CC-Link 通信カード CC-Link Communications Card "OPC-G1-CCL"
Contents
1. 4 1 FRENIC MEGA CC Link 0PC G1 CCL 4 1 4 2 CC Link 1 CC Link CC Link CC Link CC Link CC Link CC Link Ver 1 10 Yj FANC 110SBH CC Link CC Link URL URL http www cc ink org jp mater ial 2 CC Lin2. 3 3 3 2 2 4 22kW 5 30kW 10 LED P N fal DC 25V
3. sy te AS 22kW 5 30kW 10 LED NC DC 25V
4. 22kW 5 30kW 10 LED P NC DC 25V RB RE GE eo
5. 35 38 English Version ENGLISH Preface Thank you very much for purchasing our CC Link Communications Card OPC G1 CCL This manual has been prepared to help you connect your FRENIC MEGA to a CC Link master Mitsubishi Electric PLC etc via CC Link Mounting this communications card on your FRENIC MEGA allows you to connect the FRENIC MEGA to a CC Link master and control it as a slave using run commands speed commands and access to inverter s function codes The communications card can be connected to the A port only out of three option connection ports A B and C ports provided on the FRENIC MEGA The communications card has the following features CC Link Version Complies with CC Link versions 1 10 and 2 00 Applicable Profile Inverter 1 station occupied Monitoring the status of the FRENIC MEGA running status frequency output torque output current output voltage etc Reading and writing from to function codes applicable to the FRENIC MEGA w CCLink The communications card is a CC Link version 2 00 compliant remote device unit and supports the following Extended cyclic transmission Easing restrictions on inter station cable length This instruction manual does not contain inverter handling instructions Read through this instruction manual in conjunction with the FRE
6. RWW4 7 HE RMr8 8 RWw8 8 RWS 8bit 9 RWr9 RWw8 oih 2 RWrA RWw8 RWw8 RWw8 Ih RWr10 1 N RYF ON RWw10 12 14 16 18 7 3 0 Be ee 0 7 3 RWr14 RWr16 RWr18 RWw10 12 14 16 18
7. 08 0 0s 60 0s 028 ube E S 12 0 0s 60 0s 028 Ge CC Link 8 1 1 ON CC Link 2 CC Link 3 y98 0 X LE LE OFF y99 3 y99 y98 23 9 CC Link 9 1 1
8. 12 1 FRENIC MEGA 2 alu 5 95 EX IEC60664 1 0 01 mg cm ee FRENIC MEGA 2 FRENIC MEGA ROM Ver 0500 GE 12 2 CC Link CC Link 12 2 CC Link 12 2 CC Link mm Pesa CC Link Ver1 10 2 00 030 ass 1 CC Link Ver1 10 0 1 CC Link 1 2 CC Link Ver2 00
9. 0PC G1 CCL RS 485 FRENIC MEGA CC Link CC Link E
10. 3 Perform wiring on the communications card 3 9 oJ aa Refer to Chapter 4 WIRING AND CABLING A cH i HRO CR I 4 Putthe front cover back into place ee To put back the front cover refer to the S FRENIC MEGA Instruction Manual Chapter 2 ot available Section 2 3 For inverters with a capacity of 30 kW or above close also the keypad enclosure Zli ot available o x S Available Figure 3 1 In the case of 0 4 kW Fit the positioning cutout of the communications card over the tab on the inverter to determine the mounting position Insert connector CN1 on the communications card into the A port on the inverter s control PCB Note Be sure to follow the order of and Inserting CN1 first may lead to insufficient insertion resulting in a contact failure Release knob ENGLISH Figure 3 3 Mounting Completed 3 2 Removing the Communications Card Remove the two screws that secure the communications card and pull the release knob shown above to take the communications card out of the inverter Chapter4 WIRING AND CABLING AWARNING A Before starting installation and wiring turn OFF the power and wait at least five minutes for inverters with a capacity of 22 kW or below or at least ten minutes for inverters with a capacity of 30 kW or above Make sure that the LED monitor and charging la
11. 5 CPU YEs gt NO YES L CPU RAS No NO 031 o31 YES LEER YES 12 12 1 12 1
12. ON RYF OFF RAF OFF ON READY ON RX1A ON OFF 1 E20 E24 E27 FRENIC MEGA 5 7 2 1 RWw 7 1 RYC ON RWr0 Rwr1 RYD ON
13. 5 CC Link CC Link LED LED 2 2 3 LED CC Link RUN CC Link 7 7 1 1 OFF RYO RY1 ON ON vase OFF ON E01 1 E02 E03 E04 RY4 RYA RYB RYC 2 3 4 5 6 yuu ma E05 E06 E07
14. CRC oer CRC cee on in nt Ver Ver2 0 4s 030 5 255 nn 0 2s ETRY O AR N 5 CC Link
15. BX ON CC Link X8 2 E08 1 E09 1 3 ON RWr0 1 4 7 RXC ON ON RWw1 RWwC RAM RXD ON ON RWw2 10 12 14 16 18 T RXF ON RWr2 10 12 14 16 18 6 ON OFF RX1A OFF LET E01 E09
16. RXD ON H18 RWwC 7 2 RYF ON RXF ON RWw2 RWw2 RYF ONL 0 7 1 RYC ON RWW RMr ET 3
17. sehe 8 3 CC Link 22kW 5 30kW 10 LED PG NC HOB DC 25V AF KE FH NN DI RT EA DE ZH ah 3 1 1 3 A B C port
18. 3 L ERR LED HARLEJ L ERR 5 2 aa STS 983 0 y98 U FRENIC MEGA 5 H30 y98 6 CC Link 1 3 CC Link CC Link 4 SM1 2 2 2 MI t ON y98 027032
19. CC Link CC Link Ver1 10 RWrO RWr3 CC Link Ver2 00 2 RWrO RWre7 CC Link Ver2 00 4 RWr0 RWrF RWrC CC Link Ver2 00 8 RWr0 RWr1F RWr19 55kW 0 01A 75kW 0 1A 7 3 RWw0 RWw4 7 7 1 7 1 No 00 0 on lootHz O oa leage 0 TE O MEETME ooz y OO meee tin SP Om oa 0O1V 1V 09 06 0 OF 10 nase Kw 12 13 0 144 6 64 O Be 1hr 0 19 100
20. RWw8 RWr8 2 0074 0075 3 M16 M17 M18 M19 1 2 3 1 Se TE me Se 31 IF 34 2 35 123 CC Link 37 25 RS 485 1 3 16 10 Far 47 2F 17 11 CH i 51 33 18 12 Li 53 35 RS 485 2 19 13 54 36 Ds PTC NTC 1 1 Eh PID 2 ME U NTC 24
21. bit15 bit0 AT 0 00H 0 F FOO F99 00 99 00 63 01H 1 E EO0 E99 02H 22 C C00 C99 03H 3 P POO P99 04H 4 H HOO H99 05H 5 A A00 A99 06H 6 o 000 099 O7H 7 S S00 S99 08H 8 M MOO MN99 ODH 13 J J00 J99 OEH 14 y y00 y99 OFH 15 w w00 w99 10H 16 x x00 x99 11H 17 z z00 z99 12H 18 d d00 d99 13H 19 b b00 b99 14H 20 r r00 r99 15H 21 U V00 U99 Sq S01 S03 05 S06 S19 I 0001 H95 04 95 5F bit 0 2 E20 10 01 20 14 bit7 1 gt
22. Fuji Electric Co Ltd Gate City Ohsaki East Tower 11 2 Osaki 1 chome 141 0032 11 2 Shinagawa ku Tokyo 141 0032 Japan URL _http www fujielectric com 513 8633 5520 TEL 0120 128 220 FAX 0120 128 230 2011 04 D11d F08 1CM
23. J NI PE ooo L E oo oot oa 0 8 9 8 U 1 1 CC Link 1 2 ROM 1 1 ROM FRENIC MEGA FRNOOOG1O OOO 0500 x ROM 5 FRENIC MEGA 3 3 4 6 1 2 ROM ROM ROM 4 2 2 1 CC Link 2 1 2 1 TERMI RD Ei sD Ei ILERRI_ EUN El ILRUNI CN1 LED
24. RMr3 RWr2 D1 D2 Y100F Bp RYOF OFF M302 END 10 12 10 13 1 FRENIC MEGA XOF X01 BMOV S080 Kamo K4 9 9 VT 4 MO X101A X20 J yt X20 amp 0N OFF GAY gt SHER ON END 10 13 32 11 1 EnH End Ver Ver1 Ver2 Ver 3 CC Link
25. 2 1 CC Link 2 1 TERM1 CC Link 3 5mm T ON OFF 2 2 LED RD SD L ERR RUN L RUN 2 3 2 2 SW1 CC Link CC Link ON ON OFF ON OFF OFF ON 2 2 OO OFF 2 3 LED LED 5 2 3 IED 2 2 LED 2 2 LED LED URN Rn LERR SD RD o lrwmer pele eo o areekzien tremzrm te o o o FOES EE e e o o o er srce
26. CC Link y98 0 NO J98 YES X LE YES ON NO LED L ERR CC Link CPU YES NO o30 CC Link N NO ges AWE OZIEELL VA A OB Cove rum YES Wen CO l YES i aea RX RY RWw RWr YES 33 2 CC Link 5 CPU RAS RAS
27. LL an OO a Ae a 1 8 CC Link 23 2 9 24 h na P 10 25 AA N ee a A Seta E Aaa ve EE T 2 5 un ee een 5 10 2 25 2 6 10 3 EN AARDE enea aa a Oey 6 26 2 2 SWI 6 10 4 CC Link 27 2 3 LED 7 10 5 3 CC Link 8 ace Sur BARD IOFI AM 2 3 1 ee el QAR tes Seb telat a A 8 10 7 DENT 28 3 2 RDO L 9 as eee 10 8 29 4 ii 10 10 9 4 1 10 DLN cect gan tite ti a 29 4 2 CC Link O aaa 11
28. KE FH AST ON
29. 0 RYOF OFF 10 11 1 FRENIC MEGA 50 00Hz Xo XF X c H Bo SW8O kwo K4 BB br MO X20 PS M300 M300 ON SE M301 M301 X100D MOV K5000 W101 RWw1 SET Y100D RAM RYOD ON RST M301 SET M302 M302 X100D c MOV W2 D2 RXOD 0N a RWr2 D2 RST M302 RAM RYOD OFF 10 11 31 10 12 1 FRENIC MEGA D1 X0 XOF X1 BV SW80 K4MO K4 br 4 MO X20 PS M300 M300 ON SE M301 M301 X100F W102 RWW2 1 H74 Y100F RYOF ON M301 M302 D1 RXOF 0ON
30. 1kWhr mh kh hk gt oo 0 1 0 1 0 22 33 0 1 1 1 0 I 218 4 5 218 0 PID o 1 39 0 0 GE 0 BE 0 ON OFF RY2 RYB X1 X9 ON OFF 2 2 3 3 3 3 b15 b8 b7 b0 xe ew xo xe x x X8 X9 EN FRENIC MEGA FRENIC MEGA 5 7 1 2 ON OFF RX2 RY7
31. Y5 re 3OABC lll inal READY OFF ON OFF ON E20 E21 E22 E23 E24 E27 RYC ON RWr0 1 4 7 RXC ON RYC OFF OFF RYD ON ON RYD OFF RXD OFF RYF 0N SEY RWw2 10 12 14 16 18
32. O ana Y103F lt Y1030 EL RY 1F RY 10 11080 Y1050 10 2 2 RWw RWr 10 3 1 2 NOON areas an RWwO _ SO RE aoe RWwt _ W082 Rae ee RWw2 _ W103 i RWw3 i eee ales Lt RWWO ______ W105 L gt R WWw1 W106 We RWw2 _W107 RWw3 10 3 26 10 4 CC Link ACPU CC Link QCPU X00 XOF c Trs WM300 Ly MT 4 M300 SE M301 M301 K2 Ki 2 H1101 KI 1 H1102 KI 2 RST WM301 M9038 Jp_ Y00
33. RWw2 10 12 14 16 18 RWw18 RWw14 RXF ON RWw10 lt 18 FFFF RWw16 RWw18 RWw11 RWw13 Bb 5 db aby ab ab ab RWw10 12 14 16 18 RWw10 11 12 13 14 15 16 17 18 19 RWw10 12 14 16 18 RYF ON 0 Sb Sd CC Link CC Link Ver1 10 RWWO RWW3 CC Link Ver2 00 2 RWWO RWW7 CC Link Ver2 00 4 RWw0 RWwF RWw9 CC Link Ver2 00 8 RWw0 lt RWw1F RWw19 RWw1 RWC H18 ee 030 Be
34. 1 H 1 9 0075 2 3 L 2 H 3 9 006D CC Link 0 20000 F03 20000 00ED CC Link 00F4 9696 00FD 9696 I 7 3 0000 ES LoS L 0001 0002 0003 21 7 4
35. 1 4 CC Link Ver2 00 1 8 CC Link Ver2 00 030 4 030 CC Link Te CC Link CC Link CC Link CC Link CC Link CC Link C CC Link http www cc ink org o31 1 lt 64 o32 10M 032 4 5M 032 3 2 5M o32 2 625K 032 1 156Kbps 032 0 34 LED 12 2 CC Link ON o31 032 CC Link Ver
