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1. 0 0000000000000 00000000000 00000 D1000 90 120800 00 0000 Inhibit Input Type 0 2 o 0000 c EE ERE 2 eu Auxiliary Quiput Type 0 8 1000 231241 0000 0000 000 0000 EU LL UL TT DT CL 4 TETEI EE DUI UI U LET LU 00000000 AT ET A EP EP EPERT H LI 0 0000000 EU 1 4 4 DEL UTI U U 4 UL U UE EE UE UE UU UE UT L LU 6 7 070 DUI Ul U UT 20 28 55 UT UTT EU LU LIU DELI 4 LL 4 1 Ll LE LU LU UD UE U LUI LIU U 7 1 2700 DL ULT Ul U DT 20 28 11 4 UI UT UTT LI H OAU GA UOOA 7 0000 00000 000000000 Ul UI U2. Throttle Input D i interlock Switch Forward Switch i FEE E H E Mode Switch inhibit Input Eis ia p p de ja Speed Limit eoe Horn Switch Hyd Throttle Input Litt Switch Lower OUTPUTS Aux 1 Aux Output 2 uai ul Prop Valve PWM 0 DO DE E D PW Load Hold Valve CONTROLLER ttm osrErj Total Hourmeter Hours E SEU Drive Hourmeter Hours DELL DL EL DE CET D LEE Fault Position Curis 1230 Manual Rev C 45 5 INITIAL SETUP UU nominal motor voltage nominal motor frequency T J JJ JJ U LH maximum motor speed T 00 0000 number of motor pales encoder pulses per revolution O10 O0 0 0000000000000 maximum motor current ULUL UTD L UI 00 B OU ULL BIB DT CT 0123010 000 00 0000000 Min Motor Voltage 0 0 Nominal Motor Voltage Nominal Motor Frequency a E E Max Motor Speed
3. mw L co O o L 7 O r3 L N ca D L BEBE 0000000000 LL BU L 0000 0000 Curtis 1230 Manual Bev C OVERVIEW 1230 2XOXET 0 LL HL EL ELE HEEE E EDI D D ELE L 000 0000000400 0000 0000 0000 000000 0000000000 000000000000 00000 Curtis 840 Spygass II O 00 00 TI 00000 0000 0000 0000 00 80 0 5 00 000 D Curtis 13120 000000000 400 0000 0000 00000000000000 00 120 000 000000 0000000000000 000000000050
4. Curtis 1230 Manual Rev C 0 5 000 0 00 0000000 2 INSTALLATION amp WIRING C MES um 0 ooog Og M menu o0 pH ES 1 o A H em m S Do dg 3 Er 3 L3 r3 3 C 5 og e S maga LFL o g A xm _ E m gt ss a m 3 Ogg p H 5 Hua c EE rr L3 S 3 L O 500A Opo Hog Eee o 2g m E z L1 E sm 2 pru 55 5505 5 E h oH O E ES m s t i oaot m Q m a 51 Ex m 3 q Ee E E L1 QG o L1 rj A mn C3 Sono es Ems rq Cmm i Ee E L3 A 7 ma
5. Emm Bo Fi EE 80 Imm D m a maaa imi a 2o32 ru SS ES oo mina SET ma a 8 mu ogag i mradi uuu a ma z E m lt gt opes Esp 3 Ik N 1 H g H O 7 e y r4 6 EE Er E Ed Ee Ee gagong uum alti 9 aa Et o E Fire 1 CAUTION ESY 2 Curtis 1230 Manual Rev Switchaes etc INSTALLATION amp WIRING 2 Curtis 1230 Manual Rev Jaa L3 r3 Lp t 00 5 LE malmi l si o 1 0 CO j LE l i 0 05 pid mn g onago en ses es Ee e Ed EE gem E E E ES E Curtis 1230 Manual 3 PROGRAMMABLE PARAMETERS 123010 000 000 OCurtis 13110 131
6. uut Number of Motor Poles Encodar Pulses Hav Swap Encoder Direction Off L 7 L1 UT ITI UL UL DIU UL UE UU UI TT LET TE ET EPET EIE ET BIETET HIE EF ET ET EE ULL E EE HEEL E UL UL UE UU UE UT EL UI UL UTI U FE Curtis 1230 Manual Rev C INITIAL SETUP 000000 Ge7775 HU 000000 00000000 0000000 0000000 0000 gt is P Gain Gain kas PTT ATU CL x UU UC 1220 Decel Sl 00000020 U Du 000 29 55H Pull Out Slip 12 2 Slip Voltage 30 x Regen Slip Voltage 03 Accel Compensation Regen Compensation Regen Voltage Offset 0000000 0000000000000000 0000000000000000 TUI DT UE HAT UL U PAA amp 00000 237 000 S0 30 0 000000000 00 00000 00000000 000000000000 0000
7. iili 000 0000 0000000 ui i p LU DD BO a U TEL ELO BEL O Curtis 1230 Manual Rev 47 5 INITIAL SETUP O Throttle Input parameter T O OOO 9 Monito L ITI LI 1 L LI O OUO G h Curtis 1230 Manual Rev 48 5 INITIAL SETUP Un UU UB OD B BU UT LI 7 7 773777777 7 gg mag a CAUTION mad L3 L LI C cH L1 L O og Ez C 101 E L3 r3 Em 5102 5 Esp o H 5 na 1 cir 2 o a 22s 505 EXE imi 7 pes Es Ho oog o220 mimi EE Roco E 4 02 205 Ag 3 a Ez p O gan
