非化石エネルギー等導入促進対策調査等事業 報 告 書
Contents
1. BSR ESR 7492. CE 3 0 2 2 2 3 EC
3. 9 30
4. 1 2 3
5. a o a DO ee J
6. NR RR ee PEE o gt aN ti
7. PED 2 9 Classification of pressure equipment I 11 I IV 4 1 1 oe 3 3 Technical requirements HE H du IV Permanent joining IN C lE TAS Bs C ko IV TUE SHEM VOEN 1
8. 6 7 8 9 EC 10 EC X 4 5 19 3 3 3 1 ATEX 2
9. EC EC 10 2 3 EC CE
10. I CE 3 CES 2 2 1 El Pressure vessel stationary acc to PED Applicable codes and standards only exemplary AD 2000 Code Chapter BO B1 S1ff HPOff HP30 HP801 Nr 26 WOff unfired pressure vessels EN 13445 Unfired pressure vessels l 2008 68 EC ADR
11. 35 2 IV G EC BHF EC B D EC HI BC 3 BIAR es S RAZR
12. ProdSG ProdSV D Sms 1 i 8j i ESR 1 1 7 EN 13445
13. ASME Sec V EN ESR 32 3 4 5 ESR SF
14. 2 EN 17020 1 Aix B
15. 2 Directive EU He e mu T EU 3 Decision Zs H EU 4 Recommendation EU
16. E ai E Ape HH Ed 1 ICA HEA
17. 5 Opinion EU European Commission EC Council of the European Union CEU H 3 1 DIN ECL Treatigs of the EU GG Gorman Basic Law TRBS Technical Rules of industrial Le safety and health _ VdTUV Organization of TUV VDE Association for Electrical Electronic amp Information Technologies aed deir VDI Association of German Engineers ee ryt BG Employer s Liability MEM Insurance Asso
18. 97 23 EC PED ATEX 94 9 EC 200693 EC LVD 2004 108 EC EMC A CA al EH ri ti d X5 Compressor acc to Machinery Directive including ATEX EMC etc Applicable codes and standards only exemplary EN 12100 2010 Safety of machinery General principles for design Risk assessment and risk reduction EN 1012 1 Compressors and vacuum pumps Safety requirements Part 1 Compressors EN 1012 3 Compressors and vacuum pumps Safety requirements Part 3 Process compressors EN 13849 1 Safety of machinery Safety related parts of control systems Part 1 General principles for design EN 13849 2 Safety of machinery Safety related parts of control systems Part 2 Validation EN 1127 1 Explosive atmospher
19. 7 RO EE Bd 6 3 3 3 ROAR G CE E B4 arf
20. C AD 2000 Codes of Practice on Pressure Vessels TO p 2 EHE TH H 1 ERORE FE ETO SHE d OO WIT OV TIL 1 20 EL CE ENO S HE iR CCS ARES
21. 3 iti TARR 0D Tf ZA Sees no E XH E
22. 26 amp EH HL 3 E 27 3 4 1 ISO 17020 Conformity Assessment General Criteria for the Operation of various types of bodies performing inspection ISO 17021 Conformity Assessment Requirements for Bodies providing Audit and Certification of Management Systems are to fulfilled for inspection bodies certifying products and management systems EN 45011 General Requirements for Bodies Operating Product Certification Systems which is replaced by ISO IEC 17065 TISO 17025 General Requirements for the Competence for Testing and Calibration Laboratories
23. IEA J 38 H AD2000 EU B F 1000 10000 G ORR Ar 34 E 10000 20000 3 6
24. p T 2 EN 13445 AD2000 13
25. 8 RL i 23 10 10 EC Third Party Notified Body according ATEX ATEX
26. 5 AD 2000 4 10 Conformity assessment A H 8 x 1 DRH 1 12 10 ji
27. 2 G pee va EF ME Bgm 3 3
28. 28 2 2 Re TRES 57 5 ff DIES EBSA aa ADE ERR OO ie C MEH er gt 2 ASS E
29. ESR VE 97 23 EC 1 1 7 ENI3445 ESR
30. 1 UD um 31 35 1 27 2 4 2 Uwe Becker TUV SUD Stefanie Schiefer TUV SUD 3 1 KHK 2 TUV SUD 3 3 4 4 Uwe Becker DA YT Stefanie Schiefer IK
31. TUV SUD BENTO 42 ESR EN E BESR ESR Particular Material Apprais
32. DHS EC 2 2 EC EC 22
