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Contents
1. 90 C
2. 30 NE
3. BE He Ss A BE He Ss A JN Lies e e e BE e
4. e e e e Orientalmotor Copyright ORIENTAL MOTOR CO LTD 2008 http www orientalmotor co jp
5. D 42 mm 10mm E
6. 1000 m E e sss oie IN o 1 0 M3 1 0 Nm 2 M4 2 0 Nm 3 M5 2 5 Nm 4 M5 2 5 Nm 5 M6 3 0 Nm o 4
7. M4 e 1 Nm e 10 cm CW CCW e B 42 mm UL CSA A EN E
8. se 1000 m E REM LAL ZR o 1 PAGE a 0 M3 1 0 Nm 2 M4 2 0 Nm 3 M5 2 5 Nm 4 M5 2 5 Nm 5 M6 3 0 Nm 4
9. MO 5IK90GE CW2J 5IK90GE CW2 CH70BFAUL 5IK90GE CW2E 5IK90GE CW2 CH60BFAUL 70 C A 5IK90A BW2J 5IK90A BW2 CH280CFAUL2 5IK90A BW2U 5IK90A BW2 CH250CFAUL2 BRA a Bes ez z 5IK90A DW2J 5IK90A DW2 CH70BFAUL
10. cw 3 CCW lt p gt 1 a SH Ww m E PE Ne 2 Ne o to eee ea CCW_CW Lo St CW CCW A Lh E 2 3 W 3 e CW RRRA ecw T E o a L o Fl kaii o ePE Lez OY OPE yed ie E 4 A B C
11. e 1 e e e e KK REOR o e e 30
12. 5IK90GE CW2J 5IK90GE CW2 CH70BFAUL e 5IK90GE CW2E 5IK90GE CW2 CH60BFAUL 5IK90A BW2J 5IK90A BW2 CH280CFAUL2 e 5IK90A BW2U 5IK90A BW2 CH250CFAUL2 70 C A 5IK90A DW2J 5IK90A DW2 CH70BFAUL 5IK90A DW3E 5IK90A DW3 CH60BFAUL T5IK150A BW2 5IKIS0A BW2 Baissea o 5IK150A BW2U 5IK150A BW2 CH300CFAUL2 5IK150A DW2J 5IK150A DW2 CH100BFAUL 51K150A DW3E_ 5IK150A DW3 CH80BFAUL 2IK6GN SW2 IKGN SW i EEEE 3IK15GN SW2 3IK15GN SW2 _4K25GN SW2 AIK25GN SW2
13. E CE oN i UL 1004 UL 2111 CSA C22 2 No 100 CSA C22 2 No 77 GB 12350 UL File No E64199 1 6 W 747 E64197 15 150 W 277 CQC EN 60034 1 EN 60034 5 EN 60664 1 EN 60950 1 Ig 90 W 200 X 200 mm F 5 mm RAAT ROCKY Fi spate 1 mm mm 0 80x80 2 115
14. CW R S MRA T 2 12 S 6e L837 CCW 4 1 mm M4 A Fe FE 1 0 1 3 Nm AWG18 0 75 mm 187 PE m HA al 9 5 mm 4 8 mm 30 30 30 min m
15. PHS 9 00 18 30 9 00 17 30 TEL0120 925 410 FAX 0120 925 601 TEL0120 925 420 FAX 0120 925 602 TELO120 925 430 FAX 0120 925 603 Orientalmotor OPERATING MANUAL HM 9200 4 World K Series Lead Wire Type Induction Motors and Reversible Motors cAi us OC Thank you for purchasing an Oriental Motor product This Operating Manual describes product handling procedures and safety precautions e Please read it thoroughly to ensure safe operation e Always keep the manual where it is readily available Introduction E Before using the motor Only qualified personnel should work with the product Use the product correctly after thoroughly reading the section Safety precautions Should you require the inspection or repair of internal parts contact the Oriental Motor office where you purchased the product The product described in this manual has been designed and manufactured for use as an internal component for general industrial equipment and must not be used for any othe
16. EBB oy Bo oy an 90 C
17. e e e e e e e
18. Lo Lotro o a No 0 5 No o CCW_CW CW HR CCW m 2 3 W 3 EW oew lt lt gt a i oar o a rl PE Le PE ae gt a o 4 A B C D 2 j Tyco Electronics AMP AMP FASTON Terminal 187 3 1 1 E
19. sit a E RIA W H Orientalmotor HAL CE Copyright ORIENTAL MOTOR CO LTD 2008 gt one 5440 Fax 021 6237 5433 Tel 852 2427 9800 Fax 852 2427 9311 INA ORIENTAL MOTOR CO LTD KOREA Tel 032 822 2042 3 Fax 032 819 8745 SINGAPORE ORIENTAL MOTOR PTE LTD Tel 6745 7344 Fax 6745 9405 ORIENTAL MOTOR MALAYSIA SDN BHD Tel 03 22875778 Fax 03 22875528 ORIENTAL MOTOR THAILAND CO LTD Tel 66 2 254 6113 Fax 66 2 254 6114 ORIENTAL MOTOR CO LTD Hea
20. IKIOA DWIES 5IK20A DW3 CH60BFAUL 51K150A BW2J 5IK150A BW2 CH400CFAUL2 5IK150A BW2U 5IK150A BW2 CH300CFAUL2 5IK150A DW2J 5IK150A DW2 CH100BFAUL 5IK150A DW3E 5IK150A DW3 CH80BFAUL 2IK6GN SW2 2IK6CN SW2 WMA Pik mee AAI aa TES RK 3IK15GN SW2 3IK15GN SW2 AIK25GN SW2 AIK25GN SW2 se ereere 1 5IK40GN SW2 5IK40GN SW2 1 5IK60GE SW2 5IK60GE SW2 BURRE 1 5IK60A TW2 5IK60A TW2 1 it 5IK90GE SW2 5IK90GE SW2 5IK90A TW2 5IK90A TW2 5IK150A TW2 5IK150A TW2 es OIKIGN AW2J OIKIGN AW2 CH15FAUL ORK1GN AW2J 0RK1GN AW2 CH18FAUL 0IK1GN AW3U OIKIGN AW3 CH10FAUL ORK1GN AW3U 0RK1GN AW3 CH12FAUL OIKIGN CW2J OIKIGN CW2 CHO35BFAUL 0RK1GN CW2J ORK1GN CW2 CH045BFAUL OIK3GN BW2J OIK3GN BW2 CH18FAUL 2RK6GN AW2J 2RK6GN AW2 CH45FAUL2 0IK3GN BW3U OIK3GN BW3 CH15FAUL 2RK6GN AW2U 2RK6GN AW2 CH35FAUL2 OIK3GN DW2J OIK3GN DW2 CHO45BFAUL 2RK6GN CW2J 2RK6GN CW2 CH10BFAUL 2IK6GN AW2J 2IK6GN AW2 CH35FAUL2 2RK6GN CW2E 2RK6GN CW2 CH08BFAUL 2IK6GN AW2U 2
