サービスツール 設定／モニタリング SERVICE TOOL Setting/Monitoring
Contents
1. 1 22. 2 2 17 KOMATSU 241 1050011 B
3. 1 C HFA 1 2 A AaB le GER EAR ER M P RE See It a 2 3 CERE T EHA Ha La A ie Sa EA IAS PS a EHR ARETE PAE gT am Files EOMATSUNFlEetupiAp Lh Form csv 3 2
4. Program Files KOMATSUSFIS etup 4pphtApF om csy chasan rm one 3 3 IBM884BBFC 000 35 37559 Windows Version 5 1 Ey3ATs83Ewyf yywE 2006 12 14 19 01 PC1 Build 2600 Serv
5. FAR eS Seo ela TL seeks Bean ae APS POA PERL CBOSS RAD 3 2 PC MAC _ OS 6 Ean ee Windows XP Version 5 1 Ey3A Ts83 Ewyf IBM 844BBFC 000E35E37559 2006 12 14 19 01 PC1 Build 2600 Service Pack 2 yywE 22A5 jkQU U 4 ApForm csv ApForm csv Excel NotePad
6. 1 3 X USBCAN USBCAN X 1 4 PC Operation System Windows 2000 Service Pack 3 Windows XP Service Pack 2 QCPU Intel Celeron 1 5GHz 256MB 1 4
7. 10 0 157 3 15 13 F3 1 5213 3002 3002 5015 5015 3002 8510 5219 5015 8 D ATT1 ATT1 ATT1 1 ATT1 3 9 4 3B
8. 2 _ 3 _ 4 4 2 9
9. OFF 1 3 USB USB
10. 10 Syunichi Hatakeyama lift co jp 81334333122
11. Komatsu Utility Co Ltd company 241 1050011 0307 YC 03001
12. 1 FR 60 40 90 7096 O 2 0 6V 0 0V 2 No 5206 AB ON
13. Power PrmSetting tts 13 11 5 IO 5 1 1 pi ah eM a a A2 L 0 0 16 2 5 4 0 5 09B 3 30 3 70B 0 100 R 4800 4800 L MMH 4800 4800
14. Ink 2 2 1 1 x etl 1 2 ly BB eed ee h lt 2 3
15. Service Tool FA BAS e008 06 06 ATF Toe 2 2 KOMATSU Komatsu Forklift Co Ltd 2 4 1 Shiba koen Minato ku Tokyo 105 0011 Japan BURA LAA TA IMA CRAP SCAB CUR HC ORI 81 3 3433 3122 Shunichi Hatakeyama 10 28 1 Em
16. lt Janes 4 2 24 e B IBM884BBFC 000 35 37559 Windows XP Version 5 1 y3ATs83Ewyf yywE 2006 12 14 19 01 PC1 Build 2600 Service Pack 2 22A5jkQU a
17. 250 1 500 250 125 100 83 62 50 7 3 0 3000 80 7 4 0 3000 80 EEE EEE 15 7 5 0 10 3 16 8
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19. 2 No 5206 AZ ON 1 IEA 2 39 2 61 V 2 1 3 1 4 1 3 X SYUP 1 5 5 6 7 10 2 2 1 Ink 2 2
20. 7 2 0 250Kbps 80 0 3000 Mc 5 80 0 3000 Mc 3 1 10 BPeweHal omea 17 7 1 0 16 0 7 2
21. O NOFF 1 0 O 3 4 6 12 D 0 5 10 1 16 6 7 1 F3 FS3 R No 5 1 8 RA 8140 120 0 30821 WW 1 L R 1 CM 167177 082 N3 D1 P8 GWD CN3 D2 P9 GW N3
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26. JOK Cancel 4 2 ARION 12 Power Env Setting PrmSetting ErrorCode FlModel ToMonitor Normal 10 OK
27. e 2 2 1 22 KOMATSU FORKLIFT KOMATSU FORKLIFT 1
28. 7 CAN ME C m 1816298 250Kbps ifs 80 0 3000 Bieta Sie 5 80 0 3000 B I 107 18 7 1 0 16 0 7 2 250kbps 1Mbps 500kbps 250kbps 125Kbps 100Kbps 83kbps 62Kbps 50Kbps 7 3 0 3000 80 7 4 0 3000 80 75 WEBI 1 10 3 8 2
29. 163C 175C L 163C 175C R 108 130 L 108 130 2048 128 1 1 1 F 10 0 187 F1 F3 F4 14 1 7 F8
30. TO 1 4 1 Windows 2000 Service Pack 3 Windows Service Pack 2 2 Intel Celeron 1 5 3 256 1 5 1 e
31. USBCAN 1 4 PC Operation System Windows 2000 Service Pack 3 Windows XP Service Pack 2 Intel Celeron 1 5GHz 3 Memory 256MB 1 4 1 FR 60 40 90 70 2 0 6V 0 0V
32. f 1 1 2 Johnson Dwayne Komatsu Utility Japard mee 2 2 3 KOMATSU FORKLIFT
33. QN QFF O U 1 L 2 M 3 H 1 L 2 M 3 H 1 SSR 320 1 2 8 1 2 3 0 100 0 100 OOFF 1QN 10077 37938 12582 01km h SW QFF 1 01km h 0OFF 1 QN 2 F9 5F10 1 F1 1 1 F12 5 5 1 1 5
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37. 3 5206 e 1 2 39 2 61 2 1 3 1 4 1 3
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40. 7 MP 2 3 4 4 4 1 1
41. 9 F10 F11 12 9 5 F10 1 F11 1 F12 5 F F10 ra F12 5 gt 4 ON OFF 1 0 5 6
42. 7 1 CAN 7 2 7 3 7 4 7 5 1 1 1 BD SAAT m AS BUR BET 0 E DEM RF SA EAT AS rin FY 5 BRE Bln RS AS ES tH RAD BA Sr an m Aa 10 0 ASE ARAB ASP m 0 5 EET 5 I is A D EFA mA EAT AA H 1 2 1 3 US B C AN
43. U U NicTea FR F4 Eek 0 1 2 3 1 2 1 8 1 2 1 2 3 0 100 0 100 0 1 0 100 1
44. Komatsu Utility Co Ltd company 1 1 1 1 2 1 3 1 4 1 5 2 2 1 2 2 2 3 3 3 1 3 2 4 4 1 4 2 4 3 4 4 4 5 5 IO 5 1 6 6 1
45. 4 4 1 hh PIB 4 2 OK
46. 9 X 27 4 2 4 Prt Model amp EB fal Econom Envoett ing Power rap ErrnrCnda mah Prinsetting map Fl Model Iannitnr mah KL_Tochiel map Fret INE KL_Tochigi map eo 11 OK 4 3 F1
47. FO F12 ENTER 4 4 F5 F5 4 5 F6 FG6 USER DATA d 1 ct EEF Fret J bE NY Se ae 5414 11 5 IO 5 1
48. 60 40 90 70 lO 2 e 0 6 0 0
