AZ8120G-8, 8125G-8 - Dixie Sewing Machine 1-800-289-1554
Contents
1. 3 A E HA AZ8120G 8 8125G 8 2 1 FSS Z AED MODE AI A Ta AZ8120G 8 8125G 8 2 2 E 2 3 SW WD2. 3 2 2 10 0 03 mm 0 0 03 mm 2 11 2 4 2 0 0 05 0 1 mm 2 12 AZ8120G 8 8125G 8 FE AZ8120G 8 AZ8125G 8 R BS 2 IRIRAN O Wit 2 AN 380 Ge 245 310 GS mm A N T is Zy hy ORD V EV ha E 5 mm 6mm 8 mm 7000sti min 1 0 4 0 mm s A E Bet Ki AE ie H 1 25 4 mm 6 5 25 7 5 30 DCX 1 8 14 60 90 6 0 mm AU 1 2 3 1 3 1 0
3. B OSE gt KRY eT AICP ST OnE KRY E LOCHTE ADA TO AZ8120G 8 8125G 8 2 3 1 2 E 3 4 5 6 7 8 9 2 3 1 1 2 BAYO DIS 3 7 EI HPA DEZ ASLO RO Hee E NIE CHET 2 10 7 11 0 mm Nm ONS NN 9 1 1 5N m 2
4. 30 2100215 Looper Driving Lever Connecting Rod 3 2150258 Lower Looper Driving Lever 32 2100218 _ 2150264 Driving Shaft Thrust Ring AZALI IT 33 34 2150572 2150424 Looper Thread Pull off JL 0 1 35 2150415 Looper Holder Cover 36 110001 Screw M4 0 7 x 5 4 37 2150422 Upper Looper Thread Eyelet E JL RE 38 2150423 Lower Looper Thread Eyelet DIL RE 39 000014 Washer 2 2 40 110002 Screw M3 0 5 5 Ref No 41 to 5l See the following Page AZ8120G 8 8125G 8 I AZ8120G 8 8125 8 1 AZ8120G 8 8125G 8 AZ8120G 8 8125 8 EXCLUSIVE PARTS 1 1 RefNo Parts No Description Amt Reg 4 110026 Screw M3 0 5 X 6 42 2100851 Lower Looper Thread Pull off 43 2150425 Looper Thread Eyelet Left 44 130020 Screw M4 0 7 6 3 45 1 390663 Thread Chart 45 2 390664 Thread Chart MU45 46 2150209 amp Pin 47 2158035 Adjustable Stitch Tongue 48 110064 4 Screw M4 0 7 x 8 2 49 2159207 4 Needle Guard Rear 52 7 1 1 50 2150570 Lower Looper Holder Arm 5 180004 amp Screw M4 0 7 10 8 The frame of this model
5. 3 AZ8120G 8 8125G 8 2 4 10 7 11 0 mn 2 5 2 3 2 0 0 05 mm 0 0 05 mm nz Q a 1 P4 2 3 1 2 2 8 4 EXVOERD NICE
6. 2 3 3 1 PARADERO gt 0 03 mm 2 0 0 03 0d 3 3 3 8 mm 5 0 5 5 m 2 6 2 7 2 8 AZ8120G 8 8125G 8 2 4 2 4 1 des Am RADO ZO LATER EZ 1 2 0
7. Parts No Description Amt Reg 2100134 Needle Bar Driving Lever 157 Zr 7 2 2150602 Crankshaft Bushing 2150255 Crankshaft 3 4 2150418 Needle Thread Pull off ET Rie U 5 6 2121234 Upper Knife Holder Flat Type 4 T 2150256 Upper Knife Flat Type 8 0030255 Tension Spring Needle HR 9 2150259 Eye Guard Spacer 10 100001 Nut FIR 11 2150419 Upper Looper Bar Crank Set _ 2 12 6200114 Upper Looper Bar Guide Bushing 13 2100227 Upper Looper Bar Guide Cover I 2 14 130001 Screw M2 5 0 45 x 6 15 110071 Screw M2 5 0 45 6 16 2150090 Upper Looper Bar Guide C Set 17 2100221 Upper Looper Bar Crank Arm 18 300008 Washer 19 140004 Screw M6 1 16 TERY 20 2150178 2100903 Upper Looper Bar Crank Arm Pin EIN 21 160002 Screw M4 0 7 5 22 310089 Oil Wick E 1 23 2150080 Upper Looper Bar 24 000629 Seal Plug ine 25 2100892 Upper Looper Bar Guide 26 310065 Oiling Felt Bee Vee 2 21 2119323 Upper Looper 28 2101416 Upper Looper Driving Lever 29 2101418 _ 2150263 Driving Shaft Thrust Ring
8. 9 10 110121 Screw M3 0 5 x 5 5 11 2157017 Presser Foot Tape Guide 12 004404 4 Screw 3 32 56 x 5 1 13 0034535 Thread Chain Guide 21 14 004 237 Screw 3 32 56 x 2 6 15 2157040 Presser Foot Half stay 16 110050 Screw M3 5 0 6 x 4 5 17 1 2158011 Stitch Plate Y5 17 2 2108005 4 Stitch Plate Y6 18 2109009 Differential Feed Dog Y BA Y 1 19 2157277 2157121 Presser Foot Set Y5 K2 Y6 K2 fH 48 20 2107219 Thread Chain Guide 2 000538 4 Washer 2 22 2157015 Presser Foot Chip AZ8120G 8 8125G 8 Igamato YAMATO SEWING MACHINE MFG 4 4 2 NISHITENMA KITA KU OSAKA JAPAN TEL 81 6 6364 5621 FAX 81 6 6364 7185 T530 0047 4 4 IEL 06 6364 5621 FA 06 6364 7185 P N 9730100 P BX No 4 Edited in 2009 6 AZ8120G 8 8125G 8 Printed in Japan 2009 6 1H