36. 10 10 1 1 CPU CC Link Q61P A1 Q02CPU 2 12h OPC G1 CCL QJ61BT11N QX40 X00 X1F X20 X2F YOO Y1F DA DB CC L ink 10 1 10 2 10 1 10 1 CPU STOP 0 OOO RY RWr RWw SB 25 2 OPC G1 CCL ON 10 3 1 RX RY 10 2 1 2 8 lt _Y1000 Ta DAR RED l Y1010 RY iF RY 10
37. FRENIC MEGA 5 X1 X9 CC Link RS 485 5 5 1 2 B FRENIC MEGA FRENIC MEGA 5 RYC ON RYD ON RWw1 RWwC RYF ON 1 RYF ON RY1A ON OFF OFF 2 RX4 VSTi NE
38. 0 1 Ver 1 10 fe I ESR 1 sr 1 2 1 2 Ver 2 00 3 FRR gt so i S S oa o s02 RWwC O 3 1 4 Ver 2 00 ax AE Zsa fe A j Ei ee 4 1 8 Ver 2 00 2 S03 OO CC Link 9 nn 7 1 RMw1 RWwC 2 RWr RWrO 1 RYC ON OR RWwO0 1 RWr 1 RYC ON RWw1 2 RWr2 RWW2 7 3 0 0 7 3 RWr3 RYC ON OR RWO
39. 0194 10 000A 000A 045F RS 485 5 5 2 22 8 CC Link CC Link 027 o28 8 1 o27 028 8 1 o27 o28 CC Link 4 9 0 0s 60 0s 028 amp 2 0 0s 60 0s 028 7 Y QET 3 13 15 10
40. 0OFF RY RUN 14 ON X00 XOF o PLS M302 M302 SE M303 M303 c F Y06 X06 RST Y06 RST M303 X07 FROM HO H668 D315 K1 RST Y06 RST M303 10 4 CC Link ACPU 10 5 1 FRENIC MEGA M100 ON X0 XOF X1 gt eS Ch M100 M100 ON RX02 10 5 27 10 6 1 FRENIC MEGA XO XOF X1 e foo SW80 K4MO K4 VT 4 MO X20 M300 fis M300 ON M301 W102 W103 Y100F M301 M302 D2
41. 8 00 RWr8 RWr9 C 1 2 0 01Hz y98 1 3 o30 3 4 4 8 RWw1 7 4 1 2 3 RM O PID SV PID SV ERELEF 100 00 100 00 RYD ON RXD ON 0 01 S02 S03 7 1 y98 1 3 RWw10 RWw2 RWM12 RYF ON
42. Torque command Specify torque command or torque current Unit 0 01 command By turning RYD ON after setting this register torque command or torque current Gase of torque command is written into the inverter command the data of RWwC is Completing the writing turns RXD ON written into S02 and in case of torque current command the data of RWwC is written into S03 Refer to Figure 7 1 Effective only the case y98 1 3 RWw10 Command code 2 Use these registers in the same way as RWw2 RWw12 Command code 3 After writing into these registers turning the RYF ON executes these command codes in the order Bw j Command coga orRWWw2 10 13 14 16 and 18 RWw16 Command code 5 Upon completion of execution of RWw18 the RXF RWw18 Command code 6 s turned ON To nullify the execution of RWw10 to 18 FFFFy should be written into these registers RWw11 Write data 2 Write object data specified in RWw10 12 14 16 and 18 if necessary into RWw11 13 15 17 and RWw13 Write data 3 19 respectively RWw15 Write data 4 After writing into RWw10 12 14 16 and 18 and RWw17 Write data 5 their respective registers RWw11 13 15 17 and 19 tne RYF should be turned ON RWw19 Write data 6 If no write data is required zero 0 should be written into each of RWw11 13 15 17 and 19 CC Link extension In CC Link version 1 10 RWw0 to RWw3 are available In CC Link version 2 00 with 2X setting RWw0 to RW
43. 17 cumuawvemetrmmtme Jim o S S o SoSo Current output from the inverter in Assuming the inverter rated RMS based on the inverter rating current as 100 o imputwafonn o owe SSS ia Nomonitorng Fxedto0 J S S 20 Torquecommand fos J o o 2 toqueeumenteommand lo 220334 Nomoniongfredt J o rat Ppeommang Jos 35 ppfeedbaek fos Ooo SSS S S SS o y OS se Ppaeyaion Jos o SoSo 37ato39 No monitoring Fedo oS o o yO 3Ay Input terminal state of digital input interface card No monitoring Fixed to 0 rs 3CH Output terminal state of digital output interface card 3D 0r greater No monitoring Fixed to 0 1 The format of the input terminal status signal is shown below Individual bits denote the ON OFF states of input terminals on the actual control circuit terminal board If terminals X1 through X9 are turned ON or OFF by remote outputs RY2 to RYB the change of the ON OFF states cannot be reflected on this monitor Empty Fixed to 0 X8 X9 EN These terminals are not provided in some types of the FRENIC MEGA For details refer to the FRENIC MEGA Instruction Manual Chapter 5 FUNCTION CODES Figure 7 1 Input Terminal Status Signal Format 21 ENGLISH 2 The format of the output terminal status signal is shown below Individual bits denote the ON OFF states of output terminals on the control circuit terminal block Their states are changed in s
44. 22kW a j PU L 2 Sy 1 7 T i A NER he 7 a a A Tkw T ne i A aa 1 Tr i h pz rrr 30kW 75kW 4 5 12 5 CC Link 5 1 5 2 5 1 Be CC Link 1 2 CC Link Ver 2 00 CC Link 1 4 CC Link Ver 2 00 1 8 CC Link Ver 2 00 5 255 1 027 028 8 CC Link 2 RST ON Ver Ver1 T 030 Ver2 4
45. A port 3 1 FRENIC MEGA 2 3 30kW 2 1 1 CN1 A port CN4 ft 3 3 1 1 3 2 ON 3 2 ER 3 3 3 4 4 FRENIC MEGA 2 3 30kW 3 1 0 4kW
46. END 10 8 10 9 1 FRENIC MEGA F07 1 D1 XO XF xX BMOV swo Kmo K4 br 4 var MO X20 IP ILS M300 M300 ON WAIT M301 M301 X100F W102 RWW2 F07 HOT Y100F RYOF ON M301 M302 DI RXOF 0N RWr3 RWr2 D1 D2 5 Y100F RYOF OFF M302 END 10 9 29 10 10 1 FRENIC MEGA F07 1 3 0s X0 XOF X1 c e few SW80 K4MO K4 9 F4 X20 Y100F M301 M302 D2 Y100F M302 END 10 10 30 RWw2 F07 H87 RWw3 H12C RYOF ON RXOF ON RWr2 D2
47. External alarm 19 13 Inverter internal overheat Motor protection PTC NTC thermistor Braking resistor overheat 20 14 ord 22 23 24 25 27 16h 174 18h 19h D 7 LIL Overload of motor 1 rH LILL Overload of motor 2 IN 11 Inverter overload Li PG wire break NTC thermistor wire break Qa I I H H a mc 29 H 2 Specify which alarm code latest last 2nd last or 3rd last should be read out into the remote register Specify command codes 0074 and 0075 in remote registers RWw2 10 12 14 16 or 18 to read out Use inverter s communication dedicated function codes M16 to M19 to read out the latest last 2nd last and List of Inverter Alarm Codes Alarm TE Keypad communications error EE Te Option communications error 4 22H 77 Option error ates CC Link communications error Operation protection 7 2 H H Communications card hardware error er 4 2CH RS 485 communications error COM port 1 Overload of motor 3 Overload of motor 4 Output phase loss Speed mismatch Excessive speed deviation Data saving error during undervoltage RS 485 communications error COM port 2 3 3 H H H H 5 264 5H 6 acs 4 3 6 384 T 58 BAw RECI I sl a 6 Chapter 10 APPLICATION PROGRAM EXAMPLES
48. communications card is cut SD Lights during data transmission RD Lights during data reception 37 ENGLISH 38 CC Link CC Link Communications Card OPC G1 CCL Instruction Manual First Edition June 2008 Fifth Edition April 2011 Fuji Electric Co Ltd The purpose of this manual is to provide accurate information in the handling setting up and operating of the CC Link Communications Card for the FRENIC MEGA series of inverters Please feel free to send your comments regarding any errors or omissions you may have found or any suggestions you may have for generally improving the manual In no event will Fuji Electric Co Ltd be liable for any direct or indirect damages resulting from the application of the information in this manual lt lt
49. sawdust dust metallic chips or other foreign materials from getting into the inverter and the communications card Otherwise a fire or an accident might result Incorrect handling in installation removal jobs could cause a failure A failure might result Note Before mounting the communications card perform the wiring for the main circuit terminals and control circuit terminals 3 1 Installing the Communications Card 1 Remove the front cover from the inverter and expose the control printed circuit board control PCB As shown in Figure 3 1 the communications card can be connected to the A port only out of three option connection ports A B and C ports on the control PCB To remove the front cover refer to the FRENIC MEGA Instruction Manual Chapter 2 Section 2 3 For inverters with a capacity of 30 kW or above open also the keypad enclosure 2 Insert connector CN1 on the back of the communications card Figure 1 1 into the A port CN4 on the inverter s control PCB Then secure the communications card with the two screws that come with the communications card Figure 3 3 Note Check that the positioning cutout shown in Figure 1 1 is fitted on the tab in Figure 3 2 and connector CN1 is fully inserted in Figure 3 2 Figure 3 3 shows the communications card correctly mounted
50. 10 10 4 3 12 0 30 l l 10 11 31 5 13 10 12 ms 6 Be PALIN ne bake et nite wate 32 6 7 7 a A E ace case lek 14 10 13 KU Y SEREFZIOVS LEI 22 Fee ee ae eo er acca 33 1 2 17 34 7 3 i 20 121 SRH nee 34 7 4 BREITER 21 12 2 CC Link Pipeccand echo 34 1 1 1 1 M3 x8 2 2 3 OPC G1 CCL 1 1