21. 5IK40GN CW2J 5IK40GN CW2 CH30BFAUL 5IK40GN CW2E 5IK40GN CW2 CH23BFAUL zr 5IK60GE AW2J 5IK60GE AW2 CH200CFAUL2 ie Ta 5IK60GE AW2U 5IK60GE AW2 CH180CFAUL2 5IK60GE CW2J 5IK60GE CW2 CH50BFAUL v 5IK60GE CW2E 5IK60GE CW2 CH40BFAUL 5IK60A BW2J 5IK60A BW2 CH160CFAUL2 5IK60A BW2U 5IK60A BW2 CH140CFAUL2 e 10 40 C 5IK60A DW2J 5IK60A Dw2 CH40BFAUL 100 V 200 V 10 50 C 1 W 3 W 5IK60A DWSE 5IK60A DW3 CH30BFAUL e 85 5IK90GE AW2J 5IK90GE AW2 CH280CFAUL2 e 5IK90GE AW2U 5IK90GE AW2 CH200CFAUL2
22. SAOGN SW2 aes E 5IK60GE SW2 5IK60GE SW2 1 5IK60A TW2 5IK60A TW2 1 5IK90GE SW2 5IK90GE SW2 e arrsa 1 5IK90A TW2 5IK90A TW2 1 5IK150A TW2 5IK150A TW2 Re yer 0RK1GN AW2J ORK1GN AW2 CH18FAUL ORK1GN AW3U ORK1GN AW3 CH12FAUL 0IK1GN AW2J OIKIGN AW2 CH15FAUL 0RK1GN CW2J 0RK1GN CW2 CH045BFAUL OIKIGN AW3U OIKIGN AW3 CH10FAUL 2RK6GN AW2J 2RK6GN AW2 CH45FAUL2 OIKIGN CW2J OIK1GN CW2 CH035BFAUL 2RK6GN AW2U 2RK6GN AW2 CH35FAUL2 OIK3GN BW2J OIK3GN BW2 CH18FAUL 2RK6GN CW2J 2RK6GN CW2 CH10BFAUL 0IK3CN BW3U OIK3GN BW3 CH15FAUL 2RK6GN CW2E 2RK6GN CW2 CHO8BFAUL OIK3GN DW2J OIK3GN DW2 CH045BFAUL 3RK15GN AW2J 3RK15GN AW2 CH75CFAUL2 2IK6GN AW2J 2IK6GN AW2 CH35FAUL2 3RK15GN AW2U 3RK15GN AW2 CH60CFAUL2 2IK6GN AW2U 2IK6GN AW2 CH25FAUL2 3RK15GN CW2J 3RK15GN CW2 CH18BFAUL 2IK6GN CW2J 2IK6GN CW2 CH08BFAUL 3RK15GN CW2E 3RK15GN CW2 CH15BFAUL 2IK6GN CW2E 2IK6GN CW2 CHOSBFAUL 4RK25GN AW2J 4RK25GN AW2 CH100CFAUL2 3IK15G
23. m CE CCC BAS RoHS EU 2002 95 EC 27Jan 2003 ge A niet UL 1004 UL 2111 CSA C2
24. 5IK40GN CW2J 5IK40GN CW2 CH30BFAUL GN GE 5IK40GN CW2E 5IK40GN CW2 CH23BFAUL U TA 5IK60GE AW2J 5IK60GE AW2 CH200CFAUL2 5IK60GE AW2U 5IK60GE AW2 CH180CFAUL2 5IK60GE CW2J 5IK60GE CW2 CH50BFAUL 5IK60GE CW2E SIK60GE CW2 CH40BFAUL 5IK60A BW2J 5IK60A BW2 CH160CFAUL2 5IK60A BW2U 5IK60A BW2 CH140CFAUL2 5IK60A DW2J 5 K60A DW2 CH40BFAUL 5IK60A DW3E 5IK60A DW3 CH30BFAUL 5IK90GE AW2J 5IKIOGE AW2 CH280CFAUL2 5IK90GE AW2U 5IK90GE AW2 CH200CFAUL2 10 40 C 100 V 200 V 10 50 C 1 W 3 W o 85 es
25. 4 1 mm 9 5 mm 4 8 mm 30 30 2 E TP z gt 130 min S tif Rad 13045 C
26. TP E ea me z A 130 5 C ve 82 15 C 3IK15GN SW2 3IK15A SW2 4 90 1 E ZP Cs Beth BNE HHL HERR AS Eii
27. 250 VAC CH10FAUL CH12FAUL CH15FAUL CH18FAUL 114747 450 VAC CH035BFAUL CH045BFAUL UL File No E56078 YDTU2 IT e Thermal Protector I
28. 90 C 90 C e e E E 3 e
29. 42 mm Ho Z EJHL Rael PS AGRE AAR Ons rat 10 mm M4 10 cm
30. CW CCW B 42 mm UL CSA A FH EN E 90 C 90 C RG DS RE i ed E 3 ay G2 cew lt p gt
31. 82 15 C 3IK15GN SW2 3IK15A SW2 90 15 C E ZP A
32. D 2 187 Tyco Electronics AMP 187 1 1 E a CW R S T 2 CCW E M4 1 0 1 3 Nm AWG18 0 75 mm L1 R oF L2 S o L3 T 9 2 m
33. Do not forcibly bend pull or pinch the lead wires Doing so may result in fire and electric shock e Be sure to insulate the connection terminal of the capacitor Failure to do so may result in electric shock e Turn off the power in the event of a power failure or the motor will suddenly start when the power is restored and may cause injury or damage to equipment e Do not touch the connection terminal of the capacitor immediately after the power is turned off for a period of 30 seconds The residual voltage may cause electric shock e Do not disassemble or modify the motor This may cause electric shock or injury caution e Do not use the motor beyond its specifications or electric shock injury or damage to equipment may result e Do not touch the motor during operation or immediately after stopping The surface is hot and may cause a skin burn s e Do not hold the motor output shaft or motor lead wires This may cause injury e Keep the area around the motor free of combustible materials in order to prevent fire or a skin burn s e To prevent the risk of damage to equipment leave nothing around the motor that would obstruct ventilation e To prevent bodily injury do not touch the rotating parts output shaft cooling fan of the motor during operation e When an abnormality is noted turn off the power immediately or fire electric shock or injury may occur e The motor s surface temperature ma
