High-Tro-Reel Operation Manual
Contents
1.2. N N X gt GP 4P 5P 6P 1 m 5P m 400mm 6P 116 oe _ 20 20 20 20 c
3. eg a a a 5 eee ag 2 gt EI S
4. a R S T E 300V 150V 0 1MO 150V 0 2MO 300V 0 4MO
5. 1 120 oO a 20 6 15 167 6P 5P 120 __ amp 6X a 5 9 15 167 4 15 16 1 2 0 15 16 4 1 1
6. 5P 96 20 20 20 20 A a a s 12 CEL FAT ART HID 1 4P 76 J eek 20 80 20 14 VY F iU UI 3P 56 i 65 20 20 82 14 ae HHY 997 mm L mm mm 10C 3003 5 13 ieee 3000 MO 120m sy E BOm
7. yt als OWE ROILE Licks BIT IPVAVEECTHOMEBONUMDO 25S ue ae aap R S T 120m 60m F vsem _ 571 8686 1048 TEL 06 6908 1131 lt gt Boerner Panasonic Corporation 2012
8. JH
9. RR CD 3mm mm 10C 5 13 11 40C 3 10 aw EE LIT
10. 5 garu i PEC 6 Z 7 3 8 65mm 65 10mm 3mm
11. 3mm i Seis Ip ol Vey BB 1 HEH G5mm 65 10mm 3mm 3mm i can 8 30 8 M5 gt CD 20mm 30mm Bmm GOmm 60 10mm
12. Se 3 6 3 6 3 6 1 1mm z 6 r es BEA UOR ISIS DOWER S 6D A BLES D 5mm Side pp ener _ so gear 3mm F 3 E eo ay
13. 1P 600V 30A 1P 600V 60A 1 E 3P 4P 5P 6P gt 120 Ne g5 5g6 M10x30 5P 6P 5P BP M5 MG CD 3P 4P 5P 6P 600V 60A 3m Seo 5P 6P 5P 3 6P oing 11 2 06 40mm 2 A
14. 10 3003mm 11 C 40 C 3000mm L L 3mm 27 5mm IA fo 400mm 400mm Oo 4 Aut mV V 0 5mm cee sae est i Ae EAN aaa
15. a 500 LLT OT 10 20mm 2mm 2mm 10 20mm 55mm 75mm 55mm 75mm
16. 1 2 3 25M 25mm ZB 0 75mm x 260mm mix ZZ arava si stk i zermon g n a EREE O1S RET PIS B 25 25m ERL Cx ee M Ce i TA a Zs CEE MRE ages 10 oy 1 3 4
17. 50mm 70mm 3mm 2 km CHE 2 km
18. Panasonic gt 5 lt E ETE T as se a RIE 10C 40C aD S REOR RONIS S Ata Na a S
19. 3mm 20 20 CD lt as gt Ba 50mm 8mm Gay 1 65 10 mm 60 10mm 20mm 3 4 3mm
20. 8 65mm 65 10mm 3mm Beavis S H SA 5 C FSS py 3mm _3mm KS 7 18 lt M Mounting a conductor cleaner Mount the supporting parts of collector arm on saddle Set the distance from the upper surface of the High Tro Reel conductor to the center of collector cleaner mount rod to 65mm Central value of the collector cleaner permitted movable range 65 10 mm Mount the center of collector cleaner to less than 3mm from center of the High Tro Reel conductor cleaner W W W Less than 3mm Less than 3mm permitted movable Conductor cleaner Sadd
21. ee RE ET RESA PoE ra WOME R SEED 0 5mm 1 3 1 E 1 3 1 3 10C 5 13mm 11 C 40 C 3 10mm
22. L mm L 3 mm E 1 4 5 3 CD 1 2 freee
23. Mi 1 0 11 mi z 1 ue 1 Bann 3 6
24. a 1 a M5 150m ME Hes VEN A2 D gt B SE 4P 5F A A1 97 117 QW Ao 79 g Bl 70 90 yee dole lt M5 EHA F NOME B2 40 40 4x 55 6R 7 EM MERIIN
25. 5 100mm 3mm 1820mm 6 R S T 7 8 M5
26. 60m 10 L mm 1 4 5 L 3 mm 99 O 0 1 D 0 F GAS NN ia S N eee _ Lm Mm _ 3P 73 50 TERR aa kee es 4P 93 70 lies mm 5P 113 90 SPA EA M eaa 133 0 a Nog A mF La
27. At introduction The 5th year The 10th year e Check the presence of remarkable dirt of the surface of the conductor Once every 3 to 6 months Clean it with the cotton waste etc e Check the Tro Reel unit doesn t become it in a zigzag line Once every 3 to 6 months Review the size between conductors in the joint High Tro Reel Check the Tro Reel unit is not away from the hanger Once every 3 to 6 months Install the Tro Reel unit on thehanger e Check whether there is not crack and a lack of the insulation sheath Once every 3 to 6 months Product exchange recommendation that exchanges the Tro Reel unit e Check whether there is loosening of the fixation screw or the terminal screw Joiner Once every 3 to 6 months Retighten Center feed in joiner Check whether the resin has not been damaged Once every 3 to 6 months Exchange products Product exchange recommendation Hanger e Check whether there is loosening of the nut Once every 3 to 6 months Retighten Guide Cap e Check whether the resin has not been damaged Once every 3 to 6 months Insulating piece Exchange products Check whether there is loosening of the bolt Once every 1 to 3 months Retighten e Check whether wear has reached the replacement line Once every 1 to 3 months Collector arm Exchange the collector when worn out to the replacement line Check damage of spring pin and rotation axis wear out of
28. 10C 40C QO Ne D S Ata S
29. 1 3mm 4 5 3mm eee Law IVN 3mm 46 aAa a FEANN Cm LET i L L RA PAB E A A bu z 1 e z KG palais ier 2 400mm
