OPC-VG1-ESX - Fuji Electric GmbH
Contents
1. OOO 0 000000000 00 000 OO SGN 000 000000000000 an 0 090 2 1 2 21 100 0 3 429 1 3 0 221 000000000000000 OOOO OOOO 0000 UU 110 2011 1 0 1 00 3 3 1 0 9 0 110000 HA St kkkr l ti 9000000000 0000000 141 0032 20 110 URL http www fujielectric co jp 00000000 OOOO U 513 8633 0000000000 55200 0 2011 11 F2. 1 BXO 0 0 0 SHO oH OOOOOOOOOOOOOOOGO Bie eI LIDL 0 0 0 0 mimi ooann 3 Co 00000 00000 00000 oao UUDDUUUDDUDUDUDUDULU OOOO x aA x A ET ET en SEE OM 1100000 AEB CPC VGL ESX OOOO OU 2 3 U 0 0 MTI 30 030
3. 1 0000 131310 00000 0000000 133 000000 2 O2 00000000000000 2100000000 AFB ER AM 0 000009000000 00 304 308 20 YS TYSCHUU UD 000 GARE J 1910 FRNBOVGLS 2 4 30KWO OOOO D0 2120000 0b00000000000000 0000000 O2210000000000 0 21200000000 FRN22VGIS 2J 4 2kW J FRNBOVGLS 2 4 UU 30kW 0000000000000 22
4. 1200000 0 12 1 000000000000 13 000000 1310000 0131 D ooog 1 2 70 C A AWe liinan O0000000000000000 50 95 2 Ne O000000000000000000000000000000000000000000 000000000000 0 01 nych oo RAA 86 106 kPa OOOO 707 106 kPa 0000 0 0 200000000000C0000000000000000000000000000000000000000 00000 000 1 3 00000 2 OU 3 132 0000 3
5. 1111111111111101111111111111111111 1 111111111191111111 00 0 0 Co Co 3 Co Co Co 3 Co H Co Co Co Co El 3 3 3 Co 3 Co Co E Co Co 3 El Co Co Co Co Co Co Co Co Co 3 Co Co Co Co Co 0000 FENGU 6 000000000000 ESX0O 9 0 GC Var EX FREN C vop OOOO 0 OOOO 6 A z Br A AE OOOO 101 OU OU UU MOC 1 1 1 A
6. familiar with proper handling and operation Improper handling might result in incorrect operation a short life or even a failure of the interface card Keep this manual in a safe place Related Publications Listed below are the other materials related to the use of the ESX bus interface card OPC VG1 ESX Read them in conjunction with this manual as necessary FRENIC VG User s Manual FRENIC VG Instruction Manual The materials are subject to change without notice Be sure to obtain the latest editions for use Read through this instruction manual to become familiar with this product before proceeding with installation connections wiring operation or maintenance and inspection e Improper handling might result in incorrect operation a short life or even a failure of this product as well as the motor Deliver this manual to the end user of this product Keep this manual in a safe place until this product is discarded Safety precautions Read this manual thoroughly before proceeding with installation connections wiring operation or maintenance and inspection Ensure you have sound knowledge of the device and familiarize yourself with all safety information and precautions before proceeding to operate the inverter Safety precautions are classified into the following two categories in this manual Failure to heed the information indicated by this symbol may lead to dangerous WARNING conditions possibly
7. mg cm or less per year Atmospheric 86 to 106 kPa during storage pressure 70 to 106 kPa during transportation Note 1 Assuming comparatively short time storage e g during transportation or the like Note 2 Even if the humidity is within the specified requirements avoid such places where the interface card will be subjected to sudden changes in temperature that will cause condensation to form Precautions for temporary storage Do not leave the interface card directly on the floor If the environment does not satisfy the specified requirements listed in Table 1 3 1 wrap the interface card in an airtight vinyl sheet or the like for storage If the interface card is to be stored in a high humidity environment put a drying agent such as silica gel in the airtight package 1 2 3 1 3 2 Long term storage The long term storage method of the interface card varies largely according to the environment of the storage site General storage methods are described below The storage site must satisfy the requirements specified for temporary storage The package must be airtight to protect the interface card from moisture Add a drying agent inside the package to maintain the relative humidity inside the package within 70 If the inverter equipped with the interface card has been installed to the equipment or panel at construction sites where it may be subjected to humidity dust or dirt then temporarily remov
8. resulting in death or serious bodily injuries Failure to heed the information indicated by this symbol may lead to dangerous ACAUTION conditions possibly resulting in minor or light bodily injuries and or substantial property damage Failure to heed the information contained under the CAUTION title can also result in serious consequences These safety precautions are of utmost importance and must be observed at all times Installation and wiring WARNING Before starting installation and wiring turn OFF the power and wait at least five minutes for inverters of 22 kW or below or at least ten minutes for those of 30 KW or above Make sure that the LED monitor and charging lamp are turned OFF Further make sure using a multimeter or a similar instrument that the DC link bus voltage between the terminals P and N has dropped to the safe level 25 VDC or below Qualified electricians should carry out wiring Otherwise an electric shock could occur In general sheaths of the control signal wires are not specifically designed to withstand a high voltage ie reinforced insulation is not applied Therefore if a control signal wire comes into direct contact with a live conductor of the main circuit the insulation of the sheath might break down which would expose the signal wire to a high voltage of the main circuit Make sure that the control signal wires will not come into contact with live conductors of the main ci
