取扱説明書 / パーツリスト INSTRUCTION MANUAL / PARTS LIST
Contents
1. No 00S IP 400 A B B A 13 mm 2 The inverting crank is actuated between A sides by the air cylinder When automatic inversion is selected with clamp inversion setting function code No 091 refer to IP 400 INPUT INSTRUCTION MANUAL Center of inverting crank 13 mm Approx 13 mm the inverting crank status is controlled as described below 1 e crank is inverted to A side When a pattern pattern with an inversion is read from a floppy disk and the origin is retrieved the inverting 2 When the start switch is turned on at the sewing starting point or the 2nd origin already established in the pattern by the input device the inverting crank is also inverted to A side Nothing is output when operating the forward key 3 When the needle passes the line located approximately 13 mm below the center of the inverting crank that is also contained in the right hand side portion of Y axis the inverting crank will be inverted to B side when the sewing proceeds in direction a or A side when the sewing proceeds in direction b 4 When the sewing starting po2. FU 05 To use the FU 05 it is necessary to set the memory switch of the sewing machine main unit Caution In the case where other memory switch has been changed previously re set the other memory switch after completion of setting of FU 05 10 1 IP 400 1 5 M 6 gt 6 IE UM 10 1 In case of IP 400 1 Display the memory switch data level 2 list screen When keeping pressing M switch as long as approximately 6 seconds PAGE CHANGEOVER button gt Ais displayed on the upper section of the screen Press PAGE CHANGEOVER button to display the next page and MEMORY SWITCH LEVEL 2 button B is displayed When this button is pressed the memory switch data level 2 list screen is displayed B
3. a 7 Se OS 9 9 2206 2210 ee 9 IOA EUSA 0 Rm 9 TTE 02 FO A E E A 12 12 CONTENTS ls SPEGIFICAHONS 2 X a 1 2 PREPARATION FOR OPERATION nnn 1 ADJUSTING THE NEEDLE BAR HEIGHT 1 4 REPLACING THE WORK CLAMP SPRING ONLY FOR S TYPE SEWING MACHINE 2 5 ADJUSTING THE HEIGHT OF THE WORK CLAMP 2 6 CONNECTING PNEUMATIC COMPONENTS ONLY FOR S TYPE SEWING MACHINE 3 6 1 ASSEMBLING THE SOLENOID VALVE nnne nnn 3 6 2 MOUNTING THE SOLENOID VALVE rennen nennen nnn 3 6 3 PIPING AIR HOSES AND WIRING 5 7 CONNECTING THE PNEUMATIC COMPONENTS ONLY FOR L TYPE SEWING MACHINE 6 7 1 ASSEMBLING THE SOLENOID VALVE eren rennen nnns nnn 6 7 2 MOUNTING THE SOLENOID VALVE reenre eren nn nnns nnnn nnn 6 7 3 PIPING AIR HOSES AND WIRING CABLES esee eren nnne tn anna 8 8 REPLACING THE NEEDLE BAR THREAD QGUIDE 9 9 With regard to the pedal of sub class mach
4. 2 Efe 3 24 1 LED AS 4 5 T EHRLCESBNETuisU xg 6 amp LED RICRO KG 6 10 2 In case of CP20 1 In the state that the sewing LED went out press M key for as long as 6 seconds to make the mode to the service setting mode of memory switch Caution When pressing the key for a long time buzzer beeps after 3 seconds and 6 seconds The buzzer sound after 3 seconds is the one to inform that the test mode has become effective Change memory switch No to 241 with or t key Adjust the memory switch No to 241 and press key The sewing LED lights up Change the contents of memory switch with Or key in accordance with the list on the previous page Press key to register the changed contents The sewing LED goes out and the screen returns to the selecting state of the memory switch No 6 Press M key to end the memory switch set
5. 3 4 O B 5 1 Loosen setscrews Remove cover and slide plate 2 Loosen setscrew and replace work clamp spring on the left hand side with inverting work clamp spring 3 Re install cover and slide plate Then tighten setscrews and 4 Shift work clamp stopper located on the left of feed bracket in direction B to adjust the height of the work clamp 5 After the replacement of the work clamp spring securely tighten setscrew 5 ADJUSTING THE HEIGHT OF THE WORK CLAMP 20mm CS When the inversion clamp is used the maximum lift of the feeding fra
6. K241 C K24 1 K241 E 2 Select memory switch button K241 Press UP DOWN SCROLL buttons 4 C to display K241 and press K241 button E to select E 0 9 0 Caution For the panel display of E the contents of panel will change from 0 to 9 respectively according to the machine type used So be careful This example of explanation indicates type 0 3 K 4 1 FU 05 K24 1 F G 21OESS 1 8306 10 ZA F E OFF ON GER K241
