Sweeper 7100 Cleanstar basic Operating Instructions
Contents
1. Instructions ag ria f the original operating instructions Sweeper 7100 Cleanstar basic Ll Before commissioning the machine read operating C EI instructions and observe warnings and safety instructions Operating Instructions No 998 794 08 11 Symbols Name Plate Please complete Machine Type No Identification NO Engine Type 2 eeaeeeee ENGINE NO anssnsneinn nennen Date of Purchase For name plate refer to p3 fig B 12 For engine type and number refer to p34 fig 6 7 Please state these data when order ing spare parts to avoid wrong deliv eries Only use original agria spare parts Specifications figures and dimen sions stated in these instructions are not binding No claims can be derived from them We reserve the right for improvements without changing these instructions Amount of delivery e Operating instructions Cleanstar basic Operating instructions Honda engine e Base machine agria Symbols A hi Warning Danger Important information Choke Fuel Oil Engine Start D O Engine Stop Brush drive Wheel drive Slow Fast Open unlocked DD EIN COPE n PN faker Ce 4 NE LA su Wet ond pre a DA RN ye A IS 1 IR e Zune a ote Closed locked Yaqria Service contact Your agria workshop agria Sweeper 72. For this purpose contact your agria workshop BM see engine operating instructions agria Remedy Page Readjust speed control BM Tighten cylinder head x exchange gasket Have engine checked x Clean the air filter BM Adjust hand clutch lever 25 Tighten attachment bolts 27 Immediately turn off engine Check anchorage fixture and all bolts and nuts for tightness exchange damaged parts agria Sweeper 7100 Cleanstar basic 31 Varnishes Wear Parts aqria agria Order No 79909 Fuel stabilizer pouch 59 7 1 83 Oil suction pump Varnishes 181 03 Spray varnish birch green spray tin 400ml 71298 Spray varnish red RAL 2002 spray tin 400ml 50968 Spray varnish black RAL 9005 Spray tin 400ml Wear Parts 76198 Air filter element 75999 Spark plug NGK BPR 6ES BOSCH WR 7 DC 469 039 V belt for wheel drive 469038 V belt for brush drive 469 045 Bowden cable wheel drive 469 046 Bowden cable brush drive 469 037 rotary brushes 70 cm 2 pieces required Emergency Tyre Repair 71313 Tyre repair gel bottle 1 Spare Parts List 997157 Cleanstar sweeper type 7100 997 145 Honda Engines 32 agria Sweeper 7100 Cleanstar basic Inspection and Maintenance Chart GQ ria After operating hours min A 51 18125 501 100 250 months yearly page Geek satey crcuttonoton KT a Check reepiay ofevers a an IT TT fer Clean cooling grile Clean cooing grile ss ln BEN ES ok SE ME refill if necessar
3. in humid rooms in rooms where fertilizer is stored in stables or adjacent rooms f Covering the machine Protect the machine with cloth or a similar cover 28 agria Sweeper 7100 Cleanstar basic aqria agria Sweeper 7100 Cleanstar basic 29 6 Troubleshooting A Problem Engine does not start Misfirings in engine Excessive temperature in engine Misfirings in engine at high speeds Engine frequently Stalls in idle Engine does not run smoothly 30 agria Observe safety instructions Have all serious malfunctions on the machine or engine repaired by your agria workshop They have the proper tools Improper repairs can only add to the damage Possible cause Spark plug connector not connected Speed control lever not in position CHOKE Fuel tank empty or poor fuel Fuel line clogged Defective spark plug Engine too much fuel flooded engine Inleaked air due to loose caburetor and suction line Engine running in CHOKE range Loose ignition cable Clogged fuel line or poor fuel Vent opening in fuel tank cap clogged Water or dirt in fuel system Alt filter clogged Carburetor misadjusted Low engine oil level Impaired cooling Alt filter clogged Carburetor misadjusted Short firing intervals Incorrect idle mix Firing interval too long defective spark plug Carburetor misadjusted Alt filter clogged Speed control linkages
4. EG conformiteitsverklaring D CF NL Wir Nous We Li Wij agria Werke GmbH Bittelbronner Str 42 D 74219 M ckm hl W rtt erkl ren dass das declarons que le produit herewith declare that verklaren dat het Produkt the product produkt Kehrmaschine Balayeuse Sweeper Veegmachine Cleanstar basic 7100 031 mit allen einschlagigen est conforme a toutes les conforms to all relevant voldoet aan de Bestimmungen der EG exigences respectives specifications of the desbetreffende bepalingen Maschinenrichtlinie selon la directive relative Directive on Machinery van de EG machinerichtlijn 2006 42 EG in aux machines 2006 42 CE 2006 42 EC 2006 42 EG Ubereinstimmung ist La machine est aussi It is also conform to all De machine voldoet ook Die Maschine ist auch in conforme toutes les relevant specifications of aan de desbetreffende bereinstimmung mit allen exigences respectives following EC directive bepalingen van het einschl gigen selon la directive CE 2004 108 EC volgende EG richtlijn Bestimmungen der suivante 2004 108 EG folgenden EG Richtlinie 2004 108 CE 2004 108 EG M ckm hl den 02 02 2010 Mu Que dee Siegfried Arndt Rudolf Tigges Gesch ftsf hrer Leiter Entwicklung amp Konstruktion Directeur Responsable d veloppement et tudes Managing Director Head Research and Development Bedrijfsleider Hoofd ontwikkeling en constructie Herr Tigges ist bevollm chtigt die technischen Unterlagen zusammenzustellen Monsieur Ti
