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16.21MB - Kyosho
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1. 3 3 6 5Kg cm FM PCM
2. 3 280mm 20Omm 170mm E 6V X FORCE1 100 No 7121 1 243 0034 153 nNesr Raio conmo wopes 046 229 4115
3. Operation 18 3
4. Operating Precautions Avoid operating the model in the following conditions as damage to the model may result e Places where the model may become entangled in long grass Mud and water puddles Read page 37 of the instruction manual on operating the model safely After reading the GS26R Engine Instruction Sheet start the engine and begin running the model by following the steps below 1 Check Standard Position Settings Confirm settings are as per the two page instruction sheet on Engine Adjustment Settings prior to first run As the engine adjustment settings are set correctly at the time of shipment use these settings when starting the engine 2 Check Linkages Refer to page 18 No 21 page 23 No 33 and page 28 No 33 and check that all linkages are moving correctly 3 Learning to Operate and Adjustment Refer to the 2 page instructions on Starting and Operating the Engine and adjust engine accordingly If using the Dual Force start and warm up the engines one at a time Starting both engines at once makes adjustment difficult Note the Giga Crusher does NOT include a choke button To choke the engine cover the muffler s exhaust hole with your finger and pull the starter cord Check that
5. 280mm 200mm 170mm 6V X FORCE1100 No 71211 3 channel 3 servo or 2 channel 2 servo radio control system for R C cars High performance FM and PCM radio systems are recommended for better safety Please note that the reverse function cannot be used with 2 channel 2 servo radio system wheel type transmitter is recommended if using a 3 channel 3 servo radio system Stick type transmitters may not provide precise control of the reverse function in some cases Use radio set with reverse function Use steering and throttle servos with at least 6 5Kg cm of torque Also depending on the brand of servos some servo leads may be too short In this case please use extension leads supplied by the servo s manufacturer The Giga Crusher requires servo leads of the following lengths Steering Servo 280mm min Throttle Servo 200mm min Reverse Servo 170mm min Large capacity receiver batte
6. 1 Front Bulkhead A gt Note the angle 4 x 10mm TP Note the direction 4x10mm 4x12mm 4 10 4 12 4x10mm ms Note the angle Screw CP Z HA A E e 4x10mm 8 4x10mm m Part bags used Pay close attention here 3 Front Suspension No 2 No 7 3 x 49mm Screw Pin UW 8 4 80 Suspension Shaft 3 x 49mm Screw Pin 8 4 80 Suspension Shaft 6 gt Note the direction i For Front p Note the direction Note the direction For Rear p Note the direction
7. ZiEsN Before beginning assembly please read these instructions thoroughly M 1 KVHSHH ET MIBE INSTRUCTION MANUAL GIGA CRUSHER DF Dual Force 1 8 SCALE RADIO CONTROLLED 26 2 ENGINE POWERED MONSTER TRUCK 2 GIGA CRUSHER SF Single Force 1 8 SCALE RADIO CONTROLLED 26 ENGINE POWERED MONSTER TRUCK INDEX REQUIRED FOR 2 3 RADIO PREPARATION 3 BEFORE YOU BEGIN 4 5 ARRANGEMENT OF PLASTIC PARTS ON RUNNERS 6 7 ASSEMBLY Dual Force 8 26 32 34 ASSEMBLY Single Force 8 21 27 34 OPERATING PRECAUTIONS 8c RD TR 35 ADJUSTMENT eeeee ein nn 36 OPERATING YOUR MODEL SAFELY HH 37 EXPL
8. No Part Names Quantity GG029 Servo Saver Spacer 5 9 x 2 315 3 GG030 3 Speed Shaft 1 x2 525 4x4mm 1 4x4mm Set Screw E E5 0 4 E ring E5 0 GG031 Tie Rod Set 0 0 2 1 525 GG032 Mufler Stay 1 735 99033 Throttle Rod 6x1 420 00000x GG034 Air Cleaner 9 x 2 1680 90035 iiikageSet x 840 x2 6 x3 4 5 2x8mm 4 2x8mm Screw 2x15mm 1 2x15mm Screw 2x10mm 1 2x10mm Screw 2mm 2mm Nylon Nut GOPO1 Body 1 Masking Sheet 1 4200 GGB01 01 Decal Set Decal Set X 1 1680 x2 1680 BS65 Tank For SINGLE FORCE x 1 1050 BS79 Switch Boots 6 294 5107 Bevel Shaft xe6 578 FM29 Body Pin x10 158 185 Joint x 2 630 71700 FZW66 Eiel Tank Mesh Filter X 1 1575 2 GT20 piot Shaft F
9. 3 3 36 After Operation O
10. Refer package for applying decals which with out number 45 Shell Slightly bend the body pins as shown in the diagram for easier removal Body Pin Part bags used Cut off shaded portion Operating Environment 37 Starting and Operating the Engine GS26R
