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多機能タッチパネル Multi-function Keypad
Contents
1. 09 F02 STOP eo9 ON
2. N HAE BAA A A ax Ae SA
3. TRAEN V 0 75F1S 2 O 3 7 5F1S 4 HERR AV 3 23 1 m0 1 2 3 AV K V
4. LOC 3 9 Q PLOCI OFF LOC OFF 0 FLoc ON LOC OFF 3 9 3 3 6 FRENIC MEGA LED M
5. 10 8 HO3 Q 5 TO LCD 1
6. 2 1 2 1 3 9 F02 0 9 6e 9 1 2 9 6c9 KEL GEV 3 2
7. 3 34 2 1 er9 D 9 3 5 6 3 35 9 LCD
8. 3 21 IYO oO ON O em9 3 21 1 er9 2 AQ Ox tHEBHL 17
9. 65 535 0 V f V f ERE ON 65 535 0 ON OFF FWD REV X1 X9 EN
10. 1 2 3 4 Ga
11. 7 ON 65 535 0 1 000 000kWh 0 1 EN R315 kWh x OED E51 0 001 lt 9999 9999 9999 H79 1 CEN REMT1 RS 485 RS
12. t See 2 AR THz 1 F 03 F O oe eee ra F 0 3 Hz gt 1 Hz 58 GHz 25 0 500 0 V Hz 58 0Hz EIH z 25 0 500 0 V 3 13 3 14 F03 58 0Hz 58 1Hz
13. Bo AV OO AV TP INV TP INV Mo 75F1s 2 ee 7 SF1S 4 AV 9 5 TP INV 7 5F1S 4 AV 9
14. 3 0H2 P RG 2 Er7 OA PRG RESET 0 1 Er2 OA PRG RESET v 0O 1 3 39 3 O Er2 o PRG RESET
15. H81 H82 E20 E24 E27 LALM 98 LAM R U N LED es PPRGp FWD REV STOP REM LOC COMM JOG HAND 3 10 FRENIC MEGA 6 3 15 mw L A m9 LALM1 lk 3 4 6
16. IZO oo ON O aS 3 19 BX i 3 16
17. 3 5 1 Renee PID s PID PID PID PID 3 8 Link FO1 0 PLEJ OFF SS2 1 OFF 0 PID Hz PID ON O Link af ape o PID m PID PID JO1 3 PID LED F LED
18. FRENIC Eco FRENIC Multi FRENIC MEGA
19. V F 0 0 9 FO1Hz 1 F 0 2 F 0 3 Hz AV 9 9 3 4 12 11 11
20. 1 1 er9 2 19 3 5 CHEE 1 LCD 6 7 9 3 34 9 LCD 3 AV
21. TP INV imo 75F1S 2 2 3 7 5F1S 4 AV 9 Lite ERLT EEU F D 9 TP 2 TP 3 LLLI AA 5 ay 5 RESET 3 24 J FOER m9 es
22. TP 3 RESET 3 27 Seq 9 RESET lt 3 u ES a AV 7 Bes V TPEINV TP INV 2 DD2EDEZZ TPSINV Go 75F1s 2 A QO4 CHA YILEBHL 9
23. OFF ON OFF 7 Ga po ee Por SE Ora A 1 H98 bit3 1 2
24. poles TP 2 RESET 3 25 g 9 RESET 2 3 V AV TP INV TPSINV TP INV 1 Ao 75F1S 2 TP 1 TP 2 INV TP 1 TP 3 ann
25. Soi ae 3 18 ALF PLA OBB 3 33 3 4 7 6 6 4 Ek 3 19
26. TP 2 TP 3 TP 1 INV TP 2 TP 3 RESET TP 2 TP 3 RESETS 23 29 sg RESET 4 ES 4 AV
27. 2 B port 3 C port 3 C port 1 E51 0 000 1 RJ 45 2 FRENIC MEGA FRENIC Eco Multi RS 485 1 em9
28. 3 16 3 2 gt 1 SUB 0 E24 2 X2 X3 X7 X4 X8 X5 X9 EN U Yavhu leg 3 20 SPEED 20000 65 4 3 37 3 4 8 7 7 4
29. 1 OH2 A PRG RESET P RG RESET 3 0C1 3 A PRG RESET v 3 40 E 1 W 6
30. 1 3 4 3 2 2 2 LCD 1 Yr FO2 1 imeec 48 OHz mes 50 0Hz met 195V 3 15 1 3 4 4 3
31. FWD REV S06 X1 X9 1 0 XF XR 2 PRA RST g Y1 Y4 Y5 30ABC 16 1 6 ERB 16 16 12 C1 V2 FMA FMA FMP FMP PA FMA FMA FMI FM1 FM1
32. RS 485 SW3 OFF 4 3 4 4 Modbus RTU 19200bps 1 CRC 16 4 2 RS 485 y01 y10 English Version ENGLISH Preface Thank you for purchasing our multi function keypad TP G1 J1 By mounting the multi function keypad directly on your inverter as an attached keypad or connecting them together using an optional remote operation extension cable CB 5S CB 3S or CB 1S you can operate the inverter locally or remotely In either mode you can in the same way as with a built in keypad run and stop the motor monitor the running status and set the function codes In addition you can perform data copying Reading function code data from an inverter writing it into another inverter and verifying it This manual describes the multi function keypad It is edited to be commonly used for the FRENIC Eco FREN
33. 2 MTIM1 3 3 MTIM1 4 4 MTIM1 1 ON 0 65 535 65 535 0 2 ON NST1 3 ON NST1 4 ON
34. The purpose of this instruction manual is to provide accurate information in handling setting up and operating of Multi function keypad TP G1 J1 for the FRENIC Eco Multi MEGA series of inverters Please feel free to send your comments regarding any errors or omissions you may have found or any suggestions you may have for generally improving the manual In no event will Fuji Electric Co Ltd be liable for any direct or indirect damages resulting from the application of the information in this manual a Se Fuji Electric Co Ltd 141 0032 11 2 Gate City Ohsaki East Tower 11 2 Osaki 1 chome Shinagawa ku Tokyo 141 0032 Japan URL http www fujielectric com URL http www fujielectric co jp TC 2011 04 D11b L07 01CM
35. 1 0 3 10 3 10 iE 3 4 1 3 4 3 3 4 4 1 0 3 4 5 3 468 eg 4 3A
36. 3 2 AS LED 99999 NS 485 1 2 Hz A V r min m min kW X10 min sec PID v v v v v v v v v v v A A A a A A A 4 FWD REV STOP REM LOC COMM JOG HAND lt LED a 3 3 3 2 3
37. J06 OOF 2 9 m9 9 o 3 ee9 J0G 3 3 5 FRENIC Eco MEGA
38. 1 0 7 LED Hz A y rimin m min kW X10 min sec PID LCD WD REV STOP REM LOC COMM JOG HAND ESR i LED STOP 3 1 3 1 5 7 LED E E E LCD E E E
39. er9 D 6 3 4 4 2 6 LED 1 6 7 5 ss 3 20 6 LCD
40. 7 ee 65 535 FRENIC Eco Multi 99 990 4 RRRA tere FRENIC MEGA 0 H78 Na FERN IONE RRM E LTAT ao 7 ON OFF H06
41. PID ESIE PID PID ae E40 E41 PID PID A B BE PID PID x A B B PID F03 100 PID ELT A 3 12 A O B O VG NTC
42. 5 LCD 3 4 1 1 1 3 11 F h sieve i Eiridamenta li functions ea re functions j j LED C Control functions of frequency P Motor1 parameters H High performance functions A 2 Motor2 parameters b 3 Motor3 parameters r 4 Motor4 parameters J re Ee A Application functions
43. PID PID 1 J02 0 2 2 LED E43 0 PID PID 3 LED PID LOD P ID gt PID HAND 0 OO 100 OO FD a a a a 4 FWD REV STOP REM LOC COMM JOG HAND 3 4 PID
44. 2 A O CHEBHL 15 3 1 5 9 3 18 5 LCD Bo lt ous eves x Ka YW AZO QO 1 0 AV TMP IM E TMP FM 80 MT IM
45. Hz A V rmin m min kW X10 minsec PID vv vv vy y vy vv v RIT KS 3 6 3 7 2 E45 LO 1 LCD LCD LED Hz A V r min m min kW X10 min sec PID ma ee ee m m IH z es Fout Iout TRQ A A A a a A a A FWD REV STOP REM LOC COMM JOG HAND 200 200 3 7 3 3 3
46. AV TPEINV TP gt INV TP Go 75F1s 2 gt 7 5F1S 4 AV 9 3 30 3 31 RESET 5
47. 100 1 00 SY S Y 4 tS 4 4 Ojoj O IOIOIOIO OIOIOIOIO x 1 em9 Q Ox tCHEBHL 13 3 1 5 9 3 16
48. g FY h 4 PID PID 3 7 PID e E64 FRENIC Eco MEGA PID SS4 SS8 ON J02 0 PID LED LCD Hz A V rimin m min kW X10 minsec PID vvvvoy Y y vo vY v lt YE k gt PID 3 PID P1 a a A A a A a a FWD REV STOP REM LOC COMM JOG HAND 3 4
49. O ARDS aca ed See eS a i MSS POS MR eu ene i MOM oo ccr lake ise yt has ETET iii 1 1 1 1 1 1 1 1 2 Lee 1 1 2 ee 2 1 2 1 Sb Ja Bud Ble bcd ve BAS 2 1 2 2 ee 2 2 2 2 1 2 2 2 2 2 i 2 3 3 3 1 3 1 3 1 3 2 3 4 3 3 3 5 3 3 1 PID 5 3 3 2 3 11 3 3 3 3 12 3 3 4 tE E FRENIC Multi MEGA 3 14 3 3 5 FRENIC Eco MEGA 3 14 3 3 6 FRENIC MEGA 3 15 3 4 3 17 3 4 1 noted nes 3 18 3 4 2 0 3 21 3 4 3 Na 3 21 3 4 4
50. 3 4 4 C2 5 4 CLEDEAFZICP5 LA FERRL 6 7 6s ss 3 22 7 LCD 3 AV 4 Oo 5 6 97
51. 3 2 FL FRENIC MEGA AL 3 1 FRENIC Eco Multi 3 1 3 EE a A ne ese I CO gumm i
52. 3 17 o 3 BH e OnE PID 3 23
53. RN 3 22 3 4 5 74 1 0 asasen 3 25 3 4 6 5 3 29 3 4 7 6 3 34 3 4 8 7 BAI 3 38 3 4 9 H8 eee 3 40 3 4 10 9 3 50 3 4 11 10 3 54 3 4 12 1 1 3 55 3 5 oo eee 3 56 3 6 3 59 3 6 1 E46 3 59 3 6 2 E47 3 59 3 6 3 F02 3 59 3 6 4 tE 3 59 6 5 3 59 6 6 3 60 3 61 nte lal SWE oh Zoe MATS 4 1 eee 4 1 E AR r anr ae pani 4 2
54. LED 3 E E E O 1
55. 6e eo9 Gite 6 YFRAILODE E 1 LOC E01 E09 E98 E99 35 REM LOC ON
56. 3 4 9 8 8 3 a b c a b c
57. 3 6 4 tH LED J0G LED LoL LO 3 3 4 3 6 5 Cl 3 3 5 3 6 6 P04 1 2 3
58. F14 3 4 5 OFF let fe 22kW 5 30kW 10 LED
59. 3 4 H42 H47 0000 5 H47 LED 6 H42 H47 5 100 Ge H42 H47
60. l jot iP eee oo E 7 i 1 BJ 3 1 b 3 4 FRENIC MEGA 3 3 1 PID 2 3 4 th 5 6 3 3 1 PID PID SERRATA F E48 AMIE COMMAS RA LHL LTR REO 3 8 E48 E48 3 4 7 F010 8 1 FO1
61. 2 g 2 5 2 3 BRET Sa 1 2 6 Ek mm AEE ELE Hz AY thin mmm KW X10 min sec PID TP 61 J1 FWD REV STOP REM LOC COMM JOG HAND M3x12 BER 1 2 2 3 ae E ee A 3 a 4 rH SSE ed F ia roe a i i 3 1 1 9 5 61 A 2 6 2 4 2 2
62. Ek LALM2 1 LALM4 3 E LED LALM OFF YET DC LED EZO L A LALMJI L AL LED Hz A V r min m min kW X10 min sec PID LED PRGe ao FWD REV STOP REM LOC COMM JOG HAND 3 4
63. S01 20000 9 0 58 0 H z 0 00 655 35 V MLW X Z 3 37 3 5 LED LCD PRG RESET y 1 3 38
64. E64 FRENIC Eco MEGA 2 C30 0 OOF 2 2 FOL 0 lt 1 2 2 FOL 8
65. ROM F1S10300 ROM 5 MAIN ROM F1S10300 FRENIC Multi FRNOOOES O0 FRNOOOEE OO FRENIC MEGA FRN OOG1S FRN OOGIE FRN OOGIH ROM G1S10500 ROM 5 MAIN ROM G1S10500 1 1 2
66. Haet ERLT EEN T a 3 5 TP 2 TP 3 ann 1 MMe 1 TNN 4 TP 2 TP 3 TP 2 o pe a ae ge 9 RESETS 3 28 m9 9
67. 0001 E 5 H98 4 4 1 4 1 IP40 IP20 BiR BHAKOAYCE 10 50 C 5 95 RH 1000m 3m
68. PID PID ay LED ae aah ee SS4 ssel AOIN PID 3 0 PID m PID FO1 0 2 1 LED T Link F01 0 PLEJ OFF SS2 1
69. Ek 5 1 3 12 ee ASERTA AEH 1 LFO mecha ge OS a Hz MEY ty a9 V m9 es OMANODARwWNHAOD 10 11 a S 3 12
70. TP 1 TP 3 RESETS A O z CHEBHL 9 0 FIT 3 26 31 KOER er9 sg TP
71. en 65 E 2 m9 E 3 9 O Er2 0 PRG RESET gt 54 32Hz 8 49A 199V 99 OER 7 Y 3 41 3 6 3 6 1 3 6 2 TP G1 3 6 3
72. 2 1 1 CB 5S CB 3S CB 1S 3 5m 3m 1m M3x 2 2 1 LAN ANSI TIA EIA 5684 5 10BASE T 100BASE TX 20m LAN KB 10T5 01K 1m KB STP 01K 1m EMC 2 2 6 2 gt 2 2 2 2 1 Mf 2 1 a b
73. ST A peep x E AO y 140 AV 9 2 Fot1 54 32Hz LNK X2 X6 1 lout 8 49A X3 X7 0 Vout 199V REV X4 X8 TRQ 99 X5 X9 EN 4 ANEEL 5 7 yes Fref 60 00Hz 1 FWD IL LU 0 T IME 14h SL M1 DTV
74. 5 5 JE 3 32 OBB TPciNV elas 1 Protected 3 33 3 4 10 9 9 3 18
75. IOO r min Hz XE50 E48 4 garnt SARE r min Hz x E50 E485 a as E50 St i Hz xE39 E48 6 Sag Hz 9 E48 7 A 3 8 mes kW 9 9 50 8 10 a V 4 1 Aas kW kW 16 12 3 12 3 8 LED ma E43 Eo Muitil MEGA Ea con 100 50 t 15 13 PID PID PID d ia AA PID _ 5 i GE ie E40 E41 As nan PID F03 PID GEV L h 100
76. a 4 gt XF XR RST 1 3 4 6 5 5 3 15 Multi 65 535 0 1 1 1 100
77. OOQ FRENIC MEGA LCD Hz A V rimin m min kW X10 minsec PID v v v v v v y v v v gt 12 A 4 a a A a A A FWD REV STOP REM LOC COMM JOG HAND 3 3 PID PID PID HAND 12 PID P1 o BEA C1 RS 485 1 PID P2 PID 1 12 C1 RD PID U
78. PID PID PID hen Ear B OF N 1 2 0 ON OFF om PID PID FO01 0 OOF 1 PID LED 3 5
79. 2 7 0 7N m RJ 45 M3x12 E 2 7 3 2 4 RJ 45 RJ 45 CB 5S CB 3S CB 1S LAN 2 8 RJ 45 gm CB 5S CB 3S CB 15 LAN RJ 45 ea RJ 45 2 8 LAN E 3 2 5 3 3 1
80. LED E43 SHI kSEX 3 8 3 8 o LED E43 ze Eco Multi MEGA mee E48 ei 0 EA SOOD Hz Hz E48 0 SM 3 B SL ILI H E H TILIA Z 1 z E48 1 6 27 Hz H2 E48 2 ear os sy i 3 120 ca r min RRE Hz2 XT E48 3 F karaz aka
81. Number of startups Shows the content of the 1st motor startup counter i e the number of run commands issued Counter range 0 to 65 535 times When the count exceeds 65 535 the counter will be reset to 0 and start over again Number of startups 2 Shows the content of the 2nd motor startup counter i e the number of run commands issued The display method is the same as for NST1 above Number of startups 3 Shows the content of the 3rd motor startup counter i e the number of run commands issued The display method is the same as for NST1 above Number of startups 4 Shows the content of the 4th motor startup counter i e the number of run commands issued The display method is the same as for NST1 above Light alarm Latest Shows the factor of the latest light alarm as an alarm code For details refer to the inverter s instruction manual Chapter 6 Section 6 1 Protective Functions Light alarm Last Shows the factor of the last light alarm as an alarm code For details refer to the inverter s instruction manual Chapter 6 Section 6 1 Protective Functions Light alarm 2nd last Shows the factor of the 2nd last light alarm as an alarm code For details refer to the inverter s instruction manual Chapter 6 Section 6 1 Protective Functions Light alarm 3rd last Shows the factor of the 3rd last light alarm as an a
82. ROM ROM 4 St ee Pe OFF TCAP 10 TCAP 1 1 99 990 0 3 2 15
83. 16 N E PO iar aca 420 7 18 18 E40 E41 _ So s 13 SAT i 3 Wi pulse 21 19 Wi pulse 22 20 ug y j ahala GE4 ie Bs amie cra 22 Roki ieee 4 2 IGG kWh FEAR MN 25 2 LED LO 3 8 FEMTI EITE LED Hz A V r min m min kW X10 minsec PID w v v v v gt v v v v EARR lt LEDt 4 gt 0 e mee F D a a A A A a a A FWD REV STOP REM LOC COMM JOG HAND 1 3 8 LED PID 2
84. FMP Op s FMP 170 7z v2 GAR 16 2 Y5 Y1A ON 30ABC Y2A OFF Y3A PEE 2 16 2 1 PG AB Z AB Fei fll Z k 44 9 0 OV 12 32 0 0mA C1 c2 mA C2 0 OV V2 AO V AO CS mA CS Eso EE 4 DO V 4
85. NST1 6 1 16 1 2 6 1 3 16 1 G 1 G 2 GE 3 GE 4 1 A port 1 A port 2 B port
86. 2 P04 2 50 P04 3 50 P04 4 1 3 7 85
87. 2 LED E43 0 PID PID 3 LED PID LCD ITI ET Hz A V r min m min kW X10 minsec PID yvy yv v v y v vY M P 1 D gt PID HAND 0 OO 100 OO FD aA ry a FWD REV STOP REM LOC COMM JOG HAND 3 3 PID LE PID PID
88. 3 3 12 H V f V f 120 Hz POT m Hz x E50 a Hz x E50
89. B 3000000p 1000000p 0 STOP V 4 3 16 D MME QERB 3 24 3 4 5 4 1 0 4 1 0 1 0 3 13 1 0 FWD REV ON OFF X1 X9 EN
90. AV 9 1 Y 5 oO 2 V 4 3 22
91. Chapter 3 OPERATION USING THE MULTI FUNCTION KEYPAD 3 1 LED Monitor LCD Monitor and Keys 3 2 Overview of Operation Modes 3 3 Running Mode 3 3 1 Configuring the frequency command and RID GOMmMand Se id 3 5 3 3 2 Running or stopping the motor 3 11 3 3 3 Monitoring the running status on the LED ROE CN 3 12 3 3 4 Jogging inching the motor Available in FRENIC Multi MEGA 3 14 3 3 5 Switching between the remote and local modes Available in FRENIC Eco MEGA 3 14 Monitoring light alarms Available only in FRENIC MEGA 3 4 Programming Mode 3 4 1 Setting function codes Menu 1 Data Setting Leer 3 18 3 3 6 3 4 2 Setting up function codes quickly using Quick Setup Menu 0 Quick Setup 3 21 3 4 3 Checking changed function codes Menu 2 Data Checking 3 21 3 4 4 Monitoring the running status Menu 3 Drive Monitoring ue 3 22 3 4 5 Checking I O signal status Menu 4 I O Checking 3 26 3 4 6 Reading maintenance information Menu 5 Maintenance Information 3 31 3 4 7 Reading alarm information Menu 6 Alarm Information 3 37 3 4 8 Viewing cause of alarm Menu 7 Alarm Cause ues 3 42 3 4 9 Data copying Menu 8 Data Copying 3 44 3 4 10 Measuring load factor Menu 9 Load Factor Measurement 3 54 3 4 11 Changing function codes cov
92. FM2 FM2 3 13 1 0 ee 16 16 gee Pe PG AB PG Z PG AB BPG O Z 32 C2 WES A0 CS OF P G OIOIOIOIOIOIOIO 1 em9 2 Q Ox tHEBHL 14 170 3 T 1
93. S M W X Z 1 em9 D TH 3 4 5 6 3 37 Ml CD 3 AV OO _ 8 9 10 El AV
94. 3 17 I 0 3 27 C21 RS 485 S06 16 2 XF XR RST ON 2 16 ON OFF 16 4 16 O F FW REV 0 1 X1 X9 2 10 EN 11 ON 1 OFF 0 FWD X1 ON OFF 0005H YI Y4 0
95. Occurrence of an alarm Alarm mode O Er2 0 KP CONNECTOR PRGSPRG MENU RESETSRESET v Note 1 ALM INF ALM INFPA Figure 3 41 Screen Transition in from Alarm Mode 3 62 3 6 Other Notes The language selection and contrast adjustment of the multi function keypad can be made with function codes as detailed in Sections 3 6 1 and 3 6 2 respectively The keypad is available in two types multi function keypad TP G1 O10 and remote keypad which differ in the points given in Sections 3 6 3 through 3 6 6 3 6 1 Language selection Function code E46 Function code E46 selects the language of the multi function keypad as listed below Language TP G1 J1 TP G1 C1 Japanese Chinese Data for E46 English English German Japanese French Korean Spanish Italian 3 6 2 Contrast adjustment Function code E47 Function code E47 adjusts the contrast of the multi function keypad as listed below 3 6 3 Run command source Function code F02 The multi function keypad has the r O and keys and requires no rotational direction command while the remote keypad has only the and keys 0 keys on keypad Pressing the Go key runs or stops the motor 1 Terminal command The terminal command FWD or REV runs or stops the motor Digital external signal 2 keys on keypad The or key runs the motor in the forward direction or stops it but does forward not run i
96. 1 PTAS NY TP 3 r3 feels RESETS ME KP OFF TP 1
97. EO EHS lt th LED LOD ae a EN a S Hz A V r min m min kW X10 minsec PID v v v i v v v Salts 2 lt A _ FYD 7 4 FWD REV STOP REM LOC COMM JOG HAND 3 2 3 3 5 8
98. LCD 3 AV A O Js AV 1 8 Y TRQ 99 Fref 60 00Hz FWD IL LU M1 VF 3 12 BAR DREE s SYN 1800 r min 500000p LOD 60 00r min 750000p LIN 60 00m min 250000p 60 00m min 0 STOP 0 00 PID 0 00 PID i o 00 0 0 PID 100 999 SY 4 ete A 2000000p
99. 3 V A O z CHEBHL AV Imax 0 00A ERLT HAL lave 0 OOA J Bee a 9 Imax 0 00A BENS G DGA BPave 0 0 RE ON ON Ima
100. 4 2 1 1 1 1 AB 2 3 TP G1 J1 1 1 TP G1 J1 TP 61 C1 2 TP G1 J1 AAG TP G1 C1 1 1 1 2 FRENIC Eco FRNOOOFS O0 FRNOOOFIE OO FRNHH F1H
101. S06 FWD REV X1 X9 XF XR RST 1 0 R316 Y1 Y4 Y5A C 30A B C 1 2 2 1 0 1 1
102. 1 en9 D O Os CHABHL 11 ERTE 3 F03 4 6 F04 yy F03
103. 6 9 3 AV A Ox CHEBHL 0 B1 2 3 AV e99 25 0 500 0 V Hz eon 9 25 0 500 0 ee ae X Ree sae sy 3 14 3 20 3 4 2 0 0
104. Configuring the PID process command with the and Q keys 1 Set function code J02 at 0 W I Q keys on keypad 2 Set the LED monitor to something other than the speed monitor E43 0 while the keypad is in Running mode You cannot modify the PID process command with the and QO keys while the keypad is in Programming mode or Alarm mode To enable the modification of the command with the and QO keys first switch to Running mode 3 Press the Or QO key The 7 segment LED monitor displays the PID process command and the LCD monitor displays the related information including the operation guide as shown in Figure 3 3 The lowest digit blinks Means that the keypad command is effective ENGLISH Allowable range Operation guide A A A a A a A a FWD REV STOP REM LOC COMM JOG HAND Figure 3 3 Example of PID Process Command Configuring Screen C Tip On the LED monitor the decimal point of the lowest digit is used to characterize what is displayed The decimal point of the lowest digit blinks when a PID process command is displayed the decimal point lights when a PID feedback amount is displayed Nei a Decimal point We 4 To change the PID process command press the Or QO key again The new setting can be saved into the inverter s internal memory 3 7 Tip The PID process command will be saved either automatically by turning the main power OFF or only by pressing th
105. LED PID PID 3 9 4 PID PID UST PID PID J57 PID SS4 SS8 ON PID J02 0 lt PID LED LOD PID 3 6
