スポットイオナイザ取扱説明書
Contents
1. 1 2 0 0 8 6 E2. 90 ESN 200 B BLT BERRENN
3. ON A USSS are TO a Q 2i
4. Parker Parker 2015 7 eat ia 244 0003 626 TEL 045 870 1510 FAX 045 870 1516 Darker KURODA www parkerkuroda com
5. ESN 200 0 AC 28mm OY TIR 2 2 LED RoHS CE Parker 2 aa At Cp 2279 2S Ja 3AG A Al E E mw Ee E ANZA an ESN 200 ESNL200 0 7 1000V gt 100V 0 3
6. E N 1 H CLEAN G 7DR REPLACE E IEC61340 5 1 2 ANSI EOS ESD S3 1 A S
7. QO Bk ESN 2OO 2 DC24V 1 Jg h k GROUND JW th 2 6 1 5 5 GROUND ZEEE 6 DC24V 4 GROUND on ail DC24V z 24V N sGND SCOM NM DC24V O
8. O ESN 200 A e 8 30 12 00 12 45 17 00 289 2505 10243
9. E P2 P2 E P3 4 P5 RR EEEE P5 i ee eed ea eee P6 8 Ye ae ele ae a ee P8 E P9 10 ENGINEERING YOUR SUCCESS ESN 2OO A A A A
10. i 35 659 6RH 5 40 C au E M 3 10mm 10mm
11. E O 06x 04mm 0 1 0 6MPa P 4
12. TLP127 1 GND ome 300V 150mA e lark 4 ALM H V 5 GND o 6 DC24V OUT 3 7 ML 700 NV 6P SES DC eee tA ERASER 3COM Ve 3COM O 6DG24V6U 5 GROUND A O J isci Sean O Q ESN 200 56 8 7
13. ESN 200 E TP 6 6mmX 4mm 15 0 40 GROUND DC24V E AWG28 AWG22 0 08 0 3mm E
14. OQ O Hit O OKERE O x Q
15. 9 0 1MPa 40 0 2MPa 0 3MPa 50V 20 30 0 1MPa 0 2MPa 0 3MPa 40 50V 0 1 0 2 0 3Mpa 25 0 50 0 CPM 20pF 150mm ESNF200 2 M3 M3 x 10 ll Cm MN WU OL ene T 9 A 90 Dedh 90 109 6 ML 700 NV 6P 92 3 5 2 AWG28 AWG22 0 08 0 32mm 6 Toa 6 mp En 1 5em a NN Be So 4AM V arter ESN 200 LU N 3 com Se 3 Se 2 24cN miii SS oo 1 ep 18 28 A 265
16. KURODA Pneumatics Ltd Spot ionizer ESN 200 Instruction Manual m For Your Safety P12 mFealures o coe sw 200 doe ae doe ew ES P12 m Specifications eee eet ee ee ee P13 14 m External View s e e eua oe ee eee eee 4 P15 m Installation 22 s eeee eee eee P15 m Operation P16 17 m Instructions for wiring lt s seseeees P18 m Maintenance sssee eee eee eee P19 20 m Troubleshooting Storage P20 21 45 ENGINEERING YOUR SUCCESS Spot ionizer ESN 200 For Your Safety Safety Instructions Read the Safety Instructions carefully before use Observe the instructions indicated herein to ensure safety If the equipment is used in a manner not specified by the manufacturer the protection provided by the equipment may be impaired A WARNING Indicates a potentially hazardous situation which may arise due to improper handling or operation and could result in serious personal injury or death A CAUTION Indicates a potentially hazardous situation which may arise due to improper handling or operation and could result in personal injury or property damage only accidents A DANGER Indicates an impending hazardous situation which may arise due to improper handling or operation and could result in serious personal injury
17. Supply air at a temperature in the range of 0 40 C Note When oil is attached to the surface of Electrode needle Corona discharge will not function E Grounding Provide ESN 200 with proper grounding E Power supply Make sure that ESN 200 can be supplied with stable 24V DC power Note Do not apply a reverse voltage Wrong wiring connection may cause a breakdown Make sure all the wires are connected according to their polarity before turning on the unit Since this is a high voltage equipment please supply a separate power source E Wire Please use wire AWG28 AWG22 0 08 0 32mm2 for wiring E Check before use Before use check the unit tube and power harness in order to make sure there is no damage loose screws disconnected hosing loose connectors etc E Note for automated control of the sequencer ESN 200should provides power to the high voltage transformer while supplying air For automatic control please make a control to supply power after opening the solenoid valve or simultaneously It may cause failure when the air is shut off while supplying power A CAUTIONS IN OPERATION QQ PROHIBITED Do not use ESN 200 for anything other than static erasure or dust removal REMEMBER If you notice any abnormalities stop using ESN 200 immediately REMEMBER Supply clean dry air Improper air quality can lead to ESN 200 deterioration and contamination of the object
