手動圧着工具 Manual crimping tools
Contents
1. Bb Maintenance and inspection Routine maintenance D Upon completion of work wipe the tool with a soft cloth to remove any stains or foreign particles specially in the crimper and anvil areas 2 Close the handles making sure that the crimper and anvil slide smooth without any interference Store in the dry place Routine maintenance HRS offers maintenance service to evaluate condition and performance of the tool Request this2. prs CEA we een eee eee ee ee
3. ES 1 SP L 2 3 4
4. Caused by incorrect wire stripping Can cause conductor break low pull out force or electrical connection failure 5 Too long protrusion of the conductor Caused by incorrect stripping of the wire or it s positioning in the crimping section of the tool Can cause failure of the connec tion or interfere with the insertion of the terminated contact in the corresponding insulator socket 6 Loose strands of the conductor Loose Caused
5. If the crimp height of the crimped contact does not satisfy the value given in 8 Crimping conditions and crimping quality standard adjust the crimp height taking the procedure described below Bl When the crimp height is larger than the specified value 1 Loosen the nut located underside of the height adjustment stopper 2 Turn the height adjustment stopper clockwise to decrease the crimp height 3 Turm the nut to secure the stop 4 Re crimp the contact to make sure that the crimp height falls within the specification Crimp height increases Crimp height decreases Bl When the crimp height is smaller than the specified value 1 Loosen the nu
6. Caused by incorrect positioning of the contact in the crimping section of the tool Can cause conductor break low pull out force or electrical connection failure Conductor is invisible Caused by incorrect stripping of the wire or it s positioning in the crimping section of the tool Conductor can be broken Partial insertion of the conductor Conductor is invisible m BROZ KU vy ZADNA ARRES sRD DOS Caused by incorrect wire stripping Can cause conductor break low pull out force or electrical connection failure 4 Insufficient compression of the crimp sections Outer insulation is not visible Too long
7. When performing this test make sure that the tied wires do not interfere with the mating with the corresponding part Do not insert any test probes or other pins into the socket contact as it may damage it causing electric discontinuities 2 8 3 Handling of the contacts Qee CO
8. FOR SAFE OPERATION The operators of the tool and the maintenance personnel who are in charge of maintenance and repair work are required to read the following SAFETY INSTRUCTIONS Fully understand and follow the descriptions given in this Instruction Manual and the warning symbols attached to the tool SAFETY INSTRUCTIONS Basic safety instructions Be sure to read understand and follow all the instructions and other materials supplied with the tool before use Save this Instruction Manual and make it available when necessary Safe operation Be sure to use the tool as instructed so that your fingers nor part of clothing is caught in the tool during crimping operation 1 This tool shall only be used for its originally intended purpose while following the instructions specified in this Instruction Manual Hirose assumes no responsibility for any misuse of the tool other than the intended use 2 Modifications to this tool is prohibited We assume no responsibility for accidents resulting from modifications Maintenance 1 To prevent possible accidents caused by unfamiliarity with the operation of the tool repair and adjustment of the tool shall be conducted only by fully trained maintenance personnel Any repair and adjustment beyond the range covered by
9. LC BaneD ena 1
