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Centellis 4440 Installation and Use

1. FanTray O Oo Backplane Oo o O o oO O Oo oo Oo oo oo Oo oo oo oo Oo oo oo Oo Oo Oo Cable O O Management eS e O Tray ie als alle a eje Qos s oF o om m e n 1 Oe e e 7 18 Te aa io pu i RCM B A 79 5909 79 o O90 z Cx OY Coos Ei 09 Op PEM 1 Circuit Breakers SAM 1 SAM2 Circuit Breakers PEM2 FEED B1 B3 Earth Ground FEED B2 B4 FEED A2 A4 FEED A1 A3 Phy Slots Phy Slots Phy Slots Phy Slots 8 to 14 1107 810 14 1107 Lower FTM Upper FTM Lower FTM Upper FTM FTM 2 FTM 1 FTM 2 ETM 1 The AXP1440 shelf consists of a formed 13U sheet metal card cage with structure and support for the backplane PEMs FTMs SAMs and 14 card slots Figure 2 1 on page 46 provides a front view of the shelf The enclosure mounts in a 600mm x 600mm ETSI frame relay rack or optional EIA 23 rack Mounting holes for bezel brackets are provided which allows the use of power supply or card cage customer designed bezels See Appendix A Specifications for details on the physical characteristics of the enclosure Centellis 4440 Installation and Use 6806800H23A 47 AXP1440 Shelf Description Power Consumption 2 4 2 5 2 6 2 6 1 48 Power Consumption The following table shows the total power requirements for the shelf Power consumption breakdown i
2. BBS Basic Blade Services CGL Carrier Grade Linux CGM Clock Generator Module CISPR Comit International Sp cial des Perturbations Radio lectriques co Central Office CPU Central Processing Unit DC Direct Current DHCP Dynamic Host Configuration Protocol EMC Electromagnetic Compatibility EMI Electromagnetic Interference EMV Elektromagnetische Vertraeglichkeit EN European Norm ESD Electrostatic Discharge ETSI European Telecommunication Standards Institute FAE Field Application Engineers FCC Federal Communications Comission FCU Firmware Upgrade Utility FRU Field Replaceable Unit FUMI Firmware Update Management Instrument GmbH Gesellschaft mit beschraenkter Haftung HA High Availability HPI Hardware Platform Interface HS Hot Swap ID Identifier IEC International Electric Code IEEE Institute of Electrical and Electronics Engineers VO Input Output IP Internet Protocol IPM Intelligent Platform Management IPMB Intelligent Platform Management Bus IPMC Intelligent Platform Management Controller IPMI Intelligent Platform Management Interface LED Light Emitting Diode MMC Mezzanine Management Controller NAE National Academy of Engineering NEBS Network Equipment Building System Centellis 4440 Installation and Use 6806800H23A About this Manual Abbreviation Definition
3. Handle Switch oo XFMR Console RS232 Port Four port RJ45 XFMR Ethernet H XFMR ShMM 1500R T Switch Ethernet Ethernet XFMR XFMPI RJ45 PCI High Speed Serial Telco Telco High Speed Serial z GPIOs Alarm Alarm Relays amp 15 way Resets Micro D IS OOS LEDs The SAM has these interfaces e Four 10 100Base T Ethernet links One link to each system controller and switching blade 2 One link to the redundant SAM Onelink to the face plate e One Ethernet link failover management status signals and one IPMB branch or segment to the other SAM Centellis 4440 Installation and Use 6806800H23A 121 Shelf Management Alarm Module Functional Description 7 4 7 4 1 122 e Radial IPMB links for up to 20 modules 16 blades 2 fan trays and 2 PEMs e Face plate interfaces that include 10 100Base T Ethernet RS232 serial console and Telco alarm interface with connector e Interface to ADP panel for Telco Alarm indicators and serial console port The SAM provides the face plate LEDs listed in the following table More detail on the LEDs is provided in the following sections Figure 7 2 SAM Face Plate 9 o o o o Oo o o oo0o00000 CONSLOE Functional Description The SAM has a high density 220 pin socket for th
4. NEC National Electric Code OEM Original Equipment Manufacturer OOB Out of band OS Operating System PCI Peripheral Component Interconnect PEM Power Entry Module PICMG PCI Industrial Computer Manufacturers Group PMC PCI Mezzanine Card RAM Random Access Memory RMCP Remote Management Control Protocol RoHS Restriction of Certain Hazardous Substances ROM Read Only Memory RTM Rear Transition Module SAF Service Availability Forum SCSI Small Computer System Interface SELV Safety Extra Low Voltage ShM Shelf Manager ShMC Shelf Management Controller SNMP Simple Network Management Protocol SSH Secure Shell SW Ethernet Switch TDM Time Division Multiplexing TNV 2 Telecom Network Voltages without overvoltage TPE Twisted Pair Ethernet UL Underwriters Laboratories USB Universal Serial Bus VCCI Voluntary Control Council for Interference VLAN Virtual Local Area Network WEEE Waste from Electrical and Electronic Equipment Centellis 4440 Installation and Use 6806800H23A 13 About this Manual Conventions Notation Description 0x00000000 Typical notation for hexadecimal numbers digits 0 through F e g used for addresses and offsets 0b0000 Same for binary numbers digits are 0 and 1 x Generic use of a letter n Generic use of numbers 0 75 Decimal number Bold Used to emphasize a word Courier Used for on screen output Courier Bold Used to characterize user input Italics
5. 1 Locate the target power input cable s terminals at the branch circuit or power distribution unit Open the external circuit breakers that provide DC feed power to the PEM you are replacing 2 Lock and tagout the circuit breakers on the branch circuit or power distribution unit 3 Using the appropriate tool loosen the chassis retention screws on each side of the PEM 4 Open the ejector latches This will signal the switch to deactivate the hot swap signal Watch for the Blue LED to go solid and steady signalling that it is ready to remove 5 Open the ejector handles completely You will feel the PEM disconnect from the backplane 6 Pull the module straight out from the rail guides about 3 inches 7 With the PEM in place and before removing the terminal block lug cover screw a standoff lockout screw extension onto the retaining screws located on each side of the PEM Align the threaded end of the standoff lockout screw extension with the screw holes on each side of the shelf and securely tighten to lock the PEM approximately 2 inches out of the shelf 8 Using the appropriate tool carefully remove the terminal block cover plastic covering over the terminal block The terminal block cover is attached to the terminal block by two tabs with slots in the cover that insert into embossments in the terminal block wall To remove the cover press the upper wall of the terminal block 112 Centellis 4440 Install
6. Data Loss Removing the blade with the blue LED still blinking causes data loss Wait until the blue LED is permanently illuminated before removing the blade 3 Remove face plate cables if applicable Centellis 4440 Installation and Use 6806800H23A 107 FRU Installation Installing and Removing the Shelf Management Alarm Module 6 2 3 6 2 3 1 108 4 Unfasten the screws of face plate until the blade is detached from shelf 5 Remove the blade from the shelf Installing and Removing the Shelf Management Alarm Module The following sections describe the installation and removal procedures for the shelf management alarm module SAM 1500R For a detailed description of the SAM refer to Chapter 7 Shelf Management Alarm Module on page 119 The following figure shows the face plate of the SAM 1500R shelf management alarm module Figure 6 1 SAM 1500R O O0O0O0O000 o o o o o o o O CONSLOE NOTICE Damage of Circuits Electrostatic discharge and incorrect blade installation and removal can damage circuits or shorten their life Before touching the blade or electronic components make sure that you are working in an ESD safe environment Non Powered System This section describes the installation procedure for the SAM in non powered systems Centellis 4440 Installation and Use 6806800H23A Installing and Removing
7. ifconfig ethl W X Y Z If your file server for Emerson files is on a different subnet route add default gw W X Y Z you will need to do this each time you reboot If you use the Uboot environment variable gatewayip the route is set automatically at reboot setenv gatewayip W X Y X If the local subnet is not a class C subnet you may need to also execute the command ifconfig ethl netmask to alter the netmask used by the ethernet interface If you use the Uboot environment variable netmask1 this subnet mask is set automatically at bootup setenv netmask1 netmask Ping the file server containing the Emerson files You should get a response if the Ethernet cable is connected Set the environment variable that keeps the front panel Ethernet interface enabled following a reboot setenv enable_front_panel_ethernet y Centellis 4440 Installation and Use 6806800H23A Shelf Manager Firmware Upgrade AXP1440 Shelf Installation 5 12 3 2 Update ShM Firmware on the SAM This step involves programming of the U boot Linux kernel and root file system into flash on the ShMM1500 on the SAM 1 Copy the three required firmware image files listed below to the tmp directory on the ShM e sentry shmm1500 u boot bin e sentry shmm1500 kernel e sentry shmm1500 rts One way of doing this is scp acctname8 fileserver ip dirname sentry shmm1500 tmp where acctname is the login account for the user on the linux file serv
8. 66 Centellis 4440 Installation and Use 6806800H23A Airflow Requirements Site Preparation You have to keep in mind the following conditions when installing the system into a 600 mm 23 62 inch deep rack The physical dimensions in the figure below are in millimeters Figure 3 1 Rack Mounting Dimensions Cabinet Door 3 5mm to Door 25mm Thick Door 2X 13U Shelf Side View Air Inlet a gt nm 550mm Inside Door to Door Air Outlet at Back Side of Rear Door 3mm to Door UM m 600mm Deep Cabinet 3 2 6 Airflow Requirements The Centellis 4440 provides fault tolerant cooling to front mounted AdvancedTCA blades and to rear transition modules based on one front and one rear maintainable intelligent fan trays with six fans per tray Centellis 4440 Installation and Use 6806800H23A 67 Site Preparation Acoustic Noise Control Fan trays are mounted in the shelf top and bottom The figure below shows the general airflow for the system Figure 3 2 Shelf Airflow Upper FTM ee ae ore Chassis Outlet Plenum pH EORNM TURRIS Dl hamai y Exhaust Fad pmm unnan gt Air Flow j 1 H H 1 RTM 1 I 4 1 i x 1 H 1 Li E i 0 A Li 1 3 i 1 1 Chassis i ot i Chassis Front AES Y Rear bd 1 I 1 1 Li 1 1 LI 1 1 Li 1 1 Li 1 1 4 i i LI
9. hren vergewissern Sie sich dass Sie in einem ESD gesch tzten Bereich arbeiten Reihenfolge bei der Installation von RTMs und AdvancedTCA Boards Die folgende Reihenfolge mu bei der Installation von RTMs und AdvancedTCA Boards eingehalten werden Installieren Sie zuerst das RTM und erst danach das passende AdvancedTCA Board Ansonsten k nnen RTM oder Board besch digt werden Besch digung des Boards oder Systems Wird ein Board in den falschen Steckplatz im System gesteckt k nnen sowohl das Board als auch das System besch digt werden Installieren Sie Boards deshalb ausschlie lich in daf r vorgesehene Steckpl tze Besch digung des RTMs oder Boards Wird das RTM ausgebaut w hrend die Payload des dazugeh rigen AdvancedTCA Boards noch nicht heruntergefahren ist kann dies zu Besch digungen am Board oder RTM f hren Fahren Sie deshalb die Payload des AdvancedTCA Blades immer herunter bevor Sie das Centellis 4440 Installation and Use 6806800H23A 33 Sicherheitshinweise Betrieb 34 dazugeh rige RTM aus dem System entfernen Besch digung des RTMs Fehlerhafte Installation kann zu einer Besch digung des RTMs f hren Verwenden Sie die Handles um das RTM zu installieren deinstallieren Auf diese Weise vermeiden Sie dass die Frontblende oder die Platine deformiert oder zerst rt werden Besch digung des RTMs oder Boards Das System wird besch digt wenn die RTMs nicht zu den von vorne in dem System installiert
10. replacement fan filters part number RAF1440 by contacting your Emerson sales representative 4 8 1 76 Storing the Filter The ideal storage condition for the air filter is a cool dry dark environment High temperature humidity and ultraviolet light adversely affect the filter media foam Foam also degrades when exposed to solvents and sulfates such as engine exhaust Centellis 4440 Installation and Use 6806800H23A Storing the Filter AXP1440 Operations Controlling relative humidity between 4096 8096 and temperature between 4 4 C 32 2 C 40 F 90 F yields an acceptable environment Covering the filters with dark plastic keeps the foam dry and protects it from ultraviolet light Purchase enough to keep adequate inventory for no more than a few months filters could degrade under long term storage conditions Centellis 4440 Installation and Use 6806800H23A 77 AXP1440 Operations Storing the Filter 78 Centellis 4440 Installation and Use 6806800H23A AXP1440 Shelf Installation 5 1 Overview This chapter discusses mounting and installation options for the AXP1440 shelf The topics covered are Installation Prerequisites Installing the Shelf DC Power Cable Connecting the Cables to the PEM Grounding the Shelf Shelf Ground Configuration Powering Up the System Accessing the System Upgrading Firmware 5 2 Shelf Physical Characteristics The following table provides the dimensions and wei
11. 1 2 and 3 Physical ou lD Sots 1 2 3 4 5 6 7 8 9 10 11 12 13 14 RIM Zone 3 lt vo P21 Interface p v 8 ES giu es 5 lt E Synch Clock o Zone 24 Update Chnl J22 Fabric amp bs Base Interface 24 Power J10 P10 Distribution Zone 1 amp Shelf I Mangement 14 Got Backplane Slot ID Logical Sots SAMA PEMA Shelf Management Power Entry Alarm Module Module SAM B Upper FTM Lower FTM PEMB Shelf Management Fan Tray Fan Tray Power Entry Alarm Module Module Module Module Operating Systems The AXP1440 comes installed with the following software e Wind River PNE LE 2 0 e Enhanced Basic Blade Services BBS For more information contact your Emerson sales representative for other software products for your configuration Centellis 4440 Installation and Use 6806800H23A Remote Management and Maintenance Platform Architecture 1 7 Remote Management and Maintenance The AXP1440 supports remote critical management and maintenance procedures This eliminates the need for on site maintenance personnel to handle routine maintenance tasks A standard Telnet connection for remote access to networked functionality provides the ability to e Upgrade IPMI firmware flashed on the SAMs PEMs FT
12. 16 Torque wrench e Nut driver torque nut to 50 in Ibs AXP1440 DC Power Installation Kit PN 6706822A01 shipped with AXP1440 Removing the PEM When replacing a PEM make sure you have a replacement PEM available Replacement can take place in under 30 minutes by a qualified service person PEMs are accessible from the rear of the shelf Replacing one PEM is done while the other PEM is in operation Having the PEM located in the shelf is critical to maintaining proper airflow and cooling of the shelf Steps in which a PEM is removed from a slot and reinserted should be completed within 3 minutes to maintain the shelf within safe operating temperatures Read all cautions and warnings and ensure the equipment is properly grounded by reviewing the procedure in Grounding the Shelf on page 85 and follow these steps The PEM has multiple power sources This procedure should be followed precisely to ensure the PEM is isolated from all power sources before removing the PEM from the shelf or removing the plastic terminal block lug cover This procedure assumes that the redundant PEMs are powered on in the shelf Centellis 4440 Installation and Use 6806800H23A 111 FRU Installation Removing the PEM Removal Procedure To remove a PEM refer to this figure and follow the steps Gp O QO O O 48 VDC RTN 48 VDC RTN 48 VDC 48 VDC
13. Boards oder Platzhaltern belegt sind Besch digung des Systems Durch hohe Luftfeuchtigkeit k nnen Kurzschl sse entstehen Betreiben Sie das System nur innerhalb der angegebenen Grenzwerte f r die relative Luftfeuchtigkeit und Temperatur Stellen Sie vor dem Einschalten des Stroms sicher Centellis 4440 Installation and Use 6806800H23A Sicherheitshinweise dass sich auf dem System und auf den Boards kein Kondensat befindet und starten Sie das System nicht unter 0 C Stromschlaggefahr Das System besitzt vier 48V bis 60V DC Anschl sse Alle Anschl sse m ssen vom System entfernt werden um das System spannungsfrei zu schalten Um eine Verletzungsgefahr zu minimieren entfernen Sie die Anschl sse wenn Sie das System ausschalten Besch digung des Systems Luftfilter Verunreinigungen in der Luft k nnen den Luftfilter verschmutzen und so die Luftzufuhr des Systems beeintr chtigen Das kann zur berhitzung des Systems und zu Sch den an Systemteilen f hren Um einen reibungslosen Luftstrom durch das System zu gew hrleisten sollten Sie den Luftfilter sp testens alle sechs Monate austauschen Emerson empfiehlt die L fter alle 90 Tage auszutauschen Wie haufig Sie die Filter austauschen m ssen hangt von der Umgebung ab in der das System betrieben wird Da die Verh ltnisse in Vermittlungsstellen sehr unterschiedlich sein k nnen sollten Sie die Luftfilter nach der Erstinstallation des Systems jede Woche kontrollieren
14. Bus The SAM provides a number of I C devices using the master only I C bus of the shelf manager mezzanine The master only I2C bus is used internally on the mezzanine for the real time clock and EEPROM devices Additional I C devices connected to the bus on the SAM are used for the following functions e System hardware monitoring and control GPIO extension for various purposes Centellis 4440 Installation and Use 6806800H23A 123 Shelf Management Alarm Module Shelf FRU SEEPROM 7 4 4 Shelf FRU SEEPROM The SAM provides access to the SEEPROMS on the Alarm Display Panel ADP via the master only I C Information stored on the ADP contains Emerson OEM records that enable the SAM to self configure for the AXP1440 shelf 7 4 5 SAM LEDs The SAM provides the LEDs listed in the following table More detail on the LEDs is provided in the following sections Also refer to Figure 7 2 on page 122 for SAM face plate LED locations and to Figure 2 1 on page 46 for the ADP teleco LED locations Table 7 3 SAM LEDs LED Type Location Teleco Critical alarm CRIT Alarm Display Panel Major alarm MAJ Minor alarm MIN Power Power indicator Alarm Display Panel In Service In Service IS SAM face plate Out of Service Out of Service OOS SAM face plate Hot Swap Hot swap ready HS SAM face plate 7 4 5 1 Hot Swap LED The SAM provides a blue hot swap LED This LED indicates when it is safe to remove the SAM
15. CHMP een 58 Centellis 4440 Installation and Use 6806800H23A 3 Contents 2 DHEPIBDAEGUDIL S org rape aa pea erating ee eI E RE a wd Goan ela RAP Kd bowie REA 61 a WEN Lenis cad phy eda Redd eG ado obehe bd Shes DRE ERO D PERI HET MES d PEERS OHS 61 32 oie Planning Considerations 6cc cnc sh deo air 61 3 2 1 Receiving and Unpacking the System aa oos sa nr a eeu es 61 aud Seo and instalation PEOPIDIGE sa dd ee eee Gnd Oe beaded eek wags e cee dtd 62 32 3 REGUIRGINGING iue eceRe R3 OE hake E RARER RE EA ERER E E seed nn 63 2 2 3 1 Environmental Regullemente sueosstur4 eA E RARE ERA WERE Ya A RAD 63 Sg Power Reguremenie sour aso er Ee Spa ROC d ub dx Ps pe aea i E ERE 65 3 2 4 Dimensions and Weight 4c4000 84046 e044 Ria SERS RR RAPSPSLTSPEA TRHPPRAS ODE 66 222 AQUIS OPE areas Faaker 66 328 Anlow REQUIREMCINS lt 456 486 re da os 67 SAGE Desin Noe ONO ess ice We ieee a aa deh Saad docked 68 4 Ste Planning CNS 2 2 2000 000000 gee nA an nn co ne HERES CERES EORR e e eH 69 A AXP1440 Operations cosas esonx aaa aaa 71 SI SUEDE Be VRR abc d Wed ado e bid dile ed dd pde 71 4 2 Recommended Power On Procedures 0060s eee eee ee eee ees 71 4 3 Recommended Power Off Procedures 0 2060 cece ee eee en an 72 44 Emergency Power Off Procedures 66 0000 2000 eee nenn nenne 72 45 Power Enry Module PEM zurueck T2 45 1 Doesnt nenna erR Eana pis bene KREAN ARTNR 73 Aoc ARIE CAME rauen 73 A5 Fan Way MONIS asien eiiner
16. EN 300386 FCC Part 15 Industry Canada ICES 003 NEBS Standard GR 63 CORE Environmental Requirements NEBS Standard GR 1089 CORE ETSI EN 300 019 series ETSI ETS 300 753 ETSI EN 300 132 2 Power requirements Directive 2002 95 EC The product has been designed to meet the directive on the Restriction of the use of certain Hazardous Substances in electrical and electronic equipment RoHS 2 12 WEEE Compliance To satisfy the requirements for marking electrical and electronic equipment in accordance with article 11 2 of Directive 2002 96 EC Waste from Electrical and Electronic Equipment WEEE Emerson includes a crossed out bin symbol on all Oo standard and noncustom chassis product This marking fulfills the requirement ENENEEN 2 Setoutby WEEE that a producer of an electrical or electronic appliance that bears their trade name and is put on the European Union market after 13 August 2005 places a clearly identifiable mark on the equipment and that this mark signifies that equipment is to be reprocessed or recycled using authorized recyclers and processes This minimizes the disposal of unsorted municipal waste achieves a high level of separate collection of WEEE and ensures the environmentally sound disposal of electrical and electronic equipment placed on the market after 13 August 2005 To dispose of equipment marked with the WEEE symbol Emerson has contracted with certified companies that can reprocess this equipment p
17. FTM Installation Procedure Have the correct FTM available and follow these steps to install the upper fan tray module 1 While supporting the FTM align the FTM carefully into the fan slot in the shelf and slowly slide the FTM until the ejector handles engage fully close the handles The FTM is connected when the assembly is firmly seated in the upper backplane connector and the hot swap handle moves to the closed position 114 Centellis 4440 Installation and Use 6806800H23A Removing the Lower FTM FRU Installation 2 Tighten the chassis retention screw to secure the FTM The recommended torque settings is 5 inch pounds When the blue LED turns off the fan is operating 6 5 3 Removing the Lower FTM Removal Procedure Follow these steps and refer to the figure to remove the lower front fan tray module from the shelf 1 Using a Phillips screwdriver loosen the two chassis retention screws Figure 6 3 Lower Front FTM Ejector Handles and LEDs 2 Open the ejector handle and wait for the Blue LED to go solid and steady This indicates that the FTM is ready to be removed 3 Open the ejector handle to a full open position 4 Using the ejector handle on the front of the FTM slowly pull the FTM out of the shelf while supporting the bottom of the module with the palm of your hand The module is heavy hold it securely 6 5 4 Installing the Lower FTM Installation Pro
18. FTMs one upper tray and one lower tray e Front access service and installation of blades and lower fan tray e Rear access service and installation of RTMs SAMs upper FTM and PEMs Cable management front and rear e Alarm Display Panel ADP for telco alarms located on the front of the chassis e Filler panels for front and rear slots Centellis 4440 Installation and Use 6806800H23A 45 AXP1440 Shelf Description Platform Features 46 The following figure shows the location of each of the components in the AXP1440 Figure 2 1 Front Shelf View Alarm Display Panel oo G70 OC Ew Oo 80068 o ACTB COMMA COMMB ACTB PWR MIN MAJ CRT ACO o6 Gy 9 6 Gu 9o 29990899 IP I ULL UL ULL UL LUC Tray O Oo Oo O O o O Oo o O Oo Oo FanTray Centellis 4440 Installation and Use 6806800H23A Enclosure AXP1440 Shelf Description 2 3 Figure 2 2 Rear Shelf View
19. Gnd Gnd Open Gnd Open 5 5 45h Open Open Gnd Gnd Gnd Open Gnd Gnd 6 1 46h Open Open Gnd Gnd Gnd Open Open Open 7 3 47h Gnd Open Gnd Gnd Gnd Open Open Gnd 8 4 48h Gnd Open Gnd Gnd Open Gnd Gnd Open 9 2 49h Open Open Gnd Gnd Open Gnd Gnd Gnd 10 6 4Ah Open Open Gnd Gnd Open Gnd Open Open 11 8 4Bh Gnd Open Gnd Gnd Open Gnd Open Gnd 12 10 4Ch Open Open Gnd Gnd Open Open Gnd Open 13 12 4Dh Gnd Open Gnd Gnd Open Open Gnd Gnd 14 14 4Eh Gnd Open Gnd Gnd Open Open Open Open Table 2 5 Fan Tray Module Hardware Addressing Physical HW Site Slot Address Type HA7 HA6 HA5 HA4 HA3 HA2 HA1 HAO Fan 1 1 04h Gnd Gnd Gnd Open Fan 2 2 04h Gnd Gnd Open Gnd Centellis 4440 Installation and Use 6806800H23A 51 AXP1440 Shelf Description Zone Locations on a Blade 2 6 5 52 Table 2 6 SAM and PEM Hardware Addressing Physical HW Site Slot Address Type HA7 HA6 HA5 HA4 HA3 HA2 HA1 HAO Pemi 1 Tom Gnd Open PEM2 2 01h Open Gnd SAM 1 1 03h Gnd Open SAM 2 2 03h Open Gnd Zone Locations on a Blade The backplane provides dual star Base Interface and dual star Fabric Interface connections at each slot with segmented power four power segments provided by the dual PEMs e Zone 1 provides the system management an
