 2002 EN 61241 1 2004 USB Devices USB IBExU 06 AFEX 1162 X EN 60079 0 2004 IEC 60079 11 2006 prEN 61241 0 2002 EN 61241 1 2004 EFU 1 2 3 EFU NEX EFU 1 2 3 EFU NEX T V 07 ATEX 7501 X EN 60079 0 2006 prEN 60079 5 2006 EN 60079 7 2007 EN 60079 28 2007 EN 61241 0 2006 EN 61241 1 2004 EN 60079 0 2006 EN 60079 5 2007 EN 60079 7 2007 EN 61241 0 2006 EN 61241 1 2004 EN 60079 0 2006 EN 60079 11 2007 EN 60079 28 2007 EN 61241 0 2006 EN 61241 11 2006 ExB DS 2 3 Data Storage D
4. It mu UE za Wee E E E Ee PISOS i e TEEN 4 UE RUN AA P E 2 SE ER REN 59 HMI amp Remote PC Terminals for industrial and hazardous areas Ex Zone 1 2 21 22 Gs GECMA Components GmbH Postfach 4146 D 50155 Kerpen member of The MTL Instruments Group Erkl rung der EG Konformitat Declaration of EC Conformity Attestation de Conformit CE Wir We Nous GeCma Components GmbH Heisenberstr 26 40 50169 Kerpen Germany erkl ren in alleiniger Verantwortung dass unser Produkt declare under our sole responsibility that the product attestons sous notre responsabilit que le produit auf welches sich diese Erkl rung bezieht den Bestimmungen der folgenden Richtlinien entspricht to which this declaration relates is in accordance with the provision of the following directives se r f rant cette attestation correspond aux dispositions des directives suivantes Productname _ Product Certificate Standard BVS 05 ATEX E 048 Challenger TCV 2i EN 50014 1997 A1 A2 EN 50020 1994 Challenger Cri Challenger EN 50014 1997 A1 A2 EN 50020 2002 Challenger Ji Challenger Ji TUV 04 ATEX 2459 EN 50014 1997 A1 A2 EN 50020 2002 EN 1127 1 1997 EN 50284 1999 EN 50281 1 1 1998 A1 2002 Challenger TPi Challenger TPi TUV 04 ATEX 2458 EN 50014 1997 A1 A2 EN 50020 2002 EN 1127 1 1997 EN 50284 1999 EN 50281 1 1 1998
5. AEx ge ib T4 Class I Zone Group IIC Hazardous Locations intrinsically safe when connected in accordance with control drawing 30100162 Challenger 15i 2 FMO terminal display unit AEx ib T4 Challenger Touch 15i 2 FMO terminal display AEx ib IIC T4 Challenger 15i 2 FMO terminal display unit AEx ib T4 Challenger Touch 15i 2 FMO UVI terminal display AEx ib IIC T4 Challenger 18i FMO terminal display unit AEx ib IIC T4 Challenger Touch 18i FMO terminal display AEx ib IIC T4 Challenger 18i FMO UVI terminal display unit AEx ib IIC T4 Challenger Touch 18i FMO UVI terminal display AEx ib IIC T4 Challenger KB terminal Keyboard unit AEx ib IIC T4 Challenger KB 2D terminal keyboard unit AEx ib IIC T4 Challenger KMU terminal keyboard unit AEx ib IIC T4 Challenger KMU 2D terminal keyboard unit AEx ib Challenger MTD mouse trackball decoder AEx ib IIC T4 Challenger MTD 2D mouse trackball decoder AEx ib IIC T4 Challenger M terminal mouse unit AEx ib IIC Challenger TB terminal trackball unit AEx ib T4 Challenger RSI1i X RS232 receiving interface AEx ib T4 Challenger Cri terminal card reader AEx ib IIC T4 es Issued by op gt MER AT Jee ed Frederic J Cleary Lead Engineering Associa Paul Kelly Operations Man Underwriters Laboratories Inc Underwriters Laboratories In Northbrook Division Underwriters kn 2096 USA fOOK Lab
6. Further requirements of these guidelines apply for the manufacturing and the bringing into circulation of this device These requirements are not covered by this certificate 12 marking of the device must contain the following information 111 G EEx ia IIB T4 and 112 G EEx ib TA resp TUV NORD CERT GmbH amp Co KG Hannover 15 04 2004 TUV CERT certification body Am TUV 1 Translation TUV CERT EC Design Test Certificate Devices and safety systems for use in accordance with regulations in areas at risk from explosion guideline 94 9 EC EC design test certificate number TUV 04 ATEX 2459 Device Challenger Joystick Typ Ji Manufacturer Gecma Components GmbH Address Heisenbergstr 26 40 D 50169 Kerpen The construction of this device and the different permitted version are specified in the appendix to this design test certificate The TUV NORD CERT GmbH amp Co KG TUV CERT certification agency certifies as appointed office no 0032 in accordance with the guideline of the council of the European Community of 23rd March 1994 94 9 EC the fulfilment of fundamental safety and health requirements for the design and manufacture of devices and safety systems for correct use in areas at risk from explosion in accordance with Appendix Il of the guideline The results of the test are set out in the confidential test report no 04 YEX 551344 The basic safety and health requirements are met by
7. E Heisenbergstr 26 40 Kerpen Germany manufactured by Gecma Component GmbH P EM 1j PV Address Heisenbergstr 26 40 Kerpen Germany X HEBEN Er ELE EE E FRE ge which modelis Challenger Ji Series 2 USM Challenger J EB S Exmarking Elle CORRE drawingnumber 10100469 E tee D Rives 10100469 d subs Kee e has been inspected and certified by NEPSI and that it conforms RS NM to 3836 1 2000 3836 4 2000 e ER ee SN up Ed ca e Mm E A E SC x This Approval shall remain in force until 2011 06 08 8 ku am 2 E A RA EDDA Si BE 4 es pe i 2 SE Eee 2 FLEES Ts An e Remarks 1 Special conditions for safe use specified in the attachment to this certificate 2 Associated apparatus specified in the attachment to this certificate ie er DIEM ee n d inspection Centre for Ds EM en ren A y Explosion Protection and Safety of Instrumentation S ST Gee e We on Der ER dues gt BRAR Dus Issued Date 2006 06 09 MAAR gt Q This Certificate is valid for products compatible with the documents and samples approved by NEPSI SAU RW SE ine EUER SAM TAS EBEN im 200238
8. be located to the joysticklever All other specifications valid without changes The test documents are listed in test report no 04 YEX 551344 e TUV NORD CERT GmbH amp Co KG Hannover 24 01 2006 T V CERT certification body Am TUV 1 D 30519 Hannover Phone 0511 986 1470 Fax 0511 986 2555 sd illegible The Head This certificate must only be circulated without any modification Excerpts or changed require the approval of TUV NORD CERT GmbH amp Co KG Page 1 of 1 IECEx Certificate of Conformity ALAN eK Y MEA LUV RA ARTI SP ROAR RITA RTI UTR POP R n Aa REEL ANH EE RBS TEA GEN E AN AI RARI NM ANA ORT SAT AP REE RE APPARERE INTERNATIONAL ELECTROTECHNICAL COMMISSION IEC Certification Scheme for Explosive Atmospheres for rules and details of the IECEx Scheme visit www iecex com CARE RATERS bl RN LO vk NUM AK GP AENEAN n d te RS M EUIS NP P d EE bet NS SEO pe EH AME t y PR Sq OR TPE RS SYN EE Le ES En I eC GR Vu UT IY Fu SCIRE UNA E ALE AAAS Certificate No IECEx TUN 04 0019 Issue No 1 Status Current Date of Issue 2006 03 06 Page 1 of 5 Applicant Gecma Components GmbH Heisenbergstr 26 40 50169 Kerpen Germany Electrical Apparatus Challenger Joystick Optional accessory Type Ji Ji B6 and Ji B12 Type of Protection Intrinsic Safety ia Marking Zone 1 Ex ia T4 Zone 0 Ex ia T4 Approved for issue on behalf of the IECEx Karl Heinz Schwedt Certification Body
