関連PDF3 取扱説明書 手動油圧ポンプ
Contents
1. Before you ask RIKEN or RIKEN s authorized agents to repair this pump read this manual carefully Be sure not to repair this pump by yourself without RIKEN s or RIKEN s authorized agents approval If you require dimensional drawing of this pump please ask RIKEN s authorized agents usc 947 8555 664 essen TE OTE aa PRIUS tE fk 108 0074 4 24 50 TEL 03 3447 1151 FAX 03 5488 7022 564 0052 10 21 TEL 06 6384 2766 FAX 06 6368 2333 812 0011 3 12 3 TEL 092 411 4440 FAX 092 415 1011 RIKEN KIKI CO LTD 24 50 4 CHOME TAKANAWA MINATO KU TOKYO 108 0074 JAPAN TEL 81 3 3447 1151 F A X 81 3 5488 7022 U RL http www rikenkiki co jp e Mail osd rikenkiki co jp Ver 1 05 902. Hold the lever by one hand and pump to discharge oil When lever load is heavy pull up the lever a little and repeat pumping by use of both hands g To return the working oil to the tank TYEE Tg After the required operation turn the operation valve counter clockwise slowly to open and to let the working oil return to the tank After the whole required operation completed a FRHOSEA To close the air valve Turn the air valve clockwise to close b To fix the lever by use of lever hook Push the lever grip and fix the lever by use of the lever hook c To disconnect couplers and mount duster caps
3. 0 40 C 70MPa ES CE UN 7 8 1 Outlines 1 This machine is a hydraulic pump which operates such accuator s as ram s 2 This pump should be used indoors Do not use outdoors or the place where pump is to be drenched 3 The atmosphere temperature should be between 0 to 40 C 4 Use RIKEN s genuine peripheral hydraulic power equipment only 5 Use RIKEN s genuine high pressure hoses high pressure pipes and fittings whose maximum operating pressure is 70MPa Page A 5 6 6 1 1 1 3 1 5 1 7 1 8 6 Do not use this pump at the place where personal injury or property damage might happen w
4. 11 12 13 8 1 2 5 14 1 5
5. Use the hoses at more than rated bending radius This is also true when the hoses move R Rubber hoses Min bending radius H3 8 xS 110 mm H3 8 D H3 8 T R Min bending radius b shows the length of the hoses c As the length of the hose changes in accordance with the inner pressure mount the hose with flexibility If the high pressure hose touches the floor or the goods the hose will be rubbed due to the flexibility and the shock caused from the pressure So protect the hose by use of supports or cushions TAME EOD SEL s Such cushion as a rubber plate d e
6. N EA 1 2 3 4 5
7. Do not transport the equipment by dragging the hose Do not pass over the hose by wheels and do not fall the goods on the hose Protect the hose by covering over the hose N BS i Be sure not to touch the hose under pressure If you touch the hose and the WARNING hose is damaged the pressure oil will jet out to pierce through your hand f 20 C 70 C The oil temperature should be between 20 Cto 70 C g You are kindly recommended not to use the hose around the place where the welding spats and fires exist Couplers Duster cap
8. ZN WARNING DO NOT MODIFY THIS PUMP If you should modify before modification you should consult RIKEN or authorized agents of RIKEN We are not in a position to guarantee your modifications without our written approval 1 ZRAORR To open and close the air valve Be sure to open the air valve when in use Close after use and under transportation If you operate this pump with air valve closed the working oll cannot be sucked up smoothly KS N Ss fF N ss N WARNING If you operate this pump with the air valve closed when the working oil returns to the tank the pressure in the t
9. Disconnect the high pressure hose from the ram and mount the duster caps on the couplers d Tostore this pump at a safe place Clean all the equipments and store them at a place where no mists exist no sun shines and no fire exists s 16 8 Trouble Shootings TA RE iB Troubles Causes Remedies Pressure 1S Oil leakage from the loosen thread parts of Tighten the screws not held hoses pipings and fittings i E A AE eH e api EU DH EC f U C soe Not enough oil volume Refill oil upto the required level Operation valve is not closed tightly Turn the operation valve clockwise to close tightly Working oil AyFIAIORWF gt GS 1 S J EA C iH
10. Install this pump on a flat and safety place The meaning of safety place should be a place around which dangerous goods or obstacles do not exists and whose floor is plain flat and stable Do not operate this pump with hose side up b 10 gt To connect the couplers See page 10 Connect a high pressure hose and a ram with a coupler tightly c To unfasten the lever hook Unfasten the lever hook by pushing the lever grip d FRAO AA To open the air valve Turn the air valve counter clockwise to open e To close the operation valve 2N m Turn the operation valve clockwise to close tightly The tightening torque shall be about 2N m a f Pumping