9. 3 is reduced to zero when the needle it at its lowest point The clearance between the right needle and needle guard front Y is 0 05 0 1mm AZ8120G 8 81256 8 14 HE needles Fig ca Ll O 0 03 mm right needle 0 Tr 0 1mm left needle Ke 0 mm Er 2 0 3 Specifications Stitch Length 1 0 4 0 mm Number of stitches per inch 25 4 mm 6 5 25 stitches per 30 mm 71 0 30 stitches DC x 1 Needle System Size 8 14 60 90 Feed Regulation Push button system Max Normal Differential Gathering 1 2 3 Available up to 1 3 by adjusting the position of the lever pin Max Reverse Differential Stretching 1 0 7 Differential Ratio Available up to 1 0 6 by adjusting the position of the lever pin Differential Feed e Adjustment during the rotation is also available by lifting and lowering the lever Regulation e Differential feed can be easily and quickly adjusted by lever or micro adjuster Lower Knife flat type made of special steel Knives for Fabric Cutting Upper Knife flat or angled type made of super hard alloy Compliance with CE Marking Regulator Noise LpA 82dB 7 000 sti min according to ISO 10821 C6 2 ISO 11204 GR2 declaration Table 1 AZ8120G 8 81256 8 15 ILLUSTRATED SPARE PARTSLIST AZ8120G 8 8125G 8 I AZ8120G 8 8125 8 1 AZ8120G 8 8125G 8 AZ8120G 8 8125 8 EXCLUSIVE PARTS 1 1
10. tamato EX th Instruction Manual Parts List SUPER HIGH SPEED OVERLOCK MACHINE AZ81206 8 81256 8 AZ8000G AZ8000G La This instruction manual only includes the different adjustment from AZ8000G Before using your AZ8120G 8 or AZ8125G 8 please read both instruction manuals for AZ8000G and this model and understand the contents well After reading the instruction manuals please keep them in a location where It is easily accessible to the operator SY YAMATO SEWING MACHINE MFG CO LTD E CONTENTS 1 1 2 2 2 1 ix DDS Et Ke ZA TF 2 2 2 3 2 3 ft lt N 0 8 Bp 4 2 3 1 OBS 4 2 3 2 5 2 3 3 5 2 4 6 2 4 1 6 2 4 2 6 3 7
11. is different from that of AZ8020G AZ8020G AZ8120G 8 8125G 8 AZ8120G Y5 8 K2 Y6 8 K2 gt gt LO a cS O N N lt L AZ8120G 8 2 AZ8120G Y8 8 K2 AZ8120G 8 8125 8 AZ8120G 8 EXCLUSIVE PARTS 2 2 2 RefNo Parts No Description m Amt Reg 1 1 2158011 Stitch Plate Y5 1 2 2108005 Stitch Plate Y6 STAR 1 3 2158003 Stitch Plate Y8 2 2109009 Differential Feed Dog Y 3 1 2157286 amp Presser Foot Set Y5 Y6 HT 3 2 2157278 2157081 Presser Foot Set Y8 FH 8 4 2157007 4 Presser Foot Hinge 5 110004 Screw M3 5 0 6 x 8 6 2157040 Presser Foot Half stay Y 110050 Screw M3 5 0 6 x 4 5 1627 8 2157023 amp Presser Foot Lower FHT 9 0034535 4 Thread Chain Guide 10 004237 Screw 3 32 56 X 2 6 11 1 2157281 amp Presser Foot Stitch Tongue Y5 Y6 M 11 2 2157219 Presser Foot Stitch Tongue Y8 M 12 2157032 Finger Guard 13 110121 Screw M3 0 5 x 5 5 14 2157015 Presser Foot Chip 15 004236 4 Screw 3 32 56 X 4 2 16 2157289 2157102 Presser Foot Set Y5 K2 Y6 K2 FR 18 17 2107219 Thread Chain Guide 221 18 2157083 Presser Foot C Set Y8 K2 FH 19 2157000 Presser Fo
12. 1 Sewing speed and rotating direction of pulley 8 2 Adjustment 9 2 Needle thread tension for overlock stitch 9 2 2 Looper thread tension for overlock stitch 10 2 3 Needles and loopers 11 2 3 1 Hight of needle 1 2 3 2 Parallel of needles 12 2 3 3 Eront and rear position of lower looper 13 24A Needle and needle guard 14 2 4 1 Needle and needle guard rear 14 2 4 2 Needle and needle guard front 14 3 Specifications 15 ILLUSTRATED SPARE PARTS LIST Attention The description in this instruction manual is subject to change for improvements of the commodity without notice 1 COSY YOR AMIRI 7 000sti min TF 200 1 15 20