51. Failure to heed the information indicated by this symbol may lead to AN WARN N G dangerous conditions possibly resulting in death or serious bodily injuries Failure to heed the information indicated by this symbol may lead to ACAUT O N dangerous conditions possibly resulting in minor or light bodily injuries and or substantial property damage Failure to heed the information contained under the CAUTION title can also result in serious consequences These safety precautions are of utmost importance and must be observed at all times Installation and wiring AWARNINGA Before starting installation and wiring turn OFF the power and wait at least five minutes for inverters with a capacity of 22 kW or below or at least ten minutes for inverters with a capacity of 30 kW or above Make sure that the LED monitor and charging lamp are turned OFF Further make sure using a multimeter or a similar instrument that the DC link bus voltage between the terminals P and N has dropped to the safe level 25 VDC or below Qualified electricians should carry out wiring Otherwise electric shock could occur ACAUTION Do not use the products that are damaged or lacking parts Doing so could cause a fire accident or injury Prevent lint paper fibers sawdust dust metallic chips or other foreign materials from getting into the inverter and the communications card Otherwise a fire or an accident might result Incorrect
52. LED Status Indicators This communications card has five LED status indicators shown below They indicate the operation status of the communications card as listed in Table 2 2 RD I L L Figure 2 3 LED Status Indicators Table 2 2 LED Status Indicators and Operation Status _ n a a NM Normally communicating Normally communicating But sometimes a CRC error occurs due to electrical noise Received data contains a CRC error so the communications card cannot respond Data destined for this station does not come Data destined for this station does not come destined for this station does not come Responding to polling But refresh data received contains a CRC error The inverter trips with alarm 4 5 displayed 1 x Data destined for this station contains a CRC error The inverter trips with alarm 4 5 displayed 1 Station address incorrectly specified Data destined for this station cannot be received due to electrical noise ENGLISH Transmission speed Baud rate and or station address out of the allowable range Transmission speed Baud rate or station address changed during CC Link communication e 0 8 i intervals at 0 4 second intervals The communications card cannot receive data due to a network break etc The inverter trips with alarm 4 5 displayed 1 The master station is compliant with CC Link version 1 xx and this slave station with CC Link vers
53. Rotating in reverse direction Rotating in forward direction Running reverse Except running in reverse direction Stopped or Rotating in forward direction Rotating in reverse direction a arr Tn ste ied eee tcn as XS Terminal Y2 function Terminal state us assigned by inverters function code E21 RX6 Terminal Y5 function Terminal state assigned by inverter s function code E24 ai Terminal 30A B C Terminal command assigned by inverter s function code E27 1 function Monitoring This signal is turned ON when turning the Monitor command RYC ON has caused the inverter to store monitored values into ame registers RWrO 1 4 to 7 Turning the Monitor command RYC OFF turns this signal OFF Frequency setting This signal is turned ON when turning the Frequency command oS sanin Torque command RYD ON has written the reference frequency 9 torque command into the inverter gampieise Turning the Frequency command Torque command RYD OFF turns this signal OFF le pa oo Command code This signal is turned ON when turning the Command code execution execution completed request RYF ON has completed the execution of processing corresponding to command codes specified in RWw2 10 12 14 16 and 18 Turning the Command execution request RYF OFF turns this signal OFF RX1A Alarm state flag This signal is turned ON when the inverter has tripped Remote station This signal is tur
54. Y100F M302 10 6 10 7 1 FRENIC MEGA FWD X0 XOF X01 mv Fa X20 SW80 K4M0 K4 ON 10 7 28 Jp Y1000 END CC Link RWW2 HFB RWW3 H0000 RYOF ON RXOF 0N RWr2 D2 0 RYOF OFF RY00 10 8 1 FRENIC MEGA D1 XOF X01 I BNOV SWM8O KOO K4 LT 4 RWw0 W100 HOT Y100C RYOO ON D1 RYOC ON 29 RWwO D1
55. b15 b8 b7 b0 lee ee ee 0 7 2 3 55kW 0 01A 0 01kW 75kW 0 1A 0 1kW 20 7 4 RWw2 10 12 14 16 18 7 2 RWr2 10 12 14 16 18 7 3 7 4 7 2 0000 1563 7 4 E 0080 15E3 007B CC Link c 00FB CC Link y98 3 y98 0 FO2 1 y98 0 F02 0 FI 0 0074 1 L
56. enclosure power supply voltage etc To check the inverter s ROM version use Menu 5 Maintenance Information on the keypad Refer to the FRENIC MEGA Instruction Manual Chapter 3 Section 3 4 6 Reading maintenance information Table 1 2 Checking the Inverter ROM Version Inverter s ROM version Shows the inverter s ROM version as a 4 digit code Chapter 2 NAMES AND FUNCTIONS 2 1 External Appearance The external appearance and the components of the CC Link communications card are shown in Figure 2 1 and Table 2 1 respectively TERM1 O CN1 on the back LED status indicators Figure 2 1 External View and Component Names Table 2 1 Components on the CC Link Communications Card TERM1 CC Link terminal block 3 5 mm pitch Connector for joint with inverter Terminating resistor switch For details see Section 2 2 ON Insertion of terminating resistor OFF No insertion LED status indicators RD SD L ERR RUN and L RUN For details see Section 2 3 2 2 Terminating Resistor Switch SW1 The CC Link communications network requires insertion of line terminating resistors at its both ends When this communications card is mounted on the inverter at either end of the network turn this switch ON to insert the terminating resistor ON OFF ON OFF OFF No insertion of terminating resistor ON Insertion of terminating resistor Figure 2 2 Terminating Resistor Switch Settings 2 3
57. for the command code specified in RWw2 into RWr2 If the command code has normally executed zero 0 is automatically written into RWr2 if any error has occurred during processing of the command code any value other than zero is written If the command code has normally executed the response data for that command specified by the command code is automatically written into RWr3 Turning the RYC ON stores the value of the monitor item specified by RWwn into the corresponding RWrn n denotes any of the register numbers 4 to 7 The content of the alarm code specified in RWw8 is automatically written into the lower 8 bits of RWr8 The upper 8 bits of RWw8 will be echoed back into the upper 8 bits of RWr8 This register stores the output frequency applied at the occurrence time of the alarm specified in RWw8 This register stores the output current applied at the occurrence time of the alarm specified in RWw8 This register stores the output voltage applied at the occurrence time of the alarm specified in RWw8 This register stores the cumulative power ON time elapsed until the occurrence time of the alarm specified in RWw8 Turning the RYF ON stores the response code to the command code specified in RWw10 12 14 16 and 18 into RWr10 12 14 16 and 18 respectively If the command code has normally executed zero 0 is automatically written into the corresponding register RWr10 12 14 16 or 18 if an
58. handling in installation removal jobs could cause a failure A failure might result Noise may be emitted from the inverter motor and wires Implement appropriate measure to prevent the nearby sensors and devices from malfunctioning due to such noise Otherwise an accident could occur Operation AWARNINGA Be sure to install the front cover before turning the inverter s power ON Do not remove the cover when the inverter power is ON Otherwise electric shock could occur Do not operate switches with wet hands Doing so could cause electric shock If you configure the function codes wrongly or without completely understanding FRENIC MEGA Instruction Manual and the FRENIC MEGA User s Manual the motor may rotate with atorque or at a speed not permitted for the machine Confirm and adjust the setting of the function codes before running the inverter Otherwise an accident could occur Maintenance and inspection and parts replacement AWARNINGA Before proceeding to the maintenance inspection jobs turn OFF the power and wait at least five minutes for inverters with a capacity of 22 kW or below or at least ten minutes for inverters with a capacity of 30 kW or above Make sure that the LED monitor and charging lamp are turned OFF Further make sure using a multimeter or a similar instrument that the DC link bus voltage between the terminals P and N has dropped to the safe level 25 VDC or below Otherw
