EF12FS/EF16FS/EF24FS
Contents
1. When you carry the feeder be careful not strike it against any other thing or not drop it If the tape feeder is subject to impact check to see if it does not malfunction Do not carry two or more feeders at the same time Do not stack tape feeders flat during storage so that they cannot be in contact with one another tightly2. IPA ETF
3. Use a tape feeder dedicated to each mounter model Each tape feeder is designed exclusively for a certain component size Therefore if inappropriate components are set it cannot operate properly and may be damaged even though those components are fed Japanese 5 1 10 PU 11
4. English 5 How to Set a Tape 1 Along the guide rail of the bank attach a tape feeder onto the feeder bank Then pull the tape feeder to the tape replacement position and connect the connector for changeover to the tape feeder Tape replacement position Connector for changeover kg i its EL 2 After releasing the upper cover hook raise the front end of upper cover Release the front end of upper cover hook 3 Set a tape reel onto the holder located on the bottom of the trolley so that it can reach just under the tape feeder When using the small diameter 180mm or less install the reel shaft in the partition plate without fail and put it in the hole in the center of the tape reel i i Countersunk screw M3 ia a a Reel shaft 4 Feed the tape by hand from the tape loading slot under the upper cover after passing it under the tape guide Tape loading slot Tape guide 5 Pass the tape during the frame and the upper cover with the upper cover opened Insert the feed hole of the carrier tape into the teeth of the sprocket wheel after inserting it under the guide of the mainframe 6 Pull up the cover tape peeled off from the carri
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9. To attach the tape feeder onto the main unit of a mounter check to see if the upper cover is locked securely If it is opened it may cause a Serious accident JUKI JUKI CORPORATION CUSTOMER SUPPORT DEPARTMENT ELECTRONIC ASSEMBLY SYSTEMS BUSINESS UNIT 206 8551 2 11 1 TEL 042 357 2298 2 11 1 Tsurumaki Tama shi Tokyo 206 8551 JAPAN FAX 042 357 2297 PHONE 81 42 357 2318 FAX 81 42 357 2297 T 564 0052 10 28 TEL 06 6380 2626 http www juki co jp FAX 06 6380 2222 Copyright 2011 2012 JUKI CORPORATION All rights reserved throughout the world The specification and appearance may be changed without notice 40093379 Re
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12. ETF Electric TAPE Feeder ETF Type ETF EF12FS EF16FS EF24FS SIMPLE INSTRUCTION MANUAL A CAUTION A CAUTION A DANGER Thank you very much for purchasing a product of our company In order to ensure safe use of the TAPE FEEDER be sure to read this Manual before using the machine After reading this Manual keep it at a fixed location so that it will be available at any time This manual describes the functions specific to the tape feeder
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14. 1 12mm 16mm 24mm 1 12mm 16mm 24mm tape components in general 12mm 16mm 24mm 1 Embossed 17mm Up to 17mm 17mm 700 m 335 mm Entire length 700 mm Height 335 mm 700mm 335mm Supplied with a mounter main unit Note 1 Motor driven 10 C 35 C 20C 25 C 30 80 RH 1 000m Temperature 10 C to 35 C Accuracy guaranty temperature 20 C to 25 C Humidity 30 to 80 RH No condensation Altitude 1 000m or less 10 C 35 C 20 C 25C 30 80 RH 1 000m 1 2 Class Excessive voltage is supplied with the circuit whose voltage is limited to a low level such as a secondary low voltage circuit 2 3 Degree of pollution 3 Environment whose pollution is worse than that of the normal environment such a
15. FR 6 ee arc ae TEEPE HAH i 15 MERA ERREA EER a EZ BEG OR A 7 8 8 J 9 EF12 24FS EF08HD EF12 24FS j Chinese 6 7 D ERMA o 1 TAP 2 50mm go SP EWA H BY BY WT HAT See HAT SHS E LRA SB SPS Wh bp HE 3 T EPR APA 0 ees 4 TEAL TEPE 8 1 2 2 3