9. FE BRE FREN GVG ESXT OPC VG1 ESX ARE OOOOGOOOOCOOOOOOOOOOOOOOOOOOOOOOOOGO 6 OOOO INR SI47 1602 JE 8 9
10. S Instruction Manual ESX Bus Interface Card for FRENIC VG OPC VG1 ESX Thank you for purchasing our ESX bus interface card designed for the high performance vector control FRENIC VG series of inverters Improper handling might result in incorrect operation a short life or even a failure of this product Deliver this manual to the end user of this product Keep this manual in a safe place until this product is discarded This manual does not contain the description of function codes or troubleshooting information Read through this manual in conjunction with the FRENIC VG User s Manual Fuji Electric Co Ltd INR SI47 1602 JE Preface Thank you for purchasing our ESX bus interface card OPC VG1 ESX The interface card is used to connect our high performance vector control FRENIC VG series of inverters to a ESX bus network Mounting this interface card on your FRENIC VG allows you to connect the FRENIC VG to a Fuji MICREX ESX series of programmable logic controllers and control it as a slave unit using run and speed commands and accessing function codes This interface card can be connected to D port of option connection ports on the FRENIC VG This instruction manual does not contain the description of function codes troubleshooting information or handling instructions of the inverter and the MICREX ESX series Read through this manual in conjunction with the FRENIC VG Instruction Manual and User s Manual to become
11. e the inverter and store it in the environment specified in Table 1 3 1 1 2 3 1 3 3 Wiring precautions Route the wiring of the control circuit terminals as far from the wiring of the main circuit as possible Otherwise electric noise may cause malfunctions Fix the control circuit wires inside the inverter to keep them away from the live parts of the main circuit such as the terminal block of the main circuit 1 2 Chaper2 INSTALLING THE INTERFACE CARD ACAUTION Incorrect handling in installation removal jobs could result in a broken produce Before installing or removing the interface card shut down the input power to the inverter and make sure that the charging lamp is turned OFF Even if all of the input power to the main circuit and control circuit and the auxiliary power are shut down however power is still applied to the inverter control terminals 30A 30B 30C Y5A and Y5B when the external control circuit is supplied with power from a separate power supply Shut down the power of the external equipment for prevention of electric shock Shut down the power of the external 2 1 Removing the Front Cover equipment for prevention of electric shock Remove the front cover from the inverter as shown below The removal procedure differs depending on the inverter FRN30VG1S 2J 4J 30 kW or upper types 1 As shown in Figure 2 1 2 remove the cover mounting screws the number of sc
12. nd being ON causes a sudden motor start If a communications error occurs when the inverter is controlled via the ESX bus it may cause the inverter to fail to recognize a stop command via the ESX bus Make an emergency stop measure using BX Coast to a top or STOP1 STOP2 STOP3 Decelerate to stop assigned to inverter digital input terminals If Communications error processing y02 y12 is set to Continue to run or Retry and continue to run the inverter may automatically start running after recovery from errors Otherwise an accident could occur Maintenance and inspection and parts replacement WARNING Before proceeding to the maintenance inspection jobs turn OFF the power and wait at least five minutes for inverters of 22 KW or below or at least ten minutes for those of 30 KW or above Make sure that the LED monitor and charging lamp are turned OFF Further make sure using a multimeter or a similar instrument that the DC link bus voltage between the terminals P and N has dropped to the safe level 25 VDC or below Otherwise an electric shock could occur Maintenance inspection and parts replacement should be made only by qualified persons Take off the watch rings and other metallic objects before starting work Use insulated tools e Never modify the interface card Otherwise an electric shock or injuries could occur Disposal ACAUTION Treat the interface card as an industrial
