408-78003 - TE Connectivity
Contents
1. Rev A 8 of 12 Instruction Sheet Ge es TE 408 78003 connectivity 13 13 Crimp the ground clip 13 1 13 1 As receptacle housing is settled inside a ground Fig 13 1 clip it opts for direction according to the purpose and it positions like Fig 13 1 13 2 Fig 13 2 i cable jacket BMM lt positions so that it may come i i a position of Fig 13 2 and crimp the ground clip 114 5338 with reference to the application specification 114 5338 Fig 13 1 Fig 13 2 RevA 2 Instruction Sheet 7 connectivity 408 78003 14 14 Receptacle housing and a ground clip are stored in a receptacle case 14 1 14 1 A cable side is pulled and it is made to draw like2. 2 Z 2 Leave horizontal portion Rev A 408 78003 10 Forming core wire process Fig 10 A smooth assembly can be performed by doing this work When forming the core wire keep the clearance of contact Keep Core wires Near row straight and form by minimum diameter Put the tool 2 stick between near row and far row hen keep Core wires Far row straight and form by minimum diameter Bend the cable toward housing with the stick is placed Confirm Cable and wire forming without 2 tool 7 of 12 Instruction Sheet _ iM 7 connectivity 408 78003 11 Fig 11 12 Verifying the forming Fig 11 1 mm Keep 1mm gap between formed wire and receptacle a housing Keep the wires under 3mm height Keep the wires inside of receptacle housing width Keep each core wire without overlap 3mmMAX
3. Choose one side Left or Right which can avoid caple OVerlap at the Wire forming DroceSS 9 1 Fig 1 2 2 Cable cut process Cut the cable by appropriate length Fig 2 You must consider the designated length of finished goods Fig 2 CautionS ee tool that keep fine surface after cut the Fig 2 3 Fig 3 3 Insert accessories in accordance with Fig 3 to the cable SMMS Take care about the passed order and direction about the acceSSOrV 1 Cable 2 NR Wire Fixed Set Screw 3 Wire Clamp 4 Wire Rubber Packing 5 Rec Case Assy 6 Ground Clip
4. 26 22 AWG 6 8 7 4 mm 4 108 5864 114 5335 114 5338 5 2011 Tyco Electronics Japan G K a TE Connectivity Ltd Company All Rights Reserved TE logo is a trademark Trademark TE Connectivity Ltd 3 Applicable Cable Refer Product Specification and Application SDecilfication for details Wire conductor size 26 22 AWG Cable Jacket Outside Diameter 6 8 7 4 mm 4 Related Documents 108 5564 Product Specification 114 5335 Rec Contact Application Specification 114 5338 Ground Clip Application Specification 5 Assembly Procedure Assemble the cable in following procedure 1 of 12 Other products logos and company names might be trademarks of their respective ownerS LOC B TE rr Sheet _ H connectivity 4 0 8 7 8 0 0 3 1 1 Before assembly Check the cable construction and
5. Fig 14 1 fig 14 1 without pushing in a receptacle housing side 0 a 14 2 Work will become easy If the crimping part of a 14 2 ground clip IS Dushed it Dends on a cable like Fig 14 2 NT in that case and a peculiarity is attached ig 14 PULL Rev A 10 of 12 Instruction Sheet connectivity 15 1 Fig 15 1 Fig 15 2 Vs 3 408 78003 15 1 When a ground clip interferes in receptacle in the position of Fig 15 1 and continuation of drawing In is difficult See Fig 15 2 push a ground clip lightly without deform and pull in several times Cautions When the ground clip is bent please modify it to regular position In order t
6. Insert the crimped contact into the receptacle housing from Near row without overlap core wire atthe cable es Co neck Fig 9 2 7 Then on pull the wire one by one to ensure contacts are fully inserted Fig 9 3 Fig 9 2 1 Fig 9 3 Rec housing base level Rev A 6 of 12 Instruction Sheet 7 connectivity 10 Fig 10 2