11. Hold the lever grip and pump the lever Oil and air will flow out Repeat until the air bubble does not flow out 2195 If you release the air when the hand pump ram and hose is connected extend the ram piston fully then put the ram upside down and turn the operation valve counter clockwise to open Air will be released to the tank f To refill the oil 6 After air releasing is over refill the oil upto the required level See 6 Maintenance E e 6 Maintenance ms amp ossssisUrT SEORRLIZUE 1 Maintenance of hydraulic working oil Is the oil filled upto the required level
12. Deliver oll by pumping vertically Air valve Let the air flow into and out from the reservoir so as to flow oil smoothly 4 Operation valve Let the oil deliver or return to the tank by opening or closing D Lever hook Fix the lever so as to carry this pump easily Oil output port A port which delivers oil High pressure safety valve Eliminate the maximum pressure so as to avoid the damages of the equipment and or the pipings Low pressure safety valve Eliminate the low pressure so as to advance the ram fastly 4 RREOSESS8 Cautions N AS 85 ESS Lo OC xk GU E LL
13. If the oil volume is not enough the ram piston will not be extended fully and the pressure will not be rised a To retract the ram piston fully N Be b Retract the ram piston fully if you fill the oil with the ram piston extended N WARNING when the ram piston retracts the oil might flow out from the tank Moreover the tank might be damaged and the personal inju ight be caused b To set the pump Mi Jeon oil output port down 3 c 0il level gauge h EG TS Set the oil output port down Vy c To check the oil level S oil level 1 Clean the oil leve
14. 6 70MPa 7 0 MP aa 7 70MP sa 8 9 10 2 5
15. 5 BS We Before connecting the couplers clear away the dusts that adhere to the couplers After usage mount duster caps on the couplers to prevent the dusts from mixing into the system Hes S 1 2 5 lt WARNING Tighten the bag nut of the couplers for S 1 2 5 completely Clearance Bag nut Bag nut 10 MABOHwEGAICROC 13YVU XZODVY9v FAVYVITeHAT AIENTI ROC 13HZ 7 ROC 18 AS Chek lux UY SHEL CK ee ic ROC 1 3 ROC 13 Couplers Match the dent part of the ring and the notch part of ROC 13H couple
16. EP 1 ROC 2 1 SO VG3 2 w o ho 3 WELCOME TO THE WORLD OF RIKEN HYDRAULIC POWER EQUIPMENT This operation manual covers operation procedures warnings and cautions and trouble shootings for RIKEN Hand operated Hydraulic Pump Model P 16B and its peripherals Before operation you are kindly requested to read this manual carefully and to understand thecontents thoroughly This manual should be put by yourself before under an
17. does not flow out Piston YF ILC CH LCS CS We of ram does Bag nut of coupler S 1 S 2 is loosen and the Tighten the bag nut by hand If the pressure is not advance oil flow is blocked left use a pipe wrench Q1X 7 Slow ram speed Air is included in the hose and ram Release the air See page 11 77017 v RA CHOBE RT eS CCAIHOATCRE SL wu EZUSBLYXTSSJIISU S Bag nut of coupler S 1 S 2 is loosen and the Tighten the bag nut by hand If the pressure is loil flow is blocked left use a pipe wrench Piston of ram S oS Vis does not re Damage of return spring of ram Ask RIKEN to repair to change springs tract Operation valve is closed Turn the operation valve handle counter clockwise
18. Be sure to use the rams not exceeding the rated pressure capacity If the N WARNING pressure exceeds the rated capacity the rams and hoses might be damaged and personal injury may happen b You are kindly recommended not to apply the pressure after the piston rod is fully extended c Apply the loads on the ram vertically Do not apply the eccentric loads PD 2 5 The allowable eccentric load should be under 2 5 If you apply more than N WARNING 2 5 eccentric load the piston might be bent and or the cylinder tube might RIKEN 70MPa 2 High Pressure Hoses Use RIKEN Brand Hoses for 70MPa use only We have two types high pressure hoses rubber hoses and nylon hoses a
