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Contents
1.2. 55
3. 21 3
4. A
5. 380
6. SAI 3
7. S 4 3 1 4 3 1 Corrosion Fuse
8. RR
9. 2007
10. 43 2 3 2006 2 1 6 2 1 1 3 2 2 8 1 2 8 2 8
11. 20 LP
12. ROA CMMS EAM PDCA PDCA 4 Nk
13. 39 6500 500 400 F 300 lt 200 sy 4 NR Nd 2 2 1 2003 2 2 2 2 2 3 80 Pa x 90 40 NG 6 80 1J 3 2 IN 10 Q GO IE CD CD IO IP CD
14. 11 Type 21 Type 25 Type 30 Type 39 Two State Componert Signal Generator AND Gate Opening and Closing Acton S S1 S2 S AND P2 R R R R Type 22 Type 26 Type 35 Type 40 OR Gate Normaly Closed Valve Failure of E Bub Phased Operator S1 S2 S oR P N R R Type 23 Type 27 Type 37 NOT Gate Normaly Open Valve Failure of Valve in Open State S S S non P P SS R R R Type 24 Type 28 Type 38 Diference Operator Delay Operator Failure of Valve in Closed State S S S piF bLY LP N lt R R R 1 3 3 GO FLOW a i
15. 2 PAM CBM ail NY 94
16. 3 ASME AP
17. lt EE
18. 10 i i
19. IT 1 2008 2 3 2003 4 2007 5 vol 47 no 12 p 20 25 2005 6 20 7
20. 2 3 4 45 E 20 40 2 3 4 46 2 4
21. Pi 1 P Pi 1 P1 1 1 2 3 Pci PA pg Pcz2 4 5 PA PAXPDE1 PEi PAXDp1 PAiXDpiXPEz2 PEz2 PAXDc1 PAXDciXPEs PEs PAXDciXDp2 PAXPoiXDpzXDE4 PE4 PAXDgXDEs PEs PAXDgXPDps
22. ROA CMMS EAM PDCA PDCA
23. MOSMS 1960 TPM 1 1 3
24. LRDC 1 i ci 5 1 5 6 LRDC LEAF 2 LRDC 2 LRDC
25. LEAF 3 IT gt
26. E 5 1 2 4 2 5 1 2
27. LEAF ig 89 RCM FTA RBIRBM LEAF 1
28. 1965 3 MSG 1 MSG 2 MSG 3 747 1011 10 RCM Reliability Centered Maintenance
29. API CRE Committee on Refinery Equipment 3 1 3 ASME 1993 Ad Hoc Task Group on Post Construction 1995 Post Construction Committee PCC Subcommittee on Inspection Planning Sub committee on Flaw Evaluation 1998 Guidelines for Pressure Boundary Bolted flange Joint Assembly 1999 Subcommittee on Repair and Testing 2006 Repair of Pressure Equipment and piping 2007 Inspection Planning Using Risk Based Methods API ASME fitness For Service Standard API RP579 Version2 API 579 ASME 1 FFS Standards 51 Joint API ASME Pressure Vessel and Piping Inspection Code APTI 510 Pressure Vessel Inspection Code API 570 Piping Inspection Code
30. RCM RBIRBM LEAF RCM LTA RBIRBM LEAF 90 RCM
31. FMEA HH RCM RCM
32. TRW 1 90 TCL target cleanliness leveD TCL 3 40 109 50 70 30 77 4 2 3
33. 4 3 2 1 4 3 2 WM
34. k E H 10 IT BE
35. AND OR TET FT
36. 38 2 24 en Sli B H15 2007
37. CCB a NPV te 20 3 3 API
38. 2 3 5 1 1 5 1 1 n
39. 2 LEAF
40. Preventive Maintenance 2
41. 5 3 1 ROA
42. ROA
43. 2 2 8 2 8
44. 53 jjpl 8S 1 JP 8S 2 To JS JPI JPH8R 11 JP 8R 12 JP 8RH 13 JP 8R 14 JP 8R 15 JPF8RH 16 JPI 8R 17 3 1 3 2001 RBM
45. Sot 1 GU x kk 1 A 2 2 1
46. 87 RMA 9 2 1