59. units connected out of specifications YES ls LE assigned to X YES Turn ON the function appropriate contact YES Correct the wiring ENGLISH YES Check the CC Link wiring and the Is the L ERR LED on the option lit or blinking sequencer CPU settings NO Is the setting of the Match the setting of 030 with that of the master function code 030 CC Link extension correct YES The option or inverter unit may be defective Correct the format Contact Fuji Electric referring to the RS 485 Communication User s Manual Chapter 5 Is the command code format for specifying function code s correct YES Is data written into the buffer memory areas RX RY RWw RWr as assigned to addresses Check writing to the MO memory areas YES The option or inverter unit may be defective Contact Fuji Electric 35 Chapter 12 SPECIFICATIONS 12 1 General Specifications Table 12 1 lists the environmental requirements for the inverter equipped with the communications card For the items not covered in this section the specifications of the inverter itself apply Table 12 1 Environmental Requirements Item Specifications Site location Indoors Surrounding temperature Refer to tne FRENIC MEGA Instruction Manual Chapter 2 Relative humidity 5 to 95 No condensation Atmosphere The inverter must not be exposed to dust direct sunlight corrosive ga
60. 10 1 System Configuration Station 1 Station 2 Power CPU CC Link Input SUDDIy master unit unit OPC G1 CCL OPC G1 CCL Q02CPU Set the Q61P A1 CUSIBTTIN QX40 terminating X00 to X1F EAN resistor switch Y00 to Y1F 0 to ON Insert the terminating resistor that comes CC Link with the master unit between DA and DB Figure 10 1 System Configuration 10 2 Network Parameter Settings In program examples given in this chapter the network parameters of the master unit are set as listed in Table 10 1 Table 10 1 Network Parameter Settings of the Master Unit Parameter Start VO No 0000 For units where a data link Operation settings error is detected At the time of CPU stop Refresh Clear input Type Master unit Remote Net Ver 1 mode Total number of slaves connected Remote input RX X1000 Remote output RY Y1000 Remote register RWr WO Remote register RWw W100 Special relay SB SBO Special register SW SWO Retry count ENGLISH Automatic reconnection station count For CPU down Scan mode Asynchronous 27 10 3 Relationship between Master Station Device and Remote I O and Remote Register 1 Remote I Os Figure 10 2 shows the relationship between the master station devices and remote Os RX and RY in the program examples given on the following pages Master station Remote station Remote station Station 1 Station 2 X100F to X1000_ X101F to X1010 J X102F to X1020
61. F ON M301 M302 When the command code execution M302 X100F completed signal RXF is turned ON MOV W2 D2 the response code RWr2 is read Command code out into D2 0 Reading out has execution normally finished completed RST Y100F Turn command code execution request RYF OFF RST M302 END Figure 10 6 Program Example 10 7 Program Example for Specifying Run Command The program example shown below writes the run forward command FWD into FRENIC MEGA station 1 XOF X01 BMOV SW80 K4MO K4 Read out data link status of slave Unit Host station stations ready being linked e 000 Run forward command RYO Run ON Unit failure MO END Figure 10 7 Program Example 30 10 3 Program Example for Monitoring the Output Frequency The program example shown below reads out the output frequency from FRENIC MEGA station 1 into data register D1 X0F X01 Read out data link status of slave BMOV SW80 K4MO K4 stations Unit Unit Host station failure ready being linked MO X20 Write the monitor item code H01 of MOV H1 W100 output frequency into RWwO Writing ON Y100C Turn monitor command RYC ON X100C Turning RYC ON reads out the output MOV wo Di frequency from the remote register Monitoring RWwO into D1 END Figure 10 8 Program Example 10 9 Program Example for Reading from the Inverter s Function Code Data The program example shown below reads out the F07
62. F THE COMMUNICATIONS CARD See Chapter 4 WIRING AND CABLING See Chapter 2 Section 2 2 Terminating Resistor Switch 14 Chapter 7 LIST OF I O SIGNALS 7 1 Remote I O Signals 1 Remote outputs Master gt Inverter Device No Signalname Description Bemarks ON Run forward command turning RYO and RY1 ON Run reverse command equivalent to a stop command function code E01 a sme function code E02 1 eee function code E03 1 Ee eee m function code E04 1 er function code E05 1 Pee Ge function code E06 a BE en er mm mm function code E07 1 Secondary side output Effective only when cut off BX the run command source is CC Link ae ee function code E08 gt l N a Pt a function code E09 l 3 Monitor command Turning this signal ON causes the inverter to store monitored values il cada into remote registers RWr0 1 4 to 7 and then turns the Monitoring signal RXC ON 4 Frequency command Turning this signal ON writes the reference frequency RWw1 Torque command torque command RWwC to the inverter s RAM Upon completion of RAM writing the Frequency setting Torque setting completed signal RXD is turned ON ENGLISH RYF 5 Command code Turning this signal ON executes processing corresponding to execution request command codes specified in RWw2 10 12 14 16 and 18 After execution of those command codes the Command code execution co
63. FO Instruction Manual FRENIC MEGA CC Link CC Link Communications Card OPC G1 CCL ENGLISH E Fuji Electric Co Ltd INR SI47 1328d JE Copyright 2008 2011 Fuji Electric Co Ltd All rights reserved No part of this publication may be reproduced or copied without prior written permission from Fuji Electric Co Ltd All products and company names mentioned in this manual are trademarks or registered trademarks of their respective holders The information contained herein is subject to change without prior notice for improvement CC Link 0PC G1 CCL CC Link PLC FRENIC MEGA CC Link FRENIC MEGA CC Link
64. FRENIC MEGA CC Link FRENIC MEGA 3 A B C port A port CC Link CC Link Ver1 10 Ver2 00 1 FRENIC MEGA RE FRENIC MEGA D CC Link WA CC Link Ver2 00 CC Link Ver2 00
65. J RX F to RXO __ X103F to X1030 RX 1F to RX 10 X104F to X1040 X105F to X1050 Bar OOF to Y1000_ _RYFtoRY0 Y101F to Y1010 RY1FtoRY10 Y102F to_Y1020_ y gt ee De Y103F to Y1030 RY 1F to RY 10 Y104F to Y1040 Figure 10 2 Relationship between Master Station Devices and Remote I Os 2 Remote registers Figure 10 3 shows the relationship between the master station devices and remote registers RWw and RWr in the program examples given on the following pages Master station Remote station Remote station Station 1 Station 2 Figure 10 3 Relationship between Master Station Devices and Remote Registers 28 10 4 CC Link Startup Program Shown below is a CC Link startup program example to run for ACPU No startup program is required for QCPU which starts up CC Link communication with the network parameter settings made in the master unit X00 XOF PLS M300 Permission to write settings Unit failure Unit ready M300 SET M301 Request to write settings M301 TO HO H1 K2 K1 Number of units connected 2 H20 H1101 K1 Station info on inverter Station 1 H1102 K1 Station info on inverter Station 2 RST M301 Writing of settings completed M9038 SET YOO Permission to bit output If OFF no RY One scan ON output yet after RUN X00 XOF Jis M302 Permission to write settings Unit failure Unit ready M302 SET M303 R
66. NIC MEGA Instruction Manual and be familiar with proper handling and operation of this product Improper handling might result in incorrect operation a short life or even a failure of this product Keep this manual in a safe place Related Publications ENGLISH Listed below are the other materials related to the use of the CC Link Communications Card OPC G1 CCL Read them in conjunction with this manual as necessary RS 485 Communication User s Manual FRENIC MEGA Instruction Manual The materials are subject to change without notice Be sure to obtain the latest editions for use ACAUTION Read through this instruction manual and be familiar with the CC Link communications card before proceeding with installation connections wiring operation or maintenance and inspection Improper handling might result in incorrect operation a short life or even a failure of this product as well as the motor Deliver this manual to the end user of this product Keep this manual in a safe place until this product is discarded m Safety precautions Read this manual thoroughly before proceeding with installation connections wiring operation or maintenance and inspection Ensure you have sound knowledge of the device and familiarize yourself with all safety information and precautions before proceeding to operate the inverter Safety precautions are classified into the following two categories in this manual