8. 40 uc 40 Fo Toe 1 H Mr 14 2 md 18 qJ T a E 55 2500 rcr 56 A 57 rr 1 Curtis 1230 Manual Rev C OVERVIEW Fig 1 Curtis 1230 Curtis 131 zs Curtis 1230 Manual Rev C OVERVIEW 555 lt bi 444 lt 123 1 5 61 2011 Curtis 3110 pp 13140 00 00 0000000000 0 00 0 Status LEDI O O O LEDO v 0 00O LE D UU D Rr LJ 7 1 mi ca LI o 000 00 Ks ut utut
9. TOR 26 24222 07 2 27 LLBBg maium mI uautauultiuLu BINE 28 Lund 000000000000 000000000 aut O Bt mmm Curis 1230 Manual C CONTENTS 0000 0000000 Baal uu util Lu mu 32 LII m B BOUE 0000 U U U 33 000 0 00000000 LI LI UE L LL ULL O O LLL LU Umm Lu uu 39 up UU 000 LL LI LII LI uu LU 4 523 39 L3 L3 L3 r3 L3 E3 E3 EJ EHE 005002 1 pj pj aa am Curtis 1230 Manual Rev CONTENTS za 8 L r3 Tapa EE 00005002270 A 3 1002015 7L
10. 0000000 12 00000000 AAGA 0000000 0000 02941 0 000 0000 MOU TED 00 EL OS EE DE CE DI 0000000 3 n s 19 CODE 32 LT J 12 2 FS DENEN 0000 000 00000 00 007 S0 00 000000000000 000000000000 au UD UL 0 BB L ees L1 L3 55 DIAGNOSTICS amp TROUBLESHOOTING T Tables 0000 00000000000 Motor Speed Encoder LED EL ELEL EL DE DO DEL ELE EE D Motor Fails
11. s 27 D D DESDE p4 EJ EJ EJ p4 EJ E n ner n rt Curts 1230 Manual Rev C B APPENDIX B PROGRAMMER OPERATION amp MENUS oH Esp OOd LJ c om gt magst 1 E L3 m O B LJ C HG j j o Y o O L 73 Hoon a 1 nmn 3 L3 C3 c pes 3 o ao g H 3 2 Ooga co IRE rara ng m 1 i 000000 1311 Curtis 1311 SPERA Fig B 1 LCDr 00000 0200 0000 D C 000 Curtis 1230 Manual Curtis 1230 Manual Rev APPENDIX B PROGRAMMER OPERATION amp MENUS EA 00 Throttle e Deadband T 0 000 0 0 0 0000000000 0 Inputs O TI Throttle O 00000 Ul 0000000000 000 000 00000 UD Uu
12. Drive Service Hours Enable Drive Service Hours Drive Disable Speed Adjust Hours Sel Total Hours Sel Drive Hours Total Service Hours Tatal Disable Hours Drive Disable Hours 000000 Service Total Explred Service Drive Expired E TL LI m a UL 39 UA 0 LU HOH B Curtis 1230 Manual Rev 3 PROGRAMMABLE PARAMETERS Perametes 1 22 1 1110 0 00 00 00 000 0000000 2300000006060 Lih UOO HD UL EE ULL H w Q BUD CODO UU OC UU C Pump raulio y Molor j l Fig 17 77000000000000
13. CURTIS INSTRUMENTS INC 200 Avenuo Mew Yak 10549 USA Tel 914 566 297 Fax 214 555 7188 wrww curtisinstruments com 1230 MultiMode AC INDUCTION MOTOR CONTROLLER MODEL 2007 CURTIS INSTRUMENTS INC DESIGN CURTIS 1200 SERIES CONTROLLERS PROTECTED BY US PATENT NO 4626750 1230 Manual p n 37092 Rev C October 2007 CONTENTS 1 sat 4 4 UU 6 R R u 7 pumas treno 0 8 qa 10 12 7777 022 14 sO DDR 2222 2 15 0 15 17 000000 0 4 0 1 2220220 18 18 18 E 19 D 0 DSpygesstTI 0 00 00000000 seen 19 TORT 20 HHH HUH u lH 20 ERU 23 0000000 i n 0 27 25
14. DA CONTA WEPLAF LED BATTERY UOUOULUUDLULLU LL EMERGENCY REVERSE 2300 00 J 10 0 121 U 240 E REVERSE SWITCH Curtis 12 30 Manual Rev C 2 INSIALLATICON amp WIRING Controller Figa 10 Fig 41 12301000000 00 T 11230 2301 1230 240110 HH 0000000 U D Ff 231 tl E 2A T Keyswitch 1 1 P Status LED Jd d Pawe Fe Battery LED a Js 18 Battery LED interlock 1 5 Iniariock on ofr 0000000000 Un Fond Ji 14 LL BATTERY EE OE SEE EISE m i M1 M2 Ji 15 Emergency Heverse 18 Emorg Chock B mem Jia p Mode 778 Emergency Roversa NALE Litt Jig 1 7 diad Y Lowering Valve Mesue Clock ER 7 48 79 41 20 gt ia SPEED Jed ENCODER D Jd 3 1 1311 1314 3 3 PROGRAMMER E JA E M Brake B Curtis 1230