10. Gn Contact locater 1 Hold the tool with HRS logo and HRS tool number facing LU wg Is 4 up erimper DU 4 Sea dete V 2 Compress the handle until the moving handle releases and lt TR ga l l Cable guide J m a 3 For the tool provided with the applicable wire changeover N ERI oss a wma knob adjust so that the marking of the applicable wire is brought to the contact insertion side while lightly pressing the changeover knob 4 Place the contact on the anvil Insert the contact into the contact locater until it comes in contact with the stop Caution Some tools may have contact stops held in place with Outer insulati il Conduct il ream cau the back spring Insert the contact against it but do not deflect the spring 5 Strip the outer insulation of the cable to a specified length in prior Press the end face of the outer insulation against the outer in sulation locater taki
11. Na IR Standard applicable wire for tool Tool number HRS Applicable contact HRS STYLE No AWG No mms HRS tool No No Applicable HRS Sectional area mm Outside diameter of contact No the outer insulation THIFT T2226HC 550 0029 0 HIF1 2226S8C 560 0041 2 UL 1007 22 26 0 342 0 141 1 60 1 3 2eHIF3 T28226HC 550 0063 8 HIF3 22265C 562 0079 8 UL 1007 22 26 0 342 0 141 1 1 3 HIFG 2226SCA 562 0244 2 3 PCN6 T22286HC 550 0012 7 PCN6 2226SC 581 0176 2 UL 1007 22 26 0 342 0 141 16 1 3 4 HRT2 SC TC 150 0052 9 IHR12 SC 111 112 0410 O ULI571 26 30 10 141000055 j 0 98 HR12 SC 112 1128 0411 3 0 7 HR12 SC 113 1128 0412 6 HR10 PC 11 1 110 0515 6 HRIO PC 112 110 0513 0 5 RM TC 1 1 150 0006 1 RM PC 112 109 0668 7 UL 1007 20 24 0 534 0 221 1 7 91 4 RM SC 112 109 0669 0 6IRM TC 1 150 0007 A IRM PC 1 109 0672 4 UL 1007 24 28 0 221 0 089 l l 4 9 1 2 RM SC 122 109 0673 7 7 T 1300C 1 11 250 0001 6 P 1300C 111 J213 0685 3 UL 1007 20 26 0 534 0 141 1 7 d 1 3 S 1300C 111 2 13 0687 9 P 1300C 112 2 13 0686 6 S 1300C 112 2 13 0688 1 8 TC 1600 111 250 0003 1 PC 1600 111 J216 0331 0 UL 1007 24 28 0 221 0 089 l
12. OG Handling precautions The tools can not be adjusted for crimp height or configuration Only specified wire size construction and type must be used with the applicable contact and tool Do not crimp other than the specified contact or wire Do not subject the tool to physical impact or drop Do not attempt to release the moveable handle before completing full compression as this may damage the tool Handle will re lease after completion of the full compression The handle can not be opened before automatic release of the ratchet eoo Of Do not apply excessive compression on the handles after full compression Occasionally the moveable handle may remain closed after the full compression Insert a flat blade screwdriver or similar tool as shown on illustration above to release it In addition applying an excessive compression can produce a play in the hand tool With the hand tool with a play the normal pressure cannot be obtained So be careful 6 Assure that the crimp condition after the termination with the wire is within specification B
13. Caused by damage or wear of the crimp sections of the tool Can cause deformation of the contact cracks or peels of the material degradation of the electrical connection or loss of the wire retention 6 2 7 Insertion of contact into housing 2 7 1 Checking the lance height gt ae p Q m In S Lance height must be as specified on applicable drawing 2 7 2 Assembling procedure example nQ 10 on 1 10 cm 2 3 1 Hold the terminated wire within 10cm of the end of the crimped contact 2 Orient the contact lance as shown on illustration on the left and align it with the housing 3 Insert it until the lance is fully engaged confirm