18. S PROHIBITED Do not remodel or disassemble ESN 200 as the unit contains high voltage parts amp PROHIBITED Do not drop ESN 200 nor subject it to any shock vibration S PROHIBITED Do not pull the tube Inappropriate handling can damage ESN 200 and internally disconnect the power cable and tube S PROHIBITED Do not damage the tube or wiring Keep the tube and wiring away from any heat source 18 Spot ionizer ESN 200 Instructions for wiring E Power Source 1 Connect the 24V DC power to No 2 connection pin and the grounding wire to the No 1 connection pin Please refer to the figure at the right F Connection pins No 2 and No 1 are connected in parallel with No 6 and No 5 respectively NN For the multiple connection of ESN 200 power supply to next unit can be done by No 6 pin for DC24V l BERR RE and No 5 pin for the grounding Up to four ESN 200 s can be connected Please refer to the figure at the below right Li 213741516 2 Make sure to ground ESN 200 by the appropriate wiring 1 GND 4ALM HV 2 24V In s GND 3 COM 6 24V ouT 3 Supply 24V DC power ESN 200 does not have a power switch Switching on off should be done by external equipment 4 When ESN 200 is activated the top part will glow in blue and ion will be generated Note Please turn off the power when air supply is stopped E Air Control Air output has to be controlled at e
19. Tel 27 0 11 961 0700 parker southafrica parker com Warwick 2013 Parker Hannifin Corporation All rights reserved Kuroda Pnuematics LTD Customer Service Phone 81 479 64 2282 FAX 81 479 64 2291 kpl_sales parker com www parkerkuroda com North America CA Canada Milton Ontario Tel 1 905 693 3000 US USA Cleveland Tel 1 216 896 3000 Asia Pacific AU Australia Castle Hill Tel 61 0 2 9634 7777 CN China Shanghai Tel 86 21 2899 5000 HK Hong Kong Tel 852 2428 8008 IN India Mumbai Tel 91 22 6513 7081 85 JP Japan Chiba Tel 81 0 45 479 64 2282 sales kpl parker com KR South Korea Tel 82 2 559 0400 MY Malaysia Shah Alam Tel 60 3 7849 0800 Seoul NZ New Zealand Mt Wellington Tel 64 9 574 1744 SG Singap ore Tel 65 6887 6300 TH Thailand Bangkok Tel 662 186 7000 99 TW Taiwan Taipei Tel 886 2 229 8 8987 ID Indonesia Tangerang Tel 62 21 7588 1906 VN Vietnam Ho Chi Minh Tel 84 3775 4651 South America AR Argentina Buenos Aires Tel 54 3327 44 4129 BR Brazil Sao Jose dos Campos Tel 55 800 727 5374 CL Chile Santiago Tel 56 2 623 1216 MX Mexico Apodaca Tel 52 81 8156 6000 Your local authorized Parker distributor
20. 100 100 150 50 300 150 400 600 mm 50 300 400 600 mm 3 ESN 200 oP 1000V 0 3Mpa 25 0 50 0 CPM 20pF 150mm 1000 0V 1000 0V 1000V 0 0 0 0 5 1 0 15 2 0 2 5s 900 100 800 200 700 300 600 400 500 500 400 600 300 700 200 800 100 900 9 0 0 0 5 1 0 1 5 2 0 2 5s 1000V 1000 0V 1000 0V 1000V a 0 0 05 1 0 15 2 0 25s ai 100 800 200 700 300 600 400 500 400 500 300 600 200 700 100 800 0 900 00 0 5 1 0 15 2 0 2 5s 1000V 10
21. A 0479 64 2282 FAX 0479 64 2291 E mail kpl_sales parker com L Web http www parkerkuroda com pds E A Parker Hannifin Corporation