15. 1 220 181 4 LU LU LT CETT 11230 EI LU UU LT LI EET p Valve E f Mater Fyrdranilsc p 2 ilipi Flg 18 0 l 100 0 LT 000 O 100 0 CT O D D 00 el 0 0 LI LT LI LI L 0 00100 0 T 00 BOGU EL 0000 0000000000 00000 3 PROGRAMMABLE PARAMETERS Hychenunes Perameles HYDRAULICS T 0 010 00 0 100 95 0 100 0 0 10 0 sac 0 0 10 0 zac 0 100 95 0 100 95 0 0 10 0 sac 0 0 10 0 sac 0 30 EI LE Lift PV Max Lower PV Accel Rate UU Lift PV Accel Rate JU PVJ U D Lift PV Decel Rata QuPMIDD Lower PV Max UU PMI l Lower PV Min UU PVJ U l Lower PV Decel Rate PV Dither 1 D PVILD Lift PV Min coa
16. ES SS L3 r4 E31 HH LH pj EJ EE n O gaoa L3 r4 C3 L3 r3 sss pes pest m r7 C3 p4 E3 3 r4 00 o gg H pues enis H oO ca A 115 o t nH H c Es E Exp ggas mim ne Sm 2am tet s a EM Caemmum or E oH L3 L3 H um oL HAE Dp e 00 L 11 ogag Expos aja rr r Gog redu ta L3 c n1 pr oo g o 006 1 3 L3 EJ LH ag 28 P pe o E3 H P ES m A EE E E 24 07 H sss Ez ES sx y EL L O LEE e 3 L1 LJ m Oga 1 05 peel gqaoq qn gA gogog m 5 ESI ES
17. Release Rate LE EL BT BE E H 20 Curlis 1230 Manual Rev C J PROGRAMMABLE PARAMETERS Speed Parameters SPEED TI 0 III OD LL 0 50 O OUUU 1 2 Min Speed 0M1 M20 0000 5 100 0M1 Mar 0 D DU O 1 2 Max Speed ug Bep B BEL EID FELD Lu LU UD Speed Limit Type 0 Curtis 1230 Manual Rev C 26 J PROGRAMMABLE PARAMETERS MultiMocie Porormeters MULTIMODE T O 000 0 0 00 O UUL LD Mode Select Type 0 3 00900 0 0000000 0 1200 sec Coast Decel Rate Ep ESSE op E ET ES 53 OFF QN Anti Tiedown 24 Curtis 1230 Manual Rev C A 00000 00 00000 0000 D 000 1 2000000 05 000 2 3 1 1 5 32 1 5 4 000000 31 1 1 5 00000000 10 0000000 THROTTLE T 0000 LEID BLU OUOU 1 5 Throttle Type J PROGRAMMABLE PARAMETERS Parameters 0000 oo r3 LE E pes gA ES 0 30 LE DB EIE
18. tco 2505 ES J r3 65 5 5 Oo Q Fig 30 0 0 0000 O RUBEEDI O O O x C E EH HE I S dasoS so6ou5 ZO C303 L LO EKET ENVE CJI Ex 3 r3 Epl 2 O r3 H N 1 Em Er H e m gt 021 Ir c3 oOo Curtis 1230 Manual 16 2 INSTALLATION amp WIRING Throtties 39 6 0 5 kQ ud L3 r3 woog oog L3 02 5 L3 05 5 FH L H L Es pes I Es oon gga 1 L ogian 1 OHo200 gong E Ex pes see ma au em Pot Low input Pin 7 E E ho E Wiper input Pin Pot High output Pin 5 0 ricararbu L3 mm n Ld m 29 x Lr E E ees L3 Es 7 3 L3 9 pz zd g 3 3 m mi m ons L 1 CS4
19. 5 HL EH D OLHO Dn nun 1230 2001 24 2002 24 1230 2101 24 2102 24 1230 2201 24 2202 24 1230 2301 24 2302 24 1230 2401 24 2402 24 2403 24 2 250 x 5nmni unue aiui 1230100000 18 32V 24V 16kHz AC500 0 0 90 00 0000000 000000600 170 A0 00000 05 0000000 00 Z5 MI 00 1 VI 10 15V 2200Hz 40 Q 50 40 1221 40 Q 85 13F 185F 100 q 212F 0000 0 0 000 110 230R II D 0 O L 25 0 50 0000000 40 87 4f U D D IP53 1 1kg 22 Ibs 164 x 146 x 57mm 6 5 x 58 x23 EN50081 2 08 93 L 00 EN50082 2 1995 EN1175UL 831 D 21 1 1312 20 0 CAN 00000 0000 000 0000 60 30 Jl Jl i 30 90 40 i Jl DO 40 120 50 za 120 50 HE T N 150 60 yl yl 150 243 200 B sf 200 BO c m 200 B Jl EL Gd op o ER E 1 a Curtis 1230 Manual Rev
20. 49 Cums 12 330 Manual Rev 5 INITIAL SETUP 0000000000000 03777070707 0078707070 E A A B lll D OLD UD 0000 B DI UD UD ul HB UE UU L tf i 20 L ETE g D I UD EI D LU LEE BID 16 DU UD OOL OO L SLS Curtis 1230 Manual Rev VEHICLE PERFORMANCE ADJUSTMENT D EL OO D D EO OO E EE D D ODE 7E BEBE 7E EE EU o 8 8 il 2 Control 7 T Gain Gain 00 0000 000000000 UD 0000 0000000 L3 mr D Up Vehicle S aiDuutuu 0000 0 000 Progar O ut 0 Vehicle T T Rates Program D ET EL DU Program D
21. HacspsaBBsESB L3 3 cs i EST L3 c3 c rm mim pO CN i E ex mogga H O A A gaa H m 5 sn E Cia un s a mn m E PEL a ss sa ES Curtis 1230 Manual C 20 APPENDIX ESD DESIGN CONSIDERATIONS 3 E Esa e rj rcr m 2 20 025 en EE E Es p3 m pa H m s C ga uj ies sd ied s m maluna aoran mim m 520205 o goH 0 H O i sss m m m Ex LE p mmn 3 F4 E ES Em m EET ES ES L3 E3 Er 105 p Em s Ia
