DIS30X-SP42S プラグコネクタ （はんだ付け・圧着タイプ） 結 線 手 順 書
Contents
1. The two width of the cable clamp is fixed to removal holder The treatment device is matched to the two width of the clamp nut and it sets it The clamp nut is tightened the cable clam with the tightening treatment device Recommended tightening tordue 6N m Note Please match the width of two when you set work in the treatment device Please use the tordue wrench Tightening jig 357J 53029T 357J 53031T Recommended tools Cable clamp tightening jig 357J 53029T M Clamp nut removal holder 357J 53031T Tightening ji Torque wrench lt tightens 3 13 Explanation of removal Adjustment name Connector name Removal lock lever DIS30L SP42S Possible DIS30 SP42S Not possible2. Note Refer to the instruction manual in case of using contact crimp tool or crimp mac Take care not to stick out the wire from the contact Socket Contact Cable 3 5 Inserting a contact No Insert the contact into the specified terminal number point in the housing Whenthe contact catches the housing you will hear a snap Pulling the wire for confirming the correct position Assy Assy Assy Note Before inserting check the cable clamp Assy adaptor Assy and plugshell Ass1 inserted P
3. RE The two width of the Plug shell Assy is fixed to removal holder The tightening treatment device is matched to the adaptor and it sets it The adaptor is tightened plug shell Assy in the tightening treatment device Recommended tightening torque 5N m Note Please match the width of two when you set work in the treatment device Please use the torque wrench Assy Plug shell Assy The width of two is matched Tightening jig Tightening jig N Adaptor 357J 53028T 357J 53038T Recommended tools Adaptor tightening jig 357J 53028T N Adaptor removal holder 357J 53038T Removal holder Torque wrench JJ lt tightens 3 9 Pre tightening a cable clamp Assy Cable clamp Assy is pre tightened in the adaptor
4. The plug connector is set in the removal holder The fingernail of the detaching treatment device is matched to the lock pawl of insert Note Please note that there are directionality in the treatment device and the removal holder gt Sets Removal holder _ Removal jig lt matches it NN sy Pa 357J 53041T 357J 53072T Plug connector Removal jig 357J 53041T Removal holder 357J 53072T Please push an insertion removal jig push down the hanging part of an insertion lock part and cancel a lock Please carry Out pushind in the wire of an insertion Insert is liberated from the plug shell and falls DIS30 SP42X Plug connector DIS30 SP42X
5. Receptacle connector Plug connector SW Lock lever release hole State of mating Lock lever Lock lever Screw driver Coupling Screw driver 4mm Driver insertion Lock lever release The screw driver is fitted over the release A lock lever is pulled up inserting a Screw driver hole of a lock lever tstops at about 4 mm Coupling is movable to the cable side in this state Receptacle side convex part _ Coupling side hanging parts a Mating release section he mating of a plug and a receptacle is canceled by moving coupling t
6. Insert is pushed DIS30 SP42X 357J 53072T Removal holder for A DIS30 SR42X Part A Insert lock part Hanging part TC 652 9 13 3 8 Tightening a adaptor a Assy ll rotates and it tightens temporarily Assy OWNS SS NY Tighten a adaptor and plug shell Assy LL Note Please build it in as follows lt rotates and it tightens temporarily 7 Assy Plug shell Assy Adaptor Assy 2 Assy OD 5N m 2
7. 0 Pre tightening a cable clamp 3 10 rm 10 Tightening a cable clamp 3 11 be na 1 Pre tightening a clamp nut 3 12 ee 11 Tightening a clamp nut 3 13 112 13 Explanation of removal TC 652 2 13 1 Outline DIS This Manual explains how to assemble a cable to DIS plug connector 2 Specifications 2 1 Applicable connectors and drawing numbers Connector Name Drawing Number DIS30 SP42S 15J AP12412FA 2 DIS30L SP42S 15J AP12412FA 2 3 Cable Assembly Process 3 1 Cutting a cable Cut the cable to the following dimensions Note ltisnotnecessary to make a mistake in length Length of cable DIS30X SP42S 32 5mm Cable length after cutting DIS30x SP42S 32 5mm Standard of length 3 2 Inserting parts