9. connector on the KB 2D KBU 2D MTD 2D keyboards and decoder are assigned entity parameters as stated on the control drawing 30100162 Only those products bearing the UL Listing Mark should be considered as being covered by UL s Listing and Follow Up Service Ihe UL Listing Mark generally includes the following elements the symbol UL in a circle OO with the word LISTED a control number may be alphanumeric assigned by UL and the product category name product identifier as indicated in the appropriate UL Directory Look for the UL Listing Mark on the product xc d Ride e EE Paul Kelly Operations Manag Underwriters Laboratories Inc Cerificate Number 20050512 E232869 Page 2 of 2 Mepor Reference E232869 2003 March 06 Issue Date 2005 May 12 Underwriters Laboratories Inc UL Associated apparatus for use in nonhazardous locations provides intrinsically safe circuits for use in Class I Zone Group Hazardous Locations when connected in accordance with control drawing 30100162 Challenger TCV2i terminal transmission unit AEx ib Challenger TCS 115 RS232 transmission interface AEx ib Associated apparatus for use in Class 1 Zone 1 Group Hazardous Locations provides intrinsically safe circuits when connected in accordance with control drawing 30100162 Challenger PSU 14i 6 543 terminal power supply unit AEx qe ib T4 Challenger PSU 1 41 8 5453 terminal power supply unit
10. d utilisation En cas de doute en raison de fautes de traduction le mode d emploi allemand fait foi Nous d clinons toute responsabilit pour les fautes d impression et erreurs ventuellement contenues dans de mode d emploi Si vous avez des questions ou suggestions veuillez contacter GeCma Components GmbH HeisenbergstraBe 26 40 50169 Kerpen Allemagne Tel 49 0 22 37 69 960 Fax 49 0 22 37 69 96 99 mailto info gecma com http www gecma com progres technologique Le fabricant se r serve le droit d adapter sans avertissement les donn es techniques aux progres technologique R parations substances dangereuses ll est imp ratif de joindre tout appareil envoy GeCma Components GmbH pour r paration une description des d faillances Les mesures suivantes doivent tre prises avent d envoyer un appareil pour r paration Prenez soin d liminer tous les restes collants Faites attention de supprimer les restes collants incrust s dans les joints et fentes Nous vous demandons de renoncer un envoi s il ne vous est pas possible d liminer en toute s curit int gralement les substances mettant en danger la sant Les frais pour l vacuation ventuelle des substances dangereuses et les dommages corporels br lures par acide etc entraines par un nettoyage insuffisant seront factur s au propri taire de l appareil Marques de fabrique utilis es AT IBM et PS 2 sont des marques enregistr
11. es de la International Business Machines Corporation Microsoft Windows et Windows NT sont des marques enregistr es de la Microsoft Corporation Toutes les marques de fabrique nommees ou reproduites dans le texte sont des marques de fabrique des propri taires respectifs et sont reconnues comme enregistr es MANUAL JI REV 1 6 FR DOC 05 01 04 6 Cut out for switehgear cabinet 84x153mm Depth incl Connector 0 The mechanical construction and dimension can slide variantly connector K44 Jung Unbm 260004 _ ll 1 1 j Lo LL Werkstoffi Zul Awe Algeneintoler mittel DIN 7168 Titel e E a siii wih ton Tee Den Components Ger sch Rev Anderung Datum Nome D 30169 Kerpen Germany 10100469 1 1 ASD Capplication supporting device e g Challenger KB Ji Ui Vmax 5 5V Ci 19uF Li negligible Ji B6 Ui Vmax 6 25V Ci negligible Li negligible Ji B12 Ui Vmax 12 5V Ci negligible Li negligible A zm Data Clock Ge Ji Ji B6 Ji Ble Ui Vmax 5 5V e g K44 1 brown 1 gt e g K44 2 white 2 e g K44 3 yellow 3 e g K44 4 green A7 Groundingscrew connection Ci negligible Li negligible Uo Voc 5 9V Io Isc 140mA Po 105mW Co Ca negligible Lo La negligible For installation refer manual L L
12. que Le CHALLENGER Ji est compatible avec Microsoft ainsi qu avec les pilotes d installation standards des souris de Microsoft Diff rents modeles du Challenger Ji Le Challenger Ji peut tre livr en diff rents modeles Ji Joystick Ji B6 Joystick avec une barriere pour 6 25V max Ji B12 Joystick avec une barri re pour 12 5V max Ji SW Joystick avec commutateur Ji B SW Joystick avec une barri re pour 6 25V max avec commutateur Ji B12 SW Joystick avec une barri re pour 12 5V max avec commutateur MANUAL JI REV 1 6 FR DOC 05 01 04 2 Montage De mani re assurer la protection IP66 le module Joystick doit tre encastr dans un bo tier certifi au moins IP66 avec une d coupe de 153mm x 84mm bzw 6 x 3 3 Le module Joystick est install dans la d coupe du boitier avec le front vers l ext rieur et est cal de l int rieur l aide d au moins quatre crochets fix s intervalles r guliers sur le p rim tre ext rieur du bo tier du joystick de mani re ce que le module soit bien stable Le raccordement lectrique est indiqu dans le plan de cdblage n 10100470 et dans le document d agr ment Affectation des broches Signification K44 ou marron ou circuit d alimentation 4 UB K44 2 ou blanc ou 2 circuit d alimentation flux des donn es GND K44 3 ou jaune ou 3 K44 4 ou vert ou 4 La num ration des bornes peut tre consult e sur la plaque caract ristique situ e proxi
13. 000 157i E e SS na Challenger Tou TOCTP513300 09 151 18 TOGT P 51330 10 B Challenger koMnohen TOCTP 51330 0 99 euim PSU 14 5488 543 or P M P 51330 8 90 OCT P 51330 10 99 E KEE Zomme I pps cs Shine ed Mast S EE E TOGTB 51330 0 99 51330 6 99 51330 8 99 FOCT P 51330 10 99 51330 0 99 FOCT P 51330 10 99 e 5 61241 At 99 E OExiallC IIBTA OCT P 51330 10 99 A22 Ta60 C IP65 61241 1 1 LIST Tuna Challenger 15i TOCT P 51330 0 99 7 x 2 HB FMO c AExibIICT4 TOCT P 51330 10 98 _ TOCT P 51330 0 99 LFOCT P 51330 10 99 _ FOCT P 51330 0 99 FOCT P 51330 10 99 FOCT P M3K 61241 1 199 51330 0 99 7 TOCT P 51330 8 99 FOCT P 51330 10 99 TOCT P 51330 17 99 P 61241 1 1 99_ 61241 1 1 99 TOCTP51830039 51 51330 10 8 99 P GE ere M ER pak i B H Certificate of
14. 77mA P of datacircuit but lt 105mW Characteristic curve linear C 19uF The effective internal inductance are negligibly small Interface circuit In explosion protection type intrinsically Data Terminals K44 3 or cable yellow safety EEx ia IIC IIB or 3 Only for connection to certified intrinsically Clock Terminal K44 4 or cable green safe circuits or 4 Ui 5 5 U 5 5 V lo 142mA dynamic lo I of supplycircuit but lt 50mA static each circuit Po Pi of supplycircuit but lt 105mW Characteristic curve linear C 19uF The effective internal inductance are negligibly small This certificate must only be circulated without any modification Excerpts or changed require the approval of TUV NORD CERT GmbH amp Co KG Page 2 of 3 16 17 18 Translation Annex to EC Type Test Certificate No T V 03 ATEX 2459 Note the rules for connecting intrinsically safe circuits The intrinsically safe circuits are galvanic together connected The Challenger Joystick Typ Ji are suitable for mount and connecting to the under DMT 00 E 089 X with 1 supplement certificatet devices Challenger KB KB 2 KMU KMU 2 MTD MTD 2 and under TUV 03 ATEX 2251 certificatet devices KB FPi and KB 2D FPi instead of Challenger TB and Challenger M Becouse of the protectionlevel and category of the in the top listed devices the protectionlevel of the intrinsically safe circuits are ib and category 2 of th