11. 2 REQUIRED FOR OPERATION 2 j Hobby Knife Needle Nose Pliers 77777777000 CAUTION Handle tools carefully Phillips Screwdriver L Wire Cutters Rubber Cement 105mm 105mm minimum Phillips Screwdriver M S B aE RS RTR Phillips Screwdriver 5 T 80mm 80mm minimum TOOLS INCLUDED 1 5mm 2mm 2 5mm 3mm Wrench 1 5mm 2mm 2 5mm 3mm gt CK 96154 KYOSHO KYOSHO Special Glue Instant Glue So No 80901 R 4 8 6 0V Battery Checker 4 8 6
12. 2 18 23 28 2 1 2
13. Wote the following in order to ensure smooth operation and long life of the 3 Speed Transmission Lubricate the ball bearings to ensure smooth operation Regularly check whether the screws on the chassis are firmly tightened and retighten if necessary Regularly check whether the oneway bearing locks into the direction indicated If it does not lock replace the shaft or oneway bearing Keep the gears clean from dirt and sand to prevent damage OPERATING YOUR MODEL SAFELY CAUTION Do NOT operate the model in the following places and situations Non observance may lead to accidents 1 2 3 4 Operate the model in spacious areas with no people around Do operate it 1 on roads 2 in places where children and many people ga
14. lt 10 00 18 00 2004 KYOSHO CORPORATION PRINTED IN JAPAN radio control set 3 3 2 2 Paint Paint Brush 1 REQUIRED FOR OPERATION 1 FM PCM 2 3 Wheel type radio set 6 5Kqg cm
15. g 27 Lg Part bags used Pay close attention here Assemble left and right sides the same way m 5 No 7 No B Front Suspension gt Note the direction 4 x 12mm Flanged Cap Screw Knuckle Collar 2 5 x 14mm Pin 48 x 16mm Ball Bearing Flanged Nut Front Suspension gt For Rig D3 x 25mm Screw Pin For Front 2 3 x 36mm Screw Pin MM 2 2 T z Temporarily tighten Part bags used Assemble as many times as specified lt gt lt For Right Side gt lt gt lt For Left Side gt 4x12mm Note the direction gt For Left Side Assemble in the specified order Pay close attention here 7 Suspension No 2 No 7
16. 1mm Check the position of the Lever straight adjust position of the 2mm Stopper 2mm Leave about 1mm the linkage by adjusting the position of the 2mm Stopper and Brake Adjuster Lever 1mm approx 1mm Brake Adjuster a nt 2mm 69 2mm Stopper 1 1 1 1 1 2mm 69 2mm Stopper Part bags used Assemble in the specified order Pinch to avoid scratching shock shaft T Tighten the cap firmly and pull the shaft Surplus oil comes out Insert the shaft slowly Cut off shaded portion Put a little oil b t A wW 2 4 until it slightly stops 1 2 Tighten the cap then loosen it for a 1 2nd lap Keep expa
17. x210 1104 3x14 3x16 3x18 3x20 5 each 1135 3x15 3x16 3x18 3x20 5 each Flanged Nut 1105 4x6 4x8 4x10 4x12 5 each 1136 3x25 3x30 3x35 5 each 1174 3mm 10 pcs 1106 3x22 3x24 3x26 3x28 5 each 1137 2 6x14 2 6x15 2 6x16 2 6x18 5 each 1175 4mm 10 pcs 1107 2 6x25 10 pcs 10 p 210 Bind Self Tapping Screw H Nylon Nut Bind Screw 1140 2 6 6 2 6 8 2 6 10 2 6 12 5each 1177 26mm 5 pos 1110 2 6x4 2 6x6 2 6x8 2 6x12 5 each 1141 3x6 3x8 3x10 3x12 3x14 5each 1178 3mm 5 pcs 1111 3x4 3x6 3x8 3x10 3x12 5 each 1142 3x15 3x16 3x18 3x20 5 each 1179 4mm 5 pcs 1112 3x14 3x16 3x18 3x20 5 each 1143 4x10 4x15 4x18 5 each 1181 5mm 4 pes 1113 4x6 4x8 4x10 4x12 5 each 1151 4 8 4x12 5 each 1183 3mm 5 pcs 3x22 3x25 3x28 3x30 5 each 210 5 4x15 4x18 4x20 4x22 5 each Flat Head Self Tapping Screw Flanged Nylon Nut mmmm 210 1147 2 6x6 2 6x8 2 6x10 2 6x12 5each 1180 4mm 5 pos Flat Head Screw 1148 3x6 3x8 3x10 8x12 3x14 5each TJIN 1510 1117 2 6x6 10 pcs 1149 3x15 3x16 3x18 3x20 5 each 0 Washer 1118 2 6x8 2 6x10 2 6x12 2 6x14 5 each 1150 4x15 4x20 4x25 5 each 1119 3x
18. 1 T 66033 D 9 1 87 1296 69 0151 eooss D IF145 A E 6 S E z 9 Wo151ii IF7 MA051 01 QA D EE mio 68 20035 MA056 S N i ON BRG005 a 68GG035 gt X 7 IF7 g MA051 01 09 057 DB 1 MA058 a Qu 058 Ei BRG A 625 8 58 JA 18 57 maos Note that some parts are not sold as spare Darts p aR 2004 KYOSHO CORPORATION 8 GIGA CRUSHER SINGLE FORCE 40 41 lt EXPLODED gt Gear Differential IF39 1F103 SS BRG005 Qi IF101 o CE IF103 Shock MAO61 7 2 MA061 2 g 2 6mm 05 Nut 680 D D 42 lt EXPLODED VIEW gt QRC QRC Unit GG001 02 GG001 06 o ENEAS R 9 BRG005 GG001 1 GG001 05 GG001 04 D 7 GG001 04 RA lt SSG N H lt EXPLODED VIEW gt 3 3 Speed Transmission MAO007 0 MA006 g MA006 44 SPARE PARTS FOR JAPANESE MAR
