トロリーダクト取扱説明書
Contents
1.2. mm I A i fee l
3. AC 300V AC 600V 100A ety 30A 60A 100A ne 1 ES
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9. 1 0 1 5Nm O S m j GMFORUERACE CRO CHAD O O es OR
10. P e 1 0 1 5N m 3 4 1 0 1 5Nm
11. 3 IASI DET 1800R A 250 2P20A 40A 3P20A 40A 4P20A 40A 5P20A 40A B 30 250 2P80A 3P80A mm 1 30 10mm
12. R S T 120m 40my 1 omen 571 8686 1048 TEL 06 6908 1131 lt gt pave uae Panasonic Corporation 2012 MKOU SIKOXYFFYZATV I IV XATT YAGER TEA RR 0
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14. 1 0 1 5N m ae 5P Baca ER z 22 mi 22 m 38 mi
15. 2 gt 1 0 1 5N m 1 5P
16. 1 0 1 5N m Installing collectors 1 Install the collectors in the insulator in the positions corresponding to the painted colors Example 5 collectors 1 Install the center collector red of the 2 Install the collectors yellow black on 3 Install the collectors white green in 3 collector row first in the insulator side both sides of the 3 collector row the 2 collector row side Collector red Collector Cue Collector green 4 Check that the springs of the collectors are 5 Attach the collector cover from the 6 Look through the gap between the fully fit over the protrusions of the insulator 2 collector row side insulator and the collector cover and check again that all springs are fully fit over the projections lf a spring has come out of the projection use tweezers to put the spring back in its proper position Attach collector cover from 2 collector row side Check that each spring is fully fit over the protrusions of the insulator Check that all springs are firmly fit over the corresponding projections
17. RI te He 1 e 1 000 aa iz i rf e e 1 2 Era 1 000mm UL 1 ec veo 1 000mm 30
18. M8 3 l A 1 A 2 mm B 1 145 145 200 b 250 400 250 2P20A 3P20A 4P20A 5P20A 2P40A 3P40A 4P40A 5P40A 1 1
19. 1 3 1 5P 3P 3 P P
20. 3 1 4 150mm 150mm 1 GAs NUD h 150mm 150mm 150mm 150mm 1 3mm 10 30mm 3mm b 10 15mm 5mm b 16 30mm 1
21. 3m 2m 1m 3 3O0A 60A 100A BOA 60A 100A 2 30A 60A 100A 300 Fry NBR ji r goo aha cat ah l rar DEEN piy of Pas 4 c e ae lb i_ d 2 92 P eaw SAI e5 50 60 110 ap 300V 20A J ae ZP Ac90 40A RA aP acao SOA 50 E easel IR Darcie ape Sp eoa so 55 90 140 eee 4P TAEA wi 2P Ure Po gp AC300V 20A po 109A a isa ot de 4P 10 6 1 500 gp 300V 40A ACT o 2P out 40A eS 3P op
22. Cee 7 Samat GO NEBR SAFE CHIE amp E e g RENDA 1 0 1 5Nm O We Gl SORFORLERACECHD CSD JO JB FIORE CHALYC ner nee F a NESSES OUD CORE CRT 8 nce O ah Hea mech x 7 tote mig atte O
23. mucin 300V 150VM 0 1MQ 150V 02MO setae SHEE 300VIA D 1000 300V CHB 100 3 _ re 5 gt EL 5 oa 5 lt AZE
24. A 9 V PN gepe eE N Nk UD T DH6166 DH6202 10 DH6167 DH6203
25. sp AC600V 80A 120 SO 77 7 ML Bp phases er Hn EA x E 2 5Omm gt pape Pal ee eee 1 1 000mm 1
26. A nn Bk EBT HIB _ ea oa ei oo axl palha OOS 3 6 o AE uaa i PE PAUSE THE 1 3 NR 1 3 000 7 5mm eee dl ar 3 1 3
27. 300mm 300mm UD 900mm 600mm 900mm F 300mm 30A 60A 30A 60A 105 3mm 100A b O 2mm Kavdls EyOrPyPSISAB UDEFOU MOMINE CORR ETT RO 100 3mm 78 3mm 8343mm C UD b 1 a 1 c PARS I col tt tt T 1
28. e 912 R 1 xri WEE t s Crm ecblo pk eagles EAN ae 2
29. OY 20A 3 5 mi 40A 80A F 1 0 1 5N m 5 5 mm X X AC 300V 2 X0 75 5 5 mii x1 3 X0 75 5 5 mi x1 4 X0 75 5 5 mi X1 2 X0 75 5 5 m X2 3 X0 75 5 5 mi x2 4 5 X0 75 3 5 mi X1 X0 75 3 5 mi X1 2 X0 75 8 0 m x1 3 X0 75 8 0 mii x1 4 X0 75 5 5 m x1
30. 5 10 a R Z 62 QU ABNER TETE 3 6 hr EES tr Sh ANS y PS T 3 6 E a s 3 6 1 oa i Os TRE a JU a Y 3 6 ee
31. 1 0 1 5N m 4P ac 300V 5P 5P 60A 2 lt BE gt 1 0 1 5N m 2P 30A 3P AC 300V 60A 4P 30A gp AC 300V 60A 2P 3P AC 600V 100A 3 E 2P 30A 3P AC 300V 60A 30A 2P 3P AC 600V 100A 3
32. Caution When passing the collector lead wires through the insulator be sure that the wires do not cross over each other In addition pass the lead wires through in the order of the terminal block colors Failure to do so may place strain on the collectors resulting in disconnection arcing uneven wear etc 2 Attach the collector cover 3 Match the colors of the silicon tubes from the 4 Replace the box cover and tighten the Proper tightening torque 1 0 to 1 5Nm collectors to the corresponding colors of the box cover mounting screw terminal block and fasten the lead wires in place by Proper tightening torque 1 0 to 1 5Nm tightening the lead wire fixing screws After that push the lead wires into the grooves and fasten the terminal block with the terminal block fixing screws Proper tightening torque 1 0 to 1 5Nm Lead wire fixing Terminal block screw fixing screw Collector cover mounting screws Box cover Box cover mounting screw Be careful not to pinch the silicon tubes Replacement of collectors fi Removing collectors Collector replacement timing Collector Collectors have an engraved replacement line Replace collectors when they have been worn down to the replacement line In addition if there is a possibility that the collector will be worn down to the replacement line before the Replacement line next maintenance cycle the collector should Wear limit line be replaced early 1
33. 1 J 2 hk 3 A 2 I2l UD UD 1 C