15. A Terminals synbolici For Ch 15 2 PSU141 6 543 or equivalent I BER 1 rtm en E deep ped m IAN e Piz6 8W LI negligible Lssssessssssmsssssss orange wm 7 Ez To PC Keyboard Connect on For Ch 19 or Ch 15 2 18i_FMD with Ch PSU141 8 543 or PSU1S01 8 543 or equivalent a PS e In PS e In Mouse Keyboard e 3 To K14_2 c To K11_18 Note 12 meno ms H rmm 131 Et RS net und i Cmm ET 14 Lg l ese not usea ot 2 1 zo veniri Bn D 8 local To KLIS of Fine puse c geb 16 1A m um IS 85 n G C 232 ea o 5 SEH em N Cm 21 ILI a 1 o B 12 _ e N KE o d i L MA E a a Ce ES 5 3 maxz 1 oo eg 55 If ww mg PRESS be e H 38 N e 5 ree U BCS 1 7 Ll 3 5 Tgl as To local E E Mouse 9 s KSE S 48 se must comply wn Arie SIS e Mus e 10 J for Zone lor Article S0L4b for Division 2 of the National Electrical 1 Code ANSI NFPA 70 for th
16. A static of supplycircuit but lt 67mW Characteristic curve linear The effective internal capacitances and inductance are negligibly small In explosion protection type intrinsically safety EEx ia IIC IIB Only for connection to certified intrinsically safe circuits Ui 12 5 V He 5 5 V lo 11 mA short term lo 9 mA static Pi of datacircuit but lt 15mW Characteristic curve linear The effective internal capacitances and inductance are negligibly small This certificate must only be circulated without any modification Excerpts or changed require the approval of TUV NORD CERT GmbH amp Co KG Page 2 of 3 Translation Interface circuit In explosion protection type intrinsically Data Terminals K44 3 or cable yellow safety EEx ia IIC IIB or 3 Only for connection to certified intrinsically Clock Terminal K44 4 or cable green safe circuits or 4 Ui 5 5 V 12 5 V 77 mA short term lo I of supplycircuit but lt 21mA static Pi of supplycircuit but lt 65mW Characteristic curve linear The effective internal capacitances and inductance are negligibly small Note the rules for connecting intrinsically safe circuits The intrinsically safe circuits are galvanic together connected All other specifications valid without changes The test documents are listed in test report no 04 YEX 551344 d TUV NORD CERT GmbH amp Co KG Hannover 24 01 2006 TUV CERT certificat
17. Compliance Certificate of Compliance Certificate Number 20050512 E232869 Page 1 of 2 Report Reference E232869 2003 March 06 Issue Dale 2005 May 12 Issued to This is to certify that representative samples of Standard s for Safety Additional Information Issued by I Frederic J Cleary Lead Engineering Associate Underwriters Laboratories Inc Underwriters Laboratories Inc UL GECMA COMPONENTS GMBH Heisenberg str 26 40 50169 Kerpen Germany Programmable Controllers Challenger Computer Terminal including all components shown on page 2 of this Certificate Have been investigated by Underwriters Laboratories Inc in accordance with the Standard s indicated on this Certificate UL 60079 0 Electrical Apparatus for Explosive Gas Atmospheres Part 0 General Requirements UL 60079 5 Electrical Apparatus for Explosive Gas Atmospheres Part 5 Powder Filling q UL 60079 7 Electrical Apparatus for Explosive Gas Atmospheres Part 7 Increased Safety e UL 60079 11 Electrical Apparatus for Explosive Gas Atmospheres Part 11 Intrinsic Safety i UL 60950 Safety of Information Technology Equipment All components that make up the Challenger terminal have an ambient temperature rating of 10 to 60 The PSU14i power supply has an input rating of 24 dc 3 A The PSU2 power supply has an input rating of 100 to 240 V ac 50 60 Hz The X2 connector on the 151 181 UVI displays and the BUI
18. F CERTIFICATE CHANGES for issues 1 and above EQUIPMENT certification for application in zone 0 Equipment and systems covered by this certificate are as follows he Challenger Joystick type Ji Ji B6 and Ji B12 is an intrinsically safe control element e g for the control of a pointer in a display he degree of protection of the device is IP 20 for the rear side and for the front side IP 65 he electrical connection is realized with terminals or with a prefabricated connection cable The maximum length of the prefabricated cable is 50 m he Challenger Joystick can be equipped with up to three push buttons One button may be mounted in the joystick The other buttons are placed in the front panel he permissible ambient temperature range is 40 C to 70 C for zone 1 applications and 20 C to 60 C for zone O applications lectrical data see Annexe to IECEx TUN 04 0019 issue no 1 CONDITIONS OF CERTIFICATION NO IECEx Certificate of Conformity SALE A OO MERCI reet Certificate No IECEx TUN 04 0019 2006 03 06 Issue No 1 Date of Issue Page 5 of 5 Additional information Annexe Annexe TUN 04 0019 V1 pdf T V NORD CERT GmbH amp Co KG Am T V 1 D 30519 Hannover Annexe to IECEx TUN 04 0019 issue No 1 TUV NORD Page 1 of 2 Electrical data Typ Ji Supply terminals K44 1 circuits resp wire brown or 1 Gnd K44 2 resp wire white or 2 Data c
19. G CMA A member of The MTL Instruments Group plc Mode d emploi Joystick CHALLENGER Ji GECMA COMPONENTS GMBH WWW GECMA COM TEL 49 2237 6996 0 FAX 99 MANUAL JI REV 1 6 FR DOC 31 01 07 Al 1 Sommaire DOMAINS Do c te aden d C 2 MOUCHO H EE 2 Diff rents modeles du Challenger I anne aan 2 nein 3 ATISCTCNOMN GSS DIOC DIOS scriba n PER Db OR ORE ot 3 DOHNESSTEcNNIaUSS are 4 RAICAIONS CE n 5 AdIC ee Heel 6 Introduction Le Challenger Joystick Ji est un joystick s curit intrins que qui peut tre utilis dans les zones O zone 22 Le joystick fonctionne sans contact lectrique ce qui permet une marche pratiquement sans maintenance et sans usure Il r sulte de la technique sensorielle utilis e une r solution pratiquement infinie En plus des boutons qui se trouvent sur la facade un bouton peut tre int gr sur le joystick par exernple Ji SW Ce bouton a la m me fonction du botton gauche d une souris s utilise pour la commande de ASD Application Supporting Devices par exemple de terminaux informatiques et est tudi pour une utilisation dans des zones risque d explosion Pour le montage dans des composants Challenger une console de visualisation Challenger FMO est n cessaire pour les options 2 PD dispose d une interface de donn es PS 2 pour le raccord une interface de donn es s curit intrins
20. L Jung Unbm 260004 eprtit ll 1 1 Gewicht Zw Allgemeintoler mittel DIN 7168 Titel _ s Joystick b electrical parameter ux ess PS Er e GeCna Components Zeichrungsrumen M Rew nderung ane 9 50169 Kerpen Germany 10100470 1 1 HAZARDOUS AREA SAFE AREA or UL cUL Class I Zone 1 IIC T4 Class I Division 2 Group A B C D T4 I Uo Vocs2 5V 10 Isc 88mA Po 176nW 7 Gegen 1000 Lo La 4nH 1 1 1 To connect a intrinsically safe Video Circuit with the following moximum values per wate U Vnax 6V 1 Inax iB nA Fr n Customer supplied Power Source of L jl1 nun Le re J I POWER SUPPLY E To Ki_6 for actual 15 and 18 FMO since 2007 1 16 Dutput 24VDC 3A To Ki_14 for old 15 and 18 FMD before 2007 BNC 4 To 1_13 for old 15 ond 18 FMO before 2007 optiona Input The use of the two o To 1_5 for actual 15 and 18 FMO since 2007 Safe Video Sigh intrinsically safe 1 serial beter Cores 3 N a 4 are d arbitrarky white Touch Interface To Ki of Flo x eer e EE do ane bons Note the technicol To 1_15 of 06 must not use or generote more thon certificates U Vnoxz12 5V I Imax 543mA Powersupply with espec Pi 6 8W LI ond Ci negligible intrinsically safe This wiring are 1 Io Isc 95m