34. GE in the model and motor model are replaced by A The models and motor models indicated by are only available in the round shaft specification Installation E Location for installation The motor is designed and manufactured for installation in equipment Install it in a well ventilated location that provides easy access for inspection The location must also satisfy the following conditions Inside an enclosure that is installed indoors provide vent holes Operating ambient temperature 10 to 40 C 14 to 104 F non freezing 10 to 50 C 14 to 122 F for 100 V 200 V Excluding the 1 W and 3 W types Operating ambient humidity 85 maximum non condensing e Area that is free from an explosive atmosphere or toxic gas such as sulfuric gas or liquid e Area not exposed to direct sun e Area free of excessive amount dust iron particles or the like Area not subject to splashing water storms water droplets oil oil droplets or other liquids e Area free of excessive salt e Area not subject to continuous vibration or excessive shocks e Area free of excessive electromagnetic noise from welders power machinery etc e Area free of radioactive materials magnetic fields or vacuum e 1000 mor less above sea level E How to install the motor Round shaft type Drill holes on the mounting A plate and fix the motor on the Washers MO plate using sc
35. M4 Tightening torque 1 0 to 1 3 Nm 8 8 to 11 5 lb im 9 5 0 374 max Applicable minimum lead wire size AWG18 0 75 mm or more es 0 199 max Note Do not use screws other than the protective earth terminal screws attached on the product Induction motors Induction motors have a continuous rating Reversible motors Reversible motors have a 30 minutes rating 30 min is indicated on the nameplate Locked rotor burnout protection This motor is equipped with one of the two features listed below to prevent the motor from burning out as a result of abnormal heating which may be caused by misapplication E Thermal protection TP is stamped on the motor nameplate The motor has an auto reset type thermal protector built into its motor coil When the motor reaches a predetermined temperature the internal thermal protector is activated and the motor is stopped Always turn the power off before performing inspections Thermal protector activation range Power is turned off at 130 5 C 266 9 F Power is turned back on at 82 15 C 180427 oF 90 15 C 194427 F for 3IK15GN SW2 3IK15A SW2 E impedance protection ZP is stamped on the motor nameplate The motor has higher coil impedance When the motor goes into locked rotor condition due to a malfunction coil impedance rises suppressing input power to the motor and protecting the motor co
36. 2 2 No 100 CSA C22 2 No 77 GB 12330 UL File No E64199 1 6 W CQC EN 60034 1 EN 60034 5 EN 60664 1 EN 60950 1 a a 90 W E64197 15 150 W 200x200 mm Smm 1 mm mm A 0 80x80 2 115x115 3 125x125 4 135x135 5 a 5 40 W 165x165 5 60 W 90 W IOW 200x200 5 90 W 200x200 10 2 EN IEC HR KPLA Ar ORKE yi E 3 IP54 HORRY UL File No E83671 CYWT2 VDE License No 112847
37. 3181225 00 Fax 089 3181225 25 Hamburg Office Tel 040 76910443 Fax 040 76910445 ORIENTAL MOTOR UK LTD ORIENTAL MOTOR FRANCE SARL Tel 01256 347090 Fax 01256 347099 Tel 01 47 86 97 50 Fax 01 47 82 45 16 ORIENTAL MOTOR ITALIA s r l TAIWAN ORIENTAL MOTOR CO LTD Tel 02 93906346 Fax 02 93906348 Tel 02 8228 0707 Fax 02 8228 0708 SINGAPORE ORIENTAL MOTOR PTE LTD Tel 6745 7344 Fax 6745 9405 ORIENTAL MOTOR MALAYSIA SDN BHD Tel 03 22875778 Fax 03 22875528 RIENTAL MOTOR THAILAND CO LTD Tel 66 2 254 6113 Fax 66 2 254 6114 INA ORIENTAL MOTOR CO LTD KOREA Tel 032 822 2042 3 Fax 0211 52067 099 ORIENTAL MOTOR CO LTD Headquarters Tokyo Japan Tel 03 3835 0684 Fax 03 3835 1890 Fax 032 819 8745 Printed on Recycled Paper Orientalmotor fe H ik AA E K HM 9200 4 As CE m
