組立／取扱説明書
Contents
1. 2 Length of the Stabilizer Control Rods If both stabilizer control rods do not fit the helicopter the swash plate mav be damaged due to too much strain Both rods connect the swashplate with the gear control lever and must be equallv long Stabilizer Control Rod Swashplate Troubleshooting IX miu iu man iu I l Problem Engine will not start Engine starter will not spin f Engine will not start though engine starter spins Engine stalls Helicopter w2. Engine rpm and the main rotor pitch increase As a Engine rpm and the main rotor pitch decrease As a result the helicopter lifts up result the helicopter descends Moves left Moves right Tilts right Tilts left Elevator B ED Be Q Moves forward Q Loses airspeed or moves backward B With airspeed the helicopter descends B With airspeed the helicopter lifts up l l _ By changing the tail rotor pitch the By changing the tail rotor pitch the nose moves left nose moves right Prior to adjusting amp operating observe the following
3. A thorough going check is also required if your helicopter crashed the main rotor blades hit the tail boom and other components were exposed to anv strong impact 1 Parts Replacement 1 e Engine Q B O QB Remove the fuel tubes throttle linkage and muffler B Remove the screws for installing engine and the needle Remove the skid O Put down the fan casing and the engine by widening the bottom of the frame Tail Drive Coupling Thinner than the pin Mast B Q Detach the elevator links from the swashplate B Unscrew
4. 5 10cm Direct the helicopter into the wind Stand behind the helicopter Raise the throttle control stick a little making the helicopter hover at a height Of 5 10 cm Then decrease engine speed and safely land it Repeat this exercise and by increasing the altitude gradually Next try to land the helicopter a little ahead from where you lifted off Once you master these basic controls you can proceed to the hover at higher altitude You must constantly anticipate into which direction the helicopter may drift and move the control sticks accordingly WARNING Always operate
5. Before use please careTully read the explanations INSTRUCTION MANUAL KVOSHO RADIO CONTROLLED Q 46 ENGINE POWERED HELICOPTER INDEX REQUIREDFOROPERATIONI sissesiiennez tai ie Sa 2 RADIO PREPARATION 3 BEFORE YOU BEGIN HH 4 5 ASSEMBLU siti ss oint temi tali eee iii bat ob Lions Lok an e id LE 6 24 OPERATING YOUR MODEL SAFELY 25 SETTINGS FLIGHT LESSONS MAINTENANCE 26 35 PARTS US 36 EXPLODED VIEW 37 41 SPARE amp OPTIONAL PARTS 42 44 SAFETY PRE
6. WARNING Do NOT operate the helicopter in the following places and situations Non observance may lead to accidentsl 1 2 3 Always check the radio batteriesl 4 If the radio batteries get weaker transmission and reception decrease You may lose control of your model when opera ting it under such conditions This may lead to accidents
7. Replace the swashplate with defect ball bearings Should the swashplateOs action not be smooth clean it and oil the inner balls WARNING When replacing defect parts with new ones please only use Kvosho brand genuine parts Gear N Replace gears with stripped teeth On this occasion ensure Correct gear meshing Ball Bearind Clutch Fuel Tube A open type sealed type Replace with first signs of cracks defor mation or quality deterioration Replace ball bearings if their action has worsened Oil open type bearings Do not oil sealed bearings Replace the clutch if it does not disen gage or if it engages at low throttle O
8. lsieni Take the blade with the tracking tape as a base Pitch Rod mi 1 2 If the other blade without the tracking tape tracks lower rotate the ball end of the pitch rod half a turn right mh 1 2 Main rotor pitch decreases If the other blade without the tracking tape tracks higher rotate all b the ball end of the pitch rod half a turn left Proceed the same way until both main rotor blades will travel in the same plane as in A Main rotor pitch increases WARNING Alwavs operate the helicopter outdoors out of people s reach as the main rotor rotates at high rpml 6 BEH 10m i WARNING While adjusting stand at least 10 meters apart from the helicopterl 28
9. When switching the radio ON or OFF always proceed in the following order When switching ON Q Position the throttle control stick transmitter entirely to low B Switch on the transmitter B Switch on the receiver O O Start Crank the engine When switching OFF Q Q Stop the engine B Switch off the receiver O Switch off the transmitter Checklist before flyin With the main rotor pitch OTESFHAELHZ becomes smaller With 0 the main rotor pitch becomes bigger With the swashplate tilts right MM H With O the swashplate tilts left gt KN ia O With
10. Linkage Ball 9x 10 4mm Drag Bolt x4 5x10x4mm 32 46 S07 Adjustable Muffler 32 46 engines DVDOWWYx 1 1500 8x12x3 5mm Pl 15 sx12x3 5mm Ball Bearing 1000 4mm Body Hook Set GH AWD x 2 380 130 TEL Some of the parts included are not available as spare parts Purchase optional parts instead 13 130 130 een fej o OPTIONAL PARTS FOR JAPANESE MARKET ONLY No SE No Ne Part Names Qiv ki Ne Part Names Qiv H3039 1 3 MAtuh HP Color Tall Wing Set Blue ri a 260086 LP Tail Rotor Grip aluminum PA jj H3039 GR C