5. the starter clutch engage Then pull hard and fast to start the engine Af ter the start let the rope glide back Do not let it snap Warning To start the engine A step behind the handlebars and pull the starter rope tovvards the rear Reep off the danger zone Further information on starting the engine may be taken from the engine operating instructions 20 agria Sweeper 7100 Cleanstar basic 4 Commissioning and Operation agr a Shutting off the Engine Set the speed control lever to idling position and let the engine run with idling speed for approximately 1 2 minute Move the speed control lever com pletely to the STOP position For shutting off the engine do not set the control lever to the CHOKE position risk of fire Close the fuel tap The speed control lever also serves as engine shut off le ver When necessary move the speed control lever to STOP to stop the engine agria Sweeper 7100 Cleanstar basic 21 4 Commissioning and Operation FIG Danger zone Danger Zone Keep out of the sweeper s danger Y MUI A sem during starts and operation Ve Z on e A 7 YY Vix mr NS 7 Check the immediate surroundings for foreign objects and for children and animals in particular Careful Dirt and stones may get airborne during sweeping People and animals must keep out of this area Watch out for vehicles window panses and other objets to avoid damag
6. 100 Cleanstar basic Designation of Parts Fig A Fig B agria Sweeper 7100 Cleanstar basic Designation of Parts LARA Figures A and B 1 Clutch lever for brush drive 2 Speed control lever 3 4 5 6 6 9 10 11 12 Clutch lever and safety circuit lever for wheel drive engagement Handlebars Engine Drive wheel Rotary brushes Coupling straps for implement attachment Control knob for brush height adjustment Lifting rod Clamping screw for handlebars adjustment Name plate identification no agria Sweeper 7100 Cleanstar basic Index Amount Of delivery 2 Recommendations Lubricants Anti Corrosive Agents 6 FUO ee re 6 Maintenance and Repair 6 Designation of Parts 3 34 Unpacking and Assembly 7 1 Safety Instructions 8 12 DUO USE reir taments 8 2 Specifications DIMENSIONS 2u242024nnnn nennen 13 SCC DEI ne 13 Noise L VEl 0 0 1ccccccececeececeseeeeeeeess 13 Vibration Acceleration Value 13 EOI une 14 Operation on Slopes 14 3 Devices and Operating Elements E 616 fee ee eee meee eee Tere ee 15 Safety Circuit FUNCTION 16 CIC Roc ate inet 16 Handlebars o o ee o e oee 17 Rotary Brushes cccccccsesscseeseesses 17 Sweeping Height Adjustment 17 Side Adjustment 17 PICCOSSOI
7. 16 years or younger may not operate the sweeper Only work in good light and visibility Operator s clothes should fit tight Avoid wearing loose fitting clothes Wear solid shoes Note the warning and instruction signs on the sweeper for safe operation Com pliance is for your own safety When transporting the sweeper on ve hicles or trailers outside the area to be sweeped ensure that the engine is turned off and the wheel dogs are engaged Careful with rotating tools keep at a safe distance Beware of coasting tools Before you start any maintenance or repair on them wait until tools have come to a complete Stop 8 agria Sweeper 7100 Cleanstar basic 1 Safety Instructions Riding on the machine during operation is not permitted Implements and their weight affect the driving steering braking and tip over characteristics of the sweeper There fore ensure steering and braking func tions are sufficient Match operating speed to conditions Do not change settings of governor High engine speed increases risk of acci dents Working Area and Danger Zone The user is liable to third parties work ing within the sveepers working range Staying in the danger zone is not per mitted Check the immediate surroundings of the sweeper before you start it Watch out for children and animals Careful Dirt and stones may get air borne during sweeping People and ani mals must keep out of this area Wa
