SDM496 - Oriental Motor
Contents
1. WRIA 3 H 00D on a qj Gi Gi qj GM O amp qj GM GG 0 o nn m o nn m o o o m O O OO o o oF m 0 5 53 53 OP o o un O en os A e Y 12 NJLA 30 JLAHRI F e dm UE 0 10 000000000000000 00002000 marex DB 15 OBES BE LES AO oS GE LET 4 100 Uu 0D0000000000000000000000000000000 00000000000000000000000000000000000 BUOD 00 790 20 00000000000 800 8600 980 DO O00000 x100 x1000 134 80 81 64 2 60 40 82 32 1 61 41 83 16 2 62 42 84 135 63 43 85 67 4 64 44 86 32 4 65 45 90 143 66 46 91 57 3 67 47 92 28 6 68 48 93 135 69 49 94 67 4 70 50 95 32 4 71 51 96 110 72 52 97 73 5 73 53 98 36 7 74 54 75 55 76 56 77 57 78 58 792. OO 30 12 GND 0552 2 E E SPPED SS AJ 0 FIXIES amp A JI hl N C 4 EG 229 BRAD L FZzr L 5188AA ERAD L 1 5 2 gt 20000000 20100 000000000 1009 240 50 60 HA O U 0 D 000 1 ALTI Spo00000 0000090 24 00000000 000000 10110 WSPEEDO O 0 00 0 0 70 NONONO 000000 OOO SPEEDI 1 2 U D LU UU OOOOOOOOOOOOOO Hu uuu Hu ooggg DCSV 10mAD O 0000 AC2 50 V 120 0000 47 KQ CPU 3300 pF Vov O D 200 mm OOOO 000000000 0120000000 SPEEDO O 0 D 00 40 D0 NON 100000000000 O O 0 ooo iaa ooo asd L1 AAO Bu 7 3009 HOA 7
3. BSM series SS301N type FP series Example Connection 4 TREES MSS series 3 W type Example Connection 5 US series MSS W series Example Connection 6 ESO1 ESO2 Example Connection 7 SC series Page 9 SS21 type SS31 type SS21 UL type Example Connection 8 BLU series are only used for in the sink logic Note The digital speed indicator SDM496 is not certified by the recognized safety standards When the digital speed indicator is used with compatible products which are certified by the recognized safety standards and or the conformed safety standards the product itself is not in conformance with the safety standards Hazardous substances RoHS Directive 2002 95 EC 27Jan 2003 compliant Installation Installation site The digital speed indicator is designed and manufactured to be incorporated into the equipment Install it in the following site Indoors Not exposed to sunlight Ambient temperature 0 to 40 C Not splashed with water oil or 32 to 104 F non freezing other liquid Ambient humidity 85 or less non condensing Not subjected to continuous Not in explosive or hazardous atmosphere vibration or excessive shock Method of installation 1 Insert the installation adapter included 2 To insert the digital speed indicator to to the panel the installation adapter Spread the fixing clips on both sides of the adapter and insert the digital speed indicator between them Be
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5. Socket 4 Insert the socket into the speed indicator and push it all the way to the end Example connection Refer to operating manual of the product to which the digital speed indicator is connected 1 BLU series BLH series AXU series AXH series FR series 30 pulse revolution SDM496 Driver SPEED signal input 7 e SPEED OUT GND 12 pulse 30 pulse selection Power supply input Signal phase gt 100 to 240 lt 50 60 Hz Sol We 6 PES FGL GND For the case of BLU series AXU series and FR series the terminal is COM instead of GND BLU series are only used for in the sink logic 3 BHF series 200 W type SDM496 Speed control pack SPEED signal input GND 12 pulse 30 pulse selection Power supply input Signal phase lt 100 to 240 lt 50 60 Hz Te 5e Xl No connection FG 5 MSS series 3 W type S MON 0 COM SDM496 Speed control pack SPEED signal input GN 12 pulse 30 pulse selection Power supply input Signal phase 100 to 240 gt D 5e AX Te 6e No connection 50 60 Hz ele FG e SPEED OUT POTENTIOMETER Tachogenerator signal input Tachogenerator signal input 2 FBL II series HBL series 12 pulse revolution SDM496 Driver SPEED signal input 7 Le SPEED OUT GND 5 XX e GND 12