47. NB OM NR 2 61 EE MRO software MAXIMO EAM 2 CBM PAM 191112 CBM Condition Based Maintenance CBM
48. LEAF RCM RBI RBM LEAF 5 2 1 BB 2 LEAF RBI RBM X
49. PTY gt 3 2 5 MOSMS 60 3 2 3 1 8 CMMS EAM ERP Enterprise Resource Planning System Computerized Maintenance
50. JIS 1 1 1 eeii 1 1 1 JIS
51. 5 De nie LEAF 1 1 1 2003 2 KME 2006 2007 3 1 2006 4 25 p9 15 1999 5 Mohammad Modarres at al Dekker Inc 1999 6 ME A 7 FMEA No 2 p1 37 2006 8
52. Corrective Maintenance or Breakdown Maintenance PM Preventive General Motors Maintenance 1950 PdM Predictive Maintenance 1965 RCM Reliability Centered Maintenance 1980 RBI Risk Based API Inspection 1980 RBM Risk Based API Maintenance 1970 FTA Falt Tree Analysis ETA Event Tree Analysis 1974 HAZOP Hazardous and ICI Operability Study 1990 GO FLOW 2003 LEAF Life span Estimation Analysis based on Failure Mechanisms 1 2 RCM 1 2 1 RCM 1960
53. AND OR FT Fault Tree FTA 1961 FT 1 3 1 FT
54. E 100 E RBI 35 579 F 44 RBI 290
55. 3 1 4 1914 ASME Sec I 1963 ASME Sec 1971 ASME Sec XI 1980 501 1997 2000 2000 JSME S NA 1 2000 2002 2002 JSME S NA 1 2002 2003 3 1 3 SGDM Shutdown Maintenance 1997
56. CMMS EAM PDCA ROA PDCA
57. A 1971 ASME Sec XI 3 1980 E 1990 a V
58. EE CBM Condition Based Maintenance RCM Reliability Centered Maintenance RN Maintenance PRM PAM
59. F 2 1 3 BX ar E
60. H ROA CMMS EAM PDCA 99 PDCA
61. 1 4 2 5 lt adi ML 13 T 5
62. RBI RBM 3 RBM RBM i HPD 2006 HH RBI RBI RBM 5 i
63. LEAF 1 5 2 LEAF 1 LEAF LEAF 4 LEAF
64. 64 ud Nk 4 LC C LCC 19 LCC 3
65. 3 2 1 SCM SCM EPR Plant Measurements and Condition monitoring 3 2 1 PDCA Meridium S E R 3 Evaluate meridium YY TT TT TTT TT TT TT TT TT 3 2 2 58 Rxecute Bvaluat
66. 1 ASME E E E
67. r T E Qr Ss 1 a
68. 1960 FTA Fault Tree Analysis A AND OR FT Fault Tree SA CR RTA Event Tree Analysis
69. 2 RBM RBI RBM E RBM RIMAP Risk Based Inspection and Maintenance RIMAP 1990 API f 13 i ASME E
70. 1415 FV 3 2 1 41 Birnbaum B F 1 F 0 Fussell Vesely FV F x F 0 F x Risk Achievement Worth RAW F 1 F x Risk Reduction Worth RRW F x F 0 F 1 1 F 0 0 F x 3 2 2 Fussell Vesely Risk Achievement Worth 415 Fussell Vesely
71. 1965 3 3 1961 EAA gt 1970 MSG 2 E MSG 1 Maintenance Steering Group 1 RCM 747 E E 1965 5 ttE 1980 MSG 8
72. ROA 1f El PAM 1 RCM Reliability Centered EX
73. RCM RBI RBM LEAE 5 1 1 CBM 1 NN LTA 88 RCM 5 1 1 RCM RBI RBM LEAF CBM
74. 4 E 2007 2010 5 3 2 f E 1 gt 5 3 2 1
75. LEAE 2 LEAF LEAF 4 li i Dl 0 LEAF
76. LEAF LEAF LRDC LEAE PDCA P LRDC PDCA D
77. E E P amp ID Piping and Instrumentation Diagram
78. E IT ASME APD API ASME 2000 1
79. AE PAM CMMS EAM 19 a EAM CMMS mw
