取扱説明書 Installation manual
Contents
1. Stroking adjustment After installing of this kit the pedal position engagement or disengagement point may change Adjust the pedal according to the maintenance manual issued by the vehicle manufacturer Advice lf the pedal position should be moved towards the floor adjust the push rod of the master cylinder in the manner the pedal height is down in free position lf the pedal position should be moved away from the floor adjust the push rod in the opposite to the above H372 _ 12 92. Subaru Impreza The Impreza is equipped with the orifice mechanism in order to prevent an abrupt clutch engagement Except some grades Since this orifice mechanism may cause premature wear of carbon or a slip disable it by implementing the steps shown below 1 Remove the orifice on the side of the clutch operating cylinder 2 Loosen the screw on the operatind cylinder side of the orifice mechanism At this time pay attention to the spring incorporated in it 3 2 2 Remove all the built in parts two springs and two plastic Darts 4 Pay attention not to omit the gasket and tighten the screw 5 Re install the orifice mechanism to
3. Apply grease specified by the vehicle manufacturer to the spline hub then insert the shaft and wipe away any grease which is forced out CAUTION 5 Assy Set up the center bar to the pilot at engine side and center the clutch disc No 2 Tighten the_ clutch cover Assy No 1 The genuine main drive shaft is recommended for this process uo CAUTION Failure in centering of the clutch disc No 2 will lead to difficulty in the assembly of the transmission and damage to the disc 27 33Nm 2 8 3 4kgm Specified torque of bolt No 4
4. 1 Remove the clutch disc 2 and place the 2 Tighten the bolts 4 in the structural drawing 3 When the bolt 4 in the structural Spacers at the three positions on the flywheel diagonally not at a time but for several drawing is loosened while the bearing equally positions of the knock pins times with equal force until the flywheel is supported with your hand the lever Temporarily insert the release bearing from comes in contact with the clutch cover is lowered and the bearind is fixed the inside of the clutch cover As the bolt is tightened up the lever is raised up The lever tip should be fit to the proper droove of the bearin9 Bearing temporarily A inserter NN 5 A Spacer 20mm 9 5 10 0mm Use a space
5. This clutch system is specially designed for racin9 DUrDoses therefore Dedal effort is slightly heavier and start operation is more difficult than standard manual clutch products Avoid using if you are not completely confident with your driving technique and physical strength 14 The life of a clutch may be adversely affected by driving technique and driving conditionS Especlally the friction material is worn prematurely in a racing which necessitates frequent abrupt start operation for example drag race Check it frequently 6 PR Advice Record the new release fork position and confirm its variation Facing wear amount can then be foreseeable Preventati
6. Unequal bolt tightening will cause disengadement problems and judder Shudder H372 _11 6 4 Confirm that lever height is equal after tightening If it is not equal then restart from item 4 7 Replace the transmission Purchase a new release bearing and apply grease to sliding surface Follow the maintenance manual issued by the vehicle manufacturer B et Do not hit the spline teeth with the edge of the main drive shaft It will cause disengadement problems or damage to the clutch disc 8
7. Do not modify this product unless instructed to in this manual lf a failure such as abnormal noise vibration odor or disengagement problem occurs durind drivind stop the vehicle immediately and have a licensed garage inspect the vehicle Applicable vehicle and model Applicable vehicle model Manufacturer Part No Clutch size Vehicle model Engine model NH01SDV S13 S14 SR20DET NH02SDV S15 SR20DET R32 R33 RB20DET RB25DET 22 NISSAN MNO 2 BNR32 RB26DETT NH04SDV BCNR33 R34 RB26DETT RB25DET NH06SDV BNR34 RB26DETT JZX90 100 110 TH04SDV 22 04S 225 JZZ30 1JZ GTE TOYOTA THO8SDV 200 ZN6 FA20 ZH01SDV 225 FD3S 13B REW MAZSA ZH02SDV 200 SE3P 13B MSP Sa MH01SDV 225 CN CP CT9A 4G MITSUBISHI 99 FH01SDV GG8 GF8 EJ20 FH02SDV DB GRB GVB SUBARU GDA typeF G gt FH03SDV GH8 5MT gt EJ20 BP5 BL5 TH08SDV 200 ZC6 FA20 HHO01SDV AP1 2 F20C F22C