14. mm Unit of the dimensions not specified in the table is mm XE m e Tames E wire Erde n run UM siens md Tool No Applicable con J 77 Mi force tact No Stripping STYLENO A W Gleam RENE CHR GRE N 4 AY RAY BY ARO 27286 ESI UB dimension No Structure Outside diame Con Outer N or Item Outer Bell Twist Rolling Lance Crimping of wire i of the ter of the outer ductor insula more insulation Protrusion of mouth Bent Bent hight burr hight conductor insulation tion position the conductor UP DOWN 0 85 20 21 086 17 hp 90 P 1300C 111 UL1007 55 yonel i 5 090 7 BA S 1300C 111 0 80 3 1 7 T 1300C 111 38 42 ae P 1300C 112 Stranded 24 11 016 14 0 88 36 Dimension 3 8 S 1300C 112 wire ole AE 0 78 0 85 26 7 016 jo 1 3 se 24 0 85 PC 1600 111 weer PP 1A E ae SC 1600 111 45 PRR 080 tk 02 03 Q2 2 i NIIaeele a A 9 e Te MEE iini Dimension O5 O8 O5 Wihino MAX MAN m Seded Ne Hiis 28 7 o127 e12 Re 16 UL1007 1 30 PRR 177 Mk loe lt Q1 joe sun qo la OB A RAE 5 1 15 Dimension 10 10 O5 with ins MAX Max h
15. ORRE IKII C E ERE C CIR D Wire barrel U shaped section of the contact which is compressed around the conductors with a mechanical force Configuration and dimensions after the completion are critical for maintaining mechanical and electri conductor crimp section cal performance of the contact 2 Insulation barrel U shaped section of the contact which is compressed around the outer insulation of the wire Its func tion is to act as a strain relief preventing transmission of any pull force on the wire to the conductor crimp section G Lance ocras Retains the contact in the applicable insulator socket Any deformation of the lance may prevent re tention or extraction of the terminated wire from the insulator body socket contact retention tab i i Note Some contacts may NOT have lance and be retained in their respective housings by other means 4 Bellmouth flare Critical configuration of the crimp section of the contact whose function is to avoid breakage of the ter minated conductor and assure strength of the crimp 5 Serrations Deformations or cross serrations of the material inside the wire barrel whose function is to break pos sible oxidation films on the contact and conductors during the cr
16. Do not handle the wires more than is necessary When touching the contacts wear appropriate gloves to avoid corrosion causing contamination Do not place any object on the contacts or drop it Avoid tangling of the terminated wires Should the wires become tangled handle the contacts with extreme care to avoid any deformation Do not handle contacts in the lance or contact areas Any deformation in these areas will affect performance Do not entangle the contacts with each other Store the terminated wires in a non corrosive environment 3 Configuration of the tool Nut Height adjustment stopper Serial number HRS HRS logo Moving handle Anvil Crimper 42 Tool number Stationary handle Height adjustment stopper Serial number Marking of applicable wire Applicable wire changeover knob 105 Tool number 236 4 Table of tools
17. Deformed contact Rolling Micrometer spindle e c Micrometer anvil Can be caused by the wear of the tool positioning of the contacts in the crimping sections of the tool or handling of the contact Excessive deformation of the contact will prevent insertion in the corre sponding insulator housing Deformed insulation barrel Kickback Kickback Uneven anvil indentation Uneven anvil indentation Good product Even anvil indentation
18. Crimp height conductor Micrometer spindle Measure near the center of the barrel 2 5 Tensile strength of crimped section and measuring method 2 5 1 Tensile strength of crimped section Retention strength of the crimped wire when the pull force N is applied to it The pull force is defined for each style of the con tact 2 5 2 Testing method of tensile strength 2O mm 80 mm Secure the crimped contact on applicable fixture assuring that the wire can be freely pulled and the force can be measured Apply pull at the rate of 20 to 80 mm per minute until the failure of the crimp section wire pulled out
