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精密ギヤポンプ

1. O 20C 50C
2. 4 N28 N25 N28
3. DAG 580 1 0 1mm
4. CAUTIONS Read CAUTIONS FOR HANDLING P12 14 Prevent hard particles from entering the pump Apply heat resisting silicone oil for initial lubrication Do not heat or cool faster than 100 C hour Keep the temperature difference between the pump body and the liquid 20 C or smaller Avoid the belt drive not to allow a radial load on the pump shaft Use an electricity shut off a shear pin or a torque limiter to protect 7 7 the pump in an emergency Avoid bending and or torsional moment on the pump throuth the connecting pipes Keep shaft alignment with in the limit specified left Apply seizure preventing oil to the threads 8 of the mounting bolts All bolts should be tightened with the torque listed below Torque Torque Bolt
5. 1 6
6. 100C 4
7. 0 1mm 150C 100C
8. NAN Le The HT Series Pumps are a tank mounting type They are designed only to fit the applications where the working liquid is of high viscosity the tank is vacuum and the inlet pressure is of liquid head and they are primarily used as a vacuum discharge pump The pumps of conventional machinebed mounting type for booster applications are also available Typical application Vacuum discharge nylone polyester etc Polycondensation nylone polyester etc Extrusion molding polyethylene polystylene etc 2 STANDARD MATERIAL Gear Shaft Bushing Body HT 3 PERFORMANCE PERFORMANCE CURVE HT Alloy tool steel Stainless steel Showing calculated values v 7v 7m 2 w Pas 7m P 14 7 MPa 100 n min
9. Capacity range Inlet pressure J Outlet pressure Differential pressure Temperature Viscosity 31 Speed Displacement 0 06 3 L min Max 9 8 MPa Max 100 kgf cm2 Max 19 6 MPa Max 200 kgf cm Max 19 6 MPa Max 200 kgf cm Max 350 C 120 C Max 1 000 Pa s Max 10 000 Poise 10 100 min 6 7 2 10 12 15 20 30 cms 1 OUTLINE The BAS Series Pumps are a block mounting type and cover middle capacity Typical application Extrusion molding polystylene etc polypropylene polyethylene Chemical fiber making nylone polyester etc Pumping and metering solvents paints etc 2 STANDARD MATERIAL Gear Shaft Body 350C For max 350C Alloy tool steel 120C For max 120C Stainless steel 3 PERFORMANCE
10. e HF t HBT HT HBTD 2 KHP 1H BAS KH5 Table 3 Features of shaft seal Features of shaft seals are as follows Such special seals as teflon lip seal etc are also available Special Mechanical Seal This seal has been designed for outer gear drive pumps It is compact and suitable for low viscosity liquids KAP 1 Series KA1 Series KA3 Series KA4 Series Mechanical Seal Standard combination of material is special alloy and teflon This seal is suitable for corrosive liquids but can not be used ab
11. SKH51 500 C SUS420J2 440C 150 C 2 KAP 1 KA1 KA3 KA4 smm a e fom 2 1 5mRZ
12. SAFETY PRECAUTIONS Before you use the product you MUST read the operation or operators manual and MUST fully understand how to use the product To use the product safely you MUST carefully read all Warnings and Cautions in this manual You MUST also observe the related regulations and rules regarding safety Cautions related to operation A Use the safety equipment to avoid the injury CAUTION when you operate the product AN Pay enough attention on handling method to CAUTION VOid pinching hands or back problems that may be caused by heavy weight of the product or handling posture A Do not step on the product hit it drop it or CAUTION ive strong outside force to it as one of these actions may cause the failure of work damage or oil leakage A Wipe the oil on the product or floor off com pletely as the oil creates slippery conditions that may result in dropping the product or in juring CAUTION MWarnings and Cautions related to installation and removal of the product A Installation removal plumbing and wiring must be done by the certified person CAUTION CERTIFIED PERSON a person who has enough knowledge like a p
13. 3 BAS H KH5 KES KHP 1H HF HB HBT HBTD HT 3 umRz 0 4 umRz KH5 KES BAS H KHP 1H 100C
14. B Modal GEE A B G ace F 2G Oo ey B300 300 265 165 186 260 65 144 40 12 60 B500 500 300 200 220 300 80 170 45 14 110 B1000 1 000 370 260 310 275 100 238 56 16 130 B2000 2 000 370 260 310 380 150 238 56 16 250 B3000 3 000 450 360 340 420 200 257 72 20 350 B5000 5 000 450 360 340 550 200 257 72 20 400 B7500 7 500 600 440 470 665 200 363 100 28 700 B10000 10 000 700 500 520 1 100 350 395 110 28 1 500 B20000 20 000 700 500 520 1 100 350 395 110 28 2100 B40000 40 000 1 000 900 916 600 350 700 200 45 3900 P 9 11 100C 20C
15. 10 350C 350C Do Don t 1 GENERAL CAUTIONS Choose a suitable pump to meet the specifications Be sure to read INSTRUCTION MANUAL before operation To prevent hard particles or unmolten polymer from entering into the pump select a clean location and or place a filter 200 mesh or finer at the pump inlet Connect the piping properly Suction port is usually bigger than Delivery port Use an universal joint to drive for high temperature applications For atmospheric temperature use align the shaft to the values listed below Parallel misalignment Angular misalignment max max 0 05mm y k
16. 100C 20C CAUTIONS Read CAUTIONS FOR HANDLING P12 14 Allow the backlash between the outer drive gears Prevent hard particles from entering the pump Apply heat resisting silicone oil for initial lubrication Do not heat or cool faster than 100 C hour Keep the temperature difference between the pump body and the liquid 20 C or smaller Apply seizure preventing oil to the threads of the mounting bolts All bolts should be tightened with the torque listed below Torque Bolt size N m kgf cm For plates M8 7 2 19 6 175 200 For hub M6 69 83 UE Pere ee ee eee eee ee ere errr errr ere rrr rer rere rer rer rer rere reer ree rer rere errr re reer reer errr ree rer reer errr rere rr rere errr reer errr rere errr rere errr r errr rrr rere reer rrr rer reir 21 1 BAS
17. 3 4 05 Displacement 10 20 30 50 70 100 150 200 300 400 cm3 1 OUTLINE The HBTDS Series Pumps are a block mounting type and suitable for such application that require especially small flow fluctuations as in producing magnetic tapes etc They consist of two sets of the three gear arrange ment to have four pumps in one and are so designed that the pulsation of the four streams are off set among each other in the special pump block Ceramic coated parts secure long durability Standard theoretical pulsation rate is 0 5 percent Typical application Applying magnetic paint 2 STANDARD MATERIAL
18. Displacement Capacity range 0 8 20 L min J Inlet pressure Max 4 9 MPa Max 50 kgf cm2 Outlet pressure Max 14 7 MPa Max 150 kgf cm Differential pressure Max 14 7 MPa Max 150 kgf cm Temperature Max 350 120 C Viscosity Max 400 Pa s Max 4 000 Poise 31 Speed 10 100 min 1 80 100 150 200 cms Different materials are used depending on temperature 1 OUTLINE The KES Series Pumps are a block mounting type and cover middle capacity Typical application Pumping and metering polymers Pumping and metering miscellaneous liquids in the chemical fields 2 STANDARD MATERIAL Gear Shaft Body 350C For max 350C Alloy tool steel 120C For max 120C Stainless steel 3 PERFORMAN PERFORMANCE CURVE Showing calculated values P MPa K Pais n min 100 V 58 2m 50 0 01 0 1 0 245 1 5 P xn yv gm
19. Liquid is filled in grooves of the revolving gears at the inlet when the gears are disengaged The liquid confined in the cavities formed by the gear teeth gear casing and side plates moves along the internal circumferential of the casing towards the outlet The liquid is displaced by the meshing of the gear teeth at the outlet Gear pump is a positive displacement pump It is of simple construction yet providing low pulsation and can be very accurately fabricated E FEATURES Main Features of Kawasaki Precision Gear Pump are as follows High Accuracy of Discharge Volume High volumetric efficiency enables a stable output flow despite fluctuations in pressure and or viscosity The high accuracy is ensured by extremely accurate finishing Each component is designed to be interchangeable Long Durability Long durability is ensured with careful selection of pump materials and adequate heat treatment for them Wide Application Ranges Abundance of type enables variety of applications APPEARANCE KAP 1 KA1 series KH5 series KA3 series KA4 series BAS series BAS H series f 6 PFS series KHP 1H series TYPE NOTATION Omitt
20. 0 ARA 3 OA BB
21. ORF O Gear pump Flexible joint Use a constant velocity universal joint or other universal coupling to be free from thermal expansion Shear pin coupling Install with a shear pin coupling etc to avoid excessive load on the pump The torque limiter of slip clutch type is also available Reduction gear QO Motor Select a torque constant type with small revolution fluctuations against load fluctuations O Short pipe For a buffer effect to reduce inherent pulsation Pressure gage Control the extruder motor to keep the pump inlet pressure at a range to avoid cavitation or excessive pressure O Pressure gage Detect the pump outlet pressure and avoid excessive load on the pump Heater SHEAR PIN COUPLING The drive shaft is disconnec
22. The Kawasaki Precision Gear Pumps have been used in various chemical industries as well as chemical fiber areas Please select optimum series according to your application required throughput pressure and viscosity See the pages following for the details of each series 3 amp 7 Application 3 Capacity range Applicable range 2 4 3 3 YS gsl 5 iL faa RE RE 8 S sg 5na 5 ue min en xe 2 23 g rah 2k32 8 e ee ee ae X88 8 r e T e eee les ER me e Be Ba a if 1 gs 3 8 itt Pump Es E BS Mounting Shaft seal type Material 5 amp g 8 capacity 5 0 5 1 2 5 10 20 50 100 l MPa MPa pare cm C kgf cm kgf cm Poise 0 06 015 m1768 KAP 1 KAP 1 100 KA1 0 015 0 6 L min 0 297 1 752 0 584 120 6 9 70 1 000 KA3 2 92 KA4 Stainless Steel 7 8 6 9 3 9 100