67. OOIPOD ll I IN N N Se eS SS Function code group F codes E codes C codes P codes H codes A codes O codes S codes M codes J codes y codes W codes X codes Z codes d codes b codes r codes U codes F00 to F99 E00 to E99 COO to C99 P00 to P99 H00 to H99 A00 to A99 o00 to o99 S00 to S99 M00 to M99 JOO to J99 yOO to y99 w00 to w99 x00 to x99 z00 to z99 d00 to d99 b00 to b99 r00 to r99 U00 to U99 0 Read Function code number 1 Write 00 to 99 00 to 634 No Inverter s communication dedicated function codes S01 to S03 S05 S06 and S19 are read only Note h i a m Attempting to write to those function codes results in a Not allowed to write error Response code 0001 These function codes are functionally equivalent to certain remote outputs and remote registers Examples 1 Reading from H95 Function code group 04 Function code number 95 5F bit 7 0 Read gt Set 045F to the command code 2 Writing 10 to E20 Function code group 014 Function code number 20 14 bit 7 1 Write gt Set 0194 to the command code Write data 10 000A gt Set 000A to the write data The data of inverter s function codes should be specified in the individual data formats For details abo
68. Y100F RST M301 SET M302 M302 X100F a Command code MOV W3 D1 execution completed W2 D2 RST Y100F RST M302 END Figure 10 12 Program Example 10 13 Program Example for Resetting a Inverter Trip Read out data link status of slave stations Write the Read from the latest and last alarm codes command code H74 into RWw2 Turn command code execution request RYF ON When the command code execution completed signal RXF is turned ON read out alarm code RWr3 and response code RWr2 into D1 and D2 respectively Turn command code execution request RYF OFF The program example shown below resets a trip that has occurred in FRENIC MEGA station 1 X0F X01 k BMOV swo K4MO K4 Unit Host station ready being linked X101A X20 i010 Alarm Alarm status flag reset request ON Unit failure Mo END Figure 10 13 Program Example 34 Read out data link status of slave stations Turn X20 from ON to OFF to reset the trip Chapter 11 TROUBLESHOOTING 1 Option communications error 2 Option error CC Link communications error Communications card hardware error 7 5 If this error occurs analyze the cause of the error Er 7 has occurred referring to the RAS information in the master CPU For the access to the RAS information and its contents see the master user s manual LI Do the CC Link versions of the slave an
69. codes referring to the alarm history alarm resetting etc After writing of a command code turning the RYF ON executes that command Upon completion of the execution the RXF is turned ON Write object data specified in RWw2 into RWw3 if necessary After writing into RWw2 and RWw3 turn the RYF ON If no write data is required zero 0 should be written into RWw3 Write the code listed in Table 7 1 of monitor item to be referred to into the corresponding register RWwn After that turning the RYC ON stores the data of the monitor item into the RWrn n denotes any of the corresponding register numbers 4 to 7 Write 0000 0100 0200 or 0300 into RWw8 to specify which alarm code latest last 2nd last or 3rd last should be read out respectively The lower 8 bits are fixed to 00 The content of the specified alarm code and its related information are stored in RWr8 9 A B and C The lower and upper bytes correspond to monitor codes 1 and 2 respectively Unit 0 01 Hz Unit 0 01 Effective only the case y98 1 3 In case 030 3 4 4X 8X setting of CC Link extension only frequency can be set with RWw1 The command code format for specifying inverter s function codes is shown in Table 7 4 ENGLISH Latest Last 2nd last 3rd last 0100 0200 0300 Write the PID set value into RWw9 Unit 0 01 The setting range is from 100 00 to 100 00 17
70. d master stations match with each other master station version 1 xx slave station version 2 xx Match the versions of ey has occurred the master station and 7 the slave station with each other YES Turn ON the power to the master reset the CPU and reset the inverter Operation Is the power to the master shut down Or is the master unit detached Is the option mounted YES The option or inverter on the inverter unit may be defective correctly Contact Fuji Electric can be resumed NO YES Remove the error factor from the station Does the detailed RAS information in the CPU module indicate that an error has occurred Mount the option into place referring to this manual concerned and reset the inverter NO 3 Commands via CC Link not reflected ENDETE ER address of 031 match that in the system Is the station address setting 031 correct Commands received via CC Link are not configuration reflected definition YES Is the data of function code y98 set to any value other than 0 NO Correct y98 data Any of the following wiring problems Wire Ss broken Wrong connection to the terminal block Signal lines wired in parallel with power line Terminating resistor setting CC Link cable not used Maximum cable length inter station cable length and the number of
71. d signal RXF is turned ON MOV w2 D2 the response code is read out from Command code the remote register RWr2 into D2 execution 0 Writing normally completed completed RST Y100F Turn command code execution request RYF OFF RST M302 END Figure 10 10 Program Example 32 10 11 Program Example for Setting up the Reference Frequency The program example shown below writes the reference freduency 50 00 Hz to FRENIC MEGA station 1 X0 X0F X1 c J Bm SW80 K4MO K4 Read out data link status of slave Unit failure Unit Host station stations ready being linked MO x20 WPL M300 ON FE SET M301 M301 X100D MOV K5000 W101 Write reference frequency into RWw1 Frequency setting completed SET Y100D Turn the frequency command RAM RYD ON RST M301 SET M302 M302 X100D When the frequency setting MOV w2 D2 completed signal RXD is turned ON read out the response code Frequency setting RWr2 into D2 completed RST Y100D Turn the frequency command RAM RST M302 RYD OFF END Figure 10 11 Program Example ENGLISH 33 10 12 Program Example for Reading out Alarm Codes The program example shown below reads out alarm codes stored in FRENIC MEGA station 1 into data register D1 X0 X0F X1 T BMOV SW80 K4MO K4 Unit failure Unit Host station ready being linked MO X20 PS mo M300 Writing O POF SET M801 M301 X100F MOV H74 W102 Command code execution completed SET
72. data Acceleration time 1 from FRENIC MEGA station 1 X0 XOF X1 Read out data link status of slave I 1 BMOV SW80 K4MO K4 ae Unit failure Unit Host station ready being linked MO X20 PS mo M300 Writing ON POF SET M301 M301 X100F ENGLISH Write the Read F07 command code MOV Hy ee H07 into RWw2 Command code execution completed SET Y100F Turn command code execution request RYF ON RST M301 SET M302 M302 X100F Command code execution completed MOV W3 D1 When the command code execution completed signal RXF is turned ON the acceleration time 1 RWr3 and W2 D2 response code RWr2 are read out into D1 and D2 respectively RST Y100F Turn command code execution request RYF OFF RST M302 END Figure 10 9 Program Example 31 10 10 Program Example for Writing to Inverter s Function Code Data The program example shown below writes 3 0 s to the F07 data Acceleration time 1 of FRENIC MEGA station 1 X0 X0F X1 J BMOV SW80 K4MO K4 Read out data link status of slave Unit failure Unit Host station stations ready being linked MO X20 PS M300 M300 Wr KR SET Moot M301 X100F W102 Write the Write F07 command code Command code H87 into RWw2 and the execution acceleration time H12C into RWw3 completed W103 Y100F Turn command code execution request RYF ON M301 M302 M302 X100F When the command code execution complete
73. eads the content of the 2nd Lower byte 2nd last alarm code and 3rd last alarm and 3rd last alarm codes Higher byte 3rd last alarm code codes The contents of alarm codes are detailed in Chapter 9 Read reference 006Dh Reads out the reference The allowable setting range is from 0 frequency frequency via CC Link to 20000 Specify the ratio ofthe Write reference 00EDy Writes the reference frequency frequency relative to the maximum frequency This frequency is effective only frequency defined by F03 in Hz when the frequency command being assumed as 20000 source is CC Link Clear alarm history OOF4 9696 Clears alarm history 00FD 9696m Resets trippedstate ENGLISH Table 7 3 Response Codes 0000 Normal No error Execution of command code has been normally completed Not allowed to write Attempted to write to function code whose data cannot be changed while the inverter is running Attempted to write to function code whose data is being edited from the keypad 0002 Invalid command code An invalid command code has been specified 00034 Out of setting range Write data is out of the allowable setting range 23 bit 15 Table 7 4 Command Code Format for Specifying Inverter s Function Codes bit 0 15 114 13 12 Jii dio 9 18 7 16 15 14 13 12 1 10 Empty Fixed to 0 OOH 0 01H 02H 03H 04H 05H 06H 07H 08H ODH OEH OFH 10H 11H 12H 13H 14H 15H Il I oN