30. 2 Screw a line separator to the building structure using screws M5 not included and insert the High Tro Reel unit into the line separator Use a tandem type collector arm and set the maximum traveling speed to 120m min or lower 4xo5 5mm Preparatory drilling on building structure oval Mounting method For 4P For 5P Installed 97 117 _ from front 79 79 Li 4x5 5 6mm ft holes O 4x5 5 6mm holes Installed 70 90 from back 40 40 Cutting the High Tro Reel unit and insulating sheath 1 Line up the High Tro Reel unit between the center points of joiner and the line separator and cut 3mm off of one end 2 Cut the insulating sheath as shown in the drawing at right using an electric drill with a 4 to 5 bit Line Joine separator side feed in joiner side Nut washer Line separator for M5 not included QA holes M5 screw Line separator back High Tro Reel unit not included Replacing line separators Line separators should be replaced when the collector shoe sliding surface of the line separator has worn down 3mm from the conductor surface Line separators should also be replaced early when it is possible that the wear amount will A reach 3mm before the Collector shoe sliding surface next inspection at right Wear 3mm or less Unit conductor using an electric drill with Collector shoe sliding surface r or ce
31. Joiner Joiner Terminal cover Terminal holes J holes LA Five 15 16mm holes id A N O te a Six 15 16mm holes When drilling holes use the center mark of the center feed in joiner as a reference Use a hole saw to drill 15 16mm holes Supplying power to the High Tro Reel 1 Remove 13mm of the sheath covering the power feed wire insert the wire into the terminal and screw it in securely with the terminal screw Terminal screws must besecurely tightened Failure to do so may cause fire 2 Screw the terminal cover to the terminal Caution 1 Use 5 5 to 22mm power feed wires 2 Be sure to crimp the inclvded crimp sleeve before connecting the signal feed wire 0 75 to 2mm to the terminal Failure to do so may cause fire Parts to be supplied individually Terminal cover Power feed wire Parts to be supplied individually Terminal Gg Q S Temi ZA Installation Procedures for High Tro Reel lt Non Tension Type gt El Setting joiner and hanger intervals WSetting hanger intervals on curved sections Hangers should be positioned at intervals of 400mm or less for straight sections and curved sections Inward curves Outward curves also available Q Over R800mm in radius Q g Hanger 0 Joiner centerline H Joiner installation 1 Drill holes in the building structure as shown below e Preparator
32. Signal line insulation 3mm center hole T 10mm S Can be attached One side power feed Remove only the insulating to either side sheath and the steel plate Signal line insulation 3mm _ center hole Dual side power i o10mm feed for repair Remove only the insulating sheath and the steel plate Remove only the insulating sheath and the steel plate 15mm holes Position the High Tro Reel unit on a wooden block and drill holes using the drill jig positioning the center mark inside the jig Hold the end mill or hole saw drill upright against the High Tro Reel unit when drilling For insulating sections drill holes slowly to prevent damage to the insulating sheath Remove cutting chips from the hole saw drill with a flat tip screwdriver When making both ends section of the High Tro Reel conductor insulating sections remove the rib with a knife Remove the burrs from both cut surfaces using a knife or a file Failure to do so may cause poor collector arm contact After drilling holes in the signal line joint be sure to remove the burrs from the 3mm center hole on conductor sliding surface Failure to do so may cause poor collector arm contact If signal lines are not needed insulate the end of the line with vinyl tape so that it wonit affect collector arm travel EJ Cutting the High Tro Reel unit Line up the High Tro Reel unit between the c
33. Conductor copper plate 1 Drill holes in the building structure as shown below MiUsage of guide CAP center feed in joiner Guide cap right angled Preparatory drilling on building structure lnstallation procedure L size front mounting size front mounting Guide cap rear facing Be sure to use only the specified dimensions for each mounting part Failure to do so may cause poor collector arm contact or separation from wires Guide Ca right angled Guide cap Number of poles item L mm mm front facing Two 5 5mm holes 3P right angled front rear facing 73 50 right angled front rear facing 93 70 Two M5 screws 4P 5P right angled front rear facing 90 6P 2 Screw a guide cap to the building structure and right angled front rear facing 133 insert the High Tro Reel unit into the guide cap High Tro 5 Reel unit Use a tandem type collector arm and set traveling speed at switching sections to 60m min or lower Cutting the High Tro Reel unit and insulating sheath 1 Line up the High Tro Reel unit between the center points of the joiner and the guide High Tro Reelunit installation cap central dimension L and cut 3mm off of one end Guide cap 2 Cut the insulating sheath terminal using a 4 5mm electric drill f 10 Lmm k L 3mm T2 90 Part of the insu