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50. 2 FH WINS PC FE MAC OS le OOo Windows XP Version 5 1 Ey3A Ts83 Ewyf 2006 12 14 IBM 844BBFC 000E35E37559 Build 2600 Service PC1 Pack 2 yyWE 22A5 jkQU 19 01 U XXXX XXXX XXXX XXXX XXXX XXXX 2006 12 14 19 08 EAS a Geet fost ls hsm ea hzs 5 3 3 3 1 3 2 1 gt 6 2 Oe 10 204 7 3 anna
51. Syunichi Hatakeyama lift co jo e mail 81 3 3433 3122 KFL HJ Email Komatsu Utility Co Ltd ForkLIFT company 2 4 1 Shiba koen Minato ku Tokyo 105 0011 Japan 03 07 YC 03001 TDO07 G0163RU
52. 250kbps 1Mbps 500kbps 250kbps 125Kbps 100Kbps 83kbps 62Kbps 50Kbps 5 3 0 3000 80 5 4 0 3000 80 5 5 1 10 3 8 2 OK 1 2007 11 5 2 2 17 TDO07 G0163J Att 105 0011
53. 9 A TAnalog DigitaD TITER D 2 1 2 22 0 162kmym 0 16 2km h RR OER 78 ON 7 05 47 cee 0 100 Min 0 Max 100 TTT R 4800 4800 G OES DERRY 4800 4800 G R 1 0 200 163degC 175dsgC DEBE 0 200 163degC 175dsgC R 1 0 200 108desgC 130dsgC D 0 200 108degC 130dsgC bY t 0 4096 128 127 From 1 to 1 AYE AEB EY AA BH 0 25 4 75 AYE WARE 180 179 2s 15 8 F7 F8
54. F1 F2 F3 F4 F5 F F7 F9 F10 F11 F12 ie JAS iF lt lt gt gt 1 1 5 512 meee 1 CPB RE C F1 F2 F3 F4 F5 F F8 F9 F10 F11 F12 IO 15 gt gt 5 1 5 e mal 80 7 13 Q F7 F8 FR ON OFF 2 QN QFF
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56. 2 4 1 TDO07 G0163E SERVICE TOOL setting Monitoring Instruction Manual A Warning If this machine is improperly operated it may lead to serious injury or death mechanic who is responsible for the maintenance should read this instruction manual to understand well Then operate inspect and maintain the vehicle Store this manual near the vehicle so that all personnel in charge of maintenance can read periodically KOMATSU FORKLIFT INDEX TO BEGIN WITH About this manual For repairing and checking safely Caution on handling the application Recommended System Configuration Overview of service tool INITIAL SETTING USER REGISTRATION Start up Application for the use Enter the approval key BASIC OPERATION Start up Select the Vehicle Type PARAMETER SETTING Writing the set values in the Easy Setting Writing the user setting Writing the set value in the parameter setting menu Renew the set value Save the set value IO MONITOR OPERATION Monitor the values ERROR HISTORY Seeing the errors of each controller Seeing the information of error content remedy connector and classification Seeing the error history Renewing the error history column Saving the data Returning to the original menu before opening the Error History menu ENVIRONMENT SETTING CAN Channel No Communication Speed Re
57. 6 5 6 6 14 7 CAN Fe MESO 8 ah Je 2147 RE FO o 3000 8 8 18 BB O 3000 2 Ry 17108 18 OK 5 1 CAN 16 0O 5 2
58. _ OS lee j Windows XP Version 5 1 Ey3A Ts83 Ewyf IBM 844BBFC 000E35E37559 2006 12 14 19 01 PC1 Build 2600 Service Pack 2 yywE 22A5 jkQU O OOOO XXXX XXXX XXXX XXXX XXXX XXXX 5 12 14 19 08 CC dd ka 67 lt 5 3 OK 3 3 1 Ink 3 2 1 6 2 OK
59. 6 2 6 3 6 4 6 5 7 7 1 7 2 7 3 7 4 7 5 8 1 1 1
60. BAIA E 4 2 BAP wie s eae E Ple Chil HANSE EE T J gt 9 RE BEALE INF 38 1 ARTOW 12 Economy B Power B EnvSetting B PrmSetting ErrorCode FlModel IoMoni tor 11 4 3 1 oO ak OETH lt lt gt 0 05 0 01 0 01 0 05 12
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62. 44 F5 F5 4 5 F6 F6 UMERE DFA WO WAEA aih Matr l ITE I E 12 B Economy Power B EnvSetting B PrmSetting B ErrorCode FlModel IoMonitor 53 Serre 14 11 5 IO 51 AR AMSAT 0 0 16 2 km h 1 5 4 OFF 0 5 0 9Y ON 3 3 3 Du 0 100 N i iss 4800 4800 4aoo 4goo ARE H 0 200 RE 169 C MES 0 200 98 169 C MES 0 200 108T MES H 0 200 9 108 C ME
63. 0 7 1 1B 2 3 0 GND CN1S P2 BY P8 BY CoxpaHwTb V SIG CN1S PS RL P3 RL 5V gt CN1S PB GWy P1 GWW i 16 6 1 5 10 6 2
64. FH WIYE PC MAC OS lee OO MM Windows XP Version 5 1 Ey3A Ts83 Ewyf 2006 12 14 IBM 844BBFC 000E35E37559 Build 2600 Service PC1 a yywE 22A5 jkQU 19 01 _ fa HAY U 4 ApForm csv ApForm csv Excel NotePad 2 3 ApForm csv 1 2 1 1 i U 4 2 24
65. Battery Counter 6 2 50 50 10 20A 7 3 8 1 ee 4 e F2 Bnok KOHTPOT 1 lO 4 1O e 6 F4
66. F4 98 F1 4 F2 ot tts IO 5 IO REJ es 6 F4 7 F5 F12 we ee ee ARA 3 BREAN as AN 4 4 1 4 2 9 RMA AE E MAHAR DH