80. Continuous Operating Time months 0 5 50 75 100 Unit Misalignment mils inch 4 2 3 78 3 1 E 4 3 1 0 Ultrasonics PAM Plant Asset Management software Vibration Analysis Wireless Mo
81. A 1 5 2 1 5 3 24 E 1 5 2 25
82. LEAE 1 5 1 23 USER os be 1 i DB i Nae DB DB i gt 2 i DB DB DB pB 15 1 LEAF 3 LEAF
83. S 1 PDCA
84. PM Bath Tub 4 1 2 Bath Tub C T TT RG Cb OCp T Cl A7 CA 7 Rat 0 a TT C 7 Cp rr ta a 7 R T
85. 3 2 2 Q CMMS EAM Computerized Maintenance Management System Enterprise Asset Management PDCA 57 PDCA EAM CMMS CBM Condition Based Maintenance PAM
86. 65 8 SI Safety RR 1 SI E LCC LCC 19 LCC Ci Pi Cr SF SL S 20 21 LCC LCC
87. RCM RCM RCM 2 tl i RCM 1 2 1 1 2 2 1 2 1
88. PRM Proactive Maintenance PRM PAM 1
89. LEATF RCM RBI RBM E 5 2 2 1 2 3 92 5 3 ROA X
90. 1 1 1 Corrective Maintenance Breakdown Maintenance
91. RBI RBM LEAF 7 N Ct 14 2 AA HH PM Preventive Maintenance CBM Condition Based Maintenance Maintenance EA EX 7 PRM Proactive Nala PRM E BE E
92. 62 2 mportance Factor a Birnbaum b Criticality c Fussell Vesely dRisk Reduction Worth Risk Reduction Worth b Criticality 3 2 1 3 2 2
93. 30 LEAF
94. LEAF 2 ht4 0 2 Oo
95. RBM RBM 19 1 4 8 2 3 i b B 1 1 S A 1 4 8 9 1 4 9
96. 2 1 Preventive Maintenance 1960 RCM Reliability Centered Maintenance
97. 66 3 3 1 ASME API API ASME 2000
98. i
99. RR CR NEST22K3HNP3E NSHETSR32SEESRESRS 3 67 4 69 ES ESF EN SIRS 69 Earsraoczsosolscass 69 22 71 ri TPR Tne g en 74 4 2 1 CBM RCM 74 42 2 33rd Sod rT Snrnrnn Sorann2 no dn re ngnrnarnrrn 75 3 NOt SS SETS SS 79 0S 260 2 OlgaeNH RNNREGRRH5n RERG33PCcro5rE3 79 4 3 2 80 CR SD ci 85 RS 85 5 87 5 1 87 5 3s eS SS 89 5 3 93 NOISE
100. 5 3 3 ES i
101. oo 3 4 3 3 6 7 81 4 3 3 95 4 3 4 w 5 tf a K sl 1 1 1 1 1 1 3 4 5 6
102. AM etc dL LEAF UM MTBF etc 3 2 8 LEAF 9 IN j
103. GO FLOW GO FLOW 9 AND OR NOT GO FLOW
104. 70 4 1 2 a gt 1 Cb gt Cp 4 1 3 C BI oe gt 1 T T T 4 1 3 PM
105. 1 2 2 RCM RCM 1011 DC 10 RCM Reliability Centered Maintenance RCM In E 9 RCM FMEA
106. 3 72 Bath Tub 68 2 89 A F f C 1 D E F 68 F EH E PM Scheduled Overhaul
107. 1 4 9 a 19 80 10
108. 32 ETA FTA HAZOP 1974 TICOI EE E Deviation FMEA Failure Mode and
109. FTA FTA 1 3 1 FT
110. 4 AP 1996 3 RBD RBM Risk Based Maintenance RBM RBM
111. E 4 Lu RX RE 18 RBM 90 10 4 1 40 80 E RBI 1 E Ei 15 RBI API581
112. 1 http www osha gov SLTC processsafetymanagement standards html 2 3 vol1 50 no 3 p 252 258 2007 10 4 vol 104 no 761 p 21 24 2005 3 vol 149 no 6 p 21 31 2007 5 vol 47 no 12 p 72 76 2005 6 vol 106 no 1013 p 290 296 2003 7 8 9 vol 50 no 3 p 72 76 2007 2006 10 7 p 70 2008 11 7 p 62 67 2008 20
113. H 1 4 3 3 RBM RBI RBM RBI API580 API580 E RBM 2 I 3 E