34. Failure to conform to this table may cause poor collector arm contact or separation from wires 4 Mount the center of collector arm to less than 3mm from center of the High Tro Reel conductor Failure to conform to this table may cause poor collector arm contact or separation from wires 5 Hold the leads in using the cable ties included When exchange the replacement part of collector hold the leads in using the cable ties length less than 100 mm and width less than 3 mm which is sold generally Then keep slack in the leads The length of lead to fix is about 120 mm from replace ment part of collector Do not influences movement of the collector arm Failure to occur biased wear of collector arm and fragment of sheath 6 Be sure to confirm the High Tro Ree unit phase R S T before connecting the leads to the load 7 When mount the Insulated terminals to the terminal Do not twist more than required Screw M5 Failure to occur biased wear of collector arm and fragment of sheath Cable tie 8 Exchange of the collector aim once in exchange three times of replacement part of collector 9 When mount the collector arm support parts If it is changed or damaged by fall Exchange the new parts Failure to occur biased wear of collector arm and fragment of sheath Collector arm ii Line separator installation 1 Drill holes in the building structure as shown below Hole positions are d ifferent according to whether it will be installed from or back
35. and Installations of 4P and 5P 6P like in the same way Cross section e Standard installation For 5P type 116 Normal installation 20 ae T PP ire 6P Lay horizontally 14 5P Collector arm mount rod 12X12mm Parts to be supplied individually K Collector arm mount rod 12x12mm Parts to be supplied individually a 4P Mount for collector arm without saddle to the collector arm mount plate with the inner size of The asterisk indicates the High Tro Reel unitls conductor sliding surface 3P Unit mm m Insulating piece This is a part that provides a different voltage area on the half way Hanger _________ Fixes the High Tro Reel units to the side of the rail at 400mm intervals High Tro Reel unit non Tension Type 3P 4P 5P 6P 600V 60A with a standard length of 3m Center feed in joiner Connects the Tro Reel HS units together and feeds external power to the conductors Collector arm Collects power during travel Traveling speed must be120m min or less 60m min or less for guide capped sections 1P 600V 30A single type 1P 600V 60A tandem type mm Important point for installation 1 Insert one end into the joiner and fix that portion with 3 to 4 hangers 2 Curve the unit as shown in the figure and insert it into the joine
36. metal fittings of spring receiving Once every 1 to 3 months Exchange products when damage or abnormality is found Please keep normal Panasonic gh Tro Reel Installation Manual lt Non Tension Type gt E Before assembling be sure to read through this Operation Installation Manual for correct assembly E The work must be performed by a qualified engineer E After setup Please pass this Operation Manual Installation Manual to the customer Precautions on installation Installation of the High Tro Reel must be performed only by a licensed electrician To prevent injury or accidents always pay attention to the following points e Do not modify the Tro Reel HS in any way Otherwise electric shock fire or damage due to falling of equipment may occur e Do not use where exposure occurs Otherwise electric shock fire or damage due to falling of equipment may occur e Use at ambient temperature 10 C 40 C If you use outside this temperature range please contact Panasonic Corporation e Install this product according to the construction rules in Electrical Equipment Technical Standards Especially for the primary side of power supply of the duct use an adequate over current breaker e Installation must be carried out correctly according to this Installation Operation Manual included with the products Improper installation may result in electric shock fire or damage due to equipment falling e This pro