33. V Carry out the final inspection and proof test at every manufactured pressure equipment V Affix the notified body identification number 3 1 7 G 17 3 32 1 LAU B 1 TV 2 TV 1 EC EC type examination
34. H 5 1 1 du uc a iim a c es 3 5 B 4 RE BL E 6
35. Essential Requirements 2006 42 EC 97 23 EC PED ATEX 94 9 EC 2006 95 EC LVD Essential Safety Requirements Technical Standards EU Standards 2 I WET ATED CEN 2004 108 EC EMC Harmonised
36. B F G 6 7 15 Verify the qualification of the personnel undertaking the permanent joining non destructive tests Y Carry out the final inspection and proof test at every manufactured pressure equipment vy Affix the notified body identification number 6 B F Third Party Notified Body VY VY Start Module G examine the technical documentation with respect to design and manufacturing procedures G 16 4 Assess the materials used V Approve the procedures for permanent joining V Approve the personnel for permanent joining and non destructive tests Te pe d OFFER A ti D V Perform appropriate examinations and necessary tests at NB s laboratory or witnessing tests at the laboratory of the manufacturer
37. CE EC CE EC 9 category 1 category 2 category 3 all products combustion engine other products all products electrical equipment RH p arii A NEL AES Lane eee EC type EC type internal internal examination examination controlof control of li production production ll i eee JL jog t Tp mom J pc q E T product conformity product depositation verification to type quality of technical assurance documents L IL L alternative unit ver
38. Full quality assurance BU CIR EET 1 3 IV EC 8 Machinery referred to in QM Annex IV special machinery Manufactured not in Manufactured in accordance with accordance with harmonized standards harmonized standards Full quality assurance Full quality assurance with notified body with notified body EC type examination and EC type examination and internal checks with internal checks with notified body notified body Internal checks without notified body 8 X 18 2 IV
39. I j IV A II 1 B TEN i AEP Bs O Bs 5 23 NN CERT Cat A 1 International production control Module A Cat Al il Internal manufacturing checks with monitoring Module A 1 Cat B C1 B1 F m Conformity to type Product ModuleB Module C 1 verification Module B 1 Module F Cat amp B F IV Unit verification Product Module G verification Module B Module F Mida EE 2 1 IV G EC
40. 2006 42 EC 1 Essential Health and Safety Requirements EC CE EC Full quality assurance CE Ce 0036 IV V EC EC 3
41. CE 25 _ HH EC
42. EE BOR Il ii B 29 REL LT HAARE LUR Lu E Ed FARK H MEL Alb o CHL ZS E H 1 WE She ay RIA s ZOVY CHR
43. 36 OE E EC 3 3 37
44. SAC ORAL PAK OTRAS LORY AT DICT 7 ADA Ch o 4 PED
45. all Qy 3 1 3 3 1 1 EU 2 2 2007 2009 12 1 EU EU EU EU
46. TT Cylinder pressure vessel portable acc to ADR 2015 Applicable codes and standards only exemplary UN pressure receptacles ISO 11119 1 2002 Gas cylinders of composite construction Specification and test methods Part 1 Hoop wrapped composite gas cylinders ISO 11119 2 2002 Gas cylinders of composite construction Specification and test methods Part 2 Fully wrapped fibre reinforced composite gas cylinders with load sharing metal liners ISO 11119 3 2002 Gas cylinders of composite construction Specification and test methods Part 3 Fully wrapped fibre reinforced composite gas cylinders with non load sharing metallic or non metallic liners Non UN pressure receptacles EN 12257 2002 Transportable gas cylinders Seamless hoop wrapped composite cylinders Cylinder pressure vessel portable acc to ADR 2015 EN 12245 2009 A1 2011 Transportable gas cylinders Fully wrapped composite cylinders 3 4 4 Piping acc to PED Applicable codes AD 2000 Code Chapter HP100R HP512R and standards EN13480 Metallic industrial piping only exemplary 4