6. observing the instructions that accompany a Caution symbol may result in injury or property damage Do not use the digital speed indicator in excess of ratings Otherwise electric shock may occur the equipment may be damaged Do not place combustibles around the digital speed indicator Otherwise fire may occur Immediately when trouble has occurred stop running and turn off the digital speed indicator power Otherwise fire electric shock and injury may occur When testing the insulation resistance or dielectric strength do not touch the terminal Otherwise electric shock may occur To dispose of the digital speed indicator disassemble it into parts and components as much as possible and dispose of individual parts components as industrial waste 2 Preparation Checking the product Open the package and make sure that the following items are supplied If there is any shortage or damage contact the sales office where you bought the product DO Digital speed indicator SDM496 1 unit Round socket socket cover 1 set Installation adapter 1 pc Unit seal 1 sheet The socket is put in the digital speed indicator Operating manual this manual 1 copy Compatible product BLU series BLH series AXU series AXH series FR series Example Connection 1 FBL II series HBL series Example Connection 2 BHF series 200 W type Example Connection 3
7. of settings and inside operations by way of its ownself inspection function at the time of turning the power Source on Then it displays the following Displaying order 1 Displaying 8 as the first digit figure 8 8 8 8 Display Display the rotation speed 2 Displaying 8 as the second digit figure 8 8 8 A E Setting switch for the 4 reduction ratio S Set the reducti ti 3 Displaying G as the third digit figure 8 B 8 B oo i 4 Displaying as the fourth digit figure 8888 4 5 Displaying the 12 pulse 30 pulse selection code and the reduction ratio code 2840 Display the reduction ratio code Go out Display the 12 pulse 30 pulse selection code y 6 Displaying the rotation speed normal display condition When the motor stops it displays 0 0 0 0 The number of decimal points varies depending on the reduction ratio setting Bl Defining the 12 pulse 30 pulse selection The 12 pulse 30 pulse selection is confirmed when the power source of the digital speed indicator is turned on When 12 pulse rotation is selected it displays e When 30 pulse rotation is selected it displays 5 Bl Defining the reduction ratio code Changing the reduction ratio code is possible even after the power source is turned on If changes are necessary self inspection function should be executed and be displayed as is the case for the power source is turned on Note Set the gear ratio before installin
8. one motor only One digital speed indicator can display the rotation speed of one motor only and cannot be switched from one to another to be used for several motors About connection terminal The following diagram shows the terminal arrangement of the digital speed indicator 12 pulse 30 pulse selection GND signal ground SPEED signal input 0 FIX signal input A N C N C FG frame ground Power supply input Tachogenerator signal input Power supply input Tachogenerator signal input Bl Power input terminals 2 and 10 Power Input voltage is from single phase 100 to 240 V 50 60 Hz Current consumption 0 1 A w FG Frame ground terminal 9 Ground to the cabinet M Tachogenerator signal input uw SPEED signal input terminal 7 terminals 1 and 11 Connect the speed control pack or the Connect the tachogenerator lead line of the SPEED signals of the driver motor It is used with the speed control Internal connection pack Signal input Open collector Internal connection 5 VDC 10 mA or more Signal input 2 to 50 VAC 47kQ 12 cycle revolution 4kQ cpu 3300 pF M 12 pulse 30 pulse selection terminal 6 12 pulse per rotation is selected when the circuit is open The circuit is open when there is no connection 30 pulse per rotation is selected when short circuits should occur with GND In connecting the 30 pulse per rotation SPEED signa
9. point that the digital speed indicator displays is set by the reduction ratio as the following table shows Selected reduction ratio Reduction ratio code Placing the decimal point 13 00 to 08 With no decimal point 0000 3 14 to 30 09 to 28 With the decimal point on the 0 0 0 0 83 92 second place from the right 31 4 to 300 29 to 48 With the decimal point on the 80 81 82 84 85 86 third place from the right 90 91 93 94 95 96 0 0 0 0 97 98 314 to 9000 49 to 79 With the decimal point on the fourth place from the right 0000 Unit seal For the production level per unit of time and the rps to be displayed attach the unit seal on the