37. mounting screw should be positioned 20 mm apart Mount plate not tae 1a K Mount plate mounting hole shoud be positioned 30 2 mm and 8 mm awayfrom the edge of the mount plate o single type collector arm no saddle Mount the supporting parts between the top of saddle and the mount plate Set the distance from the upper surface of the High Tro Reel conductor to the upper surface of the collector arm mount plate to 60mm Central value of the collector arm permitted movable range 60 10 mm Mount the center of collector arm to less than 3mm from center of the High Tro Reel conductor Collector arm no saddle High Tro Reel unit T permitted movable range of collector arm m a mampat k p Mount plate r not included Collector arm mount rod 12X12 not included Collector arm mounting screw should be positioned 20 mm apart and 8 mm awayfrom the edge of the mount plate 1 Be sure to use only the specified dimensions for each mounting part For operating the equipment set the collector arm within permitted movable range of 65 10mm 60 10mm for single 2 Collector arm mounting screw should be positioned 20 mm apart and Collector arms single type with no saddle excluded must be positioned close toeach other as shown in the drawing at right 3 Be sure that collector arms are mounted parallel to the High Tro Ree unit with no twisting
38. of wear of the plastic is correct Amount of wear of the plastic 0 5 mm or less Exchange of a guide is when the conductor sliding surfaces will become taller than the guide cap sliding surfaces the number of times of passage of the collector is 5 million times Tro Reel unit D S Ta amp D 2 D g E fo O D amp Te E oO i 8 g O p3 E 9 Center feed in joiner Please exchange when the amount of wear of a guide cap resin part is 0 5 mm or more Are correct clearance size of between the guide cap 4 Is the gap between the guide cap size correct Guide cap mutual clearance 10 20mm Horizontal Max 2mm Adjust it within specified dimension Vertical Max 2mm Please have the above range even when loaded to rated load on the trolley at any time Gap between the guide cap size correct r i 10 20 mm Adjust its mounting dimension Is there any fixed screw loosen Retighten Ool lt Guide cap 17 18 E Maintenance schedule of High Tro Reel unit The product life is different in use conditions and the service space however It is possible to use it for about t 10 years by regularly maintaining and the regular service in correct construction Please check by the maintenance table based on this maintenance schedule Refer to the maintenance table for a concrete check item Maintenance done by the electrical work trader
39. sheath and the resin part of collector Check the amount of wear of the collector and spinning shaft touch conductor of the duct replace it if necessary Are not there the cracks and damaged on a When damage and crack occurred in the fixed plastic part end insulator please change it Is there any fixed screw loosen Retighten oj melita e carange size of between Adjust the proper clearance size aes 16 eae 13mm Adjust the length of the duct or Aalign the joiner 110 40 C 3 10 mm Adjust the mounting position of the hangers the AUMbar of passes through Are correct joiner mounting size the collector s Or less 10 C 3003 mm Adjust it within specified size arm 1 000 000 11 740 C 3000 mm Are correct cutting size of the duct or the duct end The duct cutting Size size of between Joiner L 3mm The same is the case of the Center Feed in Joiner Adjust it within specified size Cutting Size of the duct end Remove the insulating sheath 27 5mm from the edge of the duct Are insert the conductor and sheath of a duct certainly Insert the duct to ensure PO 1 Did you set up the correct size and mounting hangers Adjust to the proper pitch Straight sections Max 400 mm Curved section Max 400 mm Is there any fixed screw loosen Retighten PO Are not there the cracks and damaged on When damage and crack occurred in the fixedend aplastic part insulator please change it Amount
40. 3m 1 5 5 mm 0 75 2mm K BAS 1 5 5 6 5 5 9 EA 6 a M5
41. For keeping Reel Operation Manual lt Non Tension Type gt Panasonic High Tro The product life is different in use conditions and the service space however It is possible to use it for about t 10 years by regularly maintaining and the regular service in correct construction E Before using be sure to read through this Operation Installation Manual and use the product correctly H After reading keep this Operation Installation Manual with you for your reference E Ask qualified electrician for troubleshooting and maintenance Please be sure to show this Operation Installation Manual to that engineer We have quality strive to improve reliability however It finally becomes difficult the continuing use due to the