19. ONLY use glow fuel for radio control models Because the use of gasoline kerosene in R C models ac counts for fires do NOT use them 1 2 3 Fuel is highly inflammable and high explosive 1 NEVER use fuel indoors or in places with open fires and sources of heat 2 Store fuel ONLY in cool dry and dark places out of children s reach Tightly shut the cap 3 Do NOT dispose of empty fuel cans into a fire There is danger of explosion NEITHER swallow fuel NOR let it into your eyes Immediate measures should be taken if fuel is swallowed in 1 A duce vomiting If fuel 9 gets into eyes rinse them and consult an orphamologist EXPLODED VIEW gt DF Dual Force Clutch 03 1705 lt 6992213 69 Wo150 62GG03
20. A Cords as per Use this hole i diagram 2 Part bags used X Must be purchased True to scale Assemble as many Pay close attention here Cut off shaded portion separately diagram times as specified Radio Body Pin 22 No 3 gt Connect as per radio instruction manual Receiver Connect the servo cords to your receiver e 63 Use 63 Nylon Strap Small to keep cords away from moving parts mA lt Battery Box La Nylon Strap QRC Unit 13 E 3x 12mm crew Assembled QRC No 9 No A 3x12mm Install the Unit 5 3x3mm No SF DF gt Set Screw a 1 69 2mm 3x12mm gt 2
21. OPTIONAL PARTS FOR JAPANESE MARKET ONLY Part Names No Quantity 2 BSW77 Adjuster Collar For 2 set of shock 525 S 2 IFW32BL Spring S Blue Medium 2 pcs 945 2 FW32GR Spring S Green Soft 2 pcs 945 S 2 IFW32W Spring S White 2 pcs 945 4 AW005 Uitra Soft Spring Spring Set for Double Damper 4 1260 LSD IFW117 TCD Gear Set 7875 LSD LSD 1171 TCD Gear For TCD Gear 525 LSD LSD IFW118 TCD Final Gear Set 10500 Includes Gear Set Diff Case and Final Bevel Gear complete differential 5 8mm W0201 5 8mm Steel Ball 735 420x240x330mm 1776 pit Box Size 420x240x330mm 7140
22. Cut off excess 9 00 into the muffler t 2 2 2 Insert when stopping the engine 0 Apply instant glue CA glue super glue TP Screw 2 2 6 x 10mm Screw g Fuel Tank 3x8mm TP Part bags used J gt AS NM Attach in same direction as shown Pass Fuel Tube through as shown gt Fuel Tube Pass underneath muffler wW 1 ID 63 Fuel Tube Fuel Tube 69 30 s Soak inner sponge with oil Use this hole oooo gt 3x20mm gt f z 2 g 5 2 T D 2 D ID A X Body Pin Cut off exce
23. KK D gt ANY 7 lt No 1 No 2 gt Assembled No A TP Screw 4 NMM Z Ano Bumper No 4 No A No B No SF DF 3 Speed Changer 3 Swing Shaft 68mm Part bags used 15mm TP 68mm O IE E 27 Align the markings on the Clutch Bells in a straight For Single Force continue assembly from 27 line as the diagram and adjust backlash lt gt lt For Left Side gt Marking position AN NM 3x12mm SN W NS WW 3x12mm close attention here gt
24. 2 Check the position of the Shift Rod If correct adjust the position of the 2mm Stopper No adjustment required using 2 channel radio system Switch the radio ON and check steering in centered If steering is not straight adjust the length of Shift Rod the rod Forward Neutral Reverse 2mm 59 2 Shift lt gt lt Reverse gt O osoO 00 O PO G 2mm
25. 2 3x1000mm 1790BL Color Silicone Blue Size 2 3x1000mm 420 2 3x1000mm 1790R Color Silicone Tube Red Size 2 3x1000mm 420 7 2 3x1000mm 179050 Color Silicone Tube Smoke Grey Size 2 3x1000mm 420 1796 Spiral Tube 735 1829 amp 1050 Hobby Shears amp Sander Handy tool for round cut 1876 Fuel Filter Shuts dirt from fuel 1050 1948 Air Cleaner Oil 1050 210 Part No Quantity 71161 0 XFOHCEG00 NiCd Batey forrecever 3990 71211 SXFORCE Batey forreoeer 4200 OO EE S 1050 970 80811 Special Taper Heamer Bast 10l tor haing bodes 1890 80312 amp 840 Locking Jig amp Wrench Cross wrench plug locker 92060 Maner Joint Pipe 2pos 945 SD 1260 94402 eiio medum arengh Screw Coment 945 96152 Siicone Seal 840 96405 84
26. 1100 20000 for diffs Silicone Oil 350 Mi Silicone Oil 1100 Mi Silicone Oil 20000 400 0200 B0000 Silicone Oil 400 Silicone Oil 1200 Silicone Oil 30000 450 1300 40000 PLO450 Silicone Oil 450 SIL1300 Silicone Oil 1300 BL0000 Silicone Oil 40000 500 2000 50000 PLO500 Silicone Oil 500 PL2000 Silicone 2000 91 50000 Silicone 50000 550 3000 for diffs 100000 810550 Siicone 550 PL3000 Siicone 3000 Sileone Oit 100000 gt FINEST RADIO CONTROL MODELS A http www kyosho co jp 243 0034 153 046 229 4115 RC 10 00 18 00 619204071 PRINTED IN JAPAN