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23. 00000000000 JlPin21 1 2 0000000000 1 23 1 1 24 00002 5 Curtis 1230 Manual Rev C Controller 2 INSIALLATION amp WIRING E J2 Pin 4 J2 Pin 5 J2 Pin 6 00020 12 Pin 2 Molex Mini Fit Jr O 0 39 01 2065 ID gui Lu J 3j Curtis 840 Spyg 2 J3 Pin 1 5 J3 Pin2 B gt J3Pin3 00 00 165v Pin4 15 100mA O D DUE 0 10 ni Aft 165 abu 000000000 Curtis 1230 Manual Rev 2 INSIALLAIKON WIRANG Controller 00000 00 0000000000000 00 000 00000 Lu 0000 00000000000 0000000000000 000 0000000 LL HU DE OLEO 00000 0000 000000 000000 0000000 0000000 uult JET K n _ 15 Forward JETA Forward Reverse aa 1 14 e ro E Mode MUM CT BATTERY Emerg Reverse 1 16 Emergency Ruvorso JH 18 Emerg Rev Check Inhihit n dia inibi Status LED T 1 17 Situs L
24. 1230 Manual 000059500005 8 MAINTENANCE ric H DOO Bg o2 rs 8 3 E L3 mu Em se ss p L I AHE 16 mi pag unm O0pp00 oog E C E L3 r3 L3 sj oo Cn 3 3 3 L r3 mi im 8 L3 P opga zem Hod 3 C3 r3 H 2 5 00 pes mss o E rap bm Doo EE s mimm Em Ele 261 3 OO rm L3 r3 ES D20 ni 3020505 ppm 59 A 71 ca L3 a O H A X Em E EE sa mnl Jeem E EE jum Og rH 7 p Emm O op oom Faon mem _ qug r4 r3 LEE ng cies rc pid te mm E EE Oga m o o o ma s SE GAA LA oga 3 r3 H Dena Bug O22000 Lic En 2S rice 55 5 5 gEo28
25. 43 40 RT SET LAUR ELE MES 47 EE s S1 0 0000000 ii LED 5599 LL uuu 55 ETE 000 A m en C Tu 2 Curmis 1230 Manual Rev C FIGURES TABLES Fig LA aana n n 1 Hg u u n nn 4 Fig 3 Curtis 1250 B A rent eee see te trees ERE 8 ED EE CE 10 E o 12 15 22 222 s 15 2 16 TRUE AE 16 17 Fig 11 J JI D IJ 1 eeestis 7777777 aiaia 17 Fig 121 Curtis 840 1 0 00 00 m 00000000000 000000000 19 Eig Is Curtis 22222 2 20 Fa m 2 2 22 29 34 Fig 1 HI N Pl Li Pi m 34
26. Saa i Bus ismi ra ma Lo N T L x L3 13 Curtis 1230 Manual Rev C 5 30 V 5 00 V T 50 KE 4 50 V DU UU uuu 0 113XX V UL 5 00 3 80 V 5 50 V ife 4 40 V Fa V 20 0 20 V 000000 900000000000 0 000000000 000000 2 2 50 V Fama V V 08 50 0 06 V 0 Table1 JII DIU LI C 0 OOOI O L1 zs zz 22 zs E 5 2 INSIALLATION amp WIRING Throtfies 000 000 00908 0000 00000 000040 000 DI Curfis 1230 Manual Rev 14 2 INSIALLAIKON amp WENG Ihrotthes T 0 D Wiper input Pin 6j i E 2 0 5 5 OO O O 100 00 5v0 O O00 000 0000000 00 MOOL Fig 7 0 5V0 0000 0 2000000000000000 000000000 0 SV Fig 6 5 010000 0000 E E E 8 5enaor referenced 0 5V source Fig 7 0 5v0 0 000 5V Input Pin U 5V input Pin 15 Pot Low input Fin 7
27. UG UL UL UC UUU ET EEUU LU LI T E T 8 D DD 1230 Manual 100 0 00 00000000 Wi mtm 18000000 100 U 0300000000000 000 000 0000 Table 40 0 0 0000 uuum up DFF ON OTHER SYSTEM PARAMETERS TI L D 000000000 2000 uu E Fault Code 000 3 PROGRAMMABLE PARAMETERS Cioning Controles 01230 2101 230 2101 o 21020 000 1 m ga rig 00 00 miu 3 p4 E HH 11 0 55 05 0 D Get Settings Curtis 1230 Manual Rev C 1 S From Controlle E Controlled T1 0 4 MONITOR MENU D EBD DB UT E 00000000 00000000000 0000
28. e uay 0 200 msec Pump Start Delay 4 e 000000000 20 00000 OFF ON DD Pump BDI Lackaut Curtis 12 30 Manual Rev C 3 PROGRAMMABLE PARAME IERS Pararmeftern HYDRAULICS T 0 III III O OULU E Lift PV Hold Delay 0 00 1 00 0 00 1 00 Load Hold Delay OFF ON Open Load Hold During Lifi Hyd Throttle Type 2 4 2 1 1 5 ERE 4 1 1 5 0 30 d Throttle Deadband Hyd 40 100 Hyd Throttle Max 5 90 55 Hyd Throttle Map CLELELELB BEL Max Pump Run Time 0 0 50 0 sec Curis 1230 Manual Rev C 42 J PROGRAMMABLE PARAMETERS Olhe System Poromelters OTHER SYSTEM PARAMETERS T EL EL D 00000 0000 0000 JUD Power Save Delay 0 240 min