21. Page 2 of 2 Data circuit Data terminal K44 3 circuits resp wire yellow or 3 Clock terminals K44 4 resp wire green or 4 Type Ji B12 Supply terminals K44 1 circuits with resp wire brown or 1 Gnd K44 2 resp wire white or 2 Data circuit Data terminal K44 3 circuits Resp wire yellow or 3 Clock terminals K44 4 resp wire green or 4 TUV NORD in type of protection Intrinsic Safety Ex ia ib HC HB only for the connection to certified intrinsically safe Maximum values Ui Uo lo 5 5 6 25 V 77 mA temporally of the supply circuit but lt 43 mA statically P of the supply circuit but S 67 mW Characteristic line linear The effective internal capacitance and inductance are negligibly small lo in type of protection Intrinsic Safety Ex ia ib IIC IIB only for the connection to certified intrinsically safe Maximum values U 125V Uo lo 5 5 V 11 mA temporally lo 9 mA statically of the data circuits but lt 15 mW Characteristic line linear The effective internal inductance and capacitance are negligibly small in type of protection Intrinsic Safety Ex ia ib IIC IIB only for the connection to certified intrinsically safe Maximum values U Uo lo 5 5 V 12 5 V 77 mA temporally l of the supply circuit but S 21 mA statically P P ofthe supply circuit but lt 65 mW Characteristic line linear The effective internal capacitanc
22. Position Signature for printed version Date 1 This certificate and schedule may only be reproduced in full 2 This certificate is not transferable and remains the property of the issuing body 3 The Status and authenticity of this certificate may be verified by visiting the Official IECEx Website MP p arbe N PR RARER AOI FUR USCIRE AR SCAN Ii OE REPEL PU RD NUS SRO P ZO HN MAC EE MERCI RUD ue IA LR D CLIN CP CHER TEIL CHI IEE ELLY IURE Certificate issued by T V NORD CERT GmbH amp Co KG Am TUV1 D 30519 Hannover TUV NORD Germany IECEx Certificate of Conformity PA ADD IN EAE RA PERLE AREA PRADA VOR LAG ELE E EP PUTIN BE IEDM I NRI LEIP DIESE PSI CP D TEEN OL AP AO IS IEL AA ARR D o LAD SEBEL ESE AAR NN TOM TS SERENE ERD SINE Ug Certificate No IECEx TUN 04 0019 Date of Issue 2006 03 06 Issue No 1 Page 2 of 5 Manufacturer Gecma Component GmbH Heisenbergstr 26 40 50169 Kerpen Germany Manufacturing location s Gecma Components GmBH Heisenbergstr 26 40 50169 Kerpen Germany This certificate is issued as verification that a sample s representative of production was assessed and tested and found to comply with the IEC Standard list below and that the manufacture rs quality system relating to the Ex products covered by this certificate was assessed and found to comply with the IECEx Quality system requirements This certificat
23. conformity with EN 50014 1997 A1 A1 EN 50020 2002 EN 1127 1997 EN 50284 1999 D 30519 Hannover Phone 0511 986 1470 Fax 0511 986 2555 sd illegible The Head This certificate must only be circulated without any modification Excerpts or changed require the approval of TUV NORD CERT GmbH amp Co KG Page 1 of 3 Translation Annex EC Type Test Certificate No T V 04 ATEX 2459 Description of the equipment The Challenger Joystick Ji is an intriniscally safe operating device e g for controlling a pointer on a display Behind the front plate the electronic components are protected with a housing of at least IP 20 The protection from front is IP65 Is a higher enclosureprotection necessary the unit have to be mountet in a suitable hausing The connection can be made via a premanufactured terminal strip or K44 connection The maximum cablelength is 50m Refer following text In the frontplate can be mountet beside the joysticklever up to three buttons The permitted ambient temperature range for each type can be found in the following table Category Ambient Temperature Range 1 20 C to 60 C 40 to 70 C Electrical Data Type Ji Supply Current Circuit In explosion protection type intrinsically Terminals K44 1 or cable brown or 1 safety EEx ia IIC IIB K44 2 or cable white or 2 Only for connection to certified intrinsically safe circuits Ui 5 5V U 5 5 V lo I of datacircuit but lt
24. dditional enclosure In the frontplate can be mountet beside the joysticklever up to three buttons The operationtemperature specified to 25 C up to 60 Electrical Data Type Ji Supply Current Circuit To connect to circuits with follow max values Terminals K44 1 or cable brown or 1 under normal conditions K44 2 or cable white or 2 U 5 5V for type Ji U 6 25V for type Ji B6 U 12 5V for type Ji B12 Interface circuit To connect to circuits with follow max values Data Terminals K44 3 or cable yellow under normal conditions or 3 Clock Terminal K44 4 or cable green U 5 5V or 4 The test documents are listed in test report no 04 YEX 551344b Particular requirement The Challenger Joystick must be mounted into a enclosure which fulfill the requirements of category 3D EN 50281 1 1 as minimum Fundamental safety and health requirements None in addition This certificate must only be circulated without any modification Excerpts or changed require the approval of TUV NORD CERT GmbH amp Co KG Page 2 of 2 Translation First Supplement _ for TUV CERT EC Design Test Certificate T V 04 ATEX 2647 X Device Challenger Joystick Typ Ji Ji B6 and Ji B12 Manufacturer Gecma Components GmbH Address Heisenbergstr 26 40 D 50169 Kerpen The Challenger Joystick type Ji Ji B6 and Ji B12 will be produced regarding the new productiondirectives The mechanical construction modified Optional a button can
25. der Richtlinie Die Ergebnisse c der ng sind in dem vertraulichen Pr fbericht Nr 04 YEX 551344 festgelegt 2 Die grundlegenden Sicherheits und Gesundheisanforderungen werden cert durch bereinstimmung mit _ EN 50014 1997 A1 v i 10 EN 50020 2002 EN 11127 4 1997 EN 50284 1999 Falls das Zeichen u hinter der Bescheinigungsnummer steht wird auf bee Bedingungen f r die p Anwendung d des SES in der zu dieser ar Bescheinigung 1 hingewiesen 11 Diese EG EE bezieht Sich nur auf Konzeption dd Pr fung Hes festgelegten Ger tes gem Richtlinie 94 9 EG Weitere Anforderungen dieser Richtlinie gelten f r die Herstellung und das Inverkehrbringen Ger tes Diese gt Anforderungen d werden nicht durch diese Bescheinigung abgedeckt 12 T V NORD CERT GmbH amp Co KG s T V CERT Zertifi ee a DUE Am T V 1 D 30519 v a 0511986 1470 Fax 0511 986 2555 gt in Tel Die Kennzeichnung c des Ger tes muss die folgenden Angaben enthalten OL 11G EEx ia IIB T4 bzw e 1126 EExiallC T4 Der Leiter T V CERT A4 10 02 10 000 L Diese EG Baumusterpr fbescheinigung darf nur unver ndert weiterverbreitet werden Ausz ge oder Anderungen bed rfen der Genehmigung der T V NORD CERT GmbH amp Co KG Seite 1 3 e 2 M 15 04 2004 BA 02 11 03 13 14 15 ANLAGE EG Baumusterpr fbescheini