19. Vac ON Nm Y Do not damageany Y OS O No X COE BRORS WANHAN IDU D Conductor should be free from any dam 2 IRTE IB EQ age or partially broken or missing strands Incorrect stripping s The conductor and outer insulation cut s Ts p a Length of fae iini off s must be straight The outer insulation a Stripping length can not be loose 2 3 Bellmouth flare Bellmouth flare a Bellmouth must be present at the rear of the conductor crimped section and must be within the specified dimensions Size of
20. Caused by the use of incorrect wire or contact Excessive protrusion may expose part of the contact after insertion in the corresponding insulator housing and may cause electrical shorts Caused by the wear of the anvil side of the tool Can cause degradation of the electrical connection 2 Damage or nicks on the crimp s outer surfaces qu Damage or nick Caused by damage or wear of the crimp sections of the tool Can cause deformation of the contact cracks or peels of the material Too large or irregular crimping burr Burr
21. a 2009 CAUTION No part of this manual may be reproduced without the written permission of Hirose Electric Co Ltd Descriptions in this manual are subject to change without notice We assume no liability to any claim for loss or failure to earn profit resulting from the use of the machine We assume no responsibility for any damage resulting from the improper use of the tools including failure to follow the instructions given in this Instruction Manua
22. WENE CHR GRE N IDA dimension No Structure Outside diame Con Outer N or Item Outer Bell Twist Rolling Lance Crimping of wire of the ter of the outer ductor insula more insulation Protrusionof mouth Bent Bent hight burr hight conductor insulation tion position the conductor UP DOWN 0 83 UL1007 22 17 0 16 9 1 6 093 53 EN PAIR 0 82 pem MO 0 1 2 3 13ITC HNC A HNC 2 5S D A 2 8 3 3 Stranded 24 11 0 16 9 1 5 092 35 Dimension 10 7 0 4 0 4 With in 3 S MAX 5 MAX ret than wire 0 80 26 7 0 16 1 3 090 24 0 68 UL1007 26 7 0 16 1 3 078 24 n EN PAIR 0 66 Oley quis WS 3 14ITC HNC B HNC 2 5S D B 2 8 3 3 Stranded 28 1 2 076 16 De 0 7 0 4 0 4 With in 3 S MAX 5 MAX a than mus 30 ile deo 9 8 18 4870 16 e 20 1057 128 UL1007 a 0 84 jg TCQR PI QR PI 39 4 9 IR SU EHE OB 8 a G08 ol 02 SB auo ean PCIA PC1A 111 IStranded 0 84 Dimension 1 0 1 0 0 5 With in 3 22 17 0 16 1 5 53 wire 0 92 24 1016914 as6 36 UL1015 1 36 jg TCGR P1 aRP1 39 43 PR a ees EE MB 147 03 joi JO2 FRA gay 0 PCIB PCIB 111 Stranded 16 53 0 18 3 2 1 27 147 Dimension 1 0 1 0 0 5 With in 3 MAX wire 1 37 24
23. l 4 9 12 SC 1600 111 2 16 0333 5 PC 1600 112 2 16 0332 2 SC 1600 112 2 16 038334 8 9 TC 2 100 111 250 0027 O QR P XC 111 1 0008 UL 1015 14 16 23 175 1 348 9 3 8 3 2 lO TC 2100 121 250 0028 2 QR P XC 121 221 0010 1 UL 1007 18 24 0 865 0 22 1 g20 9 14 11ITC CD 111 250 0012 2 CD PC 111 211 0185 8 UL 1007 20 24 0 534 0 221 1 7 91 4 CD SC 111 211 0205 3 18 TC CD 121 250 0013 5 CD PC 121 211 0202 5 UL 1007 24 28 0 221 0 089 l l 4 9 1 2 CD SC 121 211 0206 6 13 TC HNC A 250 0005 7 HNC 2 5S D A J218 0037 5 UL 1007 22 26 0 342 0 141 1 6 o 1 3 14 TC HNC B 50 0006 0 HNC 2 5S D B J218 0038 8 UL 1007 j26 30 10 141 0 055 o 13 1 15 15ITC QR P1 PC1A 250 0015 O QR PI PCIA 111 221 0102 8 UL 1007 18 24 0 865 0 22 1 g20 9 14 16ITC QR P1 PC1B 250 0020 O QR P1 PC1B 121 221 01 15 0 UL 1015 14 16 23 175 1 348 9 3 8 3 8 17 TC QR PT PC2A 250 0016 3 QR PI PC2A 111 221 0103 O UL 1007 24 28 0 221 0 089 l l 4 9 1 8 18 TC QR P1 PC2B 250 0021 3 QR PI PC2B 121 221 0115 O UL 1007 20 24 0 534 0 221 g1 7 9 14 19 TC QR P1 SCIA 250 0017 6 QR PI SCIA 111 221 0104 3 UL 1007 18 24 0 865 0 22 1 g 20 9 14 2O TC QR P1 SCIB 250 0022 6 QR P1 SC1B 121 221 0116 2 UL 1015 14 16 2 175 1 348 9 3 8 3 2 2l TC QR PI1 SC2A 250 0018 9 QR P1 SC2A 111 221 0105 6 UL 1007 24 28 0 221 0 089 l l 4 9 1 2 ea TC QR P1 SC2B 250 0023 9 QHR PI1 SC2B 121 221 01 17 5 UL 1007
