AZF8120G-8 - Dixie Sewing Machine 1-800-289-1554
Contents
1. AZFS120G 8 2 1 11 7 12 0 mm 2 2 2 2 1 2 0 lt 0 05 mm 2 0 0 05 mic Q 1 P2 2 1 1 HOBBS 2 3 2 52. 2 3 6 m 4 3 De 5 6 3 0 2 mm 7 2 15 AZRS120G 8 3 2 380 R X 245 Mi x 310 m 27kg EENH ERABI a o gt HE Gr All Me HA ISO 514 H ik iN E 6 500sti min nk 1 0 4 0 mm f H 1 Wf 25 4 mm 6 5 25H 7 5 30 f Cee EI ad 1 2 3 1 0 7 1 0 6
3. m La a wlrsiszza rre L p A 85dB 6 500sti min ISO 10821 C6 2 ISO 11204 GR2 AZFS120G 8 1 Sewing speed and rotating direction of pulley The maximum sewing speed of this machine is 6 500 sti min Run a new machine at 15 20 lower sewing speed of its maximum sewing speed during the first 200 hours about one month so that it will offer a long service life in good condition The rotating direction of the motor pulley and the machine pulley is clockwise as shown in the figure A CAUTION If rotating in reverse direction oil can not be supplied properly and the machine can be damaged AZF8120G 8 2 Adjustment 2 1 Needles and loopers Make adjustment by following the steps below 1 Height of needle 2 Installation angle of lower looper 3 Fix the distance between needle and lower looper the front and rear position of lower looper temporarily 4 Parallel of needles 5 Front and rear position of upper looper 6 Distance between needle and upper looper 7 Front and rear position of lower looper 8 Distance bet
4. 0 05 0 1 mm N ln X sl hist 2 10 2 11 2 12 AZRS120G 8 NE HA 2 3 2 13 ARIE ORE OME A B OSI KRY eT AICMPT E KROME O ET OnE KRU E LOCHTE ADA TO AZF8120G 8 N In MX 9 ies NE A E A 2 4 ALO EA SORE 6 0 mm 1
5. 2 1 3 1 0 0 038 mm 2 0 0 03 mm 2 3 2 4 2 5 2 6 AZRS120G 8 2 1 4 5 0 5 5 mm 1 2 De 3 4 5
6. AE EE OJ3 Wt 3 3 3 8 mm AZFS120G 8 5 0 5 5 m 2 7 2 8 2 9 2 2 HEHRTT 2 2 1 1 ehh a 2 0 3 2 1 0 0 03 mm av 2 2 2 0
7. 1 RefNo Parts No Description Amt Reg 1 2150054 Needle Bar Crank Arm C Set 2 2150053 Needle Bar Driving Shaft HET DY 7 h 1 3 2100136 Needle Bar Crank Arm 4 300008 Washer 5 140003 Screw M6 1 Xx 18 6 2100138 Needle Bar Connecting Link T 2100176 Needle Bar Connecting Link Pin 2 310089 Oil Wick 2 9 2150051 Needle Bar Connecting Bracket 510 1 10 110006 Screw M3 5 0 6X 10 ERX 11 160016 Screw M4 0 7 x 4 5 2 12 2100134 Needle Bar Driving Lever 189 DY 7 She 13 2150259 Eye Guard Spacer HA Ae 1 14 100001 Nut FY Is 15 0030255 Tension Spring Needle HR 16 2150105 Needle Bar Driving Connecting Rod 17 2150255 Crankshaft 18 2150289 Feed Bar Block Rear Lid BE RE 1 19 2150290 Feed Bar Block Rear Shaft h 20 120027 Screw M4 0 7 Xx 25 21 2150291 Collar 7 x 15x 10mm 22 160001 Screw M4 0 7 x 25 23 2150418 Needle Thread Pull off AMY 1 24 2121234 Upper Knife Holder Flat Type HF 25 2150256 Upper Knife Flat Type The frame of this model is different from that of AZF8000G AZE8000G AZF8120G 8 2 AZF8120G 8 2
8. F 3 8 l Sewing speed and rotating direction of pulley 9 2 Adjustment 10 2 Needles and loopers 10 2 1 1 Hight of needle 10 2 1 2 Parallel of needles 1 2 1 3 Front and rear position of lower looper 12 2 1 4 Distance between needle and upper looper 13 2 2 Needle and needle guard 14 2 2 l Needle and needle guard rear 14 2 2 2 Needle and needle guard front 14 2 3 Looper thread tension for overlock stitch 15 2 4 Presser foot lift 16 3 Specifications 17 ILLUSTRATED SPARE PARTS LIST Attention The description in this instruction manual is subject to change for improvements of the commodity without notice 6 500sti min 200 1
9. 15 20 mass NER AZRS120G 8 1 2 3 4 5 6 7 8 9 2 1 1 1 2 3 4 SPH OILAYV OR RD 11 7 12 0 mm Nm ONS NG AS p 053 1 1 5N m 2 3