8. Assy Assy Assy Insert a cable clamp Assy adaptor Assy and plug shell Assy into the cable Note Please note the direction where each part are inserted Please note the insertion forgetting of each part Assy Assy Assy Plug shell Assy Adaptor Assy cable clamp Assy 3 3 Stripping a cable jacket A B Peel the cable to dimension A and B Note Take care the cable peel length Take care not to damage anythind Amm B Wire cable Sheath PM Cable Assembly Product name nissox sp42s 42 4 5 5 0 Ssolder type DIS30X SP42S 42 3 0 3 5 crimp type MM6 Wire 3 4 1 Soldering a contacts
9. ealbs ea 357J 53029T 357J 53030T Set Recommended tools Cable clamp tightening jig 357J 53029T Cable clamp removal holder 357J 53030T Tightening jig lt tightens Torque wrench 3 11 Pre tightening a clamp nut Clamp nut is pre tightened in the Cable clamp abs Clamp Pre tightening iB BB 2 2 LD Assy Plug shell Assy Clamp nut 3 12 Tightening a clamp nut 2 2 6N m 2
10. DIS30X SP42S DIS30X SP42S Plug Connector Solder type Crimp type Cable Assembly Manual 2009 11 12 Date of Issue Nov 12 2009 TC 652 Manual No TC 652 14 Revision No ew lssue May 28 2010 T 2750 A TEL 0285 82 4423 DDK Ltd ug 23 2012 T 3234 Production Engineering Department Sep 18 2012 T 3253 14 Matsuyama cho Moka shi Tochigi 321 4393 EN EI Japan TC 652 1713 Contents Page 2 Outline 2 Specifications 2 1 Applicable connectors and drawing number Wire Cable Assembly Process Cutting a cable 3 2 CT SET RT i OT TR Tb 3 Inserting parts 3 3 ne 3 Stripping a cable jacket 3 4 1 4 Soldering a contacts solder type 3 4 2 rie nn in 5 Crimping a contact crimp type 3 5 0 6 Inserting a contact 3 6 0 5 Eb 7 Incorporate insert 3 7 PIPE The insert removal method Tightening a adaptor 3 9
11. Gasket Pre tightening EF 2 RR Assy Plug shell Assy Cable clamp 3 10 Tightening a cable clamp 2 2 5N m 2 The two width of the adaptor is fixed to removal holder The treatment device is matched to the two width of the cable clamping and it sets it The adaptor is tightened cable clamp in the tightening treatment device Recommended tightening tordue 5N m Note Please match the width of two when you set work in the treatment device Please use the tordue wrench
12. lease note that the insertion of contact has directionality Insert Co 2 ES EE a Insert No No x Insert the contact so that the lance and Lance the terminal number face the same directior 2 ce 357J 50548T Rai Using the removal tool for pull out inserted contact Tool name Contact removal tool P N 357J 50548T Refer to the instruction manual in case of using removal tool AsLance falls down easily after removal Please set up to original position before insert 3 6 Incorporate i
13. nsert Contact is inserted in Insert Assy Note Wheninsert is inserted insert is plug shell Assy you will hear a snap Assy Insert Plug shell Assy Draws it in Please note that the insert has directionality The chamfering is matched 6 6 Insert side R is matched 3 7 The insert removal method Please go according to the following procedure when you detach insert
14. o the cable Plug side hanging parts TC 652 13 13 Plug connector Receptacle connector Mating release Pull the whole plug connector moving coupling of a plug connector to the cable side Mating with a receptacle connector SeDarates When you carry out re mating please return a lock lever to the original state
15. solder type Preliminary is soldered in each contact and the cable core onnector namd Applicable contact Applicable cable DIS30X SP42S CM10 22SC S1 D8 AWG20 MAX Note Caution Take care not to stick out the wire from the contact Please note externals where solder doesn t adhere to outer of Solder cup Soldering Detailed A Core wire 0 Contact Cable TC 652 5 13 3 4 2 Crimping a contact crimp type With the crimping tool crimp each contact on each cable Connector Applicable impi 5 1 Crimp Height Name Contact Wire Section DISS0X CMIO AAS IaSZ50447T ABKA50540T SA DA
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