19. before connecting the ram x S 1 R FE Connect with ram side couplers S 1R etc Air end S 1H Hose side coupler Ram side coupler oil coupler S 1 dl viet i 5 S m 1 H S m 1 R ii Mee 9 Pump side S 2 3 H 3 2 4 5 im RE S 1R coupler x In case of hose side couplers only push the steel ball in the coupler by use of a screw driver S 1H S 23H S 24H In case of S 1H S 23H or S 24H only wa ROC S N As ROC type couplers have different constructions with S types be sure N CAUTION not to do the above procedure If you dare to do above procedure the coupler will be damaged and the oil might not flow through e To operate lever
20. O JIS B2401 G40 O AN6227 1 O JIS B2401 P16 O UT JIS B2401 P7 3 Jp qr eod dh ep B 7 7 Riss ATK 64 5 R3 8 Operation valve set Spring adjusting screw High pressure safety valve set Low pressure Side spring Cottered pin Cover screw set Steel ball 7 9 Piston packing set Crank plate Steel ball 6 3 Air valve set 0 ring AN6227 7 Lever grip Steel ball Lever set Spring Optional for vertical use Reservoir Right leg set 0 ring JIS B2401 G40 Lever hook 0 ring AN6227 1 Fine Jlo B2401 PIG 0 ring JIS B2401 P7 0il level gauge set Plug ER1 8 Lever body Strainer Steel ball 4 Steel ball 5 Riken name plate Typical plate Air valve name plate Rivet Plug R3 8 Drain oil spreader 65 5 6 1 Q ty DO 7 Reparing Service
21. P 16B HAND OPERATED HYDRAULIC PUMP OPERATION AND SERVICE MANUAL RIKEN SEIKI RIKEN KIKI CO LTD FADS 2 bis 6d CES
22. Use RIKEN genuine goods 1 it To connect the high pressure hoses Normally the one end of the high pressure hose is screwed in the output port of the pump another end has a hose side coupler to con D nect a ram side coupler Be sure to use 1 to 2 wraps of tape seal on each end thread k How to wrap tape seal T7 Wrapping R Screwing direction Use 1 to 2 wraps of tape seal 38 78 ila 4 1 2 dicestion EX on each R3 8 PT3 8 thread 1 2 JOuUHO Re 8 8 counter clockwise by leaving 1 to 2 threads from the end of the thread One end of the thread is to be screwed in Rc3 8 PT3 8 output port of the pump threads JI Tighten the
23. a crack and or a pin hole inside Even if life time is still left taking applications into consideration change hoses periodically O 1 Check the hoses visually at daily use or once a week If the following abnormal conditions exist stop the operation at once and change hoses or take a particular counter measures K If the oil leaks from the taper thread parts take out the hose then use 1 to 2 wraps of tape seals and tighten again by the required torque If oil still leaks change hoses UE L T lt REE Us If there are oil leakage from the thread parts or outer surface of the hose or the outer surface is uneven or cracked chage the hose with new one 3 VN ROEA
24. high pressure hoses couplers and other fittings under rated torque of about 80 to 100 N m by use of vices Ss0 100N lt mTtT 2 How to release the air in the high pressure hoses The air is included in the new hoses CMSs VE PAS AGL TUE As the ram does not operate smoothly release the air a To unfasten a lever hook Unfasten the lever hook by pushing the lever grip b ZRHO RA Ze SFP Be FEIT TB LC BAYT lt 6 To open the air valve Turn the air valve to open it See page 6 c To close the operation valve Turn the operation valve clock wise to close d Basically release the air in the hose
25. RBESnBUR FHA FERRI m The used and old hydraulic working oil should be disposed in accordance with N CAUTION our regurations or laws on anti pollutions 1 5 If the working oil splashes into your eyes clean your eyes by the fresh water N WARNING immediately then go to doctor Also clean your skins out by use of the fresh water and the soap 2 Maintenance of the hydraulic hoses The hydraulic hoses are the consumptive items Even if the visual check is N WARNING accepted there might be
26. ZAVIBDRORR Maintenance of the lever and piston parts Cottered du Fut ys ESDOR i p i Is the lever mounted correctly Is the pin which connects the lever body and crank and piston is inserted KK correctly at the groove of pin RS 9e X Y LF L Wo The lever is screwed in the lever body If the lever is not screwed in tightly turn it clockwise to tighten If the snap ring is not inserted in the pin the pin might be disconnected under pumping Check and insert the snap ring correctly 4 Maintenance on oil
27. ank will be increased and the tank might be damaged N WARNING If you return the oil exceeding the tank capacity to the tank the pressure in the tank will be increased and the tank might be damaged Also you might be injured 2 To set the high pressure safety valve The high pressure safety valve eliminates the maximum pressure in the system Do not adjust this valve unnecessarily 7 0MPa 70MPa N 7 0 M P a N WARNING High pressure safety valve is factory set at 70MPa Be sure not to use this pump exceeding this pressure If you operate this pump exceeding this pressure this pump itself ram s hose s and other peripherals might be damaged and personal injury may happen N WARNING If this pump is used to operate the peripherals whose opera