67. Service Tool Electric Forklift Trucks Select Type Fig 6 Selection of model 2 Select the desired model on the Selection of Model menu and press the OK button To return to the vehicle type selection menu press the Return Select Model ARION 12 E3 E4 09 20 Fig 7 Selection of Model 3 Normal 4Wheels Prameter Monitor Error History Setting 1 Service Tool Menu e F1 Parameter Displays the parameter setting menu For detail refer to 4 Parameter Setting e F2 10 Monitor Displays the IO monitor For detail refer to 4 10 Monitor e F3 Error Displays the error history menu For detail refer to 6 Error History e F4 Environment Setting Displays the environment menu For detail refer to 7 Environment Setting Depending the menu the functions differ 2 Finish Button It terminates the service tool application 3 Parameter Easy Setting Button Write the set values provided beforehand 4 Setting Monitor Display Menu Nothing is displayed on the opening menu When the service menu is selected the Setting Monitor Item is displayed 4 PARAMETER SETTING 41 Writing the set values in the Easy Setting When either of economy normal or power button is pressed the set values provided Easy setting beforehand in model wise
68. 1 10 Times cee Fig 17 Environment Setting Menu Perform the CAN communication setting When pressing the OK button after writing the parameter of current communication process the set content is reflected The set content is retained 7 1 Channel No The settable range is 0 16 The default is 0 7 2 Communication Speed The communication speed can be selected from items below The default is 250kbps 1Mbps 500kps 250 kbps 125 kbps 100kbps 83kbps 62kbps 50kbps 7 3 Request Transmission Time out Set the time out value of parameter read in write in request transmission The settable range is 0 3000 milliseconds The default is 80milliseconds 7 4 Response Reception Time out Set the response time out value of parameter read in write in The settable range is 0 3000 milliseconds The default is 80milliseconds 7 5 Set the number of re try times The settable range is 0 10 The default is 3 times 14 8 EXTEND THE USE LIMIT Two weeks before the use limit expires the following message is displayed When applying the extension press the OK button Then the Use application making Use approval selection menu is displayed Please send the application form for the use The operation procedure is the same as 2 2 Application for the use 15 KOMATS Komatsu Utility Co Ltd 2 4 1 Shiba koen Minato ku Tokyo 105 0011 Japan Service Tool User Confidentiality Agree
69. D1 P2 LWD CN3 D2 P3 LWD G 17 6 1 5 5 SI 10 6 2 6 3 10 6 4
70. are written in the vehicle connected 1 Soft The travel acceleration deceleration and lift speed softly change Soft But the maximum travel speed remains unchanged 2 Normal It sets the values to the factory setting 3 Power It sets the travel and lift output to the powerful mode But the maximum travel speed remains unchanged 4 User It writes arbitrary setting values When writing the identical set values In several vehicles use this mode Refer to 4 2 Writing the user setting e After pressing the button the confirmation message appears Then when the OK button is pressed the values are changed Please press the Refresh button to refresh the screen When pressing the Cancel button the values are not changed nese After writing is finished the writing completion message appears Lakes Fig 9 Easy Setting 4 2 Writing the user setting When using the user data previously set press the User button The Open files for selecting a file appears and then select the created parameter file Look im ARION 12 2 Economy map Power map En Setting map ES Prmsetting map ErrnrCnde mah FlModel map ToMonitor map Normal Files of type Parameter file Lancel Fig 10 User File Selection Window When pressing the Open button the confirmation message appears Next the value of selected