27. Adjustment Screw Lr J e MA s mw 2mm 2mm Stopper Adjust the 2mm Stopper position and Adjustment Screw so the engine does stall when idling A Cut off shaded portion Ensure smooth non binding movement when assembling Part bags used True to scale diagram Nylon Strap MAEN Tp SN R MM Cut off excess Cut the fuel tube to 190mm 190mml 3 WAS Cut the fuel tube to a length of 280mm 63 LAO 229 LR Ya 280mml D 280mml 63 N NNN the fuel tube to length of 280mm N lt 6D 4 Apply instant glue CA glue super glue 4CA 2 4 No A Nylon Strap
28. 3 3 3 2 3 lf you confused second and third gear shifting tighten the third gear set screw firmly to avoid shifting Adjust the second gear first then unscrew third gear set screw to find the correct shift timing MAINTENANCE 3
29. Apply instant glue Assemble as many Pay close attention MEt Apply rubber type glue CA glue super glue times as specified here 42 Wheels 2 For right side For left side For right side emm Flanged Nut Painting R BEAN Before painting use neutral detergent Mask the windows from the inside to remove any oil residues and dirt Refer to the pictures on the After painting remove the protective box for the color scheme N film from body shell Paint the body shell from the inside using Kyosho s spray colors Mask Windows 44 44 Apply the decals to the positions indicated in numerical order Decals ms The decal numbers between brackets are only for the opposite side gt
30. Stopper Op 33 Throttle Linkage Adjustment lt gt lt gt lt Neutral Brake gt lt High Throttle gt 1mm approx 1mm 4 gt L 4 Adjustment Screw Ly T E i 2 5 2mm Adjust 2mm Stopper position Adjustment Screw so the engien does not stall when idling 2mm 2mm Stopper 3 5 78 24 2127 5551 1 Part bags True to scale diagram Cut off shaded portion Ensure smooth non binding movement when assembling Nylon Strap 7 m mA WA NA SG S FNAN Cut the fuel tube to 210mm Cut the fuel tube to a length of 210mm 69 gt gt 210mml gt 210mml H V MKS 4 ETG Ne OO oN No 11 Nylon Strap
31. Throttle Rod 1 Part bags used Must be purchased separately Cut off shaded portion O 7mm H approx 7mm 35mm approx 35mm Ensure smooth non binding movement when assembling No 6 No 9 No A No B 18mm approx 18mm 3x 10mm TP TP Screw NOW 4 14 F H Screw 5 8mm Ball End Steering Control Servo 13mm approx 13mm Tapered Collar Use this hole Cut servo horns as required 3x14mm pa 2 Radio This servo is not installed if using a 2 channel radio 1 A Use this hole 3x10mm eo o oO _ o S o INRE Use this hole AA Y KR RR IAN 007 7 SNU RNR eR 3x10mm 3x10mm gt Pass through Throttle Lever first
32. When using 2 channel radio fix in front as per diagram 69 First screw on 68 as shown bags used E Assemble in the specified order Must be purchased separately Pay close attention here No 2 No 6 No 9 No A No B 4x20mm 3mm 2 1 Flanged Nut 07 2 Screw 4 15 TP Tapered Collar 4 TP Screw IN 14mm 4x10x11mm 1 F H Screw For Front gt 1 No 2 No B 62mm Swing Shaft 62mm For Rear gt x 4 15mm TP TP Screw NN close attention here Part bags used i 21 Linkage checking 2mm
33. Servo Receiver 1 BEFORE YOU BEGIN 1 Read through the manual before you begin so will have an overall idea of what to do Check all parts If find defective or missing parts contact your local dealer or our Kyosho Distributor How to read instruction manual Example Front Suspension No 4 No 5 No 6 This instruction manual seve ral symbols Please note them 5 x 10mm during the entire assembly Metal Bushing King Pin 5 8mm 8 Pillow Ball Black D o a Number Part
34. Body Pin Cut off excess No 11 No B TP Screw TP Screw MM Screw Screw Air Cleaner No 10 No A 3x8mm TP Part bags used 4x6mm 4 20 Screw 20 TP Use this hole 2x8mm 0 9 V f D2 W A 0 lt gt LA Se 7 F 2 4 23 4 Y 4 lt 9 AS Wa D i SN 4 3x12mm 3x12mm 2 2 79 67749 7 gt 2 fo 2 5 Ea Q E w t g 6 1 k A x N Screw TP Screw tE o Part bags used No 2 No SF DF 3x12mm Insert sheet of paper before installing Gear Cover 10mm TP MM Engine gt 1 Throttle Linkages No 9 No A d 44mm approx 44mm lt 07219 Use this hole 2 10 3x3mm Set Screw 62mm