20. IPMI Programmer s Reference guide listed in Appendix A Related Documentation The upper FTM receives its signal and power connections from the backplane via a FTM distribution board A fan interconnect board connects the backplane to the FTM distribution board The FTMs are powered from 48VDC from the backplane The lower FTM receives its signal and power connections from the AdvancedTCA backplane Only the lower FTM has an air filter frame and filter in the module The FTMs have variable speed fan control which is dependent on the temperature readings in the shelf Airflow rates can vary depending on the fan speed and payload Fan speed levels are controlled from the SAM via the IPM shelf management software The fan speed levels change automatically based on temperature sensors For more information refer to Fan Speed and Control on page 125 The FTM has an ejector handle that interfaces with a mechanical switch to signal the software for hot swap The handle and captive screws lock the FTM securely into the shelf Each FTM is equipped with three status LEDs on the face plate For removal and installation procedures for the FTMs refer to Chapter 6 FRU Installation In the event of a Fan Filter Out of Service alarm first check the fan filters only on the lower FTMs to make sure the airflow is not obstructed For information on the maintenance of air filters see Air Filter Maintenance on page 75 Centellis 4440 Installation and Use 680
21. Platzhalter Boards Es liegt in der Kundenverantwortung sicherzustellen dass alle leeren Steckplatze mit Boards RTMs oder zugelassenen Platzhalter Boards belegt sind um die Sicherheits und EMC Vorschriften zu erf llen Centellis 4440 Installation and Use 6806800H23A Sicherheitshinweise Erdung Um eine korrekte Erdung des Systems zu gew hrleisten befinden sich sowohl am System als auch an den einzelnen Modulen Dichtungen Stellen Sie sicher dass alle Systemteile die EMI Dichtung ber hren Am System befinden sich auch ESD Kontakte Stellen Sie sicher dass jede Person die mit dem System arbeitet mit ESD Schutz zum Beispiel ESD Bandern ausger stet ist Das Produkt ist eine Einrichtung der Klasse A gem dem Standard des Voluntary Control Council for Interference von Information Technology Interference VCCI Wird das Produkt in Wohngegenden betrieben k nnen St rungen im Hochfrequenzbereich auftreten In einem solchen Fall ist der Benutzer verpflichtet entsprechende Gegenmafinahmen zu ergreifen Systeminstallation Besch digung des Systems Bevor Sie das System installieren berpr fen Sie ob die im Handbuch beschriebenen Anforderungen erf llt werden Beachten Sie folgende allgemeinen Sicherheitshinweise vor der Installation und Verkabelung des Systems e Bereich mit eingeschr nktem Zugang Installieren Sie das System nur in Bereichen mit eingeschr nktem Zugang e Installationsrichtlinien Dieses System muss
22. RTM and an AdvancedTCA blade you have to regard the following sequence First install the RTM then install the matching AdvancedTCA blade Otherwise the blades and RTMs will be damaged Blade or System Damage Installing a blade in the wrong slot causes blade or system damage Only install blades in the designated slots Damage of RTM and Front Blade Removing the RTM from the system while the playload of the front blade is powered up may damage the front blade and RTM Whenever removing the RTM from the system you have to power down the playload of the front blade first RTM Malfunctioning Incorrect RTM installation and removal can result in RTM malfunctioning When plugging the RTM in or removing it do not press on the face plate but use the handles RTM Damage Installing the RTM with other blades than the ones designed for it may damage the RTM and the front blade Only install the RTM with the correct front blade Data Loss Removing the RTM with the system power on and the blue LED on the front blade still flashing causes data loss Before removing the RTM from a powered system power down the slot by opening the lower handle of the front blade and wait until the blue LED is permanently ON Blade Malfunctioning Incorrect blade installation and removal can result in blade malfunctioning Make sure that the blade is connected to the system backplane via all assembled Centellis 4440 Installation and Use 6806800H23A 21
23. Safety Notes connectors and that power is available on all zone 1 power pins Operation 22 System Overheating Cooling vents Inproper cooling can lead to blade and system damage To ensure proper cooling and undisturbed airflow through the system always operate the system in a horizontal position and keep clear at least 60 mm at the back of the system Do not obstruct the ventilation openings at the top and back of the system Keep the fresh air intake at the bottom front side of the chassis completely clear and ensure that fresh air supply is not mixed with hot exhaust from other devices To ensure proper air flow within the system make sure that all slots are populated with either filler blades blades or dummy blades Product Damage High humidity and condensation on blade surfaces causes short circuits Do not operate the system outside the specified environmental limits Make sure the system is completely dry and there is no moisture on any surface before applying power Do not start the system below 0 C Injury Caution this unit has four 48V to 60V DC feeds All must be disconnected to de energize the system To reduce the risk of injury disconnect the feeds when removing power from the system System Damage Air Filter Air contamination can pollute the air filter and obstruct the air intake of the system which may cause system overheating and component damage To guarantee proper airflow through the system the air
24. angeschlossen Diese Spannung kann gef hrlich sein Stellen Sie sicher dass die externe Spannungsversorgung den entsprechenden Sicherheitsstandards entspricht System berhitzung Unzureichende K hlung kann zu einer Besch digung der Boards f hren Um eine ausreichende K hlung sicherzustellen betreiben Sie das System nur aufrecht Sorgen Sie au erdem daf r dass ein aureichender Mindestabstand mindestens 6 cm vor den L ftungsschlitzen an der Vorder und R ckseite des Systems freigehalten wird Genaue Informationen finden Sie im Kapitel Site Planning Considerations on page 61 Verletzungsgefahr und Besch digung des Systems Wenn die Gewichte im Schaltschrank ungleich verteilt sind kann der Schaltschrank umkippen Bauen Sie das System deshalb ganz unten im Schrank ein wenn es das einzige System im Schrank ist Wenn mehrere Systeme in einen Schrank eingebaut werden sollen plazieren Sie das schwerste System ganz unten und die leichteren weiter oben Falls der Schaltschrank mit Kippsicherungen ausgestattet ist stellen Sie sicher dass diese auch installiert und ausgefahren sind um einen sicheren Stand des Schranks zu gew hrleisten Beginnen Sie erst danach mit dem Einbau oder der Wartung des Systems Verletzungsgefahr oder Besch digung des Systems Das System kann beim Herausziehen herunterfallen und Verletzungen verursachen Ziehen Sie das System vorsichtig heraus damit es nicht herunterf llt Verletzungsgefahr oder Besch d
25. de pouvoir sont pr sentes L entretien de cet quipement doit tre effectu par du personnel de service qualifi Wire Signal Earth Ground PE GND Primary Earth Ground Input power 48VDC nominal to 60VDC Return 48VDC RETURN 86 Centellis 4440 Installation and Use 6806800H23A Power Cable Termination AXP1440 Shelf Installation Figure 5 4 DC Power Connection Detail 5 8 Power Cable Termination Custom lugs are used with large gauge wires for up to 80 AMPs DC 4 AWG when connecting to the PEM These are shipped with the product The lugs are angled to allow the cables to be dressed below the cable management tray thus protecting the circuit breakers from accidental tripping Terminating this lug is identical to terminating standard lugs To minimize shorting of the terminals the lugs must be insulated according to the following illustration Heat shrink should be placed as close to the hole as possible 0 15 apart The heat shrink tube should be cut approximately at a 30 angle Centellis 4440 Installation and Use 6806800H23A 87 AXP1440 Shelf Installation Connecting the Cables to the PEM 5 9 Connecting the Cables to the PEM In a redundant configuration each PEM must be connected to a separate DC power source Power is introduced to each PEM s terminal block on the front of the module power input cable and return cable The lugs provide secure contac
26. filter has to be replaced at least every six months Emerson recommends to replace the air filter every 90 days Filter replacement frequency depends on the environment the system is subjected to Because central offices vary in physical location and cleanliness check your air filters every week after you first install your system In a dusty environment a filter may need cleaning more often than a filter in a cleaner environment Check the filters frequently until you have a good idea of how often it needs cleaning Based on your findings establish a regular cleaning schedule and keep a log to record the date of each filter cleaning or replacement This equipment is designed to permit the connection of the earthed conductor of the DC supply circuit to the earthing conductor at the equipment If this connection is made all of the following conditions must be met e This equipment shall be connected directly to the DC supply system earthing Centellis 4440 Installation and Use 6806800H23A Safety Notes electrode conductor or to a bonding jumper from an earthing terminal bar or bus to which the DC supply system earthing electrode conductor is connected e This equipment shall be located in the same immediate area such as adjacent cabinets as any other equipment that has a connection between the earthed conductor of the same DC supply circuit and the earthing conductor and also the point of earthing of the DC system The DC system shall n
27. gem folgender Richtlinien installiert werden National Electrical Code Artikel 110 16 110 17 und 110 18 und Canadian Electrical Code Abschnitt 12 a e Uberstrom Schutzeinrichtung Eine leicht zug ngliche Trennvorrichtung muss in der Geb udeverkabelung eingebaut sein Einen angemessenen AWG American Wire Gauge amerikanische Norm f r Drahtquerschnitte Wert der berstrom Schutzeinrichtung k nnen Sie der NEC National Electrical Code Tabelle 310 16 oder anderen nationalen Regelwerken entnehmen e Der Erdungsleiter ist abh ngig von der Spannungsverteilungstopologie innerhalb Ihrer Anlage Stellen Sie sicher dass Sie einen angemessenen Erdungsleiter gem der Auslegung des Zugangsleitungsschutzes verwenden e BauenSie das System sicher ein Stellen Sie sicher dass Kabel und Leitungen nicht im Weg sind e Stellen Sie sicher dass der Systemaufbau anwenderfreundlich ist Centellis 4440 Installation and Use 6806800H23A 31 Sicherheitshinweise 32 Besch digung des Systems Verschmutzungen k nnen das System besch digen Betreiben Sie das System an einem ersch tterungsfreien Ort an dem weder Staub Rauch noch elektrostatische Entladungen auftreten Stellen Sie au erdem sicher dass die klimatischen Bedingungen die in diesem Handbuch spezifiziert sind eingehalten werden und genug Raum f r die Luftzirkulation vorhanden ist Verletzungsgefahr und Besch digung des Systems Das System ist an eine TNV 2 Spannungsquelle
28. ist und w hrend des Austausches unterbrochen bleibt Vermeiden Sie Kurzschl sse indem Sie sehr vorsichtig mit dem Werkzeug umgehen Besch digung der Spannungsversorgungseinheit Wir die Spannungsversorgungseinheit verkehrt angeschlossen werden die Elektrolytkondensatoren der Filter besch digt Schalten Sie die Unterbrecher deshalb nur wenn das rote Licht nicht sichtbar ist L fteraustausch Verletzungsgefahr Rotierende L fterschaufeln Sie k nnen verletzt werden wenn Sie Werkzeuge oder Finger in laufende L fter einf hren Wenn Sie die L fterschublade aus dem Chassis ziehen wird die Abdeckung der L fterschaufeln freigelegt Ber hren Sie die L fterschaufeln nicht Seien Sie vorsichtig nach dem Herausziehen des Lifters da die Zentrifugalkrafte noch wirken und somit die Handhabung erschweren k nnen Verkabelung Kabelf hrung Verletzungsgefahr Ver ndern Sie nie die von Emerson ausgelieferte Verkabelung des Systems Stellen Sie sicher dass die Verkabelung schon existierenden Kabelf hrungen folgt und bestehende oder hnliche Befestigungen verwendet berpr fen Sie nach der Erweiterung der Verkabelung ob das System ordnungsgem arbeitet Reduzieren Sie die Verletzungsgefahr indem Sie Kabel so verlegen dass niemand dar ber stolpern kann Verletzungsgefahr durch Stromschlag Durch das Ber hren von Kontakten und Kabeln w hrend des Betriebs k nnen Sie einen elektrischen Schlag bekommen Schlie en Sie in je
29. keinen Fall die Systemabdeckung Nur werksseitig zugelassenes Wartungspersonal oder anderweitig qualifiziertes Wartungspersonal darf die Systemabdeckung entfernen um Systemkomponenten zu ersetzen oder andere Anpassungen vorzunehmen Installieren Sie keine Ersatzteile oder f hren Sie keine unerlaubten Ver nderungen am System durch sonst verf llt die Garantie Wenden Sie sich f r Wartung oder Reparatur bitte an die f r Sie zust ndige Gesch ftsstelle von Emerson So stellen Sie sicher dass alle sicherheitsrelevanten Aspekte beachtet werden Centellis 4440 Installation and Use 6806800H23A 29 Sicherheitshinweise Allgemein EMV 30 Verletzungsgefahr An der R ckseite des Systems befinden sich spitze Stifte an denen Sie sich verletzen k nnen Seien Sie vorsichtig im Umgang mit dem System Das Produkt wurde getestet und erf llt die f r digitale Ger te der Klasse A g ltigen Grenzwerte gem den FCC Richtlinien Abschnitt 15 bzw EN 55022 Klasse A Diese Grenzwerte sollen einen angemessenen Schutz vor St rstrahlung beim Betrieb des Produkts in Gesch fts Gewerbe sowie Industriebereichen gew hrleisten Das Produkt arbeitet im Hochfrequenzbereich und erzeugt St rstrahlung Bei unsachgem em Einbau und anderem als in diesem Handbuch beschriebenen Betrieb k nnen St rungen im Hochfrequenzbereich auftreten Ein AXP1440 das als Ersatzteil Austauschchassis oder unkonfiguriertes System ausgeliefert wird enth lt keine
30. on the PEM and is accessible from the SAM via the IPMB ports of the PEM In addition the IPMC monitoring functions include digital inputs to detect circuit breaker trips Centellis 4440 Installation and Use 6806800H23A 73 AXP1440 Operations Fan Tray Modules 4 6 4 6 1 74 voltage sensors to detect backplane voltages current sensors to detect current to the backplane and on board circuitry to detect failures on the PEM The PEMs are managed by the Sentry Shelf Management software Refer to the AXP1440 Subsystem IPMI Programmer s Reference guide listed in Appendix A Related Documentation for more information Table 4 1 PEM IPMB Addresses Description IPMB Address PEMA 0x66 PEM B 0x68 Figure 2 3 on page 49 provides a conceptual view of the connections between the PEMs backplane FTMs and SAMs Fan Tray Modules This section discusses the operation of the Fan Tray Modules FTMs of the AXP1440 Description The FTMs are loaded with AdvancedTCA IPMC firmware The fans are controlled as a group via the IPMI based interfaces IPMB to the SAM The IPMI interface is used for reporting faults events and status The shelf manager software performs management of the FTM via the IPMB bus The IPMC circuit provides temperature sensors for monitoring the temperatures of the FTM board components and for monitoring the inlet and outlet air temperature of the shelf For further information refer to the AXP1440 Subsystem
31. output as a zero that is active during a ShMM 1500R power cycle or a ShMM 1500R power supply failure The FPGA device contains a built in CRC error checker for detecting soft errors in the configuration data When a CRC error is detected the signal LATCH_CRC_ERROR is set active by the ShMM 1500R CRC error detection circuit which immediately sets the ShMM STATUS 0 1 L and ACTIVE signals high The peer ShMM 1500R if it is not already active upon detecting the loss of the status serial bit streams becomes the active ShMM 1500R Figure 7 3 SAM HRI Interconnection F_ShMM_STATUS 0 F_ShMM_STATUS 1 ShMM 1500R B Kl kt ShMM 1500R A kt t GND GND PRES ShMM 1500R A buffer ShMM 1500R B buffer Centellis 4440 Installation and Use 6806800H23A Redundancy Control 7 5 2 2 7 5 2 3 Shelf Management Alarm Module The HRI also includes 13 test points for in service monitoring of the hardware redundancy signals and for out of service diagnostics enabling the ShMM 1500R to isolate failures on the HRI to a single carrier ShMM 1500R pair HRI Protocol In the redundant configuration the two ShMM 1500R boards communicate via the HRI by exchanging data packets The HRI continues to be operational in case of a single interconnection failure and is able to detect a double failure The HRI has a redundant communication path using four signals In the case of a single wire per
32. protective wrapper or from the shelf place the component flat on a grounded static free surface and in the case of a blade component side up Do not slide the component over any surface If an ESD station is not available you can avoid damage resulting from ESD by wearing an antistatic wrist strap available at electronics stores that is attached to an active electrical ground Note that a shelf may not be grounded if it is unplugged There is one earth ground located at the back of the shelf There are three ESD bonding points two on the front and one on the back of the shelf Installing the Shelf The AXP1440 can be mounted in a 23 EIA or 600mm ETSI frame using front mounting brackets Using rear mounting brackets is recommended for all frame types when installed in a Central Office Environment Front or rear mounting brackets are not shipped with this product For assistance with the acquisition or design of mounting brackets for your particular application please contact your Emerson representative Do not mount a single shelf at the top of the rack A top heavy rack can tip causing damage to equipment and injury to personnel Do not use the FTM handles or PEM handles for lifting the shelf Make sure you have the appropriate equipment to safely lift and mount the shelf securely To avoid personal injury or damage to the equipment use two persons for the the installation procedure Centellis 4440 Install
33. restarts it successfully establishes the connection with the current SAM and starts to operate in the backup mode Telco Alarm Functionality The SAM provides Telco alarm functionality with the following components e Telco alarm cutoff push button e DB15 Telco alarm contacts e Telco alarm LEDs Telco Alarm Cutoff Push Button The SAM provides a Telco alarm cutoff function with the front panel push button switch located on the ADP This push button activates the alarm cutoff ACO state When ACO is activated the active alarm LED blinks and all of the alarm relays are deactivated This button does not clear alarms Refer to Figure 7 2 on page 122 for the location of the alarm cutoff push button Switch Centellis 4440 Installation and Use 6806800H23A Telco Alarm LEDs Shelf Management Alarm Module 7 6 2 7 6 3 7 7 7 8 7 9 7 9 1 Telco Alarm LEDs These LEDs are used to indicate the presence of the critical major and minor alarms When a LED is lit the respective alarm is active A blinking LED signals an alarm cut off state which is initiated by pressing the alarm cut off button when an alarm is active Telco Alarm Interface The SAM provides a front panel alarm connector which is a standard DB 15 connector with the following pin assignments Hot Swap Interface The SAM provides a hot swap interface allowing the SAM to be replaced without powering down the shelf The hot swap interface is implemented using the
34. shelf manager mezzanine CPLD device The interface is composed of three components e Injector Ejector handle switch Presence signal indicating that the SAM is fully seated in its backplane connector e HS LED to indicate safe to remove state Power The SAM uses dual 12V power feeds one from each PEM Hot swap circuitry ensures correct operation when a SAM is inserted into or removed from a live system SAM Software The software that runs on the shelf manager is described in detail in the Pigeon Point Systems IPM Sentry Shelf Manager User Guide which provides an introduction to shelf management the shelf manager and the shelf management mezzanine Also available is the Pigeon Point Systems IPM Sentry Shelf External Interface Reference which describes the command line web SNMP Simple Network Management Protocol and RMCP Remote Management Control Protocol interfaces Refer to Appendix A Related Documentation for more information on these publications imls Utility A utility called imls is available on the SAM It can be used to list all firmware images present in flash Note that the Shelf Manager flash is divided into two banks Each bank contains a set of three separate firmware images e U Boot e RFS e Kernel images Centellis 4440 Installation and Use 6806800H23A 131 Shelf Management Alarm Module imls Utility When the rupgrade tool utility is used to perform a reliable firmware upgrade operation on the Sh
35. that enough space is available Determine the needed power Plan the cable management Ensure proper cooling Schedule the arrival of the system Consider consulting of Emerson services Centellis 4440 Installation and Use 6806800H23A Done E EE REED 5j 69 Site Preparation 70 Figure 3 4 Planning Checklist 2 Issue General site review Order number Schedules shipping date Installation date Site address Company name Special Instructions Operational days Contact data Contact name Phone number Fax number E Mail address Site constructions What floor Path to the installation area clear Freight elevator available How many shelves must be installed Enough space available DC or AC available All required cables available Site Planning Checklists Entry Centellis 4440 Installation and Use 6806800H23A AXP1440 Operations 4 1 Overview This chapter provides the basic operating procedures for the AXP 1440 For software specific information or information regarding the operation of third party or add on components please refer to the software or hardware product s vendor documentation You can refer to Appendix A Related Documentation for a collection of supporting manuals This chapter covers the following topics Recommended Power On Procedures Recommend
36. the Base and Fabric interfaces Centellis 4440 Installation and Use 6806800H23A 39 Platform Architecture Base Interface 1 4 1 1 4 2 1 4 3 40 Base Interface NOTICE The blade slots are numbered physically from 1 to 14 going left to right along the front of the shelf Each slot also has a logical slot number that defines it for backplane connectivity logical slot numbers are not shown on the shelf Please note that the slots will be referred to by their physical slot location The base hub slots physical slots 6 and 9 have four pairs of 1000Base T signals to node slots which form the dual star topology fabric Each of the node slots support two base channel interface signals that connect to each hub slot In turn the channel 1 base interface of each hub slot is connected to the SAM Each of the hub slots support a total of 14 base channels The hub slots require connectors P23 and P24 The base node slots require only connector P23 Fabric Interface The fabric interface supports point to point connections between AdvancedTCA blades In the AXP 1440 these fabric connections are configured in a dual star topology that runs back to the hub slots The AXP1440 system has Option 9 channel slots These channels are aggregated at the hub slots into the dual star topology In this configuration all node slots support one fabric channel to each of the two hub slots The fabric channels are located on connector P20 of the n
37. 0 Installation and Use 6806800H23A Node Blade Installation and Removal FRU Installation 6 2 2 2 Removing the Node Blade This section describes how to remove the blade from an AdvancedTCA system NOTICE Damage of Circuits Electrostatic discharge and incorrect blade installation and removal can damage circuits or shorten their life Before touching the blade or electronic components make sure that you are working in an ESD safe environment Blade Malfunctioning Incorrect blade installation and removal can result in blade malfunctioning When plugging the blade in or removing it do not press on the face plate but use the handles Removal Procedure The following procedure describes how to remove the blade from a system It assumes that the System is powered If the system is unpowered you can disregards the blue LED and thus skip the respective step In that case it is a purely mechanical procedure 1 Unlatch the lower handle by squeezing the lever and the latch together and turning the handle outward only enough to unlatch the handle from the face plate Do not rotate the handle fully outward The blue LED blinks indicating that the blade power down process is ongoing 2 Wait until the blue LED is illuminated permanently then unlatch the upper handle and rotate both handles fully outward If the LED continues to blink a possible reason may be that upper layer software rejects the blade extraction request