11. Daily Check After one day of helicopter flying be certain to do the following checks ke a ma 74H WARNING Make sure that all screws are securely tightened and all parts are in best condition Damaged parts should be immediatelv replaced by new ones and loose screws retightened Failing to do so will inevitabiv result in accidents such as crashs Wipe off any dirt or oil deposits from your helicopter 74H Wearing Parts Ball End Linkage Ball U Al Replace ball ends if they come easily off Replace balls with the first signs of scratches Swashplate
12. 4200 TEL HP Carbon Tail Boom juse with pipe drive HP II 23025 HP Pitch Rod Guide ll 1200 130 23027 W LL LL BL HP Rudder Control Unit Blue 2000 for tail drive at autorotation 2000 130 Z3027 HP R HP HudderControl Unit Red 170 UP 23029 Hollow Mast 170 better durabilitv 1900 jistad No WW vi is 1 2 b
13. 1131 4x35 4x40 4x45 TA IT SEAE it t 0 THE FINEST RADIO CONTROL MODELS FU TA DE OO L L LOAL DI H jin o IKA RI ROENIJSH 243 153 TEL 0462 29 4115 R C 10 00 18 00 e4559711 PRINTED IN TAIWAN
14. Center the trimS Switch on the transmitter Switch on the receiver Make sure the servos move according to your transmitter inputs OFINISH Switch off the receiver 11 11 Switch off the transmitter 12 12 Retract the antenna Transmitter 1 BEFORE YOU BEGIN 1 Read through the manual before you begin so you will have an overall idea of what to do Check all parts If you find any defective or missing parts contact your local dealer or our Kyosho Distributor How to read the instruction manual Example 2 6 x 10mm Cap Screw
15. LO Cause Weak starter batterv Too much fuel inside engine It is OoverchokedO Weak plug heater batterv Defect plug Fuel line is obstruct Needle not unscrewed Starter spins in opposite direction Fuel line is obstructed Engine rpm are too low Low Small main rotor pitch Needle unscrewed too much Unequal main rotor pitch Bent feathering shafts Defect ball bearings in main rotor grips Left and right blades weigh differentiv Bent mast Bent tail drive svstem Left and right blades weigh differentiv ldle rpm too high Needle too loose Blade pitch too big Loose screw on tail drive joint Wrongiv installed tail rotor grips Loose screw on tail linkage joint Reverse gvro operation direction G
16. 3 x 3mm Set Screw This instruction manual uses SeVe ral Symbols Please note them 2 6mm during the entire assembly Nylon Nut No No All parts except screws are identified by key numbers For purchasing spare parts find the kev no of the part needed in the spare part list and refer to the left column to look up the corresponding order no Key Number Part Name True to scale l Diagram Quantitv Used Tail Rotor Assembly Symbols used throughout the instruction manual comprise 1 Ft gir Fa Assemble in the specified Part bags used rdar Pav close attention herel 2 fil Assemble as many times as specified here twice Apply epoxv glue Must be purchased sepa
17. Stick Position Low Center High N NN lt LOW PITCH 00 ai ai Hovering U 2U 6u Normal Flight Loop Stall Turns 9 9 9 2 U U U U U U PITCH GAUGE Low Pitch PIT CURVE Roll 3D 3D Aerobatics st 2 Autorotation 2 3U 60 1 G o Assemble in the specified order AD Final Check P Check all parts Q Examine all screws etc for their tightness ii a The tail rotor will not rotate if the set screw is loose PG IE Gad eNOSIO The tail drive check hole allows vou to check the set IAS NOVOMENE screw for proper tightness Check before evey flight OQ Examine linkage rods for smooth movement 24 OPERATING YOUR MODEL SAFELY
18. 450 130 GR Color Tail Rotor Green Loctite Medium Strength screw cement H3609 450 130 P Color Tail Rotor Pink Loctite Hard Strength for OcementingO bearings etc H3609 450 130 Y Color Tail Rotor Yellow One touch Plug Heater Set 23004 P 8000 TEL Ez bie Ball Diff Grease for one way bearing ls HP Cooling Fan better cooling OO ji 23017 1000 130 TEL HP Tail Drive Coupling aluminum HP 130 AIR AL HP Cyclic Lever HP Z 33 43022 HP Seesaw Head L 33 smooth and dvnamic ip HP
19. When the engine starts take hold of the rotor head so the Sa I G TM EGR rotor blades will not rotate ha b Engine Stopping Pull down the engine control stick and the trim If the engine still does not stop pull out the fuel pipe from the engine Tracking Adjustment The tracking adjustment consists in making the main rotor pitch on both blades equal 10m Slowly pull up the throttle control stick 10m away Look at the blades directly from the side 2 If both main rotor blades look like in mh WDLJIIRIZAZJNI OK A both blades travel in the same plane no further adjusting is needed Mm 2 both blades track separately further adjusting is needed O
20. P28 P23 OP28 P22 P22 P23 U P14 Remedy LI Recharge LI Remove plug Using starter eject excess fuel LI Recharge or replace LI Replace LI Clean fuel line LI Adjust as per engine explanations LI Reverse batterv connection See P28 LI Clean fuel line LI Raise throttle control stick a little CI Adjust hover pitch See P23 EJ LI Adjust as per engine explanations LI Adjust tracking See P28 LI Replace LI Replace CO Balance out See P22 tiQ LI Replace LI Replace OI Balance out See P
