ID-F125/150 USER`s MANUAL
Contents
1. OUUU 000000000000000000000000000000001 A 00000 00000 526688 0 00 0 00000 0000000000000000060006000000000000 gac 00001 UU 00000000000000000600000000000 00000000 600000000000000000000000000000000 00000000000000000000000000001 00000000000000000000060000000000 000000000 00000000000000 0000000000 0 0000 00000 00000 00000 000000000 000000000000000000000000000000000 t E Bp 0 000000001 000000000000000000000000000000000000 00000000000000000000000000000000000001 000000000000000000000000000000000000001 000000000000000000000000000000000000000000 00000000000000000000000000 00000000000000000000000000000000 0000 00000000000000000000000000000000000000 f 000000000000000000000000000002. ZERO ABS ON oO ojx y 8 9 52 m LO VE N m N M2 5x0 45 thread inch t4 48UNF thread ID F150 150E 543 553 1 543 554 1 16 MANUAL No 99MAHO001B2 _ le 8 Q IW SS User s Manual No 99MAHO01 B2 Series No 543 igima D Indicator User s Manual Read this User s Manual thoroughly Before operating the instrument After reading retain it close at hand for future reference Mitutoyo CONVENTIONS USED IN USER S MANUAL Safety Precautions To operate the instrument correctly and safely Mitutoyo manuals use various safety signs Signal Words and Safety Alert Symbols to identify and warn against hazards and potential accidents The following signs indicate general warnings Indicates a potentially hazardous situation which if not avoided could result in serious injury or death WARNING ndicates a potentially hazardous situation which if not avoided may result in minor or moderate injury or property damage CAUTION On Various Type of Notes The following types of notes are provided to help the operator obtain reliable measurement data through correct instrument operation IMPOTANT An important note is a type of note that provides information essential to the completion of a task You can
3. CN KA A ZERO ABS RES ON OFF RA NIN SB o Sig e fi N 35 M2 5x0 45 thread 8 0 9 52 03 4 48UNF thread E 3 8 DIA ID F125 125E 543 551 1 543 552 1 15 MANUAL No 99MAH001B2 1 70 E 2 6 Only 543 554 1 NJO 5 A A DATA OUT Mitutoyo 110 6 9 9 52 00 3 8 DIA NN 28 1 t N M2 5x0 45 thread 4 48UNF thread ID F150 150E 543 553 1 543 554 1 16 MANUAL 99 2
4. DATA2 IN AAN 8 el oen EUR _ 3 ENTRY and 2 are exclusive connector for the Presetter 4 2 Output Data Format DATA1 rar o2 ar oo ane All F 1111 Measurement value Unit Sign Decimal position mm 0 0000 0 0000 0 0 0 0 0 0 inch 1 1000 8 0001 11111 mm GO 2 0100 54321 mm NG 3 1100 mm NG 4 0010 inch GO 5 1010 inch NG 6 0110 inch NG 7 1110 For example In case of output data as 2 471mm 111111111 1111 1111 10001 0000 0000 0100 0010 1110 1000 1100 0000 MANUAL No 99MAH001B2 11 4 3 Timing Chart 0 ss T1 lt 500us 15uss 2 35us 270usS 135 410us 230us lt 4 400us 1bit gt 2bit gt 3bt gt gt gt gt gt gt gt 52bit IMPOTANT Use only the output cable specified by Mitutoyo Use of incompatible or deteriorated cables may result in data output failure Before outputting data read the manual that comes with the data processor carefully to ensure correct operation Data output may be disabled if an output request REQ is received when the spindle is in motion or if the output request interval is too short CAUTION 1 To make an output request REQ hold the REQ signal at Low until CK is output Return it to High before the final 52nd CK bit is output 4 4 Using the Digimatic Presetter The instrument can use the optio
5. 4 4 1 Setting Limit Values from the Presetter 5 ERROR MESSAGES amp CORRECTIVE MEASURES 6 SPECIFICATIONS 6 1 Specifications of the main unit MANUAL No 99MAH001B2 Contents 1 1 O o o o N N N a A 6 2 Standard accessories 6 3 Optional accessories 6 4 Dimensions Contents 14 14 15 MANUAL No 99MAH001B2 1 NAME OF PARTS 11 Main Unit Flat back Stem Spindle Contact point Output connector 6 Q6 MANUAL No 99MAH001B2 4 DATA OUT Mitutoyo TUN in mm Q LCD ZERO ABS key PRESET SET key RES key RANGE 2 Adj key MODE key B 4 48UNF thread 49 L3 L3 ENE E key in mm key AGD model Release hole AC adapter Lifting lever DC jack ON OFF key 1 2 Ditail of LCD VALE 276 55 Io INC 1 in REV Lf E mm Analog range Function lock Preset the origin Upper over range Relative measure GO NG judgment display Upper pointer blink Reverse dir measure Pointer O Min peak hold mode Lower pointer blink TIR mode Lower over range Max peak hold mode Hold sign Unit The pointers and blink more quickly when two or more overlap The parameters indicated by po