28. d after operation SAFETY INSTRUCTIONS To use this pump safely correct operations and periodical checkings shall be requested Do not operate this pump before you read and understand safety instructions thoroughly shown in this manual And follow N CAUTION this mark is used to prevent you from causing property losses or damages also follow AN WARNING this mark is used to prevent you from causing personal injury N WARNINGS 1 Do not use this pump at the place where personal injury or property damage might happen when you scatter the hydraulic working oil through your faults Do not use this pump around the fire 2 Do not modify this pump If you should modify before modification you should consult RIKEN or authorized agents of RIKEN We are not in a position to guarantee your modifications without our written approval 3 If you operate this pump with air valve closed when the working oil returns to the tank the pressure in the tank will be increased and the tank might be damaged 4 If you return the oil exceeding the tank capacity to the tank the pressure in the tank will be increased and the tank might be damaged Also you might be injured 5 Retract the ram piston fully If you fill the oil with the ram piston extended when the ram piston retracts the oil might flow out from the tank 6 High pressure safety valve is factory set at 70MPa Be sure not to use this exceeding this pressure If you operate this pu
29. hen you scatter the hydraulic working oil through your faults Do not use this pump around the fire 7 This pump is not under the application of the fire laws 8 Do not modify this pump so as to use for another purpose 2 0 Specifications and Parts Name Max operating pressure High pressure side 70MPa Low pressure side 2MPa 4 H Output stroke High pressure side l Qe Low pressure side 5 Ocm Reservoir capacity 280cm Usable oil 0cem Weight approx 3 1 kg ISO VG32 Hydraulic working oil ISO VG32 RIKEN POWER OIL or equivalent um 9 9 ER m ee 1 JjResrvoir 2 Operation lever 3 Airvalve oO o Operation valve handle BEI P y 7 JE Hydraulic Circuit 1 0 3 SORS On DESCRIPTIONS ON EACH PART csee PAGE 5 Reservoir Store hydraulic working oil Operation lever
30. l gauge by use of waste cloth Insert the oil level gauge into the oil feeding port until it touches the screw part Take it off again to check if the oil level is between the oil level range lines d To refill oil mLUAAy CLOACAL CAAT FEE bo If the oil volume is not enough refill the oil from the oil feeding port If enough insert the oil level gauge and turn it clockwise to close tightly 1 Change oil more than once a year 12 2 1 SO VG32 w o Use ISO VG32 hydraulic working oil only Phosphate ester water glycol and w o emersion oil should not be used The packing seals will be N CAUTION deteriorated and the equipment wil be corroded to cause troubles of this pump If you would like to use these oil consult RIKEN or RIKEN s authorized agents
31. leakage Mid N Obi it HO EAD Is there any outside oil leakage KTAUDIRAP Ny FY ORR ER HSL MAIC HIDE LET If the threads are not tightened or the packing seals are worn out oil leaks outside If you find out oil leakage repair instantly 5 Maintenance on other parts Are the threads of rams not loosened Are the couplers connected tightly 10 If the couplers are loosened the oil would not flow See page 10 6 Periodical cleaning QUOTE bis The most possible cause of the pump trouble would be dusts Keep the pump and peripherals always clean and avoid the mixturing of dusts into the hydraulic system 7 How to Operate a Installation place
32. me is still left taking applications If not tightened completely the Clearance Bag nut Bag nut 14 If the working oil splashes into your eyes clean your eyes by fresh water immediately then go to doctor Also clean your skins out by use of the fresh waster and the soap N CAUTIONS 1 As ROC type couplers have different constructions with S types be sure not to push the parts in the couplers by use of a screw driver If you dare to do this procedure the coupler will be damaged and the oil might not flow through 2 Use ISO VG32 hydraulic working oil only Phosphate ester water glycol and w o emersion oil should not be used The packing seals will be deteriorated and the equipment will be corroded to cause troubles of this pump If you would like to use these oil consult RIKEN or RIKEN s authorized agents 3 The used and old hydraulic working oil should be disposed in accordance with your laws or regurations on anti pollutions FEBRERO OO a ER PRTEZITA O00 NODOO AUOD 1 AE ee H R INDE X Outlines Specifications and Parts Name Descriptions on each Parts Cautions Preparations before Operation Maintenance How to Operate Trouble Shootings Structural Drawing and Parts List