10. 38 AZF8120G 8 AZF8120G 8 EXCLUSIVE PARTS 2 2 2 5 110071 Screw M2 5 0 45 x 6 6 2150090 Upper Looper Bar Guide C Set 8 300008 Washer 9 140004 Screw M6 1 x 16 11 160002 Screw M4 0 7 x 5 ERD 12 310089 Oil Wick 13 2150080 Upper Looper Bar 14 000629 Seal Plug ante 15 2100892 Upper Looper Bar Guide 16 310065 Oiling Felt JID 17 2119323 Upper Looper 18 2101416 Upper Looper Driving Lever 19 2101418 Driving Shaft Thrust Ring 20 2100215 Looper Driving Lever Connecting Rod N ja ja 21 2150478 Looper Holder Cover 22 2150422 Upper Looper Thread Eyelet EJL 48 23 110026 Screw M3 0 5 x 6 ERY 24 000014 Washer DIE 2 25 2150481 Lower Looper Thread Eyelet FT L Ae 26 110036 Screw M3 0 5 x 6 5 at 2150482 Spacer 28 2150479 Auxiliary Looper Holder Cover 29 110085 Screw M3 0 5 x 4 5 2 1 30 2100851 Lower Looper Thread Pull off 31 2150425 Looper Thread Eyelet Left 32 130020 Screw M4 0 7 x 6 3 TERY 33 2150572 Looper Thread Pull off 34 2150570 Lower Looper Holder
11. tamato EX th Instruction Manual Parts List SUPPER HIGH SPEED OVERLOCK STITCH MACHINE WITH VARIABLE TOP FEEDER AZF8120G 8 AZF8000G This instruction manual only includes the different adjustment from AZF80006 Before using your AZF8120G 8 please AZF8000G read both instruction manuals for AZF8000G and this model and under stand the contents well After reading the instruction manuals please keep them in a location where it is by easily accessible to the operator Ng AMATO SEWING MACHINE MFG CO LTD CONTENTS 1 2 2 2 fte JD J O Bn 2 2 1 1 2 2 1 2 3 2 1 3 3 2 1 4 4 2 2 i ae 5 2 2 1 5 2 22 5 RS EFEDID DO L INA 6 2 4
12. Arm 35 180004 Screw M4 0 7 x 10 8 36 2159207 Needle Guard Rear HT 37 2150258 Lower Looper Driving Lever 38 2100218 Driving Shaft Thrust Rin 39 390663 Thread Chart AZF8120G 8 AZF8120G 58 3 AZF8120G Y8 8 EXTRA PARTS AZF8120G 8 AZF8120G 8 EXCLUSIVE PARTS 3 3 3 5 003637 Screw 1 8 44 x 2 5 ERD 6 2167013 Presser Foot Lower Y8 FAT TF vi 2167009 Thread Chain Guide 8 001230 Screw 3 32 56 x 3 8 IFAD o 9 280010 Presser Foot Hinge Pin MHEESIE SY 11 2169073 Top Feed Dog ER 1 12 2159206 Needle Guard Front 13 2158047 Stitch Plate Y8 STR 14 2109009 Differential Feed Dog Y5 Y6 Y7 Y AVY 15 1 2127253 Presser Foot C Set Y5 FH 48 1 15 2 2127254 Presser Foot C Set Y6 Y7 FHT 48 1 16 2127291 Presser Foot Hinge 17 2127290 Presser Foot Spring 18 1 2127273 Presser Foot Lower Y5 FI TF 1 18 2 2121274 Presser Foot Lower Y6 Y7 FI TF 1 19 0026140 Presser Foot Hinge Pin 20 0026142 Thread Chain Guide PIERDA E 2 004237 Screw 3 32 56 x 2 6 _22 2129095 TopFeedDog Diacutteett 1 3 2158045 Stitch Plate Y5 STAR _232 2158046 Stitch Plate Y6 aT 23 3 2158017 Stitch Plate Y7
13. of the 2 needle machine use the left needle as a reference and perform the same adjustment as with the 1 needle ma chine Check that the clearance between the lower loop er tip and needle is 0 0 03 mm when the lower looper tip has meet the respective centers of the left and right needles 2 2 2 Needle and needle guard front Loosen screw and adjust so that the clear ance between the left needle and needle guard front is reduced to zero when the needle it at its lowest point The clearance between the right needle and needle guard front is 0 05 0 1 mm AZF8120G 8 14 PE needles Fig 2 11 O 0 03 mm right needle 0 05 0 1 mm left needle SU 0 mm Pig 219 Adjustment A CAUTION Before making adjustment ALWAYS turn OFF the motor switch and check that the motor has already stopped 2 3 Looper thread tension for overlock stitch T Bi CHEL 2 Fig 2 14 The standard position of each looper thread eyelet Upper looper supplementary thread eyelet Move it to the extreme left Looper thread eyelet left Position the part A horizontally Upper looper thread eyelet Move its left end to mark Lower looper thread eyelet Position the center of the width B with mark Looper thread pull off D Move its right end to mark Upper looper thread pull off O Align the eye of the thread pull off with the mark 0 when the lower looper