114. 3 2 9 LCC LCC 8 2 9 22 LCC LCC
115. FMEA RCM LTA E RBILRBM o
116. Reactive Maintenance RAM 1 PRM TPM 75 failure proactive failure reactive PROACTIVE MAINTENANCE REACTIVE MAINTENANCE NN St
117. LEAF LEATF 5 3 3 95
118. 1 7 1 29 LEAF 1 5 1 LEAF 22 LEAF LEAE LEAFE 22 LEAF
119. NASA 1978 1985 1993 3 4 1 5 1968 1 PM 10 Bath Tub Curve 100 80 60 96 40 20 1968 1978 1985 1993 4 1 5 73 4 2 PM PM TPM CDT CBM
120. 1 5 0U 5 03 2003 2004 2005 2006 2 3 1 9 0 40O 8 0 F 350 7 300 lt 250 5 0 mk 200 0 6 4 0 3 0 190 2 0 100 1 0 50 0 0 0 2003 2004 2005 2006 2 3 2 44 2006 A 40 2006 2005 2 3 3 100 90 ee 20 so GG 50 Ll 40 30 20 10 00 2001 2002 2003 2004 2005 2006 2 3 3
121. APD 1996 RBD RBM RBM RBI LEAF Life stimation Analysis based on Failure mechanisms
122. 4 1 2 Bath Tub 4 1 2 PM 58 1 MSG Maintenance Steering Group 4 1 4 89 Age Related Deterioration
123. a RA Ee GO FLOW 12 1 4 1 4 1 RBM RBI 1 RBM RBI RBM RBM RBI API 1998 2 RBI
124. 0 o SCC SCC O 27 1 5 3 LRDC LEAF LRDC LEAF Research and Development Centery 2728 29 1 LRDC LEAF
125. 21 1 5 1 5 1 LEAF 1 LEAF Life span Estimation Analysis based on Failure mechanisms 1 2 LEAF RCM FMEA FMEA
126. WG 2 RBM RBM 2005 a 2006 RBI 2008 17 RBM RBI RBM
127. 2008 0 085 mm 2003 O00 80 60 40 0 a 2 2 5
128. Ni 4 3 6 pn i EE Z1 Z2 Z1 Z2 83 WDM oO 16 1 MC 3 3x 6
129. 6 a2 b 8 bp LRDC LRDC 2 39
130. 1 a 7 42 2 1970 1990 2004
131. PHA EX PSM API RP 580 Risk based Inspection IEC 61508 PSM API RP580 IEC 61508 PSM 3 1 1 OSHA PSM PHA PHA HAZOP RBIRBM API RP 580 E E PES PFD 61508 E E PES IEC 3 1 1 OSHA PSM API RP580 IEC 61508 3 ISO 12100
132. 1 LCC 18 DIALLOC LCC 1 LCC LCC Gi Bi Ct C 20exp 0 223 8 p L P 1 20 5 exp 8 3 2 8S SI RE OE 0
133. 2 1 1 12 800 700 600 5oo 400 300 200 i 0 2 NE 1i4 100 7 618 49 2 1 1 18 236 144 92 19 2 1 29 6 124 51 0 101 41 6 97 i100 11 12 13 14 15 16 17 18 19
134. MSD RCM Traceability Cost saving TBM CBM Rationalization RCM 24 000 man hour 12 000 man hour Plant improvement
135. 9 NT 2 Algorism GA 9 E Genetic H GA GA H
136. RCM FMEA 5 2 2 91 HH 5 2 1 RCM RBI RBM LEAF RCM RBI RBM LEAF QO O O QO QO QO O O x x x QO QO QO QO O O O O O x
137. 2002 3 E RCM ROA E E E R
138. lt 56 a 3 2 3 2 1 PDCA CE
139. RBI 1 000 paiiiil 1
140. 2006 j RBM vol 6 14 Tony Musgrave ABB Review 2003 15 1 p9 2006 16 2008 17 12 RBM 2008 18 Vol 42 No 6 p319 823 2002 19 Vol 106 No 1020 p31 32 2003 20 320 p22 27 2008 21 180 2002 22 4th International Workshop on Risk based Engineering 2008 23 2002 3 24 http www e leafsystem com 25 2003 3
141. TS 1996 RBD RBM LEAE Life span Estimation Analysis based on Failure mechanisms F Qr i E