38. EC standards When the machinery to which the motor is mounted requires overvoltage category III and pollution degree 3 specifications install the motor in a cabinet that comply with IP54 and connect to power supply via an isolation transformer Standards for accessories Capacitor UL File No E83671 CYWT2 VDE License Nos 112847 capacitors with a rated voltage of 250 VAC excluding CH10FAUL CH12FAUL CH15FAUL and CH18FAUL 114747 capacitors with a rated voltage of 450 VAC excluding CHO35BFAUL and CHO45BFAUL Capacitor cap UL File No E56078 YDTU2 E Hazardous substances RoHS Directive 2002 95 EC 27Jan 2003 compliant Safety precautions The precautions described below are intended to prevent danger or injury to the user and other personnel through safe correct use of the product Use the product only after carefully reading and fully understanding these instructions Handling the product without observing the instructions that accompany a Warning symbol may result in serious injury or death Handling the product without observing the instructions that accompany a Caution symbol may result in injury or property damage The items under this heading contain important handling instructions that the user should observe to ensure safe use of the product Warning caution Note Warning e Do not use the product in explosive or corrosive environments in the presence o
39. GN CW2J 3IK15GN CW2 CH15BFAUL 3IK15GN CW2E 3IK15GN CW2 CH10BFAUL 4IK25GN AW2J 4IK25GN AW2 CH80CFAUL2 4IK25GN AW2U 4IK25GN AW2 CH65CFAUL2 4IK25GN CW2J 4IK25GN CW2 CH20BFAUL 4IK25GN CW2E 4IK25GN CW2 CH15BFAUL AIK40A BW2J 4IK40A BW2 CH90CFAUL2 4IK40A BW2U AIK40A BW2 CH75CFAUL2 4IK40A DW2J 4IK40A DW2 CH23BFAUL AIK40A DW3E 4IK40A DW3 CH18BFAUL 4IK60A BW2J AIK60A BW2 CH140CFAUL2 AIK60A BW2U 4IK60A BW2 CH100CFAUL2 AIK60A DW2J AIK60A DW2 CH30BFAUL 4IK60A DW3E 4IK60A DW3 CH25BFAUL 5IK40GN AW2J 5IK40GN AW2 CH110CFAUL2 5IK40GN AW2U 5IK40GN AW2 CH90CFAUL2 5IK40GN CW2J 5IK40GN CW2 CH30BFAUL 5IK40GN CW2E 5IK40GN CW2 CH23BFAUL 5IK60GE AW2J 5IK60GE AW2 CH200CFAUL2 5IK60GE AW2U 5IK60GE AW2 CH180CFAUL2 5IK60GE CW2J 5IK60GE CW2 CH50BFAUL 5IK60GE CW2E 5IK60GE CW2 CH40BFAUL 5IK60A BW2J 5IK60A BW2 CH160CFAUL2 5IK60A BW2U 5IK60A BW2 CH140CFAUL2 5IK60A DW2J 5IK60A DW2 CH40BFAUL 5IK60A DW3E 5IK60A DW3 CH30BFAUL 5IK90GE AW2J 5IK90GE AW2 CH280CFAUL2 5IK90GE AW2U 5IK90GE AW2 CH200CFAUL2 5IK90GE CW2J 5IK90GE CW2 CH70BFAUL 5IK90GE CW2E 5IK90GE CW2 CH60BFAUL 5IK90A BW2J 5IK90A BW2 CH280CFAUL2 5IK90A BW2U 5IK90A BW2 CH250CFAUL2 2 Model Motor model Capacitor model 5IK90A DW2J 5IK90A DW2 CH70BFAUL 5IK90A DW3E 5IK90A DW3 CH60BFAUL 5IK150A BW2J 5IK150A BW2 CH400CFAUL2 5IK150A B
40. IK6GN AW2 CH25FAUL2 3RK15GN AW2J 3RK15GN AW2 CH75CFAUL2 2IK6GN CW2J 2IK6GN CW2 CHO8BFAUL 3RK15GN AW2U 3RK15GN AW2 CH60CFAUL2 2IK6GN CW2E 2IK6GN CW2 CHO6BFAUL 3RK15GN CW2J 3RK15GN CW2 CH18BFAUL 3IK15GN AW2J 3IK15GN AW2 CH55FAUL2 3RK15GN CW2E 3RK15GN CW2 CH15BFAUL 3IK15GN AW2U 3IK15GN AW2 CH45FAUL2 ARK25GN AW2J ARK25GN AW2 CH100CFAUL2 3IK15GN CW2J 3IK15GN CW2 CH15BFAUL ARK25GN AW2U 4RK25GN AW2 CH80CFAUL2 3IK15GN CW2E 3IK15GN CW2 CH10BFAUL 4RK25GN CW2J 4RK25GN CW2 CH30BFAUL 4IK25GN AW2J 4IK25GN AW2 CH80CFAUL2 4RK25GN CW2E 4RK25GN CW2 CH25BFAUL 4IK25GN AW2U 4IK25GN AW2 CH65CFAUL2 5RK40GN AW2J 5RK40GN AW2 CH160CFAUL2 AIK25GN CW2J AIK25GN CW2 CH20BFAUL 5RK40GN AW2U 5RK40GN AW2 CH120CFAUL2 4IK25GN CW2E 4IK25GN CW2 CH15BFAUL 5RK40GN CW2J 5RK40GN CW2 CH40BFAUL 4IK40A BW2J 4IK40A BW2 CH90CFAUL2 5RK40GN CW2E 5RK40GN CW2 CH35BFAUL AIK40A BW2U 4IK40A BW2 CH75CFAUL2 5RK60GE AW2J 5RK60GE AW2 CH250CFAUL2 AIK40A DW2J AIK40A DW2 CH23BFAUL 5RK60GE AW2U 5RK60GE AW2 CH200CFAUL2 4IK40A DW3E 4IK40A DW3 CH18BFAUL 5RK60GE CW2J 5RK60GE CW2 CH60BFAUL 4IK60A BW2J 4IK60A BW2 CH140CFAUL2 5RK60GE CW2E 5RK60GE CW2 CH50BFAUL AIK60A BW2U 4IK60A BW2 CH100CFAUL2 5RK90GE AW2J 5RK9OGE AW2 CH350CFAUL2 AIK60A DW2J 4IK60A Dw2 CH30BFAUL 5RK90GE AW2U 5RK90GE_ AW2 CH300CFAUL2 AIK60A DW3E 4IK60A Dw3 CH25BFAUL 5RK90GE CW2J 5RK90GE CW2 CH80BFAUL 5IK40GN AW2J 5IK40GN AW2 CH110CFAUL2 5RK90GE CW3E 5RK90GE CW3 CH70BFAUL 5IK40GN AW2U 5IK40GN AW2 CH90CFAUL2
