取扱説明書 Instruction Manual
Contents
1. PRP 229 18 eyebolt Inside iQ 400mm or mor 25 eB Maintenance spac 0n either side a MSTCATCH eyebolf 25 Inside iQ 25 2 ram PE OMC N215 N215H Terminal_ box 4 M8 is MISTCATCH sas B B dia 25 2892. MISTCATCH basically consists of the following parts For proper disposal of these parts observe your local regulations applicable to each material Item Material Main unit Steel SUS Turbo fan Aluminum Motor Copper iron plastic etc combined Collection unit SUS 16 Specifications Technical data OMC N205 OMC N210 OMC N215 OMC N225 Model N205H N210H N215H N225H 1 4 5 5 m min 8 10 mmin 14 5 16 5 mmin 21 5 24 5 mmin Max air flow 1 0 59 0 85 kPa 1 13 1 55 kPa 1 57 2 17 kPa 1 88 2 57 kPa Max static pressure 99 2 m 2 N2 Wh Min 99 For 2 m or larger particles by gravimetric method Collection gt ffclenoy RI 99 14 m Min 99 For 1 m or larger particles by gravimetric method
3. Check for dirt of Collection unit Rectification demister and housing interior every month or at least quarterly basis When excessive dirt is found carry out cleaning or replacement 1 Trouble shooting Problem Cause Remedy a a Clogging in the Collection unit and Clean the Collection unit and the Rectification demister the Rectification demister b b Clogging in the suction duct Clean inside the duct lt c c Clogging in the exhaust port Eliminate the obstacles to or the exhaust duct exhaust d d Motor duration expired Replace the motor a a Turbo fan is dirty Clean the Turbo fan Abnormal b b
4. Improper handling may result in serious injury or even death of the user Caution RE Improper i may result in physical and or property damages Prohibited matters that should never be done Matters to which due attention should be paid Matters that must be carried out Caution for electrical shock laa Caution for rotating devices N Danger Please ensure that the following substan
5. Make connections with the enclosed drain hoses and hose bands The drain pipe is provided with Rp3 4 socket Connect a hose nipple or a pipe as necessary Hose band eo 31 Rp3 4 Drain pipe 31mm dia Rp3 4 Drain hose 9 _ Affix the enclosed Maintenance Sticker to wherever readily visible on the MISTCATCH A Caution Submerge the open end of the drain hose in a tank For assuring smooth drainage avoid flattening out the drain hose Faulty drainage may be a cause of scattering of drainage
6. Remove dirt and foreign matters from the inner surface of suction port 5 Cleaning of Turbo fan Carry out cleaning when excessive dirt was found on the Turbo fan P 14 Detach the Collection unit referring to Cleaning of Collection unit in page 14 If Turbo fan is not heavily dirty clean it off without detaching M6 OMC N205 N205H 1 OMC N210 N210H PR Mo OMC N225 N225H 2 For heavy dirt unscrew the M6 bolt and the set screws of the Turbo fan to release it from the motor shaft and wash dirt away using detergent The number of set screws is 1 for OMC N205 N205H and 2 for OMC N210 N210H OMC N215 N215H and OMC N225 N225H
7. If suction power is decreased the Rectification demister is possibly clogged Detach the Rectification demister to check for dirt and clean it in case excessive dirt is found 2 Unlock the two draw latches to remove the Rear cover to take out the Rectification demister i 8 RS Rectification demister Draw latches 8 1 Ss Rear cover Mc Clean the demister with detergent 4 Cleaning of Suction port interior 1 3 1 Check for dirt of housing interior every month or at least quarterly basis When excessive dirt is found carry out cleaning C 3 NN RNN SN SS SS Inner cover
8. To prevent pooling of oil inside which can result in scattering direct the drain hose to be lower than the drain discharge port for smooth oil drainage 400mm 400mm The distance between the liquid surface and the drain port should be at least 400mm Or liquid in the recovery tank may be sucked up Os Xs XE 400mm 400mm or more 2 Wiring N Danger Wiring connection should be done only by qualified personnel Ground the wire without fail for prevention of electrical shock 10 E