106. oY m2 AV 4za AVE T O01h00m00s Imax 0 00A Iave 0 OOA BPave 0 0 Py eres T 02h00m00s Imax 0 00A lave 0 OOA BPave 0 0 Pr Dewi ms T 01h59m59s Imax 0 00A lave 0 OOA BPave 0 0 Pr De yim T O01h00m00s Imax 289 4A lave 182 2A BPave 24 0 Pr De rims A Os CHEBHL 0 lt THEAREHE LET 1 h 9 9 MEHE ERTE
107. D PID UP DOWN V2 BUS PID_LINK PID UP DOWN LOADER PID MULTI PID FRENIC 1 1 RJ 45 2 2 FRENIC MEGA FRENIC Eco Multi 3 6 m PID PID J01 1 2 PID LED LED PID CO PID PID 1 J02 0
108. Figure 3 20 Screen Transition for ALM INF 3 40 TRM X2 Te xs REV X4 X 1 x5 ALM eee 4 7 30 3 2 SUB 0 SPEED ABC 20000 Common operation items To access the target data switch to the desired page using the and Q keys V This page continues to the next page This page is continued from the previous page and continues to the next page A This page is continued from the previous page Input signals at the control circuit terminal block Highlighted when short circuited Normal when opened Note The number of applicable terminals differs depending on the inverter model Input signals via communications link Highlighted when 1 Normal when 0 Note The number of applicable terminals differs depending on the inverter model Output signals Highlighted when ON Normal when OFF Note The number of applicable terminals differs depending on the inverter model Overlapping alarm 2 Overlapping alarm 1 Error sub code Detected speed ENGLISH Figure 3 20 Screen Transition for ALM INF Continued 3 4 8 Viewing cause of alarm Menu 7 Alarm Cause Menu 7 ALM CAUSE in Programming mode allows you to view the information on the four most recent alarm conditions that triggered protective functions in alarm code and the number of occurrences It also shows the cause of each alarm Basic configuration of screens Figure 3 21 shows the LCD screen transitio
109. Male port Note SW3 for the terminating resistor on the control circuit board in the inverter must be set to OFF open 4 3 Transmission Specifications Table 4 4 summarizes the transmission specifications Area code Table 4 4 Transmission Specifications Specifications No need to specify Communications protocol Modbus RTU Synchronization system Start stop Communication system Half duplex Communication speed Baud rate 19200 bps Parity Even parity Stop bit length 1 bit Error checking CRC 16 4 2 Remarks There is no need to specify function codes y01 through y10 for RS 485 communication which will be ignored anyway Multi function Keypad TP G1 J1 Instruction Manual First Edition December 2007 Third Edition April 2011 Fuji Electric Co Ltd
110. 0 DISABLE 0 3 AV OQ P04 1 2 3 M 0 DISABLE fl atT sTop 0 3 V 1 AT STOP ON 1 2 1 AT STOP 1 AT STOP OFF OFF OFF IM DRV AV 3 42 1 v9 FO2
111. P code Motard parameters Functions for setting up characteristics parameters Motor 1 parameters p such as capacity of the 1st motor H code High level functions Highly added value functions Functions for High performance functions 9 sophisticated control Acode Functions for setting up characteristics parameters Motor 2 parameters 9 JP P Motor 2 parameters P such as capacity of the 2nd motor b code Motard parameters Functions for setting up characteristics parameters Motor 3 parameters P such as capacity of the 3rd motor r code Functions for setting up characteristics parameters Motor 4 parameters Motor 4 parameters such as capacity of the 4th motor J code Application functions 1 Application functions 1 Functions for applications such as PID control J code Application functions 2 Application functions 2 Functions for applications such as speed control y code 5 Link functions Functions for controlling communications Link functions o code Option functions Optional functions Functions for optional features Note Note The o codes appear only when the corresponding option s is mounted on the inverter E Function codes requiring simultaneous keying To modify the data for function code F00 data protection H03 data initialization or H97 clear alarm data simultaneous keying of amp keys or eo keys is required E Changing validat
112. PRG MENU Operation guide RESET RESET Operation guide 3 0C1 3 A Previous alarm No of consecutive occurrences OC DURING ACC Cause of alarm PRG PRG MENU Operation guide RESET RESET Operation guide Figure 3 40 Switching of Display of Overlapping Alarm History ENGLISH Display of running status information at the time of alarm Note 1 in Figure 3 41 By pressing the 8 key while an alarm code is displayed you can view the output frequency output current and other data concerning the running status The data you can view is the same as with 6 ALM INF Use the a and Q keys for scrolling pages within the menu Also while a past alarm code is displayed you can view the inverter running status at the occurrence of the displayed alarm Pressing the key or key with the running status information being displayed will switch back to the display of the alarm code E Transition to Programming mode Note 2 in Figure 3 41 To change function code data for investigating alarm causes or removing alarm factors press the key while alarm information is displayed Then the inverter enters the Programming mode in which you can use a variety of features including function code data change E Resetting alarm Note 3 in Figure 3 41 When you remove the cause of the alarm and press the key the alarm condition will be reset and the inverter will go back to the Running mode Programming mode Running mode
113. 3 6 6 3 6 1 E46 TP G1 J1 TP G1 C1 HEE Ria 3 6 2 E4 LCD 3 6 3 F02 0 6c9 G Ge 69 0 9 6e oc9 1 FWD REV 2 9 o9 ER 3 ey o9
114. FRENIC Eco MEGA 2 2 E 2 3 gt RY Woe SS a FRN15F1S 2J b FRN37F1S 2J 2 1 ie RM 8 rae l 2 2 2 2 3 2 2 2 2 2 FRENIC Eco MEGA 1 l p i e j 2 4
115. Table 3 13 I O Check Items Continued Description Pulse rate p s of the A B phase signal fed back from the reference PG Pulse rate p s of the Z phase signal fed back from the reference PG PG pulse rate Pulse rate p s of the A B phase signal fed back from the slave PG Pulse rate p s of the Z phase signal fed back from the slave PG Input voltage at terminal 32 option I O signals of analog 7 input output interface Input current at terminal C2 option cards option Output voltage at terminal A0 option Output current at terminal CS option Basic key operation 1 When the inverter is powered ON it automatically enters Running mode In Running mode press the key to enter Programming mode The menu for function selection will be displayed 2 Select 4 I O CHECK by moving EJ with the A and QO keys 3 Press the key to display the screen by one page for I O Checking 4 Select the page for the desired item by using the A and QO keys and confirm the I O check data for the desired item 5 Press the key to go back to the menu Figure 3 17 shows an example of the LCD screen transition starting from Menu 4 I O Checking ENGLISH QUICK SET DATA SET DATA CHECK 3 OPR MNTR AV MENU SHIFY 1 DATA SET 2 DATA CHECK 3 OPR MNTR 54 170 CHECK AV2MENU SHIF 0 OV 0 0mA 0 OV 170 _CHECKERARY 170 CHECKER Org Sele
116. 0 1 1 0 5 9 3 17 4 IO LCD Bo 3 AV OQ B4 170 V TRM X2 FWD X3 REV X4 X1 X58 EN PAEZ o Y een 1 1 SAS X2 1 FMA 0 OV X3 0 FMA 0 0mA x 4 FMP 0 OV FMP x5
117. 3 Y1 lt Y4 CMY 1 0 Y5A C 4 Y5A Y5C 1 30A B C 8 30A 30C 1 30B 30C 0 Y1 ON Y2 Y4 OFF Y5A Y5C 30A 30C 0101H ON OFF 16 11 116 0 15 ON 1 OFF 0 01 08 0 7 3 14 16
118. Basic key operation 1 When the inverter is powered ON it automatically enters Running mode In Running mode press the key to enter Programming mode The menu for function selection will be displayed 2 Select 5 MAINTENANC by moving the pointer BY with the A and QO keys 3 Press the key to display the screen by one page for Maintenance 4 Select the page for the desired item by using the and Q keys and confirm the Maintenance data for the desired item 5 Press the key to go back to the menu Figure 3 18 shows an example of the LCD screen transition starting from Menu 5 MAINTENANC 3 34 QUICK SET DATA SET DATA CHECK 3 OPR MNTR AV MENU SHIFY 2 DATA CHECK 3 OPR MNTR 4 IZO CHECK EJ5 MAINTENANC AV MENU SHIF Imax O OOA CAP 0 0 MT IM 14h REMT1 10000h MA INTENANCEER TCAP 10h 87000h TFAN 30h 87000h MA INTENANCERRY NST 0 Wh 999900kWh PD 2265 REMN1 10000 MA INTENANCERRG MAINTENANCERQY Select the desired menu by moving the pointer g4 with I key Press key to establish the desired menu Cumulative run time DC link bus voltage Max temperature inside the inverter Max temperature of heat sink Max effective current Capacitance of the DC link bus capacitor Cumulative motor run time Remaining time before the next maintenance for motor 1 Cumulative run time of electrolytic capacitor reference Cumulative run time of the cooling fan
119. CAPEH 10000h REMT1 10000h CAPRH 10000h 1 TCAP 10h MTIM1 10000h 1 87000h IVF UY RHR MTIM2 10000h 4 2 TFAN 30h MTIM3 10000h 3 87000h MTIM4 10000h 4 4 ERREZ 12 ERREZ 1 2 NST Wh 999900kWh PD 2265 REMN1 10000 1 1 AR 2 LALM1 OH2 LALM2 0OH3 LALM3 OL1 LALM4 OL2 1 A port 2 B port 3 C port ROM MAIN 0000 KP 0000 ROM 1 A port 2 B port I Y
120. ON LOC OFF Figure 3 9 Transition between Remote and Local Modes 3 3 6 Monitoring light alarms Available only in FRENIC MEGA The FRENIC MEGA identifies abnormal states in two categories Heavy alarm and Light alarm If the former occurs the inverter immediately trips if the latter occurs the inverter shows the AiL on the LED monitor and blinks the L ALARM indication in the operation guide area on the LCD monitor but it continues to run without tripping Which abnormal states are categorized as a light alarm Light alarm object should be defined with function codes H81 and H82 beforehand Assigning the LALM signal to any one of the digital output terminals with any of function codes E20 to E24 and E27 data 98 enables the inverter to output the LALM signal on that terminal upon occurrence of a light alarm l Means that a light alarm J has occurred Running status Placa ete mins m min WN 10min see RID Rotational direction d FWD4 Indicator indexes PRGpPRG MENU Operation guides L ALARM lt Means that a light alarm ana has occurred 4 rN a x x x FWD REV STOP REM LOC COMM JOG HAND Figure 3 10 Display of Light Alarm LL For details of the ight alarm factors refer to the FRENIC MEGA Instruction Manual Chapter 6 TROUBLESHOOTING ENGLISH E How to check a light alarm factor If a light alarm occurs appears on the LED
121. PG NC DC 25V A ea Pa ml BE
122. PRTC meahFREQ CMD 1 The function code currently selected blinks indicating that the JFJOPR METHOD x cursor has moved to this position F03 blinks in this example FO3MAX Hz PY Gn Gland AVF lt q Operation guide scrolling horizontally to display the function of each key ENGLISH The function code data modification screen shows the function code its name its data before and after change allowable entry range and operation guides lt Before change gt meKIMAX Hz Function code name Function code that has been changed from factory default 58 MHz Data 25 0 500 0 Allowable entry range AV DATA ADPJUS Operation guide lt Changing data gt KIJMAX Hz 58 0Hz Data before change 58 fies Data being changed 25 0 500 O AV DATA ADJUS Figure 3 13 Screen Samples for Changing Function Code Data 3 19 Basic key operation This section will give a description of the basic key operation following the example of the function code data changing procedure shown in Figure 3 14 This example shows you how to change function code F03 data maximum frequency from 58 0 Hz to 58 1 Hz 1 When the inverter is powered ON it automatically enters Running mode In Running mode press the key to enter Programming mode The menu for function selection will be displayed 2 Using the A and QO keys move the pointer g to 1 DATA SET and then press the key which will display a list of function
123. Rotation direction limiting Motor selected Motor 1 to 4 Drive control V f control without slip compensation Dynamic torque vector control V f control with slip compensation Vector control without speed sensor Vector control with speed sensor Number of startups Shows the cumulative count of times the motor has been started the inverter run command has been issued When the total count exceeds 65 535 the display will be reset to 0 and the count will start again DC link bus voltage Shows the DC link bus voltage of the inverter s main circuit Temperature inside the inverter Shows the temperature inside the inverter Max temperature of heat sink Shows the maximum temperature of the heat sink Input signals at the control circuit terminal block ON OFF status of input signals of the terminals FWD REV X1 to X9 EN Highlighted when short circuited normal when open Note The number of applicable terminals differs depending on the inverter model For detail refer to the inverter s instruction manual 3 38 Table 3 16 Alarm Information Displayed Continued Description ON OFF status of input signals for function code S06 Communication FWD REV X1 to X9 XF XR RST Input signals via Highlighted when 1 normal when o communications link Note The number of applicable terminals differs depending on the inverter model For de
124. SFIS 4 return to the normal state DUELA AV gt Figure 3 33 Warning Against Selecting Protected Data 3 4 10 Measuring load factor Menu 9 Load Factor Measurement Menu 9 LOAD FCTR in Programming mode allows you to measure the maximum output current the average output current and the average braking power There are two types of measurement modes as listed below Table 3 18 Measurement Modes Measurement Mode Description Limited duration measurement mode Measuring load factors for a limited duration hours Start to stop measurement mode Measuring load factors from the start to stop of running If the start to stop mode is entered while the inverter is running the measurement takes place until it is stopped If the start to stop mode is entered while the inverter is stopped the measurement will take place from the next start of running until it is stopped 1 Limited duration measurement mode Basic key operation 1 When the inverter is powered ON it automatically enters Running mode In Running mode press the key to enter Programming mode The menu for function selection will be displayed 2 Select 9 LOAD FCTR by moving the pointer EY with the A and QO keys 3 Press the amp key to get the measurement mode selection screen 4 Select the HOURS SET mode by moving the pointer BY with the A and QO keys 5 Press the key to establish the measurement mode Then specify the measure
125. at the time of the alarm on the LCD Monitor 6 Select the page for the desired item by using the A and Q keys and confirm the status data for the desired item 7 Press the key to go back to the alarm list Press the key again to go back to the menu Figure 3 20 shows an example of the LCD screen transition starting from Menu 6 Alarm Information QUICK SET DATA SET DATA CHECK 3 OPR MNTR AV MENU SHIFYW 3 OPR MNTR 4 170 CHECK 5 MAINTENANG 56 ALM INF AV2MENU SHIFYW 071 O0OH2 1 Er2 2 0C1 3 0C2 ALM INF 0 1 OH2 1 Er 2 2 0C1 Fot1 Iout Vout TRQ See 1 7 Fref 60 00Hz FWD IL LU TIME 14h SL M1 DTV ALM INFERg y Org Select the desired menu by moving the pointer EJ with OA O key Press key to establish the desired menu Alarm cause latest and no of occurrences Alarm cause last and no of occurrences Alarm cause 2nd last and no of occurrences Alarm cause 3rd last and no of occurrences Press key to go back to Menu Select desired alarm for viewing the detailed information by moving the cursor with O Q key Press key to establish the desired alarm info Output frequency Output current Output voltage Calculated torque Frequency command Running direction status Cumulative run time Running status See Table 3 16 Number of startups DC link bus voltage Temperature inside the inverter Max temperature of heat sink
126. codes 3 Use the A and QO keys to select the desired function code group in this example F03 and press the key which will display the screen for changing the desired function code data 4 Change the function code data by using the A and QO keys Pressing the key causes the blinking digit place to shift cursor shifting The blinking digit can be changed 5 Press the 8 key to establish the function code data The data will be saved in the memory inside the inverter The display will return to the function code list then move to the next function code in this example F04 If you press the key before the key the change made to data of the function code is cancelled The data reverts to the previous value the screen returns to the function code list and the function code F03 reappears 6 Press the key to go back to the menu from the function code list g4O QUICK SET 1 DATA SET 2 DATA CHECK 3 OPR MNTR AV MENU SHIFYW Select the desired menu by moving the pointer FJ with 7 key 0 QUICK SET B1 DATA SET 2 DATA CHECK 3 OPR MNTR ANSMENU SHIEV Press key to establish the desired menu Press key to go back to Menu Select desired function code by moving the cursor with AIO key FO3MAX Hz Pn AVF Press S key to establish the desired function code 58 MHz 25 0 500 0 AV DATA ADJUS Press A key to change function code data 58 OHz 58 Press S key to esta