33. mp exceeding this pressure this pump itself ram s hose s and other peripherals might be damaged and personal injury may happen 7 If this pump is used to operate the peripherals whose operating pressure is less than 70MPa set the high pressure safety valve at the peripherals operation pressure If not the peripheral s might be damaged 8 If you release the pressure suddenly from the jacking up rams or wire strands the loads may fall down or spring Then personal injury may be caused Consult RIKEN or RIKEN s authorized agents for these applications They will recommend you suitable valves N WARNINGS 9 Be sure to use the rams not exceeding the rated pressure capacity If the pressure exceeds the rated capacity the rams and hoses might be damaged and personal injury may happen 10 The allowable eccentric load on the ram piston should be under 2 5 If you apply more than 2 5 eccentric load the piston might be bent and or the cylinder tube might be damaged 11 Be sure not to touch the hose under pressure If you touch the hose and the hose is damaged the pressure oil will jet out to pierce through your hands 12 The hydraulic hoses are the consumptive items there might be a crack and or pin hole inside into consideration change hoses periodically 13 Tighten the bag nut of the couplers for S 1 2 5 completely rams do not operate smoothly Even if the results of visual check is accepted Even if life ti
34. r then pull VXFROC 13R the ring to the notch side and insert into ROC EE eS S ia 13R coupler completely then release the ring The coupler will be locked automatically and connected Then turn the ring to mismatch the dent part of the ring and the notch part of ROC 13H and to complete the connection Check if the coupler is connected correctly or not by pulling ROC 13H coupler this side O How to Connect by use of the High Pressure Steel Pipes Request us to send you an operation manual for the flareless fittings Hydraulic working oil a Be sure not to feed oil exceeding the oil level line shown on oil level gauge b LEED 26 ff Ze 35 SE O7 U 4 Be sure to change oil at least once a year Ara e 9 e f F8 00 6 f Preparations before Operation The hand pumps are to be used with rams and E hoses According to the applications hy Cade Cl MEANT fear Bees draulic valves pressure gauges and piping materials too are to be used
35. repeat until the required pressure is gained c N CAUTION Be sure not to touch the low pressure safety valve 3 To jack the heavy weights down If you release the pressure suddenly from the jacking rams or wire strand N W ARNING rams the loads may fall down or spring Then personal injury may be caused Consult RIKEN or RIKEN s authorized agents for these applications They wil recommend you suitable valves 4 Peripherals D Rams a 70 80 Use at 70 to 80 capacity of the ram specifications N Ex A
36. ting pressure is less than 70MPa set the high pressure safety pressure at the peripherals operation pressure If not the peripheral s might be damaged O How to adjust the high pressure safety valve a To mount the pressure gauge Mount the pressure gauge at the hose or the pump by use of the gauge adaptor b To take out the plug Turn the plug counter clockwise to take out by use of a screw driver 0 4k Toset the pressure to zero 0 2 Turn the adjusting screw counter clockwise twice by use of a screw driver d To set the pressure Turn the operation valve clockwise to close Turn the adjusting screw clockwise a little then pump the lever Watch the pressure gauge and
37. to open it Although above remedies have been taken lf the trouble cannot shot ask RIKEN or RIKEN s authorized agents to repair the pump 2E 9 P 168 y P 16B Structural Drawing Kg V No 32 No 32 is to be used for vertical use P 16B 8477 fmk P 16B Hand operated Pump Parts List No WRrRNOOIHPWBNFONDUWNH FE vyer rreren CO YDD us eO UX C CO Ww re Ww w Oo O OI opp PPP HR BH OCOONDFLWNO O1 Ol N onm O1 O1 Ol OI Q O1 4 W Description Pump body set Pump body EX ERN Piston Pin MU oy Ye Copper washer Hex socket head bolt AW gu Spring PR IE SVZ E F E ZLERATTT y F 7 9 EAP A eee deb ZAFE y F O YYZ AN6227 7 96 3 65 5
Download Pdf Manuals
Related Search