r min sign of the digital speed indicator Setting the reduction ratio is limited to 96 different ratios Therefore desirable units may not be displayed 12 Trouble diagnosis and countermeasures When displaying the rotation speed does not function normally during operation read this section and give appropriate treatments If not function normally still contact your nearest office Before checking the following items make sure that the digital speed indicator has no problem by using the self inspection functions at the time of turning the power source on Phenomenon No LED light to be turned on Estimated cause The power supply is not connected Measure Check the connection of the power source input terminals 2 and 10 Check the connection
10. sure to set the gear ratio before installing into the adapter After installation the gear ratio cannot be changed because switch is covered by the adapter 3 Put the fixing clips into the grooves at the bottom of the digital speed indicator Mounting plate dimensions Unit mm in Mounting plate thickness 1 to 3 2 mm 0 039 to 0 126 in gt o Fixing clip gt 3 Grooves ta io RO 5 0 020 e or less 53 05 2 09 When the digital speed indicator is to be uninstalled hold the fixing clips of both sides down a little then push them out from the bottom of the digital speed indicator Pull the digital speed indicator out while spreading the fixing clips Note Do not place any machinery with large amount of heat and noises around the digital speed indicator In cases where the surrounding temperature of the digital speed indicator exceeds 40 C 104 F adjust the ventilation condition or use the forced cooling fan inside the box O When it is installed on the DIN rails the flush mounting socket EP11PF is available as an option sold separately 4 Connection As a connecting cable use AWG18 0 75 mm for power source FG frame ground and twist pair cables of AWG22 0 3 mm for input signals Use the round socket for connecting the digital speed indicator with which the installation adopter is fixed For connection see page 7 Note One digital speed indicator can be connected to
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13. 59 11 O 00010J0000000000000000000 0000000000000 0000000 3 000000000000 0000000000000000 10000000000 0 40 0100 000000000000 0000000000000000 000100000000000 10 000m x0m000000000 D HE 200000000000 SAD NOD 100000000000000 0000000 900000000 000000100000 100 T 0000000040000000 000000 DO 000 x1 x10 x100 x1000 1 00 2 4 60 00000000 D0000000000000000000000000000000000 OOOO0O0O0 oddano 3 00 08 ooooooo 0000 3 14 30 09 28 000200 ibe 0000 31 4 300 29 48 000300 80081 82784085086 0000 90 P1 P3 p4 75LP6 P7 8 314 9000 49 79 000400 0000 00000 D000000000000000000000rs0 0000000000000 0000000000070 00000000000 o0000000 00000000000000000000000000000 0000 0000 40 00 EJ E L3 i I oo E i ra i EJEE EJ ly Ea
14. 69 28 6 92 3 5 30 50 70 135 93 3 6 31 51 71 67 4 94 4 32 52 72 32 4 95 5 33 53 73 110 96 6 34 54 74 73 5 97 6 28 35 55 75 36 7 98 7 36 56 76 7 5 37 57 77 8 38 58 78 9 39 59 79 Note Do not set any codes except the ones shown in the table above Otherwise the digital speed indicator may malfunction 11 Examples of setting the reduction ratio code In order to display the rotation speed of the gearhead output shaft at the reduction ratio 100 use the reduction code table on page 11 1 Finding the basic reduction ratio and the 3 Setting the reduction ratio switch magnification Turn the right switch for the first digit Every reduction ratio is set by the figure to be set as 0 then turn the left combination of the basic reduction switch for the second digit figure to be ratio and the magnification When the set as 4 reduction ratio is 100 the basic reduction ratio of 1 and the magnification figure of x100 are combined 2 Reading the reduction ratio code Find the reduction ratio code that is equivalent to the reduction ratio of 100 from the reduction ratio code table page 11 The row of the basic reduction ratio of 1 and the column of the magnification of x100 are crossed at 40 on the table That is the reduction ratio code to be found Reduction Magnification ratio Placing the decimal point The placement of the decimal
