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Contents
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23. us D zUrZi BRUT ULZ wv CREE LC 4 728 vs 2 15 Pneumatic Cylinders and Cylinder Systems General Handling Instructions and Precautions Please read the following safety precautions carefully before ordering pneumatic cylinders Safety Precautions JIS B9702 Safety of machinery principles of risk assessment CIAO uis B8370 pu Pneumatic fluid power general rules relating to systems N Warning Following information is based on a risk assessment for Konan pneumatic cylinders hereafter referred to as cylinder Each section provides information essential for safe operation of cylinder systems and prevention of risk and damage that may affect operators Please read carefully 1 Selection of cylinders 1 1 Shock and mechanical safety A cylinder is an actuator to drive loads by means of pneumatic pressure It is often used for high speed operation systems and equipment with heavy loads In order to enable safe opera
24. SP8 z Av FA CPS8D TA TB 560 5 3 40 SPS8D TA TB BE0 5 3 40 TB ae A z De 2 106 40 24 Mi2x125 TES iE LER SP8D 2 020 25 TA TA TB CP8D TAS TBS 20 25 382 40 SP8D TAS TBS 20 25 32 40 TB iE 1 SP8D 2 6 20 25 TAS 42 43 msge 8 o 40 Y RRA eDD 0 05 ADD x0 05 m KL 8 616 8 616 p20 40 p20 40 OAR mn ne eee ae ee COCE s agafa elar EE 00 05 2 7 0o oo oo a at a2 as 12 12 ERIE CACAL e er 2 ERIE ESEJEECIEIESE3 OCAR wlwlwlslslwle EE 0125 10 20 12 2 ae ee EN EE 0125 10 20 12 2 me 1225 2 25 14 2 e o kk Oo N O 5 O m SP8 z 00 EI ET Uy fo a RAE g CP8D SP8D
25. 2 3 ME MI KC 5 3 Vig 5 4
26. 4 6 2 CF CG 2 N BBEUBEDLLLITSDE 3
27. 2 1 003cm Im 15 25 9 9 4 1 1 N ENELEEEZNULIZ 10 1 D 2
28. Ax BEET Gk 12 1 2 Vg 3 4 ax A A AE EEES S 1 2
29. CP5 32 100 CP5DS 32 40 50O 63 CP5DW 32 40 50 63 CP5SS 32 40 50 CP5SW 32 40 50 2 D C DAD 4 6 9 G de 9 3 d 4 PAZAR P PNTA E EE END card B B e ea 9 o E 13 i E MOMA ES QN XL7UZARM La exte pus 1 J3543HS 38 8 42 MR LULA 9E RE SESR BI ptr CPBDS 12 CP5SS 12 5 10 5 10 6 3 5 2 A mm PHI 5AhU 7 WAhU FOATT i 5 10 CP5DS 280 32 40 50 63 CP5DS 80 100 CP5SS 20 32 40 50 D E a lt p C C p Q p P 0Q P LX 2 M _R
30. CP5 KCN Om E O Stroke Rod end screw Operation type Bore size 1 rey Jp Single rod Double Bgm SS Single rod Single HAY F Double rod SW 10m 10 Please refer to the next list L m Stroke Bore size Standard stroke a O1 8 O dl O e 8 N d a Q Female thread Standard ZI Male thread HZ LULS 9 BB d GE IB mie 12 o 20 CPBDS 12 CP5SS 12 12 ik 12 CP5DS 20 CP5DW 20 CPBSS 20 CP5SW 20 c 10 3 14 TEEI GGO NABH Y EAA ETT gree l a e MYA 10 i wm
31. 2 Oy Kal CP8S FA FB 8 10 1 16 SP8S FA FB 10 12 16 mm ZPE M4x0 7 ao 127 8 893 FOSERERERESERECIEREE N I us em we 55 se a2 o mio s 78 do dio d3 dso Lem sw ss s se em wo a ve Ris 058 ttd dtd iE 1 SP8D 2 8 SP8 x RP EORR BU E SETA BI wine BAR CP8D CA 8 10 12 16 SPS8D CA 1O 12 16 L2 SE LP 12 16 RI L IH K 2 L LS L Ses M4x0 7 2 45 M12x1 25 45 5 Bes 10 M6X1 0 81 61 1 SP8D 2 8 BAR CP8D CA GO0 5 3 40 SP8D CA 60 5 3 40 ICPBD Li Ce I L
32. IER NUX 3 1 1 2 3 3 2
33. SP5 SP5D 20 32 40 50 63 80 100 15 16 17 18 9 19 1 216 10 5 1512 13 20 4 AL Rae z a m o PN 50 63 BENE EN a _ _ _ _ _ _ be 8 t Eom orans a7 a B E a RAR ARH EU TI Tala 4 gt Il x 3 2 26 2 AM Y FIT BEYU t E T E B SPBD 20 32 SP5D 80 100 D D Q FHEXPREH Z B Xa 7 B 2 H JX JX SPBD 40 50 63 R ZhO 7 B JX s srs us 10 ss 16 s5 95x55 10 Msxposxe MSXPOS I J EREM EA NERONI IUNII e 117 s ass is 10 65 48 32 o 14x86 i6 Wexrizsxiz nove 75 spes io m 9 s taxes wioxeisxis reve fe 3o 70 aa a 155x108 20 WOxPiSx15 rove 8 p25 s 100 iio ss efef s texas fa waxersxar rera In IISP CE 5 5 et CO 275 5 120 130 70 110 60 11 175x108 30 M18XP15x25 Re174 11 ETETEA O1 O1 O O 9 a CO olaola CO RIIS
34. m p47 softens lames fof pete ef 0 2 0 2 x 30 0 o 8 7 08 Coa xx pa 7a 74 7a 100 122 00 as 108 128 REESE EEE es ex 340 1 6 x 346 640 20 525 20 538 i 3 Fe g Am hu IR om s s 0 eia 25 75 25 020 25 ns 140 eo ss 14 esp io ioo so 20 em iss io 190 ss 07 1 uat 44 45 46 eR EHE AERE OUS oa A e Phe 203 Me 7 4 7 8 gt z 1711 E 3i 1 1 4 hand 6701 W A 1 12 2 P x B 71 215 1195 663 8133 Migros ions tater a 4 97 0798 48 5931 076 pons URL 082 568 007 http www konan em com mo Ake 093 541 0281 2015 09 3 D1 2 S