34. 2 300 N standard a Installing brackets Determine the bracket installation positions making sure that the hanger positions will not coincide with the Trolley Duct connections or drop out duct openings for trolley insertion 2 Install the brackets on beams or other building structures 1 500 1 500 1 000 or less or less Nr less Pee a I beam Trolley Duct Bracket position hanger ani gt sso t ss9 JO oos t OOS Installation interval Straight section 1500mm or less Curved section 1000mm or less andard E Making abracket available 26 Caution lf brackets other than those shown above are to be used the brackets must be of a material with strength equal to or surpassing the specified brackets otherwise the Trolley Duct may fall Determine 2 dimensions by taking the relationship with the device in use into consideration Caution Standard installation intervals for brackets are shown above Make sure to use at least one hanger for each duct otherwise the duct may fall Make sure to use at least two hanger for curved duct Unit mm End cap i For closing the duct end Straight line duct The basic Trolley Duct is available in standard lengths of 1m 2m and 3m 1 500 or less Trolley pulling bracket For use
35. 4P30A 5P30A 4P60A 5P60A 2P100A 3P100A 10 1 3 H e e 5
36. Inspection frequency Once every 1 to3 months Once every 3to6 months Trolley Duct Maintenance Test run and periodic inspection Notes he lt To Maintenance manager gt Inspections item at the time of the pre use test run Checking at periodic inspection For using safely please inspect the system one month after starting regular operation The inspection cycle is mentioned below However determine your own inspection cycle based on the actual operating rate and environmental condition Items in bold Inspection items requiring particular attention Result A title Normal Measures x Abnormality Exchange required Finished with exchange A Adjustment required A Finished with adjustment 29 Product Trolley Ducts Drop out ducts Feed in boxes Center feed in boxes The check Check day person in charge Inspection 1 Parts We Inspection details Possible causes of problems Remedy countermeasure Result Measures Check for deposits of foreign substances Oil and or dust particles present in duct interior Clean using conductor cleaner Depending on the conditions it can be smoothed with Check for scratches Oil and or dust particles present in duct interior a file Clean inside of duct with air blower
37. Precautions on installation Installation of the High Tro Reel must be performed only by a licensed electrician To prevent injury or accidents always pay attention to the following points e Do not modify the Tro Reel HS in any way Otherwise electric shock fire or damage due to falling of equipment may occur e Do not use where exposure occurs Otherwise electric shock fire or damage due to falling of equipment may occur e Use at ambient temperature 10 C 40 C If you use outside this temperature range please contact Panasonic Corporation elf any abnormalities occur turn off the power immediately and contact a qualified electrician for inspection and repair Otherwise electric shock fire or damage due to falling of equipment may occur e The replacement product is required for electrical worker qualifications e Do not use the collector shoes past replacement indication lines Otherwise a unit may produce sparks causing fire poor contact or separation of collector arms from wires e To prevent electric shock be sure to turn off the power before starting any inspection Otherwise electric shock may occur e Be sure to do a pre use test run of equipment and do periodic inspections Otherwise electric shock fire or damage due to falling of equipment may occur e This product is for general indoor use only Do not use this product for a damp place a place where corrosive gas is generated or a place where cutting oil is directly sp
38. 2 i X0 75 8 0 m x2 3 X0 75 8 0 mi x2 4 5 X0 75 5 5 m x1 X0 75 5 5 mi x1 AC 600V 2 i X0 75 8 0 m x1 3 X0 75 8 0 mi x1 4 X0 75 5 5 mi x1 X 8 30 mi x3 30 cm
39. RE MADER eae oes as E 0 10C 40C D TORE RRB ANAK SE ROBTNMNDSOET S ww
40. TSE CHE BOREL BRS ADE URARICEL TSN ee E FETORA 8 hee S aaa Be ea eee eae me II ee 5 Systm gt CLAS E a 8 no a T A h os Se TEA IN
41. secure the Trolley Duct as shown Turn the bolt until its Trolley Duct Hanger Nut end slightly contacts the duct upper surface and tighten ee the nut to secure the duct Nut Suspension bolt end Before fastening the nut HJ check to see there is no gap between the hanger side face and duct side face Otherwise the duct may be fallen down When the unt 1 to secure the duct please warn that the bolt turns together When the suspension bolts closed too much there is a threat that the opening of the trolley duct becomes small 2 Adjust duct height with the nut Eland connect the sections of the duct Securely attach the hanger to the bracket by tightening the nut Make sure to tighten the nut securely otherwise the duct may fall Nut Nut For Trolley Duct connection see section E Connecting the Trolley Duct sections Check to see that the centers of the hangers and ducts are aligned correctly with each other otherwise poor contact may occur or the trolley may separate from conductors Fix the hanger precisely on the bracket Suspensior bolt end 25 Trolley Duct installation procedures Brackets for mounting the trolley supporting hanger are not provided by Panasonic Electric Works Co Ltd Commercially available angles should be used Duct rating Bracket 30A A V C 300 60A AC 300 L 40x40x5 v AC 600V 100A Standard bracket dimensions 30A 60A 100A