41. N AW2J 3IK15GN AW2 CH55FAUL2 4RK25GN AW2U 4RK25GN AW2 CH80CFAUL2 3IK15GN AW2U 3IKI5GN AW2 CH45FAUL2 4RK25GN CW2J 4RK25GN CW2 CH30BFAUL 3IK15GN CW2J 3IK15GN CW2 CH1 5BFAUL 4RK25GN CW2E 4RK25GN CW2 CH25BFAUL 3IK15GN CW2E 3IK15GN CW2 CH10BFAUL 5RK40GN AW2J 5RK40GN AW2 CH160CFAUL2 4IK25GN AW2J 4IK25GN AW2 CH80CFAUL2 5RK40GN AW2U 5RK40GN AW2 CH120CFAUL2 4IK25GN AW2U 4IK25GN AW2 CH65CFAUL2 SRK40GN CW2J 5RK40GN CW2 CH40BFAUL 4IK25GN CW2J 4IK25GN CW2 CH20BFAUL 5RK40GN CW2E 5RK40GN CW2 CH35BFAUL 4IK25GN CW2E 4IK25GN CW2 CH15BFAUL 5RK60GE AW2J 5RK60GE AW2 CH250CFAUL2 4IK40A BW2J 4IK40A BW2 CH90CFAUL2 5RK60GE AW2U 5RK60GE AW2 CH200CFAUL2 AIK40A BW2U 4IK40A BW2 CH75CFAUL2 5RK60GE CW2J 5RK60GE CW2 CH60BFAUL AIK40A DW2J ZIKAOA DW2 CH23BFAUL 5RK60GE CW2E 5RK60GE CW2 CH50BFAUL 4IK40A DW3E 4IK40A DW3 CH18BFAUL 5RK90GE AW2J 5RK90GE AW2 CH350CFAUL2 4IK60A BW2J 4IK60A BW2 CH140CFAUL2 5RK90GE AW2U 5RK90GE AW2 CH300CFAUL2 AIK60A BW2U 4IK60A BW2 CH100CFAUL2 5RK90GE CW2J 5RK90GE CW2 CH80BFAUL AIK60A DW2J AIK60A DW2 CH30BFAUL 5RK90GE CW3E 5RK90GE CW3 CH70BFAUL 4IK60A DW3E 4IK60A DW3 CH25BFAUL 5IK40GN AW2J 5IK40GN AW2 CH110CFAUL2 GN GE 5IK40GN AW2U 5IK40GN AW2 CH90CFAUL2 A
42. Orientalmotor RIKI HM 9200 4 K cAi us CE English version follows Japanese version E
43. W2U 5IK150A BW2 CH300CFAUL2 5IK150A DW2J 5IK150A DW2 CH100BFAUL 5IK150A DW3E 5IK150A DW3 CH80BFAUL 2IK6GN SW2 2IK6GN SW2 3IK15GN SW2 3IK15GN SW2 4IK25GN SW2 4IK25GN SW2 5IK40GN SW2 5IK40GN SW2 5IK60GE SW2 5IK60GE SW2 5IK60A TW2 5IK60A TW2 5IK90GE SW2 5IK90GE SW2 5IK90A TW2 5IK90A TW2 51K150A TW2 5IK150A TW2 Reversible motors Model Motor model Capacitor model 0RK1GN AW2J 0RK1GN AW2 CH18FAUL ORK1GN AW3U ORK1GN AW3 CH12FAUL 0RK1GN CW2J 0RK1GN CW2 CH045BFAUL 2RK6GN AW2J 2RK6GN AW2 CH45FAUL2 2RK6GN AW2U 2RK6GN AW2 CH35FAUL2 2RK6GN CW2J 2RK6GN CW2 CH10BFAUL 2RK6GN CW2E 2RK6GN CW2 CHO8BFAUL 3RK15GN AW2J 3RK15GN AW2 CH75CFAUL2 3RK15GN AW2U 3RK15GN AW2 CH60CFAUL2 3RK15GN CW2J 3RK15GN CW2 CH18BFAUL 3RK15GN CW2E 3RK15GN CW2 CH15BFAUL 4RK25GN AW2J 4RK25GN AW2 CH100CFAUL2 ARK25GN AW2U 4RK25GN AW2 CH80CFAUL2 4RK25GN CW2J 4RK25GN CW2 CH30BFAUL ARK25GN CW2E ARK25GN CW2 CH25BFAUL 5RK40GN AW2J 5RK40GN AW2 CH160CFAUL2 5RK40GN AW2U 5RK40GN AW2 CH120CFAUL2 5RK40GN CW2J 5RK40GN CW2 CH40BFAUL 5RK40GN CW2E 5RK40GN CW2 CH35BFAUL 5RK60GE AW2J 5RK60GE AW2 CH250CFAUL2 5RK60GE AW2U 5RK60GE AW2 CH200CFAUL2 5RK60GE CW2J 5RK60GE CW2 CH60BFAUL 5RK60GE CW2E 5RK60GE CW2 CH50BFAUL 5RK90GE AW2J 5RK90GE AW2 CH350CFAUL2 5RK90GE AW2U 5RK90GE AW2 CH300CFAUL2 5RK90GE CW2J 5RK90GE CW2 CH80BFAUL 5RK90GE CW3E 5RK90GE CW3 CH70BFAUL The list above shows pinion shaft motors For the round shaft motor GN and
44. dquarters Tokyo Japan Tel 03 3835 0684 Fax 03 3835 1890
45. e phase motor Wiring diagram Connect the motor according to the figure The connection method will vary depending on the direction lt Clockwise gt lt Counterclockwise gt CW CCW gt White White Red Red Blue Motor PE Blue Motor Gray k Gray PE No Black No Black P canasta CE eee E Capacitor connection only for single phase motors The capacitor internal wiring as follows Capacitor terminals are internally electrically connection in twos A B and C D for easy connection For easy to install terminals use 187 series AMP FASTON terminals Tyco Electronics AMP Use the supplied capacitor cap to insulate the capacitor terminal connection Note For lead wire connection use one lead wire for each individual terminal E Three phase motors Connect the motor according to the figure When connected according to the CW connection diagram the motor will lt p i in the NM L1 R Red 5 CW as viewed from the motor L2 S 4 White Motor m output shaft To change the direction L3 T Black of rotation change any two connections between R S and T E Connecting protective earth terminal Ground the motor using the motor s protective earth terminal Unit mm in 4 1 0 161 min Applicable crimp terminal Insulated round crimp terminal Terminal screw size