35. oo oo Sa EI nl EE oiu Bs Eg Gs iE L Ex SP8D 2 6 20 25 3 2 CP8D SP8D x Em EB CA tZ2 HE225 k CP8D CAS 8 10 12 16 SP8D CAS 10 12 16 mm a TU gm TR TIT We Dm pu 8 12 18 45 10 Poo vo o es vo 4 2 e wa v6 15 18 n wor 5 88 Len v so ss ve 6 s 2 or 2 soo o wn wo 7 d Lew i o sse e s vr oon o em wo 7 ik LER SP8D 2 p 8 CA CP8D CAS 20 25 32 40 SP8D CAS 20 25 32 40 L3 Pe ARATA AKRA pup pM p meme 2 65 22 e 4a a2 32 ea s1 er mesias ol MEN 22 68 22 8 4a a2 32 ex s er moxi 10 ld E SEIEIEIJEJEIERERCIEREAC TEES 940 2s os so x2 so a 4 Jeon ss zt manes 1 43 i LR SP8D 39
36. SP8 EJ 8751 7 KAZ CP8D LB 8 10 12 16 SP8D LB 10 12 16 SA mm YT Ts Dec P wer 2 n 7 71 71 M4x0 7 81 81 an vexio 32 di d 3 2 50 M6x1 0 85 96 ik 1 SP8D 2 8 CP8D B 0 5 3 40 SP8D LB G0 5 3 40 XA A ms os sew o ie e o2 o von om lo ool as eo os om mons oy Ot 2 2 2 12 EIEICIEIEIESEREREICETEEIN SP8D 40 41 CE S CP8D SP8D x B zB Sm TX BO OOOO CP8D FA FB 8 10 18 16 SP8D FA FB 10 12 16 bud SLF AH rn Ww TIwlwl weer 20 vor 3 ol wes 6 vs d el ee ro bs t 1 2 Oy Fal CP8D FA FB 20 25 32 40 SP8D FA FB 20 25 32 40 32 40 lepers eho sa monas so ce fei s en moras s se oss t s sm esr rs fd
37. m f ju auch No E Without 34 35 K CD ON 0 ON ROW a F os z OFF 9i C ON OFF mm 7 EN NE 8
38. 1 4 5 3 3 4 6 WERN 5 1 5 2 1
39. 10 3 1 60C 2 4 1 vau US s lieslessl ws 95 49 ras 205 45 pm 5e e eee Eee NECIE NEA 2 30N cm 5 1 2 3 10m ee 4
40. B JX iE 1 63 2 5 10 JX mm mlAlmlelplEIEFlelml a s ss is s ss as s2 9 4x 86 50 5 5 325 16 5 77 60 44 9 14x 86 63 55 855 175 5 90 70 44 11 175 X 10 8 lek u I5ISIRPSDRI usxpoglslelielelelisl NUN 16 lexptesx1a reve vs 10 25 85 14 2 Exe 9 KT 20 lOxPtsx1s Re16 8 11 27 85 20 Ioxptsx15 He178 8 14 90 z CP5 E CP5DW 20 32 40 50 63 CP5SW 20 32 40 50 Du A A H 2 EIFE XX H iE 1 63 2 5 10 5 5 663 g lcrsowrcrssw we we am es wo erspscsss a wo we oes en we 105 2770 Hr CP5DW CP5SW CP5DS CP5SS CP5DW CP5SW pias e gt BEM NEN E C 20 21 ER LULAE CP5DS N MPa o2 os os os ee 26 80 Lm 48 1 170
41. BES 2 1 2 2 1 2 1 3 4
42. D wv him A1aUsr Bl mel 1 1 L L ZASA P5 28 29 8 10 12 16 20 25 32 40 8 10 12 16 e em omm sme Qe om omwm om usu U 2 JIS 6H 6g 2r abe odo E 90 SO VG32 CP8 2 Jl2 XV SD Model code Q E K x E EE K I Operation type Mounting Style Bore size Stroke Rod end fitting Bas 0 Lure dee ouble yu E dm 5 WW mA I Xd liz BAN X2 xXlHoRE Fa TAE 6 25 2 16 Standard stroke mm M oe Stroke Bore 15 25 150
43. gt ck Sete BH BE RX 5 W H orome Lm W 247vvavbA Ln o socs oa sm 1 E ON m A E Towe z i ON 1 000mm 3 000mm 5 000mm Z amp Ei 205 MY HC HH 5 RD AC200V CR SS 9L clr dB Wo FH VAN FH OFF R KE ME 3 13 B3 Y e SES qu m xi k zi n att um zi z gt alal SP5 x Z XV We XV SO Model code E o SP5D Bore size Stroke Proximity switches Rod end Number of p of Screw switches lead wire on Standard stroke Bore TORTS T 20 EZS ESQ ESO S IOD EAF 20 IM Meo o
44. 2 6 S020 1ooo 156 ax 2s 390 sso 3 asso 907 1360 so 2270 2720 3170 7850 so 2350 3140 3920 4 10 5490 TE 1 O O1 N 0 mA Yy F CP5DW 50 S MPa EE oo nr ome lt op 555 Lem eto mes me e oz we te om om Lsm se an m ay gm se se N 484 e em ws o9 zw sz 2 es es ze LE we ums oss e msi 200 seo e 1120 idoo 1smo 195 Lem ess ms asm oor iso reo 2270 2729 a170 B 1 CP5 tB 79 X CP5SS MPa NN CP5SW MPa 1 CP5SS CP5SW 22 23 SS 5 R aw oOo J 68g eS y m e n ML AQ i mu H NOW SE Er ui NES Re ot
45. as brake lock or latching system N Warning Egy EI EELK CRo Ci Acylinder with stroke longer than the specified maximum length is prone to cause deflection of piston rod or tube due to its own weight Follow the below when using such a cylinder 1 If the cylinder body is firmly fixed prepare a tube supporting equipment 2 Select a cylinder supporting equipment sufficient for the buckling load of the piston rod 3 Remove lateral load and match the center of piston rod and working load 4 If the load oscillates mount intermediate trunnion for support and use the cylinder not to make inertial force at oscillation excessively large N Caution RES IEVA el Mee EE Le der TH 9 1 Selection of oilless cylinders Select an oilless cylinder in case of following conditions 1 The oylinder is not frequently used Lubricated oil may not reach the cylinder due to little spray volume 2 Flow capacity of pipings is several times larger than the cylinder volume or the cylinder is mounted on a place much higher than the lubricator The spray oil will not reach the cylinder Konan provides a lubricator that can be installed between the directional control valve and the cylinder Feel free to contact our sales personnel for details 9 2 Oilless cylinder 1 Use specified grease after overhaul of an oilless cylinder Reconfirm the type of grease with our sales personnel 2 A greased oilless cylinder can be lubricated but the grease will