42. the cables should be connected directly to the terminals When installing the cables be sure to use the cable clamp to hold them securely AC 300V Crimp on terminal Cable clamp Cable Tighten terminal screws securely 2 cores x0 75 3 cores X0 75 4 cores x0 75 o 5 5mm x 0 5 5mm x o 5 5mm x 2 coresx0 75 3 cores x0 75 4 coresx 0 75 5 coresx0 75 o 5 5mm x o 5 5mm x o 3 5mm x 0 3 5mm x 2 coresX0 75 3 cores X0 75 4 cores x0 75 0 8 0mm x o 8 0mm x 0 5 5mm x 2 coresX0 75 3 coresX0 75 4 cores x0 75 5 coresx0 75 o 8 0mm x o 8 0mm x 2 0 5 5mm x 0 5 5mm x Tightening torque 1 0 to 1 5N m Do not hang anything other than the power cables from the trolley Leave sufficient slack in the cables so that excessive strain is not applied to the trolley during travel Leave some slack AC 600V Installing and pulling the trolley Ballance of Trolley Pulling angle of chain Within 15 Slight slack should be allowed IO1O gt Trolley travel direction 2 cores x0 75 3 cores x 0 75 4 cores x0 75 0 8 0mm x 0 8 0mm x 0 5 5mm x Single corex 8 o 30mm x3 1 Insert the trolley into the opening of the drop out duct The opening of the drop out duct can be opened by grasping the lock pin and unlocking it After insert the trolley securely close the
43. 6 months Retighten Box e Check whether there is loosening of the mounting nut Once every 3 to 6 months Retighten Product exchange recommendation Check whether there is loosening of the terminal screw e This product is for general indoor use only Do not use this product for a damp place a place where corrosive gas is generated Once every 3 to 6 months Retighten or a place where cutting oil is directly splashed Electric shock fire or damage due to equipment falling may occur Check whether wear has reached the replacement line Once every 1 to 3 months e Position the opening of a unit facing downward or sideways If installed with the opening facing upward a unit may produce Trolley Exchange the collector when worn out to the replacement line sparks causing fire poor contact or separation of collector arms from wires e When damage and crack occurred in the insulating sheath of the duct please change the duct Otherwise sparking may occur causing fire poor contact or derailing of the trolley etc e When mounting the duct to the hanger stuff a duct into a hanger not to pinch a hand Observe may cause injury to your fingers e When remove the duct from the joiners pull it out while holding the tip of the duct so that the duct may not jump out from Joyner Observe damage to the ducts may cause injury e When filing the ends of the duct use protective gear such as glasses Otherwise your finger may be i
44. Unscrew the box cover mounting screw and remove the box cover Box cover mounting screw Box cover 2 Unscrew the lead wire fixing screws and terminal block fixing screws inside the Lead wire fixing box and remove the terminal block Screw Terminal block Collector fixing screw 3 Unscrew the collector cover mounting screws remove the collector cover and remove the collectors Collector cover mounting screws Collector cover Collector Using the conductor cleaner The conductor cleaner is a cleaning cart that removes some foreign substances such as dust or burr adhering on the conductor sliding surface of the trolley duct so that the duct is always clean if you run it periodically MiName of each part MiTypes of conductor cleaner There are two types depending on the trolley duct housing types as follows Product name Suitable duct type and its rating Conductor cleaner Cleaning pad DH6166 SS s A DH6202 Cleaning pad 10pcs set Conductor cleaner Washer pulling fixture 4P30A 5P30A DH6167 4P60A 5P60A 2P100A 3P100A Wing bolt DH6203 Cleaning pad 10pcs set WHow to use 1 0pen the opening of the drop out duct and insert the 2 Run the conductor cleaner back and forth about 5 times conductor cleaner into the duct to perform cleaning of the conductor In areas where
45. close the door of the drop out duct securely W Sideway traverse hangers For applications where the Lbeam or other structure onto which the Trolley Duct is installed is not stationary but moves or rotates e g crane girders turntables etc a sideway traverse hanger capable of absorbing Trolley Duct vibration should be used in order to avoid the duct dropping Milnstalling the sideway traverse hanger Caution Press the ends of the sideway traverse hanger suspension bolts against the duct upper surface Sideway traverse hanger HLocations where the sideway traverse hanger should be used When using a point use duct e Traversers Hbeam Trolley Duct X Point duct When using a pickup duct eTurntables N Locations where sideway traverse hangers are used Trolley Duct for traverse movement Pickup duct Trolley Duct D type trolley _ Locations where sideway traverse hangers are used A Trolley Duct traverse line Trolley Duct traveling line Locations where sideway traverse hangers are used End of a suspension bolt Vertically curved duct Downward facing duct Trolley Duct Upward facing duct _ L