29. le D 000000 0000000 5 o E i 9 EE sm m sa Sm s mm Cpmg bagcotmprm Ee esr IF o0 p m E ETE Ep c Ee eie rap Eu m m Sm o ES E E es 21605552509 Ez pnt jb E CN a m m c E equ gogann O H000 08 iii r i o ag O ag L LJ ali L1 L3 LJ g O A L rJ H O E ao GO a rv ri r E r3 c3 s Es pm pa bm ps Fir LI ES ERES tese 3 r4 L3 r4 r3 Ee i a m 255555 php 1021 L3 EJ F1 54 rj H p m ca A o rH LU a ym me n 0 02 High Pedal Disable HPD urlis 1230 Manual Rev C C SRAMMABLE PARAMETERS Sequencing Parameters 3 SEQUENCING T 1 0 IIJ I OOO E High Pedal Disa
30. 0000 2 Curtis 1230 Manual Rev VEHICLE PERFORMANCE ADJUSTMENT Vehicle 7 7 T Thrott 0 000 00 0000 2830002910000 UD 2 DU L Curtis 1230 Manual Rew C M20 0 EL 0 0000 UB uut Uu ul OUI UD BOE DEI ETC B b 4 VEHICLE PERFORMANCE ADJUSIMENT B l imi nini DLE UD E d DU Lt E e LU BB ru t mL 12 r4 H cie Hm 1 O2 gt 25562 gt 0 L1 L1 LI 4 r3 amp cn ru ga H r D r3 0 mn 5 0 Lo LI 1 15 Y nm euo Q o g sa Hoana 0000000000 amp h 000000000000 PVD D B 00000 53 Curtis 12 30 Manual Bev 7 DIAGNOSTICS amp TROUBLESHOOTING 15 000000 00 00000000000 O 00 0 100000 00
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32. UE UE 7 UI UU UU LI l 2 3 0 1000 msec Anti Rollback Tima Curtis 1230 Manual C 32 3 PROGRAMMABLE PARAMETENS Emergency Reverse Parameters EMERGENCY REVERSE 0 IJ IU OFF ON Wiring Check cmm Hg Hug L3 r3 O ga Piri s xs eed pes Es H ao L3 L1 ep PES m pa E BE H E p i Gow L0 ag Lr ma O w ao H o o p e e ens mi a o7 Jia 10 100 Speed ILE L 1L L1 OFF ON Direction Interlock 0 0 10 0 Time Limit 0 1 5 0 sec Accel Rate OFF ON Switch Normally Closed TI DT HD DD 00 DU Bl BU DTI 33 Curtis 1230 Manual C 1230 UO L Fig 150 000 00000 3 PROGRAMMABLE PARAMETERS Motor Control Parameters mJ 1 Pall Gul Slip n pit Number nf ma
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34. 00 0000 00000 0O nl OO OL 3 00 20 50 0 90 FBF 1 33 1 67 VPC Empty Battery Valtage EBY 0000000 BDI Reset Battery Voltage RBY 000 00000 Battery Recharge Level 00000000 Low Vollage Level DBDI KSO O OOD L m i UD uut UD gau BILE 3 22 8 V 25 1 SEALED 2 04 VPC 24 5 V 1 90 VPC 2 09 Curtis 1230 Manual Rev BATTERY TYPE T 00 0000 20 8 V 25 1 V FLOODE 2 04 VPC 24 5 V 1 73 VPC 2 08 Empty volts Full volts Heset volts 38 DB d PRCXSIJAMMABLE PARAMETERS Hourrmefer Parameters EE EL DS HI E BB ERE ED 000000 0000 HOURMETER TI 0 0 OFF ON DOFF ON OFF ON OFF ON 0 500 hours 0 80 OFF ON OFF ON 0 500 hours 100 5000 hours 100 5000 hours 0 999999 hours LI D Enable Total Service Hours
35. 000000000 mam asa maig LEDIT 0 J XU 14 D U nirin DD DL OOO OB EL BIBL EE 00000 000101 D O LEDO OO OOO BEL DELE LEDO 0 000 00 000220060 Tablee3 01 mD 0000000000 00000000 12 1 4 Cm0 SROI 000000 l 00000 0000 22 23 on 0o00 24 11 nono E RETI 0 ED RO EE 32 3 3 DOO l 0 42 ag 4 3 nDDO HE 4 4 DDODO DODO 51 oopoo O 000000060 5 2 noooo nog 5 3 DOOCOD DOO TUH Lt LN 0 ka 54 Curlis 1230 Manual Rev C Curtis 1230 Manual DIAGNOSTICS amp TROUBLESHOOTING LEDO 0 0000
36. 2X010 1230 2401 CONTROLLER DU U uiia uuuuubiiub Curtis 1230 Rev gt Curtis 1230 Manual Rev 2 INSTALLATION amp WIRING Controller O 73 lt 3 3 3 1 L Ir 1 1 1 5 1 L r3 Lr 0 000 000000 D OFW 000000 00000 J exp lt C l pes Ez ms a i aa n mmm 1 9 O 3 r3 EL EL DL BL EL EE DEL EL D CE B UBdBguuutuiuuduu 000 0241000 000000 UD D 24100 LU 7 Fg U LE dA KEYSWITCH POT POT HH LOW SUPPLY CLOCK 5 FORWARD EMERGENCY STATUS DISPLAY RA SWIILH REVERSE 2474 AUX OUTPUT BATTERY DISPLAY AMO SWITCH ARS LED GROUND CONBCTOR 1230 2304 1230 2401100000000 0000900 2 INSEALLATION amp WIRING Controller D pa pgpgpguuemuiuiluml umm PM