23. 50C i oe in FL A _ LH G H Model Capacity Diff Press Dimension mm Mass cm MPa kgffcm2 A B C D E F G H l J K L 2M 2N O P kg HF 10 10 29 4 300 106 130 22 5 10 10 PAS Gi oS e 82 M10 70 20 6225 14 HF 20 20 29 4 300 106 130 22 5 20 20 50 110 35 135 30 82 M10 70 20 6 22 5 14 HF 30 30 29 4 300 131 170 31 5 20 20 34 114 50 I177 110 M16 90 30 8 33 33 HF 50 50 29 4 300 131 170 31 5 35 35 57 137 50 188 5 35 110 MIG 90 30 8 33 33 HF 70 70 29 4 300 131 170 31 5 40 40 79 159 50 199 5 50 110 M16 90 30 8 33
24. P 9 11 100C 50C Read CAUTIONS FOR HANDLING P12 14 Do not heat or cool faster than 100 hour Keep the temperature difference between the pump body and the liquid 50 C or smaller Avoid the belt drive not to allow a radial load on the pump shaft specified left J 4 4 F A G Model Capacity Diff Press Dimension mm Mass cm MPa kgf cm A B D E F G H l J K kg HBTDS10 2 5x2x2 2 94 30 80 115 58 50 125 79 200 20 OB Bath 27 9 HBTDS20 5x2x2 2 94 30 162 182 118 122 iD 142 6 260 25 20 46 52 36 HBTDS30 7 5x2x2 2 94 30 162 182 118 122 15 158 8 275 25 20 46 52 40 HBTDS50 12 5x2x2 2 94 30 162 182 118 122 15 191 4 308 25 20 46 52 47 HBTDS70 17 5x2x2 2 94 30 162 182 118 122 15 223 8 340 25 20 46 52 55 HBTDS100 25x2x2 2 94 30 162 182 118 122 15 189 8 306 25 20 46 52 47 HBTDS150 37 5x2x2 2 94 30 162 182 118 120 18 229 6 346 25 20 46 52 56 HBTDS200 50x2x2 2 94 30 180 260
25. 7105 8315 1 14 5 Tel 03 3435 6862 Fax 03 3435 2023 650 8680 1 1 3 Tel 078 360 8605 Fax 078 360 8609 651 2239 234 Tel 078 991 1133 Fax 078 991 3186 812 0011 1 4 1 9F Tel 092 432 9561 Fax 092 432 9566 7272 0015 4 9 2 Tel 047 379 8181 Fax 047 379 8186 794 0028 1 5 3 Tel 0898 22 2531 Fax 0898 22 2183 7811 0112 2 10 17 Tel 092 963 0452 Fax 092 963 2755 http www khi co jp kpm Kawasaki Heavy Industries Ltd Precision Machinery Company http www khi co jp kpm Tokyo Head Office 1 14 5 Kaigan Minato ku Tokyo 105 8315 Japan Phone 81 3 3435 6862 Fax 81 3 3435 2023 Kobe Head Office Kobe Crystal Tower 1 3 Higashikawasaki cho 1 chome Chuo ku Kobe 650 8680 Japan Phone 81 78 360 8607 Fax 81 78 360 8609 Nishi kobe
26. 50C CAUTIONS Read CAUTIONS FOR HANDLING P12 14 Prevent hard particles from entering the pump Apply heat resisting silicone oil for initial lubrication Do not heat or cool faster than 100 C hour Keep the temperature difference between the pump body and the liquid 50 C or smaller Avoid the belt drive not to allow a radial load on the pump shaft Use a universal joint Use an electricity shut off a shear pin or a torque limiter to protect the pump in an emergency Avoid bending and or torsional moment on the pump through the connecting pipes Apply seizure prevent
27. PERFORMANCE CURVE REQUIRED INLET PRESSURE Showing calculated values Showing calculated values at Pa zv ym a D P 19 6 MPa n min pw 50 Pars 100 oo 2 098Mp n 20 min a P _ 196 yn 50x20 9 0 ji m ae a as 0 01Mpa mv 100 ym 42 pet a ie Oi E 4 10 z Obtain 7v 7m example j pn 8 Differential pressure P 19 6 MPa yv 0 001Mp Viscosity 50 Pars ym 0 1 Speed n 20 min oe o Obtain volumetric efficiency yv and pn 50X20 mechanical efficiency 7m from the By the curve curve according to viscosity pressure 0 01 mv 100 m 42 and speed Then calculate throughput 0 50 100 and required power the formulas cial L min cm2 x min x7Vx 4 999 kW MPa x cm3 x min Required power 60 000x7m Obtain required inlet pressure from the curve according to the viscosity and speed Pump Structure Dimensions AM 13 13 outlet port 4 etg N o 0 6 ad
28. Use a universal joint E oe L min cm x min xzvx i Use an electricity shut off a shear pin or a torque limiter to protect us hput 1 000 Obtain 7v 7m example 8 si m SAE aoe A th BB erat e e pump in an emergency _ Differential pressure P 14 7 MPa Usa K ki ial block mem gaea Viscosity u 100 Pa s RU Required power 60 000x7m _ nae e RIT IEA Z A lt pply seizure preventing oil to the threads of the mounting bolts 7 Speed n 20 min 3 gies 4 All bolts should be tightened with the torque listed below Pic 140 0 0074 Torque Torque en 10020 Bolt size Nem kgf m Bolt size N m kgf m M8 24 5 27 5 25 2 8 M20 382 412 39 42 NGMI9 M10 49 0 53 9 5 0 5 5 M24 677 686 69 70 100 m 42 M12 88 3 94 1 9 0 9 6 M30 1 275 1 285 130 131 M16 225 245 23 25 M33 1 470 1 480 150 151 A EE E A s
29. 710 6 FRED
30. P 9 11 100C 50C CAUTIONS Read CAUTIONS FOR HANDLING P12 14 Prevent hard particles from entering the pump Apply heat resisting silicone oil for initial lubrication Do not heat or cool faster than 100 C hour Keep the temperature difference between the pump body and the liquid 50 C or smaller Avoid the belt drive not to allow a radial load on the pump shaft Use a universal joint Use an electricity shut off a shear pin or a torque limiter to protect the pump in an emergency Apply seizure preventing oil to the threads of the mounting bolts All bolts should be tightened with the torque listed below
31. Obtain volumetric efficiency 7v and mechanical efficiency 7m from the curve according to viscosity pressure and speed Then calculate throughput and required power the formulas noe L min cm9 x min x7VX TO00 kW MPa x cm3 x min Required power 60 000x7m CE REQUIRED INLET PRESSURE Showing calculated values MV amO ROH fil Pars EA P 1 47 MPa yw 0 2 Pars 2 098up n 30 min 10 P 147 mn O 2x30 2 a 9 01MPa mv 98 zm 58 7 gt Obtain 7v 7m example 8 Differential pressure P 1 47 MPa gt 0 001Mp Viscosity k 0 2 Pars 0 1 Speed n 30 min P 147 un 0 2x30 00245 By the curve 0 01 98 9 58 5 aa 50 nv 98 nm 58 min Obtain required inlet pressure from the curve according speed to the viscosity and Pump Structure Dimensions 07 6 03 5 09 Q 02 8 30 40 40 50 outlet ae TT inlet port 2 915 4 190 90 01 04 U2 U3 5
32. Use an electricity shut off circuit for a drive motor and also use a shear pin or a torque limitter to protect the pump in emergency To avoid leakage between the pump and the pump block tighten all bolts to the torque specified Apply seizure preventing oil to the threads of the mounting bolts DAG 580 MoSs Never seaze etc For sealing coupler type pumps Align the drive shaft end correctly to within 1 angle and within 0 1mm 0 004 of parallelness to the pump and make sure it doesn t bottom in the slot of Coupler for proper function of the sealing mecha nism Apply heat resistant non evaporating lubricant MoS2 Never seaze etc between Hub Top and Coupler to lubricate prior to polymer contact Start the pump at the slowest speed Make sure the rotational direction is to the arrow on the pump For initial start or re start after out of operation be sure to check that the drive shaft turn smoothly by hand Kawasaki Pumps are supplied with heat resistant silicone oil inside for initial lubrication as well as for rust preventing When it is stored for a long time 6 months or more apply silicone oil again and let oil prevail inside turning the shaft by hand lf the fluid tends to degrade or solidify during out of operation it should be replaced with a stable agent More preferably dismantle the pump and dip in solvent or disassemble and c
33. EN O OOOI 02 L Amin a ee a 0 29000 0 4 000 Sealing coupler High speed tool steel 10 000 HE 8 Oi ania 10 800 350 39 2 400 29 4 300 Pipe 100 000 mounting Metal seal 5 000 HB 2 60 L min 200 1 500 350 50 000 Gland packing 1 000 EAT HBT 0 1 90 L min 10 2 250 350 29 4 300 29 4 300 10 000 ZI ae Alloy tool steel i 1 000 mountin 3 HBTD 0 1 72 L min 10 1 800 350 OO 9 Ring seal 10 HBTDS 0 1 40 L min 10 400 120 2 94 30 2 94 30 499 4 eine 10 000 2 7 EARR Te ft ea i HT O 10 0 02 160 L min 2 5 4 000 350 29 4 300 24 5 250 100 000 Tank Foot Gland packing FSE ee mounting Ring seal Body Stainless steel Reus 2 TNs B O Pie L ain 300 40 000 120 4 9 50 4 9 50 MM Foot hte 0 Wu ra parts Wet body ones steel 9 mounting p 9 Non wet body Cast iron Note 4 1 O Acceptable for the use Different
34. 14 spacer Is Ps hs Ro es ies Mounting Bolt size M14 material SCM435 1387 147 Nem tightening torque 1 400 1 500 kgf cm P 911 100C 20C Bolt size CAUTIONS Read CAUTIONS FOR H
35. CAUTIONS Pars ym P 14 7 MPa P 911 Read CAUTIONS FOR HANDLING P12 14 100 mv n min z4 ay H 100 Pa s R F K aoe i eP t hard ticles f tering th n 20 min revent hardiparticles Homme mening the pumpi Obtain volumetric efficiency yv and 3 Apply heat resisting silicone oil for MA lubrication 3 50 nm mechanical efficiency 7m from the P _ 14 7 _ 0 0074 100C Do not heat or cool faster than 100 C hour 42 a TT curve according to viscosity pressure yn 10020 Me odie tl oo Keep the temperature difference between the pump body and the and speed Then calculate throughput ot en Oe ene liquid 50 C or smaller and required power the formulas nv 100 m 42 Avoid the belt drive not to allow a radial load on the pump shaft 0 001 6 O 0 1
36. Mounting Bolt size M12 material SUS304 44 47 N m tightening torque 450 480 kgf cm e P 9 11 100C 20C IO POO CC Cee eres esos rene renee es EEO EEO EEE E EEE EE EEO ESET EE ESET OEE E SESE E ESOS ESOS ESOS ESOS EE OSSD EEEEE ET OES TEESE EET OEE EE EETEEESOS ESOS EEE ESOS EEO SE EE EES ETO S EEE EEE ETOEEE My CAUTIONS Read CAUTIONS FOR HANDLING P12 14 Prevent hard particles from entering the pump
37. Torque Torque Bolt size N m kgf m Bolt size N m kgf m M8 24 5 27 5 2528 M20 382 412 39 42 M10 49 0 53 9 50255 M24 677 686 69 70 M12 88 3 94 1 9 0 9 6 M30 12756285 1380 131 M16 225 245 Ce eS 5 37 Capacity range 0 1 90 L min ii Pump Structure Dimensions A O Inlet pressure Max 9 8 MPa Max 100 kgf cm VOGODOQDO O OBDBHOGHAH OE Outlet pressure Max 29 4 MPa Max 300 kgf cm 5 th z ll J Differential pressure Max 29 4 MPa Max 300 kgf cm2 O Temperature Max 350 C eee eee Viscosity Max 1 000 Pa s Max 10 000 Poise P Speed 10 40 min jax Displacement 10 20 30 50 70 100 150 200 300 Ar 400 600 800 1 000 1 300 1 500 aD 1 800 2 250 cm3 s O z f ae ial z 06 13 20 22 26 1 J ec G
38. P MPa k Pa s n min 100 i a Lt m 48 4 0 01 0 10 0235 1 5 P yn v gm Obtain volumetric efficiency 7v and mechanical efficiency 7m from the curve according to viscosity pressure and speed Then calculate throughput and required power the formulas rei L min cm2 x min x7Vx 4 999 kW MPa x cm3 x min Required power 60 000x7m REQUIRED INLET PRESSURE Showing calculated values zv ym EA P 5 MPa i yw 1 Pars 2 098p n 20 min 10 Pe 5 _ a eg n 9 07Mp mv 100 m 48 1 gt D Obtain 7v 7m example 9 Differential pressure P 5 MPa s 0007p Viscosity uw 1 Pars 0 1 Speed n 20 min P o 5 mn 1x20 0 25 By the curve 0 01 0 0 as 708 160 nv 100 m 48 min Obtain required inlet pressure from the curve according to the viscosity and speed Pump Holder