6. MANUAL 99 2 3 3 4 Setting the Origin PRESET This section describes how to set the absolute origin for measurement preset value You can use a calibrated reference gage or master gage to set a reference plane outside the instrument s measuring range as absolute origin eTo set the preset value press PRESET SET key3 in the normal mode The previously set preset value appears and P blinks in the display eTo set a new preset value press and hold the PRESET key for 2 seconds to select which digit to set The blinking digit can be set Give the PRESET key a short press to increase the value of the blinking digit e While P is blinking give the PRESET key a short press to set the new preset value This value is stored in memory as the distance origin data from the absolute origin to the current position of the contact point For example to measure a length which cannnot be measured by the instrument alone as shown in the diagram set the absolute origin with the bottom end of the master gauge as the measurement reference 0 000 mm When the calibration value of the master gauge length is approx 100 002 mm and the contact point is contacting the master gauge set the calibration value to the preset value origin position setting by the following procedure PRESET key Display value PRESET set value 5 432 mm press 000 000mm 2sec 000 000 1 2sec 000 000mm release 000 000 mm short press 1
7. Using a voltage or frequency outside the allowed range may result in fire or explosion When not using the instrument for an extended period always unplug the AC adapter the power supply to avoid the risk of fire TT Other Cautions on Use Observe the following precautions to avoid instrument failure or malfunction not knock drop or subject the instrument to excessive force Do not disassemble or modify the instrument Do not operate the keys with a pointed instrument such as a screwdriver CAUTION Avoid use or storage of the instrument in direct sunlight or in extremely hot or cold areas Use of the instrument in areas of low or high atmospheric pressure may cause instrument failure due to material deterioration Do not store the instrument in a highly damp or dusty environment Avoid getting water or oil on the instrument during use Do not use an electric marking or other high voltage device near the instrument Electronic parts in the instrument may be damaged Use in areas where a large amount of electrical noise is present may result in malfunction Secure the instrument with a dial gage stand or similar fixture in a vibration free environment Do not subject the spindle to a vertical load or torsion To clean the instrument use a dry soft cloth or cotton swab or one soaked in diluted neutral detergent Use of organic solvents such as thinner or benzene may result in failure e The spindl
8. nn 00000000000 00000000000000000000000000 000000000 0000 00000 0 0 00 00 000 0 0 0 0 0 0 0 0000 00 00000000 000000000000000000000000000000000 0000000 00000 0000000000000000 000000000000000 000000 25 00 000050 y 5 0 004mm y 2 5 0 014mm y 3 5 0 032mm DD 000 D 220000000000000 Lifting lever 0000000000000000000 000 00000000000 137693 9 000 00000000 00000000 000 2300000000 ie O Me2 6x4 0 00 00 000 0000000000 65407741 0 00 000000 0 0000 00000 DUDO 000 600 00 0 0 0000 00000 0000 DO 0 00000 000 0 0 000 0 000 0 0 00000 0000000000000000 10mm 0 0 E MANUAL No 99MAH001B2 3 2410010000000 200000000000000000 101040 15 150 101306 AGD 00000 00000 000000000 uu 0 000000 0000000000 0000000000000000 amp 977 AX rE MAYAN ME Ed ue A 25000000 00000000000000000000000000000000 000 000000000 0000000000000 0 000000000 00000000000000000000000 100000000000000000000000000000000000000000 00000000 0000000000000000000000000000 in 000000 00 00000000000 0 000000000001 000006000600000000000000
9. 0 MOPE MODE gt 2sec gt SET SET Ming 0 gt 00 2 MODE SET TIRDO gt je gt MODE MANUAL No 99MAH001B2 5 31000000 INO 0000000 000 OCOOOOO 00000 000 000000000 000000000000000000000000 00000001000 0000000000000000 0 00000000000 00000000 0000000000000000000 9 0000 00000000000 0000000000000000000000000000000000000001 000 2 00000000000 0000710 00 0 000 0 000 330000 3 310 00 000 0 0 0 ______8 5 lt 0 001mm gt 0 01mm i mm e in mm DDD D 000000000 inch mm 0000000000000 3 3 21 0000000 e 000000000000000 0000000 0 206 lt gt 0 21 0000 0000 2 000 5 0000 0000000 0 00005 0001 0005 gt 001 OO 00000000 000 000 og vul etude a cue eq uu HOUUWUWMUUUUUUUY 00005 lt gt 0001 0005 lt gt 001 000000 UUUUUUUUUUUUU 0000000000000 3 3 30 000000 3 3 3 10 0 ABS 000000 0000 00000000000000000000 0000000000 00000000000 000000000000 0 000000000000000000000 000000000000000 0 0 2 000 20 00000 000 0 LU B DU 1000 PRESET OO 000000 ABSO DD 0000 3 3 3 20 INC D UUUUUUUUUOUUUUUUUUUUUUUUUUUUUUUOUU 00 0000 000000000000000 000 0 O
10. 0 0000000000000000000000000000000000000000 000000 00000 0 00000 00 00000 000000000000000000000000000000000000000001 0000000000000 2 0 0 0000 00 0 00 0 0 00 0000 00000001 0 0000000000000000000000000000001 1 0000000 000000000 CK 52bit 0 000000 0000000 4400000000000000 00000000000 00 00 CODE No 543 003 1 00 0 000 0 0 00 00 0000 000000000000000000000000000000000 000000 0000000000000 0000000000000000000000000000 000 4 4 1 10000000000000 00000000000 00 0000000000000 000 uggagugaagguuugaudagaugagagadg 000000 000000000 0000000000000 0000000006000 eOOU 000000 0000 00 000 0000 00000 00000000000000000000 MANUAL No 99MAHO001B2 5 00000 DU D BS 0001 000000000000000000000000000 00 0000000000 0 00000000000 2 5 102 0000 ZERO ABS I MANUAL No 99MAH001B2 13 6 610000 p 00005 eom 50 8 0 001mm 25 4 0 001rmy 1 00005 Eug 001mm 0 01mm 0 001 0 01 m 0005 0001 001 254mm 1 T R463 J IS aa B89 1 10 AGD 8m