37. 4 000000 DB BIEEEEE EE CE UE EE BL CLCEELOE BELLE ULL D D RUM VEHICLE PARAMETER GROUP Rate Multimode Throttle Sequencing Brake Emergency Reverse MOTOR amp CONTROL PARAMETER GROUP Motor Control SYSTEM PARAMETER GROUP Battery Hourmeter Hydraulic Other 0 0 000 000 00 000000000 Bug uuu bu utm utuuuuuiutlitututuub lu 5 ETE 23 PROGRAMMABLE PARAMETERS VEHICLE GROUP MOTOR amp CONTROL GROUP Rate Parameters Motor Parameters Accel Rate 1 2 Min Motor Voltage Decel Rate M1 MZ Nominal Motor Vo
38. 7 00 00000000 JA 0000000 00000150 00 0000 5 cutis Curtis 1230 Manual Rev 3 2 INSTALLATION WIRING Controller atus LED OUUU L3 C3 nmm E 1 1 1 c 1 1 1 1 Fig Curtis 1230100 L 0 3 l 1 11 LU a 1 1 L3 L k 1 1 L i i i L 1 A N NN L 1 W 1 N L L L L 1 i i Li 1 Lak t i VAY LM y en UL 1 11 3 lY i X5 PA M L LA x 1 1 LF d L 1 MEC LIL LE 1 1 Liu LU LA 1581 L 1 L 1 41 L 15 13 h A 5 i 11 j 1111 keh L 1 l A 11 i 1 1 1 1 1 38 L1 11 11 1111 1 1 FE TELE a 1 1 F 1 j i te f 2 n 1 k 1 i i L r e 1 i p d T I I i L k 164 84 164 64 j Curtis 1230 Manual Rev C 148 9 8 Status LED Dimensions mitimeters and inones 2 IN
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40. ED Battery LED i Battery LED 5 Pat High PIE r Lifi Relay A110 Limit Jod i Lowering Valve 2 1E Tona Wipor dJia JF Pot Low 1 18 Disp Supply S PL JT mus sin 2 fiim 4 IZ cp A Ww w E H Lm T Feed thru 1 Lower 97 pE Faedihru2 Jat CURTIS At 1311 1314 m PROGRAMMER I2 E M Brake ums 1230 2X02 CONTROLLER Fig 3 Curtis 1230 2X020 O0 000 0000000 A B Curtis 1230 Manual Rev Contfraller OU O LL 2 INSTALLATICNN amp WRANG THROTTLE WHAT WIPEH INTERLOCK Fig 30 00 0000000 0000000 000 0240000 000000 Bu EL DL EL 24100 LU 7 Fig 37 77 LE CAUTION e fre Li wb 10 LUFT RELAY SWITCH IP pr zu 20 I AUX M p 21 DATA DIGPLAY SUPPLY POT LOW 7 11 17 SATUS LED POT HIGH a MODE SWITCH EMERGENCY FIN 2 r 7 b gt 1 14 15 16 L j 1 1 d T 1 KEYSMTUM INPUT 50 FORWARD SWITCH VALVE
41. IEI 0000 Throttle Deadband m TE rug mm d aoa aA p J s eden L L3 L2 L3 40 100 95 LE DH HEIDI 000 Throttle Max LJ 5 a ddv 5 00 Throttle Map III 0000 Curtis 1230 Manual Rev C OFF ON LE HEEL D O00 OLD l Pot Low Check 28 3 PROGRAMMABLE PARAMETERS Parameters 53 L3 mr L3 r4 zm E o co 3r 888 8 3 5 8 lodo E o L a M p 3L 0 Type 1 50 V Type 2 Q 4 0 40 20 3 0 5 0 Type 3 3 0 20 THROTTLE INPUT 1 0 50 V Type 4 2o 3 3 4 5 409 4 5 2 0 Curtis 1230 Manual Rev 3 PROGRAMMABLE PARAMETERS Sequencing Parameters SEQUENCING T 1 0 0 IIJ I EB O E interlock Normally Open n OFF ON 0 0 3 0 sec sequencing Delay 0 3 static Return To Off SRO LE EE 000000 0000 0 5
42. SIALLATION amp WRANG Controler 0000 p E DE ET CI UL CO A IER Curtis 1230 Manual Rev C 2 INSTALLATIQON amp WIRING Controller 123000 00 0 000 000 n n D D 00000 D D 8 RBSEEESSESBB 591 1858 1900069 2 13 J2 J1 20000000 10 00 00 0000 000000000000000000 000 02400 Molex Miri Fit J D D 39 01 224910 5559 0 000 III D 41 CEEREBRELELRITIS cra ne oe ne or e noo 2 a2 2e JlPinl 00000000 KS JlPin2 JlPin3 000000000 JiPin4 JlPin 1 6 0000 00 5V0 00000000 J1Ping8 000 I s p mra 11812 HODUSD J S 12 000000000 pen 1 1 00 000000 1 24 JlPinis 000000 JlPini 1 17 Status LEDIT 00 O LED I U JiPinl8 J J1Pin19 1 20
43. VIauauuu Fig 50 00 0 A E 1230 230 C CURTIS 1312 TILLER MULTIPLEXER na gt 4 Thanta Throtlla 1311 1314 PROGRAMMER Ul Ul Battery LED Inter ack Forward Risorse Mode M1 M2 Ernorgoncy Hovorso Eman Rev Chock 19 Load _ Inhibit High Wipor Pod Low Mux Supply J Mx Dala Clock Ground Data Disp Ground Prog Supply Prog Prog Transmit Prog Ground 1230 2 01 CONTROLLER CO Curtis 1230 2X010 0 DD D O03120 00 D D DO DL DL BL EE UE EI CD SENEC Curtis 1230 Manual Rev C Controllar 2 INSLALLAIKON WIRING 3 L3 rc LI Hr Gg 3E mor g 255 pH m ooga o2 mpo BEE e So ES x ed TE m mm E mi em r3 G D ES 1 coo ogo 20 31 BL F3 O 73 e e ed 3 O 25 pr B L3 r3 L3 JM anG Im sm mna lg s 2 u S s lol zl 3 L3 5 pum