deterioration of the material Deterioration is different in use conditions like the availability and the ambient environment etc butdegrading the year In the worst case degradation is the cause of the fire burning so we recommend early inspection and replacement For a long time you use this product on your own Maintenance Table Please always check regularly once a year based on the least If you have trouble checking in please contact the electrician This product is an important asset customers Please check and the following things must be observed This product is an important asset of customers Please check and understand the following text carefully In addition safety precautions to the
42. duct is for general indoor use only Do not use this product for a damp place a place where corrosive gas is generated or a place where cutting oil is directly splashed Electric shock fire or damage due to equipment falling may occur e Position the opening of a unit facing downward or sideways If installed with the opening facing upward a unit may produce sparks causing fire poor contact or separation of collector arms from wires e When damage and crack occurred in the insulating sheath of the duct please change the duct Otherwise sparking may occur causing fire poor contact or derailing of the trolley etc e When mounting the duct to the hanger stuff a duct into a hanger not to pinch a hand Observe may cause injury to your fingers e When remove the duct from the joiners pull it out while holding the tip of the duct so that the duct may not jump out from Joyner Observe damage to the ducts may cause injury e When filing the ends of the duct use protective gear such as glasses Otherwise your finger may be injured e Be sure to remove burrs using file after cutting drilling Observe may cause injury to your fingers e Use products only within the specified rating and load capacity Violation of specified ranges may cause burning or fire e Firmly fix this product to the material of construction and construct it Otherwise fire or damage due to falling of equipment may occur e Construct the material of construction that installs t
43. en filing the ends of the duct use protective gear such as glasses Otherwise your finger may be injured e Be sure to remove burrs using file after cutting drilling Observe may cause injury to your fingers e When replacing the current collector arm Be sure that collector arms are mounted parallel to the duct unit with no twisting Failure to conform to this table may cause poor collector arm contact or separation from wires e When replacing the collector be sure to confirm the duct unit phase R S T before connecting the leads to the load Failure to do so may cause fire due to sparks Panasonic Corporation Power Components Business Unit 1048 kadoma kadoma oosaka 571 8686 japan Telephone 8 1 06 6908 1 131 Panasonic Corporation 2012 Panasonic gt 1 0 T pean DS FE ET BORBIC HAL TCA
44. enter points of the two joiners central dimension L and cut 3mm off of one end Joineror Centerline center feed in joiner Centerline High Tro Reel unit 1 Mark the length to be cut off on the High Tro Reel unit as shown below and cut the top sides and bottom of the insulating sheath using a hacksaw On the top surface make a thin cut down to the conductor steel plate NCaution Be careful not to damege the conductor copper plate when cutting with a hacksaw Damage may cause fire or damege due to falling of equipment Sweling M Cut area 27 5mm12mm Conductor steel plate Conductor copper plate of the insulating sheath to be cut Insulating sheath 2 Cut the insulating sheath using 4 5mm drill bit as shown in the right drawing Slightly exaggerating the cut to the sides swelling as shown in the right upper drawing makes the insulating sheath easier to remove 1 Be careful not to damage the lower conductor copper plate 2 Hold the drill upright against the High Tro Reelunit when cutting the insulating sheath Highs wos eeLunit 3 Break off the upper conductor steel plate at the cut line Remove the burrs from both Conductor cut surfaces using a knife or steel plate a file Failure to do so may cause poor collector arm contact or separation from wires Move the drill in the direction of the arrow in the numbered order Conductor copper plate Insulating sheath
