- チコーエアーテック
Contents
1.2. Ql 8 Wi 0 B Blower motor OO lt a a ep MP 1500 1 00 VFNC15S 2007PL M a for 200 gt 240V 0 39 el 3 9 AC 1 PS 10 E4C05201 Es EE CBAMNN L_ an 3 Um 3 nm s a AC100 240V sx 8 8 5 s C_ FAD 2C 1 er 1 Inside terrminal 11 Specifications of Main Body NN Sucton SUCtion air Output Voltage Current Freduency static volume W V A Hz pressure m3 min kPa CCB 080AT2 08 HC V1 250 9 0 T 400 7 8 8 9 200 240 CCB 1000AT2 13 HC V1 450 SIndle Dhase T 450 CCB 1200AT2 20 1200 200 240 Single phase CCB 2400AT2 20 2000 3 1m A dB Note The
3. CBA AT 815 824 Es BB 10A NM mm MOTOR MOTOR 2 TSD 1209DGP N 7 2RPM _ _ he MOTOR 3 a a E4C08005 34 3KPa
4. BLAC 8 KCD4 G YELLOW CREEN 7 YELLOW GREEN a YELLOW GREEN SL 3 YELLOW GREEN rT Ne 1 o ol WU NN a Ts oe RNN 7 A ca YELLOW GREEN NN mn a Blower motor Fm MODEL 119323 52 100V 250W _ Powercqble for 100v110 9 ll gt 19 CCB 1000AT2 13 HC V1 100 115V KCD4 YELLOW GREEN Copyright CHIKO AIRTEC CO LTD 2014 YELLOW GREEN YELLOW GREEN YELLOW GREEN RN
5. YELLOW GREEN 3 H E I 5 49 oo a O H 1 em Black Nn White ND J Blue SS a Red NS a YELLOW GREEN i Blower motor 8 MODEL 150136 50 i 100V 450W E4CO08215 J Power cable for 100 gt 110 TU 9 PS 101 MT 103 8 En 815 824 i E 10A 3 RSi 2008 2010 ms L9 o FT TSD 1209DGP N 7 2RPM be mmm 9 E4C08005 34 3KPa P Fr T 0 Lr Block White CBA AT MM Blue NL a Red MS N FE 5 i 09 0TOR 6 Pe PS 101 5 OTOR 2 FN mmm E4C0520 1 el OTOR 3 CBA iainol OO Sol V a J AC100 240V MH 1 2 3 4 AC 1 oh t 9 Ml 60DCF 475 1200W NN FAD 10A 2C MT 103 8 20 Copyright CHIKO AIRTEC CO LTD 2014 CCB 2400AT2 20 200 240V
6. The product is designed to be installed in an indoor clean room or highly cleaned factory Do not install it outdoors 0 40C 80 Install the product in a place without dew condensation at room temperature ambient temperature 0 to 40 C humidity 80 or less High temperature and dew condensation may cause electrical parts to fail and may cause an electrical shock 100 mm Provide sufficient space around the exhaust port 100 mm or more Clogging the exhaust port disables the regular suction force and may cause motor burning and electrical part failure due to insufficient cooling inside the product
7. Make sure to turn OFF the power and disconnect the power plug from the electrical outlet before starting Inspection 15 Copyright CHIKO AIRTEC CO LTD 2014 6 3 1 Replacement of primary filters Remove the front door knob open the front door Remove the knob of cylindrical filter replace new Drimary filter 6 4 Drawer type box and Dust tray Do not accumulate dust in dust tray or drawer type box 6 5 Replacement of exhaust filter Remove the knob of Exhaust cover replace new exhaust filter 16 1 Copyright CHIKO AIRTEC CO LTD 2014 6 6 Replacement of fuses
8. Confirm that the power cable and groundin9g plug are connected correctly insulation is Drovided properly and the rated voltage iS realized Confirm the items 1 to 3 0 and then proceed to the item 4 AT Turn ON the MAIN POWER switch and confirm that the MAIN POWER indicator lamp of AT panel lights AT ON Press the ON swritch to start operation 4 0kPa 4 0kPa 4 0kPa Maximize the volume switch and confirm that operation pressure IS less than 4 0 k pa When it is over 4 0 kPa lower it under 4 0 kPa by adjusting the suction hose Using the suction hose which is too thin and is clogged may cause failure by the
9. Explosive duSt Aluminum magnesium ttanium zinc epoxy etC Dust containin9 SDarKkS Dust containing Sparks generated by high speed Cutters Orinders welding machines etc 90 0020 Fire SOUrceS Cigarette oil liquid chemicals etc i nn Others Water oil chemical liquid etc Do not use the product in places where flammabDle explosive Or COrrOSIVe mist Smoke Or gas IS accumulated or located nearDy Copyright CHIKO AIRTEC CO LTD 2014 CONTENTS 1 Cautions on Using Product 4 1 1 i eNO 4 1 2 The condition of carry installation transportation and safekeeping 4 1 3 CONNSCUOM cE 4 1 4 ODO NN cl 5 1 5 Repair disassembly an
