取扱説明書 - TOMEI
Contents
1. AXA IA 6 1 RA PARA lt a n D um EE NE Q 2 16 5 18 5 Q 2 8 8 18 0 20 0 O 8 o 6 EA EXA CXA z di od S me ce mn DCR ee 16 5 18 52. TOMEI LSD ON OFF TOMEI 2
3. LSD LSD 30 Pd a Ri 1 20km h 60km h 100km 3000km
4. O Before using this part please ensure you have read this manual thoroughly O Please use this instruction manual in conjunction with the maintenance book published specifically for your car The workshop service manual of each specific car Gear service manual O Please safekeep this manual after the installation O If installation is done at a workshop please give this manual to the customer to keep Thank you for purchasing another quality TOMEI product The TOMEI LSD takes another look at the standard design style of the multiple plate type LSD which is reknown for their durability and then designed the Technical Trax series for optimum value amp performance The result is this amazing Limited Slip Differential unit Reliability is proven at extreme conditions and high power output applications Each model of the Technical Trax amp Technical Trax Advance are designed to suit the chracteristics or each model application When installed correctly on the correct application it s durability is unmatched A B
5. LSD LSD TOMEI LSD GL 5 80W 90 AN
6. LSD BI SD BI SD LSD LSD LSD LSD
7. 50 60 gt 6 0 8 0 RIU ITA RO NH Leto o E 6 TCA O 6 6 4050 50 70 F ZB ZE BA DAS DO DO kg m 5 6 6 5 5 8 0 gt 7 5 10 0 ZCA ZDA mE My 2 kg m 15 0 18 0 6 4 OimmE 2 17 0 20 0 O 6 gt 6 TB DO EX sema
8. 1 1 N CAUTION M Please check with the application chart prior to installation to confirm your vehicles compatibility This book is not a detailed explanation of how to install this LSD Installations should always be done by a professional whom has access to the workshop service amp drivetrain manual of the car in which this unit will be fitted to Bl Wrong installation and or usage can cause breakage damage to this item or related equipment In turn it can jeapordize the safety of the vehicle which can result in hazardous consequences M After this LSD is installed the turning characteristics of the vehicle will be different comparared to the previous standard setup The driver should practice off public roads to get used to it in a safe approved environment BI A car equipped with a LSD may make a chattering sound whilst turning The chattering sound is caused by the LSD mechanism from how it operates This is completely normal and there is no problem with respect to normal function M This item is designed for a specific vehicle and cannot be used with other models unless specified Mi Motorsports is dangerous and this product is for RACE USE ONLY This product wasn t designed to be used on normal public roads What is a LSD A LSD Limited Slip Differential is designed to evenly distribute rotation to both the left amp right wheels under cornering conditions for increas
9. AN W LSD TAATXA TFATB TD TE LSD F LSD
10. mess PE OOOO NG kgrm D 120 140 l O 4 2 01mm 2 14 0 16 0 amp 4 4 kg m 11 0 13 0 l 4 2 OimmE 2 13 0 15 0 _ 6 o G SEN AW E A KA Ae 5 DO 4 6 ZR O O O seus CR ke m AJULZT4AZURSDO 1007120 AJULZT4AZQNED 2 16 0 18 0 10
11. J LSD LSD80W 90 2L 2 1 2 TOMEI LSD 80W 90 2L Ps T On gt
12. 2 O 10 10 18 0 20 0 O 10 8 HA HXA was O o O STR ke m in XR om APR ETA LA e O 2 16 5 18 5 2 12 18 0 20 0 10 TAA TXA TGA RU C kg m X MM 1 UPPER LS 2 16 5 18 5 2 O 6 8 8 O 18 0 20 0 6 8 6 O TD TE ZA 26 00 DO 6 00 000 O kg m TD TE
13. Friday National holidays and public holidays excluded 09 00 18 00 2015 1 M56Y02 0 TECHNICAL TRAX ADVANCE INSTALLATION MANUAL 2015 1 M56Y02 0 24
