EsAN Temperaturecontroller omRon 唖lnstructionManual
Contents
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13. as ESAN Temperature controller a 1 1 Thank you for purchasing the OMRON ES5AN tempera ture controller Read this manual carefully before using the controller and always keep it close at hand while the controller is in use OMRON CORPORATION All Rights Reserved For detailed operating instructions please refer to the E5AN User s Manual kKey to Warning Symbois CAUTION BWiring Dimensions omron Instruction Manual malfunction enclosure servicing resulting Indicates a potentially hazardous situation which if not avoided is likely to resuit in minor or moderate injury or property damage Read this manual carefully before using the product AN Dimensions mm When drawing out from its case press down the hook and turn a screwdriver to loosen the screw on the lower part of the front panel Names of parts on front panel No 1 display Level key Use this key to change levels Display key Press this key to change the contents of the display Press the Q key and the F amp key together for at least 3 seconds to switch to protect level eee No 2 display input value Up and Down keys on the No 2 display Solderless terminal size M3 5 Tei Terminal cover E53 COV11 Process value or set data symbol Set point set data read out value or changed Use the keys to change the values displayed Each
14. press of IA key increments or advances the values displayed on the No 2 display Each press of amp key decrements or retums N CAUTION Do not touch terminais when voltage is applied Electric shock hazard Do not allow metal fragments or lead wire scraps to fall inside this product This may cause electric shock fire or malfunction Do not use this product where subject to flammable or explosive gas Doing so may cause explosion Never disassemble repair or madity the product This may cause electric shock fire or CAUTION Risk of Electrical Shock a Devices are Open Type Listed Process Control Equipment and must be mounted in an b More than one disconnect switch may be required to de energize the equipment before c Signal inputs are SELV limited energy d Caution To reduce risk of fire or Electrical shock Do not interconnect the outputs of different Class 2 circuits The fife expectancy of the output relay varies considerabl Facet hes fis the output relay within its rated load and electrical life expectancy if the output relay igused contacts may become fused or burned Use copper wire only 24 14 AWG stranded or solid Torque screws to 1 13 to 1 36 Nem or 10 to 12 Ib in Loose screws may Cause damage or malfunction Correctly set the Ni on the temperature controller matched to the control target If the settings are not compatible wit in damage to the To maintain safety in the event of malfunction of the te
15. standard grade Connections the applicability of the electric terminals varies with the type of machine Eventinput HS 282C RS 48S iU 100 240V AG Type ie 24V ACBC T yp 1 i a SP B vet PE Input power SUPAY x s ES GRD eA yi Relay output Yolaq output POES SG Do noj 250V 5A BC12V d mA Our Merete use pE resistive ioad thelr oe eer re rah pn i ALMA QUT ny Ast Alarm output iai SOS 250VAC3A ALM2 Sl ee Analog Input resistive load a G Pt o tenpe tiieter bymaut CTs ES4 CT1 or E54 CT3 available separately Since the voltage output control output is not electrically insulated from the internal wiring one amp other of the contro output terminals must be left unearthed when using an earthed thermocoupl thermometer or resistance thermometer Connection makes measurements unreliable due to sneal currents a teen Power supply input output and communication terminais for models with communications havi basic insulation between them wie oe When double insulation is required apply supplemental insulation defined in IEC 60664 that FE suitable for the maximum operating voltage with clearances or solid insulation Mi OUTI STOP ie Z operating Lights up when Process control 1 Lights up when operation has stop IS On goes out when Process con ped Hg ae trol 1 is off E5AN CLJLJL type
16. 0 only 92 nB F temperature display Used to indicate that the value in the display relates to temperature Determined in accordance with the chosen Temperature unit setting F L C the values displayed on the No 2 display Operation menu lnput type re 1 up Sgmmgl Seng ange 8 Platinum 0 200te aso C 730010 1500 CF 238 Peo a PHOG 1 0 0t0 100 0 C 00to 210 0 F gi aa 199 9 ta 500 0 C 1999 to 9000 F 0 010100 0 70 010210 0 CF Inputtype Input Setingl Setingrange RR SE 200 to 1300 CC 7 300 to 2300 CE 200 tp 400 C 00tp 700 CF g 199 9 to 400 0 C 7199 9 to 700 0 CF E E ls lotoeoo C ZOto1100 CF a L f 6 to0e850 100to 1500 CE 8 _N 8 200to 1900 300to2300 P E H 2 oiot7oo C oto3o00CF 2 0 te 1700 C 70 to 3000 F a B 11 1oototgoo C 800to3200 PF Infrared 10 700 12 01090 C Zato 190 CF Thermosensor Oto 120 C ip 240 EF ES1A Oto 165 C Zato 320 CF 160 260 C Oto 260 T Z00500 F Analog input Use the following ranges for sealing 9 Io S0mY 1 18 1999 to 9999 199 9 to 999 9 Vary Depending on L H value Defauit 0 both of input types Aiarms Settin Mane Alarm output function mg yP Positive alarm vatue X Negative alarm value X Ee No alarm function Output off Deviation upper lower limi