10. ET Lo END HI Turn ON the MAIN POWER switch and confirm that the power indi Starts the dust collector AT ON 7 Press the ON switch to start the operation 7 Choose operation ability in seven levels Push Lo switch or Hi switch in AT panel Note The air volume js adjustable in the nonstop method from the low speed to the high speed Capacity level 5 Remote Cable Sold Separately EE Em 5 1 Electrical circuit diagram Remote operation switch _ Operation input signal ON Shifting to remote mode Remote control is possible in the ON and the panel _ Remote control operation switching signal Operation pressure signal Pressure singularity signal Operation output signal LOAD 2 100mmA Insufficient pressure signal CCB 080AT CC
11. 5 0kPa Please maximize the Capacity level before starting sucking And please confirm pressure is 5 0 or less 5 0kPa When becoming 5 0 or more Please change the hose diameter etc When hose diameter is small pressure is higher If pressure is reaches the recorded value replace the hose diameter and use an appropriate machine Output mouth VOLUME 7 LED Seven LED lamps indicate the suction level of the dust collector Lo 1 1 40 Lo switch Every time this Switch is pressed the performance decreases by 1 level Minimum suction level Approximately 40 Hi 1 1 1009 Hi Switch Every time this Switch is pressed the performance increases by 1 level Maximum suction level 100 Copyright CHIKO AIRTEC CO LTD 2014 SHAKING
12. CMN 037 048 049 051 001 Instruction Manual CHIKO Cyclone Dust Collector MODELS CCB 080AT2 08 HC V1 100 115V CCB 080AT2 08 HC V1 T 200V CCB 1000AT2 13 HC V1 100 115V CCB 1000AT2 13 HC V1 T 200V CCB 1200AT2 20 200 240V CCB 2400AT2 20 200 240V Note To Users CCB CCB BOX We greatly appreciate that you have purchased our CCB Series CHIKO AIRTEC CO LTD is working to achieve clean air with compact equipment while utilizing air technology effectively The CCB Series is an enerdgy Saving type clean box that realizes air technology in a compact body Please read this instruction m
13. Primary filter Collecting dust which cyclone couldnt collect Exhaust filter Exhaust treatment Filter Regulator Controlling the pressure of compressed air 3m x 1 Power cable 3m Copyright CHIKO AIRTEC CO LTD 2014 4 Operation 4 1 Power supply Operating the product with a different power supply may cause a failure 3 ON OFF 30 3 ON OFF t causes the trouble if ON OFF is frequently operated within 3 minuteSs particularly thereunder 30 seconds Operate ON OFF after more than 3 minutes interval The power supply is single phase CCB 080AT2 08 HC V1 100V lt 115V 50 60Hz CCB 080AT2 08 HC V1 T 200V 50 60Hz CCB 1000AT2 13 HC V1 100V 115V 50 60Hz CCB 1000AT2 13 HC V1 T 200V 50 60Hz CCB 1200AT2 20 200V 240V 50 6
14. 16 6 4 Drawer type box and Dust tray 16 6 5 Replacement of exhaust filter 16 6 6 Replacement of fuses kk 17 7 Daily inspection ki 17 8 Countermeasures against Abnormal Operation 18 9 Indication of DANGER Labels 19 10 Electrical Circuit Diagram 19 11 Specifications of Main Body ee 21 12 Consumable Parts List i 22 Copyright CHIKO AIRTEC CO LTD 2014 1 Cautions on Using Product 1 1 1 2 1 3 General Perform installation connection operation manipulation inspect
15. 1 Filter installation status Once month Are the filters installed securely pb NV a a Does the suction hose end offer proper Filter clogged status During operation Suction force check suction force ls the clogging indicator lamp extinguished 1 Vibrations of main body Once day 17 Copyright CHIKO AIRTEC CO LTD 2014 8 CountermeasureS adainst Abnormal Operation Failure phenomenon Countermeasures The power is not turned ON Turn ON the power 45608 Motor seizin9 Replace the motor Ask for reDarir 1 Make sure whether the exhaust port and suction port are not clogged When they are fully clogged the overload lamp IS turned on