11. 00 000mm press 100 000mm J 2sec 100 000mm 2sec 100 000 45 1 2sec 100 000mm 2sec 100 000 7 1 2sec 100 000mm release 100 000 51 short press x2 100 0024 press 100 002 2sec 100 002 mm release 100 002 mm short press fix 100 0025 repeat value 99 876 100 002 mm short press fix 100 0025 mean blinking the digit NOTE eAfter starting to set the preset value pressing ZERO ABS before the new preset value has been fixed returns the instrument to the condition it was in before the setting returns to 99 876 mm or 5 432 mm in the above example elf the instrument is turned off and on during preset or tolerance setting the value being set is erased and the gage returns to the condition it was in before setting Master h 100 0017mm easurement lU U U U U U U U U U U UU U lU MANUAL No 99MAH001B2 27 3 4 Measurement Modes The instrument has the five measurement modes described below see page 5 3 4 1 Normal Mode This mode is used for normal measurement and to select the other modes ePress and hold the MODE key for 2 seconds or longer to return to the normal mode from any of the instrument s other measurement modes NOTE To set the origin switch between and set tolerance limits or select a new measurement mode you must return to the normal mode 3 4 2 Tolerance Mode 3 4 2 1 Checking and Setting Tolerance Limits Tolerance mode is used to check and set
12. 000000 0000 000 00 0 00000 U 00000 0 U 0 0 000 0 0 0 00 0 0000 0 0000 000000000000000000000000000000000 00000000000000000 3 4 20 0000 3 4 240 00000000 00000000000000000000000000048 0 0 lt 000000 00000000000000 en 000 00 00 n 000 lt 0 gt 0 n n 0000 000 0000 0000000 00 0000 000 gt 0 0000 00 0000 000000000 000000000 18 0000 0 000 00 0 0000000 0000000 0 OM OO 0 0 00 0000000000000 000 lt 0 0000 00000000000000000000000000 00000000 000000000000000 710000 00 000000000 000000 3 4 2 20 0 0 0 0 000000000000000000000000000 0000000000000 0000 0000000000000000000000000000000 000 00000 0000 1 00000000000000000000 0000000000000 0000001 00000000000000 8 MANUAL No 99MAHO001B2 3 4 40 0 Max 0 0 0000 000000000000000000 1000 00 DUDU Madi 0 00000 000 PRESET SETIQOO 0 D 000 0 0 00000000 0 000 0 D 0 00000000000000000000 SET OO00 0000000000000000000000000000000000 000 Max Min TROD 00000060 2 10 00 gt b ole a s Max mode o00 2 _ 500 Jal 1000 mode 5 00 TIR mode ooo a soo aliooo a 1500 5 4 0000000000000000000 e ABS 000 OOIZERO ABSIOOO 2000000000 0000000000 0 000 00000 00 0000 00000 eINC
13. 0600001 000000000000000000000000000000000000 00000 4 MANUAL 99 0 182 000 0 0 0 55 00005 6 0001 0005 6 001 L 0 00 0000000000000000000000 0 001 lt gt 0 01 00005 lt gt 00059 00 00 cse JINGDO 000000000000 xase INCH OO 5 D D Max 0000000000006 gt 2 10000000000 paggagagpaudnpunpuntud ABSD 000 U U U U gt 2sec 0000000000000000000 L 0000 gt 2 RANGE lt 2sec Adj gt 2sec 4 000000 lt 2 0 0 gt 2 OAS A 0000 inchemm 00 DD x ABS QOOOUOUINCOOOUO gt 2secQ0 00000 0 0 lt 000 000 0000 00 SET SET SET lt 0 gt 00 10000 gt 00000 gt 0000 SET gt 2sec gt SET gt 2sec gt SET SET gt 00 2 00
14. 9000000000000 000 00 00 00 0 0 0 00000009000 0 0 0 000 0000 00000 0000000000000000000000000000006000000000000 00000000000000000000000000000000000 0000000000000000000000000000000000000001 0000000000000060000000000000000 0000 000 000 0 00000000000000000000000 0000001 000000000000000 0000000000000000000000000 0000000000000 000 000000000000000000000000000000000000000 000000000000000000000000000000000000000001 To 0000000000000000000000000 MANUAL No 99MAH001B2 UUUUUUUUUUUU 000 0 0000000000 00000000 0000000000000000000000000000 MANUAL 99 2 iii OU 10000 110000 1 2 0000000 210 2 1 000000000000 22 000 0000000000 2 3 0 0000000 2400 0000000 25000000 307000 31000000 3 2 00000 00 3 30000 3 3 1 000 0000 0 3 3 2 3 3 3 0000000 3 3 4 0 0 PRESET 340000 3 4 1 OU OU 3 4 2 34 3 000 0000 T T 3 4 4 Ming 000000 3 4 5 TIRU O OD H 000 o oc 10 O a A A wow N 3 5 3 5 1 000000000 3 5 2 TO 0000000 3 6 3 7 00000 00000 4700000 41 000000 42 00 0000 000 1 4 3 44 441 5
15. Manual No 99MAHO01 B2 Series No 543 User s NN E m Hm SS A m UOUUUUUUUUU 00000 00 0 0 0 00000000000 0000000000 DUDU 00 00 00 0 0 000 00000 Mitutoyo HOUOUOGUUUUUOO 00000000 0 00 000000000000000000000000 0000000000000 000000000000000000 000 uuum DUL 000 0 00 00000 0 0 000600 00000000000 0 0000000000000000000000000000 0000000000 0 og 0 00000 OU 0000000000000000000000000 0000 000 080 000 000000000000 00 0000600 1000500000000 JAN 0000000000000000000000000001 Tn EFE EE EE EIU EL 00000 0 0000 0 00000 00 0000 00000 000 00000 0 0 0 0 nn 00000000000000 0000 000000000000006006000000560000000000606 00000000000 000000000000000000000000000 0000000000000000000 000000000000000000000000 0000000000000 0000000000000000000 2000000000000000000000000000000000006 000000000000000000000 10000000000000000000000000000 0 0000000000000000 00000 Copyright Mitutoyo Corporation All right reserved i MANUAL No 99MAHO001B2 OO DOOU LD