142. 1 4 5 RBI 1 4 2 RBM 2001 HPD RBM RBM 2003 1 2004 RBM RBM gt RBM 2004 2 2 2006 3 RBI WG 1 RBM
143. 4 3 5 ARIMA SS i 2 gt 4 3 5 ARIMA 9
144. 6 46 22 367 13 2 15 28 2 1 2 15 17 12 7
145. 7 7 A exp 1841 0447 T 1 7 Wn cT 4 3 4 es i 4 1 gt CN 82 NO N LU 1 1 30 IN Xx 20 0 10 20 30 4
146. LEAF gt 3 oo 1 5 2 LEAF 2 v E 3 F 7
147. TBM 71 11 89 TBM 68 4 1 4 4 aging region 6 A 11 72 Bath Tub 89 3
148. tn 5 RCM 2 1 2 1 RCM
149. 19 1 4 6 ISO JTS ISO w ie ISO IEC Guid 2 2004 IJIS Z 8301 2005 A ISO TEC Guid 73 2002 TR Q 0006 2003 Guid 73 ISO31000 2009 12 JIS Q 2001 2001 1 4 6 ISO JIS 1 4 7 ISO ISO IEC Guid 51 1999 ISO IEC ISO 12100 JIS B 9700 A ISO 14121 JIS B 9702 2 ISO 13849 JIS B 9703 IEC60204 JIS B 9960 B
150. 4 3 6 3 Heuristic Strategy Fuzzy Neural Network Genetic Algorithm Genetic Programing Heuristic Strategy 1
151. 1 FE PSM PHA 3 1 1 3 1 2 3 1 1 OSHA PSM 2 PHA Process Hazard Analysis Q amp M PPE Permit Work PHA ASTM UL etc
152. BM Breakdown Maintenance corrective action 76 failure symptoms failure root causes EE 4 2 2 104 20 2 4 2 2 1 4 1 4
153. 10 FTA NR TA FMEA QA 1 FMEA 8 1 3 5 GO FLOW 9
154. 9 http www nmri go jp safe director mats _j html 1 3 pn Reliability Engineering and Risk Analysis Marcel RBM 2003 10 2008 11 12 RBM 2008 12 13 12 2008 34
155. Emergency OSHA PSM 49 3 1 2 PSM MIL STD 483 Management Practices OSHA Confined Space Configuration Standard PPE OSHA PPE PPE 2 PSM
156. 0 Risk Achievement Worh 1 LEAF 161 LEAF 63
157. O O O O O O FTA O ETA O O FMEA O GO FLOW O HAZOP 5 2 RCM RBI RBM LEAFE RCM RBI RBM LEAF RCM FSI SWBS RBIRBM
158. ASME API 3 ASME International Post Construction Codes 2 Design Margin B nservice Margin
159. ISO 14119 IEC61496 ISO 13849 IEC79 i 1 4 7 ISO 18 ISO IEC Guide 51 Safety aspects Guideline for their inclusion in standards 1990 1999 ISO IRC Guide 73 Risk management Vocabularies Guideline for use in standards 2002 Guide 73 Guide 51 Guide 51 harm
160. 1f 2 j 1 FMEA 1 1 10 j 1
161. APD 1996 RBD AP1 25 API 4 38 19 19 TI I 10 20 5
162. 4 1 Anthony Kelly Maintenance Strategy Butterworth Heinemann 1997 2 Anthony H Smith RELIABILITY CENTERED MAINTENANCE McGraw Hill 1993 3 Nowlan E Stanley and Haward F Reliability Centered Maintenance National Technical Information Service Report No AD A066 579 December 29 1978 4 Mohammad Modarres at al Reliability Engineering and Risk Analysis Marcel Dekker Inc 1999 5 Robert DiStefano John Schultz Society of Maintenance amp Reliability Professionals Survey The Business Case for Reliabihty 6 Raymond M Measures STRUCTURAL MONITORING WITH FIBER OPTIC TECHNOLOGY ACADEMIC PRESS 2001 7 CDT CBM 85 p17 21 8 EPRI RI ISI REPORT Application of EPRI RI ISI Guidelines to CE Plant TR107531 9 R Keith Mobley et al COMPUTER MANAGED MAINTENANCE SYSTEMS Gulf Publhshing Company 1998 86 5 5 1 Q