127. function to enable the user to specify the judgment criteria for the service life of the DC link bus capacitor Bit 3 1 refer to function code H98 2 Turn OFF all run commands 3 Make the inverter ready to be turned OFF under ordinary operating conditions 4 Set both function codes H42 Capacitance of DC link bus capacitor and H47 Initial capacitance of DC link bus capacitor to 0000 5 Turn OFF the inverter and the following operations are automatically performed The inverter measures the discharging time of the DC link bus capacitor and saves the result in function code H47 Initial capacitance of DC link bus capacitor The conditions under which the measurement has been conducted will be automatically collected and saved During the measurement will appear on the LED monitor 6 Turn ON the inverter again Confirm that H42 Capacitance of DC link bus capacitor and H47 Initial capacitance of DC link bus capacitor hold right values Shift to Menu 5 Maintenance Information and confirm that the relative capacitance ratio to full capacitance is 100 Note If the measurement has failed 0001 is entered into both H42 and H47 Remove the factor of the failure and conduct the measurement again ENGLISH Hereafter each time the inverter is turned OFF it automatically measures the discharging time of the DC link bus capacitor if the above conditions are met Periodically check the relative capacitance of
128. in the bottom When a mismatch is found the Verify operation is halted with the function code and its data displayed on the LCD Monitor To resume the Verify operation from the next function code press key again To resume Verify press 8 key Note VERIFYING IDAT A 11 NV DATA2 DATAS PT Te VERIFYING DATAISINV DATA2 DATA3 DATA COPY ERROR IDATAI INV DATA2 DATA3 PT ERROR DATAISINV DATA2 DATA3 DATA COPY ERROR Ver DATA1SINV DATA2 DATA3 PPAT RES representative In progress screen A bar indicating progress appears in the bottom Upon completion Completion screen automatically appears Completion screen Indicates that Verify operation has completed successfully To go back to List of data copy operations press key Figure 3 28 Screen Transition for VERIFY If you press key during Verify operation the operation under way will be aborted and this Error screen will appear Note If the keypad does not have any valid data this Error screen will appear Note The function code data held in the keypad is incompatible with that in the inverter Either data may be non standard or a version upgrade performed in the past may have made the keypad or the inverter incompatible Contact your Fuji Electric ENGLISH Figure 3 29 Error Screen for VERIFY If an ERROR screen or an ERROR Ver Screen appears during operation press the key to reset the error factor W
129. mode allows you to check function codes together with their data that have been changed The function codes whose data have been changed from factory defaults are marked with By selecting a function code and pressing the S key you can view or change its data The LCD screen transition from Menu 2 is the same as with Menu 1 Data Setting except for the different screen listing function codes as shown below Function code Changed Function code data Y ENGLISH Operation guide scrolling horizontally to display the function of each key Figure 3 15 Function Code List Screen Basic key operation Same as the basic key operation for Menu 1 Data Setting 3 4 4 Monitoring the running status Menu 3 Drive Monitoring Menu 3 Drive Monitoring in Programming mode allows you to check the running status during maintenance and test running Available function codes differ depending on the inverter model Table 3 12 Drive Monitoring Display Items Output frequency Description Output frequency before slip compensation Output frequency Output frequency after slip compensation Output current Output current Output voltage Output voltage Calculated torque Calculated output torque generated by motor Frequency command Frequency command Running direction Forward Reverse Stopped Current limit Undervoltage Voltage limit Torque limit Current limit
130. monitor To check the current light alarm factor enter Programming mode by pressing the key and select LALM1 on Menu 5 Maintenance Information For details of the menu transition of the maintenance information refer to Section 3 4 6 Reading maintenance information It is also possible to check the factors of the last three light alarms by selecting LALM2 last to LALM4 3rd last E How to remove the current light alarm After checking the current light alarm factor to switch the LED monitor from the Hi indication state back to the running status display e g output frequency press the key in Running mode If the light alarm factor has been removed the L ALARM disappears and the LALM output signal turns OFF If not e g DC fan lock the on the LED monitor disappears normal monitoring becomes available the L ALARM remains displayed on the LCD monitor and the LALM output signal remains ON KK __ 2 The A has l l disappeared and the n a E Va a normal LED monitor is displayed Running status a Rotational direction R U N FWD Indicator indexes Operation guides gt L ALARM lt The operation guides remain displayed 2o a a FWD REV STOP REM LOC COMM JOG HAND 3 4 Programming Mode Programming mode allows you to set and check function code data and monitor maintenance information and input
131. not specifically designed to withstand a high voltage i e reinforced insulation is not applied Therefore if a control signal wire comes into direct contact with a live conductor of the main circuit the insulation of the sheath might break down which would expose the signal wire to a high voltage of the main circuit Make sure that the control signal wires will not come into contact with live conductors of the main circuit Otherwise an accident or electric shock could occur Disposal ACAUTION For disposal treat the multi function keypad as industrial waste Otherwise injuries could occur Others A WARNING Never attempt to modify the multi function keypad or inverter Doing so could cause electric shock or injuries GENERAL PRECAUTIONS Drawings in this manual may be illustrated without covers or safety shields for explanation of detail parts Restore the covers and shields in the original state and observe the instructions given in the manual before starting operation How this manual is organized This manual is made up of chapters 1 through 4 Chapter 1 BEFORE USING THE MULTI FUNCTION KEYPAD This chapter describes the points to check upon delivery and lists the inverters the multi function keypad is designed to interface with Chapter 2 INSTALLATION AND INTERCONNECTION This chapter describes how to install the multi function keypad and how to interconnect it with an i
132. of motor J Configuration of function ay code data and monitor of Monitor of running status maintenance alarm info and various status Detection of Release of a light alarm gs a light alarm Run Stop of motor 1 Light alarm displayed 4 f T 1 x 7 Press this key if K Fi an alarm has N occurred Occurrence of N Release of l Fi aheavyalarm a heavy alarm H x i ore gh Alarm mode Display of alarm status Figure 3 1 b Status Transition between Operation Modes in FRENIC MEGA With light alarm added 3 4 3 3 Running Mode When the inverter is turned ON it automatically enters Running mode in which you can 1 Configure the frequency command and PID commands 2 Run or stop the motor 3 Monitor the running status e g output frequency output current 4 Jog inch the motor 5 Switch between the remote and local modes and 6 Monitor light alarms 3 3 1 Configuring the frequency command and PID commands You can configure the frequency command and PID commands with the A and QO keys on the keypad Gip It is possible to display or configure the reference frequency as load shaft speed and other converted values of the mechanical system with function code E48 To configure the reference frequency while monitoring the motor speed load shaft speed o
133. output I O signal status The functions can be easily selected with a menu driven system Table 3 10 lists menus available in Programming mode Table 3 10 Menus Available in Programming Mode Main functions Refer to Quick Setup Displays only basic function codes pre selected Data Setting Allows you to view and change the setting of the function code you select Note Data Checking Allows you to view and change a function code and its setting data on the same screen Also this allows you to check the function codes that have been changed from their factory defaults Drive Monitoring Displays the running information required for maintenance or test running IO Checking Displays external interface information Maintenance Information Displays maintenance information including cumulative run time Alarm Information Displays four latest alarm codes Also this allows you to view the information on the running status at the time the alarm occurred Alarm Cause Displays the cause of the alarm Data Copying Allows you to read or write function code data as well as verifying it Load Factor Measurement Allows you to measure the maximum output current average output current and average braking power User Setting Allows you to add or delete function codes covered by Quick Setup Communication Debugging Note The o codes for options appear only wh
134. reference ENGLISH Number of startups Input watt hour Input watt hour data Remaining start up times before the next maintenance for motor 1 Error count amp content for COM port 1 Error count amp content for COM port 2 Error count amp error code for option communication ROM version ROM version of the inverter ROM version of the keypad MAINTENANCERQQ TMP IM 50 TMP FM 8 0 CAPEH 10000h CAPRH 10000h MA INTENANCEERY MTIM1 10000h MTIM2 10000h MTIM3 10000h MTIM4 10000h MA INTENANCERKY LALM1 0OH2 LALM2 OHS3 LALM3 OL1 LALM4 0L2 MA I NTENANC EKS MAINTENANC EW Common operation items ROM version option Option 1 A port Option 2 B port Option 3 C port Temperature inside the inverter Temperature of the heat sink Lifetime of DC link bus capacitor elapsed hours Life time of DC link bus capacitor remaining hours Cumulative run time of motor 1 Cumulative run time of motor 2 Cumulative run time of motor 3 Cumulative run time of motor 4 Number of startups Number of startups 2 Number of startups 3 Number of startups 4 Light alarm Latest Light alarm Last Light alarm 2nd last Light alarm 3rd last Count of errors amp error code Option 1 A port Option 2 B port Option 3 C port To access the target data switch to the desired page using the and Q keys V This page continues to the next page This page is continued from the previous page and continues
135. the KP INV READ screen QUICK SET DATA SET DATA CHECK 3 OPR MNTR AV MENU SHIFY Select the desired menu by moving the pointer Ej with O key MAINTENANC ALM INF ALM CAUSE DATA COPY AV MENU SHIF Press key to establish the desired menu List of data copy operations KP INV Select the KP INV READ by moving the cursor with O O KPeINV key KPDATA Press S key to establish the desired operation KP INV READ Data selection screen Glo 75F1S 2 Select the desired data by moving the cursor with 2 key 9 7 PF TS To go back to List of data copy operations press key DATA COPY Press key for more than five seconds KP INV READ Completion screen The data number and inverter type are highlighted which 2 indicates the selected data is protected 3 7 5F1S 4 To go back to List of data copy operations press key DAERA AV gt ENGLISH Note To release the data protection press the key for more than five seconds in the same procedure shown above The screen returns to the normal state not highlighted which indicates the selected data is not protected Figure 3 32 Screen Transition for DATA PROTECT KP INV READ In the process of DATA READ operation selecting protected 1 Protected data and pressing the S causes the screen to display the Protected indicating that the data cannot be copied and 3 7
136. the V f control is selected a zero 0 is displayed 3 13 3 3 4 Jogging inching the motor Available in FRENIC Multi MEGA To start jogging operation perform the following procedure 1 Make the inverter ready to jog with the steps below 1 Switch the inverter to Running mode see Section 3 2 2 Press the eo A keys simultaneously The lower indicator above the JOG index comes ON Gi Function code C20 specifies the jogging frequency H54 and H55 H55 is available only in FRENIC MEGA specify the acceleration and deceleration times respectively These three function codes are exclusive to jogging operation Specify each function code data if needed Using the input terminal command Ready for jogging JOG switches between the normal operation state and ready to jog state Switching between the normal operation state and ready to jog state with the eo A keys is possible only when the inverter is stopped 2 Jog the motor While the or key is held down the motor continues jogging Releasing the key decelerates the motor to stop 3 Make the inverter exit from the ready to jog state and return to the normal operation state Press the ep A keys simultaneously The lower indicator above the JOG index goes OFF 3 3 5 Switching between the remote and local modes Available in FRENIC Eco MEGA The inverter can be operated either in remote mode or in local mode In remote mode which applies to normal o
137. the pointer g4 with Q key 7 ALM CAUSE 8 DATA COPY 9 LOAD FCTR Elo USER SET AY gt MENU SHIF Press amp key to establish the desired menu FOODATA PRTC List of function codes Lists function codes with their names JFJOPR METHOD The function codes covered by Quick setup are highlighted names are highlighted Select the function code to be added not highlighted by moving the cursor with key To go back to the menu press key Press key to add it to Quick setup mee DATA PRTC Select the function code to be deleted highlighted by moving MOmIFREQ CMD 1 the cursor with O key FO2OPR METHOD FO3MAX Hz AV gt To go back to the menu press kss key Press S key to delete it from Quick setup To go back to Menu press key Figure 3 36 Screen Transition for Changing Function Codes Covered by Quick Setup 3 58 3 4 12 Performing communication debugging Menu 11 Communication Debugging Menu 11 Communication Debugging in Programming mode allows you to view the data of communication related function codes S M W X and Z codes to help debug programs for communication with host equipment Basic key operation 1 When the inverter is powered ON it automatically enters Running mode In Running mode press the key to enter Programming mode The menu for function selection will be displayed 2 Select 11 COMM DEBUG by moving the pointer BY with the A and Q keys 3 Pres
138. to the next page A This page is continued from the previous page Figure 3 18 Screen Transition for MAINTENANC 3 4 7 Reading alarm information Menu 6 Alarm Information Menu 6 ALM INF in Programming mode allows you to view the information on the four most recent alarm conditions that triggered protective functions in alarm code and the number of occurrences It also shows the status of the inverter when the alarm condition arose Available alarm information differs depending on the inverter model Basic configuration of screens Figure 3 19 shows the LCD screen transition for Menu 6 Alarm Information A hierarchy exists among those screens that are shifted in the order of menu screen alarm list screen and Detailed alarm info screens On the alarm list screen you can view the current alarm and alarm history on the detailed alarm info screen the information on the inverter running status at the time the alarm occurred Power ON Menu screen Alarm list screen Detailed alarm info QUICK SET screens DATA SET DATA CHECK OPR MNTR 0 oi2 I O CHECK 1 Er2 1 MAINTENANC 2 0C1 20 ALM INF 3 0C2 30 ALM CAUSE ENE DATA COPY LOAD FCTR USER SET COMM DEBUG omar oarron OO nd Figure 3 19 Configuration of Screens for ALM INF Screen samples for viewing alarm info The alarm list screen shows the current alarm and alarm history Symbol Alarm code No of alarm occurr
139. 1 1 PID d Application functions 2 1 2 3 4 y REP 7 Link functions NEST Option functions o m FOO H03 H97 Ik o9 o9 E
140. 1 Cut the panel out for a single square area and perforate two screw holes on the panel wall as shown in Figure 2 6 Depth Unit mm caj A ELELELELE i He A Y mm mipin KW X10 min ogc PID TP G1 J1 FWD REV STOP REM LOC COMM JOG HAND M3 x 12 To be provided by the customer Inside the panel Outer me Back view surface of panel Jeezs If the thickness of the panel is outside the range specified here use screws of OF an appropriate length Panel cutout 128 5 104 6 13 4 7 9 5 61 Dimensions of panel cutting viewed from A Figure 2 6 Location of Screw Holes and Dimension of Panel Cutout 2 4 ENGLISH 2 Mount the multi function keypad on the panel wall with 2 screws as shown below Recommended tightening torque 0 7 Nem RJ 45 connector Panel M3 x 12 To be provided by the customer Figure 2 7 Mounting the Multi function Keypad 3 If a remote keypad is mounted on the inverter remove it see Figure 2 4 and using a remote operation extension cable or a LAN cable interconnect the multi function keypad and the inverter insert one end of the cable into the RS 485 port with RJ 45 con
141. 2 Select the desired operation by moving the cursor with 2 key 3 7 SF1S 4 DATA COPY Press 8 key to establish the desired operation KP INV READ Data selection screen Ho 75F1S 2 Select the desired data by moving the cursor with A QO key To go back to List of data copy operations press key Press key to establish the desired data Confirmation screen DATA1 INV If Read is actually performed the data read out from the DATA2 inverter will overwrite the data held in this memory area in the DATA3 keypad If OK press amp key To go back to Data selection screen press key Press B key to start Read operation READING In progress screen A bar indicating progress appears in the bottom DATA2 DATA3 Upon completion Completion screen automatically appears READING END Completion screen Indicates that Read operation has completed successfully DATA2 To go back to List of data copy operations press key DATA3 DATA COPY Figure 3 24 Screen Transition for READ 3 46 Note ERROR DATA2 DATA3 ann ERROR DATA1 INV DATA2 DATA3 DATA COPY 54 If you press key during Read operation the operation under way will be aborted and this Error screen will appear Note Once aborted all the data held in the keypad s memory would be deleted If a communication error is detected between the keypad and the inverter this Erro