7. Fig 4 3 damage to the cable Fig4 3 gt 0 XX A a ae 00 So 0 RR 26 gt 2 AA AA XX AA XX BRAIDED SHIELD 5 1mm Rev A 3 of 12 Instruction Sheet 408 78003 5 5mm 5 Acopperfoil tape with conductivity adhesive with a Fig 5 width of 5mm is twisted around a braided shield Result 7 3 7 7 O D 7 3 7 7 _ N MA COPPER FOIL TAPE 7 3 lt 7 7 1mmMAX NO BRAIDED SHIELD Fig 5 6 6 Cut the disused core wire and divide core wires into front row group and Inner row group Not to overlap Fig 6 1 core wires at cable neck Fig 6 1 15 3 1mm Fig 6 2 Near row Gut15 3 1mm Fig 6 2 17 1mm Fig 6 3 Far row Cut17 1mm Fig 6 3 FAR ROW UE TG NE
8. Rev A 2 of 12 Instruction Sheet TE connectivity 408 78003 4 4 Cable end Process 4 1 4 1 Strip the jacket without damage to the braided Fig 4 1 shield Fig 4 1 gt lt gt SO a a BRAIDED SHIELD FiO 4 1 4 2 4 2 Remove the intervenient and bent the braided Fig 4 2 shield without damage to the braided shield Fig 4 2 FILLER AA AT A A A A A A A A 4 A 4 A CE CC RR RR CR AS gt gt ko gt 3 NA lt gt lt A INS 2 lt lt gt Pa N 1 Na I av XX RRR RIES lt BRAIDED SHIELD Fig 4 2 4 3 4 3 Cut all around the bended braided shield without
9. wire rubber packing and a wire clamp In 17 1 the position of Fig 17 1 bind a wire fixed set screw tight 8ndfix a cable to a receptacle case Under the present CIrcumstanceSs please bind tight so that the clearance RE case and a wire fixed set ScreW is Fig 17 2 Cautions Please confirm the cable is fixed No clearance No clearance Fig 17 2 6 6 Connector install Please bolt four bind screws and fix after inserting In 4 untilit sticks the assembled connector to a post Dase The bolting torgue of a bind screw is 10 15 N cm 10 15 N cm Rev A 12 of 12
10. 408 78003 6 Feb 13 Rev A Micro Motor Plus Connector i Instruction Sheet connectivity 1 1 Introduction This manual descriDes the assembDly procedure and handling of the MICRO MOTOR CONNECTOR Read this manual tnhoroughly before assemble use the COnneCtOr CautionS Even when it constructs with the following size depending on the electric wire to be used it may become a Droduct berformance top problem Be sure to ask our company Operating window also by trouble in the case of examination of construction connector 2 Applicable Products Part No Descriptions 2174053 1 2174054 2201825 1 2174065 4 Encoder Cable I 0 Kit Receptacle Contact 3
11. AR ROW 1 Ia kJ 1 TIT Il R JH 6 Rev A Instruction Sheet TE 9 connectivity 408 78003 7 Fig 7 7 Strip the core wire Fig7 1 8 0 2mm Strip length 1 8 0 2mm MM 2 AYA 1 FiO 7 8 114 5335 8 Refer to the Application Specification 114 5335 Crimp contact to the wire After crimping check the Workmanship In accordance with the application NC Contacts are turned inside and arrande0 Us NEAR ROW we FAR ROW Fig 8 Rev A 5 Of 12 iD Instruction Sheet _ TE ER 408 78003 9 9 Verifying Receptacle HSG s orientation by finished Fig 9 1 product cable direction Fig 9 1
12. o prevent a fracture please do not use the ground clip which repeated bending and returned 3 times or more 16 1 Fig 16 1 16 2 SN PUSH Q dFOUNO EE stuck In 9g 1S Rev A recebTdadets 16 1 Return modification of a ground clip and position like Fig 16 1 to a receptacle case 16 2 Unite the projection of receptacle housing with the slit of a receptacle case and push in until it is fixed to a receptacle case Cautions Please take care so that the contact of receptacle housing goes inside a ground clip 1 235S5 IM SO CS 11 of 12 Instruction Sheet _ TE connectivity 408 78003 17 Fig 17 Please shift
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