38. 1 a Li 3 T Room gt 1 2 Ambient te MN in Air Flow 7777 gt 1_17 Exhaust Lower Front Air Intake Lower FTMs The cooling system is designed to manage a heat dissipation of 200W per front slot and additional 25W per rear slot The actual cooling performance also depends on the slot population and the heatsink design of the installed blades and should be validated based on the used system configuration The distance to other equipment must be sufficient to avoid an overheating of the N system If you install the system into a closed frame ensure that the air inlet and outlet are kept free 3 2 7 Acoustic Noise Control The system can generate a lot of acoustic noise This system has a built in noise control due to the fan speed control If the system is installed in an environment where the noise may be harmful to personnel being exposed to the noise during extended time periods addititional protective measures should be considered 68 Centellis 4440 Installation and Use 6806800H23A Site Planning Checklists 3 3 Site Planning Checklists Site Preparation The following table lists the tasks which you have to perform as plan the installation of the system Figure 3 3 Planning Checklist 1 Planning Step Determine where to install the system and ensure that the required installation tools and equipment are available Control the available installation tools and equipment Ensure
39. 2 tmp pem1620 img PEM Upgrade Sample Output The sample output for this command for one PEM is shown below upgradepem peml tmp peml620 img Upgrading upgradefw I dev i2c5 0x66 tmp pem1620 img BMR AVR firmware upgrade utility Pigeon Point Systems c 2004 Upgrade interface IPMB device dev i2c5 options 0x66 Firmware upgrade image tmp pem1620 img Preparing Master AVR for programming OK Programming 39703 bytes to Master AVR at 000000 100 Preparing Slave AVR for programming OK Programming 7008 bytes to Slave AVR at 000000 100 upgradefw returned 0 Centellis 4440 Installation and Use 6806800H23A Shelf Manager Firmware Upgrade AXP1440 Shelf Installation 5 12 3 bin upgradepem Upgrade complete Verify firmware version clia ipmc v 0x66 Pigeon Point Shelf Manager Command Line Interpreter 66 Entity 0xa 0x60 Maximum FRU device ID 0x01 PICMG Version 2 1 Hot Swap State M4 Active Previous M3 Activation In Process Last State Change Cause Normal State Change 0x0 Device ID 0x01 Revision 0 Firmware 1 03 ver 1 0 3 IPMI ver 1 5 anufacturer ID 0000a1 Product ID 005e Auxiliary Rev 00000018 Device ID String PEM1620 Global Initialization Oxc Power State Notification Oxc Device Capabilities 0x29 Controller provides Device SDRs Supported features 0x29 Sensor Device FRU Inventory Device IPMB Event Generator Shelf Manager Fi
40. 2 2 Node Blade Installation and Removal The blade is fully compatible to the AdvancedTCA standard and is designed to be used in AdvancedTCA shelves The blade can be installed in any AdvancedTCA node slot NOTICE Damage of Circuits Electrostatic discharge and incorrect blade installation and removal can damage circuits or shorten their life Before touching the blade or electronic components make sure that you are working in an ESD safe environment Blade Malfunctioning Incorrect blade installation and removal can result in blade malfunctioning When plugging the blade in or removing it do not press on the face plate but use the handles 6 2 2 1 Installing the Node Blade To install the blade into an AdvancedTCA shelf proceed as follows 104 Centellis 4440 Installation and Use 6806800H23A Node Blade Installation and Removal FRU Installation Installation Procedure The following procedure describes the installation of the blade It assumes that your system is powered If your system is unpowered you can disregard the blue LED and thus skip the respective step In this case it is a purely mechanical installation 1 Ensure that the top and bottom ejector handles are in the outward position by squeezing the lever and the latch together 2 Insert blade into the shelf by placing the top and bottom edges of the blade in the card guides of the shelf Ensure that the guiding module of shelf and blade are aligned pr
41. 5 Figure 2 6 Figure 2 7 Figure 2 8 Figure 2 9 Figure 2 10 Figure 3 1 Figure 3 2 Figure 3 3 Figure 3 4 Figure 5 1 Figure 5 2 Figure 5 3 Figure 5 4 Figure 6 1 Figure 6 2 Figure 6 3 Figure 6 4 Figure 7 1 Figure 7 2 Figure 7 3 Figure 7 4 List of Figures Location ar Zones 1 2 an a a a a ERROR a a RR REG FR dd ka A 42 FREE IQ a ERHEBEN 46 eer onal VIEN zusehen 47 Backplane Power Segmont amp cccrcceesedevve Re REeR TERES RR I RR RE cams 49 Blade o CONOCI ta dasi wey craw eee ae Wobei poete rd edi doe da des 52 Hub Slot CONNGCIMID xuueenudeka 4 pex REG RP REG Yun c y ERE ae 53 Lower Fan Tray Module Front View llllllllsellelsees 54 Upper Front FTM Front VIBW rad a dr YQ ana TA 54 PEM Backplane OR dr HH eu cp S Se 55 FPEM View with Deal cu dee ed hie PTT 56 Desclarauon of COTTOFIDID ccicccceiaterdee shee ewes conse Lees Reb SOR RURSUS 59 Rack Mounting ENTGSIOIIS usu cei wt cere eh bid Ae Oe eee ede ES 67 SEAT IO o ioi edidi easter RES d pie a be SER deine erased wee n dd 68 Planing Checkit T iios zio bra REG Rea EX ep Eae FRE P dede dada 69 Panning CHS 2 vusaauiaga AX AR ERTIQGqYRPS GREE HERES pA qd es t aca eRe 70 Rack Mounting Dimensions eceuacesscceke im E ERE ERES desde ER E dees 81 Shek Sara EBERT s dide oh ek nd i Xe aal no dac aO ec a ec aad a 82 Placement of Grounding LUG iiieecic e RR RR Rye RR nern 85 DC Power Connection Detall I weeded PEE RAS EAR 87 SAN IS anne 108 Upper Rear FTM Ejector Handles and
42. 6800H23A Cooling Budget AXP1440 Operations 4 6 2 4 6 3 4 7 Cooling Budget The shelf cooling is designed to operate with the following temperature rises across the shelf This allows cards with these dissipations to operate with commercial grade components 70 C ambient temperature typical Table 4 2 Cooling Budget Ambient Temperature Temperature Rise 25 C Delta T 20 C 40 C Delta T 15 C 55 C Delta T 10 C The following guidelines can assist in determining the cause of the cooling failure Also refer to Environmental Requirements on page 63 for important information regarding ambient temperature requirements during servicing e Ifa cooling failure occurs the failure may be caused by a failed fan or possibly a clogged filter Check the filter first before replacing the FTM see Air Filter Maintenance on page 75 For further information of nonrecoverable temperature events refer to the FRU Information chapter in the AXP1440 Subsystem IPMI Programmer s Reference IPMC Circuitry Preprogrammed FRU and SDR information reside on the FTMs and is accessible from the SAM via the I C bus FRU information can be found in the AXP1440 Subsystem IPMI Programmer s Reference listed in Appendix A Related Documentation Air Filter Maintenance Air filters should be cleaned every 90 days or sooner depending on the conditions of the Central Office Environment Because Central Offices vary in physical l
43. AM which consists of the Shelf Management Controller ShMC and the Shelf Management Mezzanine Module ShMM which installs on the carrier blade Two SAMs are installed into two dedicated shelf manager slots located at the bottom rear of the AXP 1620 16 Slot Shelf The SAM is hot swappable and the connectors are accessible through the face plate You will find the following information in this chapter e Features e SAM Diagram and Face Plate Layout e Functional Description e Hardware Monitoring and Control e Telco Alarm Functionality e Hot Swap Interface e Power e SAM Software The SAM supports redundant operation by automatic switchover between two SAMs When two SAMs are present in a shelf one acts as the Active SAM and the other acts as a Standby SAM They share signals across the AdvancedTCA backplane that allow them to coordinate their redundant operations The SAM provides access to the IPMCs for the Power Entry Module PEM and the two fan trays via the IPMB The SAMs use IPM Sentry Shelf Manager software for system management Refer to SAM Software on page 131 for further information The SAM also provides these operations for the AXP1440 shelf e Control for the activation deactivation of AdvancedTCA blades e Handles E Keying e Control of Power Management e Monitoring of overall system and blade level health e Logging for critical system events e Support for the Command Line Interface CLI to access shelf information fo
44. Component Air inlet system s front Temperature Limit 55 C 131 F Air outlet system s rear 70 C 158 F 64 Centellis 4440 Installation and Use 6806800H23A Requirements Site Preparation Table 3 2 Critical Temperature Limits continued Component Temperature Limit Power entry module lug plastic washer 70 C 158 F gt 70 C 158 F and maximum 90 C 194 F the cables must be isolated and must be approved to be used in this temperature range gt 70 C 158 F and maximum 90 194 F the service personel may touch the components the cables must be isolated and the hot surface icon must be attached The cables must be approved to be used in this temperature range 3 2 3 2 Power Requirements Make sure that a suitable 48VDC or 60VDC power source is within reach of the system Two power entry modules PEMs can be installed in the system The shelf may require up to 125 amps DC via 2 80 amp feeds The required cable size for 80 amps is 4 AWG wire Personal or System Damage The system may be supplied by a TNV 2 voltage This voltage is considered hazardous Make sure that the power supply unit meets the local safety standards Table 3 3 System Power Requirements Feature Value Rated voltage 40VDC to 60VDC SELV 60VDC to 72VDC TNV 2 Input current 125A Operating voltage range 40 0 to 72VDC l When installi
45. E Standard for Local Area Networks Carrier Sense Multiple Access IEEE 802 3 with Collision Detection CSMA CD Access Method and Physical Layer March 2002 Specifications Institute of Electrical and Electronics Engineers Inc Centellis 4440 Installation and Use 6806800H23A 135 Related Documentation Related Specifications Table A 2 Related Specifications Document Title and Source Publication Number IEEE Amendment 1 Media Access Control parameters Physical Layers IEEE 802 3ae and Management Parameters for 10Gb s Operation August 2002 PCI Industrial Manufacturers Group PICMG http www picmg com PICMG 3 0 AdvancedTCA Base Specification Revision 1 0 PICMG 3 0 R 1 0 December 30 2002 PICMG 3 0 AdvancedTCA Serial Interconnect Specification R2 0 PICMG 3 0 R2 0 PICMG 3 1 AdvancedTCA Ethernet Fibre Channel Revision 1 0 PICMG 3 1 R1 0 January 22 2003 PICMG 3 0 ECN 3 0 1 0 001 January 21 2004 ECN 3 0 1 0 001 136 Centellis 4440 Installation and Use 6806800H23A A Abbreviations 11 air filler maintenance 76 air filter storing 76 air fillers 75 Air flow 110 airflow 74 application software upgrades 43 architecture SAM1500 121 B backplane connectivity 42 description 48 functional layout 48 52 mechanical layout 48 power connectors 48 slot connectors 50 slot numbering 48 52 backplane PCB 57 Basic Blade Services 42 baud rate SAM 89 123 Blade Filler 110 blad
46. EMs e Shelf Manager firmware including an FPGA image on the two SAMs FTM IPMC Firmware Upgrade There is a single IPMC firmware image common to the two FTMs in the AXP1440 The FTM IPMCs are assigned IPMB addresses 0x56 and 0x58 Different upgrade image variants are generated as part of the release but only one file is required for the normal field upgrade process This file is tm14x0 hpm1fw img As upgrades are released Emerson will supply the current version of this file The upgrade process described here uses a script named upgradeftm which is supplied on shelf managers starting with build 4 1 0 3 Upgrade Process Steps Follow these steps to upgrade the FTM firmware 1 Copy the tm14x0 hpmlfw img file to the tmp directory on the active Shelf Manager The tmp directory on the shelf manager is mounted to ram this copy of the file will be deleted on the next reset of the shelf manager If you want to save the file to flash copy it to the var nvdata directories on both shelf managers 2 Execute the following command to upgrade the upper FTM upgradeftm upper tmp ftml4x0 hpmlfw img 3 Repeat the command to upgrade the lower FTM upgradeftm lower tmp ftml4x0 hpmlfw img 4 After a successful upgrade the upgradeftm script displays the current firmware level reported by the device as shown in FTM Upgrade Sample Output on page 91 Centellis 4440 Installation and Use 6806800H23A FTM IPMC Firmware Upgra
47. FRU and all blades present in the shelf The E Keying entries describe the Base Interface Fabric Interface Update Channel Interface as implemented by the shelf and blades E keying allows blades that support different PICMG 3 standards to be used in the same shelf More detailed information such as connectivity and requirements for E Keying can be found in PICMG 3 0 R1 0 AdvancedTCA Specification and the AXP1440 Subsystem IPMI Programmer s Reference listed in Appendix A Related Documentation Centellis 4440 Installation and Use 6806800H23A 49 AXP1440 Shelf Description Shelf FRU Information 2 6 3 2 6 4 50 Shelf FRU Information The SEEPROMs are located on the Alarm Display Panel ADP the FRU information for the PEM is contained in FRU 0 This information is accessed by using the standard IPMI FRU commands over the IPMC Refer to the AXP1440 Subsystem IPMI Programmer s Reference listed in Appendix A Related Documentation The SAM queries all IPMCs during system startup to determine whether they are a source of shelf FRU information and then uses that information to complete initialization The information is cached as FRU 254 on the active ShMC 0x20 The information in the SEEPROM is only needed when the SAMs are first inserted or when the shelf is powered on for the first time The redundancy feature provides the shelf specific information should one SEEPROM be nonfunctional Backplane Slot Connectors The following table
48. In einer staubigen Umgebung muss ein Filter gegebenenfalls fter gereinigt werden als in einer sauberen Umgebung Pr fen Sie den Filter regelm ig bis Sie eine Vorstellung davon haben wie oft der Filter gereinigt werden muss Erstellen Sie aufgrund Ihrer Beobachtungen einen Reinigungsplan und protokollieren Sie jede Reinigung oder jeden Austausch des Filters Centellis 4440 Installation and Use 6806800H23A 35 Sicherheitshinweise berhitzung des Systems Wenn Sie die Geschwindigkeit der L fter reduzieren steigt die Systemtemperatur an Kontrollieren Sie deshalb st ndig die Temperatur im System wenn Sie die Geschwindigkeit der L fter reduziert haben Stellen Sie wahrend des Betriebs sicher dass die Bedingungen die im Handbuch beschrieben sind eingehalten werden Verletzungen oder Kurzschl sse Blade oder Stromversorgung Falls die ORing Dioden des Blades durchbrennen kann das Blade einen Kurzschluss zwischen den Eingangsleitungen A und B verursachen In diesem Fall ist Leitung A immer noch unter Spannung auch wenn sie vom Versorgungskreislauf getrennt ist und umgekehrt Pr fen Sie deshalb immer ob die Leitung spannungsfrei ist bevor Sie Ihre Arbeit fortsetzen um Sch den oder Verletzungen zu vermeiden Ausbau Erweiterung System berlastung Verhindern Sie eine System berlastung indem Sie die gesamte aufgenomme Leistung aller eingebauten Komponenten also z B der installierten Blades und Laufwerke siehe die techni
49. Installation and Use 6806800H23A Module Installation and Removal FRU Installation 4 Ensure that the top and the bottom handles of the RTM are in an outward position by squeezing the lever and the latch together 5 Insertthe RTM into the shelf by placing the top and bottom edges in the card guides of the slot 6 Slide the RTM into the slot 7 Apply equal and steady pressure to the RTM to carefully slide the RTM into the shelf until you feel resistance Continue to gently push the RTM until the RTM connectors engage 8 Squeeze the lever and the latch together and hook the lower and the upper handle into the shelf rail recesses Centellis 4440 Installation and Use 6806800H23A 99 FRU Installation Module Installation and Removal 9 Fully insert the RTM and lock it to the shelf by pressing the two components of the lower and the upper handles together and turning the handles toward the face plate If your shelf is powered as soon as the RTM is connected to the front blade the blue LED is illuminated and will remain illuminated until both the lower handle of the RTM and the lower handle of the front blade are closed 10 Close the lower handle of the front blade in order to power up the payload of both the front blade and the RTM The blue LEDs of both the front blade and the RTM start to flash This indicates that the front blade is informing the shelf manager about its desire to power up the payload of both the front bl
50. LEDs 0022000 eae 114 Lower Front FTM Ejector Handles and LEDs z ssu nsa sense 115 Position of the Fan FIKGE cuusssase eR RR e RR ERROR RR E RR vale UR E d 117 Black Diagram A SAN uiu uua dr aac adeat ob ede iC ed pa dc ews 121 SN PESE ALB 125 34 5 3 3 pp OR oe ee ee eee eee RE ERU ob RA vod det q RS TET 122 SAM HRI interconnection san 128 Interhub Slot and Shelf Manager Connectivity auaa auaa aaaea 129 Centellis 4440 Installation and Use 6806800H23A 7 List of Figures 8 Centellis 4440 Installation and Use 6806800H23A List of Tables Table 2 1 AXP1440 Shelf Power Requirements llli 48 Table 2 2 Slot Connector Description zus u eed ai 50 Table 2 3 Backplane Connectors ooosaecuwazissedeka Pd X REQGEGXiewARRRWEAPsa4AA RE Ig 50 Table 2 4 Slot Hardware Addressing for J10 2s cccsccanscceecccers rer nern 51 Table 2 5 Fan Tray Module Hardware Addressing islllesseleillleeeleen 51 Table 2 6 SAM and PEM Hardware Addressing 00 c eee eee eee ees 52 Table 2 7 FTM LED Statue dieser asus ers ae 53 Table 2 8 PEM LED Status MICAS muss ars ih aa dr 56 Table 2 9 ADP LED Statue MACAO uses re 57 Table 2 10 Standard Complankes x ocka auc aded aka 57 Table 3 1 Environmental Conditions usus cesce RR ERREUR radarada RAE ERG nen 63 Table 3 2 Critical TSimperafare Limits sau dore al 64 Table 3 3 oystem Power Regullemiel ls xousqesuatuesgerbeekesesadc e c4 qr SX Race aequ 65 Tab
51. M14x0 Global Initialization Oxc Power State Notification Oxc Device Capabilities 0x29 Controller does not provide Device SDRs Supported features 0x00 Centellis 4440 Installation and Use 6806800H23A 91 AXP1440 Shelf Installation PEM IPMC Firmware Upgrade 5 12 2 5 12 2 1 92 PEM IPMC Firmware Upgrade There is a single IPMC firmware image common to the two PEMs in the AXP1440 The PEM IPMCs are assigned IPMB addresses 0x66 and 0x68 The file containing the firmware image is pem1620 img As upgrades are released Emerson will supply the current version of this file The upgrade process described here uses a script named upgradepem which is supplied on shelf managers starting with build 4 1 0 3 Upgrade Process Steps Follow these steps to upgrade the PEM firmware 1 Copy the pem1620 img file to the tmp directory on the active Shelf Manager NOTICE The tmp directory on the shelf manager is mounted to ram this copy of the file will be deleted on the next reset of the shelf manager If you want to save the file to flash copy it to the var nvdata directories on both shelf managers 2 Execute the following command to upgrade one PEM upgradepem peml tmp pem1620 img 3 After a successful upgrade the upgradepen script displays the current firmware level reported by the device as shown in PEM Upgrade Sample Output on page 92 4 Repeat this command to upgrade the other PEM upgradepem pem
52. Ms node and hub blades e Upgrade BIOS Access in service application software upgrades Access IPMI event logs for performance monitoring Access custom designed in functionality or event logs Centellis 4440 Installation and Use 6806800H23A 43 Platform Architecture 44 Remote Management and Maintenance Centellis 4440 Installation and Use 6806800H23A AXP1440 Shelf Description 2 1 Overview The AXP1440 Shelf supports 14 AdvancedTCA blade slots of which 12 are I O node slots that can be populated with task CPU processor blades network processor blades or any other blade designed for a specific application and two slots for the system controller and switching blades There are slot locations below the AdvancedTCA slots in the rear of the shelf for the two SAMs shelf management alarm modules All slots comply with PICMG 3 0 for power distribution and form factor and use the PICMG 3 1 for Ethernet and Dual Star interface The shelf s other components include two Power Entry Modules PEMs one upper Fan Tray Module FTM one lower FTM and front and rear cable management trays 2 2 Platform Features The AXP 1440 includes the following features e 14 slot card cage with 14 rear transition module RTM slots Two Shelf Management Alarm Modules SAMs e Up to two PICMG 3 0 compliant System Controller and Switching blades e Two DC hot swappable 2N 1 redundant Power Entry Modules PEMs e Fan Trays Modules
53. O KREDI ADU Rcg a Ek Ree d ad 40 1 4 4 Update Channel Interface 22 0 0000 ees 41 15 Backplane and Component Connectivity ne 000 naked ed CR AUR RR XR RR REC 42 T ADSENSE san EEE REES RUF DOO QUERER 42 1 7 Remote Management and Maintenance 000 eee eee rn 43 2 AXP1440 Shelf Description 0 00 cc cece renew eee eee eee eee eee ee 45 ZN QUOI Lese dd cede eet Se eatoue thd cera ern are 45 Ze Prato ESOS stets ORO REL ee eee ae es 45 23 BCS ioc OS cae pia Sec Se ede ee ee eee ee eae eee es 47 24 Power COnSUMmplON ass e 84544 G44 Hoa REM OOEHE SERRE RES ee RATER ES 48 29 xe DIGNE COMMIUIAUCN cnc ioe seni ieeee eabbe eee ewes Ao ENea Kes EXE PG XA 48 20 Bakbla cos R39 p 9 eee Ran 48 29 1 Puncional EVO s duod uo qoi E Haee LC nie acd eret a odd 48 VI CCEMCO SD D 49 263 Snell FRU Moma aoi Sas oes IE BGR ASE IE SERqESUILAd QUE Shy oo SHS Kes 50 204 Backplane Slot Comes cosa d psa REX PICS dana daa ou REA ds REPE qx Gud qd 50 265 Zone Locations on a Blade 44 245 urn ERRARE Rr p Rr E RERESA RT ead 52 22 IEERS0UZ 33p TUE ASE We och pues Es a ERROR RR UAE ala rent 53 28 Fan Tray Modules F IMS auessesexcceRenzeee ee la een X Rad d eum a Roe d 53 29 Powerbniy Modules TEENSI uus cere ewe eq RACE Od acp ARR CX daweh hone eames aes 55 FEDUE CUUUI3 co reer AATETTA ETE TETTI TT 57 2n Sudan Complances 2 coos baw eae REPETITA eee shades Du 57 2 14 WEEE
54. SAM The power connectors for the power entry modules are located on the backplane The backplane is not a Field Replaceable Unit FRU Functional Layout The backplane provides dual star base interface and dual star fabric interface connections at each blade slot with segmented power two power segments provided by the dual Power Entry Modules PEMs Centellis 4440 Installation and Use 6806800H23A E Keying 2 6 2 AXP1440 Shelf Description The blade slots are numbered physically from 1 to 14 going left to right along the front of the shelf Numbers on slots 6 and 9 designate the hub slots Each slot also has a logical slot number that defines it for backplane connectivity logical slot numbers are not shown on the shelf The backplane functional layout is shown in the following figure Figure 2 3 Backplane Power Segments r Power 4 FTM 1 Segments L Physical 1 2 3 4 5 6 7 8 9 10 11 12 13 14 Logical 13 11 9 7 5 1 3 4 2 6 8 10 12 14 f ATCA 4 m Blade Slots m 2 r m Power f Al Al Segments a Lower FTM lt U d Lower Rear lt Ne E Keying The AXP1440 supports the shelf management infrastructure with a process called E Keying E Keying replaces the mechanical connector keying method used in earlier backplane designs E Keying prevents damage to blades prevents misoperation and verifies fabric compatibility E Keying entries are present as FRU information in the shelf
55. Shelf Management Controller ShMC which polls all devices resident to the shelf and collects the FRU data records for all the components The SAM also manages non IPMI devices for the shelf and performs environmental monitoring of the temperature and voltage Using the PICMG 3 0 standard the SAM is able to power off and reset slots for hot swap capability 1 4 4 Update Channel Interface The update channel interface consists of 10 differential pairs on the P20 connector The physical layer and protocol used on this interface is application specific Centellis 4440 Installation and Use 6806800H23A 41 Platform Architecture Backplane and Component Connectivity 1 5 1 6 42 Backplane and Component Connectivity The blade connectivity on the AXP1440backplane is divided among three zones each with the following characteristics e Zone 1 provides redundant radial IPMI to all blade slots and redundant 48 VDC to all blade slots e Zone 2 the data transport interface provides the dual star configuration for the base interface dual star configuration for the fabric interface update channel routing for all blade slots and three redundant bussed telecom clock signals to all blade slots e Zone 3 provides the PICMG 3 0 defined open area that is application specific Rear Transition Modules connect directly with the connectors on the front side blade and do not make the connection via the backplane Figure 1 1 Location of Zones