71. file is written in the target vehicle when the OK button is pressed 4 3 Writing the set value the parameter setting menu Press the F1 key among function keys or click with the mouse Then the Parameter Setting menu appears FI Fe F3 F4 F5 FE Fr Fa F3 10 F11 F1g Parameter Monitor Enor History Er Setting Refresh File Save lt gt gt 0 05 0 01 001 0 05 Fig 11 Function Key The parameters are divided into the controller wise tab When the tab is selected the set values read from the vehicle are displayed Service Easy setting Travel Hydraulic Meter Load Meter Power Level L M H U Custom U Traveling Power 0 U 1 L 2 M 3 H 1 L 2 M 3 H 1 Saft amp Powerful Acceleration shock level 1 L 2 3 5 1 Fast 2 Slightly slow 3 Slow O Invalid 100 Powerful O Invalid 100 Powertul 0 0FF 1 0N O Invalid 100 Powerful 1 Mark Custom Acceleration Adjustment Soft Star Property Accelerator Rate Property Normal Plugging regeneration adjustment Brake regeneration adjustment Accelerator neutral regeneration ON OFF Accelerator neutral regeneration adjust Travel speed limit Tortoise ON OFF Travel speed limit Tortoise 15 km h Available to set with every 0 1 km h Travel speed limit Tortoise Upper Limit 17 kmih Upper limit must be adjustable by operator Travel Speed Limit With High Lift Mast Automatic Power Off R Motor F R Relay Output Switch 0 No of
72. PEx ND BAAR F1 F2 LAH ER BEX 0NAOFF BE 180218 8 5 8 om oFf 1 2 5 1 8 58 1 2 3 1 2 3 100 5B 100 98 O 0FF 1 0N 100 5 1 B ELAO lkmih OFF LAR ELAO Lkm h O 0FF 1 0N F3 F4 F5 oe IO F10 F11 su 01 13 O F7 F8 2
73. S eae 0 4096 iz 2048 128 127 1 1 0 25 4 75 180 179 BYR 6 5s 0 188 s F1 F2 F3 F4 15 IO F7 F8 OO O 1 0 ON OFF 0 3 4 12 0 5 10 1 6 5 0 188 16 PRRI FS RE MWAHA O 3 AME 3082 Wa E 5087 9190 9140 lt gt SE
74. SE th Tae 2038 ge ie f fk AL 1 DPY De T ET DRA E 180 0 CN3 D1 P8 GW CN3 D2 9 6 ee CN8 D2 P3 LW gt r 17 6 1 5 5 1 0 6 2 SHOT 6 3 1 0 6 4 E J EP eH o 6 5 6 6 KITT EREN
75. TDO07 G0163 Instruction Manual SERVICE TOOL Setting Monitoring KOMATSU FORKLIFT TDO07 G0163J LIES ES CJ c C4 C4 E m C4 caa aa a aa d A d a a ad a aa d A 1 1 1 2 A EETA E A E AY N O e D 1 EEE eT ee 1 1 4 FEB RF A I 1 e 2 1 5 A a NFE ALN 2 2 3 2 3 Er EO eNO eC 3 2 5 6 AE O 6 CR E E TEET IN E 6 E r aas Er EN EE E E 8 4 1 kk 8 7s 2 ji A i 8 a o a E AE EA EAE SUN 9 a ee ee AN 10 4 5 Je 11 12 12 o AS 14 6 1 E am A N n Er O E r a A E 14 6 2 SS 14 ee 14 6 4 5 14 O 5 FT An Nn 14 6 6 kk 14 2 15 5 1 CAN
76. The unit of set value is displayed The unit of item such as showing ON OFF 1 0 or level of 0 3 are not provided 5 Settable Range The range to be inputted is shown If the value other than the range is inputted the error message appears 6 Comment The content of item is simply explained 7 Cursor Moving Key The background of item to be set is the yellow color Move the cursor with Up U or Down D key to select The selection can be made with the mouse The timing of writing to the controller is as follows Operation Timing of writing to the controller When the selected set column is defocused the When moving the set value column with the mouse parameter values are written Only when the selected set value is edited if the selected set column is defocused the parameter values are written When selecting the set value column with UP or DOWN key When pressing the set value change function key F9 to F12 When pressing the ENTER key The set values of selected parameter are written 4 4 Renew the set value When the FS function key or F5 Renew the display button is pressed the data are read from the controller and the values on the menu are renewed e When renewing the turtle setting or lift speed on the meter panel the parameter menu is not renewed Therefore refresh the menu with the Renew the display The parameter menu has no automatic renewal function 4 5 Save the set value When the F6 f