39. Pump Holder Dimensions lo y S 30 N gt 7 40 16 jan A ar C 1 6 411 48 A J 90 A E 65 L B ja 84 Model Capacity Diff Press Dimension mm Mass cm MPa kgf cm A B kg BAS6 H 6 39 2 400 59 4 149 4 5 0 BAS7 2 H 7 2 39 2 400 61 8 151 8 5 2 BAS10 H 10 39 2 400 65 8 155 8 5 5 BAS20 H 20 29 4 300 81 6 171 6 6 8 Parts List 1 1 1 Part No Name Q ty set Part No Name Q ty set Part No Name Q ty set 01 front plate 1 07 B driven gear 1 13 gland packing 1 02 gear casing 1 08 key 1 14 retainer 1 03 back plate 1 09 dowel 2 15 plate screw 6 04 arbor 1 10 hub 1 16 hub screw 4 05 stud 1 11 spacer 1 17 bolt 4 06 A driving gear 1 12 spacer 4 18 key 1 Mounting Bolt size M10 neat Sat gt
40. 18 inlet port 22 515 1 a Y J o 48 6 g1 A L 76 A 65 B L 85 Model Capacity Diff Press Dimension mm Mass Model Capacity Diff Press Dimension mm Mass cm MPa kgf cm A B kg cm MPa kgf cm A B kg BAS6 6 19 6 200 41 4 117 4 3 4 BAS15 15 14 7 150 55 4 131 4 4 5 BAS7 2 7 2 19 6 200 43 3 119 3 3 5 BAS20 20 9 8 100 63 7 11392 541 BAS10 10 19 6 200 47 6 123 6 3 9 BAS30 30 9 8 100 78 8 154 8 6 3 BAS12 12 14 7 150 50 7 126 7 4 1 Parts List 1 1 1 Part No Name Qty set Part No Name Q ty set Part No Name Q ty set 01 front plate 1 07 Bdriven gear 1 13 retainer 1 02 gear casing 1 08 key 1 14 plate screw 6 03 back plate 1 09 dowel 2 15 hub screw 4 04 arbor i 10 7 hub 1 16 stud bolt 2 05 stud 1 11 spacer 1 1
41. Pump Structure Dimensions 06 03 08 6 4 9 5 outlet port inlet port 1 RE KHP 1H Displacement 0 15 0 3 0 6 1 2 2 4 3 0 cms 1 OUTLINE The KHP 1HS Series Pumps are a block mounting type and cover small capacity and heavy duty high viscosity pressure ranges even at high temperatures Typical application Extrusion molding polypropylene polyethylene polystylene etc Chemical fiber making nylone polyester etc Pumping and metering solvents paints etc 2 STANDARD MATERIAL Gear Shaft Body KHP 1H 3 PERFORMANCE KHP 1H High speed tool steel 07 02 O9 Q 04 05 11 U2 13 15 ead AE ECAD PERFORMANCE CURVE Showing calculated values
42. gland packing 1 32 retainer ring 1 11 Adriving gear 1 22 gland 1 CAUTIONS P 9 11 100C 50C 3 Read CAUTIONS FOR HANDLING P12 14 Prevent hard particles from entering the pump Apply heat resisting silicone oil for initial lubrication
43. JIS B 8243 JIS B 8361 1 2 OA 8 2
44. Materials and specifications are subject to change without manufacturer s obligation Cat No KPM1410 Oct 14 Printed in Japan H Kawasaki Powering your potential Precision Gear Pumps am zatoa ZADAN Ne xc ON oN CONTENTS 2 LE OUTLINE ooGaQoooQooooQdGooooQoGo6o0GCGDOGGCXK2OOOKOLY LT 2 PRINCIPLE OF OPERATION OF THE GEAR PUMP 3 FEATURES APPEARANCE TYPE NOTATION tttetteeesererererererererererererererererererererererereee 4 SPECIFICATIONS AND SELECTION ee 5 CAUTIONS FOR HANDLING Do and Don oro 9 KAP 1 KA1 SERIES 15 KA3 SERIES eesesssosoocososooosoooesossosoessoooooessssosososooesosossessosoosessosoooooo 17 KA4 SERIES eesesssosoosososesosoosecoosossessosooecsososocosososoossooseososososososoooooo 19 BAS SERIES cesesssosoosososecosoooecossosoessosocosososososoosocossoosessosooeeososoooooo 21 BAS H SERIES eessesssesssosoosooosesesoosesoooosoessosocosoossesossosessosooeesssosoosoo 23 KH5 SERIES eesesssosoosososecosoooesoososoessosooososssososoooseossoosessososocssoooooooo 25 KES SERIES eesesssosoosososeoosoosocsososocssosococosssososososeossoosessososeessosoooooo 27 PF
45. CAUTIONS Read CAUTIONS FOR HANDLING P12 14 Prevent hard particles from entering the pump Apply heat resisting silicone oil for initial lubrication Do not heat or cool faster than 100 C hour Keep the temperature difference between the pump body and the liquid 50 C or smaller Avoid the belt drive not to allow a radial load on the pump shaft Use a universal joint Use an electricity shut off a shear pin or a torque limiter to protect the pump in an emergency Avoid bending and or torsional moment on the pump through the connecting pipes Apply seizure preventing oil to the threads of the mounting bolts All bolts should be tightened with the torque listed below Torque Torque Bolt size N m kgf m Bolt size N m kgf m M8 24 5 27 5 M20 382 412 39 42 M10 49 0 53 9 510 5 5 M24 677 686 69 gt 70 M12 88 3 94 1 9 0 9 6 M30 1275 1285 BOSB M16 225 245 x lt PIS 35 1 HB Capacity range A Inlet pressure oO
46. Outlet pressure FE Temperature Viscosity Speed Displacement 2 60 L min Max 4 9 MPa Max 50 kgf cm Max 29 4 MPa Max 300 kgf cm J Differential pressure Max 29 4 MPa Max 300 kgf cm2 Max 350 C Max 5 000 Pa s Max 50 000 Poise 10 40 min 1 200 300 500 800 1 000 1 300 1 500 cm3 1 OUTLINE The HB Series Pumps are a block mounting type and cover large capacity and heavy duty high viscosity pressure ranges even at high temperatures Typical application Polycondensation nylon polyester etc 2 STANDARD MATERIAL Gear Shaft Body HB HB 3 PERFORMANCE PERFORMANCE CURVE Showing calculated values P MPa u Pa s nv n min nm 0 001 doon 0 1 yv 7m Obtain volumetric efficiency 7v and mechanical efficiency 7m from the curve according to viscosity pressure and speed Then calculate throughput and required power the formulas Lame L min cm9 x min x7VX TO00 kW MPa x cm3 x min Required power 60 000x7m Alloy tool steel
47. py 100 Pars ier Ble n 20 Obtain volumetric efficiency nv and mechanical efficiency 7m from the P 147 _no074 curve according to viscosity pressure An 100X20 and speed Then calculate throughput and required power the formulas v 93 0 001 OO 0 1 i 1 Throughput L min tcmyx min PAWN 000 Obtain 7v 7m example MPa x cm3 x min cae kW Viscosity Required power 60 000x7m Speed P _ 147 _ im 100x20 0 0074 By the curve nv 93 43 Differential pressure P 14 7 MPa kr 100 Pars nm 59 nm 59 Model EY ps HT10 10 24 7 250 HT100 100 24 7 250 HT500 500 24 7 250 HT1000 1 000 24 7 200 HT 1600 1 600 24 7 250 HT 2500 2 500 24 7 250 HT3500 3 500 24 7 250 Mode ey HT800 800 24 7 250 HT1000 1000 24 7 250 HT1500 1500 24 7 250 HT2000 2 000 24 7 200 HT2500 2 500 24 7 250 HT3000 3 000 24 7 250 HT3500 3 500 24 7 250 HT 4000 4 000 24 7 250 HT5000 5 000 19 6 200 P 9 11 100C
48. 100 a ae i 5 BE yw 100 Pars NE n 20 min Obtain volumetric efficiency nv and 50 7m mechanical efficiency ym from the P 147 9 9974 37 5 Pein curve according to viscosity pressure pn 100X20 and speed Then calculate throughput and required power the formulas mv 100 m 37 5 0 001 oben 0 1 1 Throughput L min cm x min x7Vx 7 000 Obtain nv nm example _ Differential pressure P 14 7 MPa RHN kW MPa x cm x min Viscosity u 100 Pars Peguir power 60 0007 Speed n 20 min P _ 147 _ un 100x20 0 0074 By the curve nv 100 m 37 5 33 Pump Structure Dimensions HE M a as P 9 11 100C
49. 5 Theoretical pulsation Refer to description on HBT series pump Kawasaki to select 4 1 1 L 0 5 6 Heating Cooling of pump Kawasaki s standard Jacket for _ liquid _ vapor of pressure up to psi MPa Material specification if any Electric heater of _ Plate type _ Aluminum cast Brass cast Kawasaki to select Source electricity Vn HZ orars Thermal insulation by buyer Prefabricated insulation by Kawasaki No insulation 7 Interchangeability Specify below if interchangeability with your existing pump is required Theoretical displacement GM E eissai Rotation direction seen on drive side Clockwise _ Counter clockwise Main material LIM2LIM4LID2 1440C Ll Mounting dimension LITo drawing attached Other requirement eee 8 Drive By buyer _ By Kawasaki But buyer to purchase the item with in brackets 8 1 L Constant speed drive Induction motor Reduction gear pecial instruction 8 2 L Variable speed drive 1 Induction motor Mechanical variator Reduction gear Inverter motor Reduction gear DC motor Reduction gear
50. zy Late a aa Li H n el A 49 1 1 1 1 3 i Pa s G i 1Pa s 10poise sec 1 Pa s 1 5 SUS304 SUS304 SUS440C LJISUS420J EEEE SUS304 LJSUS316 LISUS316L TOU a 7 2 1 6 um 2 24hrday hr day XX day JI 2 1 L m3hr kg hr L min Max Nor Min 2 2 MPa G
51. 8 2 dl Lld2G4 LleG3 LleG2 8 4 ee Scere 8 5 8 6 OAH Oeren 8 7 ORRA 9 10 BINQUIRY SPECIFICATION Please let us know the following specifications with your inquiry to select the most suitable pump Item with are especially important 1 Fluid NaMe oerni 1 2 Operation temperature FOC 1 3 Viscosity at op temp Lue poise LIPa s Note 1
52. FEZ fo pS dh sz she extrusion molding Polymers that lubricate the bearing 20 SEA CEM BPI TA SLI ME parts etc are drained out of the pump for quick color change etc Installing shaft seals on both sides of the drive shaft they are suitable even when both inlet and outlet pressure are high Typical application gt E HI Extrusion molding polypropylene polyethylene MNO ee a polycarbonate polystylene nylon polyester ABS ABS PMMA polyurethane PEEK etc PEEK 2 2 STANDARD MATERIAL Gear Shaft Body HF HF Alloy tool steel 3 PERFORMANCE PERFORMANCE CURVE Showing calculated values P MPa yv 7m k Pa s 7m P 14 7 MPa
53. 0 1 Pars n 100 min P _ 098 un 0 1x100 2 098 100 m 65 Obtain 7v 7m example Differential pressure P 0 98 MPa Viscosity k 0 1 Pars Speed n 100 min P 098 _ gn 01x100 2 098 By the curve mv 100 m 65 Pump Structure Dimensions 0 2 CD CD OV 4 MO G3 S bobo im ote HE z outer gear spec 3 412 90 t M 15 xw Z 50 PA 20 Model Capacity Diff Press Dimension mm Mass em MPa kgf cm A B kg KA4 15 15 4 9 50 47 99 4 5 KA4 30 30 4 9 50 64 116 5 8 Parts List 1 1 1 Part No Name Q ty set Part No Name Q ty set Part No Name Q ty set 01 front plate 1 23 retainer yoke 1 26 outer shaft 1 02 gear casing 24 screw 2 27
54. plate screw 4 04 bushing 1 11 dowel 2 18 hub screw 4 Gear Shaft Body 05 bushing 1 12 hub 1 19 stud bolt 2 om gt A B4 a 06 arbor 1 13 gland packing 1 20 nut 2 eevee a STRN For max Sal Alloy tool steel AEE N a AA ae e 120C For max 120C Stainless steel Pump Holder Dimensions Mounting Bolt 3 PERFORMANCE P a Fe Mt a ro 425 materia 435 OID bR eer ee oa om PERFORMANCE CURVE REQUIRED INLET PRESSURE eras boi Ns tightening torque 1 400 1 500 kgf cm Showing calculated values Showing calculated values mace e TAIKA Hest sue ues a E E R c1 x Ez 2 2m Eo 8 Pa s P 1 47 MPa H p P n min 1 1 Pa s ae al Hi j An 100 2098p n 50 min 1 glace 35 35 160 V 10 5 2 8 200 i fe AT 0 0294 sg 7m 0 ee ee ee a a er ee TOP 50 aq y K is 6 eats aii CAUTIONS Wia