22. following places Adverse environments can cause product breakdown Where it may be exposed to vibrations or shock Where temperature and humidity are outside specified ranges S PROHIBITED Where dewing occurs Where temperature fluctuates sharply Where there is the possibility of ignition or explosion of flammable solvents dust etc Where there is heavy dust or smoke Where it may be wet by water oil chemicals etc Where strong electric or magnetic fields are generated 23 Parker Worldwide Europe Middle East Africa AE United Arab Emirates Dubai Tel 971 4 8127100 parker me parker com AT Austria Wiener Neustadt Tel 43 0 2622 23501 0 parker austria parker com AT Eastern Europe Wiener Neustadt Tel 43 0 2622 23501 900 parker easteurope parker com AZ Azerbaijan Baku Tel 994 50 2233 458 parkerazerbaijjan parker com BE LU Belgium Nivelles Tel 32 0 67 280 900 parker belgium parker com BY Belarus Minsk Tel 375 17 209 9399 parker belarus parker com CH Switzerland Etoy Tel 41 0 21 821 87 00 parker switzerland parker com CZ Czech Republic Tel 420 284 083 111 parker czechrepublic parker com Klecany DE Germany Kaarst Tel 49 0 2131 4016 0 parker germany parker com DK Denmark Ballerup Tel 45 43 56 04 00 parker denmark parker com ES Spain Madrid Tel 34 902 330 001 parker spain parker com FI Finla
23. or death A This symbol indicates a WARNING or CAUTION Q This symbol indicates a prohibited action This symbol indicates a mandatory required action Do not use ESN 200 in environments that require explosion proofing ESN 200 is not of explosion proof construction O PROHIBITED therefore explosion or fire may occur Q PROHIBITED Do not use ESN 200 in flammable atmospheres The corona discharge can act as an ignition source and cause an explosion or fire S PROHIBITED Do not use ESN 200 in environments subjected to sharp temperature fluctuations or dewing This kind of environment can lead to breakdown O DO NOT WET Do not use ESN 200 in highly damp places or anywhere it may be exposed to water oil solvent or other liquids Contact with moisture can result in electric shock or breakdown OQ PROHIBITED Do not use ESN 200 for any other purposes than static erasure or dust removal S PROHIBITED Do not use ESN 200 with power supplies of ratings not specified in the specifications Inappropriate power supplies can result in fire and electric shock S PROHIBITED Do not install use or service ESN 200 until having understood the information in this instruction manual REMEMBER Keep this instruction manual in a safe handy place for future reference Z CAUTION Vessel assumes no responsibility whatsoever for consequences arising from the use of this product Features Spot lonize
24. 600 700 800 900 1000V Elbow Nozzle 1000 to OV 0 0 0 5 1 0 1 5 20 2 5s 0 100 200 300 400 500 600 700 800 900 1000V This data is based on the usage of continuous blow In case of combination usage with Air Saver Unit the data might be changed lon balance Straight Nozzle 10 30 40 50V ElbowNozzle 20 30 40 50VU Air Pressure 1 2 3 bar Temperature 25 0 C Humidity 50 0 CPM 20pF 150mm lon balance level varies depending on applied air pressure and volume 16 Spot ionizer ESN 200 External View Screw M3 x10 Tube Fitting Tube dia 6 mm sssaaa SHOU cw DD Connecter 109 6 SATO PARTS ML 700 NV 6P Wire size _ 92 3 69D ANG28 ANG22 0 08 0 32mm i mm Ee 6 24v oun CEMA coo 5 6ND ni lt a Be oo 40d ESN 200 gee ota 2 0 3 cow a BEEK 3 8 oo 2124dD y 1 SEE oiew Elbow nozzle Straight nozzle Installation A CAUTIONS FOR INSTALLATION Use a tube appropriate for required pressure resistance Tube of insufficient pressure resistance will rupture and leak air REMEMBER Ground ESN 200 b