14. ET AR m md ml AZF8120G 8 Igamato YAMATO SEWING MACHINE MFG CO LTD 4 4 2 NISHITENMA KITA KU OSAKA JAPAN TEL 81 6 6364 5621 FAX 81 6 6364 7185 T530 0047 4 4 IEL 06 6364 5621 FA 06 6364 7185 P N 9730207 P No 1 1 Edited in 2009 6 AZF8120G 8 Printed in Japan 2009 6 1H
15. djustment AZF8120G 8 12 Fig 2 6 O 0 03 mm needles Adjustment 2 1 4 Distance between needle and upper looper Turn the machine pulley clockwise and move the upper looper D to the extreme left At this point make the distance between the upper looper tip and the center of the needle to 5 0 5 5 mm 1 Loosen the screw 2 Keep the lower looper thread eyelet away from the auxiliary looper holder cover 3 Remove the screw 4 Remove the auxiliary looper holder cover 5 Loosen the screw to make adjustment ADVICE After adjustment tighten the screw while pressing it into the machine body Information Distance between needle and lower looper J9 Os O IM ES ie 28 Fig 49 Fig 2 10 AZF8120G 8 Adjustment 2 2 Needles and needle guard 2 2 1 Needle and needle guard rear This machine is equipped with a movable needle guard rear D that is interlocked with the lower looper The needle guard rear holds the needle from the rear to protect the lower looper tip when the needle meets the lower looper tip during the upward movement process from the lowest point 1 Move the lower looper from the left to the right and align the needle with ridge line a of the needle guard rear 2 Loosen screw and adjust so that the clearance between the needle and needle guard rear D is reduced to zero 3 In the case
16. ight needle and lower looper meet Refer to 2 1 1 Height of needle on page 10 ATTENTION 1 After checking the needle heights tighten screw of the needle bar bracket Refer to page 2 2 1 1 Hight of needle 2 Once the parallelism ajustment has been conducted for the needles be sure to adjust the front and rear posi tion of the looper 3 Once the front and rear position of the lower looper has been adjusted check the distance between the needle and the lower looper then tighten screw in Fig 2 5 4 Apply the liquid packing to the thread of the screw 2 when tightening it 11 Pie 273 Fig 2 4 Pig 2 9 AZF8120G 8 Adjustment 2 1 3 Front and rear position of lower looper 1 Adjust so that the loower looper tip touch es the needle and bends it by no more than 0 03mm using the left needle as a reference when the lower looper meet the center of the left needle 2 Make sure that the lower looper tip touches the right needle and bends it by no more than 0 03 mm as with the left needle when the lower looper 8 reaches the right needle Procedure Loosen the screw of lower looper holder arm and turn the adjusting screw to adjust the po sition of the lower looper When turn it to the right the lower looper comes to the front When turn it to the left the lower looper goes to the rear Be sure to tighten the screw after a