8. Please note the following as these are important warnings and cautions for our customerS lgnoring this warning may cause death or extreme injury CAUTION H372 _2 Caution during handling 2 A A 3 CAUTION CAUTION CAUTION 3 CAUTION As this product is heavy handle carefully when removing it from the box C BRG As for the pull type NEVER hold the inner diameter of the diaphragm Otherwise the color or C rin
9. The bolts have to be tightened at the specified torque The mating surfaces should be cleaned wiped with a clean towel to remove any foreign waste They may affect the performance of the clutch The bolts are the very important parts Use either genuine parts or the bolts included as auxiliary Darts in the box Do not reuse the old bolts after un tightening 16 For further information EXEDY Corporation Aftermarket Sales Department 572 0822 1 1 1 Kidamotomiya Neyagawa shi Osaka 572 0822 Japan TEL 072 822 7138 FAX 072 821 6541 E mail sbc exedy co jp EXEDY Globalparts Corporation 8601 Haggerty Road South Belleville MI 48111 TEL 800 346 6091 FAX 734 397 7300 E mail amsales dcc us com EXEDY Australia PTY LTD 21 Fiveways Boulevard keysborough Victoria 3173 AUSTRALIA TEL 6
10. WARNING Do not over use the clutch beyond the following limits Operation limit list gt Limit ltem 225 series 200 series 500 Nm 300 Nm Max engine torque 51 kgm 31 kgm 8000 rmim 9000 mim Max engine rpm 800 C METAL Max friction surface temperature Ne 2 a 2 ee Cs 9 0 mm 8 3 mm Max release stroke Do not machine any part of this product otherwise the strength of each part will be reduced and may fail prematurely WARNING WARNING WARNING
11. Paint the bolt head with a color paint for marking 90 Tighten the crank bolt a further 90 degree relative the paint mark Check the paint mark located on the right side 6 Mazda vehicle Fix the Mazda genuine counterweight see page 6 to the flywheel No 3 with the supplied special bolts 54 74 Nm 5 5 7 5 kgm Tighten the flywheel mounting bolts diagonally not at a time but for several times with equal force Finally tighten up it with the specified torque Specified torque From 54 to 74 Nm from 5 5 to 7 5 kgm Then install the flywheel t
12. Flywheel mounting bolt Genuine Darts MITSUBISHI CN CP CT9A 4G63 MHO01SDV Release bearing Genuine Darts Pilot bearing Genuine Darts GC8 GF8 EJ20 FH01SDV Release bearing Genuine Darts Pilot bearing Genuine Darts SUBARU GUDIGRBGVB ESD OY Release bearing Genuine parts Flywheel mounting bolt Genuine parts GDA lt typeFG gt EP EJ20 FH03SDV Pilot bearing Genuine parts GH8 5MT gt BP5 BL5 Release bearing Genuine Darts H372 Manufacturer Vehicle model Engine model Parts No Parts reduired to be prepared Pilot bearing Genuine Darts SUBARU 98 aN SS Release bearing Genuine Darts Flywheel mounting
13. This installation manual includes useful information to prevent problems from occurrind during installation 1 Please read through this manual before installation 2 Installation work has to be done by a professional installer who will use the product safely 3 Please do not use the product wrongfully nor modify the parts In such case we will not take any responsibility 4 We will not accept any claim nor return as this product is used predominately for racing and specification may change without prior notice 5 Please keep this manual following installation For safety