46. opening Incorrect locking may result in the trolley dropping down 2 After insert the trolley hand move it about 30cm to check to see that it each other elo pul conditio bracket 3 When using a chai make sure that the trolley pulling angle is within the limit ns the trolley in contact may result or the separate from conductors moves smoothly and the collector and the duct conductor correctly contact optimum using a trolley pulling IS recommended n for pulling the trolley shown otherwise poor trolley may Installing the feed in box Trolley Duct type Size of fitted Cross section Rated voltage Rated current No of poles flexible conduit area of fitted wire AC 300V 30 22mm 38 22mm AC 600V 38 38mm Caution Please decide the use electric wire in consideration of the load capacity etc There is fear of a fire Agreement flexible conduit changes by the electric wire used and select it according to the electric wire please 1 Insert the terminal to the conductor and tighten the screws securely Fit the feed in box onto the duct and install the left and right coupling plates over the curled section Install the coupling plates securely over the curled section otherwise the Trolley Duct may fall Center feed in box Center feed in box 1 Insert the terminals into the conductor as shown Install the coupling plates fit the cover and t
47. top panel of UD type trolley leaf spring Size b See to Table 1 m I Size a See to Table 1 I _ x IN Bracket not included Size c See to Table 2 78 3mm 83 3mm 300mm or less al FS Ee pr 2 h ee 1 in A nipti p arty i Pick up duct 1 Westen ate eee Toley go0mm or more 900mm or more UD type trolley Conductor guide Conductor FE Es B Bikupdu i NUD type trolley ailing lot mounting hole Installing the point duct 1 For trolleys use two point trolleys and pull them separately using a pulling arm 2 Use two sideway traverse hangers on the duct of the point duct section 3 Installation standards should be kept within the ranges Sideway traverse anger Point duct shown in Table 1 4 The installation positions for the sideway traverse hangers l should be within 150mm from the point duct section However for curved ducts etc where it is not possible to install the sideway traverse hangers within 150mm from the point duct section the sideway traverse hangers should be installed as close as possible to the point duct secti
48. 0 ai 1 BN 5P o 1
49. Dimensions should be decided by taking lead slack allowance into consideration Should sufficient length not be available for e use a side outlet cable trolley The hanger cannot be attached at the Trolley Duct connecting section or at the trolley insertion opening of the drop out duct Position the feed in box and center feed in box so that the cover can be opened and electrical wiring performed eWhen two or more Trolley Ducts are installed adjacent to each other a minimum space of 50A must be between each 50mm minimum Do not install the Trolley Duct so it may warp or twist Do not subject the duct unit to shock or heavy loads Product Trolleys Common inspection items for all Trolley Duct components Hanger and bracket Parts Inspection Inspection details Possible causes of problems Remedy countermeasure Result Measures Check for deposits of foreign substances Oil and or dust particles present in duct interior Clean with cotton rags etc There is a difference in height between the Fix the conductor connection section Check for roughness conductor connection sections Traces of arcing Grind off the traces of arcing on the generated on the conductor are grinding it down conductor surface Contact between conductor and Check reter Ten met ae ton nie collector was lost SM g he duct and clean out if
50. Operation Manual for Trolley Duct Panasonic The product life is different in use conditions and the service space however It is possible to use it for about t 10 years by regularly maintaining and the regular service in correct construction E Before using be sure to read through this Operation Installation Manual and use the product correctly W After reading keep this Operation Installation Manual with you for your reference E Ask qualified electrician for troubleshooting and maintenance Please be sure to show this Operation Installation Manual to that engineer We have quality strive to improve reliability however It finally becomes difficult the continuing use due to the deterioration of the material Deterioration is different in use conditions like the availability and the ambient environment etc butdegrading the year In the worst case degradation is the cause of the fire burning so we recommend early inspection and replacement For a long time you use this product on your own Maintenance Table Please always check regularly once a year based on the least If you have trouble checking in please contact the electrician his product is an important asset customers Please check and the following things must be observed This product is an important asset of customers Please check and understand the following text carefully In addition safety precautions to the extent expected by the Company are listed