142. 3 4 PID 001 1 2 3 PID PID LED E61 E63 021 1 V f 0 3 3 4 t FRENIC Multi MEGA 1 1 3 2 2 eo9 J06 C20 H54 H55 H55 FRENIC MEGA OREI E
143. 3 4 8 3 4 98 ae 10 3 4 11 S M W X Z o 3 4 2 3 4 12 GE o 3 11 0 LO 1 2 3 4 1 0 5 6 7 E 8 AQT 9 eee E 11 3 11
144. 485 1 1 CE3 RS 485 RS 485 1 1 GES RS 485 RS 485 2 2 CE3 RRLRRLET RS 485 RS 485 2 2 3 GEA ROM 4 ROM ROM 4 ROM 1 A port ROM ROM 4 2 B port ROM ROM 4 3 C port
145. 9g E External dimensions Unit mm D D 3 it T io 80 18 2 2xM3 Hs 8 asl oY EN EN EN He AY hn myin WY x10 min ogo PD o f 3 Po FEV ibp rn Be odim a a wo i 16 98 11 68 4 1 ENGLISH 4 2 Communication Specifications Tables 4 2 and 4 3 summarize the communication specifications No of inverters connected Table 4 2 Hardware Specificat Specifications One inverter for one multi function keypad ions Remarks Connection cable Shall meet the US ANSI TIA EIA 568A Category 5 standard 10BASE T 100BASE TX straight The remote operation extension cable is available as an option CB 5S CB 3S or CB 1S depending on the distance Maximum communication distance 20m Connector DC power source for the multi function keypad 5 V RJ 45 connector Table 4 3 RJ 45 Connector Pin Assignment Description See Table 4 3 Remarks Reference potential Unassigned reserved RS 485 communication data F4 4 UU RS 485 communication data Female port Back of Multi function Keypad
146. E Gz OFF 3 4 11 10 10 1 em9 D NW 10 3 4 lt 5 6 9 3 36 10 LCD EO 1 2 3 V
147. FO Instruction Manual Multi function Keypad TP G1 J1 Fuji Electric Co Ltd INR S147 1261b JE Copyright 2007 2011 Fuji Electric Co Ltd All rights reserved No part of this publication may be reproduced or copied without prior written permission from Fuji Electric Co Ltd All products and company names mentioned in this manual are trademarks or registered trademarks of their respective holders The information contained herein is subject to change without prior notice for improvement TP G1 J1 TP G1 J1 CB 5S CB 3S CB 1S
148. Give the specific run command Run forward or Run reverse command Note 1 Tuning the motor parameters Note 2 1 AT STOP EXECUTING End of tuning 1 AT STOP CLOSE BY RUN COMMAND OFF 1m OFE therun Upon turning OFF the run command while the run command given by the keypad or the Iink operation is automatically turned OFF the lead through ends the tuning process and moves to the next function code meeyMI SLP DRV Note Function codes displayed differ depending on the inverter AV CODE SHIFT model Figure 3 42 Menu Transition for Auto tuning Note 1 The factory default is Run forward for the key on the keypad To tune the motor parameters in the reverse direction change setting of the function code F02 Note 2 e In tuning while the motor is running P04 2 the inverter accelerates the motor up to around 50 of the base frequency starts tuning of motor parameters and decelerates to stop the motor after the end of tuning e In tuning while the motor is running P04 3 the inverter accelerates the motor up to around 50 of the base frequency starts tuning of motor parameters and decelerates to stop the motor Then it performs the same operation again for the second round of tuning Be careful at that time that the inverter automatically accelerates Time required for auto tuning differs depending on the tuning method specified by P04 and the motor capacity For details refer to the inve
149. HAND Table 3 3 lists the available command sources and their symbols Table 3 3 Available Command Sources Command source Symbol Command source Command source Keypad Multi frequency PID HAND PID keypad command PID command 1 P pD Terminal 12 IDPA Analog command PID command 2 Analog command PID UP DOWN command Terminal C1 RS485 1 RS 485 Port 1 1 PID P2 Terminal 12 Terminal C1 RS485 2 RS 485 Port 2 2 PID U D PID communications z 4 pD Terminal V2 BUS Bus option ID_LINK command Inverter support software PID MULTI PID multi frequency UP DOWN control LOADER ERENIC loader sominand 1 Refers to COM port 1 which is the RJ 45 connector on the inverter 2 Refers to COM port 2 which is on the terminal block of the inverter FRENIC MEGA or on that of the option card FRENIC Eco Multi 3 6 E Make settings under PID process control To enable PID process control you need to set function code J01 at 1 or 2 Under the PID control the items that can be accessed with the A and QO keys are different from those under regular frequency control depending upon the current LED monitor setting If the LED monitor is set to the speed monitor the item accessible is a manual speed command frequency command if it is set to any other data the item accessible is a PID process command CA Refer to the inverter s user s manual for details on the PID control
150. IC Multi and FRENIC MEGA series of inverters Note that the monitor items accessible function codes and other support ranges are inverter model dependent Before using the multi function keypad read through this manual in conjunction with the inverter s instruction manual and familiarize yourself with its proper use Improper use may prevent normal operation or cause a failure or reduced life of the inverter ACAUTION This product is designed to remotely control our inverters Read through this instruction manual and be familiar with the handling procedure for correct use Improper handling blocks correct operation or causes a short life or failure Deliver this manual to the end user of the product Keep this manual in a safe place until the multi function keypad is discarded ENGLISH E Safety precautions Read this manual thoroughly before proceeding with installation connections wiring operation or maintenance and inspection Ensure you have sound knowledge of the device and familiarize yourself with all safety information and precautions before proceeding to operate the inverter Safety precautions are classified into the following two categories in this manual 0 WARN N G Failure to heed the information indicated by this symbol may lead to dangerous conditions possibly resulting in death or serious bodily injuries Failure to heed the information indicated by this symbol may lead to CAUTI O N dangerous conditions
151. OFF Link a O PID PID 3 3 2 w9 9 F02 F02 5 3 5 IEC LCD 1 E45 LOD 0 LCD LCD LED
152. P G1 C1 Chinese Japanese English and Korean If you suspect the product is not working properly or if you have any questions about your product contact your Fuji Electric representative Figure 1 1 Back of Multi function Keypad TP G1 J1 1 2 Inverters with which the Multi function Keypad Interfaces The multi function keypad TP G1 J1 interfaces with the following Fuji inverters FRENIC series Type of inverter Remarks FRENIC Eco FRNOOOF1S 00 The multi function keypad is fully supported by inverters with a ROM FRN F1E version F1S10300 or later You can check the inverter s ROM version FRN F1H with MAIN in Menu 5 Maintenance Information in Programming Mode There are restrictions on the support for the multi function keypad by inverters with a ROM version earlier than F1S10300 For details consult your Fuji Electric representative ENGLISH FRENIC Multi FRNOOOE1s OO The multi function keypad is fully supported by all of the FRENIC Multi FRN E1E series of inverters FRENIC MEGA FRNOOOG61s O0 The multi function keypad is fully supported by inverters with a ROM FRNOOOe1e 00 version G1S10500 or later You can check the inverter s ROM version FRN G1H with MAIN in Menu 5 Maintenance Information in Programming Mode There are restrictions on the support for the multi function keypad by inverters with a ROM version e
153. al point of the lowest digit is used to characterize what is displayed The decimal point of the lowest digit blinks when a PID dancer position command is displayed the decimal point lights when a PID feedback amount is displayed H 4 Decimal point 3 9 4 To change the PID dancer position command press the A or QO key again The new setting can be saved into the inverter s internal memory as function code J57 data It is retained even if you temporarily switch to another PID command source and then go back to the via keypad PID command Furthermore you can directly configure the command with function code J57 e Even if multi frequency is selected as a PID dancer position command SS4 or SS8 ON you still can set the command using the keypad e When function code J02 is set to any value other than 0 pressing the Or QO key displays on the LED monitor the PID dancer position command currently selected while you cannot change the setting The LCD monitor displays the same as for the PID process control Tip Table 3 6 Primary Frequency Command Specified with and QO Keys and Requirements PID control PID iroi Mode cone LED Monitor Multi frequency A selection Remote command SV E43 SS4 SS8 With and keys J01 J02 PID command by keypad Other than 0 ON or OFF Other than 0 PID command currently selected m Configuring the primary frequency command with the A and Q keys und
154. and ON Select the desired menu by moving the pointer EJ with 7 O key Press key to establish the desired menu Mode selection screen Select the desired measurement mode START gt STOP in this example by moving the cursor with A QO key Press amp key to establish the desired measurement mode Confirmation screen If OK press key To go back to Mode selection press key Press amp key to signal Ready Waiting for run command Standby for measurement Upon receiving a run command the measurement will start If a run command has already been received this screen will be skipped Measurement will start upon receiving a run command EXECUTING Imax 0 OOA Iave 0 OOA BPave 0 0 LOAD FACTOR END Imax 289 4A Measurement in progress The measurement will continue until the inverter is stopped To discontinue the measurement press 8 key Pressing the S key stops the measurement Measurement complete Max output current When the measurement completes the results are displayed Iave 182 2A BPave 24 0 LOAD FACTOR Average output current Average braking power To go back to Mode selection press key Figure 3 35 Screen Transition for LOAD FCTR START gt STOP mode Ti Going back to Running mode While the measurement of the load factor is in progress you can go back to the running mode by pressing the key or to the Mode selection screen by pressing th
155. arlier than G1S10500 For details consult your Fuji Electric representative A box O replaces an alphanumeric character For the details of the inverter type identification refer to the inverter s instruction manual Chapter 1 Section 1 1 Acceptance Inspection 1 1 Chapter 2 INSTALLATION AND INTERCONNECTION 2 1 Accessories and Parts Required for Interconnection To mount the multi function keypad on the panel or any other device instead of an inverter you need the following accessories and parts Accessories Parts Type or Specifications Remote operation extension cable Note 1 CB 5S CB 3S or CB 1S Choice of three lengths 5 m 3 m and 1m Screws M3 x O Note 2 Two screws required to be provided by the for mounting the multi function keypad customer Note 1 Alternatively you can use an off the shelf 10BASE T 100BASE TX LAN cable straight type that meets the ANSI TIA EIA 568A Category 5 standard maximum length 20 m Note 2 Use the screws of the length just right for the panel See Figure 2 6 2 1 2 2 Mounting the Multi function Keypad 2 2 1 Three ways of installation use You can install and or use the multi function keypad in one of the following three ways E Mounting it directly on the inverter see Figure 2 1 For FRENIC Eco MEGA only E Mounting it on the panel see Figure 2 2 E Using it remotely in your hand see Figure 2 3 Multi function keypad Multi function i k
156. ators show the running status and run command source For the upper ones see Section 3 3 3 Bar chart Hz A V r min m min kW X10 minsec PID v Yy v w v v v v v v v 1 Fout lout TRQ a a a a a A a A FWD REV STOP REM LOC COMM JOG HAND Output frequency Output current Calculated torque The full scale maximum value for each parameter is as follows Output frequency Maximum frequency Output current 200 of inverter s rated current Calculated torque 200 of rated torque generated by motor Figure 3 7 Bar Chart 3 3 3 Monitoring the running status on the LED monitor The items listed below can be monitored on the 7 segment LED monitor Immediately after the power is turned ON the monitor item specified by function code E43 is displayed Pressing the key in Running mode switches between monitor items in the sequence shown in Table 3 8 The Monitor page column shows the monitor page of items supported by each inverter model Monitored Items on the LED Monitor Speed Monitor Table 3 8 Items Monitored Example Meaning of Displayed Value Function code E48 specifies what to be displayed code E43 Monitor page Multi MEGA Output frequency before slip compensation corm SUG Hz Frequency actually being output Hz Output frequency after slip compensation Frequency actually being output Hz Reference frequency Frequency actually being outpu
157. ber of errors that have occurred in RS 485 communication COM port 1 since first power ON RS 485 error content COM port 1 Note 3 Note 4 Shows the latest error that has occurred in RS 485 communication COM port 1 in a code Count of RS 485 errors COM port 2 Note 3 Shows the total number of errors that have occurred in RS 485 communication COM port 2 since first power ON RS 485 error content COM port 2 Note 3 Note 4 Shows the latest error that has occurred in RS 485 communication COM port 2 in a code Count of option errors Shows the cumulative count of errors detected during optional communication with option installed Option error code Shows the latest error that has been detected during optional communication in a code ROM version of the inverter Shows the ROM version of the inverter as a 4 digit code ROM version of the keypad Shows the ROM version of the keypad as a 4 digit code ROM version o option 1 Shows the ROM version of the option connected to the A port as a 4 digit code ROM version o option 2 Shows the ROM version of the option connected to the B port as a 4 digit code ROM version o option 3 Shows the ROM version of the option connected to the C port as a 4 digit code Temperature inside the inverter real time value Shows the current temperature inside the inverter Temperature of heat sink real ti
158. blish the function code data 25 0 500 0 AV DATA ADJUS Press key to cancel change of data Figure 3 14 Changing Function Code Data 3 20 3 4 2 Setting up function codes quickly using Quick Setup Menu 0 Quick Setup Menu 0 QUICK SET in Programming mode allows you to quickly set up a fundamental set of function codes that you specify beforehand Whereas at shipment from factory only a set of function codes predetermined as quick setup items is registered you can add or delete some function codes using 10 USER SET The set of function codes covered by Quick Setup is held in the inverter not the keypad Therefore if you mount your keypad onto another inverter the set of function codes held in the new inverter is subject to Quick Setup If necessary you may copy the set of function codes subject to Quick Setup using the copy function Menu 8 Data Copying If you perform data initialization function code H03 the set of function codes subject to Quick Setup will be reset to the factory default QJ For the list of function codes subject to Quick Setup by factory default refer to the inverter s instruction manual Chapter 5 FUNCTION CODES The LCD screen transition from Menu 0 is the same as with Menu 1 Data Setting Basic key operation Same as the basic key operation for Menu 1 Data Setting 3 4 3 Checking changed function codes Menu 2 Data Checking Menu 2 Data Checking in Programming
159. cating progress appears in the bottom Upon completion Completion screen automatically appears Completion screen Indicates that Write operation has completed successfully To go back to List of data copy operations press key Figure 3 26 Screen Transition for WRITE 3 48 ERROR DATA1 IPATA2 INV DATA3 PT ERROR DATA1 DATA2 INV DATA3 DATA COPY ERROR Ver DATA1 DATA2 INV DATA3 DATA COPY If you press or key during Write operation the operation under way will be aborted and this Error screen will appear Note Updating of the function code data in the inverter is incomplete with some of it remaining old Do not run the inverter in this state Before running the inverter redo the writing or perform initialization For safety considerations the following situations are treated as an error e No valid data is found in the keypad s memory No Read operation has been performed since factory shipment or a Read operation has been cancelled or aborted e The data held in the keypad s memory has an error e There is a mismatch in inverter s model number e A Write operation has been performed while the inverter is running e The inverter is data protected e The Write enable for keypad command WE KP is OFF The function code data held in the keypad is incompatible with that in the inverter Either data may be non standard or a version upgrade performed in the past may have made