16. O OOO 000 0 20000 000 00 0 00 0 0 00000 0 00000 Max C D D D 000 4 50 0 0 Ming 000000 000000000000000000 0000 UU 00 00 0 00 0 000000 000000000000 3 4 6TIR 0 0 0 0 000 000000000000000000 00000000 ABSO 000 0 00 00 000000 ell 00000 00 00 ona TIR 0 00000 PRESET SETIQOOO 0 000 000 0 000 0 00000 000 00 00000 0 000 5 000 0 0000 0 00 0 00 0 000 0 0 0 0 00 0 0000 MANUAL No 99MAH001B2 350000000 000 0000 00000 00 000 000 000 000 00 00 00 0 0 0 00 000 0 0 0 00 0 0078 0000 0000 00000000000 UU U 3 5 10 0 0000000 UU p 0000000000000000000000000000 00000 00000 gt Adj 1000 D OO D BH B 000 000 0 0 0 0000 00000 000000000000 000 0 02 mm 20 00 201 202 204 01 7 0005 0 01 2002 2004 2041 202 0001 0 000 20 000 2001 2002 2004 0020 30 04 201 202 204 3 5 21 0 0 00 0000 UUUUUUUUUUUUU 000 00000000000 0000000060000 000000000000000 0000000 00000 0000 000000 e gt 20000000000000000000000 0000001 0000 000000 10 02089 980 0000000000000 0000 010 0002 0 0200 00 0 0 0 UI mis TEM Ue LAM ULU 0 02 lt 0 02 0 02 0 02 9 002 0 02 _ 0 04 0 04 0 000 10 004 10 004 10 004 RANGE gt 2s
17. TIL LI LI 00 0 600 MANUAL No 99MAH001B2 610000 6200000 6 3 0 0000 64000 Of 14 14 14 15 MANUAL No 99MAH001B2 10000 1 10000 A DATA OUT Mitutoyo M2 5x0 45 thread d thread 3 9 nun LCD D Du 2 ZERO ABS 1 000 00000 000 5 U 00000 RESID e 000 RANGE gt Adj lt D e 000000 MODENO o 0 ON OFF MANUAL No 99MAH001B2 1 120000000 6 A 72 7 DT 4 O Max RS JEN OT REV LI mm d ole le eo 6 Dmm n 090000 0100000000 e 000010 0 000000 00000 e 000000 0 0000000000 5 0000 190000000 0100010000 0 0000000000 o 00000 E SEC DOOO000000000000000M0000 00000 00 0 0000 0000 0000 00 0000 000 oo ____ 0000 0000000 000 0000 2 0000 jooo ooo __ 0000 gt __ 0000 000 000m 2 MANUAL No 99MAH001B2 200 210 00 000000000 0 000 0000000000000 0 0000 0000000000 0 000000000 02807 60 29 52 mm
18. The display value has exceeded the maximum number of digits which can be displayed Set the origin again to a suitable position Below are errors which can occur when the Presetter is used For more information see the manual that comes with the Presetter E 5E Using the Presetter the lower limit has been set to a higher value than the upper limit Alternatively the preset value or upper limit value were input while the instrument was waiting for input of the lower limit value because the lower limit was set first Press the ZERO ABS key to release the error then redo the setting Communication error The number of decimal places in a preset value sent from the Presetter differs from the number in the instrument s LCD display Press the ZERO ABS key to release the error then redo the setting Presetter connection error Press the ZERO ABS key to release the error then check the connections 13 MANUAL No 99MAH001B2 6 SPECIFICATIONS 6 1 Specifications of the main unit Model name ID F125 ID F150 ID F125E ID F150E Code No 1 543 551 1 543 553 1 543 552 1 543 554 1 25 4 0 001 50 8 0001mm _ 25 4 0 001m 1 00005 50 8 0 001m 2 00005 Resolution 0001m 001mm 0 001 0 01m 00005 0005 0001 001 amm 0 003 less 0 003 00012 less 0 006 00024 less Standards ISO R463 15 B7503 ANSI B89 1 10 AGD Stem diarreter 8mm Q9 52mm 3 8 DIA Contact p
19. UINC O 6 MANUAL 99 2 0 00 0 000000000 0000 00 000 50 000 3 3 40 0 0 PRESET 00000000000 0000000000000000000000000000 00000000000000000000000000000 000 00 0000 0 00000 000 0 0 0 00 000 000 0 00 0 0000000000 000000 0 0 0 0 0000 000 000 0 0 0 0 2000 00000 00 0 00 00 000000 0000000000000 0 O O 0 O 000 0 00 0 00 00 000 00 0 000000000000 0000000 000 0 0000 000 00000 00000 mu U U 0 000mmyrinit d 000000 000 000000001 0 0000000000000000000000001 PRESETION 5 432 mm 000 000 mm 000 000 mm 000 000 000 000 mm 100 000 100 000 100 000 100 000mm 100 000mm 5 5 b i 5 UU 0000000000600 000 000 00 000 00000 00000 000000 100 002mm 00 000000 un aaa 0 0 0 00 02000 U PRESET 0000 h 100 002mm 0000000000 100 000mm 100 000mm 100 000mm 100 002mm 100 002mm 100 002mm 100 002 mm 100 002 mm 0 100 002 mm 100 002 0000000000000 0000000000000 2 000 0 0 000 00 00 0 00 0000 000000 5 432 099 876 0 0 0 00 000000 OFFOOO 0 00000000000000000000 E Di MANUAL No 99MAH001B2 340 0000 000000 3 4 3 0 00000000000000 0 0 500 3 4 1 0000 0000