14. NISSAN Release bearing Genuine parts R32 R33 RB20 25DET Laspy BNR32 RB26DETT Release bearing Genuine parts RB25DET NR RB26DETT SD Release bearing Genuine Darts BNR34 RB26DETT NHoespv Release bearing Genuine Darts 90910 02103 JZX90 100 7110 Flywheel mounting bolt TOYOTA genuine parts JZZ30 era DY Release bearing Genuine parts TOYOTA Pilot bearing Genuine parts h ZN6 FA20 TH08Spv 2 Release bearing Genuine Darts Flywheel mounting bolt Genuine Darts N3Y2 11 52X Counterweight MAZDA genuine parts FD3S 13B REW ZH01SDV Release bearing Genuine Darts MAZDA N3Z2 11 52X Counterweight MAZDA genuine parts SES3P 13B MSP ZH02SDV Release bearing Genuine Darts
15. Keep this manual Pr SNGLE AS Various friction Installation manual EXEDY RACING CLUTCH Thank you very much for your purchase of EXEDY RACING CLUTCH Be sure to read this installation manual prior to use Please keep this manual carefully while the product is in use EXEDY EXEDY Corporation For further information EXEDY Corporation Aftermarket Sales Department 572 0822 1 1 1 1 1 1 Kidamotomiya Neyagawa shi Osaka 572 0822 Japan TEL 072 822 1246 FAX 072 821 6541 E mail sbc exedy co jp 2013 3 8 lssued on March 8 2013 lssued by EXEDY Corporation Aftermarket Sales Department H372 Installation manual introduction
16. Tighten the crank bolt diagonally not at a time but for several times with equal force Finally tighten up it with the specified torque NO Then install the flywheel No 3 to the crank shaft in accordance with the maintenance manual issued by the vehicle manufacturer Crank bolt tightening torque list Manufacturer Engine model Tightening torque SR20DET 83 93 Nm 8 5 9 5 kgm RB20 25DET NISSAN 5 15 SS RB26DETT 142 152 Nm 14 5 15 5 kgm 1JZ GTE 2 NO ORO 1 Note 1 TOYOTA SI FA20 85Nm 8 7 kgm EJ20 69 78 Nm 7 8 kgm SUBARU FA20 85Nm 8 7 kgm MITSUBISHI 4G63 127 137 Nm 13 14 kgm B16AB B18C 103 Nm 10 5 kgm HONDA K20A 122 Nm 12 5 kgm F20C 127 Nm 13 0 kgm SUZUKI M16A 70 Nm 7 2 kgm 1 1JZ Note 1 As for the Toyota 1JZ tightening below must be carried out after the crank bolts are tightened with the tightening torque shown in the table above H372 9 1
17. EG6 EK4 9 HONDA HH02SDV 200 DC2 B16A B B18C HH03SDV EP3 DC5 FD2 K20A SUZUKI SH01SDV 200 ZC31S M16A H372 Components and structural drawing NO No Description Number of pieces Assy CCA Clutch cover Assy CCA CDA 1 Clutch disc CDA F W 1 Flywheel F W Bolt 0 200 6 Washer only 200 series 6 7 Crank bolt See Da0e 6 7 6 9 10 3 See Page9 10 H372 5 Parts required additionally Manufacturer Vehicle model Engine model Parts No Parts reduired to be prepared Flywheel mounting bolt Genuine Darts S13 14 SR20DET NHO1SDV Release bearing Genuine parts 32202 B9500 Pilot bush Nissan genuine parts S15 SR20DET NHO2SDV
18. bolt Genuine Darts Flywheel mounting bolt Genuine Darts AP1 AP2 F20C F22C HHO1SDV Release bearing Genuine Darts EG6 EK4 9 B16A B HH02SDV Flywheel mounting bolt Genuine Darts HONDA DC2 B18C Release bearing Genuine Darts Flywheel mounting bolt Genuine Darts EP3 DC5 FD2 K20A HH03SDV Release bearing Genuine Darts Pilot bearing Genuine Darts SUZUKI 31 NA SAS Flywheel mounting bolt Genuine Darts Release bearing Genuine Darts As for the vehicle model that the parts number of the flywheel mounting bolt is not specified prepare new bolts used for the genuine flywheel Parts to be prepared
19. 1 3 9701 5556 FAX 61 3 9701 5684 EXEDY Clutch Europe Ltd Unit 2 Rokeby Court Manor Park Runcorm Cheshire WA7 1RW UK TEL 44 1928 571850 FAX 44 1928 571852 EXEDY Middle East Fzco P O BOX 18199 Warehouse No ZE5 amp ZE6 Jebel Ali Free Zone Jebel Ali Dubai U A E TEL 971 4 883 2244 FAX 971 4 883 2500 H372 17
20. also be affected after break in period but this is a normal symptom 3 In the early stage it is not abnormal if subtle noise or chattering occurs depending on the operating condi 4 5 H372 tions WARNING WARNING Do not change any release control function of the vehicle The clutch is used under normal condition Especially DO NOT remove the spring in the clutch operator Otherwise the preload working on the release bearing will be lost leading to release of the bearing during usage for the pull type