56. Speed Blower 64 stationary PCBs 57 status LED SAM1500 125 System Installation options 66 Overheating 68 system features 45 installation 79 T temperature monitoring 125 topologies fabric 40 IPMI 40 topologies description 39 troubleshooting cooling 75 U update channel description 41 upgrading firmware 43 upper fan tray module 74 V voltage sensors 125 voltages power supply 125 Z Zone 1 description 42 Zone 2 description 42 Zone 3 description 42 Centellis 4440 Installation and Use 6806800H23A 140 Centellis 4440 Installation and Use 6806800H23A
57. US VDE safety requirements and EMI RFI emission limits rests entirely with the system integrator and installer Centellis 4440 Installation and Use 6806800H23A 85 AXP1440 Shelf Installation DC Power Cable 5 7 DC Power Cable Power is introduced to the shelf via redundant DC PEMs The recommended power cable is an 4 AWG gauge that meets the specifications for this shelf There are four lugs for each PEM Two are straight and the other two are custom offset lugs The end that connects to the external DC power source should be equipped with an 8mm terminal NOTICE Always check with your local building authorities for wire sizing requirements for your environment The installation must comply with the 1993 National Electric Code NEC and other applicable codes The DC power inputs must only be attached to approved Telephone Network Voltage TNV or SELV Safety Extra Low Voltage branch circuits Branch circuits must comply with all requirements called for in these safety standards IEC 60950 EN 60950 CAN CSA C22 2 No 60950 Attaching inputs to non TNV SELV approved power sources will cause the system to fail compliance with safety regulations The ground wire must be connected to a reliable earth ground connection to comply with Class 1 Equipment requirements Multiple power sources are present Service only by qualified service personnel Mehrfache Energiequellen Handhabung nur durch geschultes Personal Des sources multiples
58. Used for references table and figure descriptions File gt Exit Notation for selecting a submenu lt text gt Notation for variables and keys text Notation for buttons and optional parameters 14 Repeated item example A1 A2 A3 A12 Omission of information from example command that is not necessary at the time being Ranges e g 0 4 means one of the integers 0 1 2 3 and 4 used in register description tables Logical OR A AOOOCOUXOCOCOUOCCOOGO000C000000O0O0OQ0OO00000000000000000O OCCOCCOCCRCOOUXCOCIOOQUCOQCOCICOCOQOUOC QOOOODOOCOGOOO0OO0000O0000000000 PPS CECSOCCSSCSSSCSSSCSSSOSSSOSSOSSSOOES NONE 6 6 Indicates a hazardous situation which if not avoided could result in death or serious injury A 3OOOOOOOQ0O0OO00000000000000O00000000000000000000000X C HRA KIKI IKK IKK IKI IKI I I I I KE OK KICK HRA K IK IK IKK IR III I KICK I RK KICK Indicates a hazardous situation which if not avoided may result in minor or moderate injury XXXXXXO0O00000000000O00O0O0O000O000000000000000O0O0OOOUO OQOOC XXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXX XXXXXXOO0O0O000O0O000000000O0O00O00O00000000000000O0O0O0O0O0O0XOQOOC Indicates a property damage message M i 30000000000000000000000000000000000000000000000000 30000000000000000000000000000000000000000000000000 No danger encountered Pay attention to important inf
59. ach fan tray has six fan units and each fan unit has an inlet and outlet fan Fan speeds for all level settings are summarized in the next table Fan Level Speed in RPMs 1 1800 Inlet 1100 Outlet 10 10 2600 Inlet 1500 Outlet 10 20 3200 Inlet 2000 Outlet 8 30 3900 Inlet 2400 Outlet 8 40 4500 Inlet 2900 Outlet 5 50 5100 Inlet 3300 Outlet 5 60 5800 Inlet 3700 Outlet 5 70 6400 Inlet 4200 Outlet 5 80 7000 Inlet 4500 Outlet 5 90 7600 Inlet 5000 Outlet 5 100 8000 Inlet 5200 Outlet 5 Redundancy Control The ShMM 1500R supports redundant operation with automatic switchover using a redundant ShMM 1500R In a configuration where two ShMM 1500Rs are present one acts as the active shelf manager and the other as a standby Both ShMM 1500Rs monitor each other and either can trigger a switchover if necessary The ShMM 1500R provides a number of hardware redundancy signals on the CN1 connector The HRI is implemented using the FPGA device Centellis 4440 Installation and Use 6806800H23A 127 Shelf Management Alarm Module Redundancy Control 7 5 2 1 128 Hardware Redundancy Interface The hardware redundancy signals of the ShMM 1500R are implemented as follows e Cross connected ShMM 1500R present input PRES R and output PRES_L e Cross connected ShMM 1500R status 0 input SHMM STATUSO R and output SHMM STATUSO L e Cross connected redun
60. ade and the RTM 11 Tighten both face plate screws on the RTM 12 Wait until the blue LEDs of both the front blade and the RTM are OFF A switched OFF blue LED indicates that the payload of the respective blade or RTM has been powered up and is active 13 Plug interface cable into face plate connectors if applicable 100 Centellis 4440 Installation and Use 6806800H23A Module Installation and Removal FRU Installation Installation Procedure without Installed Front Blade The following procedure describes the installation of the RTM 1 Locate the slot the RTM is to be installed into the shelf s rear which must be the same as that of the front blade Ensure that the top and the bottom handles of the RTM are in an outward position by squeezing the lever and the latch together Insertthe RTM into the shelf by placing the top and bottom edges in the card guides of the slot Slide the RTM into the slot Apply equal and steady pressure to the RTM to carefully slide the RTM into the shelf until you feel resistance Continue to gently push the RTM until the RTM connectors engage Squeeze the lever and the latch together and hook the lower and the upper handle into the shelf rail recesses Centellis 4440 Installation and Use 6806800H23A 101 FRU Installation Module Installation and Removal 7 Fully insert the RTM and lock it to the shelf by pressing the two components of the lower and the upper handles
61. are equipped with two rocker type circuit breakers three status LEDs hot swap ejector handle and a plastic cover that protects the dual stud terminal block The rear of the PEM has two output connectors that mate with the backplane Figure 2 9 PEM View with Detail O O 48 VDC RTN 48 VDC RTN 48 VDC Table 2 8 PEM LED Status Indicators Power LED Color State Condition In Service Green Off no service Blink PEM activating Glow Steady service available Out of Service OOS Red Off service available Blink Deactivation requested Glow Steady no service Hot Swap HS Blue Off PEM is not ready to be removed Blink Deactivation requested Glow Steady PEM is ready to remove Centellis 4440 Installation and Use 6806800H23A Stationary Boards AXP1440 Shelf Description 2 10 2 11 Stationary Boards There are four stationary boards in the shelf which are completely passive and are not field replaceable e Backplane e Upper Fan Interconnect board provides power and signaling from the backplane to the FTM distribution board e FTM distribution board provides the signal and power connections to the upper fan tray modules from the backplane e Alarm Display Panel ADP contains the shelf FRU SEEPROMs teleco alarm indicators and serial console ports for the SAM The
62. ated Thu Mar 27 21 27 47 2008 Image Type PowerPC Linux Firmware uncompressed Data Size 212992 Bytes 208 00 kB 0 20 MB Load Address 0xF0000000 Entry Point 0x00000000 dev mtdblock7 Image Name Linux 2 4 25 Created Thu Mar 27 21 33 51 2008 Image Type PowerPC Linux Kernel Image gzip compressed Data Size 793096 Bytes 774 51 kB 0 76 MB Load Address 0x00000000 Entry Point 0x00000000 dev mtdblock9 Image Name sentry shmm1500 RFS Ramdisk Imag Created Thu Mar 27 21 41 21 2008 Image Type PowerPC Linux RAMDisk Image gzip compressed 132 Centellis 4440 Installation and Use 6806800H23A imls Utility Shelf Management Alarm Module Data Size 5429028 Bytes 5301 79 kB 5 18 MB Load Address 0x00000000 Entry Point 0x00000000 From the sample output it is possible to see the compilation dates of the U Boot RFS and Kernel images for both the active and nonactive firmware banks Compilation times will never be identical for all three images but should be relatively close to each other Centellis 4440 Installation and Use 6806800H23A 133 Shelf Management Alarm Module imls Utility 134 Centellis 4440 Installation and Use 6806800H23A Related Documentation A 1 A 2 Emerson Network Power Embedded Computing Documents The Emerson Network Power Embedded Computing publications listed below are referenced in this manual You can obtain electronic copies of Emerson Network P
63. ation 6 1 Overview The following chapters help you to start up and maintain the system Step Description Installing RTMs blades and SAMs This section provides information about how to install and remove RTMs AdvancedTCA blades and shelf management alarm modules Covering unused slots This section provides information how to cover empty slots Installing power components This section provides information about how to install and remove Power Entry Modules Installing fan trays This section provides information about how to install and remove upper and lower fan trays Installing an air filter This section provides information about how to install and remove an air filter Installing cable management This section provides information about to install the cables of the system secure 6 2 Installing RTMs Blades and SAMs The following sections provide the information needed to install RTMs AdvancedTCA blades and SAMs NOTICE Installation Sequence of RTMs and AdvancedTCA Blades If you are going to install an RTM and an AdvancedTCA blade you have to regard the following sequence First install the RTM then install the matching AdvancedTCA blade Otherwise the blades and RTMs will be damaged Centellis 4440 Installation and Use 6806800H23A 97 FRU Installation Module Installation and Removal 6 2 1 Module Installation and Removal The RTM can be installed into a powered or n
64. ation and Use 6806800H23A Upper and Lower Fan Tray Modules FRU Installation 6 5 wall downward and slip a flat bladed screwdriver between the cover and the terminal block wall and pry the cover tab up to relieve it from the embossment in the terminal block wall Once the upper cover tab is free from the terminal block embossment the cover should rotate downward and free itself from the lower embossment If the multimeter indicates there is still power present and power cannot be removed from the terminals the entire shelf must be powered down to perform the PEM replacement 9 Confirm that there is no power to the PEM lug bolts Using a multimeter measure between the two lugs and then measure between the chassis ground and each lug If the DC potential is 3 0VDC or less then power is not present 10 Remove the DC power cable from the dual lug bolts on the PEM you are replacing being careful to place the two cables so they cannot short to each other or to other conductors 11 Loosen the standoff lockout screw extensions and remove the PEM from the slot by pulling straight out of the rail guides 12 Remove the standoff lockout screw extensions and put them aside to use when installing the new PEM Upper and Lower Fan Tray Modules To prevent system damage the operator must replace the fans within the recommended service interval shown in the following table to prevent a decline in shelf operability Make sure the replace
65. ation and Use 6806800H23A 83 AXP1440 Shelf Installation 23 EIA Rack Cabinet 5 4 1 5 4 2 84 23 EIA Rack Cabinet Installation Front mounting brackets are required to attach the shelf to an EIA 23 frame 1 Locate the standard mounting hole and slot locations on the front mounting flanges on the AXP1440 shelf Fasten the mounting brackets to the back side of the front chassis flanges using M6 screws x 12mm at each of the 5 locations Be sure to mount the shelf with metal screws or bolts that give a good electrical connection between the screws or bolts and the mounting surface Tighten all screws using a torque setting of 35 5 to 38 5 inch pounds Failure to observe proper grounding practices may cause a variety of noise electrostatic discharge and RFI Radio Frequency Interference problems 600mm ETSI Rack Cabinet Installation The shelf mounts directly from the integrated flange on the front of the shelf 1 Locate the standard mounting hole and slot locations on the front integrated mounting flanges on the AXP 1440 shelf Fasten the mounting brackets to the back side of the front chassis flanges using M6 screws x 12mm at each of the 5 locations Be sure to mount the shelf with metal screws or bolts that give a good electrical connection between the screws or bolts and the mounting surface Tighten all screws using a torque setting of 35 5 to 38 5 inch pounds Failure t
66. be found in the AXP1440 AXP1620 Subsystem IPMI Programmer s Reference 7 5 1 Hardware Monitoring and Control The hardware monitoring and control functions implemented by the AXP1620 are provided by the on board I C based devices 7 5 1 1 Voltage Sensors On board sensors provide the following power supply voltages All voltage sensors are implemented using the ADM1024 device on the master only I C bus System management software running on the SAM is responsible for reacting to an event when an interrupt is triggered by the ADM1024 device 7 5 4 2 Temperature Monitoring An on board temperature sensor is available on the SAM This sensor is implemented via the ADM1024 7 5 1 3 Fan Speed and Control All fan speed and fan voltage sensors are exposed on the active SAM Centellis 4440 Installation and Use 6806800H23A 125 Shelf Management Alarm Module Hardware Monitoring and Control The FTMs have 110 fan speed settings The SAM uses a proprietary cooling algorithm to automatically adjust the fan speed to cool the chassis based on sensor data from the blades as well as inlet and outlet sensors on the FTMs The minimum fan speed is 1 In normal operating conditions the cooling algorithm adjusts the fan speed based on the ambient air temperature as measured at the inlet fans to maintain a deltaT value calculated to be the rise in air temperature measured at the inlet and outlet fan sensors based on the inlet air temperature value The
67. bers 48 52 physical slots and logical slots 40 PICMG compliance 39 Platform 39 power cable 86 power conversion 73 power entry module description 55 56 power input segmentation 73 power off slots 41 Power requirements 65 power source 71 power supplies output 71 status indicators 56 74 power supply voltage 125 power to FTM 74 power off emergency 72 power on 71 Preparing the site 61 Centellis 4440 Installation and Use 6806800H23A R rack cabinet equipment 82 remote access 43 remote management 43 replacing air filters 76 PEMs 112 Requirements Environmental 63 Power 65 reset slots 41 Revision history 15 S safety ESD procedures 83 SAM baud rate 123 LEDs 124 RS 232 123 SAM1500 features 119 functional description 122 hot swap 124 LEDs 122 124 software 131 status LEDs 125 SEEPROM location 50 sensors temperature 125 voltage 125 serial interface SAM 123 shelf description 47 shelf FRU IPMI FRU commends 50 shelf management 119 shelf management controller 119 shelf management mezzanine module 119 shelf management software 131 Shelf manager 108 shelf description 45 Shipment 62 ShM ATCA M100 108 ShMC see shelf management controller Site preparation 61 slot addressing PEM 55 139 slot connectivity 52 53 slot connector descriptions 50 slot connectors 50 Slots Not occupied 110 slots shelf manager 119 software PEM 73 SAM1500 119 125 131 software available 42 software information on 71
68. ce such Emerson products programming or services in your country Limited and Restricted Rights Legend If the documentation contained herein is supplied directly or indirectly to the U S Government the following notice shall apply unless otherwise agreed to in writing by Emerson Use duplication or disclosure by the Government is subject to restrictions as set forth in subparagraph b 3 of the Rights in Technical Data clause at DFARS 252 227 7013 Nov 1995 and of the Rights in Noncommercial Computer Software and Documentation clause at DFARS 252 227 7014 Jun 1995 Contact Address Emerson Network Power Embedded Computing 2900 S Diablo Way Suite 190 Tempe AZ 85252 Contents About tiis Manual suerte kh ORARE AUR nU NR HH RC n RD SOR RC RC op Ro Rn cd 11 Safety Notes 0cccscccsnnesteees snes cies na tenes Ree ete se Hames tHE EROS REG RA 17 Sicherheilshinwese xa sere Rr a Roe gr eara e ne kG gare a acd e SORA rar 29 1 Platform Architecture 000 are 39 1 1 Deseriplien a uodesascRRu mq X HE REA RE RETPRRAGUEEAG VERAX AO e RE Rada nd des 39 12 PICMG COMPAN 6 4 aqxxad pe b aaa 39 lS Shelf Topology lt crcccctccemmeeeneceeveee ene ERR RE AGAGAASQERAEASTRIGEEEREE KG 39 TG Network Desenplane oonusgeiorvE Sd enh 3E RRERETRT A RE gh oa sess Reesor see eee 39 12 1 Base Weer reisen 40 1 42 Fabre Miete aussen od cs doh deo ee eho ded de doaro need PERSEO HARE TPRPAA T CX X 40 1255 IPCI Cau was VOL eh AEDES Roe e RIEG
69. cedure Have the correct FTM available and follow these steps to install the upper fan tray module 1 While supporting the FTM align the FTM carefully into the fan slot in the shelf and slowly slide the FTM until the ejector handles engage fully close the handles The FTM is connected when the assembly is firmly seated in the upper backplane connector and the hot swap handle moves to the closed position Centellis 4440 Installation and Use 6806800H23A 115 FRU Installation Replacing the Fan Filter 6 6 116 2 Tighten the chassis retention screw to secure the FTM The recommended torque settings is 5 inch pounds When the blue LED turns off the fan is operating Replacing the Fan Filter Your replacement fan filter consists of a filter media for the lower Fan Tray Module The fan filter housing is kept in place by 2 tabs located on the inner left side in front of the stationary metal frame Air filters should be checked occasionally to make sure they are not obstructed or damaged Visually inspect filters for tears or rips Do not reinstall a torn filter as it will be ineffective in trapping particulates and will interrupt air flow distribution To maintain safety certification use only Emerson approved fan filters You can order replacement fan filters part number RAF 1620 by contacting your Emerson sales representative For detailed information on filter maintenance and cleaning see Air Filter Maintenance on page 75 Replacem
70. connection between the Active and the Standby SAMS closes The keep alive time out parameter for this connection is set to 1 second to recognize a malfunction of the Active SAM as quickly as possible In this case the Standby SAM waits for 3 seconds and then checks the state of the REMOTE HEALTHY to make sure the connection is broken due to a failure of the Active SAM and not due to a communication failure If the Standby SAM detects that the Active SAM is still healthy it doesn t perform the switchover but instead reboots itself After the reboot it makes a second attempt to initialize as a backup and will continue until either it succeeds in establishing the connection with the Active SAM or it detects that the Active SAM is no longer healthy If it detects that it isn t healthy it will initialize as the Active SAM e When the Active SAM receives a switchover command from the Standby SAM and agrees to switchover it closes the TCP connection clears the LOCAL HEALTHY bit and exits the program which indicates the switchover to the Standby SAM If the Standby SAM decides that a switchover should take place it closes the TCP connection and exits this function Activate callbacks are called for all facilities and the SAM starts to work in active mode with no backup At this moment the SAM sets the LOCAL SWITCHOVER bit requesting the hardware to recognize it as the Active SAM In response the hardware must set the ACTIVE bit When the formerly active SAM
71. ctave minute 20 200 Hz at 3 0 dB octave ae Random 5 20 Hz at 1m2 s platform Random 20 200 Hz at 3 dB octave Free fall 300mm 11 8 in packaged 25mm 1 in unpackaged per GR 63 CORE fully populated system Noise ETSI ETS 300 753 October 1997 Telecommunication equipment rooms attended 7 2 bel Measurement of declared A weight sound power level All values are applicable to normal operating conditions 23 C NEBS GR 63 CORE Issue 3 Telecommunication equipment rooms attended 78 dB Measurement of declared A weight sound power level All values are applicable to normal operating conditions 27 C 1 e The ambient temperature around the shelf and the air inlet temperature must not N exceed 55 C 131 F e The Centellis 4440 system regulates the fan speed based on the temperature sensors present in the system The fan speed is adjusted to the lowest speed which still keeps the evaluated temperature readings below or at their respective upper non critical threshold Hence the fan speed depends on the ambient temperature blade design temperature threshold settings and system configuration To guarantee proper blade operation you have to make sure that the temperatures at the locations specified in the following are not exceeded If not stated otherwise the temperatures should be measured by placing a sensor exactly at the given locations Table 3 2 Critical Temperature Limits
72. d of the front blade is powered up may damage the front blade and RTM Whenever removing the RTM from the system you have to power down the payload of the front blade first 1 Unlatch the lower handle outward by squeezing the lever and the latch together and turning the handle outward only enough to unlatch the handle from the face plate that means until you feel a resistance Do not rotate the handle fully outwards The blue LED blinks indicating that the shelf manager is informed about the desire of the blade to power down the payload of both the front blade and the RTM and the power down process is ongoing NOTICE Data Loss Removing the RTM with the system power on and the blue LED on the front blade still flashing causes data loss Before removing the RTM from a powered system power down the slot by opening the lower handle of the front blade and wait until the blue LED is permanently ON Centellis 4440 Installation and Use 6806800H23A 103 FRU Installation Node Blade Installation and Removal 2 Wait until the blue LEDs on both the front blade and the RTM are permanently ON A permanently switched ON LED indicates that the payload of respective blade or RTM has been powered down Unlatch the upper handle and rotate both handles fully outward Remove interface cables from face plate connectors if applicable Loosen the two RTM face plate screws O a A WwW Remove the RTM from the slot 6
73. d power interfaces such as redundant 48VDC power and IPMB e Zone 2 the data transport interface provides the Base and Fabric interfaces Update Channels and clock synchronization via the ZD connectors per front side blade Zone 3 provides the direct interconnect for user designated I O Rear Transition Modules connect directly with the connectors on the front side blade and do not make the connection via the backplane Figure 2 4 Blade Slot Connectivity Hub A Update Channel Zone 2 ATCA Blade Backplane Hub B HA 7 0 LOGIC GND SHELF GND Metalic Ring Centellis 4440 Installation and Use 6806800H23A IEEE802 3ap 10GBASE KR 2 7 2 8 Figure 2 5 Hub Slot Connectivity AXP1440 Shelf Description Zone2 uu e gee ea E x ATCA Blade capio e Slot6 5 amp E 9 EN M se i SE XS TE 7 Zee ATCA Blade Slot9 by LOGIC_GND SHELF GND Metallic Ring Y I X3 BU IEEE802 3ap 10GBASE KR Update Channel Harz Sr ee y 36 U ney EM ds The AXP1440 backplane is designed to support 40Gb traffic via 10GBASE KR Currently the Centellis 4440 platform core switch does not support this Fan Tray Modules FTMs The AXP1440 supports 2 fan trays in a push pull configuration Each fan tray contains 6 dual counter rotating fans The lower fan tray is accessible from the front of