16. Copyright CHIKO AIRTEC CO LTD 2014 5 4 Remote operation and operation from main body ON OFF ON OFF Short circuit between pin and pin 8 for remote ON OFF Pin is short circuited ON Pin is not short circuited OFF Refer to the table Wire colors and signals Pin Pin Keep pins and short circuited ON OFF Short circuit pin and pins for ON OFF ON OFF 5 3 Do not short circuit the wires 4 and 8 each other when transferring signals by turning ON and OFF the dust collector from the main body Transfer reduired output signals in accordance with the explanation in 5 3 Color and signal of each Wire AT
17. 350 mm Install the product in a place where filter replacement and maintenance can be performed easily To replace filters a space of 350 mm or more IS reduired from the main body front face 0 2 2m Install the product in a place 0 2 to 2 0 m from the walking surface 1 000m The installation height of the product is 1 000 m or less The installation classification is Contamination level II manufacturing plant Connection Connect the product securely Do not bend or pull cables forcibly Forcible bending or pulling may cause a fire and electrical shock Use the correct power supply and connect the ground wire The category of over voltage of the power supply IS division I industrial device 4 1 4 1 5 1 6 2
18. Confirm the rated voltage Confirm that a star Durst connection of several plugs in one outlet is not adopted The 0 stops due to overload or abnormal temperature Confirm that the motor is not overheated by clogged filters 1 3 30 After checking 1 to 3 above remove the cause of errOr and press the RESET switch Or turn OFF and ON the MAIN POWER switch to reset the error status Start the operation 30 minutes later 6 5 Replace fuses Refer to 6 5 Fuse The motor is not started The motor stops suddenly during ODeration The suction force is dete
19. Power cable 3m x 1 MI 173 8 Remote cable option 3m Xx1 The remote cable is so designed as to be prevented from falling off Insert it securely with its dent facing downward Make sure to confirm pin positionS Copyright CHIKO AIRTEC CO LTD 2014 Operation gt Do not move it during the operation gt Turn OFF the power when an instantaneous Dower interruDtion OCCUrS Otherwise injury Or Droduct damage may be caused when the product recovers Operation without filter or with a clogged and damaged filter may cause trouble because foreign substances enter the blower Install the filter properly before operating the mac
20. Operation output signal Pressure down output signal CCB 080AT2 CCB 1000AT2 Only Green White Service power supply Yellow CCB 1000AT2 Output signals Transfers the current operation Output Analog signal 1 5V Impedance 4 7k Transfers the clogging signal Open collector output ON Transfers the operation signal ON indicator lamp Open collector output Transfers the pressure down Signal Open collector output Transfers the service power supply Do not short circuit this wire with other wires DC 12V Impedance 1kQ INPUT Contact input gt TImpedance 1 0kQ OUTPUT Open collector Voltage resistance 50V 100 mA 13
21. When the fuse is blown out by excessive current generated by a trouble in the internal equipment replace It The fuse is accommodated inside the black box provided on the MAIN POWER swritch Pull the black box provided on the MAIN POWER switch and replace the fuse Pull it out with the thin thing of tip Itis impossible to pulled out the fuse box FUSE CCB 080AT2 08 HC V1 CCB 080AT2 08 HC V1 T CCB 1000AT2 13 HC V1 10Ax2 5AX2 CCB 1000AT2 13 HC V1 T 5AX2 CCB 1200AT2 20 X CCB 2400AT2 20 MA Daily inspection Inspection item FreduencV Description Filter case Before operation ls the case closed completely 1 Exhaust status Once day ls the exhaust port unclogged Are no abnormal vibrations Or sounds Oenerated ls the installation level correct