51. e before the next check Measure the duct terminal area after removing a conductor joint r j Tighten screws more oe Splice screws Duct is moving a lot Proper tightening torque 1 0 to 15N m O Joints Take anti vibration countermeasures Check that the two conductor joint z i i screws on each side of the splice are tight aulty installation ix by fastening with 2 screws on each side Insulator Surface side surface Check that there are no cracks Duct fell or was subject to impact Replace duct body Check for dust particle accumulation Friction dust Entrance of dust from outside Clean with cotton rags or air blower fe Trolley is running tilted due to the influence A Duct inside Check for burrs on the duct opening of the cable Trolley is running tilted due to TEMOS a ang saw Wer a surfaces the effect of center of gravity uct Adjust how trolleys pulad Do not wear on the case t wears out by friction with a trolley Replace the duct uct F i Check for misalignment of the duct Connecting plate is not securely Fit connecting plate securely into casing a i O Jonte openings it into the curled section of the duct he curled section of the duct Check that joint sections are z Change the positions of the hangers and straight and not angled Duct was nat installed perfectly straight brackets and improve the linearity of the duct O Lock pin is not fit securely into the Fit lock pin securely into the curled D
52. etc Contact between conductor and Clean using conductor cleaner collector is uneven Adjust how trolley is pulled Check for burrs on the conductor i Surface of trolley collector is uneven Clean using conductor cleaner Grind the surface of the trolley collector Clean using conductor cleaner Depending Burr occurred on conductor and on the conditions it can be smoothed with short circuited 9 see e i a file Clean inside of duct with air blower etc Check the wear condition of the collectors Contact between conductor and replace if necessary Check whether Surface and collector was lost foreign materials have gotten inside the _ duct and clean out if necessary Check for traces of arcing A conductive foreign material got Check whether foreign materials have gotten inside and short circuited inside the duct and clean using air blower etc Conductor Disconnected conductor sections There is a large difference in voltages Use a file to file down conductors between the two conductors Modify circuit f There is a large voltage difference between Use a file to file down conductors Trolley transfer sections the conductor and the collector at the time 5 SNG Modify circuit of the trolley transfer Estimated replacement The 20 million number of times of trolley passage Has wear condition reached the or wear of conductor 0 5 mm depth exchange standard Does wear of a duct reach a 7 5mm Replace trolley standard of exchang
53. ht and left coupling plates over the curled section as shown Make sure to fit the left and right plates over the curled section correctly otherwise the duct may fall Curled section Zan Fit the end cap onto the end of the duct and fit the left and right coupling plates over the curled section Make sure to fit the left and right plates over the curled section correctly otherwise the duct may fall 2 Vertical direction construction accuracy 1mm or less Curled section Coupling cover 2 Move the conductor splice to the center of the connection section and tighten the screws securely Then install the coupling cover Screws must be tightened securely in order to avoid any danger from fire Do not mount forcibly include a center shift otherwise the conductor is twisted and burr occurred on conductor or doing so may result in fire Installing the end cap Coupling cover Coupling plate 2 Mount the coupling cover Coupling cover Conductor splice Removing the coupling cover The coupling cover can be removed easily by inserting a screwdriver into the hook of the coupling cover and lifting it up Drawing shows a 5P Trolley Duct Removing the coupling cover The coupling cover can be removed easily by inserting a screwdriver into the hook of the coupling cover and lifting it up El installing the hangers Bracket Nut 1 Mount the hanger onto the bracket and temporarily
54. ighten the feed in box set screws Correctly install the coupling plates over the curled section otherwise the Trolley Duct may fall Coupling plate 2 Connect wires to the feed in box terminal board Hi Flex class 2 metal flexible conduit is most appropriate for piping Make sure to connect the wires to the terminal board correctly by securely tightening the terminal screws otherwise fire may result Drawing shows a 5P Trolley Duct with a longer center terminal 2 Secure the terminals to the conductor Hi Flex class 2 metal flexible conduit is most appropriate for piping Tighten the terminal screws securely otherwise fire may result Knockout E Coupling cover A Note Remove the knockout or make a hole in the end of the feed in box before installing it to the Trolley Duct Knockout dimensions Rating 30A 300V 60A 30A 300V 60A 600V100A 3 Install the coupling cover To remove the coupling cover insert a screwdriver into the hook of the coupling cover and lift it up Knockout Rating 2P 30A 3P AC300V 60A 4P 30A 5p AC 300V 60A 2P 3P AC 600V 100A 3 After wire connections place the cover Connecting the Trollley Duct sections Standard of construction accuracy 1 Horizontal construction accuracy or less Conductor splice ZS 4 Coupling plate 1 Insert the conductor splice to the conductor and connect the duct sections and install the rig