74. dant ShMM 1500R status 1 input SHMM STATUS R and output SHMM_STATUS1_L Active output ACTIVE that can be used on the ShMM 1500R carrier to enable interfaces that must be exclusively driven by the active ShMM 1500R e Bi color status LED Note that the ACTIVE signal is intended for use on a carrier and is not connected directly to the peer ShMM via the backplane The cross connected ShMM 1500R status signals are asynchronous serial bit streams that are transmitted to the peer ShMM by the FPGA and communicate the following information Health status Switchover Requests PRES R state Active state watchdog timer status parity and other TBD data An identical copy of the bit stream is also sent on the redundant ShMM 1500R status signal This information is used by the FPGA to ensure that only one of the two connected ShMM 1500Rs goes into active mode at a time Figure 7 3 on page 128 shows the HRI of the ShMM 1500R As shown in the figure the ShMM 1500R HRI incorporates a hot swap buffer IDT QuickSwitch which isolates the interface from the peer ShMM prior to FPGA configuration or when the SAMM 1500R is powered down The QuickSwitch device is guaranteed to be disabled open when unpowered and does not have a low impedance path from any of the signal pins to the power or ground rails Hence the device prevents an unpowered ShMM 1500R from loading down the HRI of the peer ShMM 1500R It also prevents a carrier from detecting the ACTIVE
75. de AXP1440 Shelf Installation 5 If necessary it is possible to revert to the previous firmware version using a command of the form upgradeftm upper lower rollback 5 12 1 1 FTM Upgrade Sample Output The sample output for these commands for one FTM is shown below upgradeftm upper tmp ftm14x0 hpmlfw img Upgrading ipmitool v0 9 H 192 168 24 11 t 0x58 U openhpi P openhpi hpm upgrade var nvdata ftm14x0 hpmlfw img PICMG HPM 1 Upgrade Agent 0 4 Validating firmware image integrity OK Performing preparation stage OK Target Product ID amp 95 Target Manufacturer ID 161 Performing upgrade stage Upgrading H8S ATCA F W with Version Major 1 Minor 8 Aux 000 000 000 000 Firmware size 171840 Writing firmware 100 completed Firmware upgrade procedure successful ipmitool returned 0 Activating ipmitool v0 9 H 192 168 24 11 t0x56 U openhpi P openhpi hpm activate PICMG HPM 1 Upgrade Agent 0 4 ipmitool returned 0 bin upgradeftm Upgrade and activate complete Verify firmware version clia ipmc v 0x56 Pigeon Point Shelf Manager Command Line Interpreter 58 Entity Oxle 0x60 Maximum FRU device ID 0x00 Hot Swap State M4 Active Previous M3 Activation In Process Last State Change Cause Normal State Change 0 0 Device ID 0x00 Revision 0 Firmware 0 00 ver 0 0 0 IPMI ver 0 0 anufacturer ID 000000 Product ID 0000 Auxiliary Rev 00000000 Device ID String FT
76. dem Fall aus dass Personen durch einen elektrischen Schlag verletzt werden k nnen indem Sie sicherstellen dass Kontakte und Kabel des Systems w hrend des Betriebs nicht ber hrt werden k nnen Falls Sie Fragen bez glich der Verkabelung haben wenden Sie sich an die f r Sie zustandige Gesch ftsstelle von Emerson Besch digung der Kabel Werden Kabel geknickt kann das Kabel besch digt werden und der Datentransfer nicht mehr stattfinden Stellen Sie sicher dass Kabel nicht geknickt werden Centellis 4440 Installation and Use 6806800H23A 37 Sicherheitshinweise RJ 45 Stecker Laser Besch digung des Systems Bei den RJ 45 Steckern die sich auf den Boards befinden handelt es sich entweder um Twisted Pair Ethernet TPE oder um E1 T1 J1 Stecker Beachten Sie dass ein versehentliches Anschlie en einer E1 T1 J1 Leitung an einen TPE Stecker Ihr System zerst ren kann e Kennzeichnen Sie deshalb TPE Anschl sse in der Nahe Ihres Arbeitsplatzes deutlich als Netzwerkanschl sse e Stellen Sie sicher dass die L nge eines mit Ihrem Systems verbundenen TPE Kabels 100 m nicht berschreitet e Das System darf ber die TPE Stecker nur mit einem Sicherheits Kleinspannungs Stromkreis SELV verbunden werden e BeiFragen wenden Sie sich an Ihren Systemverwalter Verletzungsgefahr Einige Boards die in verschiedenen Systemkonfigurationen verwendet werden sind Laserprodukte der Klasse 1 Verwenden Sie diese anders als in der Do
77. e 6806800H23A Safety Notes Laser Personal Injury Some variants of the blades in the system are Class 1 laser products The use of controls or adjustments or performance of procedures other than those specified herein may result in hazardous radiation exposure Some variants of the RTM are a Class 1 laser product The use of controls or adjustments or performance of procedures other than those specified herein may result in hazardous radiation exposure Battery Blade Damage Wrong battery installation may result in hazardous explosion and blade damage Always use the same type of battery as is installed and make sure the battery is installed as described in the user manual of the blade Always dispose of old batteries according to your country s legislation Environment Environmental Always dispose of used blades system components and RTMs according to your country s legislation and manufacturer s instructions Centellis 4440 Installation and Use 6806800H23A 27 Safety Notes 28 Centellis 4440 Installation and Use 6806800H23A Sicherheitshinweise Dieses Kapitel enth lt Hinweise die potentiell gef hrlichen Prozeduren innerhalb dieses Handbuchs vorrangestellt sind Beachten Sie unbedingt in allen Phasen des Betriebs der Wartung und der Reparatur des Systems die Anweisungen die diesen Hinweisen enthalten sind Sie sollten au erdem alle anderen Vorsichtsma nahmen treffen die f r den Betrieb des Systems innerhalb I
78. e Front mounting brackets for an EIA 23 frame shipped with your AXP1440 AdvancedTCA PEM Service Kit PN 6706808A01 shipped with your AXP1440 e Right angle Cable Lug Kit PN 6706808A01 shipped with your AXP1440 Rack Cabinet Cooling Guidelines It is important to have sufficient open space at the front and rear of the shelf when installed in a rack or cabinet Depending on whether the enclosure has solid or vented doors will determine the recommended open space required Follow these guidelines for positioning the shelf to allow for the optimal open space for the shelf air inlet and shelf air exhaust Do not obstruct the ventilation openings at the top sides and back of the shelf Centellis 4440 Installation and Use 6806800H23A Rack Cabinet Cooling Guidelines AXP1440 Shelf Installation Figure 5 1 Rack Mounting Dimensions Cabinet Door N 3 5mm xb Air Outlet toDoor at Back Side 25mm Thick of Rear Door Door 2X 13U Shelf Side View 3mm to Door Air Inlet gt p PM 550mm Inside Door to Door 600mm Deep Cabinet Centellis 4440 Installation and Use 6806800H23A 81 AXP1440 Shelf Installation Mounting Options and Stabilization Figure 5 2 Shelf Airflow Diagram Upper FTM smi o m Chassis ial gue E R eer gt Exha
79. e by Information Technology Interference VCCI If this equipment is used in a domestic environment radio disturbance may arise When such trouble occurs the user may be required to take corrective actions Installation System Damage To avoid system damage verify that the system environment meets the environmental and power requirements given in this manual before installing the system Before you begin to set up and cable your new system consider these guidelines e Restricted access area Install the system only in a restricted access area e Installation codes This unit must be installed in accordance with the National Electrical Code Articles 110 16 110 17 and 110 18 and the Canadian Electrical Code Section 12 a Centellis 4440 Installation and Use 6806800H23A Safety Notes Overcurrent protection A readily accessible listed branch circuit overcurrent protective device must be incorporated into the building wiring For appropriate AWG rating of the overcurrent protection device see NEC Table 310 16 and other national regulations e The protective bonding conductor depends on your power distribution topology Make sure that you use an appropriate protective bonding conductor regarding the rating of the branch circuit protection e Install the system safely Make sure that cables and cords are out of the way e Make sure that the set up is comfortable for users System Damage Environmental contamination can impai
80. e connectivity diagram 52 Blade installation Into powered shelves 105 Blade removal From powered shelves 107 block diagram SAM1500 121 Blower Speed 64 Blue LED 110 boards stationary 57 bonding point 55 bonding point ESD 83 bus segments 48 busses I2C 123 off board 123 C cables power feed sensing 86 chip temperature 125 circuit breakers 56 71 89 cleaning air filters 76 clogged filter 75 Closed frame 68 command line interface 131 configuring the I2C bus 123 Centellis 4440 Installation and Use 6806800H23A Index connectivity between zones 42 connectivity PEMs 55 connectors backplane 50 SAM1500 119 Control Noise 68 controller shelf management 119 Cooling 67 cooling failure troubleshooting 75 PEM 73 cooling output 74 CPIO extension 123 custom functionality 43 D data loss 72 devices I2C 123 disabling power 72 Dissipation Heat 68 Document organization 11 E earth ground 86 EIA equipment rack 82 ejector handle FTM 74 e keying description 49 emergency power off 72 enclosure description 47 Environmental conditions 63 environments intended 39 equipment rack cabinet 82 ESD precautions 83 eventlogs 43 F fabric interface 40 face plate connectors SAM1500 122 failed fan 75 fan speed levels 74 Fan tray 67 fan tray module description 53 features SAM 120 shelf 45 Filler blade 110 Filter Replacement frequency 22 137 filter storage 76 filters for FTMs 75 filters cleaning 76
81. e shelf management mezzanine ShMM device and front panel connectors for the serial console Ethernet and Telco alarm signals of the mezzanine The dual IPMB interface from the mezzanine is connected to the dual IPMBs in the backplane The SAM includes several on board devices that enable different aspects of shelf management based on the shelf management mezzanine These facilities include 2C based hardware monitoring control and GPIO expander devices IPMB Connectivity The IPMB is a dual radial topology Eac IPMC in the shelf connects to both SAMs for a redundant IPMB Centellis 4440 Installation and Use 6806800H23A RS 232 Serial Interface Shelf Management Alarm Module 7 4 2 RS 232 Serial Interface The SAM provides an RS 232 interface on the face plate connector using an RJ 45 connector The connector is routed to the serial port of the shelf manager mezzanine The default baud rate is 9600 8 N 1 Pin assignments for this connector are Table 7 1 RJ 45 Serial Port Connector Pin Signal Direction 1 DSR Input 2 DCD Input 3 DTR Output 4 GND 5 RXD Input 6 TXD Output 7 CTS Input 8 RTS Output Table 7 2 Alarm Display Panel ADP Serial Port Connector Pin Signal Direction No Connect RXD Input TXD Output No Connect SigGnd No Connect No Connect No Connect OO CO N OD a AJOJN No Connect 7 4 3 Master Only I2C
82. ed Power Off Procedures Emergency Power Off Procedures Power Entry Module PEM Fan Tray Modules Air Filter Maintenance 4 2 Recommended Power On Procedures Procedure Follow these steps to power on your AXP1440 1 Verify that all shelf modules and associated data and control cables are properly configured and installed Make sure that all empty or unused slots contain an approved filler panel Enable DC power at each external source branch circuit or power distribution unit Verify that the shelf configuration s current loads do not exceed 200W slot for front side blades 25W slot for RTMs across the operating range of the equipment Push the circuit breakers to the ON position They are located on the front of each PEM Centellis 4440 Installation and Use 6806800H23A 71 AXP1440 Operations Recommended Power Off Procedures 4 3 Recommended Power Off Procedures Procedure Follow these steps to shut down your AXP1440 1 Shut down all software operations and the operating system For shelves with independently running segments each segment must be shut down 2 Turn each circuit breaker on the front of PEM A and PEM B to the OFF position Step 2 removes the input power from the slots in the AXP1440 shelf only It does not remove power to the PEMs To remove power to these components refer to the next step 3 Disable the DC power at each of the external sources branch circuit or power di
83. ee 74 45 1 DESCIDA 74 20 2 TOU Blu BL eures A pe etc cce a Map ake Mc old 75 46 0 IPMU CIFGUIID iecusuede sk ew RR Ee ERE ERERRH HERE URS HAE Rm Rad vane ab 5 Af Air Fillet Maintenance 6045540440440 0e0oFh044 CREBRA ee 75 40 Cleaning Tie Ar PMG usos s uates sasons Aro danas de qa dec d pp Ede dE ead 76 JOI Sonno IEEE Lube SAO TENA USA erg 76 5 JAXPTAMO Shell Installation uua sees chats ESTER Rd RERUERGTATGR EA Ge cet dete a eben cweey TES 79 Bd CUBIVIBW aan ana ar CERRAR AR ERREUR EE ERAN 79 5 2 belt Plwelcal Characteristics 2520 S P ude s harn a a 79 53 Inetslaten Prerequisites uae quu re E OXP a ax RR dd RP quee qb euer A 80 5 3 1 Equipment You Will Need uns 44440 4084ee8400444oF4h40 ERR RE RA RS 80 5 3 2 Rack Cabinet Cooling Guidelines iilius bond e cee a m CER a ewes 80 5 3 3 Mounting Options and Stabilization losses eee o RR ys 82 5 3 4 Weight Distribution Within a Rack iissuua sack donee da ded eaa Cake wes 82 5 3 5 Electrostatic Discharge ESD and Safety Procedures 2 00 83 54 Watling TI SOIT Lr ssa due rrr SX REGE RAO shoes a E SEEN eR Ee ee phew Se dad 83 Saal 2 EIA Rese IBnel din 84 gt 42 600mm ETSI RackCablhel 2uieseec RR Re RR RE ira RES S HER un 84 nao Grounding Me SNe d oce ene ee meee tere weich d d dace FER US attr oro ri e d OE crear dba UO e dede 85 50 ShelfGround Configuration ccccctanscdersveewe ne ae 85 4 Centellis 4440 Installation and Use 6806800H23A Contents BA DOPOWO LS
84. elf proceed as follows 1 2 Put on an ESD wrist strap Connect the strap to the shelf by attaching the front or rear ESD jack Insert the module into the shelf by placing the top and bottom edges of the board in the card guides of the shelf Ensure that the guiding module of shelf and board are aligned properly The alignment pin facilitates the insertion and prevents bent pins Centellis 4440 Installation and Use 6806800H23A 109 FRU Installation Unused Slots 6 3 110 4 Slide the module into the shelf and rotate the ejector handle upward until it snaps into place 5 Wait until the blue LED is illuminated 6 Screw in the captive screw hand tight The blue LED blinks 7 Wait until the blue LED is switched OFF The switched off blue LED indicates that the board is activated Removal Procedure To remove a SAM from a powered shelf proceed as follows 1 Put on an ESD wrist strap 2 Connect the strap to the shelf by attaching the front or rear ESD jack 3 Unfasten the captive screw at the upper left hand corner of the face plate until the module is detached from the shelf 4 The blue LED blinks indicating that the module power down process is ongoing 5 Wait until the blue LED is illuminated permanently Data Loss Removing the module with the blue LED still blinking causes data loss Wait until the blue LED is permanently illuminated before removing the module 6 Unlock ejector handle by pres
85. elf Manager the flash bank that is currently not active is programmed with the new images the processor is reset and the newly programmed flash bank is selected If the new firmware fails to load or execute properly the Shelf Manager automatically resets and reverts to the previous flash bank Selection of the bank to be used for booting is not a configurable option at run time The following text shows sample output obtained by running imls at the Shelf Manager Linux prompt Note that the first three images listed reflect the currently active flash bank contents and the next set of three images is contained within the other flash bank imls dev mtdblock3 Image Name U Boot 1 1 4 for shmm1500 board Created Fri Jun 6 14 51 44 2008 Image Type PowerPC Linux Firmware uncompressed Data Size 212992 Bytes 208 00 kB 0 20 MB Load Address 0xF0000000 Entry Point 0x00000000 dev mtdblock2 Image Name Linux 2 4 25 Created Fri Jun 6 14 59 00 2008 Image Type PowerPC Linux Kernel Image gzip compressed Data Size 793193 Bytes 774 60 kB 0 76 MB Load Address 0x00000000 Entry Point 0x00000000 dev mtdblock4 Image Name shelfman 4 0 0 build 21 Created Fri Jun 6 15 07 27 2008 Image Type PowerPC Linux RAMDisk Image gzip compressed Data Size 5398657 Bytes 5272 13 kB 5 15 MB Load Address 0x00000000 Entry Point 0x00000000 dev mtdblock8 Image Name U Boot 1 1 4 for shmm1500 board Cre
86. en Boards passen Stellen Sie deshalb sicher dass Boards und RTMs die von vorne bzw von hinten in den gleichen Steckplatz des Systems eingebaut werden stets zueinander passen Datenverlust Das Entfernen eines RTMs w hrend des Systembetriebs und blinkender blauer LED des Front Boards f hrt zu Datenverlust Vor dem Entfernen des RTMs im laufenden Systembetrieb schalten Sie das entsprechende Board ab indem Sie die Griffe des Boards ffnen Warten Sie bis die blaue LED dauerhaft leuchtet Fehlfunktion Unsachgem er Ein und Ausbau von Boards kann zu einer Fehlfunktion des Boards f hren Vergewissern Sie sich dass das Board ber alle Stecker an die AdvancedTCA Backplane angeschlossen und die Stromversorgung gew hrleistet ist berhitzung des Systems L ftungsschlitze Unzureichende L ftung kann Sch den an Boards und am System verursachen Um eine ausreichende L ftung zu gew hrleisten stellen Sie sicher dass das System w hrend des Betriebs stets waagerecht steht und dass ein Freiraum von mindestens 60 mm an der R ckseite des Systems vorhanden ist Halten Sie die L ftungsschlitze an der Oberseite und der R ckseite des Systems frei Halten Sie die Frischluftzufuhr ffnung an der unteren Vorderseite des Systems v llig frei und stellen Sie sicher dass sich die Frischluft nicht mit der Abluft von anderen Systemen mischt Um eine ungest rte Luftzirkulation zu gew hrleisten stellen Sie sicher dass alle Steckpl tze mit
87. ent Procedure To replace the fan filter for a lower FTM refer to Removing the Lower FTM and follow these steps to replace a fan filter Please have your replacement fan filter available before starting this procedure 1 With the FTM removed and placed on a solid surface position the FTM with the front facing you 2 Using your fingers rotate the filter frame away from the housing using the two tabs on the right and left sides of the filter frame 3 Rotate the vane assembly out of the way to expose the lower portion of the air filter 4 Insert the replacement fan filter by positioning the filter onto the velcro edges and form into place Any particulates that fall into the fan tray module during the air filter replacement must be cleaned out vacuumed from the fan tray prior to re installing the fan tray into the chassis Centellis 4440 Installation and Use 6806800H23A Replacing the Fan Filter FRU Installation Figure 6 4 Position of the Fan Filter 5 Lower the vane assembly and rotate the filter bracket into place 6 Reinstall the lower FTM using the procedure described in nstalling the Lower FTM Centellis 4440 Installation and Use 6806800H23A 117 FRU Installation Replacing the Fan Filter 118 Centellis 4440 Installation and Use 6806800H23A Shelf Management Alarm Module 7 7 1 Overview This chapter describes the AdvancedTCA Shelf Management Alarm Module hereafter known as the S
88. er fileserver ip isthe IP address of the file server dirname is the relative directory name from the login home for the location of the images Verify that the files were copied to tmp 2 Execute the command to program these images into flash and then reset to execute the new images rupgrade tool s v d a hook erase The hook erase argument is optional and is normally not used This directs the upgrade procedure to avoid preserving the customer specific configuration files letc shelfman conf and etc shelfman conf sam1500 Normally these files should be preserved across an upgrade but on occasion when Emerson makes a change to the format of the configuration options you may be instructed to use this option In this case you need to re enter the configuration by editing these files following the upgrade 3 The files are copied to flash memory and the system should reboot in a couple of minutes When the system is restarted the bootup logic automatically determines if the SAM1500 FPGA needs to be loaded to a new firmware revision If so an additional upgrade and reboot takes place and takes an additional 5 8 minutes The SAM should now be running the new firmware The process can now be repeated with the other Shelf Manager Centellis 4440 Installation and Use 6806800H23A 95 AXP1440 Shelf Installation Shelf Manager Firmware Upgrade 96 Centellis 4440 Installation and Use 6806800H23A FRU Install
89. er European Union requirements Please visit the Emerson web site or contact your Emerson representative to find out who to contact and how to dispose of the equipment 58 Centellis 4440 Installation and Use 6806800H23A WEEE Compliance AXP1440 Shelf Description Figure 2 10 Declaration of Conformity EC Declaration of Conformity According to EN 45014 1998 Manufacturer s Name Emerson Network Power Embedded Computing Manufacturer s Address 46 Lizotte Drive Marlborough MA 01752 USA Declares that the following product in accordance with the requirements of 2004 108 EEC EMC Directive 73 23 EEC Low Voltage Directive and their amending directives Product AdvancedTCA Platform Model Name Number Centellis 4440 has been designed and manufactured to the following specifications Safety IEC 60950 1 2001 EN 60950 1 2001 EMC EN 55022 1998 A1 2000 A2 2003 EN55024 A1 2001 A2 2003 1998 EN 300 386 V1 3 2 2003 As manufacturer we hereby declare that the product named above has been designed to comply with the relevant sections of the above referenced specifications This product complies with the essential health and safety requirements of the EMC Directive and Low Voltage Directive Emerson Network Power has an internal production control system that ensures compliance between the manufactured products and the technical documentation Issue date Dec 23 2008 C EMERSON Network Power Erin J Lynch Centell
90. er busses of 12VDC to separate parts of the system The 12VDC outputs are provided on the backplane connector to the rest of the shelf Power is redundant via the secondary PEM Removing power to these components cannot be accomplished by turning the PEM s circuit breakers to the OFF position The PEMs remain powered until the 48VDC power to each PEM is removed Make sure you disconnect the power at the external source before removing the PEM from the shelf Power is introduced to the PEM using a DC power cable attached to the terminal blocks on the front of the module power input cable and return cable The terminal block consists of a dual stud connection which prevents the power cables from rotating and provides secure contacts for the cable lug There is a plastic cover that protects the cable connections NOTICE The DC power inputs must only be attached to approved Telephone Network Voltage TNV or Safety Extra Low Voltage SELV branch circuits Branch circuits must comply with all requirements called for in these safety standards IEC 60950 EN 60950 CAN CSA C22 2 No 60950 Attaching inputs to non TNV SELV approved power sources will cause the system to fail compliance with safety regulations 4 5 2 IPMC Circuitry Each PEM is capable of monitoring voltage and circuit breaker status The PEMs are loaded with the AdvancedTCA IPMC firmware Preprogrammed FRU and Sensor Data Record SDR information reside
91. evices e FPGA device on the PCI bus used to implement IPMB O the Shelf Manager oriented interfaces for hardware redundancy hot swap and carrier ID plus the ATCA Watchdog and a high speed serial interface for an alternate software redundancy interface between peer SAMM 1500Rs Three general purpose I2C interfaces one with limitations for access to on carrier devices such as hardware monitors and the Telco Alarm interface RTC backed by on carrier battery e User SEEPROM e External interrupt inputs e User GPIO Centellis 4440 Installation and Use 6806800H23A SAM Diagram and Face Plate Layout Shelf Management Alarm Module e SPI interface as an extension interface for on carrier devices e PCI interface as an extension interface for on carrier devices e On carrier PLD interface e JTAG interface for software debug and manufacturing 7 3 SAM Diagram and Face Plate Layout Figure 7 1 shows a block diagram of the overall SAM architecture and Figure 7 2 on page 122 shows the face plate layout Figure 7 1 Block Diagram of SAM 12VA 12VB Base 1 Base 2 Inter SAM Link Redundancy Interface Cross SAM IPMB Link Fan Full Speed IPMB 0 Critical LED Major LED Minor LED ACO Dual Hotswap Controllers Power Supplies Voltage amp Temperature Monitoring Carrier ID PROM
