峯 “モーターローラ取扱説明書
Contents
1. SS 38 42 7 _ 48 6 60 5 SMR 30N Y BL 7mm 100V 230V 50 60H2Z 15A 10C 40C 1 2 0mm 2 100V 400V 50 60Hz 30A fe im 10C 40C 1 2 5mm 4MR 30A ku U M12P1 25 Em Ip 3 2 IB k13 28 M5 r 48 6 60 5 5WMR 30A 8 12 22. SW2 D1 D2 1 3A 600V SW1 SW2 2 swe 1 ON i 1 5 OFF 1 SW2 OFF 2 BRU IRLMCDLYT 1 2
3. 38 9 42 7 CT A AC200V 3 200V cane 1 200V tt 1 10 38 42 7 AC200V CT 1 2 3 M5 4 U M12P1 25 48 6 60 5 34 1N m 5
4. 2 3 4 5 6 15 7 10
5. I US nA ZEA KYOWA ZEL 7675 2364 570 10 TEL 0790 42 060 1 FAX 0790 42 4895 104 0028 2 10 12 4F lt U R L gt http www kyowa mfg co jp TEL 03 3272 6411 FAX 03 3272 6413 lt e mail gt info kyowa mfg co jp TS004 1 R9 KYOWA MOTOR ROLLER Operation Manual Thank you for purchasing KYOWA s MOTOR ROLLER When using the MOTOR ROLLER keep the following items in mind to ensure safety After familiarizing yourself with this manual always keep the manual at hand for your reference A Safety Precautions OCheck the power supply voltage and MOTOR ROLLERs specifications and wire the MOTOR ROLLER correctly OWhen mounting or dismounting the MOTOR ROLLER always turn off the power Decide the number of MOTOR ROLLER in consideration of the characteristics of the MOTOR ROLLER The motor overload will generate heat thus reducing the life of the motor QDo not store or leave the MOTOR ROLLER outdoors otherwise electric leakage or rust may result because standard MOTOR ROLLER does not incorporate waterproof function Do not modify the MOTOR ROLLER or otherwise a malfunction may result Contact us for MOTOR ROLLER mo
6. 5t MR A3 57 400 10 AAAA 31 P 2t D 3t 2 o a Of Q 31 1 5 REE 31 2t 3t w 3t x 5t SUS Ly zot MR 1 5 O a PMAR E B eue P meL PMA LA 200W50 60Hz M 110V50 60Hz mec a Se 100V 50 60Hz N 115V 50Hz 220V 50 60Hz D 230W50 60Hz 380V 50 60Hz PMPI OS n EE EEA 400V 50 60Hz 230V 50 60Hz 2 PMR PM oie er ee ST a 240V 60Hz Zs sae PMAR H 200V50 60Hz 1 W BAK BG 415V 50 60Hz 220V 60Hz 0 115V6oHz Q 200v 50 60Hz R
7. NAME MATERIAL SURFACE TREATMENT TUBE STKM12 Chromate treatment Unichrome Bright Chromate treatment SHAFT S45C SIDE PLATE AL BUSHING NBR MATERIAL MATERIAL SURFACE TREATMENT TERMINAL METAL FITTINGS SS TERMINAL METAL FITTINGS COVER ABS RESIN PART POM Chromate treatment Unichrome Bright Chromate treatment Standard Specifications 4 Twin Roller Specifications With External Power Module Twin Brake 3 phase 200V two way type at 50 60 Hz Terminal Motor Roller W 1 block SC Breaker S Red AC r White 200V T po O Black Yellow Black DC 90V Blue Blue Power Light Blue ae Light green Brake Blue module Light Blue i Yellow Gu 200 VAC When using diode SW2 Terminal Motor Roller Breaker SW1 block AC T T o White 200V a O Black Yellow Black DC 90V as Blue Blue power Light Bleh A D1 Diode Light green Brake Blue module Light Blue ie D2 Diode Yellow 200 V AC SW2 X D1 D2 Diode 1 3A 600V Connect diodes on the secondary side of SW1 and r SW2 in the correct polarity switch SW2 X When a number of MOTOR ROLLERs are connected in parallel use an independent Run Used as usual MOTOR contact for the brake and the clutch control of each MOTOR ROLLER ON ROLLER with brake A single power module can be used for up to 5 MO
8. M5 38 42 7 4WMR 30A 8 12 2 IT U M12P1 25 co f 3 M5 M5 STKM12 S45C AL NBR 4 200V 50 60Hz swi AC T t 200v 9 ee o _ bed DC 90V a BR 5 br baa AC200V SW2 swi AC NT 1 O A f O 200v 4 e G DC 90V 2 7 An 1 Se Dz
9. 200V pes 200V it 2 1 200V 2 200V 400V AC Pats j 200V T 1 400V i i MR 3 200V 400V 5 4 AC 200V 400V 2 t 3 1 100V 1 32 20 E 42 7 AC100V 2 200V AC MS 1222 200V 1 10
10. 20V50 60Hz 2 1 w Si yi MI kclckE El ll p lt n 440V 60Hz 48 6 950 460V 60Hz ESN i amona C 1 3 A K V V Ktv 38 38 42 42 7 48 648 6 50 950 v K 52 52 57 657 60 60 5 D 0 k 42 7 42 P k 52 52 GQlkdm 5 tis 6 mm A 248 M 8 15 6 m min 1 1 100V 200V 2 200V 400V ac 100V L H 200V 2 E a 3