13. permission from Fuji Electric Co Ltd All products and company names mentioned in this manual are trademarks or registered trademarks of their respective holders The information contained herein is subject to change without prior notice for improvement The purpose of this instruction manual is to provide accurate information in handling setting up and operating of the ESX bus interface card Please feel free to send your comments regarding any errors or omissions you may have found or any suggestions you may have for generally improving the manual In no event will Fuji Electric Co Ltd be liable for any direct or indirect damages resulting from the application of the information in this manual r Fr t R 7 Fuji Electric Co Ltd Gate City Ohsaki East Tower 11 2 Osaki 1 chome Shinagawa ku Tokyo 141 0032 Japan Phone 81 3 5435 7058 Fax 81 3 5435 7420 URL http www fujielectric com vEH Is a aFOYss n W GGG 2011 11
14. rcuit Doing so could cause an accident or an electric shock Do not use the product that is damaged or lacking parts Doing so could cause a fire an accident or injuries ACAUTION Prevent lint paper fibers sawdust dust metallic chips or other foreign materials from getting into the inverter and the interface card Otherwise a fire or an accident might result Incorrect handling in installation removal jobs could cause a failure A failure might result Operation AWARNING Be sure to mount the front cover before turning the power ON Do not remove the cover when the inverter power is ON Otherwise an electric shock could occur Do not operate switches with wet hands Doing so could cause an electric shock If you configure the function codes wrongly or without completely understanding the FRENIC VG Instruction Manual and User s Manual the motor may rotate with a torque or at a speed not permitted for the machine Confirm and adjust the setting of the function codes before running the inverter Otherwise an accident could occur When enabling the communications link H30 be sure to check that a run command entered via the ESX bus or digital input terminals is OFF beforehand Enabling it with the run command being ON causes a sudden motor start When resetting an alarm be sure to check that a run command entered via the ESX bus is OFF beforehand Resetting it with the run comma
15. rews differs depending on the inverter capacity on section b and remove the front cover 2 Open the keypad enclosure Keypad enclosure Control printed circuit board Control PCB Figure 2 1 2 Removing the Front Cover FRN22VG1S 2J 4J 22 kW or lower types FRN30VG1S 2J 4J 30 kW or upper types type capacity FRN22VG1S 2J 4J 22 kW or lower types As shown in Figure 2 1 1 loosen the cover mounting screw on section a and pull out the upper end of the front cover towards you Figure 2 1 1 Removing the Front Cover 2 2 Installing the Interface Card The interface card should be connected to D port on the control printed circuit board control PCB Mounting procedure 1 Mount the interface card so that connector CN1 on the card comes to be connected to connector D port on the control PCB 2 Secure the interface card with two screws a that come with the option through holes and Q then set four spacers b that come with the option into holes to 3 Mount the front cover in the reverse order of removal referring to Figure 2 1 1 or 2 1 2 W Control PCB 411 Interface card Figure 2 2 1 Mounting the Interface Card History of revision Number Date of revision Remarks November 2011 First edition Copyright 2011 Fuji Electric Co Ltd No part of this publication may be reproduced or copied without prior written
16. waste when disposing of it Otherwise injuries could occur Others ACAUTION e Never modify the interface card Doing so could cause an electric shock or injuries Chaper1 BEFORE USE 1 1 Acceptance Inspection ACAUTION Do not use the product that is damaged or lacking parts Otherwise injuries could occur Unpack the package and check the following 1 The product is the type you ordered You can check the model printed on the interface card Model OPC VG1 ESX The interface card is not damaged during transportation U The following accessories are also contained in the package Three screws M3 Three spacers 2 If you suspect the product is not working properly or if you have any questions about your product contact the shop where you bought the product or your local Fuji branch office 1 2 External Appearance Figure 1 2 1 External Appearance 1 3 Precautions for Use 1 3 1 Temporary storage Table 1 3 1 Storage and Transport Environments Item Specifications Storage temperature 25 to 70 C Places not subjected to abrupt temperature changes or condensation Note 1 or freezing Relative humidity 5to 95 Note 2 The interface card must not be exposed to dust direct sunlight corrosive or flammable Atmosphere gases oil mist vapor water drops or vibration The atmosphere must contain only a low level of salt 0 01
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