46. be exhausted Although durability is enhanced after the lubrication continual lubrication will be required 9 3 Lubrication 1 Use JIS K 2213 ISO VG32 or VG46 type turbine oil for lubrication using a lubricator 2 Spray volume of a lubricator is determined by the number of oil drops typically 0 03 cm per drop or 1 5 to 2 5 drops per 1 m of air Another method for adjusting lubrication is to determine dropping volume based on the residual oil thin layer of oil on the surface of the piston rod 9 4 Centralized lubrication In principle 1 lubricator should be used for 1 cylinder Lubricating multiple cylinders may result in uneven oil supply to each cylinder particularly if there are differences in the operation frequency pipe length size and installation height of the cylinders By grouping the cylinders with similar conditions centralized lubrication can be achieved N Reference BUR SV Tere T E E CT LN ee Ta ice 10 1 Sequence control Follow the below steps for sequence control of a cylinder 1 Detect the piston position 2 Interlock the control of other cylinders in the system 3 If operation is stopped in the middle of sequence make sure to restart the operation from the stopped position safely If impossible manually control the cylinder piston to return to the starting position 4 Set a sequence starting position at which movable components do not move after air exhaustion 10 2 Power failure and p
47. conduct a cylinder operation test for any abnormality including lateral or uneven load on the piston rod and air leakage from the piston rod or connection components If no abnormalities are found then check the entire system operation 2 3 Bursting out of a cylinder If a piston of a cylinder is not in the position under control of a directional control valve at air supply after installation or during maintenance it may rapidly shift to the control position In order to avoid this risk install a slow start valve at the IN port of the directional control valve 2 4 Indication If a cylinder nameplate cannot be seen due to installation environment place an alternative indication near the cylinder 2 5 Residual pressure A cylinder should be installed taking into consideration the risks for sudden blowout of air and unintended operation due to air pressure remaining in the cylinder even after exhaustion of air 2 6 Training A sufficiently trained person should be responsible for installation and maintenance of a cylinder Konan provides training for operation and maintenance of pneumatic components Feel free to contact our sales personnel for details 3 Maintenance of cylinders Maintenance should be performed in accordance with the following steps Feel free to contact our sales personnel for separate maintenance manual 3 1 Daily inspection 1 Exhaust drain from the air filter 2 During operation of the system observe the c
48. filter with nominal filtration rating of no more than 40 mm to remove solid contaminants Exhaust liquid drain or oil through the filter or drain separator after sufficient cooling of the air Exposure to contaminated high temperature compressed air may deteriorate packings or other components making the cylinder life shorter 14 3 Piping 1 Do not remove the plastic plug and keep the cylinder packed until just before piping in order to prevent dusts and rusts from entering the cylinder during storage or installation Use galvanized pipe for steel tube piping and remove dusts after screwing 2 Before connection clean the pipes by air flushing or washing to remove internal dusts moisture and oil 3 If a seal tape is used for screwing wrap the tape around twice or three times in a direction opposite to the screwing direction leaving 1 5 to 2 threads from the screw edge 4 For piping works using tapered male thread joints or steel tubes use sealing materials such as seal tape and fasten to adhere tightly to the threads Do not use wrenches and spanners that are excessively large for the joint or those with long extended handle Do not step on the wrench spanner to fasten the pipe Excessive fastening may result in collapse of screws In case of 6A to 25A Rc1 8 to 1 size tapered male screws 4 to 5 threads should be screwed For operators with little experiences an exercise before actual piping is recommended N Warning BE Sad Eo L