11. PM Taper brake external PM Waterproof Drip proof Others Twin 1 Waterproof brake built in PM Twin 2 brake built in PM ansus J Waterproof reverse prevention K Waterproof brake external PM L Twin 2 brake external PM N Dustproof 3 Type of power supply 1 Single phase 3 3 phase 4 Roller diameter 38 638 42 42 7 48 648 6 50 50 52 52 57 57 60 60 5 42 means smaller Dia 42 7mm taper and 52 means smaller Dia 52 0mm taper 6 Roller width onelolslsl 200 V 50 60 Hz 3 phase 648 6 650 gt Heeel K V pulley K V groove K sprocket K Single sprocket K round pulley K round groove Others EllelslF Unit mm Reinforced gear type 6 Nominal speed of roller surface fio Special option Unit m min A Standard BF 8 8 M Semi standard BF 15 Basic Wiring Diagram 1 Standard Specifications 1 Single phase 100V 200V class AC Breaker Contactor 100V 200V To reverse the MOTOR ROLLER direction 2 3 phase 200V 400V class Breaker Contactor 200V 400v Terminal IO Q_Ql block MJ ie 8 erminal Terminal Red block Red block interchange the black Capacitor res Kosh and white lead wires MR MR MR 3 3 phase 200V class with inver
12. frame Standard Accessory Standard Type Material SS Fr Terminal Bracket for 38 and 942 7 model MiTerminal Bracket for 48 6 or 60 5 model 4MR 30A Accommodates bare or soldered wire or crimped terminals Pin ring spade Please use a terminal with a width of 7mm or less Rated voltage 100V 230V class 50 60Hz Rated current 15A or less Operating temperature 10C 40C Primary side wire diameter 2 0mm or less When 2 MOTER ROLLERs are used Accommodates bare or soldered wire or crimped terminal Pin Rated voltage 100V 400V class 50 60Hz Rated current 30A or less Operating temperature 10C 40C Primary side wire diameter 2 5mm or less 5MR 30N f 1 Frame i U Nut M12P1 25 Ezis a Bolt Spring washer FT It Spri i g 15 olt Spring washer and Nut M5 49 28 and Nut M5 pa te gt Standard Accessory Waterproof Type Material SUS304 Please wire not to exposed to water r WWaterproof Mounting Bracket for 38 and 42 7 model F Waterproof Mounting Bracket for 048 6 or 60 5 model 4WMR 30A 5WMR 30A 8 12 2 Frame 8912 2 Frame U Nut M12P1 25 B 2 M5 ip Bolt Spring washer 3 Bolt Spring washer p and Nut M5 ID and Nut M5
13. 40C 57 60 5 O 40C 38 42 7 9 48 6 50 9 57 60 5 15 85 8 9 10 Sa a 11 EER LBL cd lane 1
14. KYOWA COPEL ie LO E W 7 v 0 7 2 _ 7 _ 3t
15. TOR ROLLERs Twin Brake Stop brake specifications specifications Run OFF USedas free roller In order to use the MOTOR ROLLER as a brake specifications when it is run stopped Stop Free rollers with SW1 turned OFF Braking Remarks Operation pattern and as a free roller after an object has been stopped turn SW2 off after MOTOR ROLLER has been stopped in the Operation pattern 1 XUse surge absorber on the secondary side of the contactor when the MOTOR ROLLER is controlled by mechanical relay in frequent tact operation Handling Precautions 1 If the MOTOR ROLLER is in frequent tact operation under mechanical relay control connect a serge absorber on the secondary side of the contactor The best way is the use of a solid state relay 2 Do not carry the MOTOR ROLLER by its lead wire Do not hit the MOTOR ROLLER against any objects or drop the MOTOR ROLLER or otherwise internal damage to the MOTOR ROLLER will result Furthermore when inserting the lead wire into the frame hole pay utmost attention not to damage the coating of the lead wire Level the MOTOR ROLLER and free rollers so that each roller will be evenly loaded When installing the MOTOR ROLLER be careful not to pull the lead wire with too much force Otherwise damage to the protective coating may occur resulting MOTOR ROLLER failure Optional fixing bracket is recommended if the non powered end shaft spins freely and it is necessary to be fix
16. YOWA s website lt U R L gt http www kyowa mfg co jp lt e mail gt info kyowa mfg co jp
17. dels with special specifications MR A3 57 400 10 AAAA g BG 8 ovog 1 Abbreviation of MOTOR ROLLER Standard 3mm natural black 3mm urethane D 3mm nitrile 3mm neoprene 3mm natural white 3mm silicone Hard chrome plating SUS tube 2mm natural black P 2mm uret 5mm uret hane gray hane gray 2mm neo T 1 5mm ur 3mm uret Y Others V 2mm nitrile prene ethane gray hane gray 5mm natural black 1 5mm natural black 8 Type of motors and voltage 200 V 50 60 Hz 3 phase M 110 V 50 60 Hz 1 phase 100 V 50 60 Hz 1 phase N 115 V 50 Hz 1 phase 220 V 50 60 Hz 3 phase 115 V 60 Hz 1 phase D 230 v 50 60 Hz 3 phase 200 V 50 60 Hz 1 phase 380 V 50 60 Hz 3 phase 220 V 50 60 Hz 1 phase 400 V 50 60 Hz 3 phase S 230 V 50 60 Hz 1 phase High torque motor 240 V 60 Hz 1 phase H 200 V 50 60Hz 3 phase High torque motor 415 V 50 60 Hz 3 phase 220V 60Hz 3 phase 420 V 60 Hz 3 phase 440 V 60 Hz 3 phase 460 V 60 Hz 3 phase 9 Specification of free roller interlock type or gear reinforced type Standard L V pulley M V groove N o Sprocket Single sprocket Round pulley Round groove 2 Specifications A Standard Lo Dustproof brake built in PM Brake built in PM e Dustproof brake external PM Brake external PM a CE approved model Twin 2 R Clean room Reverse prevention Taper Taper brake built in