22. ON Lo Hi Change with Lo Hi Switch pushing the ON switch of main body AT panel when you change the suction level during the driving with remote controller The memory of the capacity level OFF AT ON 1 OFF When the capacity level is memorized by the OFF switch of AT panel The remote operation is able to start in the same level However in the case of stopping of the main power push the ON switch of AT panel once It is possible to operate at the memorized level by the OFF switch 14 Copyright CHIKO AIRTEC CO LTD 2014 6 Maintenance and Inspection 6 1 Cautions on maintenance and inspection Make sure to turn OFF the main power and disconnect the power plug from the electrical outlet to cut off the electrici
23. Black Black White Red White Green White Yellow NN NN Yellow White AT Do not short circuit the wire 7 yellow with other wireS Such short circuit may damadge the AT panel and cause failure 12 Copyright CHIKO AIRTEC CO LTD 2014 5 3 Color and signal of each wire PIN Black Operation input signal Remote control operation switching signal Short circuits the wires 1 4 and 8 to start operation Short circuits the wires 4 and 8 to start remote operation The AT panel is disabled while the wires 4 and 8 are Short circuited Red white Remote signals Operation pressure signal Black White Filter clogging output signal
24. Rehabilitate the filter It is possible to shake the filter by hand during the operation Auto operation shake off 1 10 The lamp lights once an hour during operation And automatic shaking startSs Shaiking time about 10 secondS Manual Hand operation shake off When quite a lot of shaking is repeated the filter is deteriorated If the red light dont switch off please change the primary filter PRESSURE DOWN LED When the suction Dower is decreased the red LED lamp is turned on from the reasons as the filter chamber door is open the emission clogged and the emission duct is blocked By removing the cause the lamp is
25. Situation of filter saturation LED Red LED it lights up when filter is saturated and Dower decreaseS CCB 1200AT2 20 CCB 2400AT2 20 OFF Stop the dust collector push on the button Manual gt and the filter with be cleaning itself Automatic shaking starts when the operation stop is done when shaking automatic lamp lights Suction static pressure level kPa Measure unity kPa indicates current pressure when functioning 0 2kPa 0 2kPa The pressure representation when operation stops changes within the range from 0 2 to 0 2 Because there is a change in the atmospheric pressure and the temperature And the pressure representation might temporarily change Decause it is influenced by the extrinsic noise
26. Noise column indicates a value dB on the scale A at 1 m on the main body side when hose IS Connected to the suction port 21 Copyright CHIKO AIRTEC CO LTD 2014 12 Consumable Parts List 1 Model Primary filter Exhaust filter Life 3 6 6 12 S to 6 months 6 to 12 months CCB 1000AT2 13 HC V1 T HEP 2919 68 CS 300 150 R Note The life above varies depending on the use freduency and suction density Note The contents of this manual are subject to change witnout prior notice MEMO 22 Copyright CHIKO AIRTEC CO LTD 2014 Memo about purchase Manufacturer s serial number Date of purchase Start of operation Your name Address Phone Person in charge CHIKO AIRTEC CO LTD 562 0012 2 27 24 24 Hakushima Minoh City 0saka Japan 562 0012 TEL 81 07