163. 54 1997 1999 2000 JSME S NA 1 2000 2002 JSME S NA 1 2002 JSME S NA 1 2000 1 JSME S NA 1 2002
164. 2 Mas oid 96 5 4 2 LT ok 5 4 1 4 2006 3 LEAF RBI RBM
165. 28 1 6 32 ca 84 2 2 1 2 2 2 3 2 3 2 VCmeKaRtY rmtvSYriegtnRekzonckczgcthctr ETCaid2tescpsd 47 8 49 8 asaaeanapseccocos 49 0 2RepeagtagaisclksEissgrozpnozaacikxyiuciaausdpcksokaosldsco 49 3 1 2 52 RE TO RASA RNR 55 852 8 sds es sds SSSsesnsssns sssssss 57 VS RE SD OLR GTD TD STR 57 2 NE FrB3R2CtidC SS2RGRD RBSEEa3EGR o ae 57 3 2 3 61
166. lt gt NONE MORE OF LESS OF PART OF MORE THAN OTHER NR AN DR HAZOP SE w F v 1 3 4 FMEA
167. 8 P R 3 25 OR AND 3 1 3 3 14 GO FLOW
168. PDCA PDCA 59 3 2 4 my So OO
169. 1964 1970 1980 1990 4 2 1 4 2 1 1964 60 40 RCM RIM 1990 E 90 CBM RCM 4 Hy 74 Maintenance Significant Items MSD MSD
170. Ny 31 1 6 1 Corrective Maintenance Breakdown Maintenance 608 Preventive Maintenance Qr 2 RCM 1960
171. Y 3 1 PA 1 a FE me a mi 4 cic et 5 2 ETE lt gt i we ea ME 9 B 3 1 5 5 LEAF LRDC 2004 2006 28 IT LR
172. 3 3 8 dl PED
173. 1 4 1 API 1 4 2 API x X 14 LH HH 4 H 1 4 3
174. API RP 580 RBI 1 ASME 1980 API 3 16 RBI 2000 E RBI RP581 API580 RBIRBM 1 Procedure for European Industries 1 RBI RBLM Risk Based Life Management
175. 2 1 J i Pe 1 5 3 2 1 5 4 26 1 5 4 i LEAF LEAF
176. 8 2 2005 47 48 3 3 1 1 1 IS0 IEC API OSHA PSM OSHA Occupational Safety and Health Act PSM Process Safety Management 1980 1992 APTRP750 MIL STD 882B
177. A TC LCC LCC LCC MM 9 PDCA LCC
178. 2 29 LRDOC LRDC LRDC 3 LRDC 23 LRDC
179. Guide 73 S 2009 2 gt 1 4 3 RBM 19 12 LNG LPQ LPQ 1 18 RBI RBM
180. DI 84 DI DI 3 0 083 100 100 4 4 PMPreventive Maintenancen CBM Condition Based Maintenance RCM Reliability Centered Maintenance
181. 1 3 2 ETA Event Tree Analysis RTA ETA 1 8 2 ET ET
182. 19 E H 2 21 9 79 Smart structure structurally integrated sensing system Smart adaptive structure Gntelligent structure
183. SS voluntary consensus standards 1
184. API ASME 3 1 2 1 2002 2005
185. p 119 2008 12 7 p 1 2008 13 vol 50 no 3 p 64 67 2007 14 INSS Journal vol 12 p 118 2005 15 TINSS Journal vol 1 16 1 p 187 2004 vol 55 no 4 p 356 373 2004 17 vol 25 no 9 p 702 707 2002 18 19 p 32 2008 3 20 ROBERT J LATTNO et al ROOT CAUSE ANALYSIS CRC Press 1999 21 IT EE
186. Corrosion Fuse 2 4 3 2 TT 80 1
187. RCM FMEA RBI RBM LEAF RCM RBI RBM LEAF RCM RBI RBM LEAF