18. ed steadily If the MOTOR ROLLER is locked for 15 minutes or more the motor will burn out or the motor coil will deteriorate thus greatly reducing the life of the motor 7 Applicable ambient temperature 10 40 57 standard model 60 standard model O 40C 638 642 7 648 6 650 400V class and high torque motor for 9 57 60 5 BRO O Ol 8 Contact us if inverter is used 9 Place an emergency stop button before starting the operation with the combination of machinery to avoid injury or damage to the equipment 0 Switch off the power immediately if abnormal situation arises to avoid electrical shock injury or fire 11 Keep your hand or body away from the MOTOR ROLLER no matter how the unit is powered or unpowered to avoid a risk of finger trap or heat injury OThe warranty term of the MOTOR ROLLER is one year after the shipment from Kyowa which will be applied only when the product is properly installed and used In case any defect which is obviously caused by Kyowa s fault is found during the Warranty Period Kyowa will provide free replacement or free repair at Kyowa s facility For inquiries about the product contact the following addresses Kyowa Manufacturing Co Ltd Industrial Machinery Division KYOWA Kubota Factory Head Office 570 10 Kubotacho Kasai City Hyogo Prefecture 675 2364 Japan Phone 81 790 42 0601 Fax 81 790 42 0667 Latest product information is available on K
19. r up to 10 MOTOR ROLLERs Blue Light Blue To reverse the MOTOR ROLLER Blue Light Blue Blue direction interchange the black and white lead wires Yellow Black 200VAC Brake wires for 938 42 7 are blown in color X Brake wires for cabtyre cable are yellow and green in color 3 3 phase 200V class he 200V tt Breaker Contactor a e A single power module can SWI Red be used for brake power suppies for up to 10 MOTOR Blue Light Blue ROLLERS Blue Light Blue Yellow Black X Brake wires for 638 642 7 are blown in color 200 VAC X Brake wires for cabtyre cable are yellow and green in color Mounting to Frame Motor Roller Mounting Insert the powered end shaft into the conveyor frame hole Slide and fit the non powered end shaft into the frame hole Models with waterproof specifications do not incorporate slide mechanism Mount the terminal bracket or mounting bracket to the powered end shaft and secure the bracket with the M5 nuts and bolts Secure the MOTOR ROLLER with the U nut M12P1 25 with a standard tightening torque of 34 1N m For 648 6 60 5 so that the MOTOR ROLLER will not wobble Mount the cover for protection unless the MOTOR ROLLER has waterproof specifications Pay utmost attention so that the cover or other parts will not catch the lead wires O1 ROOTO Slide the shaft so that it can be mounted to and dismounted from the
20. ter Breaker AC 44 200v f Run Stop SW 2 Brake Specifications Model with Built in Power Module 1 Single phase 200V class 2 3 phase 200V 400V class Breaker Contactor AC Breaker Contactor AC s 200V 200V 40ov 4 lo Qa _Q Terminal block o_Q QlTerminal block Capacitor To reverse the MOTOR Red Power Power module module MR MR ROLLER direction 3 3 phase 200V 400V class 5 wire specifications Terminal block Power module MR 4 3 phase 200V class with inverter 5 wire specifications interchange the black and white lead wires AC Breaker Contactor Breaker T f AC 200V 400V 200V Run Stop SW Contactor 3 Brake Specifications Model with External Power Module 1 Single phase 100V class Breaker Contactor 100V 32 25 lo Q_Q Terminal block Asingle power module can Y be used for brake power suppies for up to 20 MOTOR ROLLERs To reverse the MOTOR ROLLER Rz y y direction interchange the 9 5 black and white lead wires Contactor 200V 2 Single phase 200V 8 Breaker A single power module can SW1 be used for brake power suppies fo
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