74. equest to write settings M303 Inn SET Y06 Link start request X06 RST YO6 Cancel of link start request Link startup normally completed p RST M303 Link startup completed X07 H668 D315 K1 Read link special device Link startup abnormally t inated US RST Y06 Cancel of link start request RST M303 Link startup completed Figure 10 4 CC Link Startup Program Example for ACPU only 10 5 Program Example Using the Inverter Running Status Read The program example shown below turns ON the auxiliary relay M100 when FRENIC MEGA station 1 starts running XOF X1 BMOV SW80 K4MO K4 Read out data link status of slave Unit Unit Hoststation stations failure ready being linked MO X1002 mm GN Turn ON the auxiliary relay M100 Inverter running RX02 Figure 10 5 Program Example 29 ENGLISH 10 6 Program Example for Changing the Operation Mode The program example shown below switches the operation mode of FRENIC MEGA station 1 to network operation specifying CC Link as both run command and frequency command sources X0 X0F X1 Read out data link status of slave BMOV SW80 K4MO K4 a Unit failure Unit Host station ready being linked MO X20 PS mo Writing M300 ON J Ma SET M301 M301 X100F W102 Write the Operation mode MM command code HFB into RWw2 completed W103 and object data H0000 into RWw3 Y100F Turn command code execution request RY
75. gram Example for Setting up the Reference FFEQUENGY es 33 10 12 Program Example for Reading out Alarm Codes 34 10 13 Program Example for Resetting a Inverter Trip 34 Chapter 11 TROUBLESHOOTING ss gt 35 Chapter 12 SPECIFICATIONS 444444 36 12 1 General Specifications pp 36 12 2 CC Link Specifications 36 Chapter 1 BEFORE USE 1 1 Acceptance Inspection Unpack the package and check the following 1 A communications card two screws M3 x 8 and the CC Link Communications Card Instruction Manual this manual are contained in the package 2 The communications card is not damaged during transportation no defective parts dents or warps 3 The model name OPC G1 CCL is printed on the communications card See Figure 1 1 If you suspect the product is not working properly or if you have any questions about your product contact the shop where you bought the product or your local Fuji branch office Screw hole left Release knob Model name Connector CN1 Front Back Positioning cutout Screw hole right Figure 1 1 Names of Parts on CC Link Communications Card 1 2 Applicable Inverters The CC Link communications card is applicable to the following inverters and ROM version ENGLISH Table 1 1 Applicable Inverters and ROM Version FRENIC MEGA FRNOOOG10 000 All capacities 0500 or later The boxes O replace alphanumeric letters depending on the nominal applied motor
76. gured if necessary Table 5 1 Inverter s Function Codes for CC Link Communication The underlined values are factory defaults The underlined values Function Error processing to perform when a communications link error or acommunications card failure is detected Select error processing for CC Link network breaks Set the operation timer to be Specify the timer period during which the used in error processing for inverter keeps running even if a network break network breaks is detected 1 station occupied CC Link version 1 10 2 1 station occupied 2X setting CC Link version 2 00 er 1 station occupied 4X setting ee CC Link version 2 00 4 1 station occupied 8X setting CC Link version 2 00 5 to 255 1 3 S dd 1 to 64 Set a station address 031 tation address 0 65 to 255 Invalid 156 kbps Transmission speed 5 to 255 1 For details about the function codes 027 and 028 refer to Chapter 8 ERROR PROCESSING FOR CC Link NETWORK BREAKS 2 After changing the o30 data resetting the communications card by turning the terminal signal RST ON or by pressing the key on the keypad validates the new setting However resetting the communications card causes an inverter trip with an alarm if Version 1 xx is specified on the master station and Version 2 xx on the 030 setting 3 Changing the 031 or 032 data causes the L ERR LED to start blinking Resetting the communications card validates the new se
77. he Cable Wire End for Terminal Connection 3 When two or more inverters are connected Master OPC G1 CCL OPC G1 CCL Po Haare hac 2 pc Los HY ee CC Link cable Terminating Terminating resistor resistor ai UM N SW1 ON CC Link cable On CC Link communications cards connected in the middle of the network set their terminating resistor switches SW1 to OFF No insertion of terminating resistor Figure 4 4 Connection Diagram of Two or More Inverters 4 3 Wiring to Inverter Route the wiring of the CC Link cable as far from the wiring of the main circuit as possible Note a i Otherwise electric noise may cause malfunctions Pass the wires from the communications card between the control circuit terminal block and the Note front cover e For inverters with a capacity of 22 kW or below p y i ik fz m Fi H 4 HA fi 1 i oo i fall af i te Fig Ny 1 LF Tar gt i RT 1 i AY A AN 1 J al Bar ed 4 Of 4 In the case of 0 4 kW For inverters with a capacity of 30 kW or above In the case of 75 kW Figure 4 5 Examples of Wiring 12 Chapter 5 CONFIGURING INVERTER S FUNCTION CODES FOR CC Link COMMUNICATION Before starting CC Link communication between the inverter equipped with this communications card and the CC Link master device configure the inverter s function codes listed in Table 5 1 Table 5 2 lists other related function codes to be confi
78. he Communications Card Chapter 4 WIRING AND CABLING pp 4 1 Basic Connection Diagram 4 2 Wiring for CC Link Terminal Block 4 3 Wiring to Inverter Chapter 5 CONFIGURING INVERTER S FUNCTION CODES FOR CC Link COMMUNICATION Chapter 6 SETTING UP PROCEDURE Chapter 7 LIST OF I O SIGNALS 7 1 Remote I O Signals pp 7 2 Remote Registers pp 7 3 List of Monitor Item Codes 7 4 Command Codes and Response Codes Chapter 8 ERROR PROCESSING FOR CC Link NETWORK BREAKS aa usa 25 Chapter 9 LIST OF INVERTER ALARM CODES 26 Chapter 10 APPLICATION PROGRAM EXAMPLEG 27 10 1 System G nfiguralion ea sesesu neeese 27 10 2 Network Parameter Settings 27 10 3 Relationship between Master Station Device and Remote I O and Remote Register 28 10 4 CC Link Startup Program 29 10 5 Program Example Using the Inverter Running Status Read ee 29 10 6 Program Example for Changing the Operation Mode reset see lee 30 10 7 Program Example for Specifying Run Command 30 10 8 Program Example for Monitoring the Output PICQUGNCY na ot ata alee ara ase 31 10 9 Program Example for Reading from the Inverter s Function Code Data 31 10 10 Program Example for Writing to Inverter s Function Code Data us a ea 32 10 11 Pro
79. ion 2 xx Or the inverter s function code 030 is set to 5 to 255 The inverter trips with alarm displayed Communications error between the communications card and the inverter The inverter trips with alarm displayed at 0 2 second intervals Communications card error The inverter trips with alarm displayed ON O OFF x Blinking It may seem to be ON depending on the current transmission speed 1 Alarm 5 occurs when a communications error is detected after a normal communications link has been established once II It is possible to change the 4 5 occurrence conditions with inverter s function codes For details refer to Chapter 8 ERROR PROCESSING FOR CC Link NETWORK BREAKS Chapter 3 INSTALLATION AND REMOVAL OF THE CC Link COMMUNICATIONS CARD AWARNINGA Before starting installation and wiring turn OFF the power and wait at least five minutes for inverters with a capacity of 22 kW or below or at least ten minutes for inverters with a capacity of 30 kW or above Make sure that the LED monitor and charging lamp are turned OFF Further make sure using a multimeter or a similar instrument that the DC link bus voltage between the terminals P and N has dropped to the safe level 25 VDC or below Otherwise electric shock could occur ACAUTION Do not use the products that are damaged or lacking parts Doing so could cause a fire accident or injury Prevent lint paper fibers