160. ce PG Z1 p ss Z phase signal from reference PG P2 p s AIB phase signal from slave PG Z2 p s Z phase signal from slave PG 17 0 CHECKER Analog I O signals option 32 V Input voltage at terminal 32 C2 mA Input current at terminal C2 AQS V Output voltage at terminal A0 CS mA Output current at terminal CS WAC 9 A Common operation items To access the target data switch to the desired page using the A and QO keys V This page continues to the next page This page is continued from the previous page and continues to the next page A This page is continued from the previous page Figure 3 17 Screen Transition for I O CHECK ENGLISH Note 1 Input status at terminals via communications link Input commands sent via RS 485 communications or other communications options can be displayed in two ways depending on setting of the function code S06 Display with ON OFF of the LED segment or In hexadecimal format The content to be displayed is basically the same as that for the control I O signal terminal status display however XF XR and RST are added as inputs Note that under communications control IO display is in normal logic Active ON using the original signals that are not inverted Note 2 I O status hexadecimal Each I O terminal is assigned to one of the 16 binary bits bit 0 through bit 15 The bit to which no I O
161. ct the desired menu by moving the pointer g4 with key Press key to establish the desired menu Input signals at the control circuit terminal block Highlighted when short circuited Normal when open Note The number of applicable terminals differs depending on the inverter model Input signals via communications link See Note 1 on page 3 30 Highlighted when 1 Normal when 0 Note The number of applicable terminals differs depending on the inverter model Output signals Highlighted when ON Normal when OFF Note The number of applicable terminals differs depending on the inverter model IO signals hexadecimal See Note 2 on page 3 30 Input signals at the control circuit terminal block Output signal Input signals via communications link See Note 1 on page 3 30 Analog input signals Input voltage at terminal 12 Input current at terminal C1 Input voltage at terminal V2 Analog output signals Output voltage at terminal FMA Output current at terminal FMA Average output voltage at terminal FMP Pulse rate at terminal FMP Some screens differ depending upon the specifications even on the same inverter models See Table 3 13 IO signals option in hex See Note 2 on the next page Di o 0000H Input signal Do o 0000H Output signal X7 kp s Pulse rate signal I O CHECKEZ EERZ PG pulse rate option P1 p s A B phase signal from referen
162. cur Ensure that the run signal is turned OFF beforehand Otherwise an accident could occur If the Restart mode after momentary power failure is set to Continue to run or Restart Function code F14 3 4 or 5 then the inverter automatically restarts running the motor when the power is recovered Design the machinery or equipment so that human safety is ensured after restarting If you set the function codes wrongly or without completely understanding the related instruction manuals and user s manual the motor may rotate with a torque or at a speed not permitted for the machine An accident or injuries could occur Never touch the inverter terminals while the power is applied to the inverter even if the inverter stops Doing so could cause electric shock Wiring A WARNING Do not operate the switches buttons with wet hands Doing so could cause electric shock Before opening the cover of the inverter to mount the multi functional keypad turn OFF the inverter and wait for at least five minutes for models of 22 kW or below or ten minutes for models of 30 kW or above Further make sure that the LED monitor is turned OFF the charger indicator is OFF and the DC link bus voltage between the terminals P and N has dropped below the safe voltage level 25 VDC using a circuit tester or another appropriate instrument Otherwise electric shock could occur In general sheaths of the control signal wires are
163. desired item 5 Press the key to go back to the menu Figure 3 16 shows an example of the LCD screen transition starting from Menu 3 Drive Monitoring 3 23 QUICK SET DATA SET DATA CHECK 3 OPR MNTR AV MENU SHIFY Select desired menu by moving the pointer EJ with I Q key QUICK SET DATA SET DATA CHECK OPR MNTR AV gt MENU SHIFY Press key to establish the desired menu Fot1 60 99Hz Output frequency before slip compensation Fot2 61 99Hz Output frequency after slip compensation Iout 8 49A Output current Vout 199 OV Output voltage IOPR MNTRE 8 lt _ 1 8 Page in operation guide Y means that this page continues to the next page TRQ 99 Calculated torque Fref 60 00Hz Frequency command FWD IL LU Running status M1 VF See Table 3 12 OPR MNT REZ ERRZ SYN 1800r min Motor speed LOD 60 OOr min Load shaft speed LIN 60 00m min Line speed LSC 60 00m min Constant peripheral speed control monitor PID command PID feedback amount PID output value TLA Torque limit value A TLB Torque limit value B TRGB Reserved P 500000p Current position pulse E 750000p Stop position target pulse dP 250000p Position deviation pulse MODE 0 STOP Positioning control status NTC 8 5 Rati 0 00 FLUX 100 SY d 999 Cee 8 P4 2000000p E4 3000000p dP4 1000000p MODE 0 STOP CLD ee S A Common operation items Motor temperature Ratio setting Mag
164. digits will be changeable Tip Pressing the key moves the changeable digit place blinking and thus allows you to change upper digits easily By setting function code C30 at 0 Enable Q keys on the keypad and selecting frequency command 2 as a frequency command source you can also access the frequency command in the same manner using the A and Q keys If you have set function code F01 at 0 W I Q keys on keypad but have selected a frequency command source other than frequency 1 i e frequency 2 via communications or as a multi frequency then you cannot use the A or Q key for changing the frequency command even if the keypad is in Running mode Pressing either of these keys will just display the currently selected frequency command Setting function code F01 at 8 O Q keys on keypad enables the balanceless bumpless switching When the frequency command source is switched to the keypad from any other source the inverter inherits the current frequency that has applied before switching providing smooth switching and shockless running Available in FRENIC MEGA When the frequency command source is other than the digital reference setting the LCD monitor displays the following Hz A V r min m min kW X10 minsec PID vv vv y y vo vy M Means that the keypad is not enabled lt REMOTE REF gt 12 Means that the setting on the analog terminal 12 is effective See Table 3 3 FWD REV STOP REM LOC COMM JOG
165. e inside the inverter Shows a maximum temperature inside the inerter every hour Max temperature of heat sink Shows the maximum temperature of the heat sink every hour Max effective current Shows the maximum current in rms every hour Capacitance of the DC link bus capacitor Shows the current capacitance of the DC link bus capacitor as of the capacitance at factory shipment Refer to the inverter s instruction manual Chapter 7 MAINTENANCE AND INSPECTION for details Cumulative motor run time Shows the cumulative run time of the motor When the count exceeds 65 535 hours FRENIC Eco Multi or 99 990 hours FRENIC MEGA the counter will be reset to 0 and the count will start again Remaining time before the next maintenance for motor 1 Note 1 Shows the time remaining before the next maintenance which is estimated by subtracting the cumulative run time of motor 1 from the maintenance interval specified by H78 Cumulative run time of electrolytic capacitor on the printed circuit board Shows the product of the cumulative time of voltage being applied to the electrolytic capacitor on the printed circuit board and a coefficient determined by the environmental condition A time to be used as a guide for replacement timing of the capacitor is indicated in brackets For details refer to the inverter s instruction manual Chapter 7 MAINTENANCE INSPECTION Cumulative run time of t
166. e key In these cases the measurement of the load factor will continue You can go back to 9 LOAD FCTR and confirm on the Mode selection screen that the measurement is in progress After the measurement has ended you can view the results of the measurement by pressing the S key on the Mode selection screen Screen when the measurement is in progress MODE SELECT HOURS SET START STOP EXECUTING LOAD FACTOR ENGLISH Note The results of the measurement will be deleted when the inverter is powered OFF 3 4 11 Changing function codes covered by Quick setup Menu 10 User Setting Menu 10 USER SET in Programming mode allows you to change the set of function codes that are covered by Quick setup Basic key operation 1 When the inverter is powered ON it automatically enters Running mode In Running mode press the key to enter Programming mode The menu for function selection will be displayed 2 Select 10 USER SET by moving the pointer B with the A and Q keys 3 Press the 8 key to get the list of function codes 4 Select the function codes to be added or deleted by moving the pointer g with the A and Q keys 5 Press the 8 key to perform the addition or deletion 6 Press the key to go back to the menu Figure 3 36 shows the LCD screen transition starting from the 10 USER SET menu QUICK SET DATA SET DATA CHECK 3 OPR MNTR AV gt MENU SHIFY Select the desired menu by moving
167. e key You can choose either way using function code E64 Available in FRENIC Eco MEGA e Even if multi frequency is selected as a PID process command SS4 or SS8 ON you still can set the process command using the keypad e When function code J02 is set to any value other than 0 pressing the Or QO key displays on the LED monitor the PID process command currently selected while you cannot change the setting The LCD monitor displays the following Hz A V r min m min kW X10 minsec PID vovwvoy voy vo vy M Means that PID process command 1 analog command is effective lt REMOTE REF gt PID P1 a A A A A A A A FWD REV STOP REM LOC COMM JOG HAND Table 3 4 PID Process Command Manually Set with and QO Keys and Requirements PID control PID control Multi Mode LED Monitor 5 selection Remote command SV E43 frequency With A and QO keys Hs J02 SS4 SS8 PID process command by keypad Other than 0 ON or OFF Other than 0 PID process command currently selected Configuring the frequency command with the and Q keys under PID control When function code F01 is set at 0 W I Q keys on keypad and frequency command 1 Frequency setting via communications link Disabled Multi frequency setting Disabled PID control Disabled is selected as a manual speed command you can modify the frequency setting using the O and QO keys if you specify the LED monitor as the spe
168. ed monitor while the keypad is in Running mode Note that you cannot modify the frequency setting using the and QO keys while the keypad is in Programming mode or Alarm mode To enable the modification of the frequency setting using the A and QO keys first switch to Running mode These conditions are summarized in Table 3 5 and the figure below Table 3 5 shows the combinations of the parameters while the figure below illustrates how the manual speed command entered via the keypad is translated to the final frequency command The setting and viewing procedures are the same as those for usual frequency setting Table 3 5 Speed Frequency Command Manually Specified with A and Q Keys and Requirements Frequency Frequency setting Multi frequenc PID control command 1 via communications setting 1 y disabled Display during O Q key operation F01 link PID enabled PID output as final frequency command Disabled Disabled Manual speed command by keypad Rlsabled frequency setting PID enabled PID output as final frequency command Other than the above Manual speed command currently selected Disabled frequency setting 3 8 Manual speed command F01 0 Link disabled 1 LE OFF from keypad 1 SS2 7 OFF PID disabled i 2 Frequency setting other Hz PID ON than above 9 O Command i via link Final frequency command Multi frequency command PID ou
169. en the corresponding option s is mounted on the inverter Allows you to confirm the data of function codes for communication S M W X and Z codes ENGLISH Figure 3 11 shows the transitions between menus in Programming mode Power ON Figure 3 11 0 M 2 3 4 5 6 7 8 9 10 11 Menu QUICK SET Scope of display on LCD DATA SET DATA CHECK OPR MNTR 1 0 CHECK Move the pointer with A and keys to select the target menu MAINTENANC ALM INF ALM CAUSE DATA COPY LOAD FCTR USER SET COMM DEBUG Menu Transition in Programming Mode If no key is pressed for approx 5 minutes the inverter automatically goes back to Running mode and turns the backlight OFF 3 17 3 4 1 Setting function codes Menu 1 Data Setting Menu 1 Data Setting in Programming mode allows you to set function codes for making the inverter functions match your needs The function codes available differ depending upon the inverter model Table 3 11 Function Code List Function Code Group Function Description F code Fundamental functions Fundamental functions Functions concerning basic motor running E code Functions concerning the selection of operation of the Extension terminal functions Terminal functions control circuit terminals Functions concerning the display on the LED monitor C code Control functions of Control functions Functions associated with frequency settings frequency
170. ences 0O471 OH2 Cause use latest amp No of occurrences 1 Er2 Cause last amp No of occurrences 2 0C1 Cause 2nd last amp No of occurrences 3 0C2 Cause 3rd last amp No of occurrences Description Alarm history latest Alarm code and the number of occurrences Alarm history last Alarm code and the number of occurrences Alarm history 2nd last Alarm code and the number of occurrences Alarm history 3rd last Alarm code and the number of occurrences 3 37 ENGLISH On the detailed alarm info screen you can view the information on the inverter running status at the time an ormation displayed on the LCD monitor for ALM INF alarm occurred Table 3 16 lists the alarm in Table 3 Output frequency 16 Alarm Information Displayed Description Output frequency before slip compensation Output current Output current Output voltage Output voltage Calculated torque Motor output torque Frequency command Frequency command Running direction Forward Reverse Stopped Current limit Undervoltage Voltage limit Torque limit Current limiting Undervoltage detected Voltage limiti Torque limiting Cumulative run time Shows the cumulative power ON time of the inverter When the total time exceeds 65 535 hours the display will be reset to 0 and the count will start again Speed limit Speed limiting
171. er PID dancer control When function code F01 is set at 0 W I QO keys on keypad and frequency command 1 Frequency setting via communications link Disabled Multi frequency setting Disabled is selected as a primary frequency command you can modify the primary frequency command using the and O keys if you specify the LED monitor as the speed monitor while the keypad is in Running mode Note that you cannot modify the primary frequency command using the and QO keys while the keypad is in Programming mode or Alarm mode To enable the modification of the frequency setting first switch to Running mode The figure below shows how the primary frequency command entered via the keypad is translated to the final frequency command The setting procedure is the same as that for usual frequency setting Link disabled F01 0 LE OFF S2 SS1 OFF Primary frequency l command from keypad Frequency setting O other than above Command via link al Multi frequency command PID output as frequency Final frequency command PID cancel Hz PID ON 3 3 2 Running or stopping the motor By factory default pressing the key starts running the motor in the forward direction and pressing the key decelerates the motor to stop The key is disabled You can run or stop the motor using the keypad only in Running mode and Programming mode To run the motor in reverse direction or to run the motor in
172. eration Modes The FRENIC series of inverters feature three operation modes listed in Table 3 2 Table 3 2 Operation Modes Mode Description This mode allows you to enter run stop commands in regular operation You can also monitor the running status in real time If a light alarm occurs the appears on the LED monitor Only in FRENIC MEGA Running Mode This mode allows you to set function code data and check a variety of information relating Programming Mode j 6 to the inverter status and maintenance lf an alarm condition arises the inverter automatically enters the Alarm mode In this mode you can view the corresponding alarm code and its related information on the LED and Alarm Mode LCD monitors Codes that represent the causes of alarms that have been triggered by the protective function For details refer to Protective Functions in the inverter s instruction manual Figures 3 1 a and b show the status transition of the inverter between these three operation modes Power ON Programming mode Setting of function codes Monitoring of various statuses Run Stop of motor Monitoring of running status Occurrence of Occurrence of 1 an alarm an alarm N i Display of alarm status Figure 3 1 a Status Transition between Operation Modes in FRENIC Eco Multi Power ON Run Stop