16. 1 Component height In case of 6mm or less Refer to 1 How to check if a carrier tape is curled 6mm 1 D 6mm Component height In case of over 6mm Remove an Under guide bracket 6mm 1 1 1 How to check if a carrier tape IS curled 1 1 150mm 1 Hold a carrier tape at 150mm away from its end by hand 1 150mm 2 90 2 In case of less than 90 degrees remove a Under guide bracket 2 90 A PET HE FURAT 90 90 Removal Use as it is Less than 90 degrees 90 degrees or more 90 90 TES 4
17. M3 Under guide bracket A ETF Refer to An under guide bracket in ETF Instruction Manual in CD when re mounting an under guide bracket CD ETF FABLES Keep an under bracket and screws in a safe place ye 4 4 Specifications 4 Typical component types Tape types Emboss depth of component Dimensions Power supply Component transporting method Power supply voltage Allowable current Operation environmental Conditions Excessive voltage class Degree of environmental pollution Conformed standards
18. ETF ETF CD ETF 3 3 Peel off packing tapes for a Lock release lever and a Chamber lid 3 Ae CARA AE 7 Chamber lid Lock release lever Keep packing parts in a safe place 3 3 Removal of an Under guide bracket 3 How to remove an Under guide bracket 1 Open an Upper cover HA EPE 2 Loosen a sems screw to remove an Under guide bracket J M3 Sems screw M3
19. 1 Press the W switch twice 1 Loosen two screws fixing the peel plate 2 The tape feed pitch currently set flashes on the operation panel CAUTION 3 You can change the tape feed pitch by pressing the A switch or the switch 4 Press the W switch twice to fix the tape feed pitch Display of the operation panel Tape feed pitch 20 20 mm Feed pitch ee Bee eae e EO ee ee On lolo 8 ee 3 Tighten the screws Be sure to match the feed pitch and the peel plate position Leave the peel plate position fixed after initialization 9 Daily inspections Daily inspection item Ee _ Every Onceahalf month ayear Corrective action Inspection Check to see if the groove of the bottom side of the upper cover does not have any scratch Upper cover Check to see if the upper cover is neither stained nor deformed Check it when a reel is attached on the feeder Check to see if the upper cover or the cover hook opens or closes smoothly Tape guide Check to see if the tape travel section has neither scratch nor dirt Check it when a reel is attached on the feeder Tensioner arm and shaft CU96K Operation ot the arm Section Check these parts when a reel is attached Check to see if the roller rotates smoothly PAST Anm And tohar Check to see if neither dust nor stain is stuck to the roller section on he tapeleeder Clamp section Check to see if the clamp strength is
20. ETF does not require any grease lubrication Do not apply any grease oil to each roller spring or sprocket Chinese 5 1 10 Bat Tek AH awe 11 HRT ATERBE o TEP i AA MAAE He y Ls 3 ee i p180 IN Ae eS 0H E3 4 F rr PETAD PAE F 13 A Li amp y 5 TEPE HFRS F Wri TAERA Ep eZ o FER EE BERAR Eo
21. enough attached on a mounter Connectors Check to see if no foreign substance is around the connectors O Sprocketwheel Check to see if no foreign substance is in the bottom side ofeach tooth O Each spring Check to see if no spring is disconnected or missing O Xude pin FR Check to see f each guide pin is neher deformed nerwom aut 0o Peel off slit Clean any adhesive substance on both side of the peel off slit Cleanin 3 Tape guide Clean the entire tape travel section EE op Where to inspect Inspection item Clean the tensioner roller and the tensioner shaft If any foreign substance is stuck to any part use an air gun to remove it Toremove stain clean it off with alcohol dampened waste cloth Use isopropyl alcohol IPA or ethanol ethyl alcohol as alcohol When you blow off dust or a foreign substance with an air gun be careful so that any oil mist oil mixed in air when blown cannot be stuck to any part It may stain a part or cause a winding error of the cover tape The tape feeder is a precision device Handle it gently so that any impact cannot be made onto or any excessive force cannot be applied to it CAUTION by mistake If you happen to apply any excessive force to the tape feeder by accident or if you drop it check the component pick up position Contact a service engineer for adjustment of the component pick up position The