8. Do not fill the fuel tank to the point of spillage Instead top up fuel to the top level mark to allow the fuel to expand A e Fuelis easily inflammable and explo sive in certain conditions Be careful when dealing with fuel e Never refill close to open fire inflam mable sparks or hot engine parts e Do not refill in closed rooms e Before each fuel fill shut off the en gine and wait until it has cooled off OW e Do not spill any fuel use a proper filling device If fuel is spilled on the ground ensure the area is absolutely dry and the vapours have evaporated before you start the engine e Do not smoke during fill ing and keep away from open fire and sparks 19 4 Commissioning and Operation agria Starting the Engine with the engine in horizontal position KJ e Check whether all guards are in proper position Do not start the engine in closed rooms Exhaust fumes contain carbon monoxide which acts toxic when inhaled Q Open the fuel tap C 11 A Cold engine Set the speed control lever A 2 to START CHOKE IX position When the engine is warm or in hot weather Move the speed control lever to 1 3 position Leave the lever for wheel drive A 3 and brush drive A 1 in position O start posi tion Leave the brush drive engagement lever A 5 or B S in position 0 start position Pull the starting rope on handle C 2 until you feel
9. NCS resnseeaeee 18 4 Commissioning and Operation Commissioning the Machine 19 Starting the Engine 20 Shutting off the Engine 21 Danger Zone 222u022unennnnennnnennnn 22 SWEEDING earr e E 23 Snow Clearance eeoooooee 23 agria Sweeper 7100 Cleanstar basic Drive Wheels Safety Circuit CHOC FAY aussi SCIEEN anne Air Cooling System 26 Exhaust Syste sessen 26 Speed Control 26 GENTA nee 27 CIE QING sessen e 27 i 8 2 6 ener ere nen ener re ene ere 28 6 Troubleshooting 30 31 Varnishes and Wear Parts 32 Inspection and Maintenance Chart 33 Conformity Declaration 35 LT Note fold out pages Figures A and B 3 FIJE G coga 34 Recommendations Lubricants and Anti Corrosive Agents Use the lubricants specified for engine and gearbox see Specifications We recommend using Bio lubricating oil or Bio lubricating grease for open lubrication points or nipples as speci fied in the operating instructions We recommend using Bio slushing oil to preserve machines and attachments do not apply on painted covers You can brush or spray the oll Anti corrosive agents are environmen tally friendly and degrade fast Using ecologically safe Bio lubricants and Bio anti corrosives you contribute to e
10. are clogged or jammed Remedy Connect spark plug connector Move speed control lever to position CHOKE Fill fresh fuel Clean fuel line Clean adjust or exchange spark plug Dry and clean spark plug and start at FULL THROTTLE Tighten attachment bolts Move speed control lever to operating position if necessary adjust speed control Fit connector tightly on ignition cable fix ignition cable retaining device fit connector tightly on spark plug Clean fuel line fill fresh fuel Exchange fuel tank cap Drain fuel and fill fresh fuel Clean air filter or exchange Re adjust carburetor Refill oil immediately Clean cooling fan grille clean internal cooling fins Clean air filter Re adjust carburetor Adjust spark plug Adjust carburetor Adjust or replace spark plug Re adjust carburetor Clean air filter Clean speed control linkages agria Sweeper 7100 Cleanstar basic Page 20 19 BM BM 20 BM BM BM BM BM BM BM BM BM BM BM BM BM BM BM 6 Troubleshooting Problem Possible cause Engine Speed and engine stop are not does notstoo properly adjusted when set to stop Engine Loose cylinder head or output too low damaged gasket Poor compression Alt filter clogged Wheel drive Incorrect hand clutch lever adjustment or brush drive does not stop with disengaged clutch Excessive Attachment bolts loosened vibration Loose anchorage fixture on rotary brushes x
11. cated Lubricating and servicing is not necessary Worm Gear of Brush Drive A The worm gear is permanently lubricated to work for approximately 250 operating hours Oil change is not necessary if there are no leakages V Belts Inspect the condition of the V belts at least once per year e Remove the protective hood e Replace the V belts when they are worn Only use original agria V belts Drive wheels e Check the tyre pressure periodically In particular ensure that both tyres have equal pressures to give smooth riding 24 agria Sweeper 7100 Cleanstar basic 5 Maintenance agria Safety Circuit Clutch Play Check the safety circuit function each time you take up operation and each time you maintain or service the machine Wheel Drive e Upon release of the handle A 3 the wheel drive must come to a stop e If the handle is pressed down the drive must be engaged e f necessary adjust the levers by setting the cable setting screw 1 Brush Drive e Upon release of the handle A 1 the brush drive must come to a stop e If the handle is pressed down the drive must be engaged and the V belt may not Slip e f necessary adjust the levers by setting the cable setting screw 1 agria Sweeper 7100 Cleanstar basic 25 5 Maintenance agria Engine The engine is to be waited in accordance with the enclosed Honda engine operating instruc tions Cooling fan grille After p