24. 0 SCIA SC1A 111 9 Stranded 0 84 Dimension 11 0 10 0 5 With in 3 MAX i 22 17 0 16 1 5 53 wire 0 92 0 82 24 11 016 e 1 4 oo 36 UL1015 1 36 oo TCQR PI ag P1 39 4 9 ff le i47 P os ol 02 SA ol OO SC1B SCIB 111 Smndd jc legors aga 87 lt Dimension 1 0 1 0 0 5 With in 3 MAX wire aii aes 1 37 0 71 gt ULioo7 24 10 16 2914 lo 36 TC QR P1 QR P1 An FAS 0 68 02 O1 O2 3 10 jsceA SC2A 111 SED ranei 9 Z Oo OS Ina Dimension 10 8 08 05 Wihin3 9 MAX AA wire 0 67 28 7 0187 e gar 16 0 96 uas OI O17 io 88 TC QR P1 QR P1 on FAS 0 88 02 O1 O2 3 10 SCoB SC2B 111 asa 0 42009 NB 93 mes 10 8 O8 o5 winm3 OMAX MAX wire 0 84 24 11 016 0 1 4 ga 36 1 00 gigg 20 8 018 8 1 7 Ga 88 TC QR QR PB PC 111 Eg PAR 0 94 01 01 O2 3 18 35g 111 QR P8 8C 111 9 799 jstanded 22 17 0 16 2 1 5 185 99 med 0 7 107 S in wire 0 88 l 24 11 006 0 1 4 ae 36 0 82 uLioo7 24 101616 14 losg 36 S TC QR QR PB PC 121 oa c AR 0 76 01 01 O2 3 18 4 58 121 QR P8 8C 121 91 3 5 IStranded O 7 0 16 o 1 3 Gas E mm O7 y oS wang e eas NR wire 0 72 28 7 0 127 1 2 558 16 ATAD PO106 H Re
25. 2 8 0th FERRETS Lee 8 2 2 ee 3 2 8 1 REKRf amp ERESODERERETR e in 8 2 2 1 AFUvZESOSBaB es 3 2 8 2 EMEF I Y eee 8 2 2 2 ee 3 2 8 3 I 8 8 3 dq 3 3 LEOS USO TS8BOD A 9 2 4 3 Sa addc 2 5 0000an 4 4 WII RIE EER OID EI WR AM GER EEE 10 2 5 1 FETE EBS 2 SR SE S EE 11 2 5 2 4 pe 2 6 FEBRE RARORERS ees 4 8 EBRHBUERERIR Lees a 2 6 1 ee 4 7 2U2Z AT ee 13 2 6 2 tenen 5 g lA 2 7 3 00 V2 7727 ORA 7 CONTENTS 1 Precautions in handling the tool and 2 7 1 Checking the lance height T i jJ 1 2 7 2 Assembling procedure example 7 2 Basic outline of crimp operation 2 2 7 3 Checking the assembly condition of the 2 1 Configuration and function of crimp contact 2 npe 7 2 7 4 Contact extraction a sas sss sans eren 7 2 1 1 Configuration of crimp contact 2 2 1 2 Function of each part of crimping contact 2 2 7 5 Verification o
26. 20 24 0 534 0 221 g1 7 9 14 23 TC QR P8 111 250 0030 4 QR P8 PC 111 221 0182 7 UL 1007 20 24 0 221 0 089 l l 4 9 1 2 QR P8 SC 111 221 0183 0 eA TC QR P8 121 250 0031 7 QR P8 PC 121 221 0184 2 UL 1007 24 28 0 534 0 221 g1 7 9 14 QR P8 SC 121 221 0185 5 5 Operating procedures gt amp T N 7t AL ene 1 HRS 2 3 4 5
27. Business Division or the distributor in your area 2 The figure below is an example of the shape of contact Use the figure for reference of configuration Imml 3SIAL 4 Protrusion of the conductor Strip dimension of wire Bellmouth 22A Covering position 2 gt E d j N 8 lt 8 M 7 SO 3 oS zi TJ on o D m NE az INS Conductor crimp height Outer insulation crimp height Crimping burr height z V 7 Adjusting the crimp height Height adjustment stopper Nut 1 2 3 4 I8 B
28. The value of the pull out force must be higher than the minimum specified 2 6 Confirmation of the shape of contact after crimping 2 6 1 Standards for acceptable crimp 8 See 8 Table of crimping conditions and crimping quality standard for the specified values 8 The crimp height is in the specified range The bellmouth has an is correct size The protrusion of the conductor is correct The outer
29. fivolelo14 0717 36 UL1007 0 79 TC QR P 1 QR P 1 ES PAIR 0 68 0 8 Q 1 0 2 3 10 17lpc24 PC2A 111 de OUR IP 1W 5 4 mem 8 O8 O5 with in 3 MAX MAX wire 0 67 28 7 0 127 9 1 2 075 16 0 96 UL1007 20 21 0 18 9 1 7 104 88 TC QR P 1 QR P 1 0 88 0 2 Q 1 0 2 3 10 18 PcaB PC2B 111 ee 99 jpmmsw 8 O8 O5 with in 3 9 MAX MAX idis 24 1 0169 14 ass 36 Te Pall dh a Applicable a ZU y DHE Standard applicable wire Crimp height force Crimping quality standard tact No Stripping STYLENO A W CARER WENE CER N RB RR 4 7286 EEVA dimension No Structure Outside diame Con Outer N or Item Outer Bell Twist Rolling Lance Crimping of wire l of the ter ofthe outer ductor insula more insulation Protrusionof mouth Bent Bent hight burr hight conductor insulation tion position the conductor UP DOWN 18 42 0 16 9 2 0 rcd 128 UL1007 0 94 gTCQR PI QRP1 39 4 9 fff em ede dh ng 29 os ol koz S5 ayy