80. ise electric shock could occur Maintenance inspection and parts replacement should be made only by qualified persons Take off the watch rings and other metallic objects before starting work Use insulated tools Otherwise electric shock or injuries could occur Disposal ACAUTION Treat the communications card as an industrial waste when disposing of it ENGLISH Otherwise injuries could occur Others AWARNINGA Never modify the communications card Doing so could cause electric shock or injuries Icons The following icons are used throughout this manual Note This icon indicates information which if not heeded can result in the product not operating to full efficiency as well as information concerning incorrect operations and settings which can result in accidents C Tp This icon indicates information that can prove handy when performing certain settings or operations I This icon indicates a reference to more detailed information Table of Contents 86061 E Safety precautions pp Chapter BEFORE USE EE 1 1 Acceptance Inspection pp 1 2 Applicable Inverters 244444 nenn Chapter 2 NAMES AND FUNCTIONS uae 2 1 External Appearance pp 2 2 Terminating Resistor Switch SW1 pp 2 3 LED Status Indicators eli sen ses Chapter 3 INSTALLATION AND REMOVAL OF THE CC Link COMMUNICATIONS CARD 3 1 Installing the Communications Card 3 2 Removing t
81. k 5 4 2 4 1 MCVW1 5 5 STF 3 5 CF 4 1 4 2 CC Link Fa Fe p 4 2 6mm i 0 22 0 25 Nm 4 3 3 OPC G1 CCL OPC G1 CCL TOC Pa tet SW1 OFF 4 4 4 3 CC Link TE
82. mp are turned OFF Further make sure using a multimeter or a similar instrument that the DC link bus voltage between the terminals P and N has dropped to the safe level 25 VDC or below Qualified electricians should carry out wiring Otherwise an electric shock could occur In general the covers of the control signal wires are not specifically designed to withstand a high voltage i e reinforced insulation is not applied Therefore if a control signal wire comes into direct contact with a live conductor of the main circuit the insulation of the cover might break down which would expose the signal wire to a high voltage of the main circuit Make sure that the control signal wires will not come into contact with live conductors of the main circuit Failure to observe this precaution could cause an electric shock or fire ACAUTION Noise may be emitted from the inverter motor and wires Take appropriate measures to prevent the nearby sensors and devices from malfunctioning due to such noise An accident could occur 4 1 Basic Connection Diagram FRENIC MEGA To CC Link ee Terminating network gt resistor switch T CC Link cable terminal block OPC G1 CCL Figure 4 1 Basic Connection Diagram 10 4 2 Wiring for CC Link Terminal Block 1 To connect this communications card to a CC Link network use a CC Link dedicated cable complying with the CC Link specificati
83. mpleted signal RXF is turned ON lf a command code execution error occurs the error factor will be set to the response code RWr2 10 12 14 16 and 18 resets the trip state and turns this flag RX1A OFF For details about inverter s function codes E01 to E09 refer to the FRENIC MEGA Instruction Manual Chapter 5 FUNCTION CODES Depending upon terminal commands assigned to terminals X1 through X9 these signals may not be operated via CC Link For details refer to the RS 485 Communication User s Manual Chapter 5 Section 5 1 2 3 Operation command data 2 These terminals are not provided in some types of the FRENIC MEGA For details refer to the FRENIC MEGA Instruction Manual Chapter 5 FUNCTION CODES 3 While the Monitor command RYC is ON the monitored values are constantly updated 4 While the Frequency command Torque command RYD is ON the current reference frequency RWw1 torque command RWwC is constantly reflected on the speed S Each time the Command code execution request RYF is turned ON the command specified by the command code executes once To execute it again it is necessary to turn the Command code execution request RYF ON again 6 Turning the Alarm reset request flag signal RY1A from ON to OFF resets the alarm Normally this signal should be set to OFF 15 2 Remote inputs Inverter gt Master Running forward Except running in forward direction Stopped or
84. ned ON when powering on the inverter or resetting the ready hardware has readied the inverter This signal is used for interlocking with reading or writing from to the master unit This signal is turned OFF concurrently when the Alarm state flag RXTA is turned ON if the inverter trips 1 For details about inverter s function codes E20 to E24 and E27 refer to the FRENIC MEGA Instruction Manual Chapter 5 FUNCTION CODES 16 7 2 Remote Registers 1 Remote registers RWw Master gt Inverter Monitor code 2 Monitor code 1 Reference frequency Torque command Monitor code 3 Monitor code 4 RWw6 RWw7 RWw8 RWw9 RWwA RWwB Monitor code 5 Monitor code 6 Alarm history PID set value SV Write the codes listed in Table 7 1 of monitor items to be referred to into RWw0 After that turning the RYC ON stores the value of those monitor items into RWrO and RWr1 Write the reference frequency into RWw1 After that turning the RYD ON sets up that frequency to the inverter After completion of frequency setting the RXD is turned ON If torque command is activated by the function code H18 torque command is written instead of reference frequency In detail refer to the remarks of RWwC Write one of command codes listed in Table 7 2 into RWw2 which are required for execution of the following writing reading of operation methods run command sources and inverter s function
85. nverter does not perform error processing defined in Table 8 1 if it detects a CC Link network break ignoring the occurrence of the error 1 The CC Link communications link has not been established once after the communications card was turned ON 2 Both run and frequency command sources specified are not CC Link that is any of the following three Inverter s function code y98 0 Terminal command LE is assigned to a terminal X and the LE is OFF Inverter s function code y99 3 or y99 data y98 data ENGLISH 25 Chapter 9 LIST OF INVERTER ALARM CODES Through CC Link the master can monitor the information on alarms in Table 9 1 that have occurred in the inverter by using the following procedure RWw8 The alarm code will be stored in RWr8 alarm codes Srd last alarm codes respectively Table 9 1 Alarm bth 1 01 Overcurrent during acceleration INT LIL Overcurrent 2 024 during deceleration Overcurrent During running at constant speed 5 054 Grounding fault 6 06 Overvoltage during acceleration CO 7 7 1 LILI O I Overvoltage during deceleration IN 7 LIAN NJ N Overvoltage during running at constant speed or stopped Co Co E 10 OA 0Bu 14 0EH 0A Undervoltage 11 OB Input phase loss Fi Li Fuse blown Charger circuit fault Heat sink overheat 16 10H WM 18 12
86. on 2 00 030 3 1 station occupied with 8X setting CC Link version 2 00 030 4 Setting invalid 030 Other than the above data Terminal block for connection 5 pin terminal block M3x5 screws CC Link dedicated cable Use the CC Link dedicated cable in CC Link system Using a cable other than a CC Link dedicated cable does not assure the Communications cable CC Link system performance For further information about the CC Link dedicated cable specifications and inquiries visit the CC Link Partner Association s website at http www cc link org eng t_html top html 36 Item Station address Transmission speed Baud rate LED status indicators Table 12 2 CC Link Specifications Continued Specifications 1 to 64 The station address can be specified with the inverter s function code 031 10 Mbps 032 4 5 Mbps 032 3 2 5 Mbps 032 2 625 kbps 032 1 156 kbps 032 0 The transmission speed can be specified with the inverter s function code 032 L RUN Lights when the communications card is normally receiving refresh data It goes off if data transmission is interrupted for a certain period of time L ERR Lights when a communications error has occurred It blinks if the station address 031 or the transmission speed 032 is changed when the power is on RUN Lights during normal communication It blinks when mismatch in CC Link version settings is found or the connection between the inverter and the
87. ons Using a cable other than a CC Link dedicated cable does not assure the CC Link system performance Also observe the wiring lengths specified in the CC Link version 1 10 specifications CTp The recommended CC Link cable is FANC 110SBH made by Kuramo Electric Co Ltd LL For details about wiring for CC Link refer to the CC Link Master Use s Manual or CC Link Cable Wiring Manual published by the CC Link Partner Association The CC Link Cable Wiring Manual is available as a free download from the CC Link Partner Association s website at http www cc link org eng t_html siryo html 2 Wiring around the CC Link terminal block The terminal block uses a pluggable 5 pin connector as shown in Figure 4 2 Table 4 1 shows the correspondence between the pin numbers and the ID colors A typical connector that matches this terminal block is Phoenix Contact MCVW 1 5 5 STF 3 5 Table 4 1 Layout of Terminal Pins ID Color of ur For communication data De Ton 4 SID Metalic Forshielgedwre fe Ter ganar Figure 4 2 Connectors on the CC Link Terminal Block Table 4 2 lists the recommended terminal screw size and its tightening torque and Figure 4 3 shows the recommended strip length of the cable wire end Oo Table 4 2 Recommended Tightening Torque of the Approx Terminal Screws on the CC Link Terminal Block Cable wire 6 0 mm Figure 4 3 Recommended Strip Length of t