44. VU 0 00 000000 0000000 O 000000 0 000 0 00 12 1 0 0 5 LIL JP I JI gt CES 4 Fig 10 l Curlis 1230 Manual Rev C INSTALLATION amp WIRING Aux Drivers amp Emergency Reverse 2 RE HEADS HH E B L Tape2 3 MA Pin 100 HU Pin Curtis 1230 Manual Rev DE OE B LI UI 1230 2x01n 18 2 INSIALLATION amp WIRING Ernerg Rev Check amp Spyglass Display Es 02 ng 02 O p H o x L I pH 1 ES 1 1 z d pes es E m um Hu mg imi E 3 r4 L3 r3 A E C C 1 L3 ea 1 L3 r3 Ex E Em cdm L r3 5 Express Sf 05 P E r a m m E H 02 90 oHa o I o oO 5 H r4 H oO C J Hoou g T 2 Lom crum oom LC 2 s ess H A H Y A A c3 A ra P E o H 3 zm ma a o 7 O b x pes pes A Tal
45. ale 00 000000060 Motor Overcurrent 1000000000000 000000 D 2 00000000 0 Motor Output Fault D Return To Off SRO 0 000000 00000 0 Throttle Wiper High 0 iha ir BEL B B EE OL UL Emargency Reversa Wiring Open GRIS EAE High Pedal Disable HEFTE Throttle Wiper Low 0 d a b m Multiplexer Fault 000000000 Main Contactor HE A Precharge 000000 Curtis 1230 Manual Rew C 7 DIAGNOSTICS amp TROUBLESHOOTING JULI 900 00000000000 3 0000000 33 Eraka Fault 0000000000000000 or prr EDU I 3 n 1 000 000000 Battery Undervoltaga 0000000000 00000000 Temperature Cutback Anti Tiedown 0000000000000000 0000000 Hardware Failure D D DB DU LI LI Ll Software Failure LELEHEIEE EHE ELIT c a T il m Limina 0000000 1000000000 2
46. ble contu ELE 0000 0 000000 2410 0000 000000000000 0 1 Main Contactor Interlock Type LL E DL O g r aa a a oac a 0 50 sec Main Contactor Open Delay OFF ON Main Check Curts 1230 Manual Rev C d PROGRAMMABLE PARAME IERS Brake Parameters BRAKE 0 000 0000 Brake Fault Check OFF ON D 0 10 0 Brake Delay 0 100 55 Brake Hold Vollage 15 5 dO ac d g g H A 4 G 0 3 0 Brake Driver Type 5 0000 0000 000 7 ETE EL UE DTE 4 UL UE IDEE UU DIETEI EE IIT UI U 44 QUOC 4 U U U LE UI UU LU BEBE REN T T UTE DIEI EI BET IU UELUT U U E LU LI DI ILI 4 UU UE UU DE U TIE LE UE DU DIUI UU LI UU H LUE LEUTE O IU UE TII LT UE LET DIEI UE 1 UE EU LII LI LU ULT LE LE UE TIE LE UE DEI UE I UUEI 1 LI L TU UTE
47. ive Expired Maximum Regen Flux Hydraulics Parameters Lift PV Max Lift PV Min Litt PV Accel Rate Lift PV Decel Rate Lower PV Max Lower PV Min Lower PV Accel Rate Lower PV Decel Hate PV Dither Pump Start Delay Pump BDI Lockoult Lift PV Hold Delay Load Hold Delay Open Hold Load During Lift Hyd Throttle Type Hyd Thrattle Deadband Hyd Throttle Max Hyd Throttle Map Max Pump Run Time Other System Parameters Power Save Delay Mux Inputs Enabled Inhibit Input Type Auxiliary Output Type Fault Code Curtis 1230 Manual Rev C 3 PROGRAMMABLE PARAMETERS Rale Parameters RATE 0 EI Huu E mm d grs e pa ca H gi C1 9 SBB EE m E ES E 2555 o H O r3 L Ir ml L3 g d es 23 r3 05 o0 mr EET ges d 4 1 2 Accel Rate 0M1 M20 1 D 0 1 10 0 1 2 Decel Rate 0M1 M20 D 0 1 5 0 sac 1 2 Brake Rate 0M1 M20 0 1 5 0 sac Fast Stop Rate LI DL BL 3 sas O L gt IS oO x e pe L1 1L 1 509 gH aac L3 r3 rip 02 5 Ej Ebr H 0 0 1 0 sac