20. e may not move smoothly if it becomes dirty To clean the spindle wipe it first with a cloth soaked in alcohol and then gently with a cloth containing a small amount of To maintain measuring accuracy take note of the following point IMPOTANT n areas of significant temperature fluctuation thermal expansion of component parts may cause the measured origin to shift from the set origin Use the instrument in a temperature controlled room with as little temperature fluctuation as possible Before starting measurement allow the instrument and the item measured sufficient time to thermally stabilize MANUAL No 99MAH001B2 Disposal Warnings Liquid crystal is used in this product When disposing the product be sure to conform to the local ordinances or regulations in effect in your area crystal parts contain a liquid which acts as an irritant If this liquid accidentally contacts eyes or skin cleanse the contacted area with clean running water If taken into the mouth rinse the mouth immediately and swallow plenty of water Induce WARNING vomiting then consult a physician WARRANTY This instrument is manufactured under Mitutoyo s strict quality control system Should the instrument fail within one year after the date of purchase under normal usage conditions Mitutoyo will repair it free of charge Contact your place of purchase or a Mitutoyo sales office Mitutoyo will not repair the instrument free of charge in the follow
21. e release hole screw M2 6x4 with a Phillips screwdriver 0 and screw the release No 540774 sold separately Pulling sharply on the release or knocking it may strip the thread Inserting objects other than the release into the release hole or applying excessive CAUTION force to the hole may cause instrument failure When using the release the amount of lift is about 10 mm from the lower limit MANUAL No 99MAH001B2 2 4 Mounting a Lug Back The gage can be used with Mitutoyo s lug back for group 2 dial gages No 101040 JIS ISO type No 101306 AGD type both sold separately or with various other lug backs e Remove the four screws on top of the back and use them to attach the lug back Lug back four screws Don t remove the screws See Mitutoyo s general catalog or dial gage catalog for the lineup of available back TIP contact points and extension rods 2 5 Replacing the Contact Point Various types of contact points and extension rods are available for Mitutoyo dial gages e Hold the spindle with a pair of pliers protecting its surface with a rag e Use another pair of pliers to screw in the contact point or remove it Hold the spindle in place while doing this procedure or internal instrument failure may result Use a rag to protect the spindle s surface The spindle may not move smoothly CAUTION if scratched TIP Roller contact point run out and other contact point errors decrease measuremen
22. ec RANGE lt 2sec 360000000000 00000000006 0000000000000000000000000000 00000 0000 00000000000000000000 D 3 7 000 00 00 0 00 00 0000000 200000000 00 0000 00000000 0000000000000 0000 00000 0 4000 20000 0 0000 0 00000 00000 0 4000 20000 0 0000 0 00000 10 MANUAL 99 2 4 000 00 M SPCOOO0 00000 000000 00000 00 00 00000000 00000000000000000000000000 000000000 e00 0000000000000 0000000000000 000 00 00000000 000000000000 000 0000000 0000000 41000000 9 Vi 10 2 FEIN ___ RO 3 ENTRY DATA2 000 000 0000000 4 20 0 D 1 111 000 00000 mm 0 0000 0 0000 0 0 0 0 0 0 inch 1 1000 8 0001 TENTA mm GO 2 0100 54321 mm NG 3 1100 mm NG 4 0010 inch GO 5 1010 inch NG 6 0110 inch NG 7 1110 000 02 41 000000 1111 1111 1111 1111 0001 0000 0000 0100 0010 1110 1000 1100 0000 MANUAL No 99MAH001B2 11 43000000000 ad 0 55 T1 lt 500us REQ _ 7 ts DATA X X X Wt X 7 270uss 135 410 5 m 3 230usS T45 400us CK 1bit gt 2bit gt 3bito 252225225 52bit
23. ing cases If the instrument is damaged or broken due to incorrect operation or unauthorized modifications or repair If the instrument is damaged or broken due to a drop or shock during moving or shipping after purchase If the instrument is damaged or broken due to fire salt damage toxic gas abnormal voltage or natural calamity This warranty is valid only in the area of purchase MANUAL No 99MAH001B2 iii Contents 1 NAME OF PARTS 1 1 Main Unit 1 2 Ditail of LCD 2 INSTALLING THE INSTRUMENT 2 1 Securing the instrument to a Stand or Fixture 2 2 Mounting the Lifting Lever 2 3 Mounting the Release 2 4 Mounting a Lug or Rear Cover 2 5 Replacing the Contact Point 3 BASIC OPERATIONS 3 1 Connecting the Power Source 3 2 Starting Stopping the instrument 3 3 Initial Settings 3 3 1 Switching the Inch Metric 3 3 2 Switching the Resolution 3 3 3 Switching the Measurement System 3 3 4 Setting the ORIGIN PRESET 3 4 Measurement Modes 3 4 1 Normal Mode 3 4 2 Tolerance Mode 3 4 3 Max Peak Hold Mode 3 4 4 Min Peak Hold Mode 3 4 5 TIR Run Out Measurement Mode o oc 10 00 FB O 00 N 3 5 Analog Display 3 5 1 Switching the Display Range 3 5 2 Pointer Centering 3 6 Switching the Counting Direction 3 7 Function Lock 4DATA I O 4 1 Output Connector 4 2 Output Data Format 4 3 Timing Chart 4 4 Using the Digimatic Presetter