17. Adjustment level No protect when set to 0 Default 0 initial Communication protect Limits transition to the Initial setting level Communication setting level and Advanced function setting level 0 Transition possibla Transition to Advanced function level possible Transition possible Transition to Advanced function level not possible Default 1 Setting change protect Limits changes of setting by key operations OFF Key operations can be used to change settings ON Key operations cannot be used to change settings Protect level settings can all be changed Ve B RRE RY ROR OK i fie dm FORE W SMER ah BBS MH ORAP SWE Man pio SB PBs LAGE CEAL Bim KS HBORRICeuvset SIAM BRESSAL ATE PELETER BRL BIBL A Loe EEO Re A ROR RICavEet BEDES c fZSAHIESELY SIRE TT GEE KOREN GREET SA BH aClass 2
18. Alarm 1 Lights up while alarm 1 is function ALMe2 Alarm 2 function ALM3 Alarm 3 function HB Heater burnout Lights up to indicate ihat heater burn out has occurred Operationievel POWER ON No 1 display Press O heed less than when no 1 second O down for Hold 3 and keys down for at least 3 seconds Protect level AT for temperature adjustment When AT is running an AT excute To cancel AT select aff AT cancel AT excute cancel 8 a Ft 2 At 5 OFF qn The display reads OFF after AT is finished running Precautions for safety use Places directly subject to heat radiated from heating equipment Places subject to splashing liquid or oil atmosphere To allow heat to escape do not block the area around the product Do not block the ventilation holes on the product Be sure to wire properly with correct polarity of terminals Use specified size M3 5 width 7 2 mm or less crimped terminals for wiring Allow as much space as possibile between the controller and devices that Separate the high voltage or large current power dines from other lines and Use this product within the rated load and power supply Make sure that the rated voltage is attained within two seconds of turning the 10 Make sure the controller has 30 minutes or more for warm up or turn the load ON before you tum the controller ON 12 A switch or circuit breaker should
19. G00 1500 F 199 9 500 0 C 1998 900 0 CF 2 0 00 9 0 0 210 0 UF FttQD 199 9 500 0 1999 900 0 F ATEI SiO 200 1200 T 200 2300 F 1 20 0 500 0 CC 70 0 900 0 CA horas ce oson CF rth T 200 400 C 7 3800 700 F ao oe aa PET 5 o s 70 1100 CF iL 6 tpo 850 C 100 1500 CF x H 18 199 9 400 0 C 7 199 9 700 0 CF A N 8 po 1soo C 7 a00 2300 CF 7 R 8 osoo ch 0G lt 30600GPD s io o tzoO C Zo 3000 CH B 11 fop tmog C Z300 3200 CH Pera 0 90 CC 70 190 CF 0 120 0 240 F ES1A 0 165 C 0 320 F 160 260 C 15 9 O25 v mis Rae Awe BRIER Sale FE Sila X PEEKS L 0 260 C 0 500 F 1999 9999 199 9 999 97 FAR CAR LH 3 oP BR aa EB 4 ki DG owt iHa TER a eH 1 1 4 5 LH 2
20. be provided close to this unit 13 If you remove the controller from its cass or put the controller into its case Make sure the electronic components and the case are not contacted when Lights up while alarm 2 is operating Lights up while alarm 3 is operating Specifications Power supply voltage 100 240VAC type 24V AC DC type Operating frequency 50 60Hz particular sulfide gas and 85 to 110 of the rated voltage OVA AC 100 240 5VA AC24V 4W DC24V Thermocouple platinum resistance thermometer analog input Infrared Thermosensor ES1A Relay Vottage Current output 10 million operations Operating voltage range Power consumption dity ranges Sensor input Control output Mechanical life of relay 2S Electrical life of relay 160 000 operations lines when you are wiring to Control method ON OFF or advanced PID Ambient temperature 10 ta 55 C Avoid freezing or condensation Ambient humidity RH 25 to 85 the unit ON simultaneously Storage temperature 25 to 65 C Avoid freezing or condensation easy reach of the operator Altitude Max 2 000m for this unit Recommended fuse T2A 250V AC time lag d the electronic parts inside low breaking capacity Weight Approx 310g main unit only Installation environment Category II pollution degree2 as per EC61010 1 ivalent Use
21. doesn t have this indicator OUT2 Lights up when Process control 2 is on goes cut when Process con trol 2 is off Lights up during control operation to indicate that event input ori Run Stop has been set to stopie Remains out at all other times i CMW write control by communi cations 9 Lights up when write is enabled goes off when write is disabled 3 Refer to the adjoining tables for details of input types and alarm types 4 Applicable only to models with alarm functions 5 Applicable only to models with the heater bumout alarm function 6 Applicable only to models with a communications function 7 Applicable oniy to models with an event function 8 Controller dose not operate during initial setting level Process will be stopped Use the following key operations for transition between levels Operation ievel Protect level Cf 9 keys for at least three seconds Operation level Adjustment level K key for less than one second Operation level Initial level C key for at least three seconds The values of grayed out parameters are shown only when set Operation Adjustment protect The following table shows the relationship between settings and protect limits related to Operation fevel and Adjustment level Can be displayed or changed O Can be displayed X Can not be displayed and move to other levels not possible Mode Process value Set point Others