46. f flammable gases locations subjected to splashing water or near combustibles Doing so may result in fire electric shock or injury e Assign qualified personnel the task of installing wiring operating controlling inspecting and troubleshooting the product Failure to do so may result in fire electric shock or injury e Do not transport install the product perform connections or inspections when the power is on Always turn the power off before carrying out these operations Failure to do so may result in electric shock e Turn off the power in the event the overheat protection device thermal protector is triggered Failure to do so may result in injury or damage to equipment since the motor will start abruptly when the overheat protection device thermal protector is automatically reset e To prevent the risk of electric shock use the motor for class I equipment only Motore zur Verwendung in Ger ten der Schutzklasse I e Install the motor in an enclosure in order to prevent electric shock or injury e Install the motor so as to avoid contact with hands or ground it to prevent the risk of electric shock Die Gehduse der Motore sind mit einer Schraube und Zahnscheibe sicher mit dem geerdeten Geh use des Ger tes zu verbinden e Keep the input power voltage within the specification to avoid fire and electric shock e Connect the cables securely according to the wiring diagram in order to prevent fire and electric shock e
47. il from burnout A Troubleshooting When the motor cannot be operated correctly refer to the contents provided in this section and take appropriate action If the problem persists contact your nearest office Phenomena Check items Motor does not e Check the power supply voltage rotate or rotates e Connect the power supply and the motor slowly correctly e With a single phase motor connect the supplied capacitor correctly e If terminal blocks or crimp terminals are used check them for poor connection e Keep the load at or below the allowable value Motor sometimes e Connect the power supply and the motor rotates and stops correctly e With a single phase motor connect the supplied capacitor correctly e If terminal blocks or crimp terminals are used check them for poor connection The motor rotates e Connect correctly by referring to Wiring in the direction diagram opposite to the e With a single phase motor connect the supplied specified direction capacitor correctly e The rotating direction of the motor output shaft may be different from that of the gearhead output shaft depending on the gear ratio of the gearhead See the operating manual for the gearhead e The rotating direction is indicated as viewed from the motor output shaft Check the reference direction Motor temperature Check the power supply voltage abnormally high e Wi