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78. alue OFF 0 5 0 9 ON 4 30 4 70 min 0 Max 100 Right revolution Left revolution Right revolution Left revolution Caution 163degC Warning 1 75degC Caution 163degC Warning 1 75degC Caution 108degC Warning 130degC Caution 108degC Warning 130degC Neutral 2048 Neutral From 1 to 1 Steering wheel angle sensor VP voltage Steering wheel angle 0 deg 180 179 MIMI Reflesh Speed F1 F2 F3 F4 Parameter Montor Error History Envy Setting Ready Fig 14 IO Monitor Menu 1 Equipment Tab Select the equipment tab to display it To select the tab click the tab or press F7 or F8 key so that the setting content and item are switched 2 Name The adjustment items are displayed 3 Monitor Value The monitor vales which are recognized by the controller of present vehicle are displayed The display can be adjusted by the refresh speed in 7 4 Unit The unit of set value is displayed The unit of item such as showing ON OFF by 1 0 or level of 0 3 are not provided 5 Range The value of specification is displayed 6 Comment The content of item is simply explained 11 7 The refresh speed can be set in a period of 0 5 10 seconds The actual read out time per one picture is displayed on the read in time Referring to the read in time adjust the refresh time Reflesh Speed J Set Time 103 Read Time 0 158 s Fi
79. ation with the applicable controller was performed The root cause of the failure will be attributed to looseness of a connector disconnection of a wiring harness between tool and controller or a controller defect Seeing the information of error content remedy connector and classification When selecting the error code of controller the remedy connector and classification of error code are displayed Seeing the error history The history of latest 10 errors managed by the meter panel is displayed When pressing the Renew button the error history is read out from the meter panel But the refresh display is not performed Renewing the error history column When pressing the Renew button the data in the Error History column can be renewed Saving the data When pressing the Save button the error content displayed on the present menu can be saved in a file The location of saving and filename can be arbitrarily set as desired Returning to the original menu before opening the Error History menu When pressing the Main Menu button the menu returns to the original menu where the Error History menu is opened 13 7 ENVIRONMENT SETTING The communication setting is done on this menu The setting Environment Settingn change by a user is not necessary CAN Setting CAN of Channel Transmission rate 250Kbps Communication Recieave timeout 80 0 3000 ms Send timeout 80 0 3000 ms Retry Num 3
80. ble on the PC if the cable is inserted in the port other than the port used for driver installation the request of installation is displayed again According to the installation procedure supplied with the USB CAN cable perform the setting If the virus detection software is running the communication error may occur If the error occurs terminate the virus detection software and use the application Recommended System Configuration The operation of application is confirmed on the PC with the following environment 1 Operating System Windows 2000 Service Pack 3 and higher Windows XP Service Pack 2 and higher 2 CPU Intel Celeron M 1 5GHz and higher 3 Memory 256MB and more 1 5 Overview of service tool The functions provided in this application are as follows Parameter Setting By setting the controller of vehicle to details the vehicle desired by a user is available Example 1 The plugging braking electric braking is weakened Adjust the FR plugging regenerative item Default 60 40 Adjust the regenerative brake Default 90 70 IO Monitor Display It displays the values of sensor and solenoid in a real time so that an operator can grasp the vehicle state When an error occurs an operator can confirm the content of error on the error history and concisely the values of sensor Example 2 When checking the value of accelerator sensor Check the output voltage of accelerator sensor When not operate