17. moves to the extreme right Lower looper thread pul off Tighten it with the screw at the center of the slot To tighten the thread tension move each thread eyelet or thread pull off in the direction T To loosen the thread tension move them in the direction L AZF8120G 8 15 Adjustment A CAUTION Before making adjustment ALWAYS turn OFF the motor switch and check that the motor has already stopped 2 4 Presser foot lift Adjust a maximum lifting amount of presser foot 1S 6 0 mm 1 Loosen the lock nut D to turn the screw clockwise 2 Loosen the screws and of the presser arm stop 3 Push down the presser foot lifter lever to set the bottom of the presser foot parallel to the stitch plate Adjust the presser foot lift to 6 mn 4 With keeping 3 apply the screw on the bottom of the intermediate lever 5 Tighten the lock nut securely 6 With keeping 3 make the clearance between the presser arm and the presser arm stop 8 to 0 2 mm 7 Tighten the screws and securely Fig 2 716 AZF8120G 8 16 3 Specifications Model AZF8 120G Y8 8 Description 2 needle overlock machine with wide seam width with variable top feeder Dimensions 380 L x 245 W x 310 H mm Weight 27 kg Construction Dust proof Oil tight and completely sealed Stitch Type ISO 514 Application Overlock chain stitch for knitted or woven farics Sewing Speed up to 6 500
18. sti min Needle Storke 25 7 mm Presser Foot Lift up to 6 0 mm Feed Regulation Push button system Feeding amount of top Stitch Length 1 0 4 0 mm Number of stitches per inch 25 4 mm 6 5 25 stitches per 30 mm 7 5 30 stitches DC x 27 Needle System Size 9 14 65 90 Standard 9 10 0 mm feed dog Up and down movement 9 0 8 0 mm of top feed dog Lifting amount of top ee 0 85 mm feed dog Max Normal Differential Gathering 1 2 3 Differential Ratio Max Reverse Differential Stretching 1 0 7 Available up to 1 0 6 by adjusting the position of the lever pin Differential Feed e Adjustment during the rotation is also available by lifting and lowering the lever Regulation Differential feed can be easily and quickly adjusted by lever or micro adjuster Lower Knife flat type made of special steel Knives for Fabric Cutting Upper Knife flat or angled type made of super hard alloy Lubricating Oil YAMATO SF OIL No 28 Capacity or Oil Reservoir 900 cc Lubication Automstic lubrication system Forced fed by trochoide shaped pump Table top type Installation Fully submerged type semi submerged type Compliance with CE Marking Regulator Noise LpA 85dB 6 500 sti min according to ISO 10821 C6 2 ISO 11204 GR2 declaration Table 1 AZF8120G 8 ILLUSTRATED SPARE PARTS LIST AZF8120G 8 AZF8120G 8 1 AZF8120G 8 AZF8120G 8 EXCLUSIVE PARTS 1
19. ween needle and lower looper 9 Timing relation between lower looper and upper looper 2 1 1 Height of needle 1 Loosen the screws D to remove the logo plate 2 Remove the screw 3 Rotate the machine pulley to raise the needle bar to the highest point 4 Loosen the screw of needle bar bracket make adjustment by moving the needle bar up and down When the needle bar is at the highest point make the height from the top surface of the stitch plate to the tip of needle to 11 7 12 0 mm ATTENTION 1 Tighten the screw of needle bar bracket with a torque of 1 5 Nm 2 Make sure that the needles are parallel with each oth er 3 Apply the liquid packing after reinstalling the screw AZF8120G 8 10 Pip Zak 11 7 12 0 mm PLE 22 2 1 2 Parallel of needles Adjustment loosen the screw of the lower looper holder arm and turn the adjusting screw 6 clockwise or counterclockwise to adjust the front and rear position of the lower looper so that the clearance between the left needle and lower looper is set to between 0 0 05 mm when the lower looper has arrived at the center of the left needle Then tighten screw 4 slightly Loosen screw turn the needle clamp slightly and adjust it so that the clearances between the right and the neddle on the left are the same As with the left needle adjust the clearance to between 0 0 05 mm when the r
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