27. load too much Confirm that abnormal sounds such as metallic sounds are not generated Confirm that the suction hose is connected securely 0 5Mpa Pull 0 5 Mpa compressed air through filter regulator Controlling the pressure by assoclated filter regulator 5 Clogging the suction hose or discharge hose hinders air flow and may stops operation Use the hose length shorter than 5 meterS 10 Copyright CHIKO AIRTEC CO LTD 2014 Operation procedure Connect the power plug to the electrical outlet Set the suction hose hood to a proper DOsition
28. turned down ON OFF ON switch and OFF switch tactile switches and MAIN POWER indicator lamp MAIN POWER lamp Turns ON when the MAIN POWER switch provided on the side of the main body is turned ON ON LED ON switch with green LED Starts the dust collector and enables setting of the performance level OFF Stops operation of the dust collector OFF OFF As the suction level is memorized by the OFF button the operation starts in the same level at the time of restart However if the main power Switch shut down by the blackout when suction level is changed durind the operation machine starts in suction level before the change RESET switch 2 Press and hold this switch with a thin rod having a
29. 0Hz CCB 2400AT2 20 200V 240V 50 60Hz 10 3m The allowable supply voltage range is 10 The power cable of 3 m with a grounding plug IS included 4 2 AT AT panel CCB 080AT2 CCB 1000AT2 gt PHESSURE DOWN PRESSURE DOWN chiko FILTER SATURATION HIGH 14 gt DUST EXTRACTOR Suction static pressure level VOLUME MAN POWER MAIN POWER SWITCH heSer ON RESET Copyright CHIKO AIRTEC CO LTD 2014 CCB 1200AT2 CCB 2400AT2 gt a Miu E FILTER SATURATION NITUALZATNON on ENS ATURIYION 1 SHAKING Suction static pressure level WOL LMF MAIN POWER RESET FF ESET VOLUME MAIN POWER SWITCH FILTER SATURATION
30. 2 720 5151 FAX 81 072 720 5133 23
31. B 1000AT Only is Impossible to control at this time 4 7k DC 1 5V Pressure analog output Output impedance 4 7kO Temperature correction is not provided 3 LOAD o DC 50V 33Q 0 1F LOAD o SeTV1Ce DOweT supply GND a DC 12V Reference example 3 5 6 33Q 0 1 F Attach a noise limiter Approximately 33Q 0 1 4 F to the output terminals Nos 1 2 and 3 When adding inductors such as relays 11 Copyright CHIKO AIRTEC CO LTD 2014 5 2 Remote Cable The wire 7 yellow is put inside a Shrinkable tube so that it cannot be short circuited with Other wireS
32. Exhaust filter HEP 2219 50 HEP 2919 68 Power cable standard accessory and Remote cable option 2 The cable is different in each reglor 100 115V 200V 220 240V Japan Other than Japan lr Copyright CHIKO AIRTEC CO LTD 2014 3 _ Name and Structure of Product 3 1 Name of main body Filter Regulator CCB 1200AT2 CCB 2400AT2 Only 1 Primary Filter MAIN POWER switch Exhaust port Drawer type box CCB 080AT2 08 HC V1 8L CCB 1000AT2 13 HC V1 13L CCB 1200AT2 20 20L CCB 2400AT2 20 20L SUCtion Dort AT Al Pane operation panel Remote connector BOX Fuse Box 3 2 Standard acc 1 Primary filter Exhaust filter 090 190 HEP 2219 50 Filter Regulator CS 3UU ToU R HEP 2919 68 CS 300 150 RW 1
33. anual thoroughly and handle this CCB Series machine correctly so that you can use it safely for a long time and enjoy its full performance Symbols used in this manual This symbol indicates actions that should not be performed in any case or actions that may lead to a serious accident caused by incorrect handling WARNING This symbol indicates cautions to assure safe use and actions that may lead to failure CAUTION CauSed by incorrect handling Original instructions Copyright CHIKO AIRTEC CO LTD 2014 cAUTION Use the product for sucking up dry non explosive dust Do not suck up the following supstances Flammable substances Gasoline thinner benzene kerosene paint etc