26. e United Stotes or Port 1 Section 18 of the Canadian Electrical Code for white A ue IB U Data cable To PC com CJ Intrinsically Safe Wiring wm 2 Connector 600m 900F 1 L 1 To K9_7 pore 2B 13 C cue To K9 3 see To PC CDMe Q w Co t SENSE SE Power supply 14 5 and Kl4 Dx me optional Uo Vocx5 43V Io Isc 356nA Po 11W I PE Intrinsicolly Co Ca sluF Lo La 2e0uH Barcode Rsese K14 4 d d 6 scanner Uo V V Io Isc 3 8mA Poz5 7MV Lo LardnH _ _ at I mh 10 Data cable IU Ba Intrinsically Safe Wiring Earth mern 100 240 Input must not l exceed 250V with respect to earth Power Source connected to PSU 2 must not use or generate more thon 250Vrns with respect to eorth All not otherwis cifled Intrinisicall fi m e spe y sofe wiring mox For UL cUL d KEE Safe wing rust comply ath Arte o or Tersteller United Stotes Part 1 Section 18 of the Canadian e Electrical Code For Canada Al safe weno lb shall be kept seperate from non itrinsially safe wiring 111 The selected video device connected to x2 or TT Versto barcode scanner connected to shall be approv a gene SE sake Sree weh deals hine Meecher et N Tc lt Ki gt e pensa MAU cm am Challenger 151 18 D ne e
27. e and inductance are negligibly small lo The rules for the interconnection of intrinsically safe circuits have to be observed The intrinsically safe circuits are galvanic connected with each other 3 E 454 78 thane 83130 55 30 gr 07000 T Che TOP ey i ae pcc A oi a TOCT P 51330 10 99 mo lent uu 8471 607000 1 TOCT P 51330 0 99 S Ges E B3 51330 10 99 gt us 8471607000 lt A EEE FOCT P 51330 0 99 S reg E 4 51330 10 99 oe 2 000 51330 0 99 E E I TEN Ge COOTBETCTBYET BHbIX ni E 8471 60 7000 51330 0 99 DE Ere uam A EE 1EXIDIIC T4 TOCT P 51330 10 99 51330 0 99 a 6 99 TH 8471607000 Challenger KB 51330099 5183002 TOCT P 51330 10 99 7 513300 99 TOCTP 51330 10 99 TOGT P 51330099 LIS 330 10 99 gt Gena Tuna Challenge CMa AEXbIICTA Per 1607
28. e complete equipment The maximum permitted cablelength are 5m The test documents are listed in test report no 04 YEX 551344 Particular requirement None Fundamental safety and health requirements None in addition This certificate must only be circulated without any modification Excerpts or changed require the approval of TUV NORD CERT GmbH amp Co KG Page 3 of 3 Translation First Supplement for T V CERT EC Design Test Certificate T V 04 ATEX 2459 Device Challenger Joystick Typ Ji Ji B6 and Ji B12 Manufacturer Gecma Components GmbH Address Heisenbergstr 26 40 D 50169 Kerpen The Challenger Joystick type Ji will be expanded with the types Ji B6 and Ji B12 Additional the mechanical construction modified Optional a button can be located to the joysticklever Electrical Data When use in category 1 G the circuits must be protected by protectionlevel Type Ji Supply Current Circuit Terminals K44 1 or cable brown or 1 K44 2 or cable white or 2 Interface circuit Data Terminals K44 3 or cable yellow or 3 Clock Terminal K44 4 or cable green or 4 ia In explosion protection type intrinsically safety EEx ia IIC IIB Only for connection to certified intrinsically safe circuits Ui 5 5 Pi 0 9 W 5 5 V lo I of datacircuit but 77 P Pi of datacircuit but lt 105mW Characteristic curve linear C 19uF The effective internal inductance are negligibly sma
29. e is granted subject to the conditions as set out in IECEx Scheme Rules IECEx 02 and Operational Documents as amended STANDARDS The electrical apparatus and any acceptable variations to it specified in the schedule of this certificate and the identified documents was found to comply with the following standards IEC 60079 0 2000 Electrical apparatus for explosive gas atmospheres Part 0 General requirements Edition 3 1 IEC 60079 11 1999 Electrical apparatus for explosive gas atmospheres Part 11 Intrinsic safety i Edition 4 IEC 60079 26 2004 Electrical apparatus for explosve gas atmospheres Part 26 Construction test and Edition 1 marking of Group Il Zone 0 electrical apparatus This Certificate does not indicate compliance with electrical safety and performance requirements other than those expressly included in the Standards listed above TEST amp ASSESSMENT REPORTS A sample s of the equipment listed has successfully met the examination and test requirements as recorded in IECEx ATR File Reference DE TUN 05 551344c 05 551344c DE TUN ExTR06 0007 00 DE TUN 06 551344f DE TUN ExTR06 0008 00 DE TUN 06 551344g IECEx Certificate Lee IECEx Certificate geen EE EE of Conformity eet Certificate No Certificate No IECEx TUN 04 0019 Date of Issue 2006 03 06 IECEx TUN 04 0019 Issue No 1 Date of Issue 2006 03 06 Issue No 1 Page of 5 Page 4 of 5 Schedule DETAILS O
30. elegt 9 Die EE Sicherheits Gesundheisenforderungen werden ert it durch 3 bereinstimmung mt Et EN 50281 1 1 1998 1 2002 um Falls das Zeichen 2A hinter der sieht wird aur E Bedingungen f fur die sichere de des Ger tes i in oot zu dieser Bescheinigung E hingewiesen 11 Diese Kee bezieht sem nur r a r und Pr fung ded festgelegten E 277 Ger tes gem Richtlinie 94 9 EG Weitere Anforderungen dieser Richtlinie gelten f r die t Herstellung und das Inverkehrbringen dieses Ger tes Diese SEET werden nicht 2 durch diese Konformit tsaussage abgedeckt u a o 2 Die Kennzeichnung des Ger tes muss die folgenden Angaben enthalten d e prar es a 3 D Tere IP 6X T v NORD CERT GmbH amp Co KG is uo T T T V Ee EL es Am T V 1 D 30519 Hannover abo Tel 0511 986 1470 Fax 0511 986 2555 eal Der Leiter Diese Konformit tsaussage darf nur unver ndert weiterverbreitet werden Ausz ge oder nderungen bed rfen der Genehmigung der T V NORD CERT GmbH amp Co KG Seite 1 2 Hannover 29 10 2004 ee BA 02 07 04 13 ANLAGE 14 Konformit tsaussage Nr T V 04 ATEX 2647 X 15 Beschreibung des Ger tes Der Challenger Joystick der Typen Ji Ji B6 und Ji B12 ist ein staubdichtes Bedienelement z B zur Steuerung eines Zeigers auf einer Anzeige Der elektrische Anschluss kann mit Anschlussklemmen oder mit ei
31. ering the product are now being prepared and will be sent to the indicated manufacturing locations in the near future Please note that Follow Up Services Procedures are sent to the manufacturers only unless the Applicant specifically requests this document Products that bear the UL Mark shall be identical to those that were evaluated by UL and found to comply with UL s requirements If changes in construction are discovered appropriate action will be taken for products not in conformance with UL s requirements and continued use of the UL Mark may be withdrawn Sincerely Reviewed by DL ER lea woe 207062 Frederic Cleary Benjamin Schaefer Lead Engineering Associate Senior Staff Engineer Hazardous Locations Gas amp Oil Hazardous Locations Gas amp Oil Conformity Assessment Services Conformity Assessment Services Tel 847 664 2743 E mail benjamin schaefer us ul com Fax 847 313 2743 E mail Frederic J Cleary us ul com An independent organization working for a safer world with integrity precision and knowledge RER e 2 5 GUY BIN ER zl EXPLOSION PROTECTION CERTIFICATE OF CONFORMITY Cert No GYJ06326 ie 3 ZEE P AE ee iE GYJ06326 Ze g i _ _ This is to certify thatthe product ee Components GmbH ae or Joystick E Pape p eos wh ae