21. Do not watch the tail watch the nose of the helicopter Nose in when landing When landing the helicopter should touch ground with the nose first If touching ground with the tail first the main rotor or tail boom may SEE A be damaged WARNING Always operate the helicopter outdoors out of people s reach as the main rotor rotates at high rpml SEHH 10m WARNING While adjusting stand at least 10 meters apart from the helicopter 29 2 Hover Lesson 2 Headwind CC mi NN 6 Hovering necessitates constant control Repeat practicing the hover until vour fingers get used to doing the controls on the k 10m transmitter Fa AW
22. SPECIFICATIONS ARE SUBJECT TO CHANGE WITHOUT NOTICE 1997 KYOSHO high speed and has a possibility to be dangerous Vou are responsible for this model s assembiv safe operation place to fly frequencv check and adjustment of the model Assemble this kit only in places out of children s reach e Take enough safety precaution before and after operation After every flight inspect screws and nuts for looseness and parts for wear Anv damaged parts should be immediatelv replaced repaired or adjusted for safe operation G Use only Kyosho genuine parts for replacement Failing to do so will result in accidents or malfunction of the model Kvosho do not take responsibilities for the accidents and crashes if using the parts which are not Kvosho genuine ones Always keep this instruction manual ready at hand for quick reference even after completing the assembiv No 21722 No 21721 No 21721 No 21722 q A CONCEPT 46 VR J INSTRUCTIONSHEET RSTO OSCONTAOI MOD Please use these supplementary instructions in conjunction with the manual included in your kit I ED mm Assemble the counter 9e
23. A NEITHER swallow fuel NOR let it into your eyes When fuel is swallowed induce vomitmg When b c tel t fuel gets into eves rinse Stand at least 10m away from the rotor for injurv prevention Right after use do NOT touch the engine and muffler generating high temperatures them and consult an ophthalmologist You may get seriously burned touching the engine or mufflerl Observe the necessary maintenancel Below are listed the reactions of the CONCEPT 46 VR according to vour inputs l A I I ee HELICOPTER RESPONSE CONTROL STICK POSITION MODE 1 HELICOPTER RESPONSE mn l gt A CONCEPT 46 VR Control Reactions Throttle
24. EA 02i1i0 10 jla lin 02 H m ii 2 00210 4 47271 3 1 2 3 4 4 1 2 3 5 1 x 2 2 1 1 2 oMNAC EA TATI BIEE GABBL XX OJBDX Ti FETDETI l lt 6 60 lt 110 ja 9 11 1 SCREW
25. Radio for engine powered R C helicopters and dry batteries 5 G This kit reduires a radio for engine powered R C helicopters with 5 servos and 1 gvro For more information on the radio refer to its explanations CAUTION Only use a radio for R C helk copters Anv other radio is prohibited jEN Futaba Radio for engine powered R C helicopters 3 AA size Batteries for transmitter SUITABLE SERVOS Engine 0 OWith semi assembled kits the engine comes pre installed Install the muffler 46 46 engine for helicopters
26. ABOUT THE PERSONAL FREQUENCY MONITOR LED o AJ Before operating vour helicopter plug the crvstal of vour frequencv into the Personal Freguency Monitor As soon as you switch it on vou ll know for sure through an interfe rence signal and LED lamps whether somebody else is on vour freguencv or notl No 80591 40MHz ki ji No 80592 72MHz ta bi 7 6 000 Special crystals are available at Kvoshol e No 21722 No 21721 16f25 ii U This instruction manual is both for kit No 21722 and semi assembled kit No 21721 with engine When referring to the instructions for completing the assembly make the following distinctions CONCEPT 46 VR assembiv kit All steps from through B CONCEPT 46 VR semi assembled All steps from through 1 jaw
27. Glow Fuel and Fuel Pump 109 Engines for R C models require glow fuel Do not use gasoline or kerosene both cannot be used Also be verv careful when handling glow fuel which is highly inflamma ble and high explosivel G Fuel should contain at least 1096 of nitro WARNING Gasoline or kerosene cannot be used mi 4H Glow Fuel ne fuel model engi ii No 6054 K amp B500H K amp B500H Model Engine Fuel Fuel Pump No 80701 12V Fuel Pump Electric 12V No 80702 Fuel Pump Manual Glow Plug e 4 Wasta ilie a Required for engine starting Starter Plug Heater No 1791 No 96715 One touch Plug Heater Glues amp Lubes BRAVA
28. Q 2 O Q Pitch Rod HOVER PITCH 60 Main rotor pitch adjustment lee Hover Pitch PITCH GAUGE LOW PITCH 00 QB Center the throttle control stick Slide the pitch gauge onto each blade Adjust the length of both pitch rods to make the stabilizer bar run parallel to the hover pitch line on the gauge 2 Move the throttle control stick to high and set with your transmitter a high pitch Neutral 3 Move the throttle contol stick to low and set with your transmitter a low pitch PITC H GA UGE i aa TCH o TJ High Pitch PIT CURVE A A 6 6 tih SE sE HI LOW Pitch reference table
29. Adjuster Rod Receiver 4 N e A s EE NE Gain Controller approx 10mm 541 Screw down to the spots indicated BA A B Make A and of same length 10 Refer to the diagram above and adjust the tightness of Part bags used Must be purchased separately BG mm BI Drill holes with the specified diameter here 2mm IS 0 AT 10 4 8mm Ball End 541 2x84mm Adjuster Rod a HU 4 3 2 1 5 l If adjuster rod is interfere with frame please bend adjuster rod to avoid interfere xl 78mm approx 78mm l X G gt Neutral OC mm NN gt 8 12mm approx 8mm 12mm 0 EM Part bags used Must be purchased s