173. ered by Quick setup Menu 10 User Setting 3 58 3 4 12 Performing communication debugging Menu 11 Communication Debugging 3 59 3 5 Alarm Mode 3 60 3 6 Other Notes 3 63 3 6 1 Language selection Function code E46 3 63 3 6 2 Contrast adjustment Function code E47 3 63 3 6 3 Run command source Function code F02 3 63 3 6 4 Jogging operation 3 63 3 6 5 Remote and local modes 3 63 3 6 6 Auto tuning wee 3 64 3 7 Measuring the capacitance of DC link bus DAPA SE ea 3 65 Chapter 4 SPECIFICATIONS z 4 1 4 1 General Specifications 4 2 Communication Specifications 4 2 4 3 Transmission Specifications 4 2 Chapter 1 BEFORE USING THE MULTI FUNCTION KEYPAD 1 1 Acceptance Inspection Unpack the package and check the following Model name 1 The package contains a multi function keypad and its instruction manual this book 2 There have been no problems during transportation In particular no parts are damaged or have fallen out of place nor are there any dents on the body 3 The model name TP G1 J1 is inscribed on the back of the multi function keypad as shown in Figure 1 1 The multi function keypad is available in two models TP G1 J1 and TP G1 C1 The languages supported by those models differ as listed below Model Language TP G1 J1 English Japanese German French Spanish and Italian T
174. external digital input signal To enable the switching you need to assign LOC to one of the digital input terminals which means that the commands from the keypad are given precedence one of function codes E01 to E09 E98 or E99 must be set to 35 You can confirm the current mode on the indicators REM Remote mode LOC Local mode When the mode is switched from Remote to Local the frequency settings in the remote mode are automatically inherited Further if the inverter is in Running mode at the time of the switching from Remote to Local the run command is automatically turned ON so that all the necessary data settings will be carried over If however there is a discrepancy between the settings on the keypad and those in the inverter itself e g switching from reverse rotation in the remote mode to forward rotation in the local mode using the keypad that is for forward rotation only the inverter automatically stops The paths of transition between remote and local modes depend on the current mode and the value ON OFF of LOC the signal giving precedence to the commands from the keypad as shown in the state transition diagram shown in Figure 3 9 LL For further details on how to set run commands and frequency commands in remote and local modes refer to the drive command related section in the inverter s user s manual BLOCK DIAGRAMS FOR CONTROL LOGIC co Remote Mode Local Mode LOC ON LOC OFF LOC OFF Local Mode LOC
175. eypad Ji a FRN15F1S 2J b FRN37F1S 2J Figure 2 1 Mounting the Multi function Keypad Directly on the Inverter Panel bs Multi function keypad back ENGLISH Multi function Inverter 7 d eypa yP Inverter Remote operation Screws for fixing Remote operation extension cable or LAN cable multi function keypad extension cable or LAN cable Figure 2 2 Mounting the Multi function Keypad on the Figure 2 3 Using the Multi function Keypad Panel Remotely in Your Hand 2 2 2 2 2 Mounting the multi function keypad After completion of interconnection mount the multi function keypad using the following procedure Be sure to turn the inverter power OFF beforehand E Mounting the multi function keypad directly on the inverter For FRENIC Eco MEGA only 1 If a remote keypad is mounted on the inverter remove it by pulling it toward you with the hook held down as directed by the arrows in Figure 2 4 Figure 2 4 Removing the Remote Keypad 2 Put the multi function keypad in the original slot while engaging its bottom latches with the holes as shown below and push it onto the case of the inverter arrow while holding it downward against the terminal block cover arrow Latches Terminal block cover Figure 2 5 Mounting the Multi function Keypad 2 3 E Mounting the multi function keypad on the panel
176. fies the cause of alarm if the protective function is activated RUN FWD PRG gt PRG MENU F D gt LED SHIFT LCD monitor which displays the following according to the operation modes n Running mode Running status information n Programming mode Menus function codes and their data n Alarm mode Alarm code which identifies the cause of an alarm if the protective function is activated Indicator indexes In Running mode these indexes show the unit of the number displayed on the 7 segment LED monitor and the running status information on the LCD monitor For details see the next page Program ming keys Switches the operation modes of the inverter Shifts the cursor to the right when entering a number Pressing this key after removing the cause of an alarm will switch the inverter to Running mode This key is used to reset settings or screen transition UP and DOWN keys These keys are used to select the setting items or change the function code data Function Data key This key switches the operation mode as follows E In Running mode Pressing this key switches the information to be displayed concerning the status of the inverter output frequency Hz output current A output voltage V etc E In Programming mode Pressing this key displays the function code and establishes the newly entered data E In Alarm mode Pressing this key displays the details of the problem indicated by
177. go back to the menu Figure 3 22 shows the LCD screen transition starting from Menu 7 Alarm Cause 3 42 QUICK SET DATA SET DATA CHECK 3 OPR MNTR AV MENU SHIFYW IZO CHECK MAINTENANC ALM INF 7 ALM CAUSE AV gt MENU SHIF 07 1 0H2 1 Er2 2 0C1 3 0C2 ALM CAUSE KP CONNECTOR WIRING INVERTER UNIT KEYPAD ALM CAUSE WIRING INVERTER UNIT KEYPAD ELEC NOISE ALM CAUSE Common operation items Select the desired menu by moving the pointer Ej with O 7 O key Press key to establish the desired menu Alarm cause latest and no of occurrences Alarm cause last and no of occurrences Alarm cause 2nd last and no of occurrences Alarm cause 3rd last and no of occurrences Press s key to go back to Menu Press S key to establish the desired alarm cause page Alarm cause 1st page Press key to go back to alarm list screen Press A Q key to check all alarm causes Alarm cause 2nd page To access the target data switch to the desired page using the O and Q keys V This page continues to the next page This page is continued from the previous page and continues to the next page A This page is continued from the previous page Figure 3 22 Screen Transition for ALM CAUSE ENGLISH 3 4 9 Data copying Menu 8 Data Copying Menu 8 Data Copying in Programming mode provides various copy functions The multi function keypad can hold three sets
178. he cooling fan Shows the cumulative run time of the cooling fan This counter does not work when the cooling fan ON OFF control function code H06 is enabled and the fan stops A time to be used as a guide for replacement timing of the cooling fan is indicated in brackets For details refer to the inverter s instruction manual Chapter 7 MAINTENANCE INSPECTION Count of startups Note 1 Shows the total count of startups of the motor count of times when the run command for the inverter was turned ON When the total time exceeds 65 535 hours the counter will be reset to 0 and the count will start again Input watt hour Note 2 Shows the input watt hours of the inverter Upon exceeding 1 000 000 kWh the count goes back to 0 3 31 ENGLISH Table 3 15 Display Items for Maintenance Continued Input watt hour data Note 2 Description Shows the input watt hour data as input watt hour kWh x function code E51 The range of display is 0 001 to 9 999 Values exceeding 9 999 are expressed as 9 999 Remaining startup times before the next maintenance for motor 1 Note 1 Shows the start up times remaining before the next maintenance which is estimated by subtracting the number of start ups from the preset start up count for maintenance specified by H79 The display method is the same as for REMT1 above Count of RS 485 errors COM port 1 Note 3 Shows the total num
179. hen Reset is complete the screen will go back to List of data copy operations 4 Check operation QUICK SET DATA SET DATA CHECK 3 OPR MNTR AV MENU SHIFY MAINTENANC ALM INF ALM CAUSE g48 DATA COPY AV MENU SHIF KP INV DATA COPY KPDATA CHECK Mo 75F1s 2 2 3 7 5F1S 4 DATA COPY 4 CHECK DATA1 Select the desired menu by moving the pointer EJ with O 7 O key Press S key to establish the desired menu List of data copy operations Select the desired operation by moving the cursor with QO key Press 8 key to establish the desired operation Data selection screen Select data to be checked by moving the cursor with A Q key To go back to List of data copy operations press key Press amp key to establish the desired data Check data screen Displays function codes and their data To check other function codes press A key To go back to List of data copy operations press key Figure 3 30 Screen Transition for DATA CHECK ERROR DATA2 DATA3 PANPA RES If no valid data is found in the keypad this Error screen will appear Note Figure 3 31 Error Screen for DATA COPY Note If an ERROR screen appears during operation press the key to reset the error factor When Reset is complete the screen will go back to List of data copy operations 5 Data protect operation Perform the operation for function code protection on
180. ils Timer for timer operation Note 3 Remaining time when the timer operation is enabled Current position pulse Current position pulse for use under positioning control Position deviation pulse Position deviation pulse for use under positioning control Torque current Note 4 Torque current command value or calculated torque current Exciting current magnetic flux command Note 4 Magnetic flux command value Input watt hour Input watt hour kWh 100 ENGLISH The LCD monitor given below shows information related to the item shown on the LED monitor The monitor item on the LED monitor can be switched by pressing the key Item to be monitored Operation guide FWD REV STOP REM LOC COMM JOG HAND Figure 3 8 LCD Monitor Sample Detailed for the LED Monitor Item Monitor page See Table 3 8 Note 1 These PID related items appear only when the inverter drives the motor under the PID control specified by function code J01 1 2 or 3 When a PID command or PID output is displayed the dot at the lowest digit on the LED monitor blinks when a PID feedback amount is displayed it is lit Note 2 This item appears only when the analog input monitor is enabled by any of function codes E61 to E63 Select terminal function Note 3 This item appears only when the timer operation is enabled by function code C21 data 1 Note 4 If
181. in hexadecimal notation Digital input terminals 11 through I16 on a digital input interface card option are assigned to 16 binary bits bit 0 through bit 15 Each bit assumes a value of 1 when the corresponding signal is ON and a value of 0 when it is OFF Digital output terminals 01 through O8 on a digital output interface card option are assigned to eight binary bits bit 0 through bit 7 Table 3 14 Hexadecimal Notation Data Displayed Highest digit Lowest digit Bit 2 1 Input signal i y REV Output signal Y2 DI 14 1131 112 12 DO 02 Binary 0 Hex unassigned XF XR RST are for communications Refer to Note 1 Input status at terminals via communications link above 3 4 6 Reading maintenance information Menu 5 Maintenance Information Menu 5 MAINTENANC in Programming mode allows you to view information necessary for performing maintenance on the inverter Available function codes differ depending on the inverter model Table 3 15 Display Items for Maintenance Cumulative run time Description Shows the cumulative run time during which the inverter was powered ON When the total time exceeds 65 535 hours the counter will be reset to 0 and the count will start again DC link bus voltage Shows the DC link bus voltage of the inverter s main circuit Max temperatur
182. ing Undervoltage detected Voltage limiting Torque limiting Speed limit Drive control Speed limiting Rotation direction limiting V f control without slip compensation Dynamic torque vector control V f control with slip compensation Vector control without speed sensor Vector control with speed sensor Motor speed 120 Output frequency Hz x Output frequency Hz Load shaft speed Output frequency Hz x Function code E50 Line speed Output frequency Hz x Function code E50 Constant peripheral speed control monitor Actual peripheral speed under constant peripheral speed control PID command PID feedback amount The PID command and PID feedback amount are displayed after conversion to the virtual physical values e g temperature or pressure of the object to be controlled using the function code E40 and E41 data PID display coefficients A and B Display value PID command or feedback amount x Coefficient A B B PID output value PID output value displayed in assuming the maximum frequency F03 as 100 3 22 Table 3 12 Drive Monitoring Display Items Continued Torque limit value A Description Driving torque limit value A based on motor rated torque Torque limit value B Driving torque limit value B based on motor rated torque Reference torque bias Reserved appears Current positi
183. ing and saving function code data when the invert is running Some function codes can be modified while the inverter is running whereas others cannot Further depending on the function code modifications may or may not become effective immediately For details refer to the Change when running column in Section 5 1 Function Code Tables in Chapter 5 of the inverter s instruction manual 3 18 Basic configuration of screens Figure 3 12 shows the LCD screen transition for Menu 1 Data Setting A hierarchy exists among those screens that are shifted in the order of menu screen function code list screen and function code data modification screens On the modification screen of the target function code you can modify or check its data Power ON Menu screen Function code list screen QUICK SET eS DATA SET Function code data DATA CHECK 5 IFREQ CMD 1 modification screens OPR MNTR 170 CHECK MALNTENANC fMORIMAX Hz 2 KP FWD ALM INF 0 3 ALM CAUSE 4 Q AV DATA ADJUS DATA PRTC HJAOoPR METHOD JJAOPR METHOD DATA COPY oo oo O LOAD FCTR USER SET MEDEJLOADER 60 OHz COMM DEBUG 25 0 500 0 AV DATA ADJUS Figure 3 12 Configuration of Screens for DATA SET Screen samples for changing function code data The function code list screen shows function codes their names and operation guides Function code Function code name t meeyDATA
184. ing on the inverter model For details refer to the inverter s instruction manual Output signal information Output signals Note The number of applicable terminals differs depending on the inverter model For details refer to the inverter s instruction manual Input signal at the control circuit terminal block in hexadecimal I O signals hexadecimal Output signal in hexadecimal Input signal via communications link hexadecimal Input voltage at terminal 12 Analog input signals Input current at terminal C1 Input voltage at terminal V2 Output voltage at terminal FMA Output current at terminal FMA Average output voltage at terminal FMP Analog output signals Pulse rate at terminal FMP Note Symbols and output formats differ depending on the inverter model Output voltage at terminal FMA Output current at terminal FMA Output current at terminal FMI Output voltage at terminal FM1 Output current at terminal FM1 Output voltage at terminal FM2 Output current at terminal FM2 I O signals of digital input i Input signal of option card in hexadecimal and output interface cards option Output signal of option card in hexadecimal Pulse count signal of pulse train input at Pulse train input terminal X7 Some screens differ depending upon the specifications even on the same inverter models 3 26
185. larm code For details refer to the inverter s instruction manual Chapter 6 Section 6 1 Protective Functions 3 33 ENGLISH Table 3 15 Display Items for Maintenance Continued Description Count of option 1 Shows the total number of errors that have communications errors occurred in the option connected to the A port Option 1 communications Shows the code of the error that has occurred in error code the option connected to the A port Count of option 2 Shows the total number of errors that have communications errors occurred in the option connected to the B port Option 2 communications Shows the code of the error that has occurred in error code the option connected to the B port Count of option 3 Shows the total number of errors that have communications errors occurred in the option connected to the C port Option 3 communications Shows the code of the error that has occurred in error code the option connected to the C port Note 1 Available for the 1st motor only even if the inverter has the motor switching function Note 2 To reset the input watt hour and input watt hour data to 0 set function code E51 to 0 000 Note 3 COM port 1 is on the inverter COM port 2 is on the terminal block FRENIC MEGA or on the option card FRENIC Eco Multi Note 4 For details of error contents refer to the RS 485 Communication User s Manual
186. m 2 9Hz 9 8m s 9 20Hz 2m s 20 55Hz 1m s 55 200Hz 25 65 C 5 95 RH E 129g 80 18 2 14 615 E ELE ELE 5 08 iz mm 10 TP G1 J1 128 5 FWD REV STOP REM LOC COMM JOG HAND 104 6 16 98 11 68 53 8 4 1 4 2 4 2 1 1 EIA568 10BASE T 100BASE TX CB 5S 20m RJ 45 4 3 5V 4 3 GND RS 485 RS 485