188. _ i M A HG 1 2 1 2 1 2 1 2 3 4 2 2 4 2 1 PRM PRM failure root Proactive Maintenance cause PDM Productive Maintenance PM Preventive Maintenance
189. CBM 69 MMS PAM Plant Asset Management PM preplanned PRM Proactive Maintenance PRM PM 2 PM 5 2 4 1 2 Bath Tub Bath Tub
190. Proactive gt 2096 0 Predictive gt 45 129 Preventive gt 2596 319 Reactive gt 10 5596 1 5 97 E H 1 H H
191. Rducation 4 2 2 1 root causes Du Pont maintenance is the largest expenditure in a plant Proactive Maintenance PRM
192. 2 0 1 2 2 0 2 1 3 KEIRIN http ringring keirin p E FE BR I s 1 Oo N
193. 3 1f 3 j FMEA FEMEA f FMEA HAZOP FMEA E FMEA FMEA
194. RBI RBI 2008 RCAC OE NA NE Me A A DE 501 a ASME Sec XI 1971 2
195. ASME BPTCS API CRE PCC PCC 2 2006 Repair of Pressure Equipment and piping PCC 3 2007 Inspection Planning Using Risk Based Methods Tnspection planning ASME PC SC on Inspection Planning Sec XI Rules for Inservice Inspection of Nuclear Power Plant Components 1 Inspection Planning Using Risk Based Methods a ASME NE 1
196. FFS Fitness For Service RBI Risk Based Inspection FFS f Tr PCC 8 2007 1 TFFS FFS API CRE FFS Task Group MPCJIP API 579 i API RP579 2000 API RP579 Fitness For Service API RP580 Risk based Inspection ASME
197. 2 TGC RCM RBI RBM LEAF CBM 1 100 RCM BE 2 2 1 3 105 0011 5 8 03 3434 5384 108 0074 25 23 03 5488
198. API RP579 APIASME FFS Joint Committee 2 API Repair and Testing Pressure Equipment and Piping F 2007 52 APIASME ASME PCC 2 2006 Repair of i ASME PCC 1 ASME PCC 3 i Bolt t Tightening Inspection Plannimg en 6 OS ASME PCC 2 RD API 510 570 653 Repair amp Testing 1 APT 580 581 ptseereratottsnesereestaseserantnetantsasestraneerseereot rteerarereersatetaenot Joint APASME PV i Piping Inspection Code a i 1 APr572 574 s75 Do WRC Bulletin 488 489 490 ee ee FFS API RP579 3 1 2 API FFS RBI
199. RCM CBM PAM CBM RCM PRM 4 2 1 CBM RCM 10 20 CDT RCM
200. 22 Anthony Kelly Maintenance Strategy Butterworth Heinemann p 98 1997 23 ANDREWS 8S MATUSHESKI B Hydrocarbon Process vol 81 no 3 p 79 80 82 2002 24 NORDMAN D J MEEKER W Q Technometrics vol 44 no 1 p 15 23 2002 25 2008 p 55 68 4 4 1 4 1 1 1 PMPreventive Maintenance D 1950 PM Preventive Maintenance 1960 E 1970 TPM Total Preventive Maintenance CBM Pred Maintenance or Condition Based Maintenance Centered Maintenance 1960 lt 1970 1ct1ve E RCM Reliability Preventive Maintenance PM Total Productive Mainten
201. 5 RCM RBI RBM LEAF CBM LEAF RCM RBI RBM ROA pn 2
202. CO CO om CD CO IO On CD IO KO 5 OFF IT PF PP IF OO 0 00 Eo GO QO5 ts Di OO CD OO OOD rE OO iD GO GCC TR a NN Q Q 2 2 2 40 2 2 3 2 2 4 2 2 5 RR ER RS RE A 2 2 4 41 5 1960 1980
203. TEC 61508 50 Hy E T1SO 12100 fe hmits ul pS UPLA 110 ml