14. Prior to actual assembly please refer to the maintenance manual for the car application to check the adjustment settings required Carrier cover Drive gear Differetial case TECHNICAL TRAX ADVANCE Zi Adjustment washer Side Bearing Carrier case Left side of side flange 14 N CAUTION B During installation side flanges oil and other adjustments may be required All types can vary depending on the model of the vehicle of which this part will be applied Reference to the correct workshop service manuals for the vehicle is required M Please inspection the backlash and tooth bearing thoroughly If care is not taken into account during installation and instructions are not followed as noted in the vehicles workshop service manual You ll run the risk of possible damage to if the LSD were to be installed incorrectly It can lead to hazardous consequences Installation of this performance part should always be done by a professional ONLY Bl The lock plates are not required when installing the TAA TXA TFA TB TD TE LSD onto Toyota models Apply loctite paste to the ring gear bolts prior to tightening the bolts E Modifications to the case housing may be required with the Nissan F Series housing The illustration shows which areas will require modifications for allowing clearance Clean the case throughly prior to fitting the LSD and Ring Gear assembly Only remove the bare minimum to just allow enough space for th
15. are improved with the disks springs and oil assists with decrease of surface pressure on the friction surface Q The LSD noise has been decreased by decreasing the friction surface TOMEI Another only basic maintenance of oil change is needed Maximum locking point is now wider during acceleration response is now increased The LSD responds amp reacts more noticably under acceleration when both left and right wheels have direct contact When accelerator is OFF amp disengaged from the drive train I I I I I I I I I I I I I I I I I I I I I 1 n I Long term stable locking efficiency I I I I I I I I I I I I I I I I I Reduced forced understeer I 13 KIT CONTENTS Only with AXA CXA EXA EA and IA types included OO 3 Career cover gasket Bearings 2 LSD BODY Hypoid gear oil Oil seals 2 LSD80W 90 2L REQUIRED TOOLS For installation the following tools and parts are required along with the usual tools used In general car maintenance Side flange 1 or 2 depending on model x Torque wrench Dial gauge TOMEI Hypoid Differential Gear Oil LSD 80W 90 X2L included hreadlock paste Service Manual Required for detailed adjustments and backlash information COMPATIBILITY Please refer to the model chart included for vehicle compatibility When required you must exchange the side flange of with appropriate part number INSTALLATION
16. 5 0 7 0 F ZB ZE BA PLATE LOCATION FOR REBUILDS 8 09 990 INCREASED INITIAL TORQUE STOCK INITIAL TORQUE D SPRING DISC TOOTHLESS 3 ZB ZEB RT O O a 6 0 8 0 80 100 O SPRING DISC NNER TEETH FRICTION DISC OUTER TEETH 6 4 2 0 1mm thicker FRicrioN piso NNER TEETH 6 6 55 80 75 100 19 ZCA ZDA PLATE LOCATION FOR REBUILDS D 666506 EXAMPLE INCREASING INITIAL TORQUE 3 DO 40 05 DO DO INCREASED INITIAL TORQUE STOCK INITIAL TORQUE D SPRING DISC TOOTHLESS EEONEE 5 IT 15 0 18 0 l 4 FRICTION DISC OUTER TEETH 6 4 2 0 1mm thicker 17 0 20 0 FRoTon DISC GNNER TEETH 6 6 TB PLATE LOCATION FOR REBUILDS INCREASED INITIAL TORQUE STOCK INITIAL TORQUE D SPRING DISC TOOTHLESS NR DE O 120 140 O sPRING DISC GNNER TEETH 2 0 02 0 0 4 FRICTION DISC OUTER TEETH 4 2 2 0 1mm thicker _ 14 0 16 0 amp rricrionoiscannertee 4 4 20 KAA PLATE LOCATION FOR REBUILDS 20606 DO EXAMPLE INCREASING INITIAL TORQUE D0090 DO INCREASED INITIAL TORQUE STOCK INITIAL TORQUE LOCATION TYPE NO OF DISCS NO OF PLATES i e Increased Torque kg m SPRING DISC TOOTHLESS 11 0 13 0 l 13 0 15 0 O FRICTION DISC NNER TEETH 6 6 G PLATE LOCATION FOR REBUILDS 2020600609 9060 00000 EXAMPLE INCREASING INITIAL T