48. ng inlet on the back of the motor cover is not blocked E Mounting the capacitor only for single phase motors Before mounting the provided capacitor check that the capacitor s capacitance matches that stated on the motor s name plate Mount the capacitor securely by using M4 screws not provided 4 3 mm 0 169 in Note e Do not let the screw fastening torque exceed 1 N m 8 8 Ib in to prevent damage to the mounting foot e Mount capacitor at least 10 cm 3 94 in away from the motor If it is located closer the life of the capacitor will be shortened Connection and operation Insulate all the wire connections such as the connection between the motor and the capacitor connection Ground the motor using a protective earth terminal The direction of motor rotation is as viewed from the side of the motor s output shaft The motor rotates in a clockwise CW and counterclockwise CCW direction Note e Insulation class of this motor is B Those with a 42 mm 1 65 in frame size conform to Type A of the UL CSA standards and Type E of the EN standards Make sure that the motor case temperature does not exceed 90 C 194 F during operation of the motor Operation exceeding case temperature 90 C 194 F may significantly deteriorate the coils and ball bearings of the motor and shorten the motor s life span Motor case temperature can be measured by fixing a thermometer on the motor surface I
49. r purpose Oriental Motor Co Ltd is not responsible for any damage caused through failure to observe this warning E Standard and CE Marking Motors are recognized by UL and certified by CQC Recognized name and certified name are motor model name Voluntary display of the CE mark conforming to the Low Voltage Directives Standards UL 1004 UL 2111 CSA C22 2 No 100 CSA C22 2 No 77 GB 12350 Standards File No UL File Nos E64199 1 to 6 W type E64197 15 to 150 W type CQC Applications for standard EN 60034 1 EN 60034 5 EN 60664 1 EN 60950 1 A Running Heating Test and a Locked Rotor Test has been conducted with a aluminum radiation plate of size indicated below For the motor with a gearhead tests has been conducted with a gearhead instead of the radiation plate For the 90 W reversible motor with a gearhead tests have been conducted with a gearhead and a radiation plate a radiation plate size 200x200 mm 7 87x7 87 in thickness 5 mm 0 20 in material aluminum First number in motor Size mm in Thickness Material name mm in 0 80x80 3 15x3 15 2 115x115 4 53x4 53 3 125x125 4 92x4 92 4 135x135 5 31x5 31 5 0 20 5 40 W 165x165 6 50x6 50 Aluminium 5 60 W 90 W Induction motors 150 W 200x200 7 87x7 87 3 90 VVIReVersible 200x200 7 87x7 87 10 0 40 motors Installation conditions Overvoltage category II Pollution degree 2 Class I equipment For EN I
50. rews nuts and Nuts washers not supplied Be careful there is no gap between B the motor installation surface Mounting screws d the bracket o i an i Mounting plate First number of motor Nominal diameter of Tightening torque model screw N m lb in 0 M3 1 0 8 8 2 M4 2 0 17 7 3 M5 2 5 22 4 M5 2 5 22 5 M6 3 0 26 Note Do not insert the motor into the mounting hole at an angle or force it in as this may scratch the flange pilot section and damage the motor Pinion shaft type Drill holes on the mounting plate and fix the motor and gearhead on the plate using screws supplied with the gearhead Be careful there is no gap between the motor flange and the gearhead For details of installation see the operating manual provided with the gearhead which is sold separately Washers Screws provided with gearhead Note Use the gearhead with pinion shaft which is identical with one of motor Every 42 mm 1 65 in frame motor has a white tube and a black cap on the motor shaft To install these models remove only the black cap but leave the white tube in place If it is removed gearhead grease will get into the motor possibly causing damage Do not remove the grease seal tube white black Motor with cooling fan When installing a motor with cooling fan onto a device leave 10 mm 0 39 in or more behind the fan cover or open a ventilation hole so that the cooli