47. 2 I MI 1 M2 II 1 II 2 HI 3 ATEX 1 TI
48. KHK 1 40 2 IV 97 23 EC PED I Essential Safety Requirements ESR EN ESR EN EN ESR ESR ESR
49. ATEX Directive No 94 9 EC Fe ATEX Bi Ap ATEX Directivel999 92 EC 1999 92 EC 94 9 EC 94 9 EC I 1
50. zl zH nu 3 1 3 Ga Wl Wu 3 v A o 2 1 3 Bul
51. 1 CE EC EC type examination Production quality assurance Product verification 1 TI 2 CE BEC Conformity to type Product quality assurance CE 20 HL 3 CE
52. 26 3 Sou oS 27 3 H 3 5 zuli ah Ill m eT m A M T 1 BENE Ha EET Cedancoden lotus iadeieneds 2 dl REDE ee NO Te ler ccsa tn cdr e e geatv ups EEEa nese Sigh sU owas vate ca n aston RE 2 8 2 Li 5 Bese JEN S A Z Pa edm ae ple e Qu Quite n da aim ean n RU rbi ide Dei Ducatu d 11 3 3 1 TED Fite des D SH Sr SEU S CIE qu vated ep lary coed noah oce e ERES ap Pe eid 11 3 3 2 cucina 18 3 3 3 ATEX ui 20 PME cis jener CR ER REF EP aC DER EP ENT 28 GM SUR Lg cx THEE 32 3 6 EROE REJI n OPERE te e E eq UNIDO e noe dt wed at E E Reti mE 35
53. ADR z 2010 35 EU gt Ji BUN FcR ADR EPRE EL M zT IDEA A al 1 3 2 1 Cylinder pressure vessel portable acc to ADR 2015 Applicable codes and standards only exemplary UN pressure receptacles ISO 9809 1 2010 Gas cylinders Refillable seamless steel gas cylinders Design construction and testing Part 1 Quenched and tempered steel cylinders with tensile strength less than 1 100 MPa ISO 9809 2 2010 Gas cylinders Refillable seamless steel gas cylinders Design construction and testing Part 2 Quenched and tempered steel cylinders with tensile strength greater than or equal to 1 100 MPa ISO 9809 3 2010 Gas cylinders Refillable seamless steel gas cylinders
54. 1 BC EU 1992 EU 35 2 TFEU TFEU EU TEFEU li 358 7 EU X 2 EU Rr uu POM area EU 1 Regulation EU
55. EN 13445 EN 13480 Bal 1 I j AC EE AOA 2 I m
56. Design construction and testing Part 3 Normalized steel cylinders ISO 4706 2008 Gas cylinders Refillable welded steel cylinders Test pressure 60 bar and below ISO 18172 1 2007 Gas cylinders Refillable welded stainless steel Cylinder pressure vessel portable acc to ADR 2015 cylinders Part 1 Test pressure 6 MPa and below ISO 11120 1999 Gas cylinders Refillable seamless steel tubes for compressed gas transport of water capacity between 150 1 and 3 000 1 Design construction and testing Non UN pressure receptacles EN 1964 1 1999 Transportable gas cylinders Specifications for the design and construction of refillable transportable seamless steel gas cylinders of capacity from 0 5 litres up to 150 litres Part 1 Cylinders made of seamless steel with a Rm value of less than 1 100 MPa EN ISO 11120 1999 A1 2013 Gas cylinders Refillable seamless steel tubes for compressed gas transport of water capacity between 150 litres and 3 000 litres Design construction and testing EN 1964 3 2000 Transportable gas cylinders Specifications for the design and construction of refillable transportable seamless steel gas cylinders of capacity from 0 5 litre up to 150 litres Part 3 Cylinders made of seamless stainless steel with an Rm value of less than 1 100 MPa ISO 9809 1 2010 Gas cylinders Refillable seamless steel gas cylinders Design c