24. inters G and are determined by the measurement mode as shown below Max peak hold Min peak hold TIR hold o disappear Upper limit __ point disappear s disappear Lowerlimi disappear MANUAL 99 2 2 INSTALLING THE INSTRUMENT 2 1 Securing the Instrument to a Stand or Fixture e Secure the instrument by its stem to a dial gage stand sold separately or similar fixture eWhen securing the instrument to a fixture fixing the stem using a slotted holder with an indentation of 28 7 29 52 995 mm is recommended NOTE To maintain smooth spindle movement avoid fixing the stem directly using a lock screw If a lock screw is used avoid using extreme force to fix the instrument Set up the instrument with the spindle perpendicular to the reference plane or the measured surface If the spindle axis is not perpendicular to the reference plane measured surface measurement errors will result For example if the spindle axis is inclined by an angle y from the perpendicular to the reference plane for a measured length of about 25 mm the measurement error 6 will be y 1 6 0 004 y 2 6 0 014mm y 3 6 0 032mm TIP 2 2 Mounting the Lifting Lever Lifting lever e Fit the spindle into the groove on the lifting lever No 137693 standard accessory holding the spindle s other end so that it doesn t bend 2 3 Mounting the Release gt e Remove th
25. m 9 52mm 3 8 DIA M25x045 00 4 48UNF IP 60529 J IS 50207609203 00000000 0000000 500m 40 C 10 C 60 C 10 i 000000 21 1 HD D D DU 6200000 99MAHO001B 00000 137693 000000000 526688 AC 1t D 00 100 000 amp c 526688A AC 1t D 00 20 amp c 526688D 230V 526688E 230 amp c 6 30 0000 540774 00000000 543 003 uu mm gui 00000 936937 1m 965014 M SPC QQ 00 2m 101040 00000 0 0WIs so 101306 O00 00 U O AGD 02ACA571 5 02ACA773 000000 1500 14 MANUAL 99 2 64000 eOOO000 90000000 0000000000 inch JIS DING 0 ASME ANSI AGD L 000 77 Only 543 552 1 DATA OUT 83 85 M2 5x0 45 thread 8 D ooo Jl 9 52 Dg 4 48UNF thread ds 3 8 DIA ID F125 125E 543 551 1 543 552 1 MANUAL No 99MAH001B2 T 170 _ 26 K Only 543 554 1 A DATA OUT Mitutoyo
26. nal Digimatic Presetter No 543 003 sold separately to set preset values and limit values externally The operation method is described in the manual for the Presetter There are some differences in the instrument s operation when the Presetter is used described below Read these points when using the Presetter 4 4 1 Setting Limit Values from the Presetter Once the Presetter has set the upper limit in the instrument the instrument waits for input of the lower limit Set the lower limit using the Presetter lt When the lower limit has been set the instrument enters tolerance determination mode When the instrument is waiting for input of the lower limit pressing the Presetter s PASS key cancels the limit settings and returns to the normal mode 12 MANUAL 99 1 2 o ERROR MESSAGES amp CORRECTIVE MEASURES Display Description XXXXE An ABS data composition error occurred while the spindle was moving at high speed Keep on using the instrument since this error does not affect measured values If this error occurs while the spindle is stopped it could be due to sensor failure In this case contact a Mitutoyo sales office or agency F SF The upper limit has been set to a smaller value than the lower limit Set the limits again so that the lower limit is less than the upper limit gt Upper limit overflow Set the upper limit again lt Lower limit overflow Set the lower limit again
27. nk i i Max peakhold p l elease the hold d MODE 2sec SET Min blink gt i Min peakhold 2 release the hold MODE ISET SET TIR blink gt TIR 2 release the hold Switch the Measurement modes MANUAL No 99MAH001B2 3 1 Connecting the Power Source e Remove the DC jack cover at the top of the instrument s display Insert the DC plug of the AC adapter standard accessory securely into the DC IN jack e Insert the AC plug at the other end securely into a power outlet or extension cord e As soon as power is supplied LCD appears and the back light turns on IMPOTANT Before shutting off the power supply always press the ON OFF key to turn the instrument off Shutting off the power while the instrument is operating can damage origin and other memory data 3 2 Starting Stopping the Instrument e Press the ON OFF key to start begin and stop end the instrument 3 3 Initial Settings 3 3 1 Switching the Inch Metric 886 the in mm key to toggle the display units between inches metric model inimm 3 3 2 Switching the Resolution RES ones 0 0005 e Press the RES key a short press to toggle 5sec the display resolution between 0 206 0 0001 0 001 mm 0 21 mm for example e When using inch units press and hold the RES key for 5 seconds or longer in the normal mode to switch the resolu
28. not disregard this note to complete the task An important note is a type of precaution which if neglected could result in a loss of data decreased accuracy or instrument malfunction failure NOTE note emphasizes or supplements important points of the main text A note supplies information that may only apply in special cases e g Memory limitations equipment configurations or details that apply to specific versions of a program TIP A tip is a type of note that helps the user apply the techniques and procedures described in the text to their specific needs elt also provides reference information associated with the topic being discussed Mitutoyo assumes no liability to any party for any loss or damage direct or indirect caused by use of this instrument not conforming to this manual Information in this document is subject to change without notice Copyright Mitutoyo Corporation All right reserved MANUAL No 99MAHO001B2 CAUTIONS ON USE Power Supply Warnings e External power is supplied to the instrument from an AC power source through an AC adapter Use only the AC adapter specified by Mitutoyo No 526688A D or E standard accessory WARNING _ elf the instrument is used near a device requiring high voltage frequency or current be sure that this device and the instrument s AC adapter have separate power supplies Use only an AC power supply which conforms to the voltage and frequency written on the AC adapter