9. Caution Take care not to put excessive stress on the Turbo fan Or the Turbo fan can break 7 4 A Set screw Large washer M6 M6 bolt 5 6 Replacement of Motor Turn power off and disconnect the power supplying cable from the terminal box Open the Access door and detach the Collection unit and the Turbo fan Loosen the four nuts that hold the motor to detach it Fix a new motor with the nuts For prevention of oil leak apply caulking agent to the motor mounting surface for sealing
10. Tighten the dome nut of the cord grip to fix the cables Fit the cover on the terminal board of motor 3 Attachment of option 1 Elbow flange Unscrew and detach the duct flange from the unit 4 Fix the elbow flange using the screws removed in the above For prevention of oil leak apply caulking agert to the elbow flange mounting surface for sealing Elbow flange Duct flange 2 Exhaust duct flange M8 Fix the Exhaust duct mounting adapter with the exhaust port of the MISTCATCH using the enclosed M8 bolts M8 M8 bolt
11. Never make MISTCATCH run continuously without fitting the Access Door and or the Collection Unit Q ON OFF Avoid frequent ON OFF switching Failure to this may lead to damage or short life of the product Q Before starting continuous run check the rotating direction without fail Continuous running to the wrong direction will lead to damage or short life of the product 1 Before starting operation ON OFF Turn power on and then off immediately R T Ensure that the direction of motor rotation is same as shown in the arrow direction on the motor In case it rotates to the opposite direction exchange R and T of the power supply
12. Failure to this may cause an electrical shock or a short circutt Please read all the contents of this manual for proper usage Improper usage can damage protection performance and lead to an accident or breakage of the product N Caution Never touch the motor while MISTCATCH is in operation Fingers or any foreign matters should A be kept away from the rotating part of Turbo fan Failure to this may result in injury 1000m This product is not designed for using outdoor or at highland over 1000 meter altitude The site of use should be free from stress such as vibration or impacts
13. 3 3 phase Rated voltage AC 200V 200 220V 50Hz 60Hz 0 4 kW 2P 0 75 kW 2P 1 5 kW 2P 2 2kW 2P Rated motor output 2 76 0 76 0 77 0 81 5 81 1 82 5 85 8 85 6 86 0 86 0 86 8 86 9 Motor efficiency IE3 IE3 IE3 IE3 IE3 IE3 IE3 IE3 IE3 1 19 17 17 A 3 1 3 2 8 A 5 6 5 6 5 1 A 8 3 8 1 7 4 A Rated current consumption 0 40 C Working temperature range 0 to 40 C 85 RH Working humidity range Max 85 RH free from condensation 6 66 70 dB 70 74 dB 72 76 dB 74 78 dB Noise Characteristic A a Max suction air temp EMC EMI EN61000 6 4 EMC directive EMS EN61000 6 2 9 EN ISO 12100 2010 0 Machinery EN60204 1 2006 A1 2009 Applicable i directive Overvoltage category IL Pollution level 3 standards Environmental RoHS standard D 5495 98 mm 123 mm 148 mm 198 mm Suction port diameter 10GY9 1 10GY8 4 Body color Powder coating 10GY9 1 equivalent 10GY8 4 equivalent 3 approx 25 0 kg approx 40 0 kg approx 57 0 kg approx 68 0 kg Weight 32 2m 1 Drain hose 32mm dia 2
14. After filter A gt 3 RR 8 RR RR 5 oo 8 RR E RN 2 i 6564 LL 9 506606264 RR RR FM 626002620200 oo m RR RS 6 ote gt gt 40 NG J 0 RN VY RN SS060626 0 6 4 SR RN FE OO OR eee RRRRRS RS ee 4 2 RR 2 RR oe SS AZ SS 2 RO 0 RR RR lt OMC N225 N225H Fix the After filter to the exhaust port of the MISTCATCH using the enclosed M8 bolts W002020200202020 RN 2 gt lt Re KC lt RR RR CX 2 0 RX lt SS SA lt lt lt AA 2 lt Ao 2 2 2 oS 0 Se 020 Se RR RR KK 00 RR ee es pe 0 4 4 2 A lt lt lt RR M8 Countersunk bolt For OMC N210 N210H OMC N215 N215H and OMC N225 N225H OMC N210 N210H OMC N215 N215H M8 gt co ww w rs IN 8 8 Ns gg Rs lt M8 7 11 Operation N Caution