187. me value Shows the current temperature of the heat sink inside the inverter Lifetime of DC link bus capacitor elapsed hours Shows the cumulative time during which a voltage is applied to the DC link bus capacitor When the main power is shut down the inverter automatically measures the discharging time of the DC link bus capacitor and corrects the elapsed time The display method is the same as that for TCAP above Lifetime of DC link bus capacitor remaining hours Shows the remaining lifetime of the DC link bus capacitor which is estimated by subtracting the elapsed time from the lifetime 10 years The display method is the same as that for TCAP above 3 32 ative run 1 Table 3 15 Display Items for Maintenance Continued Description Shows the content of the cumulative power ON time counter of the 1st motor When the count exceeds 99 990 the counter will be reset to 0 and start over again ative run 2 Shows the content of the cumulative power ON time counter of the 2nd motor The display method is the same as that for MTIM1 above ative run 3 Shows the content of the cumulative power ON time counter of the 3rd motor The display method is the same as that for MTIM1 above Cumulative run motor 4 Shows the content of the cumulative power ON time counter of the 4th motor The display method is the same as that for MTIM1 above
188. ment duration default 1 hour For details refer to the screen transition in Figure 3 34 6 Press the key to start the measurement 7 Press the key to go back to the menu Figure 3 34 shows an example of the LCD screen transition starting from Menu 9 Load Factor Measurement QUICK SET DATA SET DATA CHECK 3 OPR MNTR AV MENU SHIFY ALM INF ALM CAUSE DATA COPY m9 LOAD FCTR AV MENU SHIF MODE SELECT HOURS SET START STOP LOAD FACTOR T 01h00m00s Imax 0 OOA Iave 0 OOA BPave 0 0 LOAD FACTOR T 02h00m00s Imax 0 OOA Iave 0 OOA BPave 0 0 LOAD FACTOR T 01h59m59s Imax 0 OOA Iave 0 OOA BPave 0 0 LOAD FACTOR N T 01h00m00s Imax 289 4A Iave 182 2A BPave 24 0 LOAD FACTOR N Select the desired menu by moving the pointer EJ with O key Press key to establish the desired menu Mode selection screen Select the desired measurement mode by moving the cursor with key Press key to establish the desired measurement mode Measurement duration specification Default 1 hour To go back to Mode selection press key Set the duration by using and keys ENGLISH Press key to establish the duration and start measurement Measurement in progress remaining time displayed When the measurement is in progress the remaining time is displayed and counting down Pressing the S key during measureme
189. n below Occurrence of alarm Most recent cause No of consecutive occurrences KEYPD COM ERR Cause of alarm PRG PRG MENU Operation guide RESET RESET Operation guide v If there is other alarm cause information W appears Figure 3 38 Without Non overlapping Alarm If more than one alarm overlapping alarm occurs the display appears as shown below You can check the overlapping alarms Overlapping alarm Occurrence of alarm 3 0H2 0 THR OPEN PRG PRG MENU 2 Er7 OA TUNING ERROR PRG PRG MENU RESET RESET 1 Er2 OA E z v KEYPD COM ERR PRG PRG MENU RESET RESET v If overlapping alarms occur the most recent cause appears as 1 alarm code not as 0 alarm code Figure 3 39 With Overlapping Alarm Also you can view the alarm history In addition to the most recent current alarm you can view three recent alarms and any overlapping alarms by using the A and QO keys while the most recent one is being displayed O Er2 0 Most recent alarm No of consecutive occurrences KP CONNECTOR Cause of alarm PRG PRG MENU Operation guide RESET RESET Operation guide If there is other alarm cause information W appears 1 OH2 Previous alarm No of consecutive occurrences THR OPEN Cause of alarm PRG PRG MENU Operation guide RESET RESET Operation guide 2 Er7 O A Previous alarm No of consecutive occurrences TUNING ERROR Cause of alarm PRG
190. n for Menu 7 Alarm Cause A hierarchy exists among those screens that are shifted in the order of menu screen alarm list screen and detailed alarm code screens On the detailed alarm code screen of the target function code you can view the cause of alarms The alarm list screen is the same as that for Menu 6 Alarm Information Power ON Menu screen Alarm list screen Detailed alarm code QUICK SET screens DATA SET DATA CHECK OPR MNTR 17 0 CHECK MAINTENANC ALM INF ALM CAUSE ALU SE DATA COPY LOAD FCTR USER SET COMM DEBUG Figure 3 21 Configuration of Screens for ALM CAUSE Basic key operation 1 When the inverter is powered ON it automatically enters Running mode In Running mode press the key to enter Programming mode The menu for function selection will be displayed 2 Select 7 ALM CAUSEF by moving the pointer BY with the A and Q keys 3 Press the 8 key to get the Alarm list screen which displays information on the four most recent alarm conditions alarm code and the number of occurrences for each alarm condition 4 Select the alarm condition to be displayed by using the A and Q keys 5 Press the S key to display the alarm code on the LED Monitor and the screen for the cause of the alarm can be more than 1 page on the LCD Monitor 6 Press the O or Q key to view the previous or next page 7 Press the key to go back to the alarm list Press the key again to
191. nector on the multi function keypad and the other end into that on the inverter See Figure 2 8 RJ 45 connector modular jack Remote operation extension cable Panel CB 5S CB 3S CB 1S or LAN cable Multi function keypad RJ 45 connector To the standard RS 485 port Figure 2 8 Connecting the Multi function Keypad to the Inverter with Remote Operation Extension Cable or an Off the shelf LAN Cable E Using the multi function keypad remotely in hand Follow step 3 of Mounting the multi function keypad on the panel above 2 5 Chapter 3 OPERATION USING THE MULTI FUNCTION KEYPAD 3 1 LED Monitor LCD Monitor and Keys The keypad allows you to start and stop the motor view various data including maintenance information and alarm information set function codes monitor I O signal status copy data and calculate the load factor 7 segment LED monitor LCD monitor Indicator indexes RUN key forward Program key LED lamp Shift key f RUN key S reverse ENGLISH Reset key STOP key UP key Remote Local Function Data key ke DOWN key ey Monitors Monitors and Keys Table 3 1 Overview of Keypad Functions Functions Five digit 7 segment LED monitor which displays the following according to the operation modes E In Running mode Running status information e g output frequency current and voltage E In Programming mode same as above E In Alarm mode Alarm code which identi
192. netic flux command value Deviation in SY synchronous operation 4 multiplied current position pulse 4 multiplied stop position target pulse 4 multiplied position deviation pulse 4 multiplied positioning control status A End of page To access the target data switch to the desired page using the and keys V This page continues to the next page This page is continued from the previous page and continues to the next page A This page is continued from the previous page Figure 3 16 Screen Transition for OPR MNTR ENGLISH 3 4 5 Checking I O signal status Menu 4 I O Checking Menu 4 I O CHECK in Programming mode allows you to check the digital and analog input output signals coming in out of the inverter This menu is used to check the running status during maintenance or test run Available function codes differ depending on the inverter model Table 3 13 I O Check Items Description Shows the ON OFF state of the input signals at the control circuit terminal block Input signals at the Highlighted when short circuited normal when control circuit terminal open block Note The number of applicable terminals differs depending on the inverter model For details refer to the inverter s instruction manual Input information for function code S06 communication Input signals via Highlighted when 1 normal when 0 communications link Note The number of applicable terminals differs depend
193. nt forcibly terminates the measurement When the measurement duration has elapsed the measurement stops with the results displayed Measurement complete Max output current Average output current Average braking power The preset measurement duration reverts to the default Figure 3 34 Screen Transition for LOAD FCTR Limited duration measurement mode 2 Start to stop measurement mode Basic key operation 1 When the inverter is powered ON it automatically enters Running mode In Running mode press the key to enter Programming mode The menu for function selection will be displayed 2 Select 9 LOAD FCTR by moving the pointer EY with the A and QO keys 3 Press the B key to get the measurement mode selection screen 4 Select the START gt STOP mode by moving the pointer BY with the A and Q keys 5 Press the S key to establish the measurement mode The start to stop measurement mode requires the entry of a run command For details refer to the screen transition in Figure 3 35 7 Press the key to go back to the menu Figure 3 35 shows an example of the LCD screen transition starting from Menu 9 Load Factor Measurement QUICK SET DATA SET DATA CHECK 3 OPR MNTR AV MENU SHIFY ALM INF ALM CAUSE DATA COPY LOAD FCTR AV gt MENU SHIF MODE SELECT HOURS SET START STOP LOAD FACTOR LOAD FACTOR START BY RUN Imax 0 00A lave 0 OOA BPave 0 0 LOAD FACTOR Run comm
194. nverter Chapter 3 OPERATION USING THE MULTI FUNCTION KEYPAD This chapter describes the operation of the inverter using the multi function keypad More specifically this chapter gives an overview of the inverter s three operation modes Running Programming and Alarm modes and describes how to run and stop the inverter motor set function code data monitor running status view maintenance information and alarm data and perform data copying Chapter 4 SPECIFICATIONS This chapter lists the general specifications such as operating environments communication specifications and transmission specifications Icons The following icons are used throughout this manual N This icon indicates information which if not heeded can result in the product not operating to full efficiency as well as information concerning incorrect operations and settings which can result in accidents EE This icon indicates a reference to more detailed information ENGLISH Table of Contents Preface m Safety precautions How this manual is organized Chapter 1 BEFORE USING THE MULTI FUNCTION KEYPAD 1 1 Acceptance Inspection 1 2 Inverters with which the Multi function Keypad GHA OS SAE Ei 1 1 Chapter 2 INSTALLATION AND INTERCONNECTION 2 1 2 1 Accessories and Parts Required for Interconnection 2 2 Mounting the Multi function Keypad 2 2 1 Three ways of installation use 7 2 2 2 Mounting the multi function keypad
195. of function code data in its internal memory so that it can be used with three different inverters The copy function includes Read Write and Verify functions which can be used as follows a Reading function code data out of an inverter for which function codes are already configured and then writing such function code data altogether into another inverter b Copying the function code data saved in the inverter memory into the keypad memory for backup c Saving function code data in the multi function keypad as master data saving more than one set of function code data in the multi function keypad and writing a set of data suited to the machinery into the target inverter Keypad a Copy Inverter Memory Inverter b Backup c Data management Table 3 17 lists the menu of copy function by the multi function keypad Operation Read Read data Table 3 17 List of DATA COPY Operations Description Reads out function code data from the inverter and stores it into the internal memory of he keypad Write Write data Writes the data held in the selected memory area of the keypad into the inverter Verify Verify data Verifies the data held in the keypad s internal memory against the function code data in he inverter Check Check data Checks the model information format and function code data held in the three memory areas of the keypad P
196. on pulse Current position pulse for positioning control Stop position target pulse Stop position target pulse for positioning control Position deviation pulse Position deviation pulse for positioning control Positioning control status Positioning control status Motor temperature Temperature detected by the NTC thermistor built in the motor VG motor Ratio setting When this setting is 100 the LED monitor shows 1 00 Magnetic flux command value Flux command value in Deviation in SY synchronous operation Deviation in SY synchronous operation 4 multiplied current position pulse Current position pulse for positioning control 4 multiplied stop position target pulse Stop position target pulse for positioning control 4 multiplied position deviation pulse Position deviation pulse for positioning control Positioning control status Positioning control status ENGLISH Basic key operation 1 When the inverter is powered ON it automatically enters Running mode In Running mode press the key to enter Programming mode The menu for function selection will be displayed 2 Select 3 OPR MNTR by moving the pointer BY with the and QO keys 3 Press the S key to display the screen by one page for Operation Monitor 4 Select the page for the desired item by using the A and QO keys and confirm the running status information for the
197. peration the inverter is driven under the control of the data settings held in it whereas in local mode which applies to maintenance operation it is separated from the system and is driven manually under the control of the keypad e Remote mode The run and speed command sources are determined by source switching signals including function codes run command 2 1 switching signal and communications link operation signal The keypad cannot be used as a command source e Local mode The keypad is enabled as a run and speed command source regardless of the settings specified by function codes The keypad takes precedence over run command 2 1 switching signal communications link operation signal or other command sources The table below lists the run command sources using the keypad in the local mode Table 3 9 Run Commands from the Keypad in the Local Mode Data for F02 Run command sources 0 Keypad You can run or stop the motor using the E and keys on the keypad 1 External signal 2 Keypad forward You can run or stop the motor using the and keys on the keypad You can run the motor in forward direction only The key is disabled 3 Keypad reverse You can run or stop the motor using the and keys on the keypad You can run the motor in reverse direction only The key is disabled Holding down the key for at least one second switches between the remote and local modes The mode can be switched also by an
198. possibly resulting in minor or light bodily injuries and or substantial property damage Failure to heed the information contained under the CAUTION title can also result in serious consequences These safety precautions are of utmost importance and must be observed at all times Operation A WARNING Be sure to install the terminal cover or the front cover before turning the power ON Do not remove the covers while power is applied Otherwise electric shock could occur Do not operate switches buttons with wet hands Doing so could cause electric shock If the retry function has been selected the inverter may automatically restart and drive the motor depending on the cause of tripping Design the machinery or equipment so that human safety is ensured after restarting If the stall prevention function has been selected the inverter may operate at an acceleration deceleration time or frequency different from the set ones Design the machine so that safety is ensured even in such cases Otherwise an accident could occur The key on the keypad is enabled only when RUN STOP keys on keypad is selected with function code F02 Prepare an emergency stop switch separately If you disable the STOP key priority function and enable operation by external commands the inverter cannot be emergency stopped by the key on the keypad lf an alarm state is reset with the run signal being turned ON a sudden start will oc
199. r screen will appear Figure 3 25 Error Screens for READ If an ERROR screen or an ERROR Ver Screen appears during operation press the key to reset the error condition When Reset is complete the screen will go back to List of data copy operations ENGLISH 2 Write operation QUICK SET DATA SET DATA CHECK 3 OPR MNTR AV MENU SHIFY 5 MAINTENANC 6 ALM INF 7 ALM CAUSE 5s DATA copYy AV MENU SHIF KP INV READ KP INV WRITE KPSINV VERIFY KPDATA CHECK DATA COPY KP INV WRITE 1 Bo 75F1s 2 3 7 5F1S 4 DATA COPY WRITE DATA1 IDATAZ gt INV DATA3 PERU o gt WRITING DATA1 IDATAZ gt INV DATA3 PT WRITING END DATA1 IPATA2 INVI DATA3 DATA COPY Select the desired menu by moving the pointer EJ with O 7 O key Press amp key to establish the desired menu List of data copy operations Select the desired operation by moving the cursor with A QO key Press key to establish the desired operation Data selection screen Select the desired data by moving the cursor with A QO key To go back to List of data copy operations press key Press key to establish the desired data Confirmation screen If Write is actually performed the selected data will overwrite the data held in the inverter If OK press S key To go back to Data selection screen press key Press key to start Write operation In progress screen A bar indi