92. firmware upgrade 90 Frame Closed 68 frame release rack 82 FRU information of components 50 FTM air fillers 75 power distribution 74 FTM PCB 57 FTM see fan tray module G grounding DC platform 86 H hardware monitoring 123 125 Heat dissipation 68 hot swap FTM 74 interfaces 131 LED 124 hub connectivity diagram 53 hub slots 40 l I2C bus configuration 123 I2C devices 123 Installation Into powered systems 98 M100 109 Shelf manager 109 installing System 79 interconnect boards 57 interconnect for RTMs 52 interfaces data transport 52 fabric 40 hot swap 131 power 52 RTM 52 serial 123 system management 52 IPMI network 40 K kits mounting brackets 84 L LED Blue 110 LEDs behavior 124 face plate SAM 124 face plate SAM1500 122 FTM 74 138 power status 56 logical slot numbers 48 52 logical slots and physical slots 40 M M100 108 maintenance air filters 75 maintenance remote 43 Manual organization 11 MontaVista CGE 42 mounting bracket part numbers 84 mounting options 82 mounting the shelf 79 N network designs 39 network topologies 39 networks 40 Noise 68 Control 68 nonstandard rack 82 O obstruction of air intake 76 on board circuitry 74 Options System installation 66 Organization 11 Overheating 68 Overview Manual 11 P PEM connectivity 74 IPMC circuitry 73 PEM connectivity diagram 55 PEM cooling 55 PEM see power entry module physical slot num
93. following table shows the ADP teleco alarm indicators Table 2 9 ADP LED Status Indicators Alarm Display Panel LED LED Color State State Condition Critical alarm CRT Red On Active Major alarm MAJ Red On Active Minor Alarm MIN Yellow On Active Power PWR Green On Power Present Standard Compliances The Centellis 4440 AdvancedTCA platform complies with the safety and regulatory standards as shipped from the factory It is possible to use this product with other components that produce a system not in compliance with system guidelines Since Emerson cannot anticipate what equipment may be used with this enclosure or how it may be used the responsibility for designing a system that conforms overall to the safety requirements EMI RFI emission limits and other applicable standards rests entirely with the system integrator and installer Table 2 10 Standard Compliances Standard Description PICMG3 0 R1 0 Defines mechanics board dimensions power distribution PICMC1 5 1 power and data connectors and system management UL 60950 1 Safety Requirements legal EN 60950 1 IEC 60950 1 CAN CSA C22 2 No 60950 1 Centellis 4440 Installation and Use 6806800H23A 57 AXP1440 Shelf Description WEEE Compliance Table 2 10 Standard Compliances continued Standard Description CISPR 22 EMC requirements legal on system level CISPR 24 predefined Emerson system EN 55022 EN 55024
94. from a live shelf Table 7 4 Hot Swap LED States State Condition Off The SAM is not ready to be removed disconnected from the shelf Blue The SAM is ready to be removed disconnected from the shelf Long blink The SAM is activating itself Short blink Deactivation has been requested The software running on the shelf manager mezzanine is responsible for turning the LED on off using the GPIOs on the ShMC 124 Centellis 4440 Installation and Use 6806800H23A Management and Control Shelf Management Alarm Module 7 4 5 2 SAM ADP Status LEDs Status is shown using an LED on the SAM face plate and ADP The illumination state of the LED is normally controlled by the GPIO on the SAM The following tables describe the LED states Table 7 5 SAM LED Status Indicators SAM Face Plate LED LED Color State State Condition IS In Service Green On Active power good OOS Out of Service Red On Failed HS How Swap Blue On Remove OK Table 7 6 ADP LED Status Indicators Alarm Display Panel LED LED Color State State Condition Critical alarm CRT Red On Active Major alarm MAJ Red On Active Minor Alarm MIN Yellow On Active Power PWR Green On Power Present 7 5 Management and Control This section gives a general description of the role of the on board I C devices and how management control and redundancy is handled by the SAM Detailed information on sensors can
95. ful when handling the system The product has been tested and found to comply with the limits for a Class A digital device in this system pursuant to part 15 of the FCC Rules EN 55022 Class A respectively These limits are designed to provide reasonable protection against harmful interference when the product is operated in a commercial business or industrial environment The product generates and uses radio frequency energy and if not installed properly and used in accordance with this user s documentation may cause harmful interference to radio communications Operating the product in a residential area is likely to cause harmful interference in which case the user will be required to correct the interference at his own expense An AXP1440 that is shipped as a spare replacement chassis or an unconfigured system will not have filler panels installed It is the responsibility of the customer to ensure that all open slots are filled with payload blades rear transition modules RTMs or approved filler panels in order to be compliant with the safety EMC regulatory markings Grounding To ensure the system is properly grounded each of the system s parts must contact the EMI gasket The system contains gaskets at the shelf and module level The shelf is also fitted with ESD contacts Please take care for proper ESD protection of the operator This is a Class A product based on the standard of the Voluntary Control Council for Interferenc
96. g seele d doped uae dodo EARS EE AT Gd apod o A Ae MR g 110 64 Installing Power Entry Modules isses es RR Rer ea YR den E RR RR 111 Gud Tools Tou WER uu iud ede an and ead e MR ae Ao Ie e ie oe 111 C42 Renown tie PEM uu oder drei adu ee oer Pr Hee BREN Edda WA 111 6 5 Upper and Lower Fan Tray Modules 00000 cece eee een nn 113 6591 Removing tne Upper FTM ask 114 6 5 2 Installing the Upper FIM 4544 4404 42H aneinander 114 0 5 3 Removing the Lower FIM Lucae d che pk ob cee PRO eee A obo oe tex a 115 5 5 4 Installing the Lower PTM ii issus RR chance eee edna shee a dese n 115 6 6 Replacing tie Fan FING 62564426 564654445 96045 ttir SERS HELE DS Sacr re RE DAG debe 116 7 Shelf Management Alarm Module 0 c eee ee nnn n n n nnn 119 TA WERNE scene tees die REGE RH ERA AER HERES D4 Ree Eee eee Ras edd 119 I FONOS are cH TTL 120 7 3 SAM Diagram and Face Plate Layout lsslieseeees esee ha 121 7 4 Funcional DescHplioH sssrini 312 49424 BU er ir 122 74 1 IPMETONOSEDVIBC a i dope diae dom bob bdo prd ERE draco b dba racc ur Ne ded 122 TAZ RS 232 Serial interface Li og chs cea e ge Ho ERE REPRE A SORA RPSXA OSA ENE RAR OOS 123 tio Master Dnby 2E BUS wins aid wee expect ORE Roc I ra eee 123 Centellis 4440 Installation and Use 6806800H23A 5 Contents 744 Shell FRY SEEPROM 2 424 484 RO Sae tri iios Rh inte 124 TA ORB LEITER FT HERREN 124 7431 Hassan LED i e ane RRXERRERAWERSNWARa dc RUE 124 7432 SAMADP SBlus LEDS un
97. ght of an equipped and unequipped shelf and rack mounting requirements Table 5 1 AXP1440 14 Slot Shelf Physical Characteristics Characteristics Specifications Size 22 56 inches 57 3 cm high 13U 17 67 inches 44 88 cm wide 21 06 inches 53 5 cm with mounting flanges 21 51 inches 54 64 cm deep with cable trays Weight Approximately 87 5 lbs 31 5 kg base integrated platform Base platform 2 shelf managers 2 PEMs 1 upper FTM 1 lower FTM no payload blades Rack Mounting Per ETSI 600mm x 600mm ETSI frame on integrated front frame mounting ears Frame mounting brackets are required for a 23 EIA frame Rear mounting brackets are recommended in both instances for Central Office Environment Each shelf requires 13U of space and effectively takes up 13U when mounted in a rack Three shelves can fit in a 40U telecom rack which leaves 1U remaining Cable management trays are available for the front and the rear of the shelf Centellis 4440 Installation and Use 6806800H23A 79 AXP1440 Shelf Installation Installation Prerequisites 5 3 5 3 1 5 3 2 80 Installation Prerequisites This section describes the prerequisites required for installation Equipment You Will Need You will need the following to install the AXP1440 14 slot shelf into an approved EIA 23 or 600mm x 600mm ETSI frame e Torque wrench e Nut driver with 7 16mm socket e Multimeter e Phillips head screwdriver 1
98. hrer Betriebsumgebung notwendig sind Wenn Sie diese Vorsichtsma nahmen oder Sicherheitshinweise die an anderer Stelle diese Handbuchs enthalten sind nicht beachten kann das Verletzungen oder Sch den am System zur Folge haben Emerson ist darauf bedacht alle notwendigen Informationen zum Einbau und zum Umgang mit dem System in diesem Handbuch bereit zu stellen Da es sich jedoch bei dem System um ein komplexes Produkt mit vielf ltigen Einsatzm glichkeiten handelt k nnen wir die Vollst ndigkeit der im Handbuch enthaltenen Informationen nicht garantieren Falls Sie weitere Informationen ben tigen sollten wenden Sie sich bitte an die f r Sie zust ndige Gesch ftsstelle von Emerson Das System erf llt die f r die Industrie geforderten Sicherheitsvorschriften und darf ausschlie lich f r Anwendungen in der Telekommunikationsindustrie im Zusammenhang mit Industriesteuerungen und in der Entwicklung verwendet werden Es darf nicht in sicherheitskritischen Anwendungen lebenserhaltenden Ger ten oder in Flugzeugen verwendet werden Einbau Wartung und Betrieb d rfen nur von durch Emerson ausgebildetem oder im Bereich Elektronik oder Elektrotechnik qualifiziertem Personal durchgef hrt werden Die in diesem Handbuch enthaltenen Informationen dienen ausschlie lich dazu das Wissen von Fachpersonal zu erg nzen k nnen dieses jedoch nicht ersetzen Halten Sie sich von stromf hrenden Leitungen innerhalb des Systems fern Entfernen Sie auf
99. igung des Systems Das System ist schwer und wenn Sie es alleine tragen kann dies zu R ckensch den f hren Heben Sie deshalb das System nur zu zweit und halten Sie beim Heben Ihren R cken gerade oder benutzen Sie zus tzliche Hilfsmittel Besch digung des Systems W hrend des Transportes und Zusammenbaus des Systems k nnen sich Teile wie zum Beispiel Schrauben Blenden Stecker oder L fter l sen oder besch digt werden Nehmen Sie das System nicht in Betrieb wenn Teile besch digt sind Dies k nnte zu Centellis 4440 Installation and Use 6806800H23A Sicherheitshinweise Besch digungen an anderen Teilen f hren Hoher Ableitstrom Dieser Aufkleber befindet sich in der N he der Schuzleiter auf der R ckseite des Systems und warnt dass Sie vor der Inbetriebnahme eine Erdung durchf hren m ssen da hier ein hoher Ableitstrom vorhanden sein kann Hoher Ableitstrom kann zu Verletzungen f hren Stellen Sie deshalb vor Anschluss des Systems an ein Telekommunikationsnetz unbedingt eine Erdungsverbindung her Besch digung des Systems Falsche Jumper Einstellungen k nnen dazu f hren dass das System nicht mehr funktioniert Andern Sie deshalb nie die Einstellungen der Jumper Board und RTM Installation Besch digung des Boards Ber hren Sie das Board oder elektrische Komponenten in einem nicht ESD gesch tzten Bereich kann dies zu einer Besch digung des Boards f hren Bevor Sie Boards oder elektronische Komponenten ber
100. ination from polluting the air filter and possibly obstructing the air intake of the system the air filter should be replaced according to the schedule you have established based on your Central Office Environment as discussed in Air Filter Maintenance Remove and inspect the filter for tears or damage before cleaning it If the filter is torn or damaged discard the filter and replace it with a new one Refer to Replacing the Fan Filter on page 116 if you need help If the filter is undamaged proceed to clean it There are several methods for cleaning the air filter 1 Vacuum clean A few passes of a vacuum cleaner can remove accumulated dust and dirt 2 Oil free compressor air Point the compressed air nozzle in the opposite direction of the filter s operating airflow blow from the filter s exhaust side toward the intake side 3 Cold water rinse Collected dirt is washed away using a standard hose nozzle with plain water Ensure the filter is completely dry before returning to service 4 Immersion in warm soapy water Dip the filter in a solution of warm water and mild detergent Then rinse the filter in clear water and let stand until completely dry before returning to service Before returning a filter to service visually inspect it for tears or rips that may have occurred during cleaning Do not reinstall a torn filter as it will be ineffective in trapping particulates and will interrupt air flow distribution You may order
101. irculating at the air intake of the system and not to component temperatures Some of the climatic values may exceed the specification of some system components for example hard disks As Emerson cannot guarantee the functionality of third party products that are handled or operated out of their specifications the environmental conditions may be limited to the specifications of these components The following table lists the environmental requirements Table 3 1 Environmental Conditions Feature Operating Non Operating packed state Temperature 5 C 41 F to 40 C 104 F normal 40 C 40 F to 70 C 158 F operation according to NEBS standard GR 63 CORE 5 C 23 F to 55 C 131 F exceptional operation according to NEBS standard GR 63 CORE Temp 0 25 C min 0 25 C min change according to NEBS standard GR 63 CORE Relative 5 to 90 non condensing 5 to 95 non condensing humidity according to Emerson internal according to Emerson internal environmental requirements environmental requirements Shock Half sine 11 ms 30 m s Blade level packaging Half sine 6 ms at 180 m s Centellis 4440 Installation and Use 6806800H23A 63 Site Preparation Table 3 1 Environmental Conditions continued Requirements Feature Operating Non Operating packed state Vibration 0 1g from 5 Hz to 100 Hz and back to 5 Hz at 5 20 Hz at 0 01 g Hz tested in a rate of 0 1 o
102. is 4440 Installation and Use 6806800H23A 59 AXP1440 Shelf Description WEEE Compliance 60 Centellis 4440 Installation and Use 6806800H23A Site Preparation 3 1 Overview The following sections help you to prepare system installation Section Gives Information On Site Planning Considerations This section includes information on unpacking and inspecting the system requirements technical data and other information you need to know before you start system installation Site Planning Checklists This section provides checklists for site preparation 3 2 Site Planning Considerations This section provides information to prepare the site and the shelf for installation 3 2 1 Receiving and Unpacking the System Carefully inspect the system and all components delivered together with it Personal Injury or System Damage The system is heavy and if you carry it on your own you can hurt your back To prevent injury keep your back straight and have two people lift the system or use additional lifting equipment Personal or System Damage Unstable system installation in a rack can cause the rack to topple over Therefore if your system is the only one in the rack make sure to mount the system in the lowest part of the rack If other systems are installed in one rack start with the heaviest component at the bottom If the rack is equipped with stabilizing devices make sure that they are installed and exte
103. kd EMERSON Network Power Centellis 4440 Installation and Use 6806800H23A December 2008 9 2008 Emerson All rights reserved Trademarks Emerson is a trademark registered in the U S Patent and Trademark Office All other product or service names are the property of their respective owners PICMG CompactPCI AdvancedTCA and the PICMG CompactPCI and AdvancedTCA logos are registered trademarks of the PCI Industrial Computer Manufacturers Group Notice While reasonable efforts have been made to assure the accuracy of this document Emerson assumes no liability resulting from any omissions in this document or from the use of the information obtained therein Emerson reserves the right to revise this document and to make changes from time to time in the content hereof without obligation of Emerson to notify any person of such revision or changes Electronic versions of this material may be read online downloaded for personal use or referenced in another document as a URL to a Emerson website The text itself may not be published commercially in print or electronic form edited translated or otherwise altered without the permission of Emerson It is possible that this publication may contain reference to or information about Emerson products machines and programs programming or services that are not available in your country Such references or information must not be construed to mean that Emerson intends to announ
104. kumentation beschrieben kann dies zu gef hrlicher Strahlung f hren Einge RTMs sind Laserprodukte der Klasse 1 Verwenden Sie diese anders als in der Dokumentation beschrieben kann dies zu gef hrlicher Strahlung f hren Batterieaustausch Besch digung der Boards Ein unsachgem er Austausch von Batterien kann zu gef hrlichen Explosionen und Besch digung der Boards f hren Verwenden Sie deshalb nur den Batterietyp der auch bereits eingesetzt wurde und befolgen Sie die entsprechende Anleitung im Installationshandbuch des jeweiligen Boards Entsorgen sie alte Batterien entsprechend der in Ihrem Land g ltigen Richtlinien Umweltschutz 38 Umweltschutz Entsorgen Sie alte Blades RTMs und Systeme gem der in Ihrem Land g ltigen Gesetzgebung und den Empfehlungen des Herstellers Centellis 4440 Installation and Use 6806800H23A Platform Architecture 1 1 1 2 1 3 1 4 Description The versatile highly available AXP1440 is designed as an open standard platform on which to run applications in the Telecom Central Office environments The AXP1440 combines existing PICMG standards featuring high speed serial data fabrics These standards serve to streamline the architecture by eliminating the overhead of bridging increasing payload and eliminating the need for system and nonsystem slot blades This is accomplished by using the Intelligent Platform Management Interface IPMI and dual Ethernet star network which a
105. la prise de terre System Overheating If you reduce the fan speed the system temperature will rise Constantly control the system temperature once you have reduced the fan speed While operating the system ensure that the environmental and power requirements are met Injuries or Short Circuits Blade or Power Supply In case the ORing diodes of the blade fail the blade may trigger a short circuit between input line A and input line B so that line A remains powered even if it is disconnected from the power supply circuit and vice versa To avoid damage or injuries always check that there is no more voltage on the line that has been disconnected before continuing your work Centellis 4440 Installation and Use 6806800H23A 23 Safety Notes Expansion System Overload To avoid an overload of the system check the total power consumption of all components installed see the technical specification of the respective components Ensure that any individual output current of any source stays within its acceptable limits see the technical specification of the respective source Loss of Safety Compliance Using of Additional Plug in Blades By using additional plug in blades it may be possible that the system may be no more compliant to safety and EMC regulations The system integrator has to ensure that the compliancy is guaranteed Exchanging PEMs 24 Personal Injury through Electric Shock and Burning Touching the PEM power in
106. lation NE The system is thoroughly inspected before shipment If any damage occurred during N transportation or any items are missing please contact our customer s service immediately 3 2 2 Site and Installation Planning Planning basic site and installation requirements you have to consider the following issues 1 Is adequate power for the Centellis 4440 system available 2 Canthe system be positioned in a way that 48 to 60V DC power source is easy to reach 3 Are racks with sufficient space to install the system available 62 Centellis 4440 Installation and Use 6806800H23A Requirements Site Preparation Is suitable equipment available to lift the system into the rack Is there enough space to run a system console terminal Is the cable long enough to reach the system Are the inlet and outlet of the fans and therefore the airflow not blocked 3 2 3 Requirements Before and during system installation and operation you always have to ensure that the requirements listed in the following sections are met 3 2 3 4 Environmental Requirements To ensure proper function of the system make sure that the environment in which the system is to be used fulfills the environmental requirements The environmental values must be tested and proven in the planned system configuration that is the delivered system and other third party products you want to integrate Operating temperatures refer to the temperature of the air c
107. le 3 4 Dimensions and Weight of System and Components 2 0 05 66 Table 4 1 PEM IPMB AUOIBSSEH Luoxaaeca rl ara 74 Table 4 2 Cooling Budget u 40000 2er sun rm ERR nee ee UR Ra Veg e CR 75 Table 5 1 AXP1440 14 Slot Shelf Physical Characteristics sasaaa aaaea 19 Table 7 1 RJ 45 Serial Port COODneelbl zusenden douse E X RR ERR x 123 Table 7 2 Alarm Display Panel ADP Serial Port Connector 200 005 123 Table 7 3 BO LEES opasdacaxad ow re 64 oR eRe ee RR Edd Ree 124 Table 7 4 Hot Swap LED SIS u edea rd RETO IR rPERQex ORIPRERIAA RE RPE Edo n4 124 Table 7 5 SAM LED SEES MOLAS oinnes ACE ERROR uA SHE dn UE CD GR EROR GR d d 125 Table 7 6 ADP LED Status IndiGBlOIS ixuueeso ses RR o a dc 125 Table 7 7 Gra ELL te uai dca d loeo ru de ad ae oad 126 Table A 1 Emerson Network Power Embedded Computing Publications 135 Table A 2 Related Specific adbnb 4 osx xdg4ex a ir 135 Centellis 4440 Installation and Use 6806800H23A 9 List of Tables 10 Centellis 4440 Installation and Use 6806800H23A About this Manual Overview of Contents This Installation and Use manual is organized as follows Chapter Description About this Manual Lists all conventions and abbreviations used in this manual and outlines the revision history Safety Notes Describes the safety information which has to be regarded Sicherheitshinweise Translation of the chapter Safety Notes to German Platfor
108. llows for communication between all node blades using Ethernet The AXP1440 is a high availability platform with special locations for Shelf Management Alarm Module SAMs and fourteen 8U x 280mm slots fourteen 8U x 70mm rear transition modules Fan Tray Modules FTMs and Power Entry Modules PEMs PICMG Compliance The AXP1440 is designed to be compliant with PCI Industrial Computers Manufacturer s Group PICMG specifications 3 0 and 3 1 and also provides support for PICMG 1 5 1 IPMI bus for System management Shelf Topology Topology refers to the shape of a network or the network s physical layout The way that different nodes in a network are connected to each other and how they communicate are determined by the network s topology The backplane of the AXP1440 uses a dual star topology that supports two independent networks The dual star uses a point to point configuration with redundancy added for reliability All devices on a star network are connected to a central connection point hub Nodes communicate across the network by passing data through the hub slot which on the AXP1440 contains a switching function that forwards packets to the appropriate port based on the packet s address Switching hubs support traditional Ethernet 10 Mbps Fast Ethernet 100 Mbps and Gigabit Ethernet 1000 Mbps ports Network Descriptions This section describes the operational aspects of each of the shelf s network designs based on
109. lower the ambient temperature the higher the rise in temperature allowed The deltaT set point is calculated as follows Set Point A S1 l gt T1 T2 Inlet Air Temperature For ambient air temperatures at or below 25 C default T1 the deltaT set point is set to 20 C default 1 For ambient air temperatures at or above 55 C default T2 the deltaT set point is set to 10 C default S2 For ambient air temperatures between T1 and T2 the deltaT set point is calculated using the following algorithm S1 72 T1 Tintet Using the above algorithm at 40 C ambient the cooling algorithm adjusts the fan speeds to maintain a deltaT rise in temperature at 15 C Table 7 7 Cooling Budget Ambient Temperature Temperature Rise 25 C Delta T 20 C 126 Centellis 4440 Installation and Use 6806800H23A Redundancy Control Shelf Management Alarm Module 7 5 2 Table 7 7 Cooling Budget Ambient Temperature Temperature Rise 40 C Delta T 15 C 55 C Delta T 10 C The values for S1 S2 T1 and T2 are configurable In abnormal operating conditions that is when a blade thermal sensor is approaching or crossed its upper non critical threshold the SAM automatically adjusts the fan speeds to a point where all the blade thermal sensors are just below their upper non critical threshold minus a user configurable offset The dynamic minimum fan level is not used E