55. gasket 1 32 O O ring 1 KA1 KA1 reson reskin material rrea material coated 06 aa hui gear i 2y gasket 33 pin 1 CUS 07 B driven gear 1 08 key 1 Pump Saddle Dimensions 3 tae PERFORMANCE 09 dowel 2 r P is 10 spacer 1 hs 88 hal 3 9 6 11 hub 1 94 REO PERFORMANCE CURVE REQUIRED INLET PRESSURE 12 coupler 1 cee Soe eg Showing calculated values Showing calculated values 13 outer shaft 1 i g 4 14 plug 1 8 P MPa Pars 7 2m 15 bearing outer 1 p EHRE Ta HA P 0 49 MPa ale o y a 16 seal plate 1 S f n min yw 0 2 Pars lt De eraa n 120 min 17 plate screw 4 tO 10 0 98iyp 18 plate screw 2 yeah ol tee ae z P __049 _ pop 19 hub screw 3 F F 4 i A O SOMPa un 0 2X120 20 outer gear 1 Tal eS Sep aan 37 nm is 21 retainer plate 2 if if O i
56. 21 retainer yoke 1 gay 22 plug 1 a ut 23 plug 1 P 9 11 100C 20C CAUTIONS Read CAUTIONS FOR HANDLING P12 14 Allow the backlash between the outer drive gears Prevent hard particles from entering the pump Apply heat resisting silicone oil for initial lubrication Do not heat or cool faster than 100 C hour Keep the temperature difference between the pump body and the liquid 20 C or smaller Apply seizure preventing oil to the threads of the mounting bolts All bolts should be tightened with
57. Gear Shaft Body HBTDS Sy HBDTS SS Ceramic coating 3 PERFORMANCE PERFORMANCE CURVE Showing calculated values P MPa 7v 7V 7m i x Pa s 7m P 0 98 MPa Tn a T Obtain volumetric efficiency 7v and 50 mechanical efficiency 7m from the P __098_ _ o gt 30 ym curve according to viscosity pressure An 1X50 amaaan and speed Then calculate throughput Me i I and required power the formulas mv 99 nm 29 l _0 02 i A 1 R Throughput in om x min x7Vx 99 Obtain zv 7m example ia _ Differential pressure P 0 98 MPa i paa kw MPa x cm3 x min Viscosity u 1 Pars equired power 60 000x7m Speed n 50 min P 098 m 1x50 By the curve nv 99 nm 29 yO i o gt 0 Xo i
58. 100 m 52 Read CAUTIONS FOR HANDLING P12 14 a P 911 i RE GA h gt revent hard particles from entering the pump ae 0 029 r i i 8 Obtain mem example Be cia Be di 8 7 Apply heat resisting silicone oil for initial lubrication 8 Differential pressure P 1 47 MPa Do not heat or cool faster than 100 hour yv S 097 Viscosity u 1 Pars 100C i a ee a _ fad a iiss k nes B Keep the temperature difference between the pump body and the zm 0 1 Speed n 50 min 20C liquid 20 C or smaller P _ 1 47 0 0294 Avoid the belt drive not to allow a radial load on the pump shaft Obtain volumetric efficiency yv and un 1X50
59. Dimensions Mounting Bolt ea KHP 1H 0 1 0 1 39 2 400 27 01 53 28 1 2 KHP 1H 2 4 2 4 39 2 400 46 12 72 39 1 9 KHP 1H 0 15 0 15 39 2 400 27 28 53 55 1 2 KHP 1H 3 3 0 29 4 300 42 5 68 77 1 8 KHP 1H 0 3 0 3 39 2 400 29 15 55 42 1 3 KHP 1H 4 4 0 29 4 300 48 2 74 47 2 KHP 1H 0 6 0 6 39 2 400 30 58 56 85 1 4 KHP 1H 5 5 0 24 5 250 54 80 27 2 2 KHP 1H 1 2 12 39 2 400 35 76 62 03 1 6 KHP 1H 6 6 0 24 5 250 59 7 85 97 2 4 KHP 1H 1 6 1 6 39 2 400 39 21 65 48 1 7 Parts List 1 1 1 Part No Name Q ty set Part No Name Q ty set Part No Name Q ty set 01 front plate 1 06 stud 1 11 hub 1 02 gear casing 1 07 Adriving gear 1 12 coupler 1 03 back plate 1 08 Bdriven gear 1 13 hub top 1 04 bushing 2 09 key 1 14 plate screw 6 05 arbor 1 10 dowel 2 15 hub screw 3 4 M10 2 size M10 508 Belk 4 material SCM435 II NN ake l 45 53 9 N m Ho 8 tightening torque 500 550 kgf cm
60. Parts List a 1 Th 1 1 2 STAN DARD MATERIAL ei ee Q iy set Part No ee Q ty set en ea Q ty set s gt 01 front plate 1 10 stud 2 19 seal rin 1 a es z Sri Geal sisi Body 02 gear casing 1 11 dowel 2 20 key 1 HBT HBT Alloy tool steel 03 back plate 1 12 spacer 1 21 plate screw 12 04 bushing 1 13 spacer 1 22 hub screw 4 es 05 bushing 1 14 hub 1 23 screw 4 06 bushing 1 15 spacer 1 24 screw 4 3 I fe PE R FO R MAN C E 07 bushing 1 16 spacer 1 25 key 1 08 bushing 1 17 retaining ring 1 26 spacer i PERFORMANCE CURVE 09 driving shaft 1 18 seal plate 1 Showing calculated values p wpa 7v ym
61. 1MPa 10X1 02 kgf cm AO Max Nor Min 3 4 5 HBT ME O44 021 Ot05 6 ORA MPa OSHA OSA PIE paige ined g 7 cmt OA SKH51 LISKH54 LISKD11 LJSUS440C SUS420J2 8 OAS 8 1
62. V m P 14 7 MPa y 100 Pars n 20 min P 147 yn 100x20 0 0074 99 nm 53 94 Obtain 7v 7m example Differential pressure P 14 7 MPa Viscosity kr 100 Pars Speed n 20 min P 147 _ an 400X20 0 0074 By the curve nv 99 nm 53 mY IAA Pump Structure Dimensions outlet port inlet port mla 2 Oo m e y 4 4E Model Capacity Diff Press Dimension mm Mass cm MPa kgflcm A B C D E kg HB 200 200 29 4 300 240 270 170 120 26 110 HB 300 300 29 4 300 240 270 170 120 26 125 HB 400 400 29 4 300 265 265 190 220 32 200 HB 500 500 29 4 300 265 265 190 220 32 210 HB 800 800 29 4 300 265 265 190 220 32 240 HB 1000 1 000 29 4 300 280 280 220 220 32 370 HB 1300 1 300 29 4 300 280 280 220 220 32 400 HB 1500 1 500 29 4 300 280 280 220 220 32 400
63. CAUTIONS Read CAUTIONS FOR HANDLING P12 14 Prevent hard particles from entering the pump Apply heat resisting silicone oil for initial lubrication Do not heat or cool faster than 100 C hour Keep the temperature difference between the pump body and the liquid 20 C or smaller Avoid the belt drive not to allow a radial load on the pump shaft Use a universal joint Apply seizure preventing oil to the threads of the mounting bolts All bolts should be tightened with the torque listed below Torque Bolt size N m kgf cm For plates M6 9 8 11 8 100 120 For hub M6 9 8 11 8 100 120 23 1 BAS H A O Inlet pressure Speed Capacity range Outlet pressure Differential pressure Temperature Viscosity Displacement Differe
64. D Poo A 126 6 413 45 45 i a 48 58 m I i Diff Press Dimension mm M IEEE MG wk MPa kgf cm A kg 122 PFS 50 50 78 80 76 206 158 PFS 80 80 7 8 80 91 5 221 5 19 PFS 100 100 4 9 50 102 232 121 2 Parts List 1 exo Bees TAMER Part No Name Q ty set Part No Name Q ty set Part No Name Q ty set 01 front plate 1 08 B driven gear 1 15 retainer 1 02 gear casing 1 09 key 1 16 plate screw 10 03 back plate 1 10 dowel 2 17 hub screw 4 04 bushing 2 11 hub 1 18 stud bolt 2 05 arbor 1 12 spacer 4 19 nut 2 06 stud 1 13 spacer 1 07 A driving gear 1 14 gland packing 1 Pump Holder Dimensions ae 71 5 e15 ciz 30 20 Tre J I 1 Li ii Zz x EN i mazz THN i eel teal Ea OF Reta H pee amp 774 xh H 1 1 T 8 Pee ae H H fe L S X X i pit ee t 40 40 WA 220 80 2 422 280
65. Displacement 40 50 60 cm3 8 WAS e JPE e s ts E SI He Gye 2 e o 6 1 Different materials are used depending on temperature A 110 4 g15 9 g 920 y i T n B 1 1 OUTLINE 2 KH5 The KH5 Series Pumps are a block mounting type Model Capacity Diff Press Dimension mm Mass Ee and cover middle capacity cm MPa lkgem A B kg le Typical application KH5 40 40 14 7 150 82 192 12 Amita As Ost Bix e Punni arek KH5 50 50 14 7 150 89 2 199 5 13 Vp ae Meenng po ymers KH5 60 60 147 150 97 3 207 3 14 Pumping and metering miscellaneous liquids in the go chemical fields Parts List 1 1 1 Part No Name Q ty set Part No Name Q ty set Part No Name Q ty set 01 front plate 1 08 Adriving gear 1 15 spacer 4 T 02 gear casing 1 09 B driven gear 1 16 retainer 1 2 2 STAN DARD MATERIAL 03 back plate 1 10 key 1 17
66. 8 U4 6 35h7 Model ag a pa Dani a KES 80 80 14 7 150 92 4 242 4 31 1 KES 100 100 14 7 150 100 5 250 5 33 4 KES 150 150 14 7 150 120 3 270 3 35 7 KES 200 200 9 8 100 141 291 45 Parts List 1 1 1 Part No Name Q ty set Part No Name Q ty set Part No Name Q ty set 01 front plate 08 A driving gear 1 15 gland packing 1 02 gear casing 09 B driven gear 16 retainer 06 arbor 1 03 back plate 10 key 17 plate screw 6 04 bushing 11 dowel 18 hub screw 4 05 bushing 12 hub 19 stud bolt 4 1 13 spacer 20 key el oe Js Jes ie 07 stud Pump Holder Dimensions 190 100 Rc2 40 20 fia wisi f Ht 4 Z X gt S i T ea t t I a T e ogi P t
67. B kg KA3 3 3 6 9 70 47 6 99 9 3 2 KA3 5 5 6 9 70 55 3 1107 6 3 6 KA3 7 6 7 6 6 9 70 65 4 117 7 4 1 Parts List 1 1 1 Part No Name Q ty set Part No Name Q ty set Part No Name Q ty set 01 JALEKFL b front plate 1 24 gasket 1 28 ball l 02 gear casing 1 25 gasket 1 29 gasket 1 03 back plate 1 26 grease nipple 1 30 spring 1 04 arbor 1 27 screw 2 31 pin 1 05 stud 1 06 A driving gear 1 eee Pump Saddle sti Dimensions 09 dowel 2 114 10 O O ring 1 13 88 hsl 3 ge 6 11 hub 1 14 10 12 coupler 1 F T SPOT FACE 4 10 DEEP 13 outer shaft 1 IIT 14 plug 1 15 bearing outer 1 16 seal plate 1 17 plate screw 6 18 hub screw 3 19 outer gear 1 20 retainer plate 2
68. C hour Quick heating or cooling causes a crack of the parts Don t heat the pump locally Ununiform heating causes a crack of the parts 4 CAUTIONS FOR EXTRUSION MOLDING APPLICATIONS Type BAS BAS H KH5 KES KHP 1H HF HB HBT HBTD HT The pumps are generally suitable for polyethylene polyester nylon and all other non corrosive resins Contact us if your polymer is heat sensitive as polyester The pump have to be so engineered that fluid lubricating the inner parts is drained outside If the polymer is not a good lubricant as polypropylene or sensitive to shear construction clearances material surface treatment etc have to be modified it is recommended to secure enough volume usually around ten times the pump s theoretical displacement between the pump s outlet and the die s outlet to minimize delivery pulsation and avoid so called gear marks Do read the start up instructions supplied with the pump before operation Avoid bending and or torsional moment on the pump through the connecting pipes Don t heat the pumps of SKD11 or SKH51 over 350 C Hardness of the materials goes down and pump may be less durable exceeding 350 C 14 KAP 1 KA1 Capacity range 0 015 0 6 L min Pump Structure Dimensions A O Inlet pressure Max 2 9 MPa Max 30 kgf cm2 DDD DDD Outl