30. service from the place of purchase or the nearest HRS representative Repair of the tools Contact the place of purchase or nearest HRS representative Describe exact nature of the problem Do not diss assembly the tool If instructed ship the tool in a secure package with a written description of the problem HRS does not sell individual components for the tools Depending on it s condition in some cases the tool may NOT be repairable 1 2 Basic outline of crimp operation General description of the crimp process 2 1 9 Configuration and function of crimp contact 2 1 1 Configuration of crimp contact Contact section Bellmouth Conductor Outer insulation Wire barrel Serrations Insulation barrel Lance retention tab 2 1 2 Function of each part of crimping contact D U
31. 2 4 1 po 95 jpmwsim ID osr Jas Wihinx FMAX MAX 56 wire 0 60 26 7 0 16 jw 1 3 073 eA 0 75 UL1007 ea 17 0 16 9 1 5 085 53 HIF3 HIF3 2226SC PAIR 0 65 Ole 0 1 0 2 3 E B 24 ITego6HC HIF3 22268CA smandea 4 0 16 6 14 1975 99 Deww IO 05 05 Wihinx 4 MAX MAX 56 wire 0 60 26 7 0 16 jw 1 3 073 eA 1 10 UL1007 ea 17 0 16 9 1 5 120 53 Dom PCN6 1 00 0 1 OT 0 1 3 5 3 T2228HC PCN6 2226SC 13 1 35 Stranded eA 11 0 16i 1 4 110 35 Disendti O D 0 5 0 4 With in 3 5 MAX B MAX 1 2 n than pus 26 7 016 aia 0997 24 1 05 0 48 HR12 SC 111 26 7 0 16 9 0 98 24 qua my 044 tk IO2 los OE 2 1g IBT GE MY SJ Z aad An n o o dad 4 HR12 SC TC pi qm e 1 5 20 Stranded 28 7 0 127 9 0 88 050 16 Dimension 0 5 0 5 0 5 With in 2 3 MAX D MAX 15 ne than HR10 PO 112 ois 30 7 01 07 i 9 8 0 80 UL1007 20 21 0 18 9 1 7 100 88 RM PC 112 IJ PAIR 0 75 0 2 0 2 0 1 a 5 ie OSS sundae e ee jp 9 Dmesm 05 O8 o5 With in 2 MAX S MAX wire a 0 75 24 11 0 16 9 1 4 090 3a i 0 75 UL1007 eA 11 0 16i 1 4 090 32 RM PC 122 L 0 65 0 2 0 2 0 1 5 SMS iapa 9999 nog Pe e MS 6 pma O5 08 o5 Withing A VANE MEN wire 0 65 28 7 0 187 9 1 2 077 14
32. ATAD PO 106 First edition HRG B Manual crimping tools INSTRUCTION MANUAL CAUTION Be sure to read this Instruction Manual carefully before using it to secure safe operation Save this Instruction Manual so that it is available whenever necessary HIROSE ELECTRIC CO LTD E
33. by the loose conductor in the wire Can cause erratic electrical connection and loss of wire retention in the crimp sections of the contact Deformed contact Bent UP DOWN UP DOWN Can be caused by the wear of the tool positioning of the contacts in the crimping sections of the tool or handling of the contact Excessive angle will prevent insertion of the contact in the corresponding insulator housing 5 Deformed contact Twist Twist Can be caused by the wear of the tool positioning of the contacts in the crimping sections of the tool or handling of the contact Excessive deformation of the contact will prevent insertion in the corre sponding insulator housing
34. e Less than 16 53 0 18 93 2 147 i 0 1 wire 25 18 42 016le20 1577 127 UL1007 1 18 20 231 0186 1 7 88 0 1 LIF PINA e gt b 10 Tc2100 121 QR PXc 121 35 40 R GMA MA he bess than eo 17 0 18 e1 5 53 i 0 1 wire 24 24 1 016le14 1087 35 0 80 mese PEO OE Nang 88 CD PC 111 A0 PN 0 75 04 oa2 alin ES ides eb SET nn 99 Dimension jog o5 Wihin2 MAX EMAN 0 3 wire 0 75 24 11 0168 1 4 pap 36 UL1007 24 1170 16 g 1 0 69 36 CD PC 121 Ap PRR 26 7 0 16 1 3 O75 24 Dk 04 oa ZAA NES aa 3 5 4 0 Stranded 0 66 Dimension Jog o5 With ina MAX MAX 0 3 d 28 7 0127 V2 aa 16 It should be located between the wire barrel and insulation barrel mm Unit of the dimensions not specified in the table is mm z PEE P R Baloo MES rego O AAA AMTNERS VPE Standard applicable wire Crimp height Fu Crimping quality standard Tool product Applicable con deb force No tact product No Stripping ISTYLENO JA W G