81. d 0 6V The sensor is broken Breaking of wire When not operated 0 0V Error History Display The controller wise error content and the past error history are displayed on the screen When an error occurs the error content remedy and connector are displayed Example 3 Error No 5206 Content The key switch is turned ON when the lift lever is in the position other than neutral Poor adjustment of lift lever sensor Defective lever sensor Defective harness of lift lever sensor Remedy 1 Check the lift sensor input signal Normal 2 39 2 61 V 2 If normal in step 1 replace the proportional solenoid valve controller board 3 If abnormal in step 1 check and repair the harness between the lever sensor and proportional solenoid valve controller 4 lf the check in step 1 is abnormal and the check in step 3 is normal repair the lever sensor For detailed error content and remedy refer to the shop manual 2 INITIAL SETTING USER REGISTRATION 2 1 Start up To start up the service tool application double click the service tool application icon or select from the start menu Service Ink 2 2 Application for the use To use this tool the approval key issued from KOMATSU FORKLIFT is required After the approval key is issued and the approval key for the use informed from KOMATSU FORKLIFT is registered the tool can be used After this tool is installed when starting up the tool first or every one year after i
82. g 15 Refresh Speed 12 ERROR HISTORY When the F3 function key or F3 Error History is pressed the Error History menu opens 6 1 6 2 6 3 6 4 6 5 6 6 Error History L Motor Hydraulic Proportional CAV Error History No Error Code 5216 P C V 5216 3 7 R ktor 3002 R Motor 3053 3 6 Meter 8120 35 Meter 8510 35 5213 Motor 3002 R Motor 3002 Hydraulic 5015 2 9 Error Code 5216 th Division Error Proportional valve Lift pressure sensor output error sensor circuit wire harness is defective Coments Check lift pressure sensor input signal Normal 0 33 4 30 Correspondence it is normal replace proportional valve controller Conductivity check ohm GND CN1S P14 BW Lift pressure sensor BW SIG CN1S P1 1 Lift pressure sensor P2 1 HIY CN1S P9 GW Lift pressure sensor P1 9 1 9 1 3 f it is abnormal check and repair wire harness between lift pressure sensor and proportional valve controller or replace sensor Main Screen Save Fig 16 Error History menu Seeing the errors of each controller 5 pieces of error information at the left side display the contents of latest five errors currently occurring in each controller The error code list of each controller is automatically renewed every 10 seconds Moreover when the background of a device name is red it means that no communic
83. ice Pack 2 22A5jkQU pr fo 4 ApForm csv ApForm csv Excel NotePad KOMATSU FORKLIFT KOMATSU FORKLIFT Customer Support Department 81 3XXXXXXXX ApForm csv KOMATSU FORKLIFT XXXXXXXXXXXKX lift co jp KOMATSU FORKLIFT 2 3 ApForm csv 1 2 2 1
84. l changes Distributorship Address Signature Date User Email Komatsu Utility Co Ltd FoRkuiFT company 2 4 1 Shiba koen Minato ku Tokyo 105 0011 Japan Printed in Japan 03 07 YC 03001 TDO07 G0163CN ae L KOMATSU FORKLIFT 1 2 3 4 5 6 7 8 All 1 1 1 2 1 3 1 4 1 4 15 2 1 2 2 2 3 3 1 3 2 4 1 42 BARP RE 4 3 4 4 4 5 IO wa as 5 1 EWEN 6 1 AA KIE HAS fae 6 2 Ei DAT 6 3 6 4 6 5 6 6
85. ment ATTENTION Service Tool User Thank you for enrolling in the Service Tool KOMATSU FORKLIFT Customer Support Department has issued this User Confidentiality Agreement to you Please sign this form and fax it to the number listed below The content of Service Tool is confidential Information that is proprietary to both KOMATSU FORKLIFT and your company is available through this service It is very important that the security of this data be maintained Therefore it is imperative that you do not share your approval key with anyone Sharing this information with someone whom is not enrolled in Service Tool by KOMATSU FORKLIFT KFL will result in denial of access to the service as well as potential criminal and or civil charges Please complete and sign the form below and fax it to 81 3 3433 3122 Thank you Shunichi Hatakeyama Group Manages Customer Support Department This form must be returned via fax to the above fax number within 10 days of receipt or the Service Tool use may be denied 1 agree not to share my approval key with anyone and will notify KOMATSU FORKLIFT Customer Support Department by e mail at Syunichi_Hatakeyama lift co jp or by fax at 81 3 3433 3122 immediately if should lose the advice upon which my approval key is printed agree by accepting issuance of this card shall not share any information find at the Service Tool with any competitors of KFL realizing that if do may be liable for criminal and or civi