7. 4 Q Components 5 P O Insert three bushes into solenoid valve Either of the inserting direction of bushes will do Loosen setscrews in end blocks and draw out the end blocks from rail Insert solenoid valve from the end of rail until it is pressed against pumping block Insert end blocks that have been drawn out in step 2 until they are pressed against solenoid valve Now tighten setscrews Insert reducer elbow into P side and silencer into R side of pumping block E eo uv 5 e Caution Care should be taken to securely tighten setscrews to eliminate any gap If they are not properly tightened compressed air can leak from the gap 6 2 MOUNTING THE SOLENOID VALVE EKF eb Secure solenoid valve on the reverse side of the
8. FU 05 K241 3 Change memory switch data K241 for FU 05 Change the contents of K241 in accordance with the list below After inputting the number press F button to determine the number The inputted number is displayed at G Example When using 210ESS 1306 after inputting 10 press F button to determine it F After determination turn OFF the power switch of the sewing machine once Re turn ON the power to complete the setting Caution When the setting of K241 is changed the memory switch data which have been inputted until now are changed in a package to newly set FU 05 specifications When the memory switch was changed previously re set it again after executing the change of setting of K241 Sewing range K241 K241 set value 10 2 CP 20 aad 1 LED M 6 PE 3 d Upper 3 digits memory switch 3 Lower 2 digits are the contents of setting
9. AMS 210E Inverting clamp device for AMS 210E Series FU 05 INSTRUCTION MANUAL PARTS LIST FU 05 CAUTION This is the instruction manual for FU 05 Be sure to carefully read safety precautions given in this manual to fully understand them before putting the device into service No 1448 03 40036597 TUE In M a a OR E S CERRO 2 2709 2 EI e 6 5 0 EL 00 nnne nnne 3 6 1 PEF OF Se Sp rd DER NE ERU 3 OG WENDTO NB A cct tii piri button ic pa beraten A 3 6 3 4 7 L 6 7 1 oun cessssssssscsssecssseesssssecsssneesssnsesssnsessssneesssneecssnsesssnseesssssesssnsesssnseessaneessaneesssneessnseess 6 D M EE 6 7 3
10. With regard to the pedal of sub class machines 2206 and 2210 AMS 210E 2206 AMS 210E 2210 FU 05 PK47 GPK470010AB 3 40033875 PK47 2 40040138 UB5 0 AMS 2 1 OE When using FU 05 with sub class AMS 210E 2206 or AMS 210E 2210 separately purchase PK47 pedal GPK470010AB 3 pedal asm and 40033875 PK47 relay cable asm When applying 2 pedal type supplied with the machine head as accessories it is necessary to add the pedal switch cable set 40040138 and change the memory switch change U85 from 1 With latch to 0 Without latch With regard to the change of memory switch refer to the Instruction Manual for AMS 210E supplied with the machine head 10 SETTING OF THE MEMORY SWITCH FU 05
11. FAX 03 3430 4909 JUKI CORPORATION MARKETING amp SALES H Q 8 2 1 KOKURYO CHO CHOFU SHI TOKYO 182 8655 JAPAN PHONE 81 3 3480 2357 2358 FAX 81 3 3430 4909 Copyright 2005 2007 JUKI CORPORATION Please do not hesitate to contact our distributors or agents in your area for further information when necessary The description covered in this Instruction Manual PartsList is subject to change for improvement of ee Leo the commodity without notice All rights reserved throughout the world 07 03 Printed in Japan E
12. 40048529 and black lead Inverting cylinder wire to No 10 using connector 40035324 supplied with the unit Replace connector A to which the cords coming from No 2 and No 8 of connector 40048529 are inserted with the solenoid valve for the left hand side of feed bracket which has been newly added 40048529 REPLACING THE NEEDLE BAR THREAD GUIDE CHADS YY OREAREAD OB 14052 10000 O 40026884 if your sewing machine is provided with needle bar thread guide B1405210000 replace it with needle bar thread guide 40026884 for heavy weight materials PMRUNAOHBERANCEAI OC HERRNCRERBOTSOUREDOORS Caution When using the needle bar thread guide other than that for heavy weight materials there is a possibility that the needle bar thread guide interferes with the inverting device 1 ee 0 carts 3 EE ares 1 Remove setscrew 2 Draw out needle bar thread guide from needle bar 3 Insert needle bar thread guide for heavy weight materials to needle bar and secure it with setscrew Threading hole almost faces toward you as illustrated 9 2206 2210