49. functional problem of the system add equipment that prevents or stops operation of the cylinder when people come closer 4 3 Constraint during operation Before connecting a cylinder and a load firmly fix the both in order to avoid unintended movement due to gravity or operational work 4 4 Weight See Section 1 1 of the Users Instructions 4 5 Residual energy See Section 3 3 of the Safety Precautions 4 6 Other Care should be taken for risks related to cylinder system operation such as sudden blowout of compressed air unintended actuation of the cylinder due to residual pressure after exhaustion of air inside the system and bursting out of the cylinder just after restarting air supply N Warning FEASGAIR LI 5 1 Modification Do not modify a cylinder Unexpected risk may arise 5 2 Lateral load and bending pressure on a piston rod If a cylinder is operated with lateral load and bending pressure on the piston rod the piston rod and cylinder tube may be damaged which may result in deformation abnormal wearing and friction fluctuation as well as irregular or abnormal functioning of the cylinder affecting operators or the mechanical system In order to avoid this follow the steps below 1 Remove the lateral load by establishing a guide for the load 2 After alignment to match the piston rod shaft center and the load operating shaft fix the cylinder and connect the piston rod and the load 3 If the piston rod shaft
50. 175 NODI 150i 200i 250 500 1 8350400 size Model pa CP8D O O O O 8 e lololo LcP8D IOIOIOIO popes IOIOIOI_ LcP8S OJO O O pie cP IOIOIOIOIO popes IOIOIOIO _ ERES 1O 32 cred IOIOIO l 40 cred OIOIO 30 31 CP8D 8 10 1 16 CP8S 10 18 16 210 PORER 29 5 de EI La ms at NT CP8D 20 25 SUS304 8 16 S45C 20 40 Z N gt TFL m O Testi SUS304 En EAR R MUN 2 CP8D 32 40 ITF NBR HP J rawr seo E gt 20mm CP8 v x x H sg B HT A B Rod z S amp T OETI AfyFSPRBYU ACHACT SPB 36 42 43 CP8D N zi T MPa ee 50 2 35 2 26 4 55 0 46 2 79 1 59 4 141 e ET N 296 471 707 942 tee 14 1 s 490 981 147 196 245 294 412 824 124 165 206 247 804 iet 2n s22 402 482 E
51. 2 2 3 LOSI oU 4 6A 25A Rc18 Rel 4 5 1 2 3 4
52. CAT No 8216 KONAN URL hy Hp A nitp A RE SPACE PANEL CYLINDERS CYLINDERS VB ie FAR IE EM CP5 spP V ENDOCR PLC cvamamsx gt SYIGNITAD TIN WLCUR N AG AUy25 UCWn7BJTJE LZULZX EINA RrU DREVI S IY TIC ec RP 1 e BAN A 1 wv 2 2 EZ BER mo m 3 e aa 9
53. E v 7 un 4 1260 251 377 sog 628 754 1100 220 331 44 55 69 1 F CP8S N MPa TE 1 e Do t3 N mae 68 39 m m se 49 i66 32 ZO ES RI SP8 10 12 16 20 25 32 40 2 16 40 0 15 0 7MPa 0 06 0 7MPa 1 5mm A O 50 500mm s JIS 6H 6g ik 90 SO VG32 A I 40mA 25 C A iz 21mA 60 C OFF M i n 0 mA ON A 150m Q Max fe ON 1 000mm 3 000mm 5 000mm 8 B27 MY HC HH 5 AC200V CR M
54. L E For cylinders with special specifications like below consult our sales personnel and inform the conditions for use 1 Use with carbon dioxide gas or nitrogen gas 2 Use under conditions with high low temperature or high radiant heat 3 Use at a place with ozone or salt and underwater 4 Externally washed as part of a sanitary system N Warning BLABLE LELI 1 Do not incinerate a cylinder for disposal It may explode or emit poisonous gas 2 Check the material of each component of a cylinder with catalogue or operation manual for segregation disposal Konan cylinders do not include materials indisposable as general industrial waste 10 m fF 5 60C 7H c 3 E We DU EB S Model code oj Operation type Bore size Stroke E Double Single 3 Oo m ERE NNNM NM pe ars zo amin CPS3D 10 16 M5X0 8 M26X1 5 2 M5x0 8 ss e