55. lashed Electric shock fire or damage due to equipment falling may occur e Collector shoes use a dry lubrication system Do not apply any other lubricants to the collector shoes or a unit s conductor surface poor contact may occur elf products are not used for a long period of time the unit s conductor surfaces may become oxidized resulting in poor contact Clean the conductors before resuming operation and be sure to do periodic inspections to prevent fire or electric shock e During the inspection wear protective gear such as helmets and gloves Observe may cause injury e When mounting the duct to the hanger stuff a duct into a hanger not to pinch a hand Observe may cause injury to your fingers e When replacing the collector be sure to confirm the duct unit phase R S T before connecting the leads to the load Failure to do so may cause fire due to sparks e Traveling speed must be 120m min or less 40m min or less in pickup duct or point duct sections Sparking may occur causing fire poor contact derailing of a trolley etc e Equipment design should be performed so that when electricity is supplied to a trolley in stooped status the supplied electricity should be set to less than 1 2 of the trolley s rated current as a general target Exceeding this value may result in faulty connection or fire due to the temperature increase of the contacts between the conductor and the collector Panasonic Corporation Power Co
56. lley are as shown below Use a trolley pulling bracket for a pull type trolley Standard installation 30A 60A 1 00A Parallel installation 30A 60A 100A 300 Bracket not included Lbeam Bracket 300 R not included gt gt ja standard M the ig d Hanger d WD ji NIE H pP anger HH Trolley 4 VICHY Trolley Duc Lbeam Duct fi a Trolley z Trolley Uo Y 2o C NN y by Trolley pulling f gt 2 bracket 9 ee 2 Trolley pulling bracket Pama Neen 2 stage installation SOA 60A 100A Bracket not included 77 Hanger o a Trolley Duct Trolley pulling 2 F a bracket E YYA m E mo 1 Trolley d Unit mm Ductrating a b d Ss 2 Trolley rating c 2P 2P 30A AC 300V 20A 92 3P AC 300V 60A 65 50 60 110 3P P 4P 30A 5p AC 300V 60A 50 3P AC 300V 40A oe 60 55 90 140 4P AC600V 100A 5p AC 300V 20A P 100 E AC 300V 40A SP 2P e S and 2 on the above table indicate gp AC600V 40A minimum dimensions 2P 3p AC 600V 80A 120 See table at up for dimensions
57. mponents Business Unit 1048 kadoma kadoma oosaka 57 1 8686 japan Telephone 81 06 6908 1131 Panasonic Corporation 2012 Panasonic 0
58. necessary Inside of duct A conductive foreign material got Check whether foreign materials have gotten Check for traces of EE E inside and short circuited inside the duct and clean using air blower etc Friction arcing on surface There is a large voltage difference between Use a file to file down conductors Collectors surfaces the two conductors at the disconnected section Modify circuit Side i Inside of duct ji surfaces At the trolley transfer section there is a large Use a file to file down conductors voltage difference between the conductor and Modify circuit the collector at the time of the trolley transfer i Check whether wear has reached the wear limit line or whether it will reach the wear as Replace collectors limit line before the next maintenance Contact between the conductor and Grind the surface of the collector If Check that conductor surface is even collector is tilted Duct itself is twisted necessary adjust the way the trolley is due to faulty installation pulled Adjust the linearity of the duct body Check for occurrence of burrs Remove burrs Check that collector moves up and Friction dust has accumulated and Disassemble collector section and clean down smoothly movement has become poor j Running wheels Check if wheels rotate smoothly Guide wheels Check for abnormal rattling Bearing damage eto Replace trolley Check screws for looseness 1 1 iy di 3 5 Looseness of screw or di
59. njured e Be sure to remove burrs using file after cutting drilling Observe may cause injury to your fingers e Use products only within the specified rating and load capacity Violation of specified ranges may cause burning or fire e Firmly fix this product to the material of construction and construct it Otherwise fire or damage due to falling of equipment may occur e Construct the material of construction that installs the product firmly Otherwise damage due to falling of equipment may occur Check if Running wheels rotate smoothly Once every 1 to 3 months gt Exchange products 31