13. gap 7 3 L TAD AAA BF 0 2 0 25 MPa 2 2 5 kgf cm O Sy P Nb A 4 NUT x CKO WS Te ci RS m phe 40035324 40048529 4 10 40048529 0 2 amp 8 A f 40048529 10 7 3 PIPING AIR HOSES AND WIRING CABLES IN CASE L TYPE SEWING MACHINE Cylinder on the left hand side of feed bracket Cylinder on the left hand side of feed bracket Solenoid valve for the left hand side of feed bracket Solenoid valve for the right hand side of feed bracket Adjust the pressure gauge to 0 2 to 0 25 MPa 2 to 2 5 kgf cm Solenoid valve for inverting cylinder Pressure gauge 2 B Black CN1 s Insert the red lead wire to No 4 of
14. will do 2 Attach pressure reducing valve to B side of solenoid valve 3 Attach half union to A side of solenoid valve 7 2 MOUNTING THE SOLENOID VALVE B BBC UY CUS BARI CHE HAGE S Install the solenoalid valve assembled in 7 1 in the solenoid valve that has been mounted on the machine head 1 9 A 2 7 1 3 1 Loosen setscrew in end block Draw out end block in direction 2 Insert solenoid valve that has been assembled in 7 1 into the location indicated in the illustration 3 Insert end block from the end face of rail until it is pressed against solenoid valve Now tighten setscrew Caution Care should be taken to securely tighten setscrews to eliminate any gap If they are not properly tightened compressed air can leak from the
15. 1 hyTy393 733 IN 1 v vy 1 e 2 TUAN AROUND MECHANISM COMPONENTS 2 NO_ _ NOTE PART NO OU DES CRT TA Meee ta m Qty _ 1 GFU 010040A0 OUTER PRESSER SLIDE PLATE ASM DYFVAYY DAFLAN 9 1 2 GFU 01004000 OUTER PRESSER SLIDE PLATE DIF VAD IAN 1 3 D2551 21X X00 WALKING FOOT A YSEFLTY A 1 4 D2552 21X X00 WALKING FOOT B 4 B 1 5 D2554 21X X00 COMPENSATING FOOT 4 3 2 6 SS 5090610 SP SCREW 9 64 40 L 6 2 9 64 40 L 6 2 7 SS 7110840 SP SCREW 11 64 40 L 7 8 vMe33Y 11 64 40 L 7 8 4 8 WP 0371026 SD WASHER 3 7X7X1 voy Y 4 3 7X7X1 2 9 WP 0480856 SP WASHER 4 8X8 4X0 8 LIF JY 4 8X8 4X0 8 4 3 PNEUMATIC COMPONENTS 5 A REF NO NOTE PART NO _________ DESCRIPTION E ME NE Qty _ 1 PV 1502091 00 SOLENOID VALVE yyy Ny 1 2 PF 0205030 A0 REGULATOR IX FIX yX 1 3 01 PJ 3010405 05 HALF UNION 2 4 400 35324 SOLENOID VALVE CONNECTER ASM F YY 1 5 EA 9500B01 00 CABLE BAND 3 NOTE 01 S TYPE USE 2 PCS S 2 FOR L TYPE USE 1 PCS L 1 EE LC JUKI T 182 8655 8 2 1 TEL 03 3480 1111 RANG TEL 03 3480 2357 2358
16. 24222 12 PARTS LIST 1 1 TUAN AROUND MECHANISM COMPONENTS 1 GFU 010030A0 GFU 01001000 GFU 01002000 GFU 01003000 PA 1600801 A0 GFU 01006000 B4303 210 000 B4314 210 000 RE 0400000 KO SS 6081210 SP SS 7060610 SP SS 6120940 SP SS 1090750 SP WP 0250516 SD B4306 220 000 BT 0400251 EB PJ 0460525 03 SD 0460703 TP GFU 01007000 WP 0502616 SD SLIDE PLATE ASM TURN AROUND CRANK SHAFT INVERTING LAC INNER PRESSER SLIDE PLATE AIR CYLINDER TURN CYLINDER BRACKET TURN AROUND CRANK BEARING INTERMEDIATE PRESSER BASE E RING 4 SCREW 1 8 44 L 12 SCREW 3 32 56 L 5 5 SCREW 3 16 28 L 9 SCREW 9 64 40 L 7 WASHER 2 5X6X0 5 KNUCKLE URETHANE HOSE BLACK HOSE ELBOW HINGE SCREW D 4 6 H 7 SPRING WASHER icm A A 1 hyyV7377Y 7 1 y 1 1 ry3yyA 1 T 1 Y P 1 1 EW 2 7 4 1 1 8 44 L 12 4 YA 3 32 56 L 5 5 1 3 16 28 L 9 2 2 ot 3 2 5X6X0 5 1 1 1 3 INA 2 D 4 6 H 7
17. graved line for DPx17 count smaller than 22 HEO lt i eres 9 DP X17 Lower needle bar to the lower end of its stroke Loosen needle bar connection setscrew Adjust the needle bar to the position for DPx17 so that upper engraved line on the needle bar aligns with the bottom end of needle bar lower bushing ESS ESL Clas c b DP x 5 DP x 17 Caution For ESS and ESL the needle bar height is adjusted to the position for DPx 5 It is necessary to adjust the needle bar height to the position for DPx17 S REPLACING THE WORK CLAMP SPRING ONLY FOR S TYPE SEWING MACHINE MEE gt Ez N WARNING Turn OFF the power before starting the work so as to prevent accidents caused by abrupt start of the sewing machine 1 CMO GFU01007000 B2583210D00 OR O 2 O Q