30. Ilfthe heli has too much speed pull up the elevator control stick to make it momentarilv hover and land EE 2 Pull the throttle control stick all the way up 5 make the helicopter momentarilv hover and f land it ee die ms Autorotation is a way of safe landing even with engine failure When the engine stops the helicopter will immediatelv start its descent Warn all people around vou to prevent personal injuries WARNING Always operate the helicopter outdoors out of people s reach as the main rotor rotates at high rpml 10m WARNING While adjusting stand at least 10 meters apart from the helicopter 31 MAINTENANCE Fi 1
31. Mm Sharp Hobby Knife Awl iRaeieeesass ET Plug Wrench osSeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeo SPECIAL TAPER REAMER No 80311 1mm lt 15mm EE No need to pre drilll Drills neat imm to 15mm holes directly RADIO PREPARATION Set uD the radio as explained below 4 Switch DDO ip 4 2 11 OFF Servo Receiver ET l Transmitter Reverse Switch Pitch Aileron Normal Elevator Throttle Rudder A 023 OSTART 3 Insert AA size dry batteries Transmitter Extend the antenna Transmitter Connect the charged Ni Cd battery Extend the antenna Receiver Down the trims
32. KeeD In mind that people around you may also operate a radio control modell NEVER share the same frequencv l FS pe with somebody else at the same se timel Signals will be mixed and ta ET f you will lose control of your model 81 l LA This mav lead to accidents Si When the model behaves strangely HOUUUUE Immediately stop the model and check the reason As long as the NMe AN problem is not cleared do NOT operate itl This may lead to further trouble and unforeseen accidentsl 4 A ma WARNING for preventing accidents and personal injurv be sure to observe the following 1 TANA et HE kJ ONLY use glow fuel for radio control models Before flying ensure JA ST Becaus
33. BIitz Starter 12V 12V Battery Screw Locking Compound Screw Cement Threadlocker Loctite No 94402 Medium Strength No 94403 Hard Strength Grease No 96506 Ball Diff Grease a Epoxy Glue EE Epoxy A EEI Epoxy B No 71481 Sealed Battery Instant Glue S b Equipment coming in handv gt No 96627 ti 3 TA GelBov No 1876 No 39308 12V 6 5A Fuel Filter 2 REQUIRED FOR OPERATION 2 7 Tools required CAUTION Handle tools carefully WICHTIG Gehen Sie vorsichtig mit Werkzeugen umli ED IMPORTANT Maniez les outils avec prudencel Needle Nose Pliers L i Se SS TOOLS INCLUDED 1 5mm 2mm 2 5mm 3mm Hex Wrench 1 5mm 2mm 2 5mm 3mm Phillips Screw Driver L M S Wire Cutters
34. Cap Screw 3mm Nylon Nut 2x8mm RT H Screw Linkage Ball 230 E E2 0 6 33 3x 1amm KA Part bags used Tentativelv tighten Apply threadlocker Mast Assembly Q 0 l ED 5 SE 6 SS WA 4 kun NSW xi CN kw 4 3X 18mm No 96506 MA Apply grease 3x 12mm Cap Screw WW 3x20mm Cap Screw Ea 3x20mm TP Screw fsmmmnni 2x8mm RT H Screw 212 Linkage Ball 3x8mm sr Aileron Lever Collar 2x 10mm RT H Screw 3 5x 14mm N Cap Screw Ten 2 jum 3x30mm 3x30mm Cap Screw NS EE Incl with Engine 2mm 3mm Nylon Nut H 91 Linkage Ball OI 49 8x 16mm Bearing 1 Qo 3 5 x 14mm 226 12 x 18mm Incl with Engine
35. F H3301A Stabilizer Seesaw F H3302 H3303 0300 x 2 x 1 Ix 7 id x 2 5 x 1 6 x 1 Gx 3 x2 800 ME 7 Vain Roor Hoad F _ so0 10 Main Rotor Head F H3304 Mixing Base 8x 1 9x2 2000 130 NRS0Z TA LARA 6 a FE Ai Ula H3320A TR TA 9 x2 900 130 H3321 0 x 1 900 190 H3323 U AG fada si xi 500 130 H3324 ia jifir i fxi 500 90 H8333 AR x 1 300 130 IN No a FI Nlef Part Names Qty H3336 Fair SUDBOTIBIp8 Dx 2 x 4 700 TEL H3338 a a x4 MMx2 1600 270 H3344 Mast Bearing Case Set x 2 900 FOR JAPANESE MARKET ONLY Rod Guide 130 Tail Drive Shaft 800 TEL eC 4000 TEL Main Rotor 4LD Tail Output Shaft VR Elevator Lever Set VR 1200 0 0 x 1 VR G ODBEBx 1 x 5 l 4000 03 Aileron Pitch Lever Set VR 8 x 2 VR x 20 22 0 76 9 x 1 900 Linkage Set VR 68 x 4 668 72 64 x
36. Aluminium Throttle Lever better response Starting Box Set alu case amp starting equi H3601 1400 TEL 84 lt 96V 2 Tail Boom Set Red shaft guide pre Installed Handv Starter 8 4 9 6V Ni Cd powered H3602 2200 TEL TV Tail Boom Set Blue shaft guide pre installed Svnchro Meter counts rotor revolutions WAI 2 130 40MHz Shaft Guide Set for the pipe drive shaft Personal Frequencv Monitor Fri 72MHz Checks what fre Pipe Drive Shaft enhancing gvro s performance Personal Freduency Monitor quencies are used FRP 530 UP aa00 TEL 12V FRP Main Rotor 530 better stabilitv and autorotation Fuel Pump electric H3609 130 Color Tail Rotor Blue Fuel Pump manual H3609
37. WARNING Always operate the helicopter outdoors out of people s reach as the main rotor rotates at high rpml BEH 0 10m il WARNING While adjusting stand at least 10 meters apart from the helicopterl Novice R C helicopter pilots should always seek advice from experienced pilots for hints in assembly and pre flight adjust ments Note that a badly assembled or insufficiently adjusted helicopter is a safety hazard In the beginning novice R C helicopter pilots should always be assisted by an experienced pilot and never fly alonel For injury Drevention move the throttle control stick only slowly from low to high