22. lue Set point Not shown for other status GErr 5 Err First tum ika power OFF then back GN again If the gs play remains ihe same the cantrollef musi be changed li the dispay is resiore to normal then a predable tause can be extemal noise aflecting the control sys tem Check for external noise lnitia setting level control stopped 8 Control period OUTA WOther functions In addition to the aforementioned there are alarm hysteresis automatic retum of display mode and others in the advanced setting level Refer to ESAN Users Manual for details For communications details please refer to ESAN EN CN GN communications User s Manual OMRON ELECTRONICS LLC ONE COMMERCE DRIVE SCHAUMBURG IL 60173 5362 U S A Phone 1 847 843 7900 FAX 1 B47 843 7787 EUROPEAN H Q OMRON EUROPE B V Wegalaan 67 69 P O BOX 13 2130 AA HOOFDDORP THE NETHERLANDS Phone 31 23 5681300 FAX 31 23 5681388 OMRON ASIA PACIFIC PTE LTD 83 Clemenceau Avenue 11 01 UE Square Singapore 239920 SINGAPORE Phone 65 6 835 3011 FAX 65 686 835 2741 Individual mounting mm Hold 3 down for at least 3 seconds more than t second Hold down for at least 1 second Hold amp and Kel keys down for at least 1 second 1 Do not use this product in the following places Places subject to direct sunlight Places subject to dust or corrosive gas in ammonia gas Places subject t
23. mperature controller we recommend taking safety measures for example installing an excessive temperature rise prevention alarm on a separate fine If malfunction prevents control this may result in a major accident Do nat touch terminals when voltage is applied WARNING To reduce the risk of electric shock or fire install in a Pollution Degree 2 environment a controlled environment relatively free of contaminants eyang its life expectancy its the control target the product may operate in an unexpected manner product OF an accident Suitability for Use OMRON shall not be responsible for canformity with any standards codes or regulations that apply to the combination of the products in the customer s application or use of the product Fake all necessary steps to determine the suitability of the product far the systems machines and equipment with which it will be used Know and observe all prohibitions of use applicable to this product NEVER USE THE PRODUCTS FOR AN APPLICATION INVOLVING SERIOUS RISK TO LIFE OR PROPERTY WITHOUT ENSURING THAT THE SYSTEM AS A WHOLE HAS BEEN DESIGNED TO ADDRESS THE RISKS AND THAT THE OMRON PRODUCT IS PROPERLY RATED AND INSTALLED FOR THE INTENDED USE WITHIN THE OVERALL EQUIPMENT OH SYSTEM See also Praduct catalog for Warranty and Limitation of Liabiity installation In the pack Main unit Watertight packing Adapter instruction manual Terminal cover E5AN 50
24. o intense temperature change Places subject to icing and condensation Places subject to vibration and large shocks Use store within the rated temperature and humi Provide forced cooling if required 2 pe A 3 4 5 6 7 Do not wire the terminals which are not used generate a powerful high frequency or surge avoid parailel or common wiring with the power the terminals 8 3 power ON 11 When executing self tuning turn the load and The switch or circuit breaker should be within and must be marked as a disconnecting means never touch nor apply shock to the terminals an inserting the intemal mechanism 14 Cleaning Do not use paint thinner or the equ alcohol to clean the product Side by side mounting mm 9Bxnumber of units 3 5 Waterproofing is impossi bie with side by side in stallation When water proofing is required fit watertight packing on the backside of front panel Insert the main unit through the mounting hole in the panel 1 8 mm thickness Insert the mounting brackets supplied into the fixing siots located on the top and bottom of the rear case Alternately tighten the top and battom screws on the mounting fixtures applying equal pressure a little at a time until the rachet rotates freely When more than one machine is installed make sure that the ambi ent temperature does not exceed the specified limit Operation indicators ALMi1
25. t Deviation upper limit Deviation lower limit I 25 5S P H values Deviation upper fimit standby sequence ON Fi Deviation tower limit standby sequence ON pe Absolute value upper limit EJ Absolute value lower limit Absatute value upper fmit standby sequence ON 1 Upper and lower limits can be set for parameters 1 4 and 5 to provide for __ different types of alarm These are indicated by the letter L and H a Default 2 Absolute value lower limit standby sequence ON Error display trouble shooting When an error has occurred the No 1 display altemately indicates error codes together with the current display item Output status Alarm output Operates 46 bive lhe upper limit OFF Aiter the correction a input error turn the power OFF then back ON again Ihe display remains the same A D converter errer F ne caniroller ust be changed I the display is rastarac 2 to formal then a pr bab e cause can be extemal noise alfecting the control system Check tor extemal noise Internal hae arror H the inpul value exceeds the display limit 1999 199 9 to 9999 999 9 though it is within he contrat range ceceg wit be displayed under 1999 199 9 and S333 above 9999 999 9 Under these conditions control output and alarm output will operate normally Refer to ESAN Users Manual for details of control range 2 Error shown only for Process va
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