15. Check that the package is not damaged when delivered Any sign of damages may lead to short life noise and or malfunction of the product 6 0 40 C 85 RH Working environment should be within the temperature range from 0 to 40 deg C with humidity less than 85 RH free from condensation Shocks vibrations and excessive load should be avoided during transportation for prevention of breakdown noise problem or shorter lifetime of the product N Precision equipment should not be arranged near the air outlet to protect them from fine particles flown out from MISTCATCH Part names Rear cover OMC N215 N215H OMC N225 N225H only Turbo fan
16. Install the unit using the supplied 4 pieces of M8 anti vibration rubber Pay attention not to tighten the anti vibration rubber too much 35 M8 M8 Q M8 anti vibration rubber In m CN M8 Dimensions of rubber Connect the duct hose to MISTCATCH If there is a risk of leak seal around the joint part Duct hose N Caution The suctioning duct should take the shortest way so as to avoid a liquid pool a a XX a A 4 4 Rp3 4
17. EyeDolf 25 Inside dia 25 Drain DIDe 31 RD 3 4 31 dia Rp3 4 inch Terminal Dox 4 M8 S00 A DOOmm or more o ee ni Fy 0 eRe Maintenance space On either side of MISTCATCH DTIin DIDe 31 RD 31 dia Rp 4 3 4 in ch Maintenance parts Collection unit Turbo fan Motor OMC N205 OMC N205 CU12
18. Turn the four locks for Collection unit by 90 degrees to remove and then take out the Collection unit Collection unit Collection unit Clean the Collection unit by means of compressed air or a brush For heavy dirt steep the unit in a washing liquid for some time 4 For reattaching the Collection unit position it to fit the guide of octagon opening and secure the four locks Guide 14 3 OMC N215 N215H OMC N225 N225H Cleaning of Rectification demister For OMC N215 N215H and OMC N225 N225H only
19. Exhaust duct flange 3 Water scatter prevention unit M8 Fix the Water scatter prevention unit with the exhaust port of the MISTCATCH using the enclosed M8 bolts M8 M8 bolt Water scatter prevention unit 10 KN Watertight washer Wingnut 0 NN M8 7 Fix the Bottom cover to the exhaust port of the MISTCATCH using the enclosed M8 countersunk bolts Attach the Filter the Top cover and the Watertight washer and tighten the Wingnut to fix them Loosen the Wingnut to detach the Watertight washer the Top cover and the Filter For OMC N205 N205H OMC N205 N205H 4
20. 2 Operation Turn power on Make sure that air blows from the exhaust port Caution In case of poor airflow check for clogging in the duct hose and the collection unit 12 Maintenance N Caution Turn off power and make sure that the motor has completely stopped before starting maintenance work Failure to this may be a cause of injury or breakdown of the unit Put on groves to protect your hands Motor frame can be very hot Do not touch it with bare hands 1 3 1
21. Attach the Turbo fan again Attach the Collection unit and close the Access door Connect the power cable to the terminal box Make sure that the motor runs normally 7 Replacement of After filter Loosen the Wingnut to detach the Watertight washer the Top cover and the Filter 9 Attach a new Filter ww Watertight washer wat Top cover cc lt 2 eR So LLNS Ss 2 od 3 3 RA 2 6 3 lt lt RS RR 22 2 lt 04 lt RR RRR 0 oo 2 RR RR ee RR RR RN lt A 6 So 2 2 6 2 2 2 lt Filter lt 2 0 2 2 SS 0 9 4 SR RY RY es RR ee RR lt 90 gt gt 6 lt x X 7 8 Waste disposal