38. 13 15mm ipe Or dowel 13 15mm outside diameter Ensure the shaft guides are DrODerly directed when inserting them Rear End 360mm 180mm 470mm 34 0 Position of the Mast Stopper Rotate the rotor head until the stabilizer bar and mixing lever become parallel Stabilizer Bar Parallel Mixing Lever Be 4 B While pressing the rotor head from above and mast stopper from below together tighten all 4 screws equally FN IF Mast Stopper
39. 30 High Altitude Flight 0 In the beginning do not fly too fast when practicing banking at high altitude With right banking Q Tilt the helicopter to the right side using the aileron control stick Pull up the elevator control stick and move the rudder control stick right e After finishing banking move the elevator and rudder control sticks back to neutral and the aileron control stick left to bring the helicopter back into horizontal flight m With left banks move the aileron and rudder control sticks left The higher the airspeed the more important control movement l becomes fil Wind I A Use the
40. WARNING Ensure the throttle servo moves into the correct direction If it moves into the opposite direction the main rotor will rotate at high rpm when starting the engine This is dangerous as it may result in damages and worse serious accidentsl ie eutra 2mm Part bags used Drill holes with the specified diameter here 2mm bal E apps Ilbes 3x4mm Set Screw Neutral Tighten the set screw when a 90 angle is produced Insert the tail boom up to the mark indicated DROEVEBLTAT T IL Rotate the gear and check if the tail rotor rotates View from back gt Twist as the diagram shows b Obzoz Loosen the screws 8 V al Tighten the screws 3x 10mm TP Scre l 3x20mm Cap Screw 3mm Nylon Nut Part bags used Assemble left and r
41. Trim Adjustment NOTICE Adjust and practice flying only when there is a weak wind or no wind Correct any vawing rolling or pitching of the helicopter during take offs with the trims AN ELLI EFG FADO P As the engine speed increases and the helicopter is close to taking off the following tendencies mav be noticed for the helicopter to vaw Wor B to roll or or to pitch or E instead of lifting straight up If this happens adjust the different trims on the transmitter so the helicopter lifts straight up 1 Wind Hover Lesson 1 hn se Ti i Observe the following basics before practicing the hover It will make things a lot easierl Direct the helicopter into the wind With lateral and tail winds operation becomes difficult
42. 3x6mm Washer 6x 10mm Ball Bearing 83 5x 10mm Reverse Screw Ball Bearing mMiamsasi MA Ba Fa Part bags used Applv grease Apply threadlocker screw cement Pav close attention herel 2x 10mm RT H Screw 2 6x8mm Cap Screw 2 6X 8mm jum ke x 16mm 3x 16mm IM la Cap Screw b 210 WW Tighten the screws ensuring 2 6mm can still move Nvlon Nut 3mm Nylon Nut 212 Linkage Ball 2x 10mm RT H Screw 640 2x7x2mm 2x 16mm Cap Screw umani 2mm Washer 27 2x3x7 6mm Collar 212 Linkage Ball 3x 10mm TP 3X 25mm Screw 3X 10mm 3x25mm Cap Screw EEA 2 3mm Nylon Nut KA KO BA Part bags used Tentativelv tighten Assemble left and right sides the same way 3x 8mm TP 3x 18mm TP Screw innnnnnnun 3x4mm Set Screw 3x20mm A Cap Screw Special type Mm 1
43. Linkage Bal K 1 1 4mm Nylon Nut 56 5x 13mm Ball Bearing 3X 6mm 3 125 5x9mm Thrust Collar Metal Bushing BA MA 2 Part bags used Assemble in the specified order Applv grease Assemble as manv times as specified here twice f CC 3 26x12mm EZ Screw 2 6mm 10 4 8mm Ball End 47mm 163 2x 36mm 4 MD AT 4 w w mm Stabilizer Control Rod approx 47mm Adjustable Rod 68 2x 62mm I Pitch Rod Adjustable Rod approx 21 5mm Stabilizer Rod 7 Rotor Head Stabilizer Control Rod Stabilizer Rod Pitch Rod BA Assemble left and right sides the same wav 2 Assemble as many times as specified here twice il Part bags used True to scale diagram 31 8x 12mm Ball Bearing 3x7mm F H Screw 3x 18mm
44. NUT etc e FOR JAPANESE MARKET ONLY mm mm No Size mm 0107 LILNA A No Size mm QUANTITY Nl QUANTITY RA imm Round Head Screw e200 eo Round Head Self Tapping Screw e200 l Nut e200 1101 2x6 2x8 2x10 2x15 1132 2x4 2x6 2x8 2x10 5 each 1171 1102 2 6x8 2 6x10 2 6x12 2 6x14 1133 2 6x6 2 6x8 2 6x10 2 6x12 5 each 1172 3mm 4mm 10 each 1103 3x4 3x6 3x8 3x10 3 x12 1134 3x6 3x8 3x10 3x12 3x14 5 each AR 1104 3x14 3x16 3x18 3x20 5 each 1135 3x15 3x16 3x18 3x20 5 each HI Flanged Nut e200 1105 4x6 4x8 4x10 4x12 5 each 1136 3x25 3x30 3x35 5 each 1174 3mm 1106 3x22 3x24 3x26 3x28 5 each 1137 5 each 1175 4mm 10 each pn Bind Screw SAY Bind Self Tapping Screw e200 Nylon Nut 200 1110 2 6x4 2 6x6 2 6x8 2 6x12 5 each 1140 2 6x6 2 6x8 2 6x10 2 6x12 5 each 1177 2 6mm 5 each 1111 3x4 3x6 3x8 3x10 3x12 5 each 1141 3x6 3x8 3x10 3x12 3x14 5 each 1178 1112 3x14 3x16 3x18 3x20 5 each 1142 3x15 3x16 3x18 3x20 5 each 1179 1113 4x6 4x8 4x10 4x12 5 each 114
45. the swashplate tilts back K 0 With the swashplate tilts fore a With the slide ring moves left With the slide ring moves right RA TV VS 1 STARTING THE ENGINE 1 Charging radio batteries With rechargeable radio batteries charge them to full capacity With drv cells used in the transmitter replace them with new ones Checking the helicopter Ensure that all screws nuts etc are Securely tightened o Refuelling When filling up the tank ensure that no dirt enters the tank as Well Basic Needie Setting Entirely tighten the needle then unscrew it as many turns as speci