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17. HP 2067 8 English version follows Japanese version Orientalmotor 0000000000 SDM496 00000 ror ror rrr ues HAH eee HOUUUUUU aa a a a ZET ELELCT EET r3 EJ EJ EJ r3 o0 oc E ae aa Pasa o o Ej dep aa O O o o0 r3 ZE o a o Z o o o5 Z o SS Pl n d o z o od a Z m o o ZH Lt oo n og BH 2 OO a ooo a Z m So 6 Ey SE dq deb IL noo Oo o sao Ya ag Sao E Bees OGA R PR eso Eg H EB E ZECH noo O m poe Hg o op a GE a uuug ooo O O ocEZoHo o E ORO o ooo eb SSS o E o A CH pq H220 o ZOO O rmn no zp 8 Od e Bo an mxdo ooo o m na GSF Gp 2 2 cg Sa y 4290 poo 8 mu EG m SG og 2 C 6 Ha O00 gr oo o On 8E 0 o o a 4290 o Ban o E B 20 cS Ao o o da E aa x E nod og a B o o 08 2 EZ o oo A OOOO o GEE CER O L3 rn c o 77 ug ooHdosz o andon FE Haste CHOS o g0 o o ET TT Aa Bu ao aa a on O ogo E pt mg
18. al Page 5 ARENION E pM Page 6 Connecting the round socket Page 7 Example connection Page 8 TOW O US Page 10 Displaying the rotation speed Page 10 Setting the reduction ratio Page 11 Examples of setting the reduction ratio code Page 12 Placing the decimal point Page 12 Unit Seals Page 12 Trouble diagnosis and countermeasures Page 13 Page 14 Thank you for purchasing an Oriental Motor product This Operating Manual describes product handling procedures and safety precautions e Please read it thoroughly to ensure safe operation e Always keep the manual where it is readily available Copyright ORIENTAL MOTOR CO LTD 2007 Safety precautions This product is designed to be incorporated into general industrial machinery and must not be used for other purposes It should be noted that we are not responsible for any damages caused by ignoring this warning Only qualified personnel should work the product Cautions described below are intended to ensure correct use of the product and to prevent the customer and other people from being injured NWarning Handling the product without observing the instructions that accompany a Warning symbol may result in serious injury or death Do not use the product in an explosive or flammable atmo
19. d to be appeared on the display The electromagnetic brake is released The rotation speed may be displayed by releasing the electromagnetic brake See page 6 for reference 13 Specifications Items Rated power input Specifications Single phase 100 to 240 V 50 60 Hz Permissible power input range Single phase 85 to 264 V 50 60 Hz Current consumption 0 1A Displaying the rotation speed 4 figures Setting reduction ratio 96 Ambient temperature range 0 to 40 C 32 to 104 F Dimensions 49 W x 61 H x 80 4 D mm 1 93 W x 2 40 H x 3 16 D in Mass Approximately 200 g 7 oz Insulation resistance 100 MQ or more under normal temperature and humidity when measured the following by a 500 VDC megger Power input Case Power input FG terminal Case FG terminal Dielectric strength Note Conduct the insulation resistance Sufficient to withstand the following for one minute under normal temperature and humidity D Power input Case Power input FG terminal Case FG terminal measurement or withstand voltage test separately on the speed control pack and the driver Conducting the insulation resistance measurement or withstand voltage test with the speed control pack and driver connected may result in injury or damage to the product Characteristics specifications and dimensions are subject to change without notice O
20. g the adapter before turning on the power After installation the gear ratio cannot be changed for the switch is covered by and is not visible under the adapter O When the reduction ration code needs to be changed be sure not to touch any electrical parts around it 10 Setting the reduction ratio When the rotation speed of the gearhead output shaft needs to be adjusted set the reduction ratio by using the setting switch for the reduction ratio on the side of the digital speed indicator Adjust it by the precision driver Both are preset by 0 reduction ratio 1 at the time of shipping CER AA HS MORIEHDOE D Set the second digit figure Set the first digit figure Note Set the gear ratio before installing the adapter After installation the gear ratio cannot be changed for the switch is covered by and is not visible under the adapter Use the following table of the reduction ratio code for setting the reduction ratio E Reduction ratio code table lll Special reduction ratio code table Code 00 to 79 Code 80 to 86 90 to 98 Reduction Magnification Reduction Code ratio x10 x100 x1000 ratio 1 20 40 60 134 80 1 2 21 41 61 64 2 81 1 25 22 42 62 32 1 82 1 5 23 43 63 16 2 83 1 57 24 44 64 135 84 1 8 25 45 65 67 4 85 2 26 46 66 32 4 86 2 5 27 47 67 143 90 3 28 48 68 57 3 91 3 14 29 49