200. r speed set the E48 data to 3 4 or 7 respectively as listed in Table 3 8 Items Monitored E Configuring the frequency command Using A and Q keys F01 0 factory default or 8 1 Set function code F01 at 0 or 8 W I Q keys on keypad This cannot be done when the keypad is in Programming mode or Alarm mode To enable frequency setting using the and Q keys first place the keypad in Running mode 2 Press the Or Q key The 7 segment LED monitor displays the frequency command and the LCD monitor displays the related information including the operation guide as shown in Figure 3 2 The lowest digit blinks ENGLISH Means the keypad takes precedence Allowable entry range Operation guide A A A A A 4 A A FWD REV STOP REM LOC COMM JOG HAND Figure 3 2 Example of Frequency Command Configuring Screen 3 To change the frequency command press the Or Q key again The new setting can be saved into the inverter s internal memory 3 5 The frequency command setting will be saved either automatically by turning the main power OFF or only by pressing the key You can choose either way using function code E64 Available in FRENIC Eco MEGA When you start accessing the frequency command or any other parameter with the and QO keys the lowest digit on the display will blink and start changing As you are holding down the key blinking will gradually move to the upper digit places and the upper
201. reversible mode change the setting of function code F02 QJ For details of function code F02 refer to the inverter s instruction manual Chapter 5 FUNCTION CODES Note Forward Reverse Figure 3 5 Rotational Direction of Motor Note The rotational direction of IEC compliant motor is opposite to the one shown above E Displaying the running status on the LCD monitor 1 When function code E45 LCD monitor item selection is set at 0 The LCD monitor displays the running status the rotational direction and the operation guide The lower indicators show the running status and run command source For the upper ones see Section 3 3 3 Hz A V rmin m min kW X10 minsec PID yr vv yY y vo vy v Running status Rotational direction Operation guide ENGLISH FWD REV STOP REM LOC COMM JOG HAND Figure 3 6 Display of Running Status The running status and the rotational direction are displayed as listed in Table 3 7 Table 3 7 Running Status and Rotational Direction A run command is present or the inverter is driving the motor Running status A run command is not present and the inverter is stopped Forward rotation being commanded Rotational direction Reverse rotation being commanded The inverter is stopped 2 When function code E45 LCD monitor item selection is set at 1 The LCD monitor displays the output frequency output current and calculated torque in a bar chart The lower indic
202. rotect Protect data Protects the function code data saved in the internal memory of the keypad preventing he data from overwrite Items that can be copied by this function are Function code data Function code items subject to quick setup and Digital frequency command and PID commands 3 44 Basic configuration of screens Figure 3 23 shows the LCD screen transition for Menu 8 Data Copying A hierarchy exists among those screens that are shifted in the order of menu screen copy function list screen and data selection screen On the data selection screen you can select the target memory in the multi function keypad and the desired copy function to proceed Power ON Menu screen Copy function list Data selection screen QUICK SET screen DATA SET DATA CHECK OER MR KPeINV READ 17 70 CHECK Go 75F1S 2 MAINTENANC KP INV VERIFY ALM INF KPDATA CHECK 3 7 5F1S 4 ALM CAUSE DATA COPY DATA COPY DATA COPY LOAD FCTR USER SET COMM DEBUG 8opaupgwsoN o Figure 3 23 Configuration of Screens for DATA COPY 3 45 ENGLISH 1 Read operation QUICK SET DATA SET DATA CHECK 3 OPR MNTR AV MENU SHIFY Select the desired menu by moving the pointer Ej with O 7 O key 5 MAINTENANC 6 ALM INF 7 ALM CAUSE EJs DATA COPY AV MENU SHIF Press amp key to establish the desired menu KP INV READ List of data copy operations Mo 75F1S
203. rter s instruction manual Section 4 1 Running the Motor for a Test 3 7 Measuring the capacitance of DC link bus capacitor Each part of the inverter has its own service life that will vary according to the environmental and operating conditions As a function to judge the service life of parts the inverter can measure the capacitance of the DC link bus capacitor and issue an alarm when the measured value is 85 or lower of the initial capacitance at shipment The inverter obtains the capacitance of DC link bus capacitor by measuring the discharging time of the capacitor and calculating the capacitance value based on the measured value The discharging time of the DC link bus capacitor depends largely on the inverter s internal load conditions e g options attached or ON OFF of digital I O signals If actual load conditions are so different from the ones at which the initial reference capacitance is measured that the measurement result falls out of the accuracy level required then the inverter does not perform measuring For details refer to the inverter s instruction manual Chapter 7 MAINTENANCE AND INSPECTION The initial capacitance at shipment reference capacitance is usually measured with a remote keypad mounted If the inverter is used with a multi function keypad mounted and measures the capacitance for life prediction set up the reference capacitance using the following procedure 1 Set function code H98 Protection maintenance
204. s the key to get the list of communication related function codes 4 Select the function code by moving the pointer BY with the and QO keys 5 Press the S key to check or change the function code 6 Press the key to go back to the menu Figure 3 37 shows the LCD screen transition starting from the 11 COMM DEBUG menu QUICK SET DATA SET DATA CHECK 3 OPR MNTR AV gt MENU SHIFYW Select the desired menu by moving the pointer 4 with key COPY FCTR SET DEBUG SHIFA Press key to establish the desired menu ENGLISH 20000 List of communication related function codes 39 49Hz Lists function codes with their names 0002H Select the function by moving the cursor with I Q key 5 32sec To go back to the menu press key Press key to establish the desired menu WCOMMAND Function code and name Data can be changed by Data exists 0 pressing O key 58 OfjHz Data 0 OO 655 35 Range AV DATA ADJUS Operation guide M W X Z Code Monitoring only MMONITOR Function code and name Reference only Cannot be changed 58 00Hz Data MONITOR DATA AV DATA ADJUS Operation guide Figure 3 37 Screen Transition for Communication Debugging 3 5 Alarm Mode When a protective function is triggered resulting in an alarm the inverter automatically enters the alarm mode displaying the alarm code on the LED Monitor and the details of the alarm on the LCD Monitor as show
205. t Hz 0 Some items are not Motor speed a Output frequency Hz X P01 displayed depending on the inverter model For details refer to the inverter s Load shaft speed I LILLI Output frequency Hz x E50 instruction manual Line speed INWIN ML Output frequency Hz x E50 Constant feeding rate time E50 Output frequency Hz x E39 Speed Output frequency Hz x100 Maximum frequency Hz Output current Output of the inverter in current in rms Input Power Input power to the inverter Calculated torque Motor output torque in Calculated value 3 12 Monitored Items on the LED Monitor Output voltage le 3 8 Items Monitored Continued Meaning of Displayed Value Output of the inverter in voltage in rms Function code E43 Monitor page Motor output Motor output in kW Load factor Load rate of the motor in with the rated output being at 100 PID command Note 1 PID feedback amount Note 1 PID command feedback amount transformed to that of physical value of the object to be controlled Refer to the function codes E40 and E41 for details PID output Note 1 PID output in with the maximum output frequency F03 being at 100 Analog input monitor Note 2 Analog input to the inverter converted per E40 and E41 Refer to the function codes E40 and E41 for deta
206. t in the reverse direction 3 keys on keypad The or key runs the motor in the reverse direction or stops it but does reverse not run it in the forward direction ENGLISH 3 6 4 Jogging operation If the jogging operation is enabled the remote keypad displays cia on the LED monitor However the multi function keypad does not display it but lights the lower indicator above the JOG index LL For details refer to Section 3 3 4 Jogging inching the motor 3 6 5 Remote and local modes The multi function keypad has the key to switch between the remote and local modes LQ For details refer to Section 3 3 5 Switching between the remote and local modes 3 6 6 Auto tuning To get the most out of the performance built into the inverter auto tuning the motor is required There are the following types of auto tuning tuning with the motor stopped tuning while the motor is running and tuning required depending on the drive mode Select the proper auto tuning type referring to the inverter s instruction manual Auto tuning procedure Set function code P04 at 1 2 or 3 and then press the key O INACTIVE 0 lt 3 AV DATA ADJUS Press QO key to select data 1 2 or 3 preset to function code P04 O INACTIVE fl AT sToP 0 3 AV DATA ADJUS Press key to select the tuning mode Waiting for a run command 1 AT STOP START BY RUN COMMAND Turn ON the run
207. tails refer to the inverter s instruction manual Output signals to the terminals Y1 to Y4 Y5A C 30A B C Output signals Note The number of applicable terminals differs depending on the inverter model For details refer to the inverter s instruction manual Simultaneously occurring alarm codes 1 Overlappi 1 See aarm is displayed if no alarms have occurred Simultaneously occurring alarm codes 2 Overlapping alarm 1 is displayed if no alarms have occurred Error sub code Secondary error code for the alarm Detected speed Detected speed Note The information of the first alarm is saved as Alarm history last Symbol 1 and that of the latest alarm is retained as Alarm history latest Symbol 0 1 Basic key operation 1 When the inverter is powered ON it automatically enters Running mode In Running mode press the key to enter Programming mode The menu for function selection will be displayed ENGLISH 2 Select 6 ALM INF by moving the pointer E with the A and QO keys 3 Press the key to get the Alarm list screen which displays information on the four most recent alarm conditions alarm code and the number of occurrences for each alarm condition 4 Select the alarm condition to be displayed by using the A and Q keys 5 Press the key to display the alarm code on the LED Monitor and the screen by one page for the status data
208. terminal is assigned is considered to have a value of 0 The I O status is thus collectively expressed as a four digit hexadecimal number 0 through F as shown in Table 3 14 Digital input terminals FWD and REV are assigned to bits 0 and 1 X1 through X9 to bits 2 through 10 and EN to bit 11 respectively Each bit assumes a value of 1 when the corresponding signal is ON and a value of 0 when it is OFF For example when signals FWD and X1 are ON while all the other signals are OFF the status is expressed as 0005H Digital output terminals Y1 through Y4 are assigned to bits 0 through 3 Each is given a value of 1 when it is short circuited to CMY or a value of 0 when its circuit to CMY is open The status of relay output terminal Y5A C is assigned to bit 4 which assumes a value of 1 when the contact between Y5A and Y5C is closed The status of relay output terminal 30A B C is assigned to bit 8 which assumes a value of 1 when the contact between 30A and 30C is closed or 0 when the contact between 30B and 30C is closed For example when terminal Y1 is ON terminals Y2 through Y4 are OFF the contact between Y5A and Y5C is opened and the link between 30A and 30C is closed the status is expressed as 0101H As in the control I O signal terminal status display the ON OFF status of each input output terminal signal of a digital input and output interface cards option is expressed
209. the keypad or the inverter incompatible Contact your Fuji Electric representative Figure 3 27 Error Screens for WRITE note If an ERROR screen or an ERROR Ver Screen appears during operation press the key to reset the error condition When Reset is complete the screen will go back to List of data copy operations ENGLISH 3 Verify operation QUICK SET DATA SET DATA CHECK 3 OPR MNTR AV MENU SHIFY 5 MAINTENANC 6 ALM INF 7 ALM CAUSE 5s DATA copYy AV MENU SHIF KP INV READ KP INV WRITE IKPSINV VERIFY KPDATA CHECK DATA COPY KP INV VERIFY Mio 75F1S 2 2 3 7 5F1S 4 DATA COPY VERIFY IPATA1 INVI DATA2 DATA3 JSI F VERIFYING IDATAT TNV DATA2 DATA3 nnn ERROR DATA1 FREo cmD 1 KP 1 INV O Select the desired menu by moving the pointer EJ with O 7 O key Press amp key to establish the desired menu List of data copy operations Select the desired operation by moving the cursor with A QO key Press 8 key to establish the desired operation Data selection screen Select data to be verified by moving the cursor with QO key To go back to List of data copy operations press key Press key to establish the desired data Confirmation screen If OK press key To go back to Data selection screen press key Press amp key to start Verify operation In progress screen A bar indicating progress appears
210. the DC link bus capacitor with Menu 5 Maintenance Information in Programming mode Note The condition given above produces a rather large measurement error If this mode gives you a lifetime alarm set H98 Maintenance operation back to the default setting Bit 3 Select life judgment threshold of DC link bus capacitor 0 and conduct the measurement under the condition at the time of factory shipment Note f the multi function keypad is mounted the inverter does not measure the discharging time automatically since the inverter s conditions are different from the ones applied at shipment Chapter 4 SPECIFICATIONS 4 1 General Specifications Table 4 1 summarizes the general specifications of the multi function keypad TP G1 J1 Table 4 1 General Specifications Specifications Remarks Enclosure Front side IP40 Rear side IP20 Environment Indoor only Shall be free from corrosive gases flammable gases dust and direct sunlight Ambient temperature during operation 10 to 50 C Ambient humidity during operation 5 to 95 RH no condensation Altitude 1000 m or below Vibration 3 mm max 2 Hz to less than 9 Hz 9 8 m s 9 Hz to less than 20 Hz 2 m s 20 Hz to less than 55 Hz 1 mis 55 Hz to less than 200 Hz Ambient temperature during storage 25 to 65 C Ambient humidity during storage 5 to 95 RH no condensation External dimensions See the figure below Mass 12
211. the alarm code that has appeared on the LED monitor Operation keys Starts running the motor forward rotation Starts running the motor reverse rotation Stops the motor Holding down this key for more than 1 second toggles between local and remote modes Lights while a run command is supplied to the inverter 3 2 Indicator Index details Description information condition status Output frequency and frequency command Output current Output voltage Calculated torque load factor and speed Preset and actual motor speeds and preset and actual load shaft speeds Unit of number on LED monitor Preset and actual line speeds Input power and motor output Data exceeding 99 999 Preset and actual constant feeding rate times Timer PID process value Running in forward rotation Running status Running in reverse rotation No output frequency Remote mode Local mode Run command source Via communication RS 485 standard optional field bus option Jogging mode Hz A V r min m min kW X10 min sec PID v v v v v v v v v v v A A A a A A a A FWD REV STOP REM LOC COMM JOG HAND Via keypad This item lights also in local mode ENGLISH Indicators for the unit of number on the LED monitor Indicators for the running status and run command source 3 3 3 2 Overview of Op
212. tput as frequency command E Make settings under PID dancer control To enable the PID dancer control you need to set function code J01 at 3 Under the PID control the items that can be accessed with the and QO keys are different from those under the regular frequency control depending upon the current LED monitor setting If the LED monitor is set to the speed monitor the item accessible is a primary frequency command if it is set to any other data the item accessible is a PID dancer position command Configuring the PID dancer position command with the Q and Q keys 1 Set function code J02 at 0 W f QO keys on keypad 2 Set the LED monitor to something other than the speed monitor E43 0 when the inverter is in Running mode You cannot modify the PID dancer position command with the and QO keys while the keypad is in Programming mode or Alarm mode To enable the modification of the command first switch to Running mode 3 Press the A or QO key The 7 segment LED monitor displays the PID dancer position command and the LCD monitor displays the related information including the operation guide as shown in Figure 3 4 The lowest digit blinks ENGLISH Means that the keypad command is effective Allowable range Operation guide A A A a A a A a FWD REV STOP REM LOC COMM JOG HAND Figure 3 4 Example of PID Dancer Position Command Configuring Screen C Tip On the LED monitor the decim
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