17. 8 0 20 0 FRICTION DISC INNER TEETH 8 6 EA EXA CXA PLATE LOCATION FOR REBUILDS INCREASED INITIAL TORQUE STOCK INITIAL TORQUE D SPACER O LX TUE 3 O sPRING DISC OUTER TEETH 0 2 16 5 18 5 spPRNepscQNNERTEETH 2 18 0 20 0 FRICTION DISC INNER TEETH 10 8 17 HA HXA PLATE LOCATION FOR REBUILDS 3 Sona dl m v o EE S rn e QUEE ip amp 2 CES Se NES d Q es q d AE SEE 2 i J E INCREASED INITIAL TORQUE STOCK INITIAL TORQUE D SPACER a ti spPRiNGpsC OUTERTEETH o 2 16 5 18 5 jo TO o 2 l O FRICTION DISC OUTER TEETH 12 18 0 20 0 6 FRICTION DISC NNER TEETH 12 TAA TXA TGA PLATE LOCATION FOR REBUILDS INCREASED INITIAL TORQUE STOCK INITIAL TORQUE DO SAER E PT O sPRING DISC OUTER TEETH 16 5 18 5 O somem O 3 FRICTION DISC OUTER TEETH 8 8 18 0 20 0 FRICTION DISC INNER TEETH 8 6 18 TD TE ZA PLATE LOCATION FOR REBUILDS DOO 00 06 EXAMPLE INCREASING INITIAL TORQUE DE INCREASED INITIAL TORQUE STOCK INITIAL TORQUE LOCATION NO OF DISCS NO OF PLATES i e Increased Torque kg m D SPRING DISC TOOTHLESS 2 Reifored TD TE EK ei NEMNET ERE 5 0 6 0 6 0 8 0 O sprincoiscannerteeTH D FRICTIONDISCOUTERTEETH 6 6 ZA O FRicrloNpisGQNNERTEETH 6 6 40 50
18. O TOMEI 2015 1 M56Y02 0 The Engine Specialist e o INSTALLATION MANUAL TECHNICAL TRAX ADVANCE LSD LSD 562016 High Grade Differential Oil 2L 562017 Career Cover Gasket X 1 562018 Bearings x 2 562019 Oil Seals x 2 WAY 562021 562020 562048 High Grade Differential Oil 2L 562015 EM 562041 TXA 562042 D 2WAY 904051 High Grade Differential Oil 2L 962027 962033 262034 m 562044 562045 ZA 2WAY 562029 High Grade Differential Oil 2L ZB 562030 ZE HONDA 2WAY 562050 High Grade Differential Oil 2L HYUNDAI 2WAY 562046 High Grade Differential Oil 2L 2P ENGLISH 9P esau Ex pt TOMEI ann DES RUE DUM SET TOMEI LSD LSD
19. ORQUE 3 00 96 DO DO eue 90 INCREASED INITIAL TORQUE STOCK INITIAL TORQUE LOCATION TYPE NO OF DISCS NO OF PLATES i e Increased Torque kg m SPRING DISC TOOTHLESS Ads 10 0 12 0 O SPRING DISC anner TEETH 2 l rmomowosc urRTET 6 6 16 0 18 0 FRICTION nsc anner TET 8 6 21 POST INSTALL SAFETY CHECK in your region country Please check with your local authorities prior to using this product if you intend to use it on normal roads Check for any signs of loose fitting on the driveshaft propeller shafts Make sure that there are no loose points in the driveshaft amp propeller Joints Check for any signs of oil leaks Carrier cover drain plug filler plug oil seals Check that the amount of differential oil is correct 22 23 TOMEI POWERED nc HRH RENTI T 194 0004 1737 3 TEL 042 795 84441 4X FAX 042 799 7851 1737 3 Tsuruma Machida shi Tokyo 194 0004 JAPAN TEL 81 42 795 8411 main switchboard FAX 81 42 799 7851 http www tomei p co jp 9 00 18 00 If you have any questions in regards to the installation of this product please contact your local authorised Tomei Powered distributor OPEN Monday
20. e LSD to fit inside the carrier case Smooth out any rough amp sharp edges as well Use a sander to when possible make room Clean the carrier case completely then check for any signs of unwanted material before installing the LSD into the carrier case If you install the LSD assembly when there s still unwanted matter in the case it can lead to a possible breakdown and damaging the LSD GEAR OIL Please use the TOMEI hypoid gear oil LSD GL 5 80W 90 with this product Z CAUTION Mi The use of a different type of oil can result in chattering sound and the risk of higher shorter wear life