69. Max 2 9 MPa Max 30 kgf cm2 Outlet pressure Max 6 9 MPa Max 70 kgf cm J Differential pressure Max 6 9 MPa Max 70 kgf cm im Temperature Max 120 Viscosity Max 100 Pa s Max 1 000 Poise Speed 10 150 min Displacement 3 6 7 6 cm3 1 OUTLINE The KA3 Series Pumps are outer gear drive and sad dle mounting type for easy on off engagement of the drive and cover small capacity and low duty low vis cosity pressure ranges Typical application Pumping and metering adhesives resin hardners peas paints Pumping and metering coating materials for tablettes Pumping and metering miscellaneous liquids 2 STANDARD MATERIAL Gear Shaft Body KA3 KA3 Stainless steel 3 PERFORMANCE PERFORMANCE CURVE REQUIRED INLET PRESSURE Showing calculated values Showing calculated values Pa zv ym nee 2 P 0 8 MPa n min 4 yw 0 3 Pass 100 n 50 min mv 10 96Mpa 0 P 08 _ _ 9053 8MPa yn 03x50 1 m S 9 7 a a ny 100 m 40 1 1 20Mpa 0 01 o Kon i 10 a 0 10MPa O
70. Use a universal joint mechanical efficiency 7m from the By the curve Use an electricity shut off a shear pin or a torque limiter to protect curve according to viscosity pressure 0 01 nv 100 m 52 the pump in an emergency and speed Then calculate throughput 0 50 100 0 Apply seizure preventing oil to the threads of the mounting bolts and required power the formulas All bolts should be tightened with the torque listed below A Torque nin cms x min xyvx Bolt size Nm Kace Throughput 1 000 6 Obtain required inlet pressure from the For plates M14 137 8 147 1 1 400 1 500 kW MPa x cm3 x min curve according to the viscosity and For hub M10 49 53 9 500 550 Required power 60 000x7m speed 27 1 KES
71. L min cm9X min X7VXT000 MPa x cm8 x min Required power kw 60 000xzm REQUIRED INLET PRESSURE Showing calculated values Pa s 0 098MPa 10 er k Viscosity gt H X 0 001MPa e 0 01 0 50 100 150 min Obtain required inlet pressure from the curve according to the viscosity and speed 77m EA P 19 6 MPa i yw 50 Pars n 20 min P 19 6 _ yn 50x20 9 0 100 m 42 Obtain 7v 7m example Differential pressure P 19 6 MPa Viscosity u 50 Pars Speed n 20 min P _ 196 _ gn 50X20 oa By the curve nv 100 nm 42 15 outlet port inlet port Pump Structure Dimensions ry 1 1 1 g22n7 60
72. aa 44 material SCM435 e N a 49 53 9 N m AD tightening torque 500 550 kgf cm CD Oa D 65 a 48 6 M10 13 A 8 Ee E l 130 l 60 2 4 160 P 911 100C 20C CAUTIONS Read CAUTIONS FOR HANDLING P12 14 Prevent hard particles from entering the pump Apply heat resisting silicone oil for initial lubrication Do not heat or cool faster than 100 C hour Keep the temperature difference between the pump body and the liquid 20 C or smaller Avoid the belt drive not to allow a radial load on the pump shaft Use a universal
73. om Kawasaki to recommend 0 2 eeeeeeeeeeeeeeees Special INStruCtion siririn 8 3 Source electricity Miroda Explosion proof for motor Not required L d2G4 LleG3 L eG2 8 4 Speed control Manual I Local _ Remote Automatic Signal to receive Tachogenerator Signal to generate Tachometer Specification 8 5 Pump protection Not required Kawasaki to recommend Shear Pin _ Torque limitter 8 6 Coupling Kawasaki to recommend 8 7 Other items by Kawasaki Common Bed Cover for moving part Anchor bolt 9 Painting Material osccscet NR No painting is applied on stainless steel or tool steel parts 10 Product process space restriction etc 52
74. 140 100 20 166 307 32 28 70 70 65 HBTDS300 75x2x2 2 94 30 180 260 140 100 20 214 355 32 28 70 70 80 HBTDS400 100x2x2 2 94 30 180 260 140 100 20 250 391 32 28 70 70 94 GE 2X49 5 2X 6 4 Parts List 1 1 1 Part No Name Q ty set Part No Name Q ty set Part No Name Q ty set 01 front plate 1 09 stud 2 17 mechanical 1 02 gear casing 1 10 A driving gear 2 18 seal housing 1 03 gear casing 1 11 B driven gear 4 19 gland 1 04 back plate 1 12 key 2 20 plate screw 8 05 middle plate 1 13 key 2 21 hub screw 4 06 bushing 1 14 dowel 2 22 bolt 4 07 bushing 1 15 pin 1 23 plug 1 08 driving shaft 1 16 key 1 ma ee eee Tiei vaste f DE SE A a P A a a E CAUTIONS Keep shaft alignment with in the limit Use Kawasaki special pump block Apply seizure preventing o
75. Pumping and metering adhesives resin hardners Pumping and metering miscellaneous liquids 2 STANDARD MATERIAL Gear Shaft Body KA4 KA4 3 PERFORMANCE PERFORMANCE CURVE Showing calculated values P MPa p Pars n min 100 7y 65H To 7m 50 0 01 OB 10 50 0098 zm yv gm Obtain volumetric efficiency 7v and mechanical efficiency 7m from the curve according to viscosity pressure and speed Then calculate throughput and required power the formulas Toe L min cm9x min x7VX TO00 kW MPa x cm3 x min Required power 60 000x7m REQUIRED INLET PRESSURE Showing calculated values Pars 10 0 98pa 0 S0pa i gt 2 20uPp 8 2 79pa gt 0 05MPa 0 1 0 01 MPa 0 01 0 50 100 150 min Obtain required inlet pressure from the curve according to the viscosity and speed Stainless steel MV amO ROH fil EA P 0 98 MPa
76. TO00 kW MPa x cm3 x min Required power 60 000x7m REQUIRED INLET PRESSURE Showing calculated values Pars 4 098p 10 907p fil a fo O 2097p 0 1 0 01 0 50 100 150 min Obtain required inlet pressure from the curve according to the viscosity and speed zV 7m EA P 1 96 MPa 1 Pars n 50 min Po 1 96 un x50 0 0392 mv 100 m 53 5 Obtain 7v 7m example Differential pressure P 1 96 MPa Viscosity 1 Pars Speed n 50 min P _ 196 _ un 1x50 0 0392 By the curve mv 100 m 53 5 f Oo 4 2 20 20 30 28 outlet port aana inlet port SRY TEE Pump Structure Dimensions VL O e l gl As O0 0e 133 1
77. Works 234 Matsumoto Hasetani cho Nishi ku Kobe 651 2239 Japan Phone 81 78 991 1160 Fax 81 78 991 3186 OVERSEAS SUBSIDIARIES Kawasaki Precision Machinery UK Ltd Ernesettle Lane Ernesettle Plymouth Devon PL5 2SA United Kingdom Phone 44 1752 364394 Fax 44 1752 364816 http www kpm eu com Kawasaki Precision Machinery U S A Inc 3838 Broadmoor Avenue S E Grand Rapids Michigan 49512 U S A Phone 1 616 975 3100 Fax 1 616 975 3103 http www kpm usa com Kawasaki Precision Machinery Suzhou Ltd 668 JianLin Rd New District Suzhou 215151 China Phone 86 512 6616 0365 Fax 86 512 6616 0366 Kawasaki Precision Machinery Trading Shanghai Co Ltd 17th Floor Room 1701 The Headquarters Building No168 XiZang Road M Huangpu District Shanghai 200001 China Phone 86 021 3366 3800 Fax 86 021 3366 3808 Kawasaki Chunhui Precision Machinery Zhejiang Ltd No 200 Yasha Road Shangyu Economic Development Zone Shansyu Zhejiang 312300 China Phone 86 575 8215 6999 Fax 86 575 8215 8699 Flutek Ltd 98 GIL 6 Gongdan Ro Seongsan Ku Changwon Si Kyungnam 641 370 Korea Phone 82 55 210 5900 Fax 82 55 286 5557 Wipro Kawasaki Precision Machinery Private Limited No 15 Sy No 35 amp 37 Kumbalgodu Industrial Area Kumbalgodu Village Kengeri Hobli Bangalore 560074 India
78. a ER PEE e N n Fa ry mE HH ji 100 130 1 1 ibe a ia 5 f i eee eer eee Cerrar errr errr rr rrr rer rrr rrr rer re rrr rrr rer rrr re reer rece reer r errr reer errr errr r errr rrr rer rer errr errr rrr e reer errr reer errr rrr rrr rrr er rer retire retire rrr P 9 11 100C 50C CAUTIONS Read CAUTIONS FO
79. casing The pump is supported by the pipes Tank mounting These pumps are directly mounted on a tank bottom Foot mounting These pumps are installed on a common bed 3 HHORR KAP 1 eKA1 KA3 eKA4 200C PFS HBTDS 4ZA 4 KH5 HB HT B CPP KHP 1H KES KH5 BAS
80. it 51 SAFETY PRECAUTIONS 53 PRECISION GEAR PUMP 1946 OUTLINE Kawasaki Heavy Industries Ltd has been manufac turing precision gear pumps since 1946 and their performance is highly acclaimed worldwide The Kawasaki Precision Gear Pumps are pro duced with the enhanced manufacturing accuracy to improve performance of the external contact type gear pumps which have small pulsations and good volumertic characteristics Those pumps were origi nally developed for pumping and metering of poly mer to the spinnerette in the production of chemica
81. size N m kgf m Bolt size N m kgf m M8 24 5 27 5 2528 M20 382 412 39 42 M10 49 0 53 9 BO 55 M24 677 _ 686 69 70 3 M12 88 3 94 1 9 0 9 6 M30 1 275 1 285 130 131 M16 225 245 23 25 3 eoeeeoeeeeeeeeeeeeoeeeeeeeoe ESOS SS oe e000 SSO Se ee eo Soo Soe S00 3 47 TYPICAL INSTALLATION OF GEAR PUMP FOR EXTRUSION MOLDING le 5 ipdl HE i r non o Ho LELET O O
82. 0 250x2x2 24 5 250 320 550 210 400 32 418 808 95 50 110 146 660 HBTD1300 325x2x2 24 5 250 320 550 210 400 32 452 842 90 50 110 146 710 HBTD1500 375x2x2 24 5 250 320 550 210 400 op 475 865 90 42 110 146 740 HBTD1800 450x2x2 24 5 250 320 550 210 400 32 465 855 90 42 110 146 730 Parts List A 1 1 1 Part No Name Q ty set Part No Name Q ty set Part No Name Q ty set 01 front plate 1 12 A driving gear 1 23 spacer 1 02 gear casing 1 13 B driven gear 4 24 spacer 1 03 gear casing 1 14 key 2 25 plate screw 12 04 back plate 1 15 key 2 26 hub screw 4 05 middle plate 1 16 dowel 2 27 stud bolt 4 06 bushing 1 17 spacer 1 28 nut 4 07 bushing 1 18 spacer 8 29 bolt 4 08 key 1 19 hub 4 30 key 1 09 driving shaft 1 20 sleeve 1 31 plug 2 10 stud 2 21
83. 2 29 4 300 240 360 180 160 33 205 505 50 38 110 98 162 ar ME PUSANON OTING TWO UBA HBT400 200x2 29 4 300 260 440 200 187 36 229 571 60 38 100 117 250 2 each other in the special pump block HBT600 300x2 29 4 300 260 440 200 187 36 263 605 65 38 100 117 300 ere Standard theoretical pulsation rate is 2 percent HBT800 400x2 29 4 300 260 440 200 187 36 298 640 65 38 100 117 332 Typi HBT1000 500x2 24 5 250 320 550 210 400 32 353 743 95 50 110 146 570 gt a P is ypical application HBT1300 650x2 24 5 250 320 550 210 400 32 1 387 TUU 90 50 110 146 615 4 s s AUT Extrusion molding polypropylene polyethylene HBT1500 750x2 24 5 250 320 550 210 400 32 1 425 815 90 42 110 146 670 ABS polycarbonate polystylene nylon polyester ABS HBT1800 900x2 24 5 250 320 550 210 400 32 1 425 815 90 42 110 146 670 PEEK PMMA polyurethane PEEK etc HBT2250 1125x2 24 5 250 370 640 300 260 36 2 525 945 105 50 200 174 950 G 1 6X 32 2 8X 436 2
84. 33 HF 100 100 29 4 300 240 270 50 35 35 64 184 50 252 35 150 M16 160 55 16 59 109 HF 150 150 29 4 300 240 270 50 350 35 60 180 50 250 35 150 M16 160 55 16 59 107 HF 200 200 29 4 300 240 270 50 50 50 80 200 50 260 50 150 M16 160 55 16 59 Wile HF 300 300 29 4 300 240 270 50 50 50 96 216 50 268 35 150 M16 160 55 16 59 125 HF 500 500 24 5 250 264 350 62 5 60 60 128 268 50 314 65 172 M24 185 65 18 69 215 HF 800 800 24 5 250 280 390 73 60 60 170 390 70 400 100 220 M30 220 80 22 85 374 Parts List 1 TASAA a 1 Part No Name Q ty set _Part No Name Q ty set Part No Name Q ty set 01 front plate 1 07 B driven gear 1 13 key 2 02 gear casing 1 08 key 1 14 key 1 03 back plate 1 09 dowel 2 15 prate screw 8 04 driving shaft 1 10 hub 2 16 hub screw 10 05 stud 1 11 hub top 2 06 A driving gear 1 12 seal ring 2