55. center and the load operating shaft do not match or the load oscillates select a method to use fittings such as pin and ball joint to avoid external bending pressure on the piston rod 5 3 Mounting of protection cover If the load on the piston rod and the driving component of the cylinder may possibly harm the operator during the cylinder operation mount a protection cover so that the operator cannot directly touch the driving components 5 4 Shock absorption using external shock absorber Generally rubber or air cushions are incorporated in the cylinder stroke edges to absorb external shock however these cushions are not enough for the load with high motion energy large mass and high operation speed In such cases it is necessary to mount external rubber cushions or other shock absorbers External shock absorbers should have appropriate absorption characteristics as well as suitable connection surface and connection stand with sufficient strength and rigidness N Caution LASY Eg Ce VES C ah 6 1 Speed adjustment If a cylinder needs speed adjustment install a speed control valve to restrict the exhausting air from the cylinder port meter out control 1 Do not reverse flow direction of a speed controller 2 Konan standard SC6 series speed controller has an adjustment screw When it is turned clockwise the speed decreases to become zero valve closed When the screw is then turned counter clockwise the cylinder speed increa
56. e 1 3 Dust prevention Plastic plug is attached to the cylinder connection ports to prevent dusts and rusts from entering the cylinder Do not remove the plug until immediately before piping If the plug is lost take a protection measure with alternative cover Caution 2 1 Storage during transport If a cylinder is to be installed where it is exposed to wind and rain or other adverse environment transport the cylinder to the specified site just before installation If the cylinder is to be stored at the installation site by necessity keep it packed and protect with a sheet cover In such case make sure to shorten the storage period as much as possible 2 2 Storage A cylinder should be stored as follows to prevent contamination and material deterioration 1 Avoid high temperature and humidity as well as places with dusts and moisture 2 If a cylinder is to be stored for more than 1 year keep it packed or provide equivalent protection 3 Long term storage may result in sticking of packings or other omponents due to shortage of lubrication In such cases conduct pre conditioning operation of the cylinder before regular use 4 After a long period of storage permanent deformation change of size or deterioration of packings and other components would be a concern After such storage period conduct a cylinder operation test If any abnormalities are found perform an overhaul or exchange deformed deteriorated components as app
57. impact resistance reinforced 1 3 Buckling of piston rod Make sure load force during rod out does not exceed the allowable buckling load of the cylinder piston rod Buckling load can be determined referring to the Technical Information 4 of the catalogue No 2221 1 4 Mechanical back up For securing safe operation of a cylinder even in case of entire error of functions involving pneumatic pressure select a spring offset cylinder or take other measures to maintain the operation by means of different energy sources 1 5 Entire safety consideration Select the cylinder model and size in a comprehensive planning and design process of a pneumatic control system taking into consideration the direct performance requirement as well as the safety in various conditions including installation adjustment full scale operation failure and disposal 2 Cylinder installation Cylinders have precise operational functions and are used for applications with versatile conditions and environment It is therefore sometimes difficult to assume all concerned risks or risk factors when designing a cylinder In such cases the cylinder function and performance may be deteriorated in a period shorter than the maintenance period set by the manufacturer In order to avoid the risks install the cylinder as instructed below 2 1 Installation site Install a cylinder in a place where setting and maintenance is easy 2 2 Operating procedure After installation