32. esults of the test are set out in the confidential test report no 04 YEX 55134 4b 9 The basic safety and health requirements are met by conformity with EN 50281 1 1 1998 A1 2002 10 If there is an X sign behind the certification number special conditions for the safe use of the device in the appendix to certificate are referred to 11 This EC design test certificate only relates to the design and testing of the specified device in accordance with guideline 94 9 EC Further requirements of these guidelines apply for the manufacturing and the bringing into circulation of this device These requirements are not covered by this certificate 12 The marking of the device must contain the following information gt 113 DT60C IP 6X TUV NORD CERT GmbH amp Co KG TUV CERT certification body Am TUV 1 D 30519 Hannover Phone 0511 986 1470 Fax 0511 986 2555 Hannover 29 10 2004 sd illegible The Head This certificate must only be circulated without any modification Excerpts or changed require the approval of TUV NORD CERT GmbH amp Co KG Page of 2 Translation Annex EC Type Test Certificate No T V 04 ATEX 2647 X Description of the equipment The Challenger Joystick Ji is an intriniscally safe operating device e g for controlling a pointer on a display The electrical connection realized with terminals or with a premounted cable whereby the electrical connection normally realized inside the a
33. evice ExB DS 2 3 Dala Storage T V 08 ATEX 7570 X Device BCSi 1 BCSi 1 T V 08 ATEX 7633 ExMod 1 2 3 T V 08 ATEX 7639 X EN 60079 0 2006 EN 60079 5 2007 EN 60079 7 2007 EN 60079 11 2007 EN 61241 0 2006 EN 61241 1 2004 EN 61241 11 2006 beschreibt beliebige Character welche keinen Einfluss auf den Explosionsschutz bzw das ATEX Zertifikat haben describe free signs which have no effect to the hazardous protection resp the ATEX certificate D crit un caract re libre qui ne change pas la m thode de production du produit ainsi que son certificat ATEX Das jeweilige Zertifikat ist Bestandteil der Konformit tsbescheinigung welcher weitere Details zu entnehmen sind The respective certificate is a part of this declaration of conformance of which further details are to be refered chaque certificat indiqu e ci dessus fait partie de cette p sente d claration Pour plus de d tails veuillez se r f rer au document de chaque certificat 94 9 EG ATEX Richtlinie 89 336 EWG EG EMV Richtlinie 73 23 EWG Niederspannungsrichtlinie Cologne 19 12 2008 GeCma Componer Ort und Datum Dipl Ing FH A Jung Place and date Entwicklung Development Lieu et date F r Bestellungen und Verk ufe gelten ausschlie lich unsere Allgemeinen Zahlungs und Gesch ftsbedingungen All orders are subject to GECMA Components GmbH Terms and Conditions of Sale unless otherwise agreed in writing GECMA Components G
34. gung Nr TUV 04 ATEX 2459 Beschreibung des Gerates Der Challenger Joystick Typ Ji ist ein eigensicheres Bedienelement z B zur Steuerung eines Zeigers auf einer Anzeige Der Gehauseschutz der Elektronik r ckseitig der Froniplatte ist IP 20 frontseitig IP 65 Erfordert die Anwendung eine h here Geh useschutzart so ist das Gehause in ein geeignetes Gehause einzubauen Der elektrische Anschluss kann mit Anschlussklemmen oder mit einem vorgefertigten Anschlusskabel erfolgen Die max L nge des Anschlusskabels ist 50 m siehe aber auch unten In der Frontplatte k nnen sich neben dem Steuerungshebels bis zu 3 Taster befinden Die zul ssigen Umgebungstemperaturen in Abh ngigkeit der Kategorie der Anwendung sind der folgenden Tabelle zu entnehmen Kategorie Zulassiger Umgebunastemperaturbereich 1 20 C bis 60 C 40 C bis 70 C Elektrische Daten Typ Ji Versorgung in Z ndschutzart Eigensicherheit EEx ia IC IIB Klemmen K44 1 nur zum Anschluss an bescheinigte eigensichere bzw Stromkreise mit dem folgenden H chstwert Litze braun oder 1 U 55V Gnd K44 2 bzw U 55V Litze wei oder 2 l des Datenstromkreises aber lt 77 mA Pi des Datenstromkreises aber lt 105 mW Kennlinie linear C 19yF Die wirksame innere Induktivitat ist vernachlassigbar klein U o Datenstromkreis Data Klemmen K44 3 bzw Litze gelb oder 3 Clock Klemmen K44 4 bzw Litze gr n oder 4 in Z ndschutzart Eigen
35. ion body Am TUV 1 D 30519 Hannover Phone 0511 986 1470 Fax 0511 986 2555 sd illegible The Head This certificate must only be circulated without any modification Excerpts or changed require the approval of TUV NORD CERT GmbH amp Co KG Page 3 of 3 T V GERT A4 02 04 5 000 L o e Ko nformit tsau ussage 2 lt E Ger te S CUN zur Verwendung dn explosionsgef hrdeten Bereichen Richtlinie E 3 Pr feecheinigungsnurimer T V 04 2647 X 4 Ger t Challenger Joystick Typ Ji Ji und Ji B12 5 Hersteller Components GmbH 6 Anschrift 26 40 nx D 50169 Kerpen Dd Anlage zu dieser Pr fbescheinigung festgelegt 7 Bauart dieses Ger tes sowie verschiedenen 1 zul ssigen Ausf hrungen sind i in in der 8 Die T V NORD CERT GmbH amp Co KG T V CERT Zertiizierungsstelle bescheinigt d benannte Stelle Nr 0032 nach Artikel 9 der Richtlinie des Rates der Europ ischen Gemein 277 schaften vom 23 Marz 1994 94 9 EG die Erf llung der grundlegenden Sicherheits und Gesundheitsanforderungen f r die Konzeption und den Bau von Ger ten und Schutzsystemen zur bestimmungsgem en un in eo Bereichen Anhang i der Richtlinie ed _ Ergebnisse der r Pr fung sind in dem vertraulichen Pr fbericht Nr 04 X 513440 Ze festg
36. ircuit Data terminal K44 3 circuits resp wire yellow or 3 Clock terminals K44 4 resp wire green or 4 Type Ji B6 Supply terminals K44 1 circuits resp wire brown or 1 Gnd K44 2 resp wire white or 2 For zone 0 applications all intrinsically safe circuits must be realised in category ia in type of protection Intrinsic Safety Ex ia ib IIC IIB only for the connection to certified intrinsically safe Maximum values U 55V P 09W Uo 55V lo of the data circuits but lt 77 mA of the data circuits but lt 105 mW Characteristic line linear C 19 The effective internal inductance is negligibly small in type of protection Intrinsic Safety Ex ia ib IIC IIB only for the connection to certified intrinsically safe Maximum values U 55V U 55V lo l ofthe supply circuit but S 77 mA of the supply circuit but lt 105 mW Characteristic line linear The effective internal capacitance and inductance are negligibly small in type of protection Intrinsic Safety Ex ia ib HC IIB only for the connection to certified intrinsically safe Maximum values U 625V 5 5 74 mA temporally 38 mA statically Po P of the data circuits but lt 53 mW Characteristic line linear The effective internal inductance and capacitance are negligibly small T V NORD CERT GmbH amp Co KG Am T V 1 D 30519 Hannover Annexe to IECEx TUN 04 0019 issue No 1
37. ll In explosion protection type intrinsically safety EEx ia IIC IIB Only for connection to certified intrinsically safe circuits Ui25 5V 55V lo l of supplycircuit but s 77 P Pi of supplycircuit but lt 105mW Characteristic curve linear The effective internal capacitances and inductance are negligibly small This certificate must only be circulated without any modification Excerpts or changed require the approval of TUV NORD CERT GmbH amp Co KG Page 1 of 3 Translation Annex to 1 supplement of EC Type Test Certificate No T V 03 ATEX 2459 Type Ji B6 Supply Current Circuit Terminals K44 1 or cable brown or 1 K44 2 or cable white or 2 Interface circuit Data Terminals K44 3 or cable yellow or 3 Clock Terminal K44 4 or cable green or 4 Type Ji B6 Supply Current Circuit Terminals K44 1 or cable brown or 1 K44 2 or cable white or 2 In explosion protection type intrinsically safety EEx ia IIC IIB Only for connection to certified intrinsically safe circuits Ui 6 25 V U 5 5 V lo 74 mA short term lo 38 mA static P Pi of datacircuit but x 53mW Characteristic curve linear The effective internal capacitances and inductance are negligibly small In explosion protection type intrinsically safety EEx ia IIC IIB Only for connection to certified intrinsically safe circuits Ui25 5V 6 25 V 77 mA short term lo I of supplycircuit but lt 43m