of this unit HA noisy differential can be the result of the oil viscosity grade being too high or if the oil includes extreme pressure lubrication Oil change will not always resolve the noise problem To effectively remove the noise a complete dismantling of the LSD unit is required to remove all traces of the previous oils After assembling of the LSD unit and application of the correct oil will resolve the problem l The correct amount of oil is necessary for correct operation Excess or not enough oil can result to damages or malfunction 15 POST INSIALLATION TEST As with engines and brake pads wearing running in the LSD is required before full use is possible This will guarantee effective operation and prolong the LSD unit s durability Neglecting this important procedure can result shortened wear life and malfuncti
21. e traction This guarantees traction from the entry through the apex and exit of the corner where the rotational difference on both the left amp right wheels are different under cornering conditions Both the throttle control amp handling are greatly enhanced from initial acceleration to the exit of the corner and with throttle control of the car While cornering the wheel spins freely Even with the inner wheel lifting the outer wheel is as the wheel lifts off the road due able to transfer the power to the road So the car can to body roll and effectively loosing then accelerate and the driver can control the nature acceleration of the car with ease 12 FEATURES SETA EEA IRIS Pre The TOMEI LSD takes another look at the standard design style of the multiple plate type LSD which is reknown for their durability and then designed the Technical Trax series for optimum value amp performance The result is this amazing Limited Slip Differential unit Reliability is proven at extreme conditions and high power output applications Each model of the Technical Trax amp Technical Trax Advance are designed to suit the chracteristics or each model application When installed correctly on the correct application it s durability is unmatched THE RESULTS OF LARGER DIAMETER DISKS G Improvement on low speed cornering in tighter turns with the help of side pressure decrease on friction sides O Durability of the plates
22. on How to run in the LSD CDMinimum turning radius the steering wheel is on full lock with 30 minutes repeatedly turning left and right As in the diagram drive in a straight line and coast while turning S turning disengage the Anticlockwise clutch and turn whilst coasting uita In the straight line section best to stay in 1st gear and stay at 20km h or under The next procedure is to travel 100km at the maximum speed of 60km h or below An oil change is required after the initial run in to flush any unwanted material A Periodic oil change is required at every 3000km When strange noise chattering sound becomes louder is the sign for an oil change If you feel realize something abnormal whilst driving extremely strange noise vibration and or damage best to stop driving immediately and to do a full overhaul to inspect everything If you risk to continue the results can lead to a breakdown or and accident which can result in hazardous consequences 16 CHANGING THE INITIAL TORQUE The Technical Trax Advance design utilizes the internal plates So it s possible to increase the initial torque excluding certain models AXA IA PLATE LOCATION FOR REBUILDS qM ARA PARA DADA 00 O INCREASED INITIAL TORQUE STOCK INITIAL TORQUE CS E 2 SPRING DISC OUTER TEETH 2 16 5 18 5 O spPRNepscQNNERTEETH 2 l FRICTION DISC OUTER TEETH 8 8 1
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