35. For Rig gt For Left Side 3 x 25mm Screw Pin 2 For Rear Screw Pin NW Steering No 6 No 9 No A 70mm 70mm 3 x 16mm F H Screw mm 3mm Flanged Nut 6 x 10mm gt Metal Bushing Use this hole Steering Pin 2 Q pmm 8 Steering Collar 2 5 8 Ball End 633 x 83mm Rod MM 3 5 2 28 g 27 Part bags used Assemble as times as specified True to scale diagram Pay close attention here For Front For Rear ms gt Pay close attention here True to scale diagram approx 93mm 93mm lt Z o 2 2 Assemble as times as specified 2 F H Screw 2 Collar 2t Rod 64x 107mm ___ Ball OO Ball End gt F
36. True to scale No Diagram Quantity Used All parts except screws are identified by key numbers For purchasing spare parts find the key no of the part needed in the spare part list and refer to the left column to look up the corresponding order no Symbols used throughout instruction manual comprise Must be purchased separately A 2mm tzt Drill holes with the specified Part bags used diameter here 2mm IN 3 3 NL 2 Assemble as many times as specified here twice Ensure smooth non binding movement while assembling Assemble left and right sides the same way AN W Apply instant glue CA glue super glue Cut off excess Pay close attention here Assemble in the specified Apply grease Cut off shaded portion order Apply threadlocker screw cement Tentatively tighten True to scal
37. wW MN 10 No 2 No SF D 3x12mm Assemble in the specified order For Right 16 4 1 52 Screw 0 Screw wc lt For Right Side gt Gear Cover lt gt Engine bags used Insert a sheet of paper before installing 10mm TP 3x 12mm 1 3 O 32 Throttle Linkages lt gt WS Eey gt lt For RIOTt gt 44mm approx 44mm _ i w O lt For Left gt 104mm approx 104mm Use this hole 2x 15mm Screw 3x3mm Set 6 2 Stopper 2mm 223 Throttle Linkage Adjustment lt gt Adjust tS lt Neutral Brake gt MK lt High Throttle gt 1mm 1mm approx 1mm approx 1mm lt gt 5 Bi
38. 4x45 2 each 1166 4 8 FF 10 pcs 1196 2 6x18 4 pcs 1167 20 2 pos FOR JAPANESE MARKET ONLY KA Qty Part Names 100 600 4000 PLO100 Silicone 100 510600 Silicone Oil 600 PL4000 Silicone Oil 4000 150 700 5000 PLO150 Silicone Oil 150 PLO700 Silicone Oil 700 SIL5000 Siicone Oil 5000 200 800 6000 510200 Silicone 200 51 0800 Silicone 800 51 0000 Silicone 6000 250 900 7000 510250 Silicone 250 5110900 Silicone 900 51 7000 Silicone Oil 7000 300 1000 for shocks 10000 510300 Silicone 300 51 1000 Silicone 1000 81010000 Siicone Oil 10000 slL0350 350 for shocks
39. H Screw 15 654 x 10 x 6mm 222 3x14mm Steering Tapered Collar Part bags used 87 6 8mm 16mm Screw 2 F H 14mm 4x 15mm gt 4x15mm Note the direction 119 No 1 No 2 No 5 No 9 No A No B No SE DF T 0 W X E2 5 E 10mm TP TP Screw 1 Me 3mm Nylon Nut 4x 10mm TP 2x8mm 4 x 7 x 2 5mm Plastic Collar 2 4x10mm Roll No 3 No A No SF DF pp Pass the cord through hown 6 Nylon Strap Part bags used Must be purchased separately Cut off shaded portion 8 4x10mm 3x10mm NM 4 x 10mm TP TP Screw 2mm Roll 13 4 10 TP 4x10mm 28mm Throttle Control Servo 3x3mm 1 No 9 No B 13mm approx
40. fuel travels down the silicone tube and into the carburetor If fuel hasn t reached the carburetor the engine will not start Also if too much fuel enters the carburetor starting may become difficult Carefully read the following on operating the model Before starting the engine check the condition of the transmitter and receiver batteries If batteries are drained or weak be sure to replace with new ones Before starting the engine check the brake is working and responding properly to transmitter inputs If the brake is not working properly refer to page 18 No 21 and adjust linkages Follow the steps below when starting Dual Force engines Start right engine and once the engine is stable when idling stop the engine Start left engine and warm the engine up he left engine is stable when idling start the right engine If using a 3 channel radio system move the third servo reverse to choose reverse or forward Then move the throttle control to start moving the model in that direction When using the 3 channel system with reversing servo only operate it in the following conditions Operating outside these conditions may result in damage to the model Only when the engine is running at idle 2 Only when the model is completely stopped By moving the throttle control and accelerating the 3 speed transmission changes gear which also changes the sound of the engine To adjust the timin