34. d modification kk 5 1 6 OA 5 2 Confirmation and Preparation at Arrival kk 5 3 Name and Structure of Product 6 3 1 Name of main body oe 6 3 2 Standard accessories 6 ODO AE ES 7 4 1 1 0 ETo 9 2 7 4 2 A ECA 6 7 4 3 Remote connector oo 10 4 4 Confirmation before operation ki 10 4 5 Operation procedure 11 9 Remoie Cable Sold Separately iii 11 5 1 Electrical circuit diagram ii 11 5 2 RO Ud NN 12 5 3 Color and signal of each wire kk 13 5 4 Remote operation and operation from main body i 14 6 Maintenance and Inspection kk 15 6 1 Cautions on maintenance and inspection 15 6 2 Filter replacement timind 15 6 3 1 Replacement of primary filters
35. hine Repair disassembly and modification gt Do not disassemble or modify the machine Disassembly and modification may cause an electrical shock and injury Contact your dealer for internal inspection and reDair Disposal gt Dispose Of the product properly as industrial wast Em Hm HE HE Confirmation and Preparation at Arrival After unpacking make sure that all parts are provided Contact our company immediately if parts are damaged during transportation or not provided Main Body Confirm the nameplate Filter set in the machine 1 Primary filter CS 250 150 R CS 300 150 R CS 300 150 RW
36. ion and failure diagnosis work properly in accordance with the instruction manual Incorrect work may cause fire electrical shock and injury The condition of carry Installation transportation and safekeepind 10C 60 C 80 For transport and storage keep in a safe place with a temperature range of 10 to 60C and humidily below 80 During Carryin9 In and installation enlist the help of others when carrying heavy objects to prevent an accident There is danger of injury due to falling Rotary equipment is built into the product Install the product in a horizontal place without vibrationSs Do not use the product in places with explosive or flammable gas with corrosion risk with water splashes Or near combustible substances
37. riorated Filters are clogged Replace filters Clogged filters lead to the failures 3 and 4 below Install filters correctly Filters are not installed correctly se Particles are not blown completely Filters are damaged or 1 Replace filters their life iS expired Filters are clogged Replace filters Forel W em have 3 Ask for repair The blower is generating NNO ON 2 abnormal sounds or The motor bearing is abnormal vibrations damaged Replace the motor Ask for repair 18 Copyright CHIKO AIRTEC CO LTD 2014 9 Indication of DANGER Labels Warning label High voltage High voltage Prohibition label Prohibition of disassembly 10 Electrical Circuit Diagram CCB 080AT2 08 HC V1 100 115V
38. round tip for 2 seconds to restore the dust Collector 4 3 Copyright CHIKO AIRTEC CO LTD 2014 Remote connector 3M It isS possible to transfer the operation signal input for the remote control and the signal output for the filter replacement male connection cord 3 meters in option Connector ON AT AT OFF It iS possible to shift from the operation of the AT panel side to remote control Suction DOwer level is programmed by touch panel Press the OFF switch on AT panel to remember capacity level Confirmation before operation Confirm that the product is installed properly without any abnormality such as backlash Confirm that grounding is done correctly
39. ty before starting InSDection Using a worn or damaged filter will release sucked dust to the atmosphere and damage electrical DartS Make Sure to Inspect and maintain to brevent failures and accidents In tne product and use the product for a long time 6 2 Filter replacement timing 1 1 2 If the filter replacement indicator lamp does not turn OFF even after replacement of the primary filter filter bag replace the secondary main filter Do not confuse the back and front of the filter The filter grid frame should be located on the exhaust side
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