13. 7 1 0 6 KU nt HN PL CE E 5 L p 82dB 7000sti min IS0 10821 C6 2 ISO 11204 GR2 AZ8120G 8 8125G 8 1 Sewing speed and rotating direction of pulley The maximum sewing speed of this machine is 7 000 sti min Run a new machine at 15 20 lower sewing speed of its maximum sewing speed during the first 200 hours about one month so that it will offer a long service life in good condition The rotating direction of the motor pulley D and the machine pulley is clockwise as shown in the figure A CAUTION If rotating in reverse direction oil can not be supplied properly and the machine can be damaged AZ8120G 8 81256 8 Fic dl 2 Adjustment A CAUTION Before adjusting ALWAYS turn the motor switch OFF and check that the motor has stopped 2 1 Needle thread tension for overlock stitch set the standard position of needle thread eyelet set the center of the screw at the mark amp To set the standard position of the needle thread pull off align the portion 5 with the eye of the needle thread eyelet right when the needle thr
14. ead pull off comes at the extreme front Loosen the screw to adjust it To loosen the needle thread tension move the needle thread eyelet and the needle thread pull off in the direction L To tighten the needle thread tension move them in the direction T Pie 781206 8 81256 8 2 Adjustment 2 2 Looper thread tension for overlock stitch rip 29 D 5 The standard position of each looper thread eyelet Upper looper supplementary thread eyelet Move it to the extreme left Looper thread eyelet left Position the part A horizontally Upper looper thread eyelet Move its left end to mark Lower looper thread eyelet Position the center of the width with mark Looper thread pull off D Move its right end to mark Upper looper thread pull off 9 Align the eye of the thread pull off with the mark when the lower looper moves to the extreme right Lower looper thread pull off Tighten it with the screw at the center of the slot To tighten the thread tension move each thread eyelet or thread pull off in the direction MM To loosen the thread tension move them in the direction L AZ8120G 8 81256 8 10 2 3 Needles and loopers Adjustment Make adjustment by following the steps below 1 Height of needle 2 Installation angle of lower looper 3 Fix the distance between needle and lower looper the front and rear po
15. of the lower looper When turn it to the right the lower looper comes to the front When turn it to the left the lower looper goes to the rear Be sure to tighten the screw after adjustment Information Distance between needle and lower looper 39 9 06 Mm Distance between needle and upper looper oe 0 10 mm 13 Pig 29 needles Fig 2 10 AZ81206 8 81256 8 2 Adjustment 2 4 Needles and needle guard 2 4 1 Needle and needle guard rear This machine is equipped with a movable needle guard rear 1 that is interlocked with the low er looper The needle guard rear holds the needle from the rear to protect the lower looper tip when the needle meets the lower looper tip during the upward movement process from the lowest point 1 Move the lower looper from the left to the right and align the needle with ridge line of the needle guard rear D 2 Loosen screw and adjust so that the clearance between the needle and needle guard rear is reduced to zero 3 In the case of the 2 needle machine use the left needle as a reference and perform the same adjustment Check that the clearance between the lower looper tip and needle is 0 0 03mm when the lower looper tip has meet the respective centers of the left and right needles 2 4 2 Needle and needle guard front Loosen screw and adjust so that the clearance between the left needle and needle guard front