25. MPa 150mm AC DC24V 5 P P 10 100mA 0 1 0 6MPa N2 0 1 0 6MPa 1 AC5 0kV p p 10V 0 3MPa 150mm 0 05ppm 50mm 5 lt 40 35 65 R H 0 60 35 85 R H 62g 61g ABS UL94V 0 ABS UL94V 0 SUS304 Ee CE 1 N 1H 1 2 0 0 8 6 G 7DR poe eS A 9 3a 0 1MPa 0 2MPa 0 3MPa 0 4MPa 0 5MPa 0 6MPa 93 min 160L2 min 2192 min 2802 min 3342 min 3892 min IRE ts 0 3MPa E 1000V 100V d i 0 3MPa 150 100
26. Saver Unit follow the operating pressure range of specified Air Saver Unit Replacement part Electrode needle pole Electrode needle pole replacement tool Air consumption Air pressure at the tool end Air consumption Discharging area Straight nozzle 3 bar 932 min 1602 min Reference time to replace the electrode needles 1 200 hours 8 hours day approximately 6 months N 1H G 7DR 2bar 3bar 4bar 5bar 6bar 219L2 min 2802 min 3342 min 3892 min The discharging area are based on the decay time from 1000 to 100V at 3 bar Elbow nozzl 3 bar 150 150 100 100 Jo jon 0 58 100 100 150 150 600 mm 50 300 400 600 mm 50 300 400 This data is based on the usage of continuous blow In case of combination usage with Air Saver Unit the data might be changed 15 Decay Time Spot ionizer ESN 200 The data shown above was measured with initially charged voltage of 1000V Air Pressure 3 bar Temperature 25 0 C Humidity 50 0 CPM 20pF 150mm Straight Nozzle 1000 to 0V Straight Nozzle 1000 to OV 1000V 900 800 700 600 500 400 300 200 100 0 Elbow Nozzle 1000 to 0V 1000V 900 800 700 600 500 400 300 200 100 0 0 0 0 5 1 0 15 2 0 2 5s 00 0 5 1 0 15 2 0 2 55 0 100 200 300 400 500
27. efore use O REMEMBER Using this unit without proper grounding runs the risk of electric shock Use ESN 200 only in the environment specified as follows REMEMBER Adverse environments cause product deterioration and breakdown Humidity 35 65 RH No dewing Temperature 5 40 C Do not use ESN 200 in the following environments Adverse environments cause product damage and breakdown as well as personal accidents Where explosion proofing is required where found flammable atmospheres high temperature and high humidity or sharp temperature fluctuations where dewing occurs where possibly wet by water oil or solvent PROHIBITED E Installation Take account of the static erasing range before setting the installation height The N 1 can be locked down using the screw holes M3 on the bottom See page 6 Use a mounting screw that can be sunk at least O 10 mm from the surface of the ESN 200 housing Do not install ESN 200 in a place where it is possibly exposed to water or oil dust or dirt or to high temperature or humidity Prevent obstructions between ESN 200 and the object Select a supporting structure of sufficient strength to hold the ESN 200 17 Spot ionizer ESN 200 Mi tube Uses a tube 0D6 mm x ID4 mm of sufficient pressure resistance E Air supply Remove all impurities with a mist separator 0 3um Remove all moisture with an air filter dew point below 15
28. g and result in electric shock or breakdown DO NOT WET Do not wet the ESN 200 Exposure to moisture can result in electric shock or breakdown 20 Spot ionizer ESN 200 Dirt and wear in the electrode pole area can deteriorate the performance of this ionizer Clean the electrode pole every 56 hours of use If the electrode pole is not kept in an optimum condition the performance will drop and product life might shorten as well If the unit is used for a long period of time the tip of its electrode pole may wear out and consequently static erasing efficiency will decrease In such case replace the electrode pole with a new one It is recommended that the electrode pole be replaced every 1 200 hours of operation Keep the unit in good working condition by measuring its ion balance and ion output regularly as a means for checking for a drop in capacity WE How to Clean