60. ocations where sideway traverse hangers are used Installing the pickup duct A pickup duct is used at the section where the trolley is inserted from space to within the trolley duct Such as on lines equipped with fire protection shutters etc to enable the trolley to be smoothly inserted into the duct In addition for the trolley also for this type of application use the UD type trolley eFor trolleys use two UD trolleys eUse two sideway traverse hanger on the duct of the pickup duct section elinstallation and usage ranges should be kept within the range shown in Table 1 and C lever should be kept within the range shown Table 2 elhe installation positions for the sideway traverse hangers should be within 300mm from the pickup duct section elhe distance from the pickup duct to the facing location should be a distance of at least 300mm elinstallation interval of the UD trolley should be a distance of at least 900mm and should be a distance of at least 1500mm from the pickup duct section Sideway traverse hanger 300mm or less_ Sideway traverse hanger Table 1 30A For 2P 3P 60A For 2P 3P 30A For 4P 5P 60A For 4P 5P 100A For 2P 3P b de centering Size a indicates the distance from the top surface of pickup duct to UD type trolley mounting hole Table 2 For 2P 3P For 2P 3P For 4P 5P For 4P 5P For 2P 3P Size c indicates the distance from the top surface of pickup duct to
61. on Conductor guide Point duct Conductor Coupling fi Point trolley 150mm or less 150mm or less _ 150mm or less 150mm or less Table 1 Installation standards 3mm 10 30mm 3mm b 10 15mm 5mm b 16 30mm a Level b Gap c Center shift Using the trolley pulling bracket sw hl TT 0 a Securing base Trolley pulling bracket When connecting two trolleys install the trolley pulling bracket onto one of the two trolleys Product name Dimensions and shape Trolley rating Coupling fixture A NE 250 t 10 2P20A 40A 3P20A 40A 4P20A 40A 5P20A 40A Coupling fixture B 30 250 13 2P80A 3P80A Unit mm T Tighten the trolley pulling bracket to the plate attached to the crane or hoist using bolts The plate should be purchased separately 2 A 30mm space should be allowed between the duct bottom surface and the trolley pulling bracket rod Installation position can be adjusted by changing the securing base direction and using the oblique hole Use M8 bolts 3 Install the trolley pulling bracket so that trolley pulling bracket rod becomes it in parallel with an a
62. rader Precautions on installation Installation of the High Tro Reel must be performed only by a licensed electrician To prevent injury or accidents always pay attention to the following points At introduction The 5th ye The 10th year N Warning e Check the presence of remarkable dirt of the surface of the conductor Once every 3 to 6 months Clean it with the cotton waste etc e Do not modify the Tro Reel HS in any way Trolley Duct y A Otherwise electric shock fire or damage due to falling of equipment may occur Check the Tro Reel unit doesn t become it in a zigzag line e Do not use where exposure occurs Once every 3 to 6 months Correct the position of the hanger Otherwise electric shock fire or damage due to falling of equipment may occur e Use at ambient temperature 10 C 40 C If you use outside this temperature range please contact Panasonic Corporation e Install this product according to the construction rules in Electrical Equipment Technical Standards Especially for the primary side of power supply of the duct use an adequate over current breaker e Installation must be carried out correctly according to this Installation Operation Manual included with the products Improper installation may result in electric shock fire or damage due to equipment falling Feed in Box 6 e Check whether there is loosening the screws of conductor splices Center Feed in Once every 3 to
63. rop outs Check that doors are securely closed curled section of the duct section of the duct Tighten screws more Proper tightening Check for looseness Duct is moving a lot torque 1 0 to 1 5N m Take anti vibration countermeasures F s Temperature increase due to loose A Screws s a7 Gang Check for discoloration screws or disconnection of wiring Tighten screws more Replace wires Terminal Onductor splices i S y _ i i i Check that the two conductor splice i Faulty installation Fix by fas ening with 2 screws on o screws on each side of the splice are tight each side Check if screws on power supply Tighten screws more o section are loose 30 Inspection frequency Once every 3to6 months Mi Maintenance schedule of Trolley Duct Panasonic The product life is different in use conditions and the service space however It is possible to use it for about t 10 years Installation Manual for Trolley Duct by regularly maintaining and the regular service in correct construction Please check by the maintenance table based on this maintenance schedule E Before assembling be sure to read through this Operation Installation Manual for correct assembly Refer to the maintenance table for a concrete check item E The work must be performed by a qualified engineer H After setup Please pass this Operation Manual Installation Manual to the customer Maintenance done by the electrical work t