85. 5 100 ee 10 000 100 000 10 000 100 000 2 80 PE 1x105 1X106 1X105 1X10e 2 50 NH 1X106 1X107 1x105 1X107 2 30 Table 2 Mounting method These pumps are fastened by pushing the trunnions screwed in the saddle to the pump s inlet and outlet The pumps can be titted around its axis passing the inlet and outlet for quick on off engagement Block mounting These pumps are mounted on a special block to which piping is connected Pipe mounting Piping flanges are connected directly to the gear
86. 7 nut 2 06 A driving gear 1 12 gland packing 1 18 key 1 Pump Holder Dimensions Mounting Bolt size M10 a wet k Pa Roana 4 material SCM435 J piate E NAAA 49 53 9 N m AD tightening torque 500 550 kgf cm ep i gl LO ai 48 6 M10 13 Fig A ili E 30 30 130 comm 2 4 ii 160 z P 9 11 100C 20C
87. A Model Capacity _Diff Press Dimension mm Mass cm MPa kgem2 A B D gE F G H ral J K kg HBT10 5x2 29 4 300 80 115 58 50 125 86 147 5 9 5 25 4 29 7 12 1 n A OUTLINE HBT20 10x2 29 4 300 162 182 118 122 22 80 220 30 25 58 52 20 gt bs P H j HBT30 15x2 29 4 300 162 182 118 122 22 86 226 30 25 58 52 28 HBT The HBT Series Pumps are a block mounting type and HBT50 25x2 29 4 300 162 182 118 122 22 107 247 30 25 5 52 3 suitable for such application that require especially So a RR small flow fluctuations as in producing hyper quality HBT70 35x2 29 4 300 162 182 118 122 22 128 268 30 25 58 52 36 3 2 film sheet HBT100 ae 300 r T m ie z E e 2 2 2 ieee Ss BEP Satan 7 They consist of one set of the three gear arrange awe a s 5 Be ing im ae iy Woe 50 oS 7 a ment to have two pumps in one and are so designed 3 E RT ON ara rie HBT300 150x
88. ANDLING P12 14 Prevent hard particles from entering the pump Apply heat resisting silicone oil for initial lubrication Do not heat or cool faster than 100 C hour kKeep the temperature difference between the pump body and the liquid 20 C or smaller Avoid the belt drive not to allow a radial load on the pump shaft Use a universal joint Use an electricity shut off a shear pin or a torque limiter to protect the pump in an emergency Apply seizure preventing oil to the threads of the mounting bolts All bolts should be tightened with the torque listed below Torque N m kgf cm For plates M14 137 3 145 6 1 400 1 500 For hub M10 34 3 38 2 350 390 29 1 PFS Capacity range O J Inlet pressure O Outlet pressure Temperature Viscosity Speed Displacement Different
89. Apply heat resisting silicone oil for initial lubrication Do not heat or cool faster than 100 C hour kKeep the temperature difference between the pump body and the liquid 20 C or smaller Avoid the belt drive not to allow a radial load on the pump shaft Use a universal joint Use an electricity shut off a shear pin or a torque limiter to protect the pump in an emergency Apply seizure preventing oil to the threads of the mounting bolts All bolts should be tightened with the torque listed below Torque Bolt size N m kgf cm For plates M10 49 53 9 500 550 For hub M8 24 5 27 5 250 280 Peer eee eee ee eee eee re ere ree cer rer rere rere rer rrr rec terre creer errr rrr rere errr ree errr errr rrr rec rrr reer errr ree rer reer errr ree rr erect errr rer rrr re cre rrr rrr rer reer errr rer rrr rere 31 Capacity range O J inlet pressure oO Outlet pressure Temperature Viscosity Speed 0 001 0 24 L min Max 19 6 MPa Max 200 kgf cm Max 49 MPa Max 500 kgf cm J Differential pressure Max 39 2 MPa Max 400 kgf cm2 Max 350 C Max 400 Pa s Max 4 000 Poise 5 80 min 1
90. Do not heat or cool faster than 100 hour Keep the temperature difference between the pump body and the liquid 50 C or smaller Avoid the belt drive not to allow a radial load on the pump shaft Use a universal joint Use an electricity shut off a shear pin or a torque limiter to protect the pump in an emergency Use Kawasaki special pump block Apply seizure preventing oil to the threads of the mounting bolts All bolts should be tightened with the torque listed below Torque Torque Bolt size N m kgf m Bolt size N m kgf m M8 24 5 27 5 252218 M20 382 412 39 42 M10 49 0 53 9 SOSS M24 677 686 69 70 M12 88 3 94 1 9 0 9 6 M30 12751285 130 131 M16 225 245 28 2 2S M33 1 470 1 480 150 151 41 0 El Capacity range A Inlet pressure oO J Outlet pressure Differential pressure Temperature Viscosity Speed 0 1 40 L min Max 0 98 MPa Max 10 kgf cm2 Max 2 94 MPa Max 30 kgf cm2 Max 2 94 MPa Max 30 kgf cm2 Max 120 C Max 10 Pa s Max 100 Poise 10 100 min a t Pump Structure Dimensions ATT 05 Whe 8 GD M9 17 1 HBTDS
91. KA o G Ws 12 9 7 F KA1 3 0 03 1 1 L min 0 6 9 70 70 40 1 000 See Special mechanical seal KA3 Gears Wear resistant KA4 corrosion resistant material 5 100 KA4 0 15 4 5 L min 15 30 120 2 9 30 2 9 30 1 000 Shafts and body Coated by wear resistant i corrosion resistant material 6 997210 29 4 300 19 6 200 4 000 mite BAS O 0 06 3 L min 12 15 120 350 24 5 250 14 7 150 40 000 Standard 20 30 19 6 200 9 8 100 6 Gland packing An TSEN A 1 000 NO 120C BAS H 0 06 2 L min T2 120 350 49 500 39 2 400 410 000 AT Yar For Max 120 C Stainless steel 10 20 Option 40 ae ead ecme ban ey sae r KH5 0 2 6 L min 50 120 350 19 6 200 19 6 200 4 000 For Max 350 Alloy tool steel Block Sealing coupler 80 100 400 mounting KES O O 0 8 20 L min 150 200 120 350 14 7 150 14 7 150 4 000 Metal seal 50 80 100 aa ale MEMERAS O PFS 0 25 15 L min 120 7 8 80 7 8 80 SS eee eseni meien wo 1s 1 000 Gland packing Shai and et Coated by wear resistant corrosion resistant material Oal eS OR US lt ey 400
92. O O ring 1 03 back plate 25 retainer plate 2 28 spring 1 04 bushing 05 bushing 06 arbor 07 stud 08 Adriving gear 09 B driven gear 10 key 11 hub 12 coupler 13 seal plate 14 plate screw 15 gasket 16 bal 17 plug 18 plug 19 gasket 20 outer gear 21 bearind outer coy is Uline iy SG Se Ss ers fas e ices fics fee fie ee Pos jes 22 hub screw Pump Saddle Dimensions 114 13 88 ha 0 4 10 T SPOT FACE 4 10 DEEP P 9 11
93. Pas 10 poise Please attach rheological curves if available Shear rate sec Pass _ 1bf sec in 1 4 Specific gravity at op temp 1 5 Corrosiveness or pump material preferred Not corrosive Not corrosive but 304 stainless steel is preferred A little corrosive Stainless steel of 304 class is preferred but 1440C 1420 _Jalloy tool steel LE is tolerable for wet and sliding parts Corrosive 1304 1316 1316L is required Others 1 6 Particles Not Contained Contained Name Hardness Mobs Size em Quantity volume 1 7 Other characteristics to note 2 Operation Continuous 24 hr day operation Intermittent hrday X Lu times day 2 1 Flow rate per port gph Ll1bs hr L m hr L kg hr LJ L min MI se INOW EE IM 2 2 Pressure psi L MPa Note 1 MPa 10X1 02 kqf cm Outlet Max NO Min Inlet Max LL Nor Min Differential Max Nor Min 3 Shaft seal Gland packing L Mechanical seal _ Kawasaki to recommend 4 Flange Kawasaki s standard Inlet 1 1 1
94. R HANDLING P12 14 Prevent hard particles from entering the pump Apply heat resisting silicone oil for initial lubrication Do not heat or cool faster than 100 C hour kKeep the temperature difference between the pump body and the liquid 50 C or smaller Avoid the belt drive not to allow a radial load on the pump shaft Use a universal joint Use an electricity shut off a shear pin or a torque limiter to protect the pump in an emergency Apply seizure preventing oil to the threads of the mounting bolts All bolts should be tightened with the torque listed below Torque Bolt size N m kgf cm For plates M6 9 8 11 8 100 120 For hub M6 9 8 11 8 100 120 Capacity range 0 1 40 L min A O Inlet pressure Max 29 4 MPa Max 300 kgf cm Outlet pressure Max 39 2 MPa Max 400 kgf cm J Differential pressure Max 29 4 MPa Max 300 kgf cm2 Temperature Max 350 Viscosity Max 10 000 Pa s Max 100 000 Poise Speed 10 50 min 1 Displacement 10 20 30 50 70 100 150 200 300 500 800 cm3 1 1 OUTLINE HF The HF Series Pumps are an inline type for general
95. S SERIES cesesssosoocsoosecosoosesosooosessosooocsososocosososooosoosessosoooessosoooooo 29 KHP 1 H SERIES sessesoosesoosoooesssosoosooosesososocososoooesssoooosososcoosooseosoooo 31 HF SERIES eessssesossoosecsooooosssossoosoooocoosoosessosooooosssososooseosososeesssosoeeoo 33 HB SERIES eessssecosssosecsooooesssosooososoocsosoosessosooooosssoesssosesoososeesssosoesoo 35 HBT SERIES cesesssosoosososecosoooesossosoessosooeessooooosooosoossoosessosoooeosossooooo 37 HBTD SERIES eesesssosoosooosecosoooecoososoeososococsssssoosossooossoosessososeeososoooooo 39 HBTDS SERIES eessssseesssosoosoossososoosesoooosoessosocosoososessoosessososoesssoooeooo 41 HT SERIES eesssssecssoosecsooooosososooosoosocsosoosessosooososssossssosesoososeesssosooeoo 43 B SERIES OPC 45 TYPICAL INSTALLATION oo 47 SHEAR PIN COUPLING eee 48 TORQUE RELEASER BALL JOINT JACKET E E E E E r KK 49 ALUMNUM CAST HEATER PUMP BLOCK oe 50 INQUIRY SPECIFICATION
96. arrange ment to have four pumps in one and are so designed that the pulsation of the four streams are off set among each other in the special pump block Standard theoretical pulsation rate is 0 5 percent Typical application Production of hyper precision film Pump Structure Dimensions 44 ace Oe 07 04 15 12 13 03 05 14 02 11 10 01 06 17 21 18 08 19 28 27 29 09 2 STANDARD MATERIAL Gear Shaft Body HBTD 3 PERFORMANCE PERFORMANCE CURVE Showing calculated values A P MPa k Pas 100 1 nv n min 50 nm 22 Lt te TTT 0 001 0 01 0 1 0 0074 P umn HBDT Alloy tool steel 7v 7m ym P 14 7 MPa NO i oe es n 20 min Obtain volumetric efficiency 7v and mechanical efficiency ym from the P __ 147 9 9974 curve according to viscosity pressure xn 100X20 and speed Then calculate
97. btain 7v 7m example 1 pn 8 Differential pressure P 0 8 MPa v gt Viscosity k 0 3 Pa s gm 01 SSMea Sposa n tee 0 07Mp P_ 08 _ a 0 053 Obtain volumetric efficiency yv and un 0 3XS0 mechanical efficiency 7m from the By the curve curve according to viscosity pressure 0 01 mv 100 m 40 and speed Then calculate throughput 0 50 100 oO and required power the formulas e 3 in in 1 L min cm3 X min XZV a o UN 1009 Obtain required inlet pressure from the kW MPa x cm3 x min curve according to the viscosity and Required power 60 000x7m speed Pump Structure Dimensions 27 21 20 19 26 10 11 01 06 02 08 09 8799 4770 outer gear spec M 1 5 D P 16 Z 50 Z 48 PA 20 PA 145 For Material For Material Wear resistant Stainless steel corrosion resistant material coated Model Capacity Diff Press Dimension mm Mass cm MPa kgf fem 2 A