the Casing Remove the dirt over the casing with dry soft cloth Never apply alcohol thinner solvent detergent E How to Clean the Electrode Needle Power supply to ESN 200 should be shut off before cleaning the Electrode Needle Cleaning Order 1 Remove the nozzle 2 Clean the tip of the needle with a cotton stick If it is especially dirty use a few drops of alcohol wet cloth 3 Place the nozzle back in place Attach the nozzle firmly If it is fastened too tightly it may be damaged or break but if it is fastened too lightly thenozzle ma
29. it can be turned on properly If the LED light still glows red after cleaning the needle please contact the local distributor for repairing or maintenance service Do not attempt to repair the unit on your own E External Output of Warnings ESN 200 can be connected to warning device like patrol lamp through its external pin Circuit diagram Electrode needle opposite electrode TLP127 Photo coupl High voltage transformer 300V 150mA 1 GND 2 DC24V IN er 3 COM 4 ALM H V 5 GND Ede L_ Fuse0 5A High voltage error lamp red Operation lamp blue O 6 DC24V OUT SATO PARTS ML 700 NV 6P Connection Example Use a separate power supply oF 4 High voltage alarm open collector output Use the DC output of N 1 open collector output 4 High voltage alarm i lamp 3 Common 3 Common current limiting 6 24V DC out resistor 9 5 Ground Maintenance A CAUTIONS IN MAINTENANCE AND CHECKS DO NOT Do not perform any maintenance on the ESN 200 except for maintenance and replacement of DISASSEMBLE the electrode pole REMEMBER Before cleaning the electrode needle shut off power and air supply at the source and disconnect the tube OQ PROHIBITED Do not wipe the ionizer with detergent or solvent Substances of the sort can cause crackin
30. nd Vantaa Tel 358 0 20 753 2500 parker finland parker com FR France Contamine s Arve Tel 33 0 4 50 25 80 25 parker rance parker com GR Greece Athens Tel 30 210 933 6450 parker greece parker com HU Hungary Budapest Tel 36 1 220 4155 parker hungary parker com IE Ireland Dublin Tel 353 0 1 466 6370 parker ireland parker com IT Italy Corsico MI Tel 39 02 45 19 21 parker italy parker com KZ Kazakhstan Tel 7 7272 505 800 parker easteurope parker com NL The Netherlands Tel 31 0 541 585 000 parker nl parker com NO Norway Asker Tel 47 66 75 34 00 parker norway parker com PL Poland Warsaw Tel 48 0 22 573 24 00 parker poland parker com Almaty Oldenzaal PT Portugal Leca da Palmeira Tel 351 22 999 7360 parker portugal parker com RO Romania Bucharest Tel 40 21 252 1382 parker romania parker com RU Russia Moscow Tel 7 495 645 2156 parker russia parker com SE Sweden Sp nga Tel 46 0 8 59 79 50 00 parker sweden parker com SK Slovakia Bansk Bystrica Tel 421 484 162 252 parker slovakia parker com SL Slovenia Novo Mesto Tel 386 7 337 6650 parker slovenia parker com TR Turkey Istanbul Tel 90 216 4997081 parker turkey parker com UA Ukraine Kiev Tel 380 44 494 2731 parker ukraine parker com UK United Kingdom Tel 44 0 1926 317 878 parker uk parker com ZA South Africa Kempton Park
31. r ESN 200 is AC corona discharge type ionizer Utilized amplified high voltage power to create plus and minus ion and supplied compressed air ESN 200 neutralize static electricity and blow off dust efficiently High frequency AC discharge system creates stable ion balance Built n control circuit board in 28mm width compact body Selectable from straight and elbow style nozzle Two color LED indicate normal or abnormal operation Daisy chain connection makes multiple Spot lonizers usage easy Applications ESN 200 is designed to blow away dust and remove