204. 26 Vol 10 No 11 P 18 25 2005 27 p117 2008 3 28 Vol 48 No 8 P61 64 2006 29 30 vol 25 no 9 p 702 707 2002 35 36 2 2 1 LP 20 7 19 12 6 2 1 1 2 1 1
205. 8701
206. 810 80 85 35 22 19 15 1 4 4 Risk Based Inspection 1 5 1 4 RBI RBI 1 4 4 RBI 1 4 5 RBI 1 2 1 3 16 140 000 120 000 100 000 80 000 60 000 40 000 20 000 RBI RBI
207. PAXDgXDpsXPEe PEe PAXDgXDc2 PAXDgXDc2XDE7 PE7 Pp4 PAXDgXDc2XPD4XDEs 1 3 2 1 3 3 HAZOP Hazard and HAZOP 1974 BP Chemical Ltd Shell Chemicals UK Ltd 1977 dd Operability Study ICI E Deviation
208. 1 2 2 RCM RCM 9 TBM PDM 1 3 1 3 1 FTA Fault Tree Analysis 1960 FTA
209. EAM CMMS PAM 3 2 7 PAM EAM CMMS 2 RBI RBM 23 29
210. Failure Mode and Effects Analysis 1960 x FMEA FMEA ml La E 2 5 FMEA
211. 1 2 1 1 1 2 RGM NNRMRROIRRNRARNHRREGRGERRNPRRNSCGRESR2NNB3PNEGKHPGESPAEMEAEHSSkG3SR 3 3 RONMGO I RTR ECR ARs 3 2 RM 3 2 2 TRSFHSC3h BRoPERASKASS2hcESaEOSPSTKSABLGSSEG2hSS 6 1 3 1 FTA CFault Tree Analysis Yoo Cmv2 ooaefdveozrty roSoxtodeet2naz2cscbBotdne2cbsts 6 9 41 TreeAnalysig 7 2 rienenrnedsesr rade pr Sgnresronospn sandncer onirsrnss 7 1 3 3 HAZOP Hazard and Operability Study 9 1 8 4 FMEA Failure Mode and Effects Analysis 10 1 8 5 GO FLOW 1 ks 13 1 4 1 RBM RB RE RA RR RAR 13 i423 Rrra rR nID rT 17 1 4 83 dS STSS TS 19 1 5 22 5 L 7 A SS rEEE TTT DNS TE ST DEF TererT pes 22 2 LBAR 6 23 1 5 3 _ LRDC
212. 97 2 NN CE SNPNNSRDEARS NRNSESSESSRRSs 97 6 99 1 H 2
213. CM RBI RBM LEAF CBM vol 10 no 11 p 18 25 2005 2 3 5 vol 46 no 2 p 56 62 2004 6 VOo1 2003 97 20 p 23 2008 12 I p 63 p 97 102 2003 2 98 6 G Dll 1960 RCM
214. DC LRDC TRMA E
215. Effects Analysis y 1960 E Hy GO FLOW E E
216. Management System RAM Enterprise Asset NT ERP 2 CMMS CMMS 1968 IBM 3 2 6 2006 oo CMMS EAM im CMMS 0a EX CMMS 3 2 6 CMMS EAM
217. ance TPM Predictive Maintenance Condition Based Maintenance PM CBM Reliability Centered Maintenance RCM 1980 1995 Life Cycle Maintenance LCM Computerized Maintenance Management System CMMS Risk Informed Inspection RID 1995 Plant Asset Management PAM Enterprise Asset Management EAM web Based Enterprise Asset Management web EAM 4 1 1 1980 1990 LCM Life Cycle Maintenance C Computerized Maintenance Management System RII Risk Informed Inspection 1990 CMMS EAM Enterprise Asset Management 2
218. e RBI lt Criticality LOPA sis RCM RCA FMEA Strategize o Process Histrian SIS KPI 3 2 3 2 TPM MOSMS
219. nitoring Continuous Online Monitoring Oil Analysis Infrared Thermography Motor Diagnostics Non Destructive Evaluation Corrective Tools 4 3 1 1 95 w PAM 10 20 5 PAM
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