35. ecific connector insulator housing Specific extraction tools are listed in applicable catalogs 2 7 5 Verification of the complete contact insertion Pull direction LL 1 2 1 Verify visually that the lance is fully engaged in the rectangular opening 2 Apply slight pull force on the wire in the direction shown on the illustration and verify that the contact can not be pulled out 7 2 8 Other precautions 2 8 1 Precautions when tying the wire Tie at sufficient distance from the connector to assure that there are no forces applied to the inserted contacts 2 8 2 Connector continuity check
36. ed with an audible sound 2 7 3 Checking the assembly condition of the housing Good Sce re LLL Inadequate insertion I IAA Inadequate insertion I ZA The lance is properly engaged in the rectangular opening in the housing The contact is moving in direction of the arrow float as illustrated Partial insertion Lance is not engaged in the rectangular opening A s d LI toy The lance was deformed and did not engage in the rectangular opening 2 7 4 Contact extraction Contact extraction procedure varies with a sp
37. f the complete contact insertion 7 2 2 Stripping of wire outer insulation s s 3 2 8 Other PrecautiOMmS ciccsecciscsessssssrsssnsssecsossnsesosess 8 2 2 1 Correct stripping length 3 ec FECGUHEOTBOTU CI Ty OQ PG Ne risen i 2 2 2 Stripped wire condition ss 3 AR s 2 3 Bellmouth flare ss 3 Cn j 2 4 Crimp height ee 3 3 Configuration of the tool 9 2 5 Tensile strength of crimped section and 4 Table of tools ee 10 measuring met 4 2 5 Pencils street of celumed ee Cables 2 5 Operating procedures 11 2 5 2 Testing method of tensile strength 4 6 Crimping conditions and crimping quality 2 6 Confirmation of the shape of contact after standard Mee 12 AT MENU consi bti ka dE pr ERU UA EUM S ERROR KE cis 4 7 Configuration of crimping ee 13 2 6 1 Standards for acceptable crimp 4 nM 8 Table of crimping conditions and crimping 2 6 2 Example of defective crimping 5 quality standard ve 14 2 7 Insertion of contact into housing 7 1 Precautions in handling the tool and maintenance Tool B wet 3
38. imping thus assuring stable electrical connection 6 Contact section Configuration of the contact which will make electrical and mechanical connection with the corre sponding mating contact 2 2 Stripping of wire outer insulation 2 2 1 AKU y PRE OWS Correct stripping length Stripping length of the wire is specified for each contact Correct crimping depends on accurate stripping of the wire mower a Correct stripping length After crimping the conductors should protrude from the top end of the Wire barrel and the Insulation barrel should be around the Outer insulation as shown on the illustration on the left Before crimping do not pull on the outer insulation or attempt to insert it in the Wire barrel 2 2 2 Stripped wire condition
39. insulation is inserted in the conductor barrel The outer insulation is correct crimped in the insulation barrel The conductor does not protrude from the wire barrel The contact section of the contact is not deformed The lance is not deformed The wire barrel has no noticeable burr The finished crimped section is free from any material crack or rough surface on the outside of the barrel amp GG Q 9 e 6G GO O0 OG 9 eO e OL OO OES The bend angle in the contact is as specified in 8 Table of crimping conditions and crimping quality standard Contact section of contact Q Bellmouth 4X5 Position of outer insulation Protrusion of conductor Burr Lance Contact conductor section of crimp height Outer insulation section of crimp height Rough surface 2 6 2 Example of defective crimping None or excessive bellmouth No bellmouth Excessive bellmouth Insulation bulge or protrusion