12. e Only work on slopes of up to a max of 20 For operation on banks always turn machine towards the slope 22 agria Sweeper 7100 Cleanstar basic 4 Commissioning and Operation agrig Sweeping Start the engine as described in Starting the engine Check safety circuit function Only A operate the machine if safety circuit works Wear individual protective ear plugs and solid shoes Slowly pull the brush drive engagement lever A 1 and pull the throttle A 2 at the same time to start the brushes 4 Slowly depress the clutch lever A 3 the sweeper travels forward After sweeping or in case of clogging O Disengage both drives O Shut off the engine Shut offthe engine and disconnect the A spark plug connector if cleaning Is necessary during operation Snow Clearance Attach the snow dozer blade properly Wear slip proof footwear A Working speed must suit conditions to prevent the operator is injured if the machine hits an obstacle agria Sweeper 7100 Cleanstar basic 23 5 Maintenance AS Apart from adhering to operating instructions for the sweeper it is also im portant to observe the following maintenance instructions Warning Only do maintenance work with the engine shut off To prevent A accidental start while working on the rotary brushes or on the engine always remove the spark plug connector from the spark plug Drive Wheel Drive The gear is permanently lubri
13. e lash engine cold laic ci enced betes 0 15 0 04 mm Outlet 0 20 0 04 mm aqria Starter Recoil starter Fuel tank capacity 1 11 Fuel nie Unleaded petrol Octane number at least 91 RON also E10 refer to fuel recommendations in this manual Fuel consumption 1 3 Ih Air filter Dry element filter Carburetor Float carburetor Throttle valve type Mixture control screw opened by approx 1 turn in base setting Top no load speed 3250 rom Idling speed 1550 1850 rom Engine oil Filling quantity approx 0 55 Multi grade oil SAE 10 W 40 SG SF or higher quality grade Operability on Slopes Engine is suited for use on slopes with oil level at max upper level mark Continuous operation possible up to 20 inclination 37 14 agria Sweeper 7100 Cleanstar basic 3 Devices and Operating Elements The agria Cleanstar sweeper is suited for application in amenity areas and win ter road clearance The following com ponents are available for sweepers e Rotary brushes 0 cm agria item no 469 037 Collector agria item no 7 194 211 e Sprinkling assy agria item no 6194 481 The following implements are available for winter road clearance e Snow dozer 80cm agria item no 7196 011 Engine The four stroke petrol engine
14. engine read the op erating instructions and note Warning This symbol marks all paragraphs which affect your safety Pass all safety instruc tions to other users and operators Due Use The sweeper including the implements approved by the manufacturer is constructed for normal use in cleaning park and pathway areas for gathering and sweeping up loose dirt and may also be used as a snow clearing machine after it has been fitted with suitable brushes and a rake blade due use Any other type of operation is consid ered undue The manufacturer is not li able for any damages resulting from undue use for which the risk lies with the user alone Due use includes compliance with manufacturer s instructions on opera tion maintenance and repair Any unauthorized changes to the Sweeper render manufacturer liability null and void agria General Instructions on Safety and Accident Prevention Basic Rule The standard accident prevention regu lations must be adhered to as well as all other generally accepted rules gov erning operational safety occupational health and road traffic regulations For drives on public roads the national traffic code applies Accordingly check the sweeper for road and operational safety each time you take up operation Only persons familiar with the sweeper and instructed on the hazards of opera tion are allowed to use maintain and repair the sweeper Teenagers of
15. gges est habilit agencer la documentation technique Mr Tigges is authorized to assort the technical documents De heer Tigges is gemachtigd om de technische documentatie op te stellen Anschrift adresse address adres agria Werke GmbH Bittelbronner Str 42 D 74219 M ckm hl agria Sweeper 7100 Cleanstar basic 35 agria agria Werke GmbH Bittelbronner Stra e 42 D 74219 M ckm hl Tel 49 0 6298 39 0 Fax 49 0 6298 39 111 e mail info agria de Internet www agria de Your local agria specialist dealer 36 agria Sweeper 7100 Cleanstar basic