41. 0 96422 OS 1260 96625 Special Bearing etios poemaya 1050 607011 TOrmade ARer Run OH For Engine maintenance 30 695101 Knife Edge Reamer Todilhoesorthebody 2100 695142 DE Quik Charger DC Chargertor Gow Heater 1995 695145 2730 Spark Booster Glow Heater battery included 210 47 SCREW NUT etc FOR JAPANESE MARKET ONLY mm mm Size mm QUANTITY No Size mm QUANTITY No mm QUANTITY mW 210 hey 210 9 210 Round Head Screw Round Head Self Tapping Screw Nut 1101 2x6 2x8 2x10 2x15 5 each 1132 2x4 2x6 2x8 2x10 5 each 1171 mm 2 6mm 10 each 1102 2 6x8 2 6x10 2 6x12 2 6x14 5 each 1133 2 6 6 2 6 8 2 6 10 2 6 12 5 each 1172 mn 4mm 10 each 1103 3x4 3x6 3x8 3x10 3 x12 5 each 1134 3x6 3x8 3x10 3x12 3x14 5 each
42. 0V No 1948 AirCleanerOl 7 4 8V 6V Works with 4 8V and 6V receiver battery ooo oooeeooeeoe oe ee eeeeooeooeeeeeeeeoeoeoeeeeeeeee oe oooeooee ee ERE No need to pre drill For trimming bodies 2 1mm 15mm Drills neat 1mm to 15mm lt Cutting along curved lines holes directly never was easy RADIO PREPARATION Set up the radio control system as in
43. 13mm gt Use this hole a 3x3mm 63 10mm Cut 10mm from the fuel tube 7 5mm 7 5 AN OORE Use this hole Reverse Servo 2 This assembly is not used for 2 channel radio 3x10mm U 13mm Cut servo horns as 3x10mm gt Cut servo horns as 3x10mm 3x10mm 2 x 8mm TP TP Screw Spring 3x3mm Set Sciow Linkage Spring 62mm sa x 10mm TP P Screw required 14mm 14mm approx 14mm approx 14mm Throttle Control Servo o hum lol 19mm approx 19mm 8mm approx 8mm 8mm approx 8mm Reverse Servo Shift Rod 5
44. 5 1 24 N yi N h 8 GGoo9 4 GG031 1 N 5 Wo201 3 wo141V GG031 PLA43 63 92213 0 69 0151 69 wo 68 26035 7 99035 RG005 69 GG035 GG008 a Maos N NM l YA R BRG005 NN O IFeB N Si 1 1 s 57 A 58 A ORU MA058 N Note that some parts not sold as spare parts 2004 KYOSHO CORPORATION GIGA CRUSHER DUAL FORCE 38 39 EXPLODED VIEW gt a 80035 J Macao pT 7 GGo12 eeo12 pe ko af acoss o 7 69 0151 y o Q 3 Bg 4 00014 1 1 G 8 3 3 Speed Transmission 1 Ni 0GG023 59 Wo151 d 1 F 00029 GG031 eh 1 LA43 LA43 1 hS Ok W0201 1 62 00035 Wo141v f wos 2 97 2 692213 W0141V
45. 6 3x8 3x10 3x12 5 h 1185 2mm 2 6mm 3mm 10 each x xX x X g x210 1186 4mm 5mm 10 each 1120 3x14 3x16 3x18 3x20 5 each INN Flanged Cap Screw 1189 2 6mm 10 pcs 1121 4x8 4x10 4x15 4x20 5 each 1153 3x6 3x8 3x10 2 each E 158 1122 3x22 3x24 3x26 3x28 5 each 2 1154 4x8 4x10 4x12 2 each E Clips 1123 3x30 3x32 3x34 3x35 5 each 210 B 3 1168 4x12 10 pcs 1380 E1 5 10 pcs 1197 4x6 10 pos Head Screw 1381 E20 10 pcs eac 210 X 1382 2 5 10 pcs Screw 1393 0 10 pos 1124 2x8 2x10 2x12 2x14 2 each PERON do 192 19 1125 2 6x8 2 6x10 2 6x12 2 6x14 2 each 1160 3X6 3X12 3X14F 8 16 Sgach 1235 ES 19 pos 1126 3x8 3x10 3x12 3x14 2 each 1161 3x3 3x4 3x5 3x10 3 each 1320 0 pcs 1127 3x15 3x16 3x18 3x20 2 each 1162 4x4 4x5 4 8 4x12 3 each 1 z 9 DS 1128 3x25 3x30 3x35 3x40 2 each 1163 5 4 5x5 5x6 3 each 390 0 0 6 pcs 1129 4x10 4x15 4x20 2 each 1164 5x30 5x40 3 each 1130 4x25 4x28 4x30 2 each each 1131 4x35 4x40
46. A NN NN 97 N Ba LN PV JON Ne 0 OX No 4 No SF DF Insert into the muffler lt N 09 7 No 9 No 11 mp 0 when stopping the engine Assemble as many times as specified 2 TP Screw 4 NN 2 6 x 10mm mW TP Screw Screw f o Fuel Tank 3x8mm TP 4 x 10mm TP Part bags used 26 Muffler gt Attach in same direction as shown Fuel Tube gt Pass Fuel Tubes through as shown 69 Fuel Tube 69 Fuel Tube 69 Fuel Tube 63 Fuel Tube 25 a Soak inner sponge with oil Use this hole gt g G 5 E 5 gt 2 3 a S a 2 x ww D ID 5 K A i 6
47. A006 1 1575 MAOU7 Zar 1 735 MA008 SG x1 735 1 Wx1 2310 5 Goar sa Q 1 1680 MAO51 e eoromcths 2 2310 a o 4 630 MA056 Weelshet 7 2 683 MA057 POE x 2 578 2 368 MA059 4 263 MAO61 SS 2 x2 1995 MA062 a T x4 315 Somn Tapered Waster x 10 473 WOS 1 683 W0201 MM 10 735 W0202 SH x 10 735 ST 15 i 1296 ea O 420 KPKY 9 18 189 KPKY 18 263 NR 6 525 92213 7 700 02304 21 HD ar Geane Samy tp 1050 92846 An 10 420 210 No Part Quantity TEAN 7 BHGO05 Semm Ball Beamng 9x2 683 Stamm SE 2 1050 BRG014 10x1mm bal Beaing 2 1260 BRG022 9X10mm 2 1050 geegs 20x32mm 1 735 20x32mm Ball Bearing 210 Some of the parts included are not available as spare parts Purchase optional parts instead 46