22. ape protruding from the tape ejecting slot can be 3mm or less 15 Disconnect the connector for changeover and then push the tape feeder until it hits against the bank In this condition raise the lock release lever to lock the tape feeder Lock release lever B TA 1 xI Connector for changeover 1 I gt Wa P TT k When EF12FS to EF24FS are next to EFO8HD attach EF12FS to EF24FS to the Feeder setup stand for CAUTION Electric feeder before replacing a tape reel English 6 How to Remove the Tape 7 How to Discard a Cover Tape 1 Release the lock lever to unlock it and pull the tape feeder until it 1 Pull the control of the chamber lid toward you and extract reaches the tape replacement position the cover tape 2 Push the pull idler arm with the finger and pull the cover tape by approximately 50mm from the space of the gear Loosen the cover plate and cut it with scissors 2 When extracting the cover tape during a PWB production cut it with scissors at the cover tape discarding slot When you use one reel completely or the onthe Re aice chamber lid is opened by one stage discard 3 Open the upper cover and pull out the tape from the tape loading slot the cover tape by the above mentioned 4 Close the upper cover and lock the upper cover hook method 8 Changing a Tape Feed Pitch Setting Operation on operation panel side Operation on the peel plate side
23. er tape through the peel off slit of the upper cover Me Peel off slit 7 Close the upper cover Make sure that the cover hook is firmly locked Moreover at this time make sure that the feed hole of the carrier tape is in the teeth of sprocket wheel 8 Check the setting of the feed pitch according to Section 8 Changing a Tape Feed Pitch Setting 9 Pass the cover tape under the bottom of the cover tape uplift prevention guide Cover tape uplift _prevention guide 10 Pass the cover tape over the tensioner shaft and under the tensioner roller 11 Push the pull idler arm with the finger and insert the cover tape straight in the space of gear _ a 12 Initialize the tape feeder with the operation panel Press the Mswitch and the Wswitch at the same time and OH flashes on the operation panel and the initialization begins When E3 is displayed during the initialization press the W switch to initialize the tape feeder again The upper cover opens due to the tension of the tape when you initialize the tape feeder with the upper cover not closed Start initializing the tape feeder only after making sure that the upper cover is locked 13 Check to see if a component is located at the component supply position If itis not press the A WV switch to feed the tape Component supply position mark ety 14 Cut the carrier tape with scissors so that the length of the carrier t
24. s a manufacturing plant 3 Machinery Directive 98 37 EC 2006 42 EC Evaluation standards EN ISO 12100 1 EN ISO 12100 2 EN ISO 14121 1 EC EMC EC EMC Directive EC EMC 2004 108 EC Evaluation standard EN 61000 6 4 EN 61000 6 2 EN 55011 EN 61000 4 2 EN 61000 4 3 EN 61000 4 4 EN 61000 4 6 EN 61000 4 8 JIS CO806 3 1999 ET 7103 JEITA Note 1 The component size and specifications of a tape that can be used with the tape feeder conform to JIS CO0806 3 1999 and ET 7103 JEITA 1 hp JIS C0806 3 1999 ET 7103 JEITA Never connect any other device such as a commercially available power supply unit to the tape feeder or a feeder bank because it is highly dangerous A Sx t AA WARNING A CAUTION
25. v01 1 1 Introduction 1 ETF ETF CD ETF This manual explains how to operate an electric tape feeder hereinafter referred to as ETF For details refer to ETF Instruction manual in CD provided with a mounter 2 2 Unpacking 2 1 ETF 1 Take out an ETF from a packing bag 1 ETF 2 2 Remove a grip cushion 2 qa ch FEA Grip cushion ETF An Under guide bracket is mounted on an ETF when shipped Remove it depending on a component height in an embossed tape to be used ETF ERFA o 6mm
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EF12FS/EF16FS/EF24FS