16. l knob A 9 to adjust the wheel height e Reduce the sweeping height only if absolutely necessary to the height of X to ensure clean sweeping and long service life of the brushes Dirt powder SNOW X 2 3mm Wet SNOW xX max 8 mm Side adjustment The brush can be angled to the right or left to sweep the rubbish or snow to one side e Fold the rod A 10 forward until the notches are exposed e Pivot the rod to turn the brushes to the left or right e Fold the rod A 10 to the rear and down again and mesh it into the proper notch When operating without the collector the brush can be angled to the left or to the right depending on which side the dirt is intended to be swept agria Sweeper 7100 Cleanstar basic 17 3 Devices and Operating Elements 39 ria Accessoires 1 Attaching the Collector e Attach the collector by sliding its coupling pins onto the coupling straps A 8 from the top front When sweeping with the collector the brush position must be at 90 to the direction of travel 2 Emptying the Collector e Jake the machine to the dump area and lift up the collector by the frame the swept up material will now drop from the collector Alternatively Remove the collector upwards from its coupling straps and carry it to the dump area for emptying 3 Attaching the Snow Dozer eAttach the snow dozer blade by slid ing its coupling pins on
17. nt turn off the engine and clean the brushes or the implement with an appropriate tool In case of damage to the sweeper or to the implement immediately turn off the engine and have it repaired If steering causes problems immedi ately bring the sweeper to a halt and turn it off Have the malfunction removed without delay To prevent the sweeper from sliding on slopes make sure it is secured by an other person using a bar or a rope This person must be located at a higher po sition than the vehicle and at a safe dis tance from the attachment at work If possible always work horizontally on the slope End of Operation Never leave the sweeper unattended with the engine running Before you leave the sweeper turn off the engine Secure sweeper against unauthorized use remove spark plug connector 10 agria Implements Only mount implements with the engine and the implement drive switched off Always use appropriate tools and wear gloves when changing implements and parts thereof For mounting and dismounting imple ments bring stands into proper position and ensure stability Secure sweeper and implements against rolling off wheel chocks Beware of injuries while coupling imple ments Mount implements as specified and only couple at specified points Secure sweeper and implement against unauthorized use and rolling off when you leave the machine If necessary in Stall transport or secu
18. nvironmental protection and to the wellbeing of humans animals and plants Fuel This engine runs perfectly using commercially available lead free Nor mal and Super petrol also E10 as well as Super plus Do not add oil to petrol aqria If for environmental reasons you use unleaded petrol make sure the fuel is drained completely when shut ting down the engine for more than 30 days This is to prevent resin resi due from depositing in the carburetor fuel filter and tank Or add a fuel sta bilizer to the fuel For further instructions see Engine Preservation Maintenance and Repair The trained mechanics of your agria workshop expertly carry out any maintenance and repair work You should only carry out major main tenance work and repairs on your own if you have the proper tools and knowledge of machines and internal combustion engines Do not hammer against the flywheel with a hard object or metal tools as it might crack and shatter in operation Causing injuries and damage Only use suitable tools to pull off the flywheel 6 agria Sweeper 7100 Cleanstar basic Unpacking and Assembly agria Unpacking e Open the box top Cut all corners open and fold down the sides 1 Raise the handlebars in operating position See page 17 for details 2 Comissioning the machine See page 19 for details agria Sweeper 7100 Cleanstar basic 7 1 Safety Instructions Before starting the