110. ls to confirm there is no power present 3 Using the appropriate tool carefully remove the plastic covering over the terminal blocks 4 Confirm that there is no power to the PEM lug bolts Using a multimeter measure between the two lugs and then measure between the chassis ground and each lug If the DC potential is 3 0VDC or less then power is not present 5 Attach the DC power cables input and return to the dual lug bolts on each PEM 88 Centellis 4440 Installation and Use 6806800H23A Powering Up the System AXP1440 Shelf Installation 5 10 5 11 6 Using a torque wrench tighten the nuts with a recommended torque setting of 35 5 to 38 5 inch pounds Make sure all DC leads are fastened securely 7 Replace the plastic cover over the terminal blocks 8 Verify that the circuit breakers are in the ON position 9 Break the tagout or lockout seals on the branch circuit or power distribution unit 10 Apply power by closing the branch circuit or power distribution unit The OOS indicator LED will glow solid red and the other LEDs will go dark The OOS will not go dark and the IS indicator LED will not illuminate until the external power circuit breakers are closed 11 Verify that all FRU LEDs illuminate and the PEM s IS LED is green and the OOS LED is dark Powering Up the System With the installation cabled up you are ready to apply power to the system Cover all open module slots and put all appro
111. m Architecture Describes the system architecture AXP1440 Shelf Description Provides an overview of the features of the system and lists the standard compliances Site Preparation Provides site planning considerations and checklists describes the requirements and conditions AXP1440 Operations Describes basic operating procedures AXP1440 Shelf Installation Describes mounting and installation options FRU Installation Describes how to install and replace blades modules power components fans and air filter Shelf Management Alarm Module Describes the shelf management alarm module Related Documentation Lists related documentation and specifications Abbreviations This document uses the following abbreviations Abbreviation 10GBASE BX4 Definition The common name of the standard that defines 10 gigabit per second Ethernet data link over eight pairs of copper Four pairs for transmit and four pairs for received AdvancedTCA Advanced Telecom Computing Architecture AMC AdvancedTCA Mezzanine Card ANSI American National Standards Institute ARP Address Resolution Protocol ARTM AdvancedTCA Rear Transition Module ATCA Advanced Telecommunications Computing Architecture AWG American Wire Gauge Centellis 4440 Installation and Use 6806800H23A 11 About this Manual 12 Abbreviation Definition
112. manent failure the signal gets stuck high low or breaks data packets continue to be transmitted via the redundant communication path A short between two of these four signals is considered a double failure Ethernet Signals The SAMs implement a four port 10 100Base T Ethernet switch The SAM s 10 100Base T links to each of the system controller switching blades in logical hub slots 1 and 2 The backplane has a cross connect between each hub slot and the other SAM as shown in the following figure The shelf managers carrier card has the following e Port to ShMM 1500R e Port to BC1 ATCA F120 e Port to BC2 ATCA F120 e Port to other SAM The shelf manager mezzanine has a port to the face plate eth0 and a port to the SAM eth1 The backplane has cross connects between each hub slot and other SAM Figure 7 4 Interhub Slot and Shelf Manager Connectivity ATCA F120 Hub Slot 1 ATCA F120 Hub Slot 2 gt lt SAMA SAMB Front Panel Front Panel Centellis 4440 Installation and Use 6806800H23A 129 Shelf Management Alarm Module Switchover Signals 7 5 3 7 6 7 6 1 130 Switchover Signals A switchover takes place when the Standby SAM determines that the Active SAM is no longer operational The signs of this are e The REMOTE HEALTHY or REMOTE PRESENT changes to FALSE This indicates that the peer SAM is no longer healthy or present e The TCP
113. ment FTM is available for exchange and ready to install Service Interval for 1 FTM Temperature Range Not recommended 40 55 C Four hours 40 C maximum When a fan is taken out of operation the system manager will compensate for the loss by increasing the speed of the remaining fans Please read the following caution before replacing any of the FTMs Fans may continue to rotate after power is removed Be careful to keep fingers away from the bottom of the FTM enclosure Centellis 4440 Installation and Use 6806800H23A 113 FRU Installation Removing the Upper FTM 6 5 1 Removing the Upper FTM Removal Procedure Follow these steps and refer to the figures to remove the upper fan tray module from the shelf 1 Loosen the retention screw to the chassis before loosening the ejector handle Screw Figure 6 2 Upper Rear FTM Ejector Handles and LEDs LEDs 7 Handle Handle 2 Pull the ejector handle outward to a slightly open position to disengage the hot swap switch Watch for the Blue LED to blink When the blinking stops and the LED remains a solid blue the FTM is ready to be removed 3 Open the ejector handle to a full open position 4 Using the handle on the front of the FTM slowly pull the FTM out of the shelf while supporting the bottom of the module with the palm of your hand The module is heavy hold it securely 6 5 2 Installing the Upper
114. nded so that the rack is secure Then proceed to mount or service the system Do not tilt the sytem forward or backward when removing it from the system package as the FRU ejector handles at the bottom could be damaged Centellis 4440 Installation and Use 6806800H23A 61 Site Preparation Site and Installation Planning NOTICE Damage of Circuits Electrostatic discharge and incorrect RTM installation and removal can damage circuits or shorten their life Before touching the RTM or electronic components make sure that you are working in an ESD safe environment Shipment Inspection To inspect the shipment perform the following steps 1 Verify that you have received all items of your shipment Compare the shipment thoroughly with the delivery note 2 Visually inspect the shelf to ensure that all of the connector pins are straight shrouds are properly seated screws are tight and so on Check the rails for proper alignment Check that the air filter is properly installed Check that the cable connections are secure and properly fitted Check the EMI gaskets for damage Nn Oo Oc A Q Check the items listed above for damage and report any damage or differences to the customer service at www emersonnetworkpower com embeddedcomputing co Tighten loose screws before proceeding 9 Remove the desiccant bags delivered together with the system and dispose of them according to your country s legis
115. ng additional blades or modules make sure that the power consumption of all installed modules does not exceed the system s maximum power dissipation Centellis 4440 Installation and Use 6806800H23A 65 Site Preparation Dimensions and Weight 3 2 4 Dimensions and Weight The table below lists the dimenstions and weight of the shelf and system components i The maximum weight of the system must not exceed 208 Ibs M I Table 3 4 Dimensions and Weight of System and Components Dimensions Component wxhxdinmm Weight Shelf including two fans two PEMs air filter 497 x 573 x 544 87 5 lbs PEM 164 x 73 x 155 3 7 Ibs Upper Fan Tray Module 491 x 87 x 227 8 8 Ibs Lower Fan Tray Module 491 x 119 x 331 13 4 Ibs ATCA F120 30 x 351 x 312 6 16 Ibs ATCA F120 RTM 322 25 x 70 1 54 Ibs 3 2 5 Mounting Options You can simply operate the system on your desk or you can install it in a standard 23 rack NOTICE During the course of handling shipping and assembly pins shrouds and mounting screws fans and other items can become loose or damaged Do not operate a damaged shelf this can cause damage to devices that interfere with it Grounding To ensure the system is properly grounded each of the system s parts contact the EMI gasket The system contains gaskets at the shelf and module level The shelf is also fitted with ESD contacts Please take care for proper ESD protection of the operator
116. o observe proper grounding practices may cause a variety of noise electrostatic discharge and RFI Radio Frequency Interference problems Centellis 4440 Installation and Use 6806800H23A Grounding the Shelf AXP1440 Shelf Installation 5 5 5 6 Grounding the Shelf Use a 1 AWG wire with a 2 hole copper lug and connect directly to the earth ground point located on the right side of the back of the shelf connect the other end of the wire to a reliable earth ground Use the torque setting required by the connector supplier The 2 hole lug prevents rotation of the lug and ensures a permanent bonding of ground to the shelf Figure 5 3 Placement of Grounding Lug Back of Shelf Shelf Ground Configuration The AXP1440 shelf was tested in the default configuration of logic ground and shelf ground connected and does not connect 48VDC Return with Shelf Ground The system has been tested in the default configuration and complies with safety and regulatory standards As a compliant AdvancedTCA shelf the AXP1440 allows system integrator at their own discretion to remove the mechanism which connects Logic Ground to Shelf Ground and install the mechanism that connects 48VDC Return to Shelf Ground If the system integrator exercises the option of removing the connections from Logic Ground to Shelf Ground and or adds the connection between 48VDC Return and Shelf Ground the responsibility for maintaining compliance to CSA C
117. ocation and cleanliness check your air filters every week after you first install your system In a dusty environment a filter may need cleaning more often than a filter in a cleaner environment Check the filters frequently until you have a good idea of how often it needs cleaning Based on your findings establish a regular cleaning schedule and keep a log to record the date of each filter cleaning or replacement Air filters should also be checked occasionally to make sure they are not obstructed or damaged Visually inspect filters for tears or rips Do not reinstall a torn filter as it will be ineffective in trapping particulates and will interrupt air flow distribution To maintain safety certification use only Emerson approved fan filters You can order replacement fan filters part number RAF1440 by contacting your Emerson sales representative For replacement procedures refer to Replacing the Fan Filter on page 116 Centellis 4440 Installation and Use 6806800H23A 75 AXP1440 Operations Cleaning the Air Filter 4 8 Cleaning the Air Filter To ensure the AXP1440 shelf operates properly routine filter maintenance is required as discussed in Air Filter Maintenance Maintenance includes cleaning replacing and properly storing the air filters Filter cleaning frequency depends on the environment the system is subjected to The shelf filter requires routine cleaning to ensure effective filtration and airflow To prevent air contam
118. ode slots and connectors P20 P21 P22 and P23 of the hub slots The implementation of the interface is indicated by the level of PICMG compliance a blade or hub is designed to The AXP1440 supports the PICMG 3 1 fabric standard to allow for several configuration options that can provide greater bandwidth to certain slots in the shelf The fabric interface switch supports PICMG 3 1 Option 9 10Gbps The following figure shows the AXP1440 shelf update channel connectivity A PICMG 3 1 compliant hub provides 10GBASE BXA to the fabric interface of a PICMG 3 1 compliant blade The fabric interface switch is also extended outside the AXP 1440 shelf via eight external connectors on the RTM IPMI Network The Intelligent Platform Management Interface IPMI is based on a redundant radial topology Redundant IPMI networks are supported by the Shelf Management Alarm Module SAM to manage the shelf resources Centellis 4440 Installation and Use 6806800H23A Update Channel Interface Platform Architecture The SAM is the center of the IPMI network hubs are the center of the Base Interface network The SAM connects to all slots in the shelf and monitors and reports on the content of the AXP 1440 The SAM collects environmental data from sensors within the shelf and can assist high availability software to determine when a failover is necessary due to hardware removal or environmental changes such as an over temp condition The SAMs contain the
119. on and Use 6806800H23A 25 Safety Notes Cabling Personal Injury The cabling should follow existing cable paths using existing or similar cable fastenings Never change the system s cabling as delivered by Emerson Check proper function of the system after cabling extensions To avoid injuries always ensure that cables are securely installed so that nobody can trip over them Personal Injury through Electric Shock Touching contacts and cables during system operation can cause injuries through electric shock To avoid electric shock make sure that contacts and cables of the system cannot be touched while the system is operating If in doubt concerning cabling ask your local Emerson representative Cable Damage Folding the fiber cable damages the cable and inhibits the data transmission Therefore make sure you do not fold the cable RJ 45 Connector 26 System Damage RJ 45 connectors on blades are either twisted pair Ethernet TPE or E1 T1 J1 network interfaces Connecting an E1 T1 J1 line to an Ethernet connector may damage your system e Make sure that TPE connectors near your working area are clearly marked as network connectors e Verify that the length of an electric cable connected to a TPE bushing does not exceed 100 m e Make sure the TPE bushing of the system is connected only to safety extra low voltage circuits SELV circuits e Ifin doubt ask your system administrator Centellis 4440 Installation and Us
120. onpowered system NOTICE RTM Damage Installing the RTM with other blades than the ones designed for it may damage the RTM and the front blade Only install the RTM with the correct front blade Damage of Circuits Electrostatic discharge and incorrect RTM installation and removal can damage circuits or shorten their life Before touching the RTM or electronic components make sure that you are working in an ESD safe environment 6 2 1 1 Installing the RTM You can install the RTM into a system if the front blade is already installed or if it is not installed If the front blade is already installed its payload has to be powered down first Installation Procedure with Installed Front Blade The following procedure describes the installation of the RTM It assumes that your system is powered If your system is unpowered you can disregard the blue LED and thus skip the respective step In this case itis a purely mechanical installation 1 Locate the slot the RTM is to be installed into the shelf s rear which must be the same as that of the front blade 2 Open the lower handle of the front blade in order to power down its payload The blue LED on the front blade starts to flash This indicates that the front blade is informing the shelf manager about its desire to power down its payload 3 Wait until the blue LED on the front blade is ON This indicates that the front blade s payload is powered down 98 Centellis 4440
121. operly 3 Apply equal and steady pressure to the blade to carefully slide the blade into the shelf until you feel resistance Continue to gently push the blade until the blade connectors engage 4 Squeeze the lever and the latch together and hook the lower and the upper handle into the shelf rail recesses Centellis 4440 Installation and Use 6806800H23A 105 FRU Installation Node Blade Installation and Removal 5 Fully insert the blade and lock it to the shelf by squeezing the lever and the latch together and turning the handles towards the face plate If your shelf is powered as soon as the blade is connected to the backplane power pins the blue LED is illuminated When the blade is completely installed the blue LED starts to blink This indicates that the blade announces its presence to the shelf management controller If an RTM is connected to the front blade make sure that the handles of both the RTM and the front blade are closed in order to power up the blade s payload 6 Wait until the blue LED is switched off then tighten the face plate screws which secure the blade to the shelf The switched off blue LED indicates that the blade s payload has been powered up and that the blade is active 7T Connect cables to the face plate if applicable YE After the blade has been inserted you have to ensure that a boot image is either N present on the ATCA F120 or on the blade s hard disk 106 Centellis 444
122. ormation Centellis 4440 Installation and Use 6806800H23A About this Manual Summary of Changes Order No Date Description 6806800H23A December 2008 Initial Release Comments and Suggestions We welcome and appreciate your comments on our documentation We want to know what you think about our manuals and how we can make them better Mail comments to us by filling out the following online form www emersonnetworkpower com embeddedcomputing Contact Us Online Form In Area of Interest select Technical Documentation Be sure to include the title part number and revision of the manual and tell us how you used it Centellis 4440 Installation and Use 6806800H23A 15 About this Manual 16 Centellis 4440 Installation and Use 6806800H23A Safety Notes This section provides warnings that precede potentially dangerous procedures throughout this manual Instructions contained in the warnings must be followed during all phases of operation service and repair of this equipment You should also employ all other safety precautions necessary for the operation of the equipment in your operating environment Failure to comply with these precautions or with specific warnings elsewhere in this manual could result in personal injury or damage to the equipment Emerson intends to provide all necessary information to install and handle the product in this manual Because of the complexity of this product and i
123. ot be earthed elsewhere The DC supply source shall be located within the same premises as this equipment e Switching or disconnecting devices shall not be in the earthed circuit conductor between the DC source and the point of connection of the earthing electrode conductor French translation Cet appareil est concu pour permettre le raccordement du conducteur reli la terre du circuit d alimentation c c au conducteur de terre de l appareil Pour ce raccordement toutes les conditions suivantes doivent tre respect es Ce mat riel doit tre raccord directement au conducteur de la prise de terre du circuit d alimentation c c ou une tresse de mise la masse reli e une barre omnibus de terre laquelle est raccord e l lectrode de terre du circuit d alimentation c c Lesappareils dont les conducteurs de terre respectifs sont raccord s au conducteur de terre du m me circuit d alimentation c c doivent tre install s proximit les uns des autres p ex dans des armoires adjacentes et proximit de la prise de terre du circuit d alimentation c c Le circuit d alimentation c c ne doit comporter aucune autre prise de terre La source d alimentation du circuit c c doit tre situ e dans la m me pi ce que le mat riel Il ne doit y avoir aucun dispositif de commutation ou de sectionnement entre le point de raccordement au conducteur de la source d alimentation c c et le point de raccordement
124. ower Embedded Computing publications by contacting your local Emerson sales office For documentation of final released GA products you can also visit the following website http www emersonnetworkpowerembeddedcomputing com gt Solution Services gt Technical Documentation Search This site provides the most up to date copies of Emerson Network Power Embedded Computing product documentation Table A 1 Emerson Network Power Embedded Computing Publications Document Title Publication Number Centellis 4440 Release 1 0 Document Collection 6806800H24 AXP1440 AXP1620 Subsystem IPMI Programmer s Reference 6806800G38 Centellis 4440 Release Notes 6806800H23 ATCA F120 Installation and Use 6806800D06 ATCA F120 Control via IPMI Programmer s Reference 6806800D18 System Management Interface Based on HPI B Centellis 4620 4440 6806800D85 User s Guide Pigeon Point Shelf Manager User Guide Release 2 5 3 6806800G49 Pigeon Point Shelf Manager External Interface Reference Release 2 5 3 6806800G50 Related Specifications For additional information refer to the following table for related specifications As an additional help a source for the listed document is provided Please note that while these sources have been verified the information is subject to change without notice Table A 2 Related Specifications Document Title and Source Publication Number IEEE http standards ieee org catalog IEE
125. portant information on removing power before replacing a PEM refer to Recommended Power Off Procedures on page 72 and Power Entry Module PEM on page 72 The PEMs are accessible from the rear of the shelf and connect to the power entry module connectors on the backplane A removable plastic housing covers the power feeds and returns to prevent accidental shorting The PEM also features an injector ejector handle that provides the hot swap mechanism for signalling the state of the PEM prior to removal Each PEM powers two separate power domains A and B and each domain supports two 80A power rails to supply power to the AdvancedTCA slots The PEMs are hot swappable and will not cause a fault when one is removed for replacement Two PEMs are required to support 2N 1 redundancy If your system is configured for redundant operation using two power feeds they operate in load sharing where the total load is equal to or less than what one power feed can provide Figure 2 8 PEM Backplane Connectivity Seated SAMA SAM B HA1 Logic_GND Shelf_GND IPMB_A IPMB_B Backplane IPMC_PWR Power Entry Module 48v 48v_RTN Front Panel 7 ATCA 7 ATCA FTM FTM SAMA SAMB Slots Slots Centellis 4440 Installation and Use 6806800H23A 55 AXP1440 Shelf Description Power Entry Modules PEMs 56 Each of the PEMS
126. provides a summary of what resides on each of the slot connectors Table 2 2 Slot Connector Description Connector Slots 6 and 9 Physical Switches Slots 1 5 7 8 10 14 Physical Node J10 Power IPMB Hardware Address Power IPMB Hardware Address P24 Base N A P23 Fabric and Base Base P22 Fabric N A P21 Fabric N A P20 Clocks Update Fabric Clocks Update Fabric The following table provides connector specific information for the backplane slots Table 2 3 Backplane Connectors Zone Connector Where Used Quantity 3 2 P20 Slots 1 through 14 14 P21 Slots 6 and 9 2 P22 Slots 6 and 9 2 P23 Slots 1 through 14 14 P24 Slots 6 and 9 2 1 J10 Slots 1 through 14 14 Centellis 4440 Installation and Use 6806800H23A Backplane Slot Connectors AXP1440 Shelf Description Table 2 3 Backplane Connectors continued Zone Connector Where Used Quantity SAM1 J1 and SAM2 J1 SAM A and B 2 SAM1 J2 and SAM2 J2 SAM A and B 2 PEM1 J1 PEM A and B 2 N A FTM2 J1 Lower Fan 1 FIB J1 FTM Interconnect 1 Table 2 4 Slot Hardware Addressing for J10 Logical Physical HW Slot Slot Address HA7 HA6 HA5 HA4 HA3 HA2 HA1 HAO 1 13 an Gnd Open Gnd Gnd Gnd Gnd Gnd Open 2 11 42h Gnd Open Gnd Gnd Gnd Gnd Open Open 3 9 43h Open Open Gnd Gnd Gnd Gnd Open Gnd 4 7 44h Gnd Open Gnd
127. put terminals with metallic objects on your hands wrists or hanging from your neck may lead to serious injuries like burns or amputations Do not wear any metallic attire or commodity on your hands wrists or hanging from your neck when working at the power input terminals or power input cables Be extremely careful when you use electrically conductive tools near the PEMs Short Circuits or Personal Injury Ensure that the power feeds you plan to remove or attach are powered off and cannot be switched on while you are working Short Circuit and Electric Shock To avoid short circuits and electric shock the power lugs must not be energized before removing the screws It is essential to ensure that the power lugs are not energized before loosening the screws Be careful with the used tools in order to prevent a short circuit PEM Damage Applying reversal power causes damage to the electrolytic capacitors of the filter Therefore only switch on the breakers if no red light is visible Centellis 4440 Installation and Use 6806800H23A Safety Notes Exchanging Fans Personal Injury Rotating Fans Inserting tools or fingers into operational fans may cause injuries Fans become exposed when the fan tray is pulled Keep clear of the fans as long as they are rotating When the fan is removed extreme care should be taken while handling the fan itself The centrifugal forces will make the unit difficult to handle Centellis 4440 Installati