51. t can also be measured using thermo tape or a thermocouple e To change rotation direction of the single phase induction motor wait until the motor completely stops Otherwise its direction may not change or may take much time to change e Single phase motors use a capacitor and keep it connected even after rotation of the motor has started E Rotating direction of the gearhead output shaft The rotating direction of the gearhead output shaft may be opposite that of the motor shaft depending on the gear ratio For the rotating direction of the output shaft of a specific gearhead used refer to the operating manual for the gearhead E Single phase motors Motors with three lead wires Wiring diagram Connect the motor according to the figure Induction motors The connection method will vary depending on the direction lt Clockwise gt lt Counterclockwise gt CW CCW Gq lt m gt White L White Lo _Red Motor az o Red Motor l No Black No eBlack Capacitor Capacitor Reversible motors CCW_CW lt 2 A To rotate the motor in a clockwise Lo CCW White a CW direction flip switch to CW Red Motor To rotate it in a counterclockwise 0 PE i gt CW BI CCW direction flip switch to Ne Black CCW Capacitor E Single phase motors two pole high speed type The 3 W type conforms to the singl
52. th a single phase motor connect the supplied Motor case capacitor correctly temperature e Review the ventilation condition exceeds 90 C 194 F Noisy operation e Assemble the motor and gearhead correctly by referring to the operating manual for the gearhead e Assemble a gearhead of the same pinion type as the motor e Unauthorized reproduction or copying of all or part of this manual is prohibited Oriental Motor shall not be liable whatsoever for any problems relating to industrial property rights arising from use of any information circuit equipment or device provided or referenced in this manual e Characteristics specifications and dimensions are subject to change without notice e While we make every effort to offer accurate information in the manual we welcome your input Should you find unclear descriptions errors or omissions please contact the nearest office e Orientalmotor is a registered trademark or trademark of Oriental Motor Co Ltd in Japan and other countries Copyright ORIENTAL MOTOR CO LTD 2008 Please contact your nearest Oriental Motor office for further information ORIENTAL MOTOR U S A CORP Technical Support Tel 800 468 3982 8 30 a m to 5 00 Pm P S T M F 7 30 a m to 5 00 PM C S T M F E mail techsupport orientalmotor com www orientalmotor com ORIENTAL MOTOR EUROPA GmbH Headquarters and D sseldorf Office Tel 0211 52067 00 Munich Office Tel 089
53. x115 3 125x125 4 135x135 5 5 40 W 165x165 te 5 60 W 90 W 150 W 200x200 5 90 W 200x200 10 IL 2 1 EN IEC Il 3 kN TIPS4 UL File No E83671 CYWT2 VDE License No 112847 250 VAC CH10FAUL CH1 2FAUL CH15FAUL CH18FAUL 114747 450 VAC CH035BFAUL CH045BFAUL UL File No E56078 YDTU2 E RoHS EU 2002 95 EC 27Jan 2003
54. y exceed 70 C even under normal operating conditions If a motor is accessible during operation post the warning label Warning shown in the figure in a conspicuous position to label prevent the risk of skin burn s e To dispose of the motor disassemble it into parts and components as much as possible and dispose of individual parts components as industrial waste E Checking the product Upon opening the package verify that the items listed below are included Report any missing or damaged items to the branch or sales office from which you purchased the product 1 unit Capacitor piece only for single phase motors Capacitor cap piece only for single phase motors Operating manual 1 copy E Checking the model name Check the model number against the number indicated on the product Induction motors Model Motor model Capacitor model OIK1GN AW2J OIKIGN AW2 CH15FAUL 0IK1GN AW3U 0IK1GN AW3 CH10FAUL 0IK1GN CW2J OIKIGN CW2 CHO35BFAUL OIK3GN BW2J 0IK3GN BW2 CH18FAUL OIK3GN BW3U OIK3GN BW3 CH15FAUL OIK3GN DW2J 0IK3GN DW2 CH045BFAUL 2IK6GN AW2J 2IK6GN AW2 CH35FAUL2 2IK6GN AW2U 2IK6GN AW2 CH25FAUL2 2IK6GN CW2J 2IK6GN CW2 CHO8BFAUL 2IK6GN CW2E 2IK6GN CW2 CHO6BFAUL 3IK15GN AW2J 3IK15GN AW2 CH55FAUL2 3IK15GN AW2U 3IK15GN AW2 CH45FAUL2 3IK15
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