19. o serves as engine safety circuit In an emergency move the lever to po sition STOP to shut off the engine instantly D 15 3 Devices and Operating Elements 39 ria Safety Circuit Lever The Cleanstar basic sweeper has a safety circuit mechanism for wheel brush drives integrated in the clutch le ver e Stop position Release the clutch levers A 3 or A 1 to disengage either drive A Do not tie down the safety circuit lever The safety circuit lever also serves as engine safety circuit in an emergency Upon release the lever will automatically go to STOP position Clutch To engage the clutch depress the wheel drive clutch lever A 3 and the brush drive clutch lever A 1 Upon release the clutch levers will automatically move to position O drives are disengaged Each clutch is operated individually and independently 16 agria Sweeper 7100 Cleanstar basic 3 Devices and Operating Elements 39 ria Handlebars A Handlebars adjustment for transport and storage e Unscrew the clamping screw A 11 e Fold the handlebars A 4 forward Handlebars adjustment in operation position e Unscrew the clamping screw A 11 e Fold the handlebars A 4 to the rear to a complete stop e Re tighten clamping screw A 1 1 with nylon washer K and metal washer M Sweeping Height adjustment The sweeping height is altered by adjusting the castor wheel e Turn the contro
20. ot if the engine runs and immediately after turning off Hold for Sufficient distance from hot surfaces and keep children away from the running engine Be careful when dealing with fuel Great danger of fire Never refill fuel close to open fire inflammable sparks or hot engine parts Do not refill fuel in closed rooms Do not smoke when refilling Refill only with the engine switched off and cooled down Do not spill any fuel use a proper filling device In case of fuel spillage pull the sweeper away from the spillage before you start the engine Make sure fuel is of specified quality Store fuel in approved cans only Store anti corrosive agents and stabi lizing liquids out of reach of children If sickness and vomiting occur see a doctor If fuel has contacted eyes rinse them thoroughly avoid inhaling of va pours Read and observe enclosed instruc tions agria Sweeper 7100 Cleanstar basic 11 1 Safety Instructions Before you dispose of opened and seemingly empty pressurised tins e g of assist starting liquids make sure they are completely empty Empty them in ventilated places safe from spark forma tion or flames If necessary dispose of tins in hazardous waste deposits Be careful when draining hot oil dan ger of burns Make sure oil is of specified quality Stor age is in approved cans only Dispose of oil greases and filters sepa rately and properly Tyres and Tyre Air Press
21. r especially with pressure washer lubricate all lubrication points oil and let the sweeper run for a short time to press water out Clean the engine only with a cloth Avoid spraying with air compressed water jets as water might leak into ignition and fuel system causing malfunctions agria Sweeper 7100 Cleanstar basic 27 5 Maintenance CAS Storage For longer periods of no operation a Clean thoroughly Repair paint coat b Engine preservation Drain fuel completely or fill fuel tank and add fuel stabilizer agria no 799 09 Observe enclosed instructions Let engine run for approx 1 minute e Change the engine oil e Fill a tea spoon approx 0 031 of engine oil into the spark plug opening Slowly crank the engine e Re fit the spark plug and set the piston to compression via the recoil starter pull the starter grip until resistance is felt valves are closed e Slowly crank the engine after every 2 3 weeks spark plug connector is re moved Then set the piston to compression again c Drive wheels Support drive wheels in such a way that tyres have no ground contact Pneumatic tyres are quickly destroyed if left standing under load and uninflated d Disengaging the Drives Always park the machine with wheel drives disengaged position O to avoid clutch problems e Parking To avoid severe corrosion to preserve the machine from atmosperic influences do not park the machine
22. rity devices and secure Weights Always fit weights onto appropriate weight mounting devices Snow Clearing Ensure snow dozer is mounted cor rectly Wear slip proof shoes When pivoting the snow dozer watch out for crush and shear points Adjust work ing speed to conditions Operator may be injured when the machine hits an obstacle agria Sweeper 7100 Cleanstar basic 1 Safety Instructions Maintenance and Cleaning Never carry out any maintenance or cleaning with the engine running Before you work on the engine always remove spark plug connector petrol engine only Check regularly and if necessary re place all guards and tools subject to wear and tear Keep sweeper and implement clean to avoid risk of fire Check nuts and bolts regularly for tight fit and re tighten if necessary After maintenance and cleaning ensure that you re install all safety devices and guards and adjust them properly Only use original agria spare parts All other commercial spare parts must cor respond to quality and technical require ments specified by agria Storage It is not allowed to store the sweeper in rooms with open heating Never park the sweeper in closed rooms with fuel left in tank Fuel vapours are hazardous agria Engine Fuel and Oil Never let the engine run in closed rooms Extreme danger of intoxication Caution with hot engine parts The exhaust and other engine parts become very h