88. ses flammable gases oil mist vapor or water drops Pollution degree 2 IEC60664 1 Note The atmosphere can contain a small amount of salt 0 01 mg cm2 or less per year The inverter must not be subjected to sudden changes in temperature that will cause condensation to form Altitude 1 000 m max Atmospheric pressure 86 to 106 kPa Vibration Refer to the FRENIC MEGA Instruction Manual Chapter 2 Applicable inverters FRENIC MEGA series of inverters ROM Ver 0500 or later Note Do not install the inverter in an environment where it may be exposed to lint cotton waste or moist dust or dirt which will clog the heat sink of the inverter If the inverter is to be used in such an environment install it in a dustproof panel of your system 12 2 CC Link Specifications Table 12 2 lists the CC Link specifications for this communications card For the items not covered in this section the specifications of the CC Link apply Table 12 2 CC Link Specifications Item Specifications Name CC Link communications card Station type Remote device station Ne Max 42 units one station occupied per unit Number of stations 4 occupied The communications card complies with CC Link versions 1 10 and 2 00 It can be configured with the function code 030 as follows 1 station occupied CC Link version 1 10 030 0 or 1 CC Link version 1 station occupied with 2X setting CC Link version 2 00 030 2 1 station occupied with 4X setting CC Link versi
89. tting and turns the L ERR LED OFF Table 5 2 Other Related Function Codes Function Factory y9 8 Select Select from the following choices If there is no run frequency 98 Frequency Run command special problem command sources y command source source with your system 0 Inverer Inverter setting y98 3 is nee In addition to y98 there are some function codes that specify run frequency command sources Using those function codes enables more flexible settings of run frequency command sources For details refer to the description for the function codes H30 and y98 in the FRENIC MEGA Instruction Manual Chapter 5 FUNCTION CODES 13 ENGLISH Chapter 6 SETTING UP PROCEDURE The following flow shows the initial setting up procedure for the CC Link communications card Configure function codes y98 and 027 to 032 See Chapter 5 CONFIGURING to match the settings in the master INVE Ee eee ES FOR CC Link COMMUNICATION Preparation completed Now the inverter is ready to run via CC Link After confirming that the CC Link master has been set up check that the communications link is established according to the ON OFF states of the LED status indicators see Chapter 2 Section 2 3 LED Status Indicators After the CC Link master becomes ready run the master to operate the inverter via CC Link See Chapter 1 BEFORE USING THE CC Link COMMUNICATIONS CARD See Chapter 3 INSTALLATION AND REMOVAL O
90. ut the data formats refer to the RS 485 Communication User s Manual Chapter 5 Section 5 2 Data Formats 24 Chapter 8 ERROR PROCESSING FOR CC Link NETWORK BREAKS If the inverter detects a CC Link network break such as broken wires it trips with an alarm 5 by factory default The inverter s error processing after detection of a network break can be changed with inverter s function codes 027 and 028 as listed in Table 8 1 Table 8 1 Error Processing for CC Link Network Breaks Defined by Function Codes 027 and 028 Error Processing a 9 Immediately coast to a stop and trip with 5 4 0 0 to 60 08 After the time specified by 028 coast to a stop and trip with 2 75 If the communications link is restored within the time specified by 028 ignore the communications 2 III error If a timeout occurs coast to a stop and trip with 5 3 invalid Keep the current operation ignoring the 13 to 15 communications error No 4 4 trip Immediately decelerate to a stop The inverter s function 10 Invalid IE code F08 specifies the Issue 2 after stopping deceleration time After the time specified by 028 decelerate to a a 00905 stop Issue 5 after stopping Same as above 11 If the communications link is restored within the 12 0 0 to 60 08 time specified by 028 ignore the communications damens above error If a timeout occurs decelerate to a stop and trip with 5 Not a In any of the following cases the i
91. w7 are available with 4X setting RWw0 to RWwF RWw9 for this communications card are available with 8X setting RWw0 to RWw1F RWw19 for this communications card are available Block diagram of torque control with RWw1 or RWwC is shown below Torque Control Mode selection H18 Reference frequency 0 O gt S01 nn MAP a 1 1 0 1 1 station occupied CC Link extension S05 1 1 1 1 Remote register CC Link version 1 10 Master gt INverter 030 i 2 1station occupied 2X setting Torque command 1 1 l 1 1 CC Link version 2 00 ET FE a ma 2 i i 3 1 station occupied 4X setting ea u sa CC Link version 2 00 2 4 1 station occupied 8X setting gt S03 CC Link version 2 00 Torque current command Figure 7 1 Torque control with RWw1 or RWwC 18 2 Remote registers RWr Inverter gt Master 2 Monitored value 1 RWri Monitored value 2 Output frequency at an alarm occurrence Output current at an alarm occurrence Output voltage at an alarm occurrence Cumulative power ON time at an alarm Occurrence Response code 6 RWr10 RWri2 RWr14 RWr16 RWr18 RWr11 RWr13 RWr15 RWr17 RWr19 item specified by Monitor code 1 RWw0 into RWr0 Turning the RYC ON stores the value of the monitor item specified by Monitor code 2 RWw0 into RWri Turning the RYF ON stores the response code
92. y error has occurred during processing of the command code any value other than zero is written If the command code specified in RWw10 12 14 16 or 18 has normally executed the response data for that command code is automatically written into RWr11 13 15 17 or 19 respectively 19 Turning the RYC ON stores the value of the monitor See Table 7 3 for response codes See Chapter 9 for alarm codes Unit 0 01 Hz ENGLISH Unit 0 1 V See Table 7 3 for response codes CC Link extension In CC Link version 1 10 RWrO to RWr3 are available In CC Link version 2 00 with 2X setting RWrO to RWr7 are available with 4X setting RWrO to RWrF RWrC for this communications card are available with 8X setting RWr0 to RWr1F RWr19 for this communications card are available 1 Unit 0 01A for 55 kW or below 0 1 A for 75 kW or above 20 7 3 List of Monitor Item Codes Table 7 1 lists the monitor item codes available in RWw0 4 to 7 Table 7 1 Monitor Item Codes oom Nomonitorng Fedo ooo EEE on oupumeqeny lm o loa Outputvotage Jow o o o o YOS om NemommomaeatoO e o S oss Reference trequency Jonie o oe wowspeed im ll on cauedioue fos oS No monitoring Fixed to 0 0D OE OFy nput terminal status oD OE Motor output 0 01 kW 0 1 kW On j L10n 2 104 Output terminate status S i load as 100 a 15ato16 Nomonitorng Fxedto ooo o
93. ynchronization with remote inputs RX2 to RY7 Empty Fixed to 0 Figure 7 2 Output Terminal Status Signal Format 3 In units of 0 01 A or 0 01 kW for inverters with 55 kW or below 0 1 A or 0 1 kW for ones with 75 kW or above 22 7 4 Command Codes and Response Codes Table 7 2 lists the command codes available in remote registers RWw2 10 12 14 16 and 18 The response codes to be stored in RWr2 10 12 14 16 and 18 to those command codes are listed in Table 7 3 The format of command codes in reading or writing from to the inverter s function codes is shown in Table 7 4 Table 7 2 Command Codes Read from function 0000 to 1163 Reads or writes data from to Inverter s function codes should be code inverter s function codes specified in the format shown in Write to function 0080 to 11E3 Table 7 4 code Read from operation 007By Link operation CC Link method run Terminal command for command source external drive Keypad operation Others Write to operation OOFBy Link operation CC Link Change to y98 3 method run Terminal command for Change to y98 0 and F02 1 command source external drive Change to y98 0 F02 0 and Keypad operation F01 0 Read from the latest 00744 Reads the content of the latest Lower byte Latest alarm code and last alarm codes and last alarm codes Higher byte Last alarm code The contents of alarm codes are detailed in Chapter 9 Read from the 2nd 00754 R
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