29. oint Carbide M2 5x0 45 Steel 4 48UNF Measuring force 1 8N or less 2 3N or less 1 8N or less 2 3N or less Protection level Equivalent to IP 60529 J IS D0207 C0920 at conditions ex works Plunger direction Below the horizon Power supply AC adapter 9V 500mA Operating terrp 0 40 C Storage terrp 10 C 60 C This Order No mean only the main unit without AC adapter 2 Not including the quantizing error 6 2 Standard accessories 99 User s manual 137693 Lifting lever 526688 AC adapter 100V Japan amp c 526688A AC adapter 120V USA amp c 526688D AC adapter 230V Germany amp c 526688E AC adapter 230V UK amp c 6 3 Optional accessories 540774 Release cable 543 003 Digimatic Presetter 936937 M SPC cable 1m 965014 M SPC cable 2m 101040 Lug on center back for JIS ISO model 101306 Lug on center back for AGD model 02 571 Coil spring for upside down position 125 model 02ACA773 Coil spring for upside down position 150 model 314 MANUAL No 99MAH001B2 6 4 Dimensions Dimension shown in the double column are Tk except they are mm This instrument is conform to the standard of the dial gage in JIS ISO or ASME ANSI AGD only stem diameter and contact point 66 2 6 e 19 6 77 Only 543 552 1 E A LOIN A DATA OUT ca DIN Mitutoyo
30. s adjusted so that the current measured value is in the center In case of judgement tolerance for the 10 000 0 02 Upper amp lower limit 10 020 amp 9 980 msi open riso pata 0 02 0 02 0 02 0 02 002 00 002 0 04 0 04 0 000 10 004 10 004 10 004 RANGE gt 2sec RANGE lt 2sec 3 6 Switching the Counting Direction By default the instrument takes the positive direction to be the direction the spindle moves in when it is pushed in If desired this direction can be set as the negative direction e To reverse the counting direction press the key in the normal mode REV appears 3 7 Function Lock e Pressing the key for 2 seconds or longer deactivates all key input except ON OFF and hold release Lock sign appears e To reactivate the keys press the key again for 2 seconds or longer e To reactivate the keys press the key again for 2 seconds or longer 10 MANUAL No 99MAH001B2 4 DATA I O Using the M SPC cable sold separately the instrument can be connected to the DP 1VR Digimatic Mini processor or similar data processors to transfer total and record measurement values Remove the output connector cover and insert the cable securely Place the cover in a bag and store it in a safe place 4 1 Output Connector 9 V 1 00000 10 2 DATA or CK iene racy 2 ex er 2 ENTRY 595
31. ss the MODE key four times in the normal mode TIR blinks in the display e Press the PRESET SET key to set the display to zero TIR appears e When the spindle moves the run out width is held H appears e Press the SET key to release the held value and start measuring a new run out width value MANUAL No 99MAH001B2 9 3 5 Analog Display An analog scale and pointer in the from of dial gage are continuously displayed at the top of the instrument s LCD In tolerance determination mode the limit positions blink in this area In max min hold mode or TIR mode the maximum and minimum positions blink in this area 3 5 1 Switching the Display Range The analog display range can be switched to prevent pointers going too high or low e Press the RANGE Adj lt key a short press to toggle the display range Swicthing the display range loop 0 02 mm 290 00 201 202 204 0 01mm O02 mm 204 1 22 24 00005 0 001 20 002 20 004 20 01 gt 0 02 0005 0 01 20 00 20 04 01 0 2 0001 0 002 0 004 20 01 20 02 2 0 04 001 002 50 04 01 02 gt 0 4 3 5 2 Pointer Centering When a pointer is out of the analog display s range use this function to shift the display so that the pointer is centered This has the same effect as adjusting the bezel of a dial gage to the desired scale e Press the RANGE lt key for 2 seconds or longer to center the pointer NOTE The pointer position i