98. cetate viscose acrylic and etc Typical application Pumping chemical fiber solution acetate viscose acrylic etc 2 STANDARD MATERIAL BARSA WGPSRSNE veep oll beara B AFVVASH B Stainless steel Cast iron 3 PERFORMANCE PERFORMANCE CURVE Showing calculated values P MPa yv 2V 2m r Pa s 7m P 1 96 MPa nm e Obtain volumetric efficiency 7v and mechanical efficiency ym from the P 196 0 0013 curve according to viscosity pressure n 50X30 and speed Then calculate throughput and required power the formulas mv 99 nm 46 0 001 _ 0 01 0 1 iv 8 1 E Throughput min cm9 x min X7VXTO00 Obtain nv 7m example _ Differential pressure P 19 6 MPa kW MPa x cm3 x min Viscosity 50 Pass Required power 60 000x7m Speed n 30 min P 196 _ oxan 0 0018 By the curve nv 99 nm 46 Pump Structure Dimensions
99. ed for series below KAP 1 KA1 KA3 KA4 BAS BAS H KH5 KES PFS KHP 1H HT 800 IC IG J 02 H C DE Series code ELOA cm3 Displacement B Gear material F Steel for general structure C 18 Tool steel S MR MERES Wear resistant corrosion resistant alloy __BIBAS H Modified version for higher pressure applications BAS H Beam AS Rotation direction Design number Even number clockwise Odd number Counter clockwise Viewed from shaft end Shaft seal type Gi Gland packing M Mechanical seal Metal seal Ring seal Z Others or non Heating jacket J With jacket HF series HBT series HB series HBTD series HBTDS series HT series SPECIFICATION AND SELECTION
100. erson who is trained by Kawasaki s hydraulic school AN Make it sure that the power of the hydraulic power unit is turned off and that the electric WARNING motor or engine has completely stopped before starting installation or removal You must also check the system pressure has dropped to zero AN Turn off the power before starting wiring or other works related to the electric power otherwise you may be stuck by an electric shock WARNING A Clean the threads and mounting surface com pletely otherwise you may experience dam ages or oil leakage caused by insufficient tightening torque or broken seal CAUTION A Use the specified bolts and keep the specified tightening torque when you install the product Usage of unauthorized bolts lack of torque or excess of torque may create problems such as failure of work damage and oil leakage CAUTION Warnings and Cautions for operation AN Never use the product not equipped with DANGER Sti explosion protection in the circumstances of possible explosion or combustion Shield the rotating part such as motor shaft and WARNING Pump shaft to avoid injuries caused by being caught of fingers or cloths A Stop the operation immediately if you find WARNING something wrong such as unusual noise oil leakage or smoke and fix it properly If you continue operating you may encounter dam age fire or injury A Make it sure that plumbing and wiri
101. et pressure Max 6 9 MPa Max 70 kgf cm J Differential pressure Max 6 9 MPa Max 70 kgf cm im Temperature Max 120 C Viscosity Max 100 Pa s Max 1 000 Poise i Speed 10 200 min Displacement 0 15 0 297 0 584 1 168 1 752 2 92 cm3 ig outer gear spec Model KAP 1 Model KA1 D P 16 M 15 Z Z 50 P A 14 P A 20 1 i 1 O UTLI N E Capacity Diff Press Dimension mm Mass Capacity Diff Press Dimension mm Mass f Model Model APEA A E dive pe P ang 3 a a On at en KAP 1 pea er BURA PER KAP 1 APE 7 0 06 0 06 69 70 34 4 84 9 1 9 1 168 1 168 6 9 70 42 3 92 8 2 gagement of the drive and cove
102. ial pressure 0 25 15 L min Max 2 9 MPa Max 30 kgf cm Max 7 8 MPa Max 80 kgf cm Max 7 8 MPa Max 80 kgf cm Max 120 C Max 100 Pa s Max 1 000 Poise 5 100 min 50 80 100 150 cm3 1 OUTLINE The PFS Series Pumps are a block mounting type and suitable for highly corrosive liquids since corrosion resistant material is used for wet and wearing parts of the standard pumps Typical application acetone etc Pumping and metering solvents methylethylketone Chemical fiber making acrylics 2 STANDARD MATERIAL Gear Shaft Body Wear resistant B A he A pain Wear resistant corrosion PFS PFS Paces Pecistant aatenalconted 3 PERFORMANCE PERFORMANCE CURVE Showing calculated values P MPa k Pa s n min 100 w 53 5 he 50 001 t oip i 5 0 0392 on v gm Obtain volumetric efficiency 7v and mechanical efficiency 7m from the curve according to viscosity pressure and speed Then calculate throughput and required power the formulas noe L min cm9 x min x7VX
103. il to the threads of the mounting bolts All bolts should be tightened with the torque listed below Torque Torque Bolt size N m kgf m Bolt size N m kgf m M8 24 5 27 5 2528 M14 137 147 14 15 M10 49 0 53 9 BHO 3 M16 225 245 xe PIs M12 88 3 94 1 9 0 9 6 M18 265 294 Pal EXO 1 Capacity range O J Inlet pressure O Outlet pressure FE Temperature Viscosity Speed Displacement Differential pressure 0 02 160 L min FV 4 9 MPa FV 50 kgf cm2 Max 29 4 MPa Max 300 kgf cm Max 24 7 MPa Max 250 kgf cm Max 350 C Max 10 000 Pa s Max 100 000 Poise 10 40 min 2 5 5 10 30 100 200 500 800 1 000 1 500 2 000 2 500 3 000 3 500 4 000 cm3 1 OUTLINE Pump Structure Dimensions HT
104. ing oil to the threads of the mounting bolts All bolts should be Torque Torque tightened with the Bolt size N m kgf m Bolt size N m kgf m torque listed below M8 24 5 27 5 2528 M20 302 412 39 42 1 M10 49 0 53 9 SOSS M24 om 686 69 70 M12 88 3 94 1 9 0 9 6 M30 12751285 130 131 M16 225 245 5 2 5 M33 1 470 1 480 150 151 45 1 B Capacity range O Inlet pressure O Outlet pressure Differential pressure Temperature Viscosity 31 Speed Displacement Hi 3 800 L min Max 0 49 MPa Max 5 kgf cm2 Max 4 9 MPa Max 50 kgf cm Max 4 9 MPa Max 50 kgf cm Max 120 C Max 200 Pa s Max 2 000 Poise 10 80 min 300 500 1 000 2 000 3 000 5 000 7 500 10 000 20 000 40 000 cm3 1 OUTLINE The B Series Pumps are for ordinary temperatures below 120 C and mild pressure applications They are often used in such man made fiber production as a
105. inie e sis RE SR RRR A RE 39 1 HBTD a an and suitable for such application that require especially 3 4 05 Capacity range 0 1 72 L min A O 77 inlet pressure Max 9 8 MPa Max 100 kgf cm2 H O A Outlet pressure Max 29 4 MPa Max 300 kgf cm J Differential pressure Max 29 4 MPa Max 300 kgf cm2 im Temperature Max 350 Viscosity Max 1 000 Pa s Max 10 000 Poise Speed 10 40 min Displacement 10 20 30 50 70 100 150 200 300 400 600 800 1 000 1 300 1 500 1 800 cm3 1 OUTLINE The HBTD Series Pumps are a block mounting type small flow fluctuations as in producing hyper precision film They consist of two sets of the three gear
106. joint Apply seizure preventing oil to the threads of the mounting bolts All bolts should be tightened with the torque listed below Torque Bolt size N m kgf cm For plates M8 24 5 27 5 250 280 For hub M6 9 8 11 8 100 120 25 Capacity range 0 2 6 L min Pe S Pump Structure Dimensions A O Inlet pressure Max 4 9 MPa Max 50 kgf cm2 tlet Max 19 6 MPa Max 200 kgf cm Out presene en TAE MeN SOO KEMA 07 09 05 03 10 8 02 OD AOAO DAO Go 21 1 18 J Differential pressure Max 14 7 MPa Max 150 kgf cm2 22 2 outlet port 25 4 25 4 31 8 im Temperature Max 350 C 120 C I inlet port Viscosity Max 100 Pa s Max 1 000 Poise j Speed 5 100 min
107. l fibers and have prevailed in many other applications B ih gt IORI PRINCIPLE OF OPERATION OF THE GEAR PUMP
108. lean all the components To store long apply rust preventing oil Toray 710 silicone oil effective for 6 months etc Disassemble the pump and clean all the parts if the silicone oil is harmful to your application On request Kawasaki Pumps are supplied with the specified liquid inside Don t operate the pump beyond the pressure speed and viscosity instructed in the specifications It may seize or break by excessive outlet or inlet pressure in a moment Never drive the pump with a belt so that radial loads can not be placed on the pump shaft Radial loads cause the pump seizure Don t feed such liquid as was used for cleaning a tank Or pipe Don t run the pump with no liquids inside Dry running may cause seizure on sliding parts Don t pull from a vacuum or net negative suction head Negative suction head causes cavitation resulting in metering inaccuracy and seizure Contact us for negative suction head use Don t run the pump reversely because rotation direction is determined by design Reverse rotation can not discharge liquid and cause breakage of the parts by excessive torque Don t make a quick start Quick start causes breakage of the shaft by excessive torque Don t touch such rotating components as universal joint shear pin coupling torque limitter etc Don t feed liquid of temperature different from the pump body Allowable temperature difference is Max 20 C stainless steel or wear resistant corro
109. ller curve according to viscosity pressure 0 01 nv 100 ym 37 Apply seizure preventing oil to the threads of the mounting bolts and speed Then calculate throughput 0 50 100 a All bolts should be tightened with the torque listed below and required power the formulas z S EEE Torque REI a L min om x min xqvxqpgg Bot size_ __Nim __ _kafrem a Obtain required inlet pressure from the APA BEES NSE OY OSS eS SG rea kW MPa x cm x min curve according to the viscosity and For hub 10 24UNC 4 4 4 9 45 50 Required power 60 000x7m speed 17 1 KA3 e 2 0 Fl Capacity range 0 03 1 1 L min O Inlet pressure oO
110. materials are used depending on temperature 2 3 7 1 5 7 2 6 8 3 7 3 92 MPa 40kgf cm2 Adequate choice for the application 2 See the special catalog for chemical fiber applications 3 Pump speed and all allowed max pressure are restricted by the viscosity of liquid See Table 1 page 7 4 5 6 7 See Table 2 page 7 for mounting method See Table 3 page 8 for shaft seal type Max differential pressure is 3 92 MPa 40 kgf cm with the wear resistant corrosion resistant material 1 Table 1 Viscosity vs pump speed max outlet pressure 4 EE Viscosity P ump speed Max outlet pressure mPa s cp min max MPa kgf cm TE 10 1 10 0 198 2 10 100 10 100 8 50 0 98 10 100 1 000 100 1 000 10 120 6 85 70 1 000 10 000 1 000 10 000