45. extent expected by the Company are listed Precautions on installation Installation of the High Tro Reel must be performed only by a licensed electrician To prevent injury or accidents always pay attention to the following points e Do not modify the Tro Reel HS in any way Otherwise electric shock fire or damage due to falling of equipment may occur e Do not use where exposure occurs Otherwise electric shock fire or damage due to falling of equipment may occur e Use at ambient temperature 10 C 40 C If you use outside this temperature range please contact Panasonic Corporation elf any abnormalities occur turn off the power immediately and contact a qualified electrician for inspection and repair Otherwise electric shock fire or damage due to falling of equipment may occur e The replacement product is required for electrical worker qualifications e Do not use the collector shoes past replacement indication lines Otherwise a unit may produce sparks causing fire poor contact or separation of collector arms from wires e To prevent electric shock be sure to turn off the power before starting any inspection Otherwise electric shock may occur e Be sure to do a pre use test run of equipment and do periodic inspections Otherwise electric shock fire or damage due to falling of equipment may occur e When damage and crack occurred in the insulating sheath of the duct please change the duct Otherwise sparking may occur causing
46. fire poor contact or derailing of the trolley etc e This product is for general indoor use only Do not use this product for a damp place a place where corrosive gas is generated or a place where cutting oil is directly splashed Electric shock fire or damage due to equipment falling may occur e Collector shoes use a dry lubrication system Do not apply any other lubricants to the collector shoes or a unit s conductor surface poor contact may occur e Traveling speed must be 120m min or less 60m min or less in guide caps mounting section However further restrictions may be necessary depending on the load and voltage types for details please contact Panasonic Corporation Otherwise a unit may produce sparks causing fire poor contact or separation of collector arms from wires elf products are not used for a long period of time the unit s conductor surfaces may become oxidized resulting in poor contact Clean the conductors before resuming operation and be sure to do periodic inspections to prevent fire or electric shock e During the inspection wear protective gear such as helmets and gloves Observe may cause injury e When mounting the duct to the hanger stuff a duct into a hanger not to pinch a hand Observe may cause injury to your fingers e When remove the duct from the joiners pull it out while holding the tip of the duct so that the duct may not jump out from Joyner Observe damage to the ducts may cause injury e Wh
47. g dimension correct A Adjustment required Single type for mounting rod tandem type for mounting rod The length of to the center of themounting rod from the sliding surface movable range 65 10mm tandem type for mounting plate _ The length of to themounting plate from Adjust the collector arm in the reference value the sliding surface movable range 65 10mm Single type for mounting plate The length of to the center of themounting plate from the sliding surface movable range 60 10mm inspection cycle based on the actual operating rate and environmental A Finished with adjustment Is the center of a duct and the collector i a R s a Adjust its mounting dimension arm on a straight line Installation Tolerance 3mm center condition The check A eae pee ed SB Na Is the collector arm attached in parallel Mount the collector arm in parallel with with a duct so that it cannot twist the duct Items in bold Inspection items requiring particular attention Is there any serious wear to replacement Collector shoes should be replaced indication line when they partially wear down to the Is there any serious wear to replacement replacement indication line Distanc of indication line or Does exceed a travel ee axehange mhe colpe shoas ahead the collector distance of 20 000 km Or ME WORN IEN SWOT D arm 3000km to the replacement indication line by the time of the next check by the t
48. he product firmly Otherwise damage due to falling of equipment may occur