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22. l short circuits occur with GND 0 FIX switching signal for the first digit figure signal input terminal 4 The first digit figure displays 0 when not connected When the first digit figure of the rotation number needs to be displayed it connects to GND The number of rotation is calculated and displayed on the basis of the number of tachogenerator signals being input in a second or the number of SPEED signals Therefore under the low speed motor driving displayed figures should be changed depending on whether one count is taken or not Also under the stable speed ranges 3 to 10 of the speed control motor of the tachogenerator output the first digit figure is not accurately displayed Note Be sure to insert the socket firmly In case that the socket is connected incompletely it may cause malfunctions and or unexpected damages Do not route the digital speed indicator power cable in the same conduit with other power lines or motor cables Use shield cables or twist pair cables as input signal cables in order to decrease the impact of noises Also be sure to make the wiring as short as possible The input signal cable must be located 200 mm 8 in or more away from inductive loads such as electromagnetic relay and must cross power and motor cables not parallel to them The digital speed indicator SDM496 is not certified by the recognized safety standards When the digital speed indicator i
23. of the digital speed indicator and the socket Failure to display the rotation speed No change in the figure from 0000 Motor does not run Operate the control pack and the motor The tachogenerator signal is not connected correctly Check the connection of the tachogenerator signal input terminals 1 and 11 The SPEED signal is not connected correctly Check the connection of the SPEED signal input terminals 5 and 7 The setting of the setting switch for the reduction ratio is incorrectly Check the reduction ratio code set the setting switch for the reduction ratio correctly Sensible discrepancy between the actual rotation speed of the motor and the speed displayed on the digital speed indicator The setting of the setting switch for the reduction ratio is incorrectly Check the reduction ratio code set the setting switch for the reduction ratio correctly The 12 pulse 30 pulse selection is incorrectly Select 12 pulse 30 pulse in accordance with the form of the speed signal output of the motor Unstable display for the rotation speed The digital speed indicator is being affected by noise interference Give some treatments including the noise source to be isolated rewiring changing the signal cables to shield cables and or twist pair cables Ground the terminal 9 to the cabinet While the motor being stopped still the rotation spee
24. pulse 30 pulse 6 selection Power supply input Signal phase lt 4 100 to 240 lt 50 60 Hz PER FG No connection 4 BSM series SS301N type FP series Speed control type SDM496 Speed control pack Tachogenerator signal input Tachogenerator signal input Power supply input Signal phase 100 to 240 V 50 60 Hz To tachogenerator of speed control motor Blue gt XX Ux e FG Poco Blue 6 us series MSS W series SDM496 Speed control pack Power supply input Signal phase 100 to 240 lt 1 e XOX preen out 50 60 Hz FG ee There is no pole 7 ESO1 ESO2 8 SC series Separate type SS21 type SS31 type SS21 UL type SDM496 Speed controller ESO1 ESO2 SDM496 Speed control pack To tachogenerator of To tachogenerator of speed control motor speed control motor Tachogenerator signal input 1 Blue Tachogenerator signal input 1 a Blue Tachogenerator signal input 11 XX Ki X X Tachogenerator signal input 1 XX a Blue Blue Power supply input 2 Power supply input 2 Signal phase ie Signal phase he 100 240 lt e 100 to 240 gt lt e 50 60 Hz 50 60 Hz FG FG How to use Displaying the rotation speed Bi Display at power up The digital speed indicator checks and confirms a variety