86. nstallation the Use application making Use approval selection menu shown below appears 1 Check the Use application making and press the Next Use application making Use approval Use application making Tn 3 f Use approval Cancel Fig 1 Creating the application form 1 2 Check the The use application is made and enter Name of applicant and Applying Department Then press the Next button Enter as follows Those who apply A person who uses the PC on which the service tool is installed Application post Company Name Use application making ly The use application is made Those who apply ohnson Dwayne Application post Komatsu Fork Lift Japan lt Back Cancel Fig 2 Create the application form 2 3 The folder where the application form for the use is created is displayed Send the application form to KOMATSU FORKLIFT to acquire the approval key This tool cannot be used until the approval is entered To close the menu press the Finish Application The use application was made Please send the use application to the management post and acquire the attestation key The use application 1 made for the following folders lt Back Cancel Fig 3 Application form 3 The content in the application form for the use is described below Sample In the sample the ent
87. p 1 Fwd 2 Rev 3 Fwd Rev L Motor F R Relay Output Switch 0 No o p 1 Fwd 2 Rev 3 Fwd Rev Travel speed limit supervisor 16 2 kmh Available to set with every 0 1km h 0 0FF 1 0N 8 km h Travel speed limit with high mast at OFF state 1 Ea Slope regeneration ON OFF switch HILLN Cursor Move Up Down F F3 F4 F5 Fe Parameter Monitor Error History Env Setting Refresh File Save Ready Fig 12 Parameter Setting Menu 1 Equipment Tab Select the equipment tab to display it To select the tab click the tab or press F7 or F8 key so that the setting content and item are switched 2 The adjustment items are displayed 3 Parameter Value For entering the set value two methods shown below are provided Enter the numeral directly The range to be inputted is within the settable range shown in 5 Change the value by incrementing or decrementing value to the present value with function keys of F9 F10 F11 or F12 F9 5 F10 1 F11 1 F12 5 Decrement the set value by 5 In case of lower than the minimum value the minimum value is set Decrement the set value by 1 In case of lower than the minimum value the minimum value is set Increment the set value by 1 In case of higher than the maximum value the maximum value is set Increment the set value by 5 In case of higher than the maximum value the maximum value is set 4 Unit
88. quest Transmission Time out Response Reception Time out Set the number of re try times EXTEND THE USE LIMIT 1 BEGIN WITH 1 1 1 2 1 3 1 4 About this manual This manual is the guide book for using our product safely and effectively Before using the product ensure to read this manual and understand fully the operation Unless you follow the instruction in this manual it may lead to serious accident A Warning If this vehicle is improperly operated it may to serious injury or death Store this manual near the vehicle so that all personnel who operate this vehicle can refer to this manual Read this manual thoroughly before operating the vehicle Store this manual near the vehicle so that the manual can be referenced repeatedly e If this manual is lost or damaged contact the dealer you purchased from As the improvement is always done this manual may differ in details If any question please inquire the dealer of it For repairing and checking safely When connecting the computer with the vehicle with the cable pull up the parking brake turn OFF the key switch and disconnect the battery connector from the battery After connecting the communication cable and battery connector again turn ON the key switch Confirm that the vehicle is in the operating state and then start up the service tool application Caution on handling the application After installing the drive of USB CAN ca