48. KET ONLY No Part Quantity PO 1 840 ka Gear x2 x 1 525 Brake Caliper JORI x1 630 Eri TES 8 x1 630 Ka a 1 525 Shaft x 1 315 Sat 1 1680 Shit Pi 6 630 Shit Ro j x1 315 Brake Cam Shat D x 1 420 5850 Spring 1 IZo Sipper Sheet _ 2 315 za AE x1 630 GGO02 1 525 GGoo3 ktead x1 1050 GG004 Arm 2 945 GG005 Side 2 1260 GG006 1 2 735 Geo07 Ron Bar 0060600900009 x 2 1260 GGO08 69 1 945 GG009 1 1365 eeo1o Mufer 1 630 eeot1 Mania x 1 630 GG012 x1 1680 2 6x10mm 2 6x10mm Screw 2 Geo13 Ran Chassis x1 4725 GG014 Sub Chassis x 1 630 60015 1 525 010 3hock 1 525 GG017 2 420 GG018 315 GGO19 1 525 GG020 0000 4 840 GG021 OB x2 735 GG022 pes 0 1 525 pes x 1 525 GG024 0 x 2 945 GG02S i 1 2 315 GG026 2 525 GG027 x 1 315 x1 2 1680 210 i
49. ODED VIEW Dual Force 38 39 42 44 EXPLODED VIEW Single Force 40 44 SPARE PARTS amp OPTIONAL 45 48 A UNDER SAFETY PRECAUTIONS This radio control model is not a toy First time builders should seek the advice of experienced modelers before beginning assembly and if they do not fully understand any part of the CONSUCHON a Assemble this kit only in places out of children s reach e x Take enough safety precautions prior to operating this model az You respon
50. TP Self tapping TP screws cut threads into the parts when being tightened Excessive force may permanently damage when tightening TP screws is recommended to stop tightening when is attached or when some resistance is felt after the threaded portion enters the plastic aO we XL Overtightened The threads are stripped 1 ARRANGEMENT OF PLASTIC PARTS ON RUNNERS 1 2 ARRANGEMENT OF PLASTIC PARTS ON RUNNERS 2
51. dicated below 1 3 695101 3 No 1829 Cross Wrench amp KNIFE EDGE REAMER ROUND CUTTER amp SANDER ON OFF 2 gt ra a Transmitter 5j 9 0 O SIART Insert AA size batteries into Transmitter Extend the Transmitter aerial Connect the charged Ni Cd battery to the receiver Unwind the Receiver aerial Center the Transmitter trims Switch ON the Transmitter Switch ON the Receiver Make sure the servos move according to your transmitter inputs 2 7 5 1 5 Switch OFF the Receiver Battery 10 Switch OFF the Transmitter 9 4 m Retract the Transmitter aerial
52. djustment for second gear gt 0 6 6 4x4mm Unscrew 4x4mm setscrew from the 26 stopper 4x4mm Lock Set Screw 91 2 Slide the first second spur forward 2 Adjust the shift timing by installing set screw clutch boss for second 5 000 4x4mm O Slide the and spur gears back then tighten the 4x4mm set screw Front 5x4mm 6mm x4mm 0 6mm lt Adjustment for third gear gt Unscrew the 5x4mm setscrew and slide back the 6mm 4x4mm lt Lock Set Screw joint 3 1 3 5x4mm Push forward the 3 speed shaft and slide all gea
53. e diagram 2 om5 X 7 Apply rubber cement m 2 BEFORE YOU BEGIN 2 This contains screws hardware in different metric sizes shapes Before using them check the screws on the true to scale diagrams on the left side in each assembly step Some screws are extras SCREWS OTHER HARDWARE Screw TP 3x12mm 3m E3 E Self tapping TP Screw Screw Washer Nut E rind 3mm TP 12mm Cap Screw Screw 3x12mm 5x10mm 6 8mm F H Screw Metal Bushing Bearing Pillow Ball Smm Flat Head Screw Set Screw 3mm MMMMMMM M 12mm TP Screw Self tappind Screw
54. ery Box lf already included with the radio no battery box needs to be purehased separately Suitable servos amp receiver Receiver 38 41mm 18 20mm Plug Heater No 695142 DC DC Quick Charger No 695143 Spark Booster 76301 76711 KYOSHO SPRAY COLOR A MA FUEL PROOF PAINT A M CAUTION Before using Kyosho Spray Colors always read the explanations FUEL PROOF PAINT ee spKYoSHO _ PRAY COLO RES spKYOSHO g PRAY COLO oo
55. g of gear changes refer to page 36 on adjustment of gear shift timing Avoid unnecessary and repeated use of the brake as this may damage the model Remove dirt grease and any foreign matter that may have collected during operation Check that all screws are still tight Check the air filter is clean If it is in bad condition clean or replace it Remove any unused fuel from the fuel tank Also check for fuel leaks Check gears and brakes are not worn down and replace if required Oil moving parts in the drive train if required ADJUSTMENT OF THE GEAR SHIFT TIMING 3 The shift timing of the 3 speed transmission is set at the factory If you wish to change the settings adjust as shown in the following illustrations For reasons of safety do perform adjustments while the engine is running Adjust the engine before adjusting gear shift timing lt 2 gt lt A