64. sconnection Tighten screws more Fix disconnection Terminal Check for discoloration 8 6 A Clamp size is not suitable for outside Terminal Check if cable is clamped correctly diameter of cable Correc boxes Cable clamps Check that pulling is not done with cable Adjust how trolley is pulled i Cable is often bent Force is applied A Pe iii Check for cable insulation damage 5 cable Hp Adjust cable wiring conditions When pulling with chain gt ene _ Vertical direction Within 30 ieee Horizontal direction Within 15 j Travel Check that trolleys can move within Opening is narrowed because of hanger Adjust hanger characteristics the duct smoothly Duct is not properly connected Adjust connection When operating voltage is 300V or less Voltage to ground 150V or less 0 1MO or more Clean the surface of the trolley Voltage to ground higher than 150V duct insulator 0 2M0 or more Insulation Between poles Clean trolley surface or inside of resistance Between pole terminal box and ground When operating voltage is more than 300V 0 4MO or more Ground Duct and resistance equipment Operating voltage Mounting parts screws nuts etc 300V or less D type grounding 1000 or less More than 300V C type grounding 100 or less Check screws and nuts for looseness Check for deformation Check that hanger is properly fastened to duct Retighten screws Correct
65. with a pull type trolley 1 500 or less A supporting fixture for fastening the Trolley Duct to a building structure or machine Feed in box Mounted to the start end of the duct to feed power 1 500 or less Coupling plate included with the duct unit For connection between ducts Center feed in box For feeding power to the central duct connection section Drop out duct A duct with an opening for trolley insertion and removal eTrolley A branching device with Hi Flex White not included a collector and traveling Flexible conduit facility for supplying power from the Trolley Duct to load Use hanger more than two piece about one of the duct by all means but in the case of the duct equal to or less than 1m use hanger more than two piece by all means The dimensions of the figure are reference Make sure to use at least two hanger for curved duct 27 The Trolley Duct can be simply installed by combining the duct trolley necessary parts and accessories selected to match the installation space conditions Please be sure to correctly install the Trolley Duct by strictly following the procedure discussed below in order to avoid fire operator electrical shock damage due to equipment falling and other hazards Trolley Duct installation dimensions Dimensional relationships for beam or other building structures the duct supporting bracket not included duct and tro
66. xle of the crane Unit m Trolley pulling Trolley pulling Trolley pulling bracket bracket bracket A 1 A 2 B 1 Product name 145 145 200 250 400 250 2P20A 3P20A 4P20A 5P20A 2P40A 3P40A 4P40A 5P40A Dimensions Compatible trolleys Trolley pul 1 Connecting two or more trolleys will facilitate smoother power collection in the following conditions Use coupling fixtures when connecting trolleys When a single trolley cannot provide enough capacity When trolley s separation from conductors is a major problem When one trolley becomes separated from conducters the other can compensate for it and vice versa For point use There will be no dead sections at switching points of ducts 2 When mounting the coupling fixtures 1 Insert the trolley into the duct 2 Hook the coupling fixtures onto the rings of trolley and trolley and insert the trolley into the duct 3 When using the trolley pulling bracket A 2 do not use coupling fixtures Connecting wires to the trolley eUse cabtire cables for cables Trolley type Compatible cables Use cabtire cables for the cables and fasten them securely using crimp on Rated voltage Rated current No ofpoles No of cores Xnominal cross sec ional areaX No of cables terminals A 20A trolley comes with 3 5mm crimp on terminals a 40A trolley comes with 5 5mm crimp on terminals However for an 80A trolley
67. you can reach hold the pulling fixture and perform cleaning ln areas where you cannot reach attach a pulling ring to the pulling fixture or cart and use a rope etc to perform cleaning When hands can reach When hands cannot reach Ceiling __ Protective glasses Hat Pulling Move it back and forth ME about 5 times Rope 3 After cleaning remove the conductor cleaner from the Replacing the cleaning pad duct and ir bl tc to clean inside the duct AM uct ana use an air blower etc to clean Inside e duci Wrap the base with the cleaning pad and put it on top of the car and fasten the wing bolt This cleaning pad is available at cost e Replace the cleaning pad with a new one when it is deformed into concave shape Caution Be sure to switch off the power to the duct when using the conductor Cleaning should be performed approximately once every 3 months However cleaner Failure to do so may cause electric shock or short circuiting this should be increased or decreased depending on your usage conditions Always remove the conductor cleaner from the duct after cleaning The cleaning pad should be replaced every 50m as a general criteria When cleaning be sure to wear protective equipment Failure to do so may result in dirtying of the conductor due to abrasion by the cleaning pad After removing the conductor cleaner from the duct be sure to
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