40. it varies with each contact style Absence of the bellmouth may cause conductor breakage and will affect the tensile strength of the crimp Excessive bellmouth may indicate insufficient tensile strength of the crimped section of the contact and af fect the electric connection 2 4 Crimp height Crimp height is critical factor in determining the correct crimp condition and must be as specified Specified wire size construction and style must be used The crimp height requirement may not be applicable with some wires although they may be within the specified dimensions Use the micrometer for measuring the crimp height Crimp height outer insulation Micrometer anvil
41. l This includes repair or modification conducted by any third party other than Hirose Electric Co Ltd The specifications of the product are subject to change without notice HIROSE ELECTRIC CO LTD 2009 o NS tO Wo T 141 8587 5 5 23 T 222 8566 7 3 13 TEL 045 414 1406 FAX 045 402 7861 http www hirose co jp HIROSE ELECTRIC CO LTD 5 23 OSAKI 5 CHOME SHINAGAWA KU TOKYO 141 8587 JAPAN PHONE 81 03 3491 9741 FAX 81 03 3193 2933 http www hirose com O No 09 05 Printed in Japan
42. ng care not to allow the conductors to ravel Caution When inserting the contact into the tool or taking it out from the tool be careful that the contact is not caught with the cable stopper anvil etc and is not deformed 11 6 Crimping conditions and crimping quality standard 1 18 2 1 2 1 Check to be sure that the contact that has been crimped using the tool satisfies the standerd described in 8 Table of crimping conditions and crimping quality standard with respect to the crimp height and the tensile strength 2 Check to be sure that the contact that has been crimped using the tool is within the standard of good product with respect to the shape Caution 1 To use a wire a covering diameter of which is different from that of the standard wire please contact our
43. t located underside of the height adjustment stopper 2 Turn the height adjustment stopper counterclockwise to increase the crimp height 3 Turn the nut to secure the stop 4 Re crimp the contact to make sure that the crimp height falls within the specification 8 Table of crimping conditions and crimping quality standard mm Unit of the dimensions not specified in the table is mm SE vn A Fr E P ains ches wire pana an E Pull Crim a Tool No Applicable con My IT PP p hes force ping q y tact No Stripping STYLE No A W GI N ES Rim dimension No Structure Outside diame Con Outer N or Item Outer Bell Twist Rolling Lance Crimping of wire of the ter of the outer ductor insula more insulation Protrusion of mouth Bent Bent hight burr hight conductor insulation tion position the conductor UP DOWN 0 75 UL1007 22 17 0 16 9 1 6 085 53 HIF 1 T 0 65 0 1 0 1 0 2 3 5
44. the instructions given in this Instruction Manual is prohibited We assume no responsibility for accidents caused by improper repair or adjustment or the use of non genuine part s To protect against personal injury assure that screws and nuts are properly tightened after the completion of repair adjustment works or replacement of the parts Periodical cleaning of the tool is recommended In the event that your tool fails to perform satisfactory after repair or adjusting immediately stop the work and contact HRS for service Forward Thank you for purchase of our manual crimping tool For safe operation read understand and follow this Instruction Manual 1 1 2 7 1 27 ABS ODER 7 2 7 2 7 2 2 Rc ml Hun 2 1 O ee 2 2 7 4 7 2 1 1 FERRI Eri eres e 2 7 5 Lesen 7 2 1 2 Eim BBO ERE s 2
Download Pdf Manuals
Related Search