22. 1m or more 500mm y 500mm or more i A OMC N205 N205H 330mm 330mm or more OMC N210 N210H 400mm 400mm or more OMC N215 N215H 470mm 470mm or more OMC N225 N225H 500mm 500mm or more MAT T Where the suction port is close to a oil mist source provide 0 a collision plate or other protective measures against inhaling excessive amount of oil mist and or machining swarf BD BD BB a Over inhaling may cause scattering of oil Collision plate For inhaling extra fine particles like water insoluble mist use of the optional After filter is recommended Tor prevention of possible blow off of untrappe
23. Rectification demister OMC N215 N215H OMC N225 N225H only Inner cover Terminal box Motor Duct flange Collection unit RL Access door lt NSR Mk Drain pipe Access door fixation screw Draw latch Installation N Caution 2 Place the MISTCATCH right side up and fix it perpendicularly and horizontally within a tolerance of 2 as shown right Failure to this may lead to scattering of water due to poor drainage Keep enough space around a MISTCATCH as shown below in order to assure good ventilation and easy access for maintenance 1m
24. vibration Motor duration expired Replace the motor a a Clean the Collection unit Collection unit is clogged b b Eliminate the foreign matter Foreign matter exists inside c 3 c Exchange the phase sequence Abnormal noise Motor rotates oppositely of the power supply d d Turbo fan is touching the housing Stop using the product and contact the supplier OFF In case any trouble occurred during operation turn off power immediately and contact the supplier Please provide information on the details of the problem with the serial number of the product when you contact them Serial number configuration A 1 4 AOO 1 3 Monthly serial number 3 digit gt A 1 B 2 L 12 Month of manufactur
25. GMTN05H oo Nzog eui CMC N105 TF1 OMC N205 M40 OMO N110 TF1 OMO N210 M75 OMC N210H OMC N210 CU11 OMC N215 OMC N215 CU12 GMTNzT5H oo NgTs eur CMC N115 TF1 OMC N215 M150 OMO N125 TF1 OMO N225 M220 OMC N225H OMC N225 CU11 Warranty 1 This product is covered with a one year warranty from the date of shipment provided that any trouble out of our responsibility should be treated at the customer s cost AOHM ELECTRIC CO LTD OHM ELECTRIC 431 1304 7000 21 Main Factory 7000 21 Nakagawa Hosoe Kita ku Hamamatsu Shizuoka 431 1304 Japan TEL 81 53 522 5562 FAX 81 53 523 2362 http www ohmjp e index html 2 2015 2 2 d Edition The contents of this manual is as of February 2015 Original instructions 20
26. air exceeding 80 deg C Liquid in plenty Substances which accelerate rusting of metals or aging of plastics This product can not be used in a atmosphere containing corrosive substances such as gaseouSs chlorine sulfuric acid fluorine gas oxalic acid xylene methyl tetrachloride and the like Failure to this may result in breakdown of the product or short circuits Never tamper or repair the unit by yourself Please consult your local supplier for repairing Improper tampering or repairing may be a cause of injury or breakdown Do not operate MISTCATCH when the terminal board of its motor is uncovered
27. MISTLCAILCH Model OMC N205 N205H OMC N210 N210H OMC N215 N215H OMC N225 N225H Instruction Manual Thank you for purchasing this product Please read through this brochure prior to use and keep at hand thereafter for future reference This brochure contains general instructions for safety handling installation operation and maintenance of MISTCATCH However please understand that they may not cover all possible contingencies Always keep in mind that the most important thing is to use the common sense and everybody who uses this
28. ces are not allowed to enter into MISTCATCH since it aims to inhale common water soluble and oi based oil mist generated during production process of various kinds of machine tools Ignition sources and fire sparks generated in production 80 Flammable substances such as gasoline thinner benzin kerosene organic solvent as well as oil and cleaning liquid with an ignition point 80 degrees C or below Explosive substances such as aluminium magnesium and titan as well as materials ridden with those substances Flammable liquid mist and materials ridden with these substances Corrosive and adhesive substances and hazardous gas or air with a lot of unusual matters Excessive amount of dust and cutting powder 80C Hot