56. nded No SF DF No 5 No 8 3x14mm 2 Assemble as times as specified 4 O ring M Set Screw Screw 3x 12mm 7 777777 z AA o Suspension Put the oil Part bags used 3x14mm 08 Shock 0901 2 i 2 3x15mm 3x15mm pm 2 Compress the spring install 85 p Note the direction 3x15mm 7 LO Y 4 SA RS No 3 No 8 Assemble as many times as specified 2 TP Screw 3x15mm TP Screw z ino Part bags used 15mm TP 15mm TP 8 t 2 AN Se F H Screw 3mm Flanged Nu Screw TP Screw TP Screw 3 12 3x 10mm TP 15mm TP 4 15mm TP A 3x10mm TP N OS A 6 lt QO DD 2 D 0 0 i SS 0 ea AN
57. or 2 Speed Assemby 1 840 2 GT26 Oneway For 2 Speed Assembly 1 2625 2 GTW20 2 Goar Set For 2 Speed Assemby x1 x2 735 IF6B Knuckle Arm 9 x 1 840 IF7 Knuckle Arm Collar 4 840 IF35 Steering Pin 2 473 2 6x14mm IF39 56x14mm Shaft x 10 189 IF53 Brake Disk Set x2 1260 IF64 Flywheel Sports 1 1260 IF101 Differential Shaft Set 9 0 2 788 IF102 Differential Bevel Set 2 4 420 IF103 Differential Case x 1 525 IF145 Eront Hub Carrier x 1 788 KC45 Special Clutch 9 1 1365 5 8mm LA43 5 8mm Ball x 12 315 LD29 Silicone Tube 2 420 1 6 x1 Clutch Bearing 210 45 SPARE PARTS FOR JAPANESE MARKET ONLY No Names Quantity M
58. rs forward except the third spur gear 3 0 Adjust the shift timing by installing set screw clutch boss for third gear 00 0 6mm N Slide back the 3 speed shaft and secure the 6mm cup joint at its original position Front 0 2mm Shift timing Shift timing Adjust set screw 5 090 using 2mm hex wrench For slower shift timing screw becomes quicker becomes slower clockwise For faster shift timing unscrew counterclockwise 10 degrees is sufficient for each adjustment 2
59. ry e g Ni Cd is recommended The Kyosho 6V X FORCE1100 No 71211 is optimal Required for engine starting Glow Fuel No 73802 RC RC Model Fuel PRO Spec Fuel Buggy be used For painting the body use Kyosho paints for models s COCH WARNING Gasoline or kerosene cannot OCCO 4 Stick type radio set BHRT Fuel Pump No 96422 Quick Fill Fuel Bottle No 2230 POLYCA COLOR 3 AA size Batteries For Transmitter and Receiver Battery for Receiver No 71161 No 71211 6V X FORCE 600 6V X FORCE1100 Ni Cd Battery Ni Cd Battery Batt
60. sible for this model s assembly safe operation TRR LAS _ Always keep this instruction manual ready at hand for quick reference even after completing the assembly SPECIFICATIONS ARE SUBJECT BE CHANGED WITHOUT NOTICE i 2004 KYOSHO CORPORATION 31142 Dual force 31141 Single Force R C 3 60Km h
61. ss 4 2 6 2 af No B TP Screw TP Screw No 3 MD Air Cleaner Screw Screw 1 RANo Screw No A No 10 No 11 3x 8mm TP 2x8mm 4x6mm 4 x20mm Part bags used 3x 20mm TP Use this hole p gt O 40 Gear Differential No 2 No 5 No A No SF DF 3 x 12mm 4x12mm 3mm 4x12mm 3x12mm 7 GG ms 4 Assemble 2 wheels for the left 2 wheels for the right side lt gt lt Left gt gt Note the direction A Part bags used S gt ee S 2 lt Rignt gt Apply rubber cement f and install in tires Insert 2 into each wheel 2 PA
62. the model is behaving strangely Immediately stop the model and check the reason As long as the problem is not cleared do NOT operate it This may lead to further trouble and unforeseen accidents CAUTION in order to avoid accidents personal be sure to observe the following Handle fuel ONLY outdoors exhausts very noxious to health Do NOT put fingers or any objects inside rotating moving parts Rotating moving at high oK speed you may be seriously injured Right after use do NOT touch equipment on the model such as the engine and muffler because they generate high temperatures You may burn yourself seriously touching them OREHI 17 5
63. therl 3 residential districts parks 4 indoors and in limited space Non observance may account for personal injury and property damage Always check batteries in the radio When the dry batteries get weaker transmission and reception of the radio decrease You may lose control of your model when operating it under such condition This may lead to accidents that people around also operate radio control model NEVER share the same frequency Ea with somebody else at the same 7A h time Signals will be mixed and 1 you will lose control of your model a h iis This may lead to accidents r When
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