58. lololo o o l1 1 640 OJO JO JO OJO O O L 80 OJO JO JO O O O O le681OIOIOIOIOIOIOIOI_ 6080 OJO JO JO OK O O O O O d ume Female thread Standard Male thread Without zezeev mos Seaw RO O O MN intr m No n 24 29 A vVTNOUBELZULZS CD ON OFF QA VFR ON OFF ROW OO 2 1 60C 2 3 1
59. neumatic pressure failure 1 In case of power failure or emergency stop of a cylinder operation ensure the cylinder at operation stops or shifts to a safe position Care should be taken not to damage personnel or equipment after recovery of the power failure or the system operation Indicate procedure to recover power failure 2 In order to complete a cycle operation even in case of pneumatic pressure failure reserve sufficient amount of pneumatic pressure in an air tank 3 In case of the system shut down due to emergency stop or power failure avoid damage to personnel or equipment when restarting the cylinder operation after power recovery or system reset A N Warning ESE If dropout of a workpiece due to pneumatic pressure drop in a cylinder driven clamp system is anticipated use a cylinder with spring return or lock N Warning Elite ESEG Following should be considered when using a cylinder for lifting systems 1 Do not use a cylinder for elevators transporting people 2 If external force due to loading unloading of workpiece etc is added at the stop position use a cylinder with lock or establish other mechanical positioning system 3 Set the start up position at the lower end of the lifting system 4 If power failure occurs during a solenoid valve operation stop the cylinder or shift it to a safe position If the valve is manually operated use a latch valve N Warning BE Bard GE EHE Follow the below for exha
60. odel code SP8 Pa KI I Ea MA 7 m GO t a Operation type Mounting Style Bore size Double Single H FNZSVVE FA FB NN EPXCUREES X1 DS duas tag X2 91H04 RIX Fa 7AN p25 2 6 16 20 40mm KS THRE pics Position Length of Rod end fitting voltage to detect lead wire Standard stroke nia mm ae 25 50 75 100 150 200 250 m SPD IOIOIOIO _ spss IOIOIO 20 SPD IOIOIOIOIOIO 25 SPD IOIOIOIOIOIOIOI_ 032 SPBD IOIOIOIOIOIOIOIOIO l 40 span IOIOIOIOIOIOIOIOIOIO AC200V DC24V zd 2 6 Without Both ends Cap end Rod end Without
61. ropriate N Warning Siti dus UIK LT 3 1 Vibration shock 1 If a cylinder is to be used in a place where it is exposed to excessive shock or vibration confirm acceleration rate and other conditions before consulting our sales personnel 2 If the cylinder is used in a place where vibration is a concern ensure the cylinder is firmly fixed at the setting and connection portions fastened tightly Particularly if the cylinder is to be used frequently take into consideration the fatigue resistance 3 After start of operation inspect the connection portions in a periodical manner to check any loose parts or deformation and re fasten screws Loose parts may cause unintended motion of the cylinder significantly affecting operators and surrounding systems 3 2 Handling during installation Rough handling of a cylinder may diminish regular performance of the cylinder For example riding on hammering or dropping the cylinder may cause damage and deformation of the cylinder tube and piston rod Slight deformation of the cylinder tube diameter will result in malfunction Also flaw or deformation of movable components of piston rod will damage packings causing air leakage 3 3 Surrounding environment Environment surrounding a cylinder should be considered carefully Avoid places where the cylinder is exposed to rain and wind direct sunlight salt corrosive gas chemical fluids organic solvents steam etc Corrosion resistance meas
62. s fs coo pese 10 FIG ess se SZETT TOON 2468055 Me Em aos e6 12 10 xo reis 12 6 Wex08 13 re 32D pans 4 ete jesjnsges a ve uxoo wzxcs tes 6 usxoslao rs aho 12 09 128 CP3D 1 iE CP3S Oy F 129 z os o os as Jor 0 ee D Nc npe a OS A K T R aa ie z Ae gt AJ ri 4M ve R H y RE x N d S i E HK e mm 5 4 1 n DB ER 8 d 72 fa cps 13 P33 ft p 5 FER LUI AME ire Ms m E A 2 0 1 0 7MPa 50 0 2 0 7MPa JIS 6H 6g Seer B 7 p32 100 3 ioeem B8B BH J 5 60C HO 90 ISO VG32 Model code 5