111. mperature with heating medium 3 2 1 pumps For 3 gear pumps it devides one inlet stream into two and collects two outlet streams into B tO A one jacket B ws jacket A aluminum cast heater pump block gear pump qe T B jacket B A jacket A 250 350 It covers the whole pump separate in pieces This i heater is suitable for temperature 250C 350 1 ad BS gear pump aluminum cast heater gy T i fy 4 imi t
112. ng are cor caution ct and all the connection is tightened cor rectly before you start operating especially if it is the first run Ay Use the product under the specification men CAUTION tioned in the catalog drawings and specifica tion sheet AN Keep your body off the product during the op CAUTION erations as it may become hot and burn your ody Use the proper hydraulic oil and maintain the CAUTION contamination in the recommended level otherwise it may not work or be damaged Cautions related to maintenance A Never modify the product without approval of CAUTION Kawasaki A Do not disassemble and assemble without ap CAUTION Proval by Kawasaki It may cause troubles and failure or it may not work as specified If it is necessary by all means to disassemble and assemble it must be done by an autho rized person A Keep the product from dust and rust by paying CAUTION attention to the surrounding temperature and humidity when you transport or store the prod uct AN Replacing the seals may be required if you use CAUTION the product after long time storage
113. nlet For high viscosity fluid apply positive inlet pressure before staring Apply oil to the drive gears No oil required on plastic gears 13 Don t heat the pump over temperature of 150 C Heat uniformly and slowly 100 C hour or slower Don t touch the outer gear or the drive gear while running Don t engage or disengage the outer gear and the drive gear while the trunnions are tightened to avoid a damage on sealing surfaces Do Don t 3 CAUTIONS FOR HIGH TEMPERATURE APPLICATIONS Type BAS H KH5 KES KHP 1H HF HB HBT HBTD HT Use an aluminum cast or a plate heater for heating the pumps Heating agents are also applicable when a jacketed special pump block is selected Clean the mating faces of both the pump and pump block Finish the mounting surface to flatness within 3umRz convex and to smoothness within 0 44mRz to avoid a polymer leak For BAS H KH5 KES KHP 1H Pumps only Contact us for other pumps Be sure to apply lubricants heat resistant silicone oil in the pump for initial lubrication before heating the pump Heat the pump at a rate of 100 C hour or slower Heat uniformly Turn the pump again by hand at the operation temperature to insure free rotation To avoid a creak by thermal shock preheat a pump to be installed on a hot pump block Don t touch the heated aluminum cast heater plate heater or jacket to avoid a burn Don t heat or cool the pump faster than 100
114. nt materials are used depending on temperature 0 06 2 L min Max 14 7 MPa Max 150 kgf cm Max 49 MPa Max 500 kgf cm2 Max 39 2 MPa Max 400 kgf cm Max 350 C 120 C Max 1 000 Pa s Max 10 000 Poise 10 100 min 6 7 2 10 20 cms 1 OUTLINE The BAS H Series Pumps are a block mounting type and cover middle capacity and heavy duty high viscosity pressure ranges even at high temperature Typical application Extrusion molding polypropylene polyethylene polystylene etc Chemical fiber making nylone polyester etc 2 STANDARD MATERIAL Gear Shaft Body 350C For max 350C Alloy tool steel 120C For max 120C Stainless steel 3 PERFORMANCE PERFORMANCE CURVE Showing calculated values P MPa k Pa s n min 100 2 50 nm 42 oTi Oo p 1 10 0 02 ym yv ym Obtain volumetric efficiency 7v and mechanical efficiency 7m from the curve according to viscosity pressure and speed Then calculate throughput and required power the formulas Throughput
115. ove 200 PFS Series HBTDS Series Gland Packing Teflon is standard packing material Carbon fiber is used for high temperature applica tions This is simple and easy to handle KH5 Series HB Series HT Series B Series Sealing Coupler The coupler functions as both coupling and seals It is appropriate for high viscosities KHP 1H Series KES Series KH5 Series BAS Series Metal Seal Sealing function is performed when the seal ring installed on the driving shaft is pushed against the hub top This is used when viscosity is high and a gland packing is not appropriate HF Series Long durability is ensured since there are no frictional parts Leakage can be controlled by adjusting the clearance t HBT Series HT Series HBTD Series Metal Seal Gland Packing This is a double seal and thrust force is sup ported by the seal ring This is suitable for a pump of small capacity under high pressure use KHP 1H Series BAS Series KH5 Series ee 53 1 200
116. r small capacity and low duty low viscosity pressure ranges 0 15 0 15 6 9 70 34 7 85 2 1 9 1 752 1 752 6 9 70 47 3 97 8 2 1 y y p 9 KA1 KA1 Typical application l l KAP 1 0 297 0 297 69 70 36 865 1 9 jay 292 292 69 70 57 2 107 7 23 OZER EAI ICAI Po a Lacs i oo Slee en Pumping and metering coating materials for tablettes Parts List SB SW iud emma Parts List eee NDINYG and TG ISCAS vile 1 TALMA BLES Tan 2 STAN DA R D MATE RIAL Part No Name Q ty set Part No Name Q ty set Part No Name Q ty set 01 front plate 1 22 retainer yoke 1 28 grease nipple 1 2 02 gear casing 1 23 plug 1 29 AWAY screw 1 3 x 03 back plate 1 24 plug 1 30 bal 1 3 a ari Gear snai Body 04 arbor 1 25 gasket 1 31 spring 1 KAP 1 AT VAS KAP 1 Stainless steel 05 stud 1 26
117. rrr er ee cece eto rence reer 1 1 a ze 0 01 1 0 1 P 1 5 2 9 05Mp Obtain nv 7m example CAUTIONS A 0 02 un 8 gt P 9 11 Read CAUTIONS FOR HANDLING P12 14 Differential pressure P 0 49 MPa gt Arit lt Sy Allow the backlash between the outer drive gears v Viscosity k 0 2 Pars rani A m 0 1 0 01Mp Speed n 120 mn ee ee ee Z NN KOA T mE a n lt gt gt Apply heat resisting silicone oil for initial lubrication P 049 _ eine Do not heat or cool faster than 100 hour aaa ost O z on js 5 Obtain volumetric efficiency nv and yn 0 2X120 1 AERO ATOAN TAITEEN Keep the temperature difference between the pump body and the mechanical efficiency ym from the By the curve 20C liquid 20 C or sma
118. sion resistant material or Max 50 C other materials Never touch such high temperature objects as pump itself heater jacket etc to avoid a burn Don t run the pump before it is raised to a operation temperature Don t clean the pump at temperatures exceeding below Material Temperature SKD11 450 C SKH51 500 C SUS420J2 440C 150 C Contact us for other materials CAUTIONS FOR HAN DLING For safety precautions see 54 page Do 2 CAUTIONS FOR SADDLE MOUNT OTHER GEAR DRIVEN PUMP Don t Type KAP 1 KA1 KA3 KA4 Arrange tilt angle of the pump and rotation direction of the outer gear drive gear as shown below The gears will disengage to protect the pump on excessive torque Outer gear A Be sure to place a stopper to protect the pump in case of reverse rotation Outer gear gt 4a Drive gear ri Jl Properly align the inlet outlet trunnions and finish their spherical tips to 1 5 mRz or less in roughness Clean the mating areas of both the pump and trunnions Tighten the trunnions loosely first Mesh the outer drive gear with the drive gear and give the drive gear several turns by hands to ensure free rotation Tighten the trunnions securely to fix the pump to allow the backlash of around 0 1mm between the drive gears Make sure there is fluid in the pump before starting Minimum allowable pressure would be provided by a flooded i
119. ted by the shear pin break in case of excessive torque TORQUE RELEASER The drive is disconnected by the balls slipping out of the ball pockets against the spring force in case of an excessive torque y Universal Coupling This absorbs misalignment between a drive shaft and the pump shaft and transmits rotation at constant spherical velocity 48 JACKET PUMP BLOCK This is for heating and keeping the pump to the This is for connecting pipes for the block mounting working te
120. the torque listed below Torque Bolt size N m kgf cm For plates 4 20UNC 9 8 11 8 100 120 For hub 12 24UNC 6 9 7 8 70 80 19 1 KA4 Offa Al Capacity range O J Inlet pressure O Outlet pressure Temperature Viscosity Speed Displacement Differential pressure 0 15 4 5 L min Max 2 9 MPa Max 30 kgf cm Max 2 9 MPa Max 30 kgf cm Max 2 9 MPa Max 30 kgf cm Max 120 C Max 100 Pa s Max 1 000 Poise 10 150 min 15 30 cms 1 OUTLINE The KA4 Series Pumps are outer gear drive and sad dle mounting type for easy on off engagement of the drive and cover middle capacity and low duty low vis cosity pressure ranges Typical application paints Pumping and metering coating materials for tablettes
121. throughput and required power the formulas 100 m 22 F aoe 1 Throughput L min cm x min x7Vx 7 000 Obtain nv nm example _ M Differential pressure P 14 7 MPa Siea ae kw MPa x cm x min Viscosity u 100 Pars ASSR 60 000x7m Speed n 20 min P 147 Te 0074 By the curve ny 100 m 22 Py A 23 24 G2 x Or C i A Model Capacity Diff Press Dimension mm Mass cm MPa kgf cm A B D E F G H Zi J K kg HBTD10 2 5x2x2 29 4 300 80 115 58 50 125 101 162 15 9 5 25 4 29 7 is HBTD20 5x2x2 29 4 300 162 182 118 122 22 105 245 30 25 58 52 32 HBTD30 7 5x2x2 29 4 300 162 182 118 122 22 al 251 30 25 58 52 33 HBTD50 12 5x2x2 29 4 300 162 182 118 122 22 126 266 30 25 58 52 37 HBTD70 17 5x2x2 29 4 300 162 182 118 122 22 140 280 30 25 58 52 40 HBTD100 25x2x2 29 4 300 162 182 118 122 22 162 302 30 25 58 52 45 HBTD150 37 5x2x2 29 4 300 180 285 140 120 22 185 392 40 28 60 72 80 HBTD200 50x2x2 29 4 300 180 285 140 120 22 203 410 40 28 60 12 90 HBTD300 75x2x2 29 4 300 240 360 180 160 SS 256 556 50 38 110 98 200 HBTD400 100x2x2 29 4 300 260 440 200 187 36 249 587 60 38 100 ily 270 HBTD600 150x2x2 29 4 300 260 440 200 187 36 284 622 65 38 100 117 330 HBTD800 200x2x2 29 4 300 260 440 200 187 36 318 618 65 38 100 117 330 HBTD100

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