49. ime of the next check Check to see if there is any foreign Clean with a specific purpose cleaner Are there significant contamination foreign i _ matter adhering occurred burr in collector Remove it with sandpaper or wes particles adhering on its sliding surface or waste cloth or if it is seriously contaminated ls there any ark generated protrusion Remove the protrusion convex on thearc scratch using a file EE A Adjust the collector arms mounting dimensions 9 ls there wear of plastic part of the collector plastic part if there ig significant wear please replace the current collector Does the collector move smoothly If the motion is not smooth replace the current collector and the collector arm ls there any curve or variation on the arm Replace the arm if there is curve or variation PO ls there any chip or broken Replace if chip or broken spring pin is found ro Is the collector shoes pulled by the lead wire If the collector shoes pulled correct to have extra length on lead wire Is there any damage on the sheath of lead wire If there is damage replace the collector shoes ro Are there any terminal screws Or thefixed _ screws loosen Retighten Is not there any mistake in the contact terminal g r F position R S T E and signal connection line of a lead Make a tightening of the connection terminals Fo After checking the above construction to determine the insulation re
50. lating sheath to be cut High Tro Reel unit Notes Remove the burrs from both cut surfaces using a knife or a file Failure to do so may cause poor collector arm contact iO Guide cap Joiner or center feed in joiner Screws must be securely tightened Failure to do so may cause damage due to falling of equipment High Tro Reel unit connection Insert the High Tro Reel unit into the joiner in the direction of the arrow When mounting the High Tro Reel unit Be careful to maintain the proper form and layout Do not be meandering up and down direction 3mm or less Failure to do so may cause poor collector arm contact or separation from wires Ambient temperature during installation Distance between conductors at joint mm 10 Cor lower 5 13 11 40 C 3 10 For inward curves position a joiner or joint at the center of the curve For outward curves a joiner can be positioned on any part of the unit 3 Center feed in joiner installation 1 Drill holes in the building structure as shown below 2 Remove the terminal cover insert the joiner into the building structure line it up with the center mark and screw it in Preparatory drilling on building structure For 4P type For 3P type i20 For 6P type For 5P type two SI two 5 5 6mm j 5 5 6mm Conductor High Tro Reel unit Building structure
51. le Screw M5 range of collector arm Conductor cleaner mount rod 12X12 not included Be sure that the conductor cleaner is mounted parallel to the High Tro Reel unit with no twisting IE Collector arm installation Mi Tandem single type collector arm mount rod type Mount the supporting parts of collector arm on saddle Set the distance from the upper surface of the High Tro Reel conductor to the center of collector arm mount rod to 65mm Central value of the collector arm permitted movable range 65410 mm Mount the center of collector arm to less than 3mm from center of the High Tro Reel conductor Collector arm support parts YY s 7 AN Less than nto i than 3mm Screw M5 A k Pa SS 2 N Collector arm mount rod i permitted movable range 12X12 not included of collector arm 12X42 not included HTandem collector arm mount plate type Mount the supporting parts between saddle and the mount plate Setthe distance from the upper surface of the High Tro Reel conductor to the center of collector arm mount plate to 65mm Central value of the collector arm permitted movable range 65 10 mm Mount the center of collector arm to less than 3mm from center of the High Tro Reel conductor Screw M5 Collector arm Collector arm support parts ZZ FA High Tro Reel unit LEX SOON Lead 2 Less than i 1 Less than 3mm La A i permitted movable range of collector arm Collector arm
52. nter Joiner or center feed in joiner Joiner or center feed in joiner Line separator Part of the insulating sheath to be cut 1 After cutting remove the burrs from cut surfaces using an electrical knife or file Remove sharp edges from the conductor using a file or similar tool Failure to do so may cause poor contact or derailment of the collector arm 2 Set the intervals between hangers at 400mm or less Intervals longer than this m result in derailment of the collector arm 1 Drill holes in the High Tro Reel unit using the special jig insulating piece drill jig 2 Insert a guide insulator and a insulating piece into the insulating section and screw them in Signal line 0 75mm x260mm Drilling holes in the High Tro Reel unit Insulating section y Special drill bit 15mm holes Center mark Insulating section 615mm holes Special drill bit 10mm end mill type Signal line connection section x P ex Rib area to be filed off Remove only the insulating sheath and the steel plate ib 1 1 5mm High Tro Reel unit S a 04 to 5 bit WT Line separator cross section A A Caution Use line separators within the wear range Failure to do so may result in derailment of the ay collector arm fires due to sparking or poor contact WUsage of insulating piece Usage Hole drilling in the High Tro Reel unit ZOEs 15mm holes