23. rolonged operation the cooling system may become clogged by dirt etc To avoid any overheating and damage to the engine regu larly clean the cooling fan grille C 3 Check before each operation Air cooling system 1 Clean the rotating strainer at 50 hour intervals as a minimum earlier in very dusty and trashy conditions To do this remove the recoil starter See the illustration below 2 Clean the internal cooling fins and surfaces at 100 hour intervals as a minimum earlier in very dusty and trashy conditions Yaqria Service Exhaust system Regularly clean the area around the exhaust C 9 from grass dirt and inflammable deposits Rish of firel Check before each operation Speed Control Devices for actuating engine speed must be adjusted correctly to start operate and shut off the engine at correct speed rates Yaqria Service 26 agria Sweeper 7100 Cleanstar basic 5 Maintenance agria General Watch out for fuel and oil leakage and repair if necessary Regularly check bolts and nuts for tight fit and retighten if necessary All the bearing surfaces on the sweeping machine are fitted with self lubricating bearings so that there is no need to grease the bearings However occasionally lubricate joints and pivoting points and the Bowden cables with oil Cleaning On no account spray water into the fan slots in the drive housing After each cleaning washing with wate
24. runs on commercial petrol refer to fuel recom mendations p6 During the first 20 operating hours break in period do not operate the en gine at maximum speed Even after the break in period never operate the engine at higher speed than is necessary for the work in hand High engine speed is harm ful to any engine and consid erably affects its longevity This ap plies especially for no load operation Any overspeed have the engine roar can result in immediate damage agria Sweeper 7100 Cleanstar basic agria Cooling System The engine is fan cooled Therefore keep the grille on the recoil starter and the cooling fins on the cylinder clean and free from sucked in plant trash Idling Speed Always ensure that idling speed is ad justed correctly At low speeds and with the speed control lever set to idle the engine is supposed to run smoothly and without run out Air Filter The air filter cleans the air as it is in ducted A clogged filter reduces engine output Ignition System The engine is equipped with a mainte nance free contactless electronic igni tion system We recommend to have necessary check ups done by an expert only Speed Control Lever Engine shut off switch The speed control lever A 2 on the handlebar sets the engine speed steplessly and actuates the CHOKE and the engine shut off switch For the ap propriate positions see the illustration The speed control lever als
25. rush speed 339 rpm Always use original agria V belts see wear parts list on page 32 Handlebars EEEN R for transport and storage E adjustable without tools L Collector L Snow dozer Noise level Noise level Loa 75 dB in accordance with EN 11201 at operator s ear sound power level in accordance with Weights EN ISO 3744 1995 Cleanstar basic 70 cm approx 67 kg measured LY 95 dB Collector RR ERRRSRETEREURRERRS approx 1 1 kg guaranteed NR ratte con aah Nha sta EA 96 dE Snow dozer blade 80 cm approx 15 kg Vibration acceleration value Tyres 4 00 4 8300 Lawn tyres on handlebar grip a 3 02 m s in accordance with 2002 44 EC Tyre pressure 1 8 bar agria Sweeper 7100 Cleanstar basic 13 2 Specifications 2 2 Engine Manufacturer Honda Type sun GCV 135 N2E Version Fan air cooled 1 cylinder 4 stroke OHC engine petrol BOT nee 64 mm SHOKE una 42 mm Piston displacement 135 ccm QUIDUL eo cease 3 4 kW at 3600 rom HOFQUE acions max 9 7 Nm at 2500 rom Spark plug NGK BPR6ES Bosch Spark plug gap 0 7 0 8 mm Ignition Transistor trip coil contactless ignition point 20 bef ore dead centre radio remote screened according to VDE 0879 Valv