25. rientalmotor is a trademark of Oriental Motor Co Ltd Please contact your nearest Oriental Motor office for further information ORIENTAL MOTOR U S A CORP Technical Support Line Tel 800 468 3982 Available from 7 30 AM to 5 00 PM P S T E mail techsupport orientalmotor com www orientalmotor com ORIENTAL MOTOR EUROPA GmbH Headquarters and D sseldorf Office Tel 0211 5206700 Munich Office Tel 08131 59880 Hamburg Office Tel 040 76910443 ORIENTAL MOTOR UK LTD Tel 01256 347090 ORIENTAL MOTOR FRANCE SARL Tel 01 47 86 97 50 ORIENTAL MOTOR ITALIA s r l Tel 02 93906346 Fax 02 93906348 14 Fax 0211 52067099 Fax 040 76910445 Fax 01256 347099 TAIWAN ORIENTAL MOTOR CO LTD Tel 02 8228 0707 Fax 02 8228 0708 SINGAPORE ORIENTAL MOTOR PTE LTD Tel 6745 7344 Fax 6745 9405 ORIENTAL MOTOR MALAYSIA SDN BHD Tel 03 22875778 Fax 03 22875528 INA ORIENTAL MOTOR CO LTD KOREA Tel 032 822 2042 3 Fax 032 819 8745 ORIENTAL MOTOR CO LTD Headquarters Tokyo Japan Tel 03 3835 0684 Fax 03 3835 1890 Fax 08131 598888 Fax 01 47 82 45 16 Printed on Recycled Paper
26. s used with compatible products which are certified by the recognized safety standards and or the conformed safety standards the product itself is not in conformance with the safety standards Attention In using the speed control motor be sure to pay attention to the following About displaying the rotation speed of the speed control motor with an electromagnetic brake When the motor is stopped for positioning the driving shaft releasing the electromagnetic brake may cause the digital speed indicator to display the rotation speed In case that the rotation speed is displayed by mistake please make sure to cut the power source of the digital speed indicator before releasing the brake About increasing the speed of the speed control motor When the speed control motor tachogenerator output form is connected to the digital speed indicator the rotation speed of the motor should be increased by 3 to 7 that is higher than the preset speed level While checking the digital speed indicator reset the rotation speed figure of the speed control pack Connecting the round socket Follow the connection procedure below 1 Pull out the socket from the speed indicator 2 Solder the lead wires to the socket Terminal numbers are marked on the soldering surface of the socket 3 Install a cover on the socket Align the concave section of the socket with the convex section of the cover Concave section Convex section Socket
27. sphere Otherwise fire may occur Only qualified installers should be assigned to the work of installation connection running operation and inspection This is intended to prevent fire electric shock and injury The digital speed indicator has a high voltage terminal in it Be sure to put the round socket cover on included Otherwise electric shock may occur Before making connections turn off the digital speed indicator Otherwise electric shock may occur The digital speed indicator power input voltage should be within the rated range Otherwise fire electric shock and injury may occur Electrical connections must be made in strict accordance with the connection diagram Otherwise fire and electric shock may occur Do not forcibly bend pull or pinch the power supply cable and motor cable Otherwise electric shock and fire may occur The digital speed indicator should be connected to only the designated product This is to prevent fire electric shock or the equipment may be damaged The digital speed indicator should not be operated with the electrical parts being exposed Otherwise electric shock may occur Do not disassemble or modify the digital speed indicator Otherwise fire and electric shock may occur Do not touch the digital speed indicator terminal for at least 10 seconds after cutting the power supply The remaining voltage may cause electrical shocks NCaution Handling the product without
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