89. roval key of 24 digits and press the Finish button The content in the application form for the use is described below Sample Inthe sample the entry is written in two rows to meet the width of manual As application key is created by gathering individual PC information even if the data in the sample is entered the tool does not open Created Date of Name of ompuler MAC address OS version Application Key application form file applicant Name Windows XP Version 5 1 Build Ey3A Ts83 Ewyf y IBM 884BBFC 000E35E37559 2600 Service Pack 2 ywE 22A5 jkQU 2006 12 14 19 01 Applying Approval poa Date Time issued of Department approval key Development igeo DD H6I4 DD3s hzA1 Dept Battery Key attestation Attestation key _ dost so4 ht pps hawt lt Back Cancel Fig 5 Key Approval 3 The expiration date is displayed When the OK button is pressed the service tool can be used 3 BASIC OPERATION 3 1 Start up To start up the tool double click the service tool icon on the desk top Or select the service tool application from the start menu Service Ink 3 2 Select the Vehicle Type All vehicle types supported in this tool are displayed 1 Click the desired vehicle type with the mouse or select with gt keys Then press the return key Or by double clicking on the menu the same operation as the selection pressing return key can be performed Select Car
90. ry is written in two rows to meet the width of this manual As application key is created by gathering individual PC information even if the data in the sample is entered the tool does not open MAC address OS version Application Key wea Date of of Name application form file applicant PC1 Windows XP Version 5 1 Build Ey3A Ts83 Ewyf y 2006 12 14 19 01 IBM 384BBFC 000 55 37559 2600 Service Pack 2 ywE 22A5 jkQU Date Time issued of Applying Department Approval Key approval key Development Dept Battery U 4 The ApForm csv file is created in the folder displayed on the above menu Open ApForm csv file with Excel or NotePad print and Fax KOMATSU FORKLIFT FAX to KOMATSU FORKLIFT Customer Support Department 81 3 XXXX XXXX And send Email the application form ApForm csv file to KOMATSU FORKLIFT too Email to XXXXXXXXXXXX komatsu utility co jp See attached User Confidentiality Agreement and Fax KOMATSU FORKLIFT with the application 2 3 Enter the approval key When the registration is completed the approval key 1 issued and the ApForm csv in which the approval key is filled in will be returned by Email Start up the service tool and check the Use approval on the 2 2 1 Use application making Use approval selection menu Then press the Next button 1 Use application making Use approval Use application making Fig 4 Approval for the use 2 Enter the app
91. unction key or F6 Save button is pressed the set values are read out and saved in an arbitrary file When reading out is finished the Save as window is displayed Then enter an arbitrary file name and press the Save button The set values of selected parameter are written Save in ARION 12 2 Econom map Power map EnvSetting map Prmetting map e ErrorCode map EJ FiModel map EJ IoMonitor map Ed Normal map File name Micro Save type Parameter file Cancel Fig 13 Set File Save Menu 10 5 IO MONITOR OPERATION 5 1 Monitor the values The parameters are divided into the controller wise tab Service Tool Travel Analog Trevel Digital Hydraulic Proportional valve 1 Proportional valve 2 Meter leter2 Sele Maximize R Motor Travel Speed L Motor Travel Speed Accelerator Sensor Input Voltage Acceleration Rates R Motor Rotation Speed L Motor Rotation Speed R Motor Inside temp L Motor Inside temp R Motor Controller Inside temp L Motor Controller Inside temp Steered wheel s steering angle sensor Steered wheel s steering angle 0 km h 0 kmh 0 08 0 rpm 0 0 degC 0 degC 22 degC 22 degC 2047 1 deg lt 0 17 0 17 0 5 4 7 0 100 32768 32767 32768 32767 0 200 0 200 0 200 0 200 0 4096 128 127 0 25 4 75 0 0 16 2 km h Recommended value 0 0 16 2 km h Recommended v
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