38. mbH Heisenbergstraf e 26 40 Postanschrift postal adress Stevernummer Toxnumber Bankverbindung Bankdetails D 50169 Kerpen Germany GECMA Components GmbH 203 5744 0318 Bank Bank name Bensberger Bank Web www gecma com Postfach Postbox 4 146 Ust Id Nr VAT Number BLZ Bank code 37062124 E Mail info gecma com D 50155 Kerpen Germany DE 812359009 KTO Account No 303202030 Telefon 49 0 2237 6996 0 Gesch ftsf hrer Managing Directors Registriert Registered Swift GENODEDTBGL via GENODEDD Fax 49 10 2237 6996 99 Frank Kellershohn HRB 42513 Amtsgericht K ln IBAN DE36 3706 2124 0303 2020 30
39. mit des bornes De plus amples d tails sont contenus dans le plan de c blage n 10100470 et dans le document d agr ment MANUAL JI REV 1 6 FR DOC 05 01 04 3 Donn es techniques mode de protection ll G EEx ia IIB TA I 2 G EExia T4 ll 3 D T6O C IP6X Ex ia TA Ex ia IIC TA Ex T60 C IP6X temperature de service temperature temperature ext rieure ext rieure Ta 25 C 60 C de 10 90 96 hum rel 20 C 60 C 40 C 70 C 13 F to 140 F non conditionn 4 F 140 F 40 F 158 agr ment TUV 04 ATEX 2459 TUV 04 ATEX 2459 TUV OA ATEX 2647X Matiere du boitier t le aluminium Dimensions du boitier voir plan Protection du boltier frontal IP66 avec montage ad quat Raccord alimentation Broche K44 2 x 0 5 2 5 mm fixe flexible ou conduite de raccordement raccord interface Broche 44 2 x 0 5 2 5 mm fixe flexible ou conduite de raccordement temp ratures de stockage de 20 60 C 4 F 140 F de 10 90 hum rel non cond type Ji tension d alimentation par une unit d alimentation s curit intrins que avec les donn es techniques suivantes Una lt 5 5 V gt 14 MA Cinax 19UF L n gligeables type Ji B6 tension d alimentation par une unit d alimentation s curit intrins que avec les donn es techniques suivantes Umax lt 6 25 V Inn gt 14 MA C L n gligeables type Ji B12 tension d alimenta
40. nem vorgefertigten Anschlusskabel erfolgen wobei der elektrische Anschluss blicherweise im Bereich des zus tzlichen Geh uses erfolgt In der Frontplatte k nnen sich neben dem Steuerungshebels bis zu 3 Taster befinden Der zul ssige Umgebungstemperaturbereich ist 25 C bis 60 C Elektrische Daten Versorgung J zum Anschluss von Stromkreisen mit folgenden Klemmen K44 1 H chstwerten in Normalbetrieb bzw U 55V f r Typ Ji Litze braun oder 1 U 6 25 V f r Typ Ji B6 Gnd K44 2 bzw U 12 5 V f r Typ Ji B12 Litze wei oder 2 Datenstromkreis zum Anschluss von Stromkreisen mit folgenden Data Klemmen K44 3 H chstwerten in Normalbetrieb bzw Litze gelb oder 3 U 55V Clock Klemmen K44 4 bzw Litze gr n oder 4 16 Pr fungsunterlagen sind im Pr fbericht Nr 04 YEX 551344b aufgelistet 17 Besondere Bedingungen Der Challenger Joystick ist zum Einbau in ein Geh use vorgesehen welches mindestens die Anforderungen von Kategorie 3D nach EN 50281 1 1 erf llt 18 Grundlegende Sicherheits und Gesundheitsanforderungen keine zus tzlichen Seite 2 2 02 01 05 1 000 000 1 ERG NZUNG zur Konformitatsaussage Nr TUV 04 ATEX 2647 X Gerat Challenger Joystick Typ Ji Ji B6 und Ji B12 Hersteller Gecma Components GmbH Anschrift Heisenbergsir 26 40 D 50169 Kerpen Der Challenger Joystick Typ Ji Ji B6 und Ji B12 d rfen zuk nftig auch entsprechend den Pr fungsunterlagen gefertigt
41. oratories Inc www ul com tel 1 847 272 8800 fax 1 847 272 8129 Customer service 1 877 854 3577 NOTICE OF AUTHORIZATION TO APPLY THE UL MARK 2006 12 18 Mr Alexander Jung Gecma Components Gmbh Heisenberg Str 26 40 Kerpen 50169 Germany Fax number 223 769 9699 E mail a jung gecma com Reference File E232869 Project 06NK18272 Product s USL CNL Joystick Type Ji and Ji SW Intrinsically Safe For Use In Hazardous Locations When Used With the Challenger System and Connected In Accordance With Drawing 30100162 Dear Mr Jung Any information and documentation involving UL Mark services are provided on behalf of Underwriters Laboratories Inc UL or any authorized licensee of UL UL s investigation of your product has been completed under the above project number and the subject product was determined to comply with the applicable requirements This letter temporarily supplements the UL Follow Up Services Procedure and serves as authorization to apply the UL Listing Mark only at the factory under UL s Follow Up Service Program to the subject product s which is are constructed as described below Similar to products covered in the UL Follow Up Services Procedure File E232869 Volume 1 This authorization applies only to the address on this letter This authorization is effective from the date of this Notice and only for products at the indicated manufacturing locations Records in the Follow Up Services Procedure cov
42. os d avoir installer l appareil conform ment aux prescriptions et veillez ce que ni l appareil ni les c bles ne soient endommag s Si l appareil n est pas aliment par un systeme s curit intrins que il perd son agr ment et ne peut plus tre utilis comme appareil s curit intrins que Si l appareil a t utilis intrinsequement avec un niveau de protection bas par exemple ib il ne doit pas tre utilis ensuite pour des applications un niveau de protection sup rieur par exemple ia Fonctionnement L appareil ne doit tre utilis que intact et propre En cas de d faillances pouvant entra ner une d t rioration de la protection IP fissures trous ou composants d fectueux l appareil doit imm diatement tre mis hors service Avant une remise en service les composants d fectueux doivent tre chang s En cas de d t rioration du joystick ne plus le toucher car il existe un risque de blessure Si l appareil est utilis dans une atmosphere poussi reuse les couches de poussi re de gt 5mm doivent tre enlev es MANUAL JI REV 1 6 FR DOC 05 01 04 5 En cas de non respect et d infraction la protection contre les explosions ne peut tre assur e et les dommages entrain s ne seront pas couverts par la garantie Les d rogations doivent recevoir l autorisation pr alable crite de GeCma Components GmbH Indications g n rales Avant de commencer le montage veuillez lire enti rement le mode
43. pazitat und Induktivitat ist vernachlassigbar klein U o Seite 2 3 BA02 01 05 1 000 000 1 Erganzung zur EG Baumusterpr fbescheinigung Nr T V 04 ATEX 2459 Datenstromkreis Data Klemme K44 3 in Z ndschutzart Eigensicherheit EEx ia ib liC IIB nur zum Anschluss an bescheinigte eigensichere Stromkreise bzw Litze gelb oder 3 H chstwerte Clock Klemme K44 4 bzw Litze gr n oder 4 U 55V U 12 5 V lo 77 mA kurzzeitig lo 1 des Versorgungsstromkreises aber lt 21 mA statisch P P des Versorgungsstromkreises aber lt 65 mW D Kennlinie linear Die wirksame innere Kapazitat und Induktivitat ist vernachlassigbar klein Die Regeln f r die Zusammenschaltung eigensicherer Stromkreise sind zu beachten Die eigensicheren Stromkreise sind galvanisch miteinander verbunden Alle weiteren Angaben gelten unver ndert Die Pr fungsunterlagen sind im Pr fbericht Nr OGYEX 551344 d aufgelistet TUV NORD CERT GmbH amp Co KG Am TUV 1 D 30519 Hannover Tel 49 0 511 986 1455 Fax 49 0 511 986 1590 Hannover 24 01 2006 Der Leiter Seite 3 3 1 2 3 4 5 6 7 8 9 10 Ifthere is an X sign behind the certification number special conditions for the safe use of the device in the appendix to certificate are referred to 11 This EC design test certificate only relates to the design and testing of the specified device in accordance with guideline 94 9 EC