46. 2 TS502 Tai Sige Fing Sat VR VDOXT 700 Tail Slide Ring Set VA DAW x 1 700 VA H3505 Tail Gear Set VR VR DD Insert Nut Set VR H3507 28T VR Drive Gear 28T VR STI VR Counter Gear 57T VR VR H3509 one Piece Clutch VR VR Engine Mount VR VR Cooling Fan Starter Set VR 280cc VR Fuel Tank 280cc VR VR Fan Casing VR VR Main Frame VR VR Servo Frame VR 800 130 H3508 OM DAD x 1 9x 2 66 6 x 1 9 x 2 0 ED x 1 60 x 1 VR Tail Rinkage Set VR 09 69 53 5 x 1 9 2 5 VR VR H3518 Canopv VR x 1 2800 TEL b x 1 800 390 VR 8 5x16x5mm Tail Drive Coupling GD GY x 1 Tail Drive Joint 0 90 xi 500 130 0 0 0 0 0 408 2 53 158 179 x 1 G8 Tail Center Hub xa AG soo eo 0 U x Dx 2 1000 9 9 9 9 300
47. H 3025 H 3006 18 H 3248 H 3508 64 H 3024 H 3020 3x18mm H 3514 3x12mm kN A 51 H 3514 H 3521 32VR Parts with are 32VR 38 lt EXPLODED VIEW 3 gt imm U D b MA pa SI Te i p sun LA MT jp f 3 PaD 841 SA a 3 7 va KU K WA i e ER Af bo 3x118mm ili 7 2 Ne z z Ta E ki IK Y H 3221 28 H3222 MI KO 3 7 A ii SO 0 AN 0 A 3x35mm CO 32VR SKI Parts with are 32VR L EXPLODED VIEW 4 gt 40 lt EXPLODED VIEW 5 gt H 3376 H 3048 3x25mm T 79 H 3375 Ma a 631901 81 H 3042 16 3 Q 78 H p p SA 3376 L 2 x 10mm 2 6mm H 3376 7 B SN tid i G2 Si 2x6mMMm Q x e 2x10mm LA Sx14mm 3xX6Imm Ko Sai 2 Liresan N_ 2x16mm 41 SPARE PARTS No No Part Names Qtv FISQOO Hiller Control Lever Set 5x13x4mm H3006 5x13x4mmBall Bearind H3016 lt 9 x 1 XE jk ii Mast Bearino Oo O
48. Rotor Head ra VR A VR E 2x 8mm RT H Screw 4x5mm Set Screw Hiller Control Lever Bushing 212 U Linkage Ball 128 6x12mm Ball Bearing B Ba Mikro AL Part bags used Assemble left and right Apply threadlocker Tentativelv Assemble in the Applv grease sides the same wav screw cement tighten specified order Rotor Head 2mm Hex Wrench 2mm WW P A Tighten the set screws when A and A are equally long B To balance left and right ends place a piece of tape to the lighter end TA a ez 7 0 201 Align 201 with 1 bv rotating 201 Py Note the direction of parts 9 and id 2x 10mm 00 RT H Screw Thrust Bearing A A i So Small Large A A _
49. TON d IM Locking Jig Use to lock piston while tightening nut on crank shaft Bikonsonezz H p A 2mm Part bags used Must be purchased Apply threadlocker i Drill holes with the specified diameter here 2mm separatelvi screw cement Applv epoxv glue m 82 we 2 6 x 10mm TP 2 6 x 10mm VR 7 393 140mm e ATO Silicone Tube thick 140mm KI An To muffler gt 15 Silicone Tube thin To engine ws 140mm When using a fuel filter Silicone Tube thick 140mm install here NW vVR B VR 5 a H F IN NI p ji ila VR 6 f kie Counter Gear Assemblv 3x20mm NN 3 X 12m 3x 12mm Cap Screw Ein 3x 14mm Cap Screw 2 RO Fa 3x14mm 3x20mm Insert the ball Cap Screw in the hole E
50. 22 EW LI Adjust as per radio explanations LI Adjust as per engine explanations O Adjust See P23 Bil LI Check with every flight OI Check direction See P14 BI LI Check LI Check as per radio explanations 35 PARTSLIST N0 No No No DESCRIPTION Bag No DESCRIPTION Bag No Stabilizer Bar Cyclic Lever Link Hiller Control Lever Bushing A Root Cover A Hiller Control Lever 4 8mm 4 8mm Ball End 5x16mm 5 x 16mm Ball Bearing Pitch Rod Guide Elevator Link 374 3x14mm 3 x 14mm Shaft Aileron Lever Collar 388 12x21mm 12 x 21mm Ball Bearing IE Oneway Shaft 391 Main Gear Housing A Muffler A 8x16mm 8 x 16mm Ball Bearing Muffler Baffle Secondary Shaf 5x13mm 5 x 13mm Ball Bearing O 8 Muffler O ring S Tail Drive Co
51. 3 4x10 4x15 4x18 5 each 1114 3x22 3x25 3x28 3x30 5 each FT jal SIE 6200 1115 4x15 4x18 4x20 4x22 5 each 0 EtHead Sel Tapping Screw 200 TATI mm 8260 1147 2 6x6 2 6x8 2 6x10 2 6x12 5 each es Flat Head Screw 1148 3x6 3x8 3x10 3x12 3x14 5 each o L 200 1118 2 6x8 2 6x10 2 6x12 2 6x14 5each 1149 3x15 3x16 3x18 3x20 5 each A TAT 1119 3x6 3x8 83x10 3x12 5 each 1150 4x15 4x20 4x25 5 each A 1120 3x14 3x16 3x18 3x20 5 each TM DI 1121 4x8 4x10 4x15 4x20 5 each Flanged Cap Screw e200 61 EE e150 1122 3x22 3x24 3x26 3x28 5 each 1153 3x6 3x8 3x10 2 each 1123 3x30 3x32 3x34 3x35 5 each SET 1380 E1 5 1154 4x8 4x10 4x12 2 each DE MERGER 1381 E20 MM CD SSIBW e200 mm kids gieli e200 1382 E2 5 1124 2x8 2x10 2x12 2x14 2 each 1309 0 1157 2x8 2x10 10 each 1384 E4 0 1125 2 6x8 2 6x10 2 6x12 2 6x14 2 each 1385 E5 0 1126 3x8 3x10 3x12 3x14 2 each MM e200 SL Set Screw 1 E 1 h 1127 3x15 3x16 3x18 3x20 2 each 8 SA a 1128 3x25 3x30 3x35 3x40 2 each OD oxle ta Sd lI el 1129 4x10 4x15 4x20 2 each 1161 3x3 3x4 3x5 3x10 3 each 1390 E10 0 6 each 1162 4x4 4x5 4x8 4x12 3 each tela NA tela 1130 4x25 4x28 4x0 62 f 4x4 45 8 3 eaeh
52. 3mm Nylon Nut 2 6 x 12mm TP pp Note the direction of each servo Elevator Control Servo Pitch Control Servo BA Assemble left and right sides the same way Part bags used 10 Stabilizer Rod X Aileron Control Servo Stabilizer Control Rod Rudder Control Servo X Throttle Control Servo Must be purchased separately OEE ta Wrap the receiver in sponge for protection against vibration k Make sure the gvro does not contact the frame Follow the radio instruction manual for connecting MM Bl Gvro Amp 4 NiCd Battery Elevator Linkage 0 4 8mm Ball End 541 2x84mm
53. CAUTIONS This radio control model is not a toy This is a kind of machine including a rotor which rotates with