static electricity to prevent dust accumulation 14 Specifications Part Number Decay time lon generation method Input voltage Power consumption Applied fluid Applied voltage lon balance Ozone generation Working temperature humidity Storage temperature humidity Weight Material Accessories Spot ionizer ESN 200 ESN 200 1000V to 100V within 0 7sec 3 Bar 150mm High voltage AC corona discharge DC24V 5 ripple p p 10 max 100mA Clean air 1 6 bar Nitrogen gas 1 6 bar 1 AC5 0kV p p Within 10V 3 bar 150 mm 0 05 ppm or less Measured at 50 mm 5 40 C 35 65 RH No dewing 0 60 C 35 85 RH No dewing 62g with Straight nozzle 61g with Elbow nozzle Casing and Nozzles ABS UL94 V 0 Electrode Needle SUS304 Instruction Manual Straight Elbow Nozzle 1 In case of the combination usage with Air
32. xternal equipment like a solenoid controlled valve or a foot valve Please connect the tube of O 6x 4mm with the inlet 1 Connect a tube 6 x 4 mm to the air inlet of ESN 200 2 Air pressure should be adjusted within the range between 0 1 and 0 6 MPa with an appropriate air regulator lon balance fluctuates according to air pressure and volume in use See page 5 3 Supply dry clean air without moisture in the air Moisture interferes with corona discharge on the electrode needle 4 Supply power and direct the ionized air toward the work piece 5 When static elimination is completed turn off the power and air supply E Replacing nozzles ESN 200 can be adjusted suitable to its installation site and target object by changing its nozzles as two types of nozzles Straight and Elbow nozzle are included in the package A nozzle should be attached firmly Tighten the corner nozzle once and adjust your position while returning it Elbow nozzle Straight nozzle The direction of corner nozzle is to stop every 90 degrees 19 Spot ionizer ESN 200 High Voltage Warning and Automatic Shut off When the incorporated high voltage transformer detects electrical overload corona discharge stops and the LED light on the top turns red Please switch off the unit as soon as the alarm has been activated If the electrode needle is contaminated with dust or other substances clean it and confirm whether or not the un
33. y come off while in use Electrode needle E How to Replace the Electrode Needle Electrode needle must be replaced with the needle replacement tool separately sold Make sure to shut off power supply before the cleaning of Electrode needle Replacement Order Remove the nozzle Release the screw with the driver Replace it with a new electrode needle and fasten it firmly Put the nozzle back in place Make sure that the nozzle is mounted firmly Otherwise it might come off while in use On the contrary it may be broken or damaged if it is fastened too tightly REPLACE E Checking lonizer s Performance Measure ion balance and decay time regularly by a charge plate monitor Reference IEC61340 5 1 2 EOS ESD 3 1 Troubleshooting A CAUTIONS IN TROUBLESHOOTING Do not use ESN 200 in the following situations It can result in fire or electric shock OQ PROHIBITED If the power cable is damaged or hot If the ESN 200 has been damaged because of dropping or shock SHUT POWER OFF Unplug power cable if ESN 200 has a defect OQ DO NOT DISASSEMBLE Do not disassemble the ESN 200 Using ESN 200 when in anything but proper working condition can cause product damage or personal accident Therefore request servicing promptly if such trouble occurs For servicing contact your local distributor 21 Spot ionizer ESN 200 A CAUTIONS INSTORAGE Do not store the ESN 200 in the
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