63. ses corresponding to the number of screw revolution 3 For safety fully close the speed controller before air supply then pressurize and gradually increase the cylinder speed using a directional control valve 4 After adjustment firmly fasten the locknut of adjustment screw 6 2 Air cushion adjustment A cylinder with air cushion incorporates a cushion needle needle valve that adjusts the cushion As the cushioning effect differs depending on the load speed and motion energy speed adjustment and cushion adjustment should be conducted at the same time For safety start the adjustment with the needle valve fully closed screw at right end to maximize cushioning effect and then stop the screw where the cylinder stops promptly without any shock approx 2 turns counter clockwise from the fully closed position A needle valve with locking function should be firmly locked N Caution Elide ELEC Ee Wen GL A cylinder can be stopped intermediately by controlling with a 3 position closed center type directional control valve Due to compressible nature of air however precise stop position or retention rigidness of the stop position like those of hydraulic cylinder cannot be achieved with a pneumatic cylinder As sealing portions inside a cylinder system allow minimal leakage it is also difficult to maintain the stop position for a long time If long term retention of stop position is necessary install mechanical retention equipment such
64. tion of a system incorporating the cylinder it is essential to select appropriate type and size of cylinders for the load and motion energy as well as take into consideration the load connection method In particular if motion energy of the load is high large mass and high speed operation sufficient strength and rigidness of mounting structure is necessary Installation of separate shock absorber may also be required For example as described in the Technical Information 7 5 of the catalogue No 2221 use of a cylinder with excessive mass of loads may cause damage to piston and connection components that may affect operators and surrounding mechanical systems 1 2 Load factor and redundant safety Theoretical output of a cylinder is provided by multiplying supply pressure by piston area cylinder area In order to get enough speed dynamic output determine the supply pressure and cylinder diameter so that load factor to the theoretical output becomes no more than 70 In case that the cylinder plays a significant part of the system functionality or that it is used with conditions in which maintenance is difficult the system should be designed to lower the cylinder load factor Also a system design with multiple cylinders taking into consideration the redundant safety should be employed to avoid rapid functional deterioration For example selecting a larger size cylinder will double the energy absorbing capacity of air cushion making
65. ure safety 3 4 Communication If multiple persons are involved in the maintenance operation keep all the personnel informed about the conditions including power off completion of residual pressure exhaustion power on and resumption of air supply 4 Cylinder installation site Use of a cylinder at the following sites requires compliances with special functional specifications and regulations Consult our sales personnel in the planning process for anything unclear 1 Operating conditions not within the specified range 2 Significant risk for users properties or environment is anticipated Eg Use for nuclear power plants vehicles medical components components related to the Occupational Health and Safety Law and or the High Pressure Gas Safety Law etc Users Instructions N Caution EE Te 1 1 Weight Heavy weight cylinders should be transported with the aid of a conveyer equipment Cylinder weight can be confirmed by referring to Konan Pneumatic Cylinder Catalogue and product drawings Qualified personnel should be responsible for the operation of forklift truck crane or slinging according to the regulations and company safety code Care should also be taken for transport of light weight cylinders not to cause cylinder tube deformation and other component damage 1 2 Dropping During lifting or horizontal transportation of a cylinder handle the cylinder carefully not to drop or damag