54. EA 3mm Part bags used Eo esee a 2x8mm 4x14mm 3x 10mm RT H Screw Cap Screw 3x 35mm Se 212 Cap ScreW Linkage Ball 3 x 15mm TP EE NN S 2 vinnnnnng Ne 6 3x118mm 3x25mm TP Screw 4x5mm iz IX mm Ya 3x 15m assembly ve ve vn a L lt factory inserted MW LT AN Part bags used Apply grease Apply threadlocker screw cement meses wmv 2 6 x 8mm i 83 5x 10mm Ball Bearing 2 6 x 14mm Screw 3x4mm 76 8x14mm Set Screw Ball Bearing 4x5mm Set Screw 2 6X 8mm 4 79 2x12mm DL 84 5x7x17 4mm y Filmly tighten the set screws to the flats 438 3xamm Set Screw Special tyDe Fasten both 3X4mm set screws onto the spots indicated 3x 14mm Cap Screw WM
55. NE C 8 PP Tail PP Rod Guide PP TailPP Rod Joint 458 VR Canropy VD _ 1 459 VR BodyVD 1 NE C Pitch Slide Ring 462 VR PCecal WD _ _ 1 Pitch Slide Ring Nut NE C 46VR Engine Mount 46VP L 46VR Fan Casing L 46VP R 46VR Fan Casing R 46VR 281 46VR DriveGear28T 46VP 57T 46VR CounterGear57T 46VR 1 212 LinkageBal 26 Tail Pitch Ring Ball tvpe 479 S InserNut S IVR5 6 241 D Body Mount D 540 2x7x2mm 2x7x2 mm Collar 2x84mm 2x84mm Adjuster Rod 244 B Tail Rotor Grip B VR 10 542 BK Tail Boom BK VR E 247 A Shaft Guide A 353A Main Rotor Grip 36 lt EXPLODED VIEW 1 gt 9 B josta 3 H 6034 l ha
56. ar 3X14mm 4 If the backlash is too close tighten the four pcs of 3X14mm cap screws as holding the engine downward 19 6 Page 19 Tail Pipe y 3X18mm 2 3mm 2 Ensure to tighten 3X18mm cap screws 2 pcS and 3mm nylon nut 2 DcS 3x 18mm Cap Screw 3mm Nylon Nut y 60mm approx 60mm Insert the tail boom up to the mark indicated y mi 3x 18mm Rotate the gear and check if the tail rotor rotates ml A SPECIFICATIONS ARE SUBJECT TO CHANGE WITHOUT NOTICE 1997 KYOSHO 9711 PRINTED IN JAPAN 1 REQUIRED FOR OPERATION 1
57. e the use of gasoline and kerosene in R C models ac all screws are tight A single loose screw mav counts for fires do NOT use theml Q L Al account for accidentsl B t Gjxi U ra i 1 2 3 Replace all parts with defects or eg ked with l cracked with new onest Fuel is highiv inflammable and ob high explosive FE 6 l 1 NEVER use fuel indoors or in places Ti e lt ta arma with open fires and sources of heatl Pa bii 2 Store fuel ONLY in cool drv and dark places out of children s reach Tightly shut the capl 3 Do NOT dispose of empty fuel cans into a firel There is danger of explosioni Defect and cracked parts lead to accidents and crashs 10m NEVER approach a rotor 0 spinning at high speed i Om MA a A
58. eparately Cut off shaded portion Assemble in the specified order 0 Aileron Linkage VR 8 4 8mm Ball End B Make A and of same length 10 Gm 2x81mm Refer to the diagram above and Adjuster Rod adjust the tightness of 10 2x40mm Adjustable Rod 2mm approx 2mm 10mm approx 10mm 4 f 10mm approx 10mm 477 Screw 477 down to the spots indicated 1 VR 8 Throttle Linkage 10 Refer to the diagram above and adjust the tightness of 0 10 4 8mm Ball End PH ka vi SN 478 2x 160mm A Adjuster Rod O O mm li kaw Tr UN mika 6 ka MT l N M12 14mm approx 12 14mm TA
59. fied in the engine instruction manual B IERDZSJIFEANZ Radio Activation Pull down the engine control stick and center the engine control trim O Pull down the en gine control stick Center the trim gt With radio glitches or a helicopter that will not OmoveO find out the reason Do not start the engine before finding and solving the problemi ON Switch on 27 2 STARTING THE ENGINE 2 OQ o Plug Heating Alwavs check the drv batteries used in the plug heater Engine Starting Ensure the engine starter is rotating into the direction illustrated lf rotating into the opposite direction reverse the and Dclips gt
60. flying If the temperature is low use a hair drver to warm up the sections for gluing and glue together Attach the tracking tape to the lighter side Me T jir SI im gt 4mm A Nylon Nut Blade Balancer NOTICE If the main rotor blades are not perfectiv balanced vibration loose screws and radio trouble are the consequences MM EE E Note the direction of the main rotor blades Screws should not be fastened either too loose or too tight Allow for some movement of the blades in the rotor grips leamsa i WA 2 MA Part bags used Assemble as manv times as Must be purchased Assemble left and right Applv epoxv glue specified here twice separatelvi sides the same wav 1 B
61. ight Assemble in the Apply instant glue sides the same way specified order CA glue super glue mm em Jl 3x25mm EZ Screw DID ll KA im BI 2 Part bags used Drill holes with the specified diameter here 2mm Cut off shaded portion Assemble as manv times as specified here twice i Decal b 462 The decal numbers between Applv decals as illustrated brackets are for the opposite side Q ka Assemble in the specified order 39 Main Rotor ODM 3 ana 3 Positions for gluing 3x 12mm Screw ilium pp Trim the shaded portion of the film p Note the direction ke 09 KI 3X 12mm e The gluing of and has to be done precisely Unprecision will lead to accidents when
62. ill not lift off Main rotor blades will not track in same plane Strong vibration AN III HI L Clutch will not disengage Wears down quickiv l No rudder control BA