53. r and then fix with the hangers Guide cap right angled Works as an end cap to close off ends E Pull it in the arrow direction to High Tro Reel unit curve it and then insert unit end into the joiner Forusindg safely please inspect the system one month after starting regular operation I i IA l 1 The inspection cycle is mentioned below However determine your own inspection cycle 7 z a E Tri al ru n Pe rl od Ic l n spectio n based on the actual operating rate and environmental condition Name Contents of inspection Remedy Pesut Measures nection cyl tater ls there any cracked or broken on plastic section Retighten Sol is there any fed screw loosen Adlust the positon of Hunger o 1 __ ean To Maintenance manager gt O Exchange required ls there any fixed screw loosen J B Ser passes through Inspections item at the time of the pre use test run Checking at periodic inspection Normal EA Result Insulating piece If do not need the signal lines Insulate the end of an electric wire with insulating the collector s For using safely please inspect the system one month after starting regular operation Finished with exchange Are isolated the end of the wire by insulating tape tape without disturbing the driving arm collector arm 1 000 000 5 1 A Dm The inspection cycle is mentioned below However determine your own rar Is the arm installin
54. sistance the number of Working voltage 300V or less passes through 150V or less voltage to ground Longer than 0 1 MQ the collector s 150V or higher voltage to ground Longer than 0 2MQ arm 1 000 000 Working voltage 300V or higher than 0 4MO x Abnormaliy N Remove any protrusion convex on the arc Is there any ark generated protrusion scratch using a file convex shaped on its sliding surface If you can not fix please replace the duct scratch using a file Is there damage and crack at the insulating If the tip of the sheath thickness is 1 2mm sheath or less please replace insulation What is the meander of the duct or swell in Adjust it within specified size the regulations Adjust the length of the duct or Aalign the joiner The serpentine tolerance standard 5 mm Adjust the mounting position of the hangers Tolerance of modulation standard 3mm rae io g Correct the twisting or bending of the duct ip ls there a significant twisting or bending of the duct If you can not fix replace the duct lsn t the unit dislocated from the hanger Review for any dislocated position on the unit Correct if any If it exceeds a threshold amount of wear please Amount of wear of the conductor is correct replace the main conductor In case of wearing Amount of wear of the conductor 0 5 mm or less down to the replacement indication line at next inspection please replace earlier than usual Don t the insulated
55. y drilling on building structure for 3P 4P 5P and 6P ibo two 5 5 6mm holes When drilling holes use the joiner center mark as a reference 2 Screw the joiner to the building structure in line with the center mark Qe Joiner 2 Center mark gt M5 screw Parts to be supplied individually Insert one end of the High Tro Reel unit into the hanger and push the other end with your hand Hanger High Tro Reel unit Hanger slit Joiner centerline Setting joiner intervals In order to absorb expansion and contraction due to temperature fluctuations in the High Tro Reel unit joiners center feed in joiners must be positioned as below Failure to conform to this table may cause poor collector arm contact or separation from wires The length of the joiner is 2997 2mm ents temperature Mounting size L mm Distance between luring installation conductors at joint mm 10C or lower 3003 5 13 11 40C 3 10 E Hanger installation ing two screws 5P or 6P hanger Applicable when two screws are used to fix 5P or 6P hangers Preparatory drilling on building structure For 5P type For 6P type otimm a 11mm hole hole Two 6mm holes Two 6mm holes MRemoving the High Tro Reel unit Insert a flat tip screwdriver into the hanger slit Then lift the upper holder upward while pulling the lower holder down Hanger Install explanation of this product is described with 3P
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