57. T Module EC type examination examine the technical documentation 4 Perform appropriate examinations and necessary tests with the representative example type at NB s laboratory or witnessing tests at the laboratory of the manufacturer according standards 24 4 nc Module conformity to type witnessing all tests relating to the anti explosive protection aspects at each manufactured item at the laboratory of the manufacturer gt il E Ed 10 EC 2 4 TEC OME EC CE
58. al ADR zr PED ESR ESR EN CE
59. ciation Constitutions of the Federal States Federal State Law mandatory uri EN TRES T non mandatory National Standards e g VDE VDI Rules BG Rules VATUV Merkblatt Industrial Standards 1 ProdSG ProdSV BetrSichV 2 3 14 Ordinance 14 ProdSV 9 Ordinance 9 ProdSV 1 Ordinance 1 ProdSV 11 Ordinance 11 ProdSV 2 BetrSichV BetrSichV GefStoffV BimSchG 3 3 2 1 SER E e
60. es Explosion prevention and protection Part 1 Basic concepts and methodology EN 60079 0 Explosive atmospheres Part 0 Equipment General requirements EN 60079 1 Explosive atmospheres Part 1 Equipment protection by flameproof enclosures d EN 60079 14 Explosive atmospheres Part 14 Electrical installations design selection and erection EN 61204 Low voltage power supply devices d c output Performance characteristics EN 61204 3 Low voltage power supplies DC output Part 3 Electromagnetic compatibility EMC 10 3 3 EMPKH AA yY FAROR 3 3 1 1 4 Flow chart pertaining to the Pressure Equipment Directive PED Basic Structure Article 1 p gt 0 5 bar mm Paragraph 3 1 3 2 1 Article 9 Group 1 or Group 2 gt Article 3 Engineering practice mp Article 3 paragraph 3 Article 9 Diagrams Annex Il Article 10 Depending on Annex Il mp Categorie 4 X 1 1 Scope and definitions PS 0 5bar
61. ification 9 2 1999 92 EC 2 3 21 D 3 ri zu Hi mO 10 T ef uu Ii
62. onstruction and testing Part 1 Quenched and tempered steel cylinders with tensile strength less than 1 100 MPa ISO 9809 2 2010 Gas cylinders Refillable seamless steel gas cylinders Design construction and testing Part 2 Quenched and tempered steel cylinders with tensile strength greater than or equal to 1 100 MPa ISO 9809 3 2010 Gas cylinders Refillable seamless steel gas cylinders Design construction and testing Part 3 Normalized steel cylinders EN 1964 2 2001 Transportable gas cylinders Specification for the design and construction of refillable transportable seamless steel gas cylinders of water capacities from 0 5 litre up to and including 150 litre Part 2 Cylinders made of seamless steel with an Rm value of Cylinder pressure vessel portable acc to ADR 2015 1 100 MPa and above EN 13322 1 2003 A1 2006 Transportable gas cylinders Refillable welded steel gas cylinders Design and construction Part 1 Welded steel EN 13322 2 2003 A1 2006 Transportable gas cylinders Refillable welded stainless steel gas cylinders Design and construction Part 2 Welded stainless steel EN 14638 1 2006 Transportable gas cylinders Refillable welded receptacles of a capacity not exceeding 150 litres Part 1 Welded austenitic stainless steel cylinders made to a design justified by experimental methods 3
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