128. r Shelf blade population List of sensors and sensor values Sensor threshold settings Centellis 4440 Installation and Use 6806800H23A 119 Shelf Management Alarm Module Features 7 2 120 System events Shelf health e Control of chassis cooling management fan levels For additional information on the above operations and the Command Line Interface refer to the AXP1440 AXP1620 Subsystem IPMI Programmer s Reference guide and the Pigeon Point Shelf Manager External Interface Reference Release 2 5 3 respectively Features The SAM is based on the Pigeon Point Systems ShMM 1500R and Freescale MPC8343 System On a Chip SOC The following lists the features of the SAM e High density small 92 mm x 50 8 mm form factor e Fully compliant with the Restriction of Hazardous Substances RoHS directive e O interfaces available on a Tyco 220 pin 0 5 mm Free Height receptacle e 64 or 128 MBytes of DDR SDRAM with Error Correcting Code ECC support e 266 or 400 MHz PowerPC superscalar RISC core with MMU and caches 32K 32K with parity e 32 or 64 MBytes of Flash Hardware support for a reliable upgrade of software images in Flash e Dual IPMB with IPMB buffer controls for hot insertion and removal onto a live backplane e Dual serial interface at RS232 or CMOS levels one port with modem control Dual 10 100Mbit Ethernet using the integrated 802 3 controllers buffered by external onboard PHY layer d
129. r System Damage The system is heavy and if you carry it on your own you can hurt your back To prevent injury keep your back straight and have two people lift the system or use additional lifting equipment Centellis 4440 Installation and Use 6806800H23A 19 Safety Notes 20 System Damage During the course of handling shipping and assembly pins shrouds and mounting screws fans and other items can become loose or damaged Do not operate a damaged shelf this can cause damage to devices that interface with it Electrical Hazard The caution label on the system s rear near the grounding studs shows that you have to create an earth connection because there may be a high leakage current which is considered as hazardous High leakage current can cause injuries Therefore it is essential that you create an earth connection before connecting the PEM to a telecommuncation network System Damage Wrong jumper settings can make the shelf in operable Therefore never change the settings of the jumpers Centellis 4440 Installation and Use 6806800H23A Safety Notes Blade and RTM Installation Damage of Circuits Electrostatic discharge and incorrect RTM or blade installation and removal can damage circuits or shorten their life Before touching the RTM blade or electronic components make sure that you are working in an ESD safe environment Installation Sequence of RTMs and AdvancedTCA Blades If you are going to install an
130. r system operation Locate the system in a stable area free of excess movement and jarring and free of dust smoke and electrostatic discharge ESD Make sure that the temperature does not exceed the operating temperature given in the environmental requirements in this manual and allow room for proper air flow for cooling Personal Injury or System Damage The system is supplied by a TNV2 voltage This voltage is considered hazardous Make sure that the power supply meets the local safety standards System Overheating Inproper cooling leads to blade damage To ensure proper cooling always operate the system in a horizontal position Furthermore keep clear at least 6 cm adjacent to the cooling vents on the chassis front and back side For detailed information refer to Site Planning Considerations on page 61 Personal or System Damage Unstable system installation in a rack can cause the rack to topple over Therefore if your system is the only one in the rack make sure to mount the system in the lowest part of the rack If other systems are installed in one rack start with the heaviest component at the bottom If the rack is equipped with stabilizing devices make sure that they are installed and extended so that the rack is secure Then proceed to mount or service the system Personal Injury or System Damage When pulling the system out of the rack it can fall down and cause injuries Pull out the system cautiously Personal Injury o
131. rmware Upgrade There are three files which contain the ShM firmware sentry shmm1500 kernel sentry shmm1500 rfs and sentry shmm1500 u boot bin All files should be loaded onto both ShMs using the procedures described here These files also contain firmware to be loaded into the SAM1500 FPGA The SAM1500 FPGA will be programmed automatically if necessary by the process As upgrades are released Emerson will supply the current version of these files Shelf Manager Upgrade Steps The upgrade process involves the following steps 1 Preserving and restoring configuration settings Normally any configuration settings you have saved in etc shelfman conf and etc shelfman conf sam1500 are preserved during the upgrade procedure if you are starting with a version of shelfman that is at revision PPS 2 5 2 or higher so you do not need to save and restore unique settings saved in these files Occasionally however a firmware upgrade presents a change in the options presented in these configuration files If this is the case you are asked to note any changes to settings you have made to these files and to perform the upgrade in a way that overwrites these configuration files You then need to edit these text files reapplying your changes If you are starting from an earlier version of shelfman prior to PPS 2 5 2 your configuration files will not be preserved across an upgrade and you will need to restore any special configuration setting
132. s by editing the conf files after the upgrade Centellis 4440 Installation and Use 6806800H23A 93 AXP1440 Shelf Installation Shelf Manager Firmware Upgrade Upgrading the U boot kernel and root file system images This is the normal upgrade sequence Upgrading the FPGA firmware on the SAM The startup logic following the root file system upgrade automatically detects the need to upgrade the FPGA If an upgrade is necessary the startup logic loads the FPGA and automatically reboots the ShM again If this occurs you should note a delay of approximately 5 8 minutes while this download occurs Updating the default U boot environment variable configuration The upgrade procedure preserves all U boot environment variables No special procedures are necessary Start the following sequence of operations with the backup Shelf Manager 5 12 3 1 Establishing Network Connectivity to the SAM The list below outines the different actions required to enable and use the front panel Ethernet interface on a SAM If the upgrade is being performed over the backplane Ethernet interfaces from one of the hub boards skip these steps 1 94 Login to the SAM front panel serial console using the id root and password root Earlier firmware versions use the password motorola Setthe environment variable that defines the IP address allocated for the SAM s front panel Ethernet interface setenv ipladdr W X Y Z substituting your address
133. s shown in the next table Table 2 1 AXP1440 Shelf Power Requirements Amps per Fan Maximum Total Watts AXP1440 Shelf without 850 Watts assumes the shelf is configured with 2 SAMs 2 AdvancedTCA Blades PEMs and all FTMs running at full speed Shelf Ground Configuration The AXP1440 shelf was tested in the default configuration of logic ground and shelf ground connected and does not connect 48VDC Return with Shelf Ground The Centellis 4440 platform has been tested in the default configuration and complies with safety and regulatory standards As a compliant AdvancedTCA shelf the AXP1440 allows system integrators at their own discretion to remove the mechanism which connects Logic Ground to Shelf Ground and install the mechanism that connects 48VDC Return to Shelf Ground If the system integrator exercises the option of removing the connections from Logic Ground to Shelf Ground and or adds the connection between 48VDC Return and Shelf Ground the responsibility for maintaining compliance to CSA C US VDE safety requirements and EMI RFI emission limits rests entirely with the system integrator and installer Backplane The shelf backplane supports 2 hub slots 12 node slots and two SAMs This AdvancedTCA backplane provides the IPMB and I C bus interface signals from the shelf manager to all AdvancedTCA blades and the other FRUs The backplane provides signal routing for fail over signals between active SAM and standby
134. schen Daten der entsprechenden Komponente berpr fen Stellen Sie sicher dass der Ausgangsstrom jedes Verbrauchers innerhalb der zul ssigen Grenzwerte liegt Verlust der Sicherheitszulassung Verwendung zus tzlicher Module Wenn Sie zus tzliche Module und Boards verwenden ist es m glich dass das System nicht mehr den g ltigen Sicherheits und EMV Normen entspricht Der Systemintegrator muss die Einhaltung der g ltigen Normen sicherstellen Austausch von PEMs 36 Verletzungsgefahr durch Stromschlag und Verbrennungen Ber hren metallische Gegenstande an Handen Handgelenken oder am Hals die Input Terminals der PEMs kann dies zu extremen Verletzungen wie zum Beispiel Verbrennungen oder Amputationen f hren Tragen Sie bei der Arbeit mit dem System keine metallischen Gegenstande an Ihren Handen oder Armen und lassen sie keine metallischen Gegenst nde um Ihren Hals hangen Seien Sie extrem vorsichtig mit elektrisch leitenden Gegenstanden in der Nahe der PEMs Kurzschlu amp und Gefahr durch Stromschlag Um einen elektrischen Schlag zu vermeiden berzeugen Sie sich dass vor dem Austausch des PEMs die Stromzufuhr unterbrochen ist und w hrend des Austausches unterbrochen bleibt Centellis 4440 Installation and Use 6806800H23A Sicherheitshinweise Kurzschlu und Gefahr durch Stromschlag Um Kurzschl sse und elektrischen Schlag zu vermeiden berzeugen Sie sich dass vor dem L sen der Schrauben die Stromzufuhr unterbrochen
135. sern ak c d 8 dU 2C Hao aa dad 125 75 Managementand Control iussus eeu ek eme anna OR SOR E can 125 7 5 1 Hardware Monitoring and Control ses rs lue ae RA sees ER sess 4 bass bs 125 Takt VOlBge SOMOS eios ee SZeshcedhsadmqpbesQRRd3 qq SERES EERS 125 7 5 1 2 Temperature Monitoring 0 000 eee IRI Ih 125 FoTo FEN Speed DIENEN auus bp pe RS Adr RR abdo Ro oie qo 125 T 5 2 Redundancy Control 224 sas kc emu e RR aa an RR rid FRU ees 127 7 5 2 1 Hardware Redundancy Interface 2 2 2 su asn aaa sauna 128 FE TARP ers ia 129 Jos Ethene SIMS ser ers 129 fpe ONRITIQUEI RN eier 130 7 6 TeloAlann Fungsianelly uiscessmeas ceu eun ara a area 130 76 1 Telco Alarm Cutoff Push BUON a dud aaa rare R ma ERROR OK a de 130 792 Veloo Alain LEDS 2 402 sur RE ae Ha er Hehe EL 131 T63 elec Bm Eee ee 131 PL Hotowap IGS arena ERARE ETIA RRAN Gd Pac RE 131 DAL POW 2222294 ER BAG EESAT E PS ERR EE TAE SQL RUF XQ HER SSS 131 De SAN SOWIE a 4 9d ea icc A o eee Eo RA Qe ACC ROI A sah 131 791 Job UNO ccc ces ck RR RR a aaa ana CESARE TERRES DEERE OM 131 A Related Documentation un ERETISEESPRER AGER T RRrASE RR OBERE AE RES Qa ed a ve 135 A 1 Emerson Network Power Embedded Computing Documents s 195 A2 Related SpecficslionB L socearevako dex re REROI RE RE GG oR EN SO Rd E REP REPERI CN EE 135 Centellis 4440 Installation and Use 6806800H23A Figure 1 1 Figure 2 1 Figure 2 2 Figure 2 3 Figure 2 4 Figure 2
136. sing the handle and pull down The SAM should start to move out of the chassis Do not force it If the SAM does not move it means the captive screw is not fully unscrewed Unscrew until loose and rotate the ejector handle down 7 Remove the module from the shelf Unused Slots All unused node or hub slots must be covered with filler blades These filler blades ensure a consistent airflow per slot whether or not the neighboring slot contains an AdvancedTCA blade There are filler blades sized for the front and for the RTM slots An unused slot can not contain a front filler when an AdvancedTCA RTM is installed When fillers are used both the front and RTM filler must be in place Filler blades are available from Emerson Centellis 4440 Installation and Use 6806800H23A Installing Power Entry Modules FRU Installation 6 4 6 4 1 6 4 2 Installing Power Entry Modules The AXP1440 shelf supports two Power Entry Modules PEMs Since the shelf is equipped with a redundant power distribution system the removal of a single PEM does not interrupt System operation PEMs are accessible from the rear of the shelf Each PEM has EMI gaskets on all sides of the module that provide EMI shielding The following instructions describe how to replace a power entry module For further information on power entry modules refer to Power Entry Modules PEMs on page 55 Tools You Will Need e Multimeter e Standard 2 Phillips head screwdriver e 7
137. stribution unit for both PEM A and PEM B 4 This completely removes power from the shelf and its subassemblies 4 4 Emergency Power Off Procedures Procedure Read this caution and follow the next steps if itis necessary to remove power during an emergency situation Following this procedure will result in a loss of data and may cause damage to chassis components in a running platform Use this method only when normal shutdown procedures cannot be followed 1 Turn each circuit breaker on the front of PEM A and PEM B to the OFF position 2 Disable the DC power at the external sources branch circuit or power distribution unit for PEM A and PEM B 4 5 Power Entry Module PEM This section discusses the operations of the Power Entry Module for the AXP1440 configurations 72 Centellis 4440 Installation and Use 6806800H23A Description AXP1440 Operations 4 5 4 Description The AXP1440 has PICMG 3 0 compliant dual PEMs and is rated for nominal 48VDC to 60VDC The PEMs plug directly into the midplane and deliver power to the backplane Each input is rated for 80 amps The two 80 amp feeds each power eight AdvancedTCA slots and the upper and lower FTMs Each PEM also generates a separate 12V for redundant powering of the SAMs This voltage is distributed to each of these modules across the backplane Power conversion for the SAMs and PEMs consists of two 66 watt 48VDC to 12VDC converters which distribute dual pow
138. t for the cable and prevent the power cables from rotating A plastic housing covers the power feeds and returns and is attached with one screw Refer to Figure 5 4 on page 87 for detail To cable a dual breaker DC system read all cautions and warnings properly ground the equipment by following the procedure in Grounding the Shelf on page 85 and follow these steps This procedure assumes that the PEMs are preinstalled in the shelf Procedure Have the following tools on hand before you begin these steps standard Phillips screwdriver nut driver torque wrench multimeter and lug kit 1 Locate the target power input cable s terminals at the branch circuit or power distribution unit Open the external circuit breakers that provide DC feed power to the PEM 2 Lock and tagout the circuit breakers on the branch circuit or power distribution unit Cables may or may not be preinstalled at the branch circuit or power distribution unit If the DC power cables are not connected to the branch circuit or power distribution unit connect the power cables to the PEMs before connecting the DC power cables to the external power source If the DC power cables are connected to the branch circuit or power distribution unit a qualified service person must confirm that the power to the cables is terminated off before continuing the steps to attach the cables to the PEMs In either case use a multimeter to check the PEM end of the termina
139. teen 86 50 Powercable Tell dol aaa ke 87 5 9 Connecting the Cables tothe PEM i i zus 00044 km Riu mex Hence RR ERR 88 5 10 Powenng Up the SysieM 2x dpa nr 89 5 11 Accessing tha Systollt uns cusa sene knee ra COSTER HERES ERS era 89 312 Upgrading FEIBWSFE tn 90 5 12 1 FIM PMG Firmware Upgrades aan RR x E Rp eas 90 5 12 1 1 FTM Upgrade Sample Output 20 02 eee 91 5 12 2 PEM IPMG Firmware Upgrade cud cuu dnd xe eA a ae a 92 5 12 2 1 PEM Upgrade Sample Output ieeseoce e m m RR ERR ees 92 5 12 3 Shelf Manager Firmware Upgrade issus sua ado keen anna 93 5 12 3 1 Establishing Network Connectivity to the SAM sese 94 5 12 3 2 Update ShM Firmware on the SAM 0 0200e eee nenn 95 6 FRU lnstallali n iicsasucuascuzakci aa cadera kkkad kd kd Rd kad d ekdrkza 97 EEG 7 a a ne nee 97 G2 Wistalling RIMS Blades and SAMS ea a kun 97 6 2 1 Module Installation and Renbral ansssnns qae e cede deed COR TR a EP e Re wens 98 6 2 1 1 Installing he RTM ausser 98 6 2 1 2 R m vngihe RIM cocina denen dubie NIE SO VARIES VE Qu d RE d 3 103 6 2 2 Node Blade Installation and Removal 2 6 60 ee ee nn nn 104 6 2 2 1 installing the Node Bade iussussbun cote exacte nn aa 104 6 2 2 2 Removing the Node Blade u u se RR 107 6 2 3 Installing and Removing the Shelf Management Alarm Module 108 B NonPowered SYSIGM serie 108 5 29 2 Powered SVS ersucht es dA T PER GO EdonQ 4 109 Pu
140. the Shelf Management Alarm Module FRU Installation 6 2 3 2 Installation Procedure To install a SAM in a non powered shelf proceed as follows 1 2 5 Put on an ESD wrist strap Connect the strap to the shelf by attaching the front or rear ESD jack Insert the module into the shelf by placing the top and bottom edges of the module in the card guides of the shelf Ensure that the guiding module of shelf and board are aligned properly The alignment pin facilitates the insertion and prevents bent pins Slide the module into the shelf and rotate the ejector handle upward until it snaps into place Screw in the captive screw hand tight Removal Procedure To remove a SAM from a non powered shelf proceed as follows 1 2 5 Put on an ESD wrist strap Connect the strap to the shelf by attaching the front or rear ESD jack Unfasten the captive screw at the upper left hand corner of the face plate until the board is detached from the shelf Unlock ejector handle by pressing the handle and pull down The SAM should start to move out of the chassis Do not force it If the SAM does not move it means the captive screw is not fully unscrewed Unscrew until loose and rotate the ejector handle down Remove the module from the shelf Powered System This section describes the installation and removal procedures for a SAM in powered systems Installation Procedure To install a SAM in a powered sh
141. the chassis and contains the replaceable air filter The upper fan tray is located in the rear of the chassis The FTM has a ejector handle which signals the IPM Sentry software for hot swap If your system is not running high availability software behavior of the LED may be indeterminate The face plate of the upper and lower FTMs has the following indicators Table 2 7 FTM LED Status Indicators FTM LED In Service IS LED Color Green State Condition Off no service Blink FTM activating Glow Steady service available Out of Service OOS and Failure Red default Off service available Blink Deactivation requested Glow Steady no service Hot Swap H S Blue Off FTM is not ready to be removed Blink Deactivation requested Glow Steady FTM is ready to remove Centellis 4440 Installation and Use 6806800H23A 53 AXP1440 Shelf Description Fan Tray Modules FTMs Figure 2 6 Lower Fan Tray Module Front View 54 Centellis 4440 Installation and Use 6806800H23A Power Entry Modules PEMs AXP1440 Shelf Description 2 9 Power Entry Modules PEMs The PEM is a Field Replaceable Unit FRU and can be replaced while the system is on but the power for the PEM being replaced PEM A or PEM B must be shut down at the external source Replacement can take place in under 30 minutes by a trained service person For im
142. together and turning the handles toward the face plate 8 Tighten both face plate screws on the RTM 9 Insert the front blade from the system s front into the same slot as the RTM As soon as the front blade is connected to the backplane the blue hot swap LEDs of both the front blade and the RTM are illuminated permanently This indicates that the IPMC of the front blade and the MMC of the RTM are powered up 10 Close the handles of the front blade The blue LEDs on both the front blade and the RTM start flashing This indicates that the front blade is informing the shelf manager about its desire to power up the payload of both the front blade and the RTM 11 Tighten the two face plate screws on the front blade 12 Wait until the blue LEDs on both the front blade and the RTM are OFF Switched off blue LEDs indicate that the payload of the respective blade or RTM has become active 13 Plug interface cable into face plate connectors if applicable 102 Centellis 4440 Installation and Use 6806800H23A Module Installation and Removal FRU Installation 6 2 1 2 Removing the RTM Removal Procedure The following procedure describes the removal of the RTM It assumes that your system is powered If your system is unpowered you can disregard the blue LED and thus skip the respective step In this case it is a purely mechanical procedure NOTICE Damage of RTM and Front Blade Removing the RTM from the system while the payloa
143. ts various uses we do not guarantee that the given information is complete If you need additional information ask your Emerson representative The product has been designed to meet the standard industrial safety requirements It must only be used in its specific area of office telecommunication industry industrial control and development It must not be used in safety critical components life supporting devices or on aircraft Only personnel trained by Emerson or persons qualified in electronics or electrical engineering are authorized to install remove or maintain the product The information given in this manual is meant to complete the knowledge of a specialist and must not be used as replacement for qualified personnel Keep away from live circuits inside the equipment Operating personnel must not remove equipment covers Only factory authorized service personnel or other qualified service personnel may remove equipment covers for internal subassembly or component replacement or any internal adjustment Do not install substitute parts or perform any unauthorized modification of the equipment orthe warranty may be voided Contact your local Emerson representative for service and repair to make sure that all safety features are maintained Centellis 4440 Installation and Use 6806800H23A 17 Safety Notes General EMC System 18 Danger of Injuries At the system s rear there are sharp pins which can cause injuries Be care
144. ust 9 Air Flow Chassis Chassis Front Rear Room Ambient 2 a Air Flow 777777 p r Exhaust Lower Front Air Intake Lower FTMs 5 3 3 Mounting Options and Stabilization The AXP1620 is designed to be mounted in an equipment rack while maintaining conformance to the NEBS 24 deep lineup and the ETSI 600mm deep lineup standards for telecommunication equipment For increased stability we recommend that the rack is securely mounted to the floor or if using stabilizing devices make sure they are installed and extended 5 3 4 Weight Distribution Within a Rack To avoid personal injury or damage to the equipment plan your installation so that within the limitations of equipment and cabling The weight of the equipment is evenly distributed in the rack The heaviest units are mounted nearer the bottom of the rack Uneven mechanical loading of the rack may cause toppling 82 Centellis 4440 Installation and Use 6806800H23A Electrostatic Discharge ESD and Safety Procedures AXP1440 Shelf Installation 5 3 5 Use ESD protection 5 4 Electrostatic Discharge ESD and Safety Procedures Emerson strongly recommends that you use an antistatic wrist strap and a conductive foam pad when installing or upgrading a shelf Electronic components such as disk drives computer boards and memory modules can be extremely sensitive to electrostatic discharge ESD After removing the component from its
145. ved filler panels in place before turning on power This is necessary to properly cool the chassis and to avoid electrical shock and other possible hazards Slot covers and panels must remain in place during system operation Procedure Follow these steps to power up the system 1 Push the PEM circuit breakers to the ON position 2 Verify that all FRU LEDs illuminate and the PEM s In Service LED is green The system executes its normal start up routine and is then ready to use Accessing the System You can access your system using the SAM shelf manager The SAM 1500 direct serial console connector back of chassis is an RJ45 connector on the SAM face plate This connector is configured as DTE The indirect serial console connector front of chassis located on the ADP is a 9 pin micro D subconnector Configure your console or terminal emulation software using the parameters baud rate 9600 data bits 8 parity None stop bits 1 flow control None The System is shipped with a default password of mot Custom cables are required for these connectors Refer to RS 232 Serial Interface on page 123 for pin assignments Centellis 4440 Installation and Use 6806800H23A 89 AXP1440 Shelf Installation Upgrading Firmware 5 12 5 12 1 90 Upgrading Firmware Upgrading firmware on the AXP1440 shelf involves the following components e IPMC firmware on the two Fan Tray Modules FTMs e IPMC firmware on the two Power Entry Modules P

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