44. sicherheit EEx ia IIC IIB nur zum Anschluss an bescheinigte eigensichere Stromkreise mit den folgenden H chstwerten U 55V U 55V L 142 mA dynamisch des Versorgungsstromkreises aber lt 50 mA statisch je Kreis P P des Versorgungsstromkreises aber lt 105 mW Kennlinie linear Die wirksame innere Kapazitat und Induktivitat sind ver nachl ssigbar klein Seite 2 3 02 11 03 Anlage EG Baumusterpr fbescheinigung Nr T V 04 ATEX 2459 T 16 17 18 Die Regeln f r das Zusammenschalten eigensicherer Stromkreise sind zu beachten Die eigensicheren Stromkreise sind galvanisch miteinander verbunden Der Challenger Joystick Typ Ji ist geeignet zum Einbau und Anschluss in die unter DMT 00 ATEX E 089 X mit 1 Nachtrag bescheinigten Ger te Challenger KB KB 2 KMU KMU 2 MTD MTD 2 und die unter T V 03 ATEX 2251 bescheinigten Ger te KB FPI und KB 2D FPi anstelle des Challenger TB bzw Challenger M als auch ais Austauschbar gegen Challenger TB bzw Challenger M Bedingt durch das Schutzniveau und die Kategorie der o g Ger te ist das Schutzniveau des eigensicheren Gesamtstromkreises ib und die Kategorie der Gesamtanordnung ist 2 Die max zul ssige Leitungslange ist 5 m Pr fungsunterlagen sind im Pr fbericht Nr 04 YEX 551344 aufgelistet Besondere Bedingung keine Grundlegende Sicherheits und Gesundheitsanforderungen keine zusatzlichen Seite 3 3 BA 02 01 05 1 000 000
45. ssigbar klein Seite 1 3 02 01 05 1 000 000 1 Erg nzung zur EG Baumusterpr fbescheinigung Nr T V 04 ATEX 2459 Typ Ji B6 Versorgung Klemme K44 1 bzw Litze braun oder 1 Gnd K44 2 bzw Litze wei oder 2 Datenstromkreis Data Kiemme K44 3 bzw Litze gelb oder 3 Clock Klemme K44 4 bzw Litze gr n oder 4 Type Ji B12 Versorgung Klemme K44 1 bzw Litze braun oder 1 Gnd K44 2 bzw Litze wei oder 2 in Z ndschutzart Eigensicherheit EEx ia ib nur zum Anschluss an bescheinigte eigensichere Stromkreise H chstwerte U 625V U 55V lo 74 kurzzeitig lo 38 mA statisch P P des Datenstromkreises aber lt 53 mW Kennlinie linear linear Die wirksame innere Kapazitat und Induktivitat ist vernachl ssigbar klein in Z ndschutzart Eigensicherheit EEx ia ib IIC IIB nur zum Anschluss an bescheinigte eigensichere Stromkreise H chstwerte U 55V Us 6 25 lo 77 mA kurzzeitig lo von der Versorgung aber s 43 mA statisch von der Versorgung aber lt 67 mW D Kennlinie linear Die wirksame innere Kapazit t und Induktivit t ist vernachlassigbar klein in Z ndschutzart Eigensicherheit EEx ia ib nur zum Anschluss an bescheinigte eigensichere Stromkreise H chstwerte U 12 5 V 5 5 V 11 mA kurzzeitig 9mA statisch Pi des Datenstromkreises aber lt 15 mW Kennlinie linear Die wirksame innere Ka
46. t Gecma Components GmbH est en droit d ouvrir le bo tier Montage Les r gles nationales de montage et d installation sont respecter Les r gles techniques reconnues sont respecter Les moyens de production sont installer et exploiter conform ment aux normes directives et manuels d installation Le boitier doit tre mis la terre grace au dispositif pr vu cet effet Le conducteur de mise la terre doit avoir une section d au moins 4mrn L appareil ne doit tre raccord que hors tension L installation d un faisceau de c bles s curit intrinseque contenant les c bles d alimentation d acheminement des signaux doit tre r alis e de telle mani re ce que entre les circuits lectriques aucune d faillance ne puisse se produire voir IEC 60079 14 12 2 2 8 Si le joystick utilis en atmosphere poussi reuse doit tre chang l appareil ou le boitier dans lequel le joystick est mont doit d abord tre mis hors tension et ventuellement refroidir conformement aux directives de s curit Avant d ouvrit l appareil ou le boitier voire pendant que le boitier est ouvert veillez ce que l atmosph re environnant contiennent le moins de poussi re que possible et ce que la poussi re n entre pas dans le bo tier Veillez galement lors du montage d autres composants ce que tous les joints soient dans un bon tat et que tout soit bien tanche Avant de mettre l appareil en service assurez v
47. tion par une unit d alimentation s curit intrinseque avec les donn es techniques suivantes Us lt 12 5 Inn gt 14 MA C n gligeables donn es techniques du par une interface s curit intrins que avec les donn es techniques flux de donn es pour tous suivantes les types Ji S o 0M Uo 5 5V lo lt 142mA Po lt 105mW C L n gligeables mati re de la protection du n opr ne levier de commande charge admissible max Pour plus d informations consulter le document d agr ment MANUAL JI REV 1 6 FR DOC 05 01 04 4 Indications de s curit Indications de s curit g n rales Les indications contenues dans ce chapitre doivent tre strictement respect es pour qu une marche fiable et en s curit puisse tre garantie Le document d agr ment et les conditions sp ciales contenues sont galement respecter Les r gles nationales de s curit et de pr vention des accidents sont respecter L installation ne doit tre r alis e que par une personne qualifi e Cette personne devra conna tre les particularit s des installations en zone risques d explosion La garantie ne couvre pas les d faillances dues une utilisation non conforme ou interdite et au non respect des indications contenues dans ce manuel d utilisation N utiliser l appareil que conform ment au but fix Les modifications r alis es sur l appareil ne sont pas autoris es Seule la soci
48. und betrieben werden Ge ndert wird der mechanische Aufbau Wahlweise kann ein Taster des Joysticks auch im Steuerknauf angebracht werden Alle weiteren Angaben einschlie lich der Besonderen Bedingungen gelten unver ndert f r diese Erganzung Die Pr fungsunterlagen sind im Pr fbericht Nr 06 YEX 551344 e aufgelistet T V NORD CERT GmbH amp Co KG Am TUV 1 D 30519 Hannover Tel AS 0 511 986 1455 Fax 4 49 0 511 986 1590 Hannover 24 01 2006 Der Leiter Seite 1 1 Translation TUV CERT 1 Declaration of conformity 2 Devices and safety systems for use in accordance with regulations in areas at risk from explosion guideline 94 9 EC 3 EC design test certificate number TUV 04 ATEX 2647 X 4 Device Challenger Joystick Typ Ji Ji B6 Ji B12 5 Manufacturer Gecma Components GmbH 6 Address Heisenbergstr 26 40 D 50169 Kerpen 7 The construction of this device and the different permitted version are specified in the appendix to this design test certificate 8 The TUV NORD CERT GmbH amp Co KG TUV CERT certification agency certifies as appointed office no 0032 in accordance with the guideline of the council of the European Community of 23rd March 1994 94 9 EC the fulfilment of fundamental safety and health requirements for the design and manufacture of devices and safety systems for correct use in areas at risk from explosion in accordance with Appendix II of the guideline The r
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