18. ines 2206 and 2210 9 10 SETTING OF THE MEMORY rnnt 9 11 CONTROLLING THE INVERTING CLAMP eeeeeeee ees 12 12 PARTS LIS P 13 1 DP x 17 20 mm GO mm 1 SPECIFICATIONS Needle DPx17 needle exclusive to the device Lift of the inverting feeding frame Max 20 mm Lift of the inverting intermediate presser Max 20 mm The specification items other than those given above are same with the specifications of your machine 2 PREPARATION FOR OPERATION WP0502616SD 9 5 11 5xt2 6 Remove the wiper and intermediate presser Attach spacer instead of the intermediate presser ADJUSTING THE NEEDLE BAR HEIGHT uia tS WARNING Turn OFF the power before starting the work so as to prevent accidents caused by abrupt start of the sewing machine Elis Upper engraved line DP x 17 2 En
19. int or 2nd origin is retrieved after the completion of sewing the inverting crank is inverted to A side In the case where an inverting point function code No 005 refer to IP 400 INPUT INSTRUCTION MANUAL is set when inputting a sewing pattern the inverting crank will be inverted from A to B or B to A at the specified point At this time the inversion at line located 13 mm below the center of the inverting crank is not performed ToC S Ice bis Dimensions for machining an inverting intermediate presser Machine the inverting intermediate presser referring to dimensions given in the illustration Caution When creating a sewing pattern note that the distance from the origin to the center of inverting crank varies according to the sub class machines Center of inverting crank Inverting intermediate 50 presser base 14 0 15 0 Mechanical origin AMS 210E 1306 2206 30mm AMS 210E 1510 2210 50mm C AMS 210E 1306 and 2206 30 mm AMS 210E 1510 and 2210 50 mm
20. lt is selected with function code No 091 clamp inversion setting of IP 400 and inversion point has to be inputted with function code No 005 inversion point when optional inversion is selected Input clamp inversion setting immediately after the start of pattern inputting For the details refer to CD ROM edition of IP 400 INPUT INSTRUCTION MANUAL 40031444 11 11 CONTROLLING THE INVERTING CRANK No O9 I IP 400 1 A 2 2 ON A 3 Y 13 mm Da B fll b A Al 4 e AB
21. me and intermediate presser is 20 mm Refer to the explanation given in Work clamp height in the instruction manual for the main unit of your sewing machine When the intermediate presser is adjusted lower than the feeding frame the feeding frame side presses cloth first and inserting and positioning of the label or the like can be performed when the manual work clamp is depressed 6 6 CONNECTING PNEUMATIC COMPONENTS ONLY FOR S TYPE SEWING MACHINE S FU 05 AMS 210E 40035693 Caution When using FU 05 for the S type sewing machine Air Set for AMS 210E 40035693 is separately necessary Explanation here includes the parts of the aforementioned Air Set So be careful 6 1 ASSEMBLING THE SOLENOID VALVE 1 3 2 9 O 3 O h mm O
22. table with wood screw 6 3 S dove eric ee ee ee 0 5 0 55MPa 5 5 5 kgf cm Lio NSB ense E ME 2 CN84 40035693 6 3 PPING AIR HOSES AND WIRING CABLES IN CASE OF S TYPE SEWING MACHINE Inverting cylinder Adjust air regulating knob unitl pressure gauge indicates a pressure of 0 5 to 0 55 MPa 5 to 5 5 Red kgf cm To CN52 White To CN84 Black Components of Air Set 40035693 are described as well 7 L CONNECTING THE PNEUMATIC COMPONENTS ONLY FOR L TYPE SEWING MACHINE 7 1 ASSEMBLING THE SOLENOID VALVE 1 BRA O 2 WEF O B 3 O A 1 Insert three bushes into solenoid valve Either of the inserting direction of bushes
23. ting mode and to return to the normal state 2 3 4 5 i S N K241 FU 05 IP 400 No 091 Eris IP 400 No 005 CD ROM IP 400 4003 1444 Remarks When memory switch K241 is set to the value of the list on the previous page the various memory switches which are necessary for the motion of FU 05 of the machine head automatically change over To actually actuate the inverting crank it is necessary to input inversion setting to the sewing pattern used beforehand Automatic inversion or optional inversion 9 defau
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