26. tch out for vehicles window panes and other objects to avoid damage Before you start work clear the area from any foreign object During opera tion always watch out for further objects and remove them in time For operation in enclosed areas ensure that a safety distance is kept to enclo sures to prevent damage to tools agria Operation and Safety Devices Before You Start the Engine Become familiar with the devices and operating elements and their functions Above all learn how to turn the engine off quickly and safely in an emergency Ensure that all protective devices are mounted and positioned to provide pro tection Starting the Engine Do not start engine in closed rooms The carbon monoxide contained in the ex haust fume is extremely toxic when in haled Before you start the engine set all oper ating elements to neutral or idling posi tion For starting the engine do not step in front of the sweeper and the implement Operation Never leave the operator s position at the handlebars while sweeper is at work Never adjust the operating handles dur ing work danger During operation the operator must keep at a distance as defined by the handle bars especially when turning the ma chine Riding on the machine during operation or in transport is not permitted agria Sweeper 7100 Cleanstar basic 9 1 Safety Instructions If clogging occurs in the brushes or in the impleme
27. to the coupling straps A 8 from the top front and secure with clip connector eOperate the rod to pivot the blade like the rotary brushes 18 agria Sweeper 7100 Cleanstar basic Commissioning the Machine Please note that durability and opera tional safety of the engine depend to a large extent on its breaking in Always allow a cold engine to warm up for some minutes and never run it at full throttle at the beginning Make sure the air filter is serviced regularly and to use clean fuel Please note for the first 20 hours of operation break in period do not use the engine at full power Note For reasons of trans port the engine is not filled with engine oil D Before you operate the engine the first time fill in engine oil For this purpose park the machine in such a way that the engine is in a hori zontal position For oil filling quantity and quality refer to Specifications Check the oil level after filling Each time you take up operation Check the engine oil level e Remove the oil fill plug C 4 e Clean the oil dip stick with a clean rag insert it again but do not screw it in e Remove the dip stick and read the oil level If necessary fill engine oil up to the level mark max Ensure the oil fill plug is tightly screwed into the filler neck during engine opera tion agria Sweeper 7100 Cleanstar basic Check whether sufficient fuel is filled into the tank
28. ure When working on tyres make sure sweeper is parked properly and secured against rolling off Any repairs are to be carried out by trained mechanics only and with the appropriate tools Regularly check tyre air pressure Excessive pressure may cause bursts Use appropriate tyre air pressure when mounting weights or implements Electrical System and Battery Persons having a pacemaker must not touch live parts of ignition system when the engine is running agria Explanation of Warning Signs ty LE Before any cleaning maintenance and repair work switch off the engine and pull spark plug connector With engine running keep at a safe dis tance Dirt and stones may get airborne during sweeping People and animals must keep out of this area Signs When working with the ma chine wear individual protec tive ear plugs Wear protective gloves Wear solid shoes 2 12 agria Sweeper 7100 Cleanstar basic 2 Specifications aqria 2 1 Sweeper Working width 70 cm agria Cleanstar Transmission Wheel drive tandem worm gear aie eae iat with integrated clutch overrunning hub in the drive wheels Dimensions Ground speeds 2 Forward travel 2 4 km h f an Be Pe _ g Brush drive worm gear SS pe HE with V belt clutch u u BEER il ini idler pulley between engine and Be TRIAL E ere RER worm gear B
29. y Clean exhaust exhaust First engine oil en _ Es subsequent oil changes BM Clean engine Es 7 check bolts and nuts Check wear of rotary brushes 32 earlier if required Clean air filter insert air filter ins Clean air filter insert I lw w HH earlier if required Clean spark plug adustgap spark See a adjust gap ep Replace spark Replace sparkplug HH Clean guide plates cooling fins 26 earlier if required Clean fuel tan fuel tank ea EE fuel strainer Change oll in gear T of brush drive Lubricate all gliding parts all Lubricate all gliding parts parts OK JR Ed A Each time before you take up operation B After each cleaning K Checks and maintenance to be executed by operator W Maintenance to be executed by professional workshop After 2 years BM see engine operating instructions agria Sweeper 7100 Cleanstar basic 33 Designation of Parts agria Fig C PE SDN A A i RQZ GH Is 10 1 vw Fig C Honda GCV135 and GCV160 Engines a OQ CO GO N OAAWNH Q A Fuel tank cap Starter handle Air strainer Oil fill plug dip stick Air filter Carburetor speed control governor Engine type no identification no Spark plug spark plug connector Exhaust with guard Fuel tank Fuel tap agria Sweeper 7100 Cleanstar basic Declaration of Conformity agria EG Konformit tserkl rung CE D claration de conformit EC Declaration of Conformity
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