16. ot Hinge 20 2157020 Presser Foot Lower 21 2157212 Presser Foot Stitch Tongue Y8 22 2107643 Finger Guard 23 000444 Washer ALYE 24 005036 Screw 1 8 44 x 5 6 AZ8120G 8 8125G 8 AZ8120G 8 3 NS gt LO 5 O N CO N lt EXTRA PARTS AZ8120G 8 8125G 8 AZ8120G 8 EXCLUSIVE PARTS 3 3 3 5 110004 Screw M3 5 0 6 8 IER 6 2157040 Presser Foot Half stay BEER 11 2157209 amp Presser Foot Stitch Tongue X5 M 12 2107643 Finger Guard 13 000444 Washer 14 005036 Screw 1 8 44 5 6 15 2158019 Stitch Plate X8 STAR 16 2157056 Presser Foot C Set X8 HPI 48 17 0034535 Thread Chain Guide 18 2157214 Presser Foot Stitch Tongue X8 AZ8120G 8 81256 8 4 AZ8125G 8 2 AZ8120G 8 8125 8 AZ8125G 8 EXCLUSIVE PARTS 2 2 A RefNo Parts No Description m Amt Reg 0024130 Tape Guide Upper 2 110012 Screw M4 0 7 Xx 5 3 2157295 2157118 Presser Foot Set Y5 Y6 FAT 4 2157007 amp Presser Foot Hinge 5 110004 Screw M3 5 0 6 8 ERD 6 2157257 Presser Foot Lower FAT TF T 2157254 Presser Foot Stitch Tongue Y5 Y6 M 8 2157032 4 Finger Guard
17. screw 2 turn the needle clamp slightly and adjust it so that the clearances between the right and the neddle on the left are the same As with the left needle adjust the clearance to between 0 0 05 mm when the right needle and lower looper meet Refer to 2 3 1 Height of needle on page 12 ATTENTION 1 After checking the needle heights tighten screw of the needle bar bracket 2 Once the parallelism ajustment has been conducted for the needles be sure to adjust the front and rear posi tion of the looper 3 Once the front and rear position of the lower looper has been adjusted check the distance between the needle and the lower looper then tighten screw in Fig 2 8 4 Apply the liquid packing to the thread of the screw when tightening it AZ8120G 8 81256 8 LZ Fig 2 6 Fic 21 Fig 28 2 Adjustment O 0 03 mm 2 3 3 Front and rear position of lower looper 1 Adjust so that the loower looper tip touch es the needle and bends it by no more than 0 03mm using the left needle as a reference when the lower looper D meet the center of the left needle 2 Make sure that the lower looper D tip touch es the right needle and bends it by no more than 0 03 mm as with the left needle when the lower looper reaches the right needle Procedure Loosen the 2 of lower looper holder arm and turn the adjusting screw to adjust the po sition
18. sition of lower looper temporarily 4 Parallel of needles 5 Front and rear position of upper looper 6 Distance between needle and upper looper 7 Front and rear position of lower looper 8 Distance between needle and lower looper 9 Timing relation between lower looper and upper looper 2 3 1 Height of needle 1 Loosen the screws D to remove the logo plate 2 Remove the screw 3 Rotate the machine pulley to raise the needle bar to the highest point 4 Loosen the screw of needle bar bracket make adjustment by moving the needle bar up and down When the needle bar is at the highest point make the height from the top surface of the stitch plate to the tip of needle to 10 7 11 0 mm ATTENTION 1 Tighten the screw of needle bar bracket with a torque of 1 5 Nm 2 Make sure that the needles are parallel with each oth er 3 Apply the liquid packing after reinstalling the screw 11 Fig 2 4 10 7 11 0 mm Fig 29 781206 8 81256 8 2 Adjustment 2 3 2 Parallel of needles loosen the screw of the lower looper holder arm and turn the adjusting screw clockwise or counterclockwise to adjust the front and rear position of the lower looper so that the clearance between the left needle and lower looper is set to between 0 0 05 mm when the lower looper has arrived at the center of the left needle Then tighten screw 4 slightly Loosen
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