66. ure can be taken depending on the environment Feel free to contact our sales personnel for details 3 4 Working temperature Use a oylinder with specified range of ambient working temperature and supply pressure 1 Temperature of compressed air around an air compressor may become high which may cause deterioration of packings or malfunction of the cylinder 2 In a place where temperature is close to 0ooC remove moisture in the compressed air with an air dryer If the dehumidification is not performed significant amount of moisture may freeze inside the cylinder to cause malfunction N Warning ERGA AAT Ej 4 1 Operation space Secure sufficient operation space for safe installation and maintenance of a cylinder This should be considered sufficiently since in many cases a pneumatic control system is installed after completion of a main system Ensuring safety is the first and foremost priority 4 2 Mechanical safety 1 Intrinsic safety Make sure to avoid significant damage to operators by contact with movable heated or energized components squashing dragging blow cutting burn electric shock etc 2 Safety measures Put protection cover to the piston rod and other movable components during the system operation to prevent operators from approaching Take utmost care not to insert arms hands or fingers into the system 3 Safety system If setting of a protection cover or other safety measures cannot be taken due to the
67. ustion of residual pressure inside a pneumatic control system at installation or maintenance 1 Use a manual control valve for exhaustion of residual pressure 2 Place manometers pressure switches and other residual pressure indicators at each section with residual pressure 3 In a sequence control system make sure to centrally control all related residual pressure exhaustion If this is impossible indicate the place and switching condition of the air exhaustion equipment with a tag 4 If allowing separate maintenance of each cylinder install a 3 port manual valve or other residual pressure exhaustion valve at the inlet or outlet of the directional control valve 5 In a system circuit using a check valve non return valve a pilot check valve and or a closed center check valve exhaust residual pressure separately or indicate warnings for residual pressure as air may be contained even the system is not in operation 6 Indicate the residual pressure exhaustion valve in the system circuit drawing N Reference BEAT elie Te e M 1 eT afe 14 1 Pressure drop In a pneumatic control system with long pipes at the end or entrance of the system sufficient pressure may not be supplied due to pressure drop Piping thus should be designed properly or supplementary air tank should be installed to secure supply pressure if a cylinder is operated intermittently 14 2 Air filtration Air supplied to a cylinder should be filtrated by a
68. ylinder visually and acoustically from a safe place for loosening of screws and other external abnormalities as well as abnormal noise Confirm residual oil film on the surface of piston rod taking care for safety Inspection should also be performed while the system is not in operation without exhausting inlet pressure for loosening of screws flaws on the piston rod surface and air leakage from piston packings exhaust port of the directional control valve and piping joint 3 2 Periodical inspection Following periodical inspection should be conducted by annually or annually 1 Precise inspection should be performed after electric pneumatic shut down and the status recorded Repair should be performed if necessary 2 Overhaul should be performed in the 2nd annual inspection and components exchanged as specified or if necessary The overhaul should also be performed when the cylinder operational distance reaches 1000 km even before two years from the date of last inspection 3 3 Residual energy Maintenance requiring actual operation of a system should be performed after pneumatic electric shut down and exhaustion of all residual electrical charge and compressed air from the system Make sure the movable components do not move during the maintenance and mechanically fix them if necessary for safety Care should also be taken for components that may drop out during the maintenance operation and components with sharp edges to ens
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