63. nd hardware in different metric sizes and shapes Before using them check the screws on the true to scale diagrams on the left side in each assembly step Some screws are extras SCREWS OTHER HARDWARE Screw TP 3x12mm 3mm Self tapping TP Screw Screw Washer Nut l 1 0 lm 3mm GT TP tomm Flat Head F H Screw PF H Screw E4 5x10mm MA E ring angel Bushing Bearing l Cap Screw Set Screw 4mm 21 Humm ID BA TPEXI OIE Self tapping TP screws cut threads into the parts when being tightened Excessive force may permanentiv damage parts when tightening TP screws lt is recommended to stop tightening when the part is attached or when some resistance is felt after the threaded portion enters the plastic Overtightened The threads are stripped
64. o Oo H3019 MA EASA x 1 Hs020 x1 500 H3040 H3042 Oneway Shaft Secondary Shaft A 8x14x3 5mm 8x14x3 5mm Ball Bearing Tail Gear Case 6x10x3mm 6x10x3mm Ball Bearing Body Catch Set Sarvo Mounting Plate Set Stabilizer Bar Antenna Pipe Double sided Tape 6x12x3mm 6x12x3mm Ball Bearino 3x6x2mm 3x6x2mm Ball Bearino 10x15x3mm 10x15x3mm Ball Bearing Rod End Set Elevator Link Pitch Slider Set Clutch Bearino SX Stabilizer Blade SX Thrust Bearing Set Swashplate Tail Rotor Blade Bevel Pinion Gear Tall Boom Blak Shaft Guide Tail Guide Pipe
65. olor Tail Wing Set Green 0 LU 28006 Vibration absorbing Sheet Size TXT45mm 100 800 H3039 is ERtuh NF P Color Tail Wing Set Pink NF Linkage Set better reliability H3039 800 130 12V Y Color Tail Wing Set Yellow BIitz Starter for engine starting 12V LSS LSS H3205 ee LSS Primer Colored Tracking Tape 130 Blade Balancer SP 130 K amp B 500H SP Hiller Control Lever Replace with 6 7 Metal K amp B 500H Model Engine Fuel 90 Clutch Lining Fuel Filter HBAos 5 Carbon Tail Support light weight and rigiditv Training Safetv Bar for practicing the hover UP 8
66. rately X Apply threadlocker Screw cement True to scale diagram I C7 3 Drill holes with the specified Applv grease diameter here 2mm NA 0840 MD NU gt lt CE 4 MON Appivinstant glue CA glue super glue Cut off shaded portion Assemble left and right sides Tentativel tighten the same way 2 BEFORE YOU BEGIN 2 SN Inside the kit you will find assemblies i e sections that are pre assembled and hence consist of more than one part To make sure these assemblies df are safely assembled check among others their screws for looseness Only l B then build in the assemblies This kit contains screws a
67. the helicopter outdoors out of people s reach as the main rotor rotates at high rpm BEH 10m i WARNING While adjusting stand at least 10 meters apart from the helicopterl 3 Hover Lesson 3 Horizontal Movement a i 2 su Once vou have mastered the hover proceed to the following exer cises proving indispensable for operating a helicopter at higher Forward Cc 3 altitude NS O Backward Hover from the side B Hover from the front 10m Un 10m 10m away 10m awav WARNING Alwavs operate the helicopter outdoors out of people s reach as the main rotor rotates at high rpm BEH 10m WARNING While adjusting stand at least 10 meters apart from the helicopterl 1
68. the screws fastening the top ball bearing case and main gear housing and pull out the mast from above Unscrew the screws holding the mast stopper and pull out the mast No WA IQ Ry 2 7 NN 2 fk gt Mast StODDer l Mast While pressing the pitch rods together pull out the specified parts from below 33 2 Parts Replacement 2 Main Gear Backlash Adjustment px No H 3210 8x12mm Shim Engine Mount Tailboom To insert shaft guides oil each guide for easier insertion and tap it inside the tailboom using a pipe or dowel
69. ther Parts Since engines Ni Cd batteries servos and gvros also wear down they require a regular maintenance and eventuallv replacement e 32 Overhaul 50 After about 50 tanks of flight a thorough going overhaul is necessary Worn components must be replaced Components being exposed to mechanical stress main rotor rotor head tail rotor center hub and the drive train must be overhauled in particular and be greased When reassembling use screw locking compound on all screws to prevent loosening e E LTLEot iI If vour helicopter crashes
70. throttle control stick to keep the helicopter at a constant a altitude which is likelv to change according to the wind and its High throttle jal direction Wind Landing Land the helicopter into the wind e Basic Landing Autorotation Landing Bring the throttle control stick 2 N i s ei l lt L down to the lowest position Gradually lower the 4 throttle control stick fuq wa MA M Al BI AN Headwind cs X Em Af Ni Mr 77 i i Gf Pull uD the throttle control stick im slightiv i e Keep the helicopter in a horizontal mi flight position DD L S N IN 4 E
71. upling O ID Muffler O ring L 2x10mm 2 x 10mm Spring Pin Muffler Nipple 9 9 A Tail Drive Shaft Vertical Fin Tail Support Bracket Tail Drive Joint Tail Support Pipe 8x14mm 8 x 14mm Ball Bearing 407 Tail Support End VR 11 80 R Tail Gearbox R 410 L Tail Gearbox L Stabilizer Seesaw Sx10mm 5 x 10mm Ball Bearing VR B 6 422 Feathering Shaft 6x10mm 6 x 10mm Ball Bearing 424 5x25mm 5 x 25mm Shaft Slide Bushing 96 Servo Set Plate 426 102 428 107 A Body Catch A VR 8 430 VR 8 110 VR 7 434 b Silicone Tube Thin 128 6x12mm 6 x 12mm Ball Bearing VR B 438 3xdmm 3 x 4mm Set Screw Special Type NE C 8 VR Main Frame L VR 132 NE C 451 R VR Main Frame R VR 133 3x5mm IX SMMWas er Silver
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