21. g may be deformed leading to release of the bearind Do not place the product on the floor directly as this may cause rust to appear on the product Do not throw or drop the product as it is a precision Dart Caution during installation 2 3 4 5 H372 WARNING 1 WARNING WARNING WARNING WARNING Use a licensed installer as the transmission unit is to be taken out of the vehicle Install the product according to the maintenance manual of the vehicle and this installation manual Do not apply this product to vehicles other than those specified by EXEDY
22. hem Refer to the list in page 6 7 3 Installation of release bearing to pull type Honda vehicle Assy Install the release bearing to the clutch cover Assy No 1 Be sure to work on a stable bench Release bearind installation procedure To install the bearing easily follow the instructions below 1 2 3 3
23. o the eccentric shaft in accordance with the maintenance manual issued by the vehicle manufacturer H372 10 4 Assembly of parts Assy Assy NO Assembly orders Clutch disc gt Clutch cover Assy At the time of assembly be sure to match the painted marks on the outer diameter for positioning of the clutch cover Assy No 1 and the flywheel No 3 CAUTION lt EXEDY Be careful of the direction location of the clutch disc which compriseSs EXEDY lt should be assembled in such the direction that the identification mark above can ease be seen from thecoverside ea
24. other than the above ones 1 We recommend you replace the release bearing for all vehicle models with a new one 2 As for the vehicle model that no description is provided for the pilot bearing and a bearind is incorporated into the crank we recommend you replace the pilot bearing with a new one at the time of replacement of the clutch Installation procedure 1 Disassembly of kit Loosen the bolt No 4 and disassemble the kit H372 2 Installation of pilot bearing 6 7 As for the vehicle model that the pilot bearing is required for the flywheel prepare the new and genuine parts and install t
25. r with a diameter of approximately 20 As the lever is raised the inner diameter of the mm and thickness between 9 5 mm and 10 0 mm levertip is increased and the bearing can be lt is acceptable that nuts or washers piled up to fit easily set to the proper position to the space are used as Substitutes H372 8 4 Installation of flywheel G Toyota Subaru and Mitsubishi vehicles At the time of installation of the flywheel No 3 be sure to use the crank bolt flywheel mounting bolt specified in the list 1324 Be sure to apply Adhesive 1324 to the thread ridges of the crank bolt for the Toyota vehicle before tightening it Otherwise engine oil will ooze from the bolt hole
26. the vehicle and bleed air Orifice Master cylinder Operating cylinder H372 _ 13 Caution during operation 3 CAUTION EA 3 CAUTION 500km After installation drive carefully and gently Travel for approximately 500 km in a City area lf the clutch is used in a condition where the friction surface is not contacting fully with the mating surface it will cause slip Durning juddershudder or short life It is recommended to re adjust the stroke after the break in period Due to the nature of clutch for racing Durposes half engaged clutch operation will
27. ve maintenance before the discs are worn out is a key factor to maintain steady Derformance Maximum facing wear Facing thickness METAL Sf Kas Part No Manufacturer Max facing wear at New NHO01SDV NHO02SDV 6 4mm NISSAN NHO03SDV NHO04SDV ii NHO06SDV TH04SDV 6 1mm TOYOTA THO8SDV 6 4mm ZH01SDV 6 1mm MAZDA ZH02SDV 6 4mm MITSUBISHI MSY MMUU 7 4mm FH01SDV FH02SDV SUBARU FH03SDV i THO8SDV HHO1SDV 5 9mm HONDA HH02SDV HH03SDV SUZUKI SH01SDV 6 4mm H372 15 7 8 8 10 11 H372 WARNING lf the clutch is used in the half engaged position for extended periods of time the clutch set will generate high temperatures This high heat creates expansion or deformation which causes disengagement problems temporarily or permanently Stop driving and allow the clutch to cool down
Download Pdf Manuals
Related Search