29. d particles 1 Setup Drill the mounting holes referring to the drawings below se b _ 4 10orM8 a b C OMO N205 N205H 275mm 200mm 180mm 0 Es gt OMO N210 N210H 301 5mm 220mm 200mm OMC N215 N215H 325mm 280mm 250mm OMC N225 N225H 365mm 360mm 340mm OMC N205 N205 1 OMC N210 N210H OMC N215 N215H OMC N225 N225H 2 For hanging installation use the eyebolts provided with the MISTCATCH OMC N205 N205 has 1 eyebolt on the motor side OMC N210 N210H OMC N215 N215H and OMC N225 N225H have two eyebolts respectively Caution Slinging and craning works should be done only by qualified personnel 2 M8 4
30. e ex A JAN B FEB L DEC 2 Year of manufacture Last two digit of the year Our referenos number 2 Cleaning of Collection unit If suction power is decreased the Collection unit is possibly clogged Detach the Collection unit to check for dirt and clean it in case excessive dirt is found 2 Remove the screw and unlock the two draw latches to open one of the Access doors whichever easy to open Access door can be detached by pulling it up once opened Access door fixation screw 4 90
31. ilure to this may lead to breakdown of the product Uncover the terminal board of the motor 11 13 Loosen the dome nut of the cable gland CAPCON to let the cable pass through Use cables of 11mm to 13mm diameter 1 4N m 14kgf cm Connect the cables to the terminals Recommended tightening torque is 1 4 N m 14kgf cm 7 R S T Caution Connect each cable to R S and T phases properly Improper wiring will lead to malfunction of motor After completion of wiring make sure that the motor rotates to the right direction The direction of motor rotation is indicated by the arrow sticker on the motor
32. m 1 Drain hose band 4 Accessories Anti vibration rubber 1 Maintenance sticker 1 Instruction manual 1 25C 2 Remark 1 Rated value at the time of the ambient air temperature of 25 C Remark 2 Efficiency value of the motor unit 2 17 Outline drawing Terminal box 4 M8 i 1 B CM NO 7 NO MISTCATCH eyebolt 25 Inside dia 25 or Lu uw Drain DIDE Terminal box 31 RD3 4 31 dia Rp3 4 inch 4 M8 400 OMC NZ10 NZ10H
33. nsure that the supply voltage is as specified on the rating plate within 10 Electrical connection should be done via an appropriate circuit breaker The following manual motor starters are recommended RST irouit breaker OMC N205 N205H BM3RSR 2P5 Fuji Electric TI OMO N210 N210H BM3RSR 004 Fuji Electric OMC N215 N215H BM3RSR 6P3 Fuji Electric OMC N225 N225H BM3RSR 010 Fuji Electric Recommended setting current value 200V 50Hz 200V 60Hz 220V 60Hz OMC N205 N205H 2 1A 1 9A 1 9A OMC N210 N210H 3 4A 3 3A 3 1A OMC N215 N215H 6 2A 6 2A 5 6A OMC N225 N225H 9 5A 9 3A 8 5A Position the circuit breaker near the MISTCATCH Make sure that the breaker s action is not interrupted by other equipment Do not connect an inverter to the power source Fa
34. product has to check and secure safety on its own responsibility TN OHM ELECTRIC CO LTD OHM ELECTRIC Contents Safety precautions ee 3 Pa aS 5 OR 6 3 OBSRSNONNSSRRRSRSERSHYSIDSeeu 12 Maintenance Se Se 13 2SDGBINGBNISPISRHENHHNRHHSHSSRSHWRRrihfeei 1 Maintenanoe Darts 20 Wa 20 Safety precautions This product has been developed aiming at creating better factory environment by collecting oil mist generated from machinery and various devices Never use it for any other purposes than original intention All the safety instructions written herein include very important matters for safety and therefore have to be observed without fail The marks and the symbols in this manual have the meanings as described below A
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