48. lor jalm Emeodar par Min Volta Miro Fre 82223 1 iji OL II r 11 2 02 e Ee EE m a Ul gt DGO EJEJdJEJE EE 15 4 LT Ll Ll Ll Ll 4 1 Curtis 1230 Manual Rev 000000000 DAVAU UA OUN LI D 000 J PROGRAMMABLE PARAMETERS Motor Control Perarmmeters MOTOR TI 0 IILI D DI 7 30 V 0 0 6 0 V 20 400 Hz OUUU O OOO Min Motor Voltage 00 000000 0000000 Nominal Mator Frequency Nominal Motor Vollage D DUUU RPM M1 M 00 0 0000000 35 D m 1000 10000 RPM Max Motor Speed 2 8 32 128 OEE ON 2 20 00000 00000000000 Number of Motor Poles Encoder Pulses Rey Swap Encoder Direction 00 000000000 000000000 Curtis 1230 Manual Rev Delay J PROGRAMMABLE PARAMETERS Motor Con
49. ltage Brake Rate 1 2 Nominal Motor Frequency Fast Stop Rate Max Motor Speed Release Aate Number of Motor Poles dps Encoder Pulses Revolution uid Swap Encoder Direction s Failsate De Max Speed M1 M2 Lc per Speed Limit Type Control Parameters P MultiMode Parameters Mode Select Type AES Slip Coast Decel Rata R egen Slip Anti Tiedown Slip Boost Throttle Parameters Pull Out Slip Throttle Type Slip Voltage Throttle Deadband Regen Slip Voltage Throttle Max Accel Comp Throttle Map Regen Comp Pot Low Check Regen Voltage Offset Sequencing Parameters interlock Normally Open Sequencing Delay Static Return ta Off SRO High Pedal Disable HPD Main Cont Interlock Type Main Cont Open Delay Main Contactor Check Brake Paramatars Brake Fault Check Brake Delay Brake Hold Voltaga Brake Driver Type Anti Hollback Time Emergency Reverse Parameters Wiring Check speed Direction Interlock Time Limil Rata Swttch Closed 24 O 1230 2x1 SYSTEM GROUP Battery Parameters Full Voltage Empty Voltage BDI Reset Battery Battery Recharge Level Low Voltage Level Hourmeter Parameters Enable Total Service Hours Enable Drive Service Hours Adjust Hours Sel Total Hours Set Drive Hours Total Service Hours Drive Servic Hours Total Disable Hours Driva Disable Hours Drive Disable Speed Service Total Expired Service Dr
50. m pa cb 0 AE Ug m I EIAS OG g g O 8 T 453 g SES SE oO A M ace 148 P F i Sy mr i m i nme E 1 1 E EJ EJ EJ EJ EJ EJ EJ rz Curtis 840 MU Spyglass T O0 00 HU CTI Fig 12 19 Curtis 1230 Manual Rev C 2 INSIALLATION amp WIRING Ter Mulliplexer Swilches efc E 10 0000 20000 000 000 Molex 0000000 Fig 13 Curtis 1312 0 0 dg d ELETET MEER EE hili 13120 040 0 Hp 0000 p 000000 1 00 0000000 000000000000 CURTIS 1312 MULTIPLEXER Jt 41 HE AAE 31 00000000000 00000000 0000000000000 00 0000 Fut TIO i FUNCTION N C 54 al Inhil 9 wwilch 21 Hycdrnubc throithn Ground N C 1 Speed lima 2 173 pn Ji 12 mur ground 5 417 Lower miich 12360 pin 11 10 mux data NC E 1 saich 1230 pin J1 11 mux clock 7 1 Hom Emen rev switch 5 1220 pin 11 8 supply 1 throttle x areuaned BV H everse switch switch 20 Curtis 1230 Manual Rev C INSTALLATION amp WIRING Switches etc 2 1230 2002 1230 2102 1220 2202
51. pb 0200 5 L3 L3 E ID zem fresa gt SJL Dj L O FJ 05 puso i L3 m sm a E mm s s e s m m a 02 d e UD Lr rm EXE EE gogogo III uc Essi eg ed H m ess FS O v ess E 253 1 3 Es O E o 1 m i m CIE sr a azg Aa n Eu EE c S mr em HE sm S ESI Es E n m sr M eme om RN e Her er e p y Curtis 1230 Manual Rev C A A A
52. trol Pararnetors CONTROL T TID L1 LH E P Gain L1 71 0 00 1 00 OL EE DU DU gu ut 000 000 DU BTE E 0 00 1 50 000 OL UD 1 0 50 0 Hz Accel Slip DE 000 Regen Slip 0 10 Slip Boost 1 0 50 0 Hz 0 0000000 Regen Slip Voltage 0 000000 Pull Out Slip Accel Slip Voltage 0 0 5 0 Accel Comp Regen Comp D DU 0 0 5 0 Regen Voltage Offset Curtis 1230 Manual Rev C DB BIET ESTEE Table 3 PROGRAMMABLE PARAMETERS Motor Control Peramefers SE SIS QA m SE m Ce E A Q E o C 37 Curtis 1230 Manual Rev C BATTERY T O E Full Battery Voltage 3 PROGRAMMABLE PARAMETERS Battery Parameters FBV E BDI DU Dm ub 000 0000 EBV RBV 000000 100 UA HAm TAY 100 I
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