32. t accuracy Replacing the contact point changes the external dimensions measuring force and other parameters For questions about replacement parts contact your place of purchase or Mitutoyo service center 4 MANUAL No 99MAH001B2 3 BASIC OPERATIONS Key function list ON OFF Switching ON OFF RES Inch normal mode Switching 00005 lt gt 0001 0005 lt gt 001 E gt 5sec AGD model set preset values and tolerance values are erased Switching 0 001mm 0 01mm 00005 0005 ZERO Normal or Switch to the INC system amp set to zero Tolerance ABS mode Switch to the ABS system Max Min hold ABS Set to zero at the holdposition 19 mode 2sec INC Set to zero at the current position Enter the origin setting Switch to the ABS system 7 SET Enter the tolerance limit setting Enter the selected mode release the hold Return to the normal mode RANGE gt Adj Pointer centering in analog display s range 1 Normal mode lt 2sec Switching the Counting Direction 0 0 Switching the function lock unlock 10 AGD model Switching inch mm x ABS Absolute measruerment system INC Comparative measurement system gt 2sec Press longger than 2sec lt 2sec Short press less than 2sec ro _ SET 4 SET Le SET gt blink 5 Upper limit SEU Lower limit 5 Pc MODE SET gt 2sec gt setting SET gt 2sec gt setting SET SET Max bli
33. the tolerance limits Note that the tolerance limits must be set separately for the ABS system and the INC system e Press the MODE key once in the normal mode lt 0 gt blinks in the display ePress the PRESET SET key to check the tolerance upper limit setting The previously set upper limit appears with a blinking gt sign eTo change the upper limit setting press the SET key and use the same procedure used to set the origin e When the new value has been set gt blinks press the SET key quickly to check the tolerance lower limit setting The previously set lower limit appears with a blinking sign Change the setting by the same procedure used to change the upper limit setting e When both limits have been set correctly give the SET key short press to enter tolerance determination mode 3 4 2 2 Tolerance Determination If the current measurement value deviates from the range of the tolerance limits set in the previous section the back lights red as a warning e When the tolerance limits have been checked by the procedure in the previous section the instrument starts tolerance determination straight away here is no tolerance determination function for max min hold and TIR measurement NOTE values To change the setting of the tolerance limits first return to the normal mode and then Switch to tolerance mode again MANUAL 99 2 3 4 3 Max Peak Hold Mode In this mode the instr
34. tion between 00005 lt gt 0001 0005 lt gt 001 AGD model only NOTE When the resolution and units are switched the analog display range also switches The last digit of preset values and tolerance setting values is rounded off according to the number of display digits and units When the display resolution is toggled between 00005 lt gt 0001 0005 lt gt 001 set reset values and tolerance values are erased 3 3 3 Switching the Measurement System Switching the Resolution 3 3 3 1 Absolute ABS Measurement System When the origin is set in the ABS system the absolute origin position for measurement is stored in memory The origin position is held as long as its position in relation to the absolute origin or setting value do not change Measured values are displayed as distances from the absolute origin e To switch to the ABS system press and hold the ZERO ABS key for 2 seconds or longer in the normal mode or tolerance determination mode e The gage is forcibly switched to the ABS system when the origin is preset 3 3 3 2 Comparative INC Measurement System The INC system holds the position data of the absolute origin and displays the distance from the position set to zero e To switch to the INC system press the ZERO ABS key in the normal mode tolerance determination mode INC appears in the LCD and the display is set to zero Press and hold the ZERO ABS key again to return to ABS mode
35. ument holds the maximum value in the series of varying measured values e Press the MODE key twice in the normal mode Max blinks in the display e Press the PRESET SET key to switch to Max hold mode Max stops blinking e When the spindle moves the maximum value is held H appears ePress the SET key to release the hold display the current position and start measuring a new maximum value difference of Max Min TIR hold mode 10 00 a Jo b e s d uw mode o oo a S00 2 10 00 e f hold mode is entered from the ABS system press the ZERO ABS key for 2 seconds or longer to set the position being held to zero The instrument can be used for comparative measurement e f max hold mode is entered from the INC system press the ZERO ABS key for 2 seconds or longer to set the current position to zero difference of after Zero set at Max hold mode 7 00mm 2 00mm 3 4 4 Min Peak Hold Mode In this mode the instrument holds the minimum value in the series of varying measured values e Press the MODE key three times in the normal mode Min blinks in the display e Min hold mode operations are done by the same procedure as max hold mode 3 4 5 TIR Run Out Measurement Mode In this mode the instrument holds the run out width in the series of varying measured values Only this mode has the same operation in both the ABS and INC systems e Pre
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