Sweeper 7100 Cleanstar premium Operating Instructions
Contents
1. 34 5 19 Carburetor settings 34 5 20 GONCKA u eine 35 5 21 Cleaning een 35 5 5 22 Storage un 36 Lubrication Chart Electrical WIHNG 2 ke 37 6 Troubleshooting 38 Inspection and Maintenance Chart 40 Designation of Parts Note fold out pages FIO A use 3 Fig C Honda GCV160 Engine 41 Varnishes and Wear Parts 41 Conformity Declaration 43 agria Sweeper 7100 Cleanstar premium 5 Recommendations Lubricants and Anti Corrosive Agents Use the lubricants specified for engine and gearbox see Specifications We recommend using Bio lubricating oil or Bio lubricating grease for open lubrication points or nipples as speci fied in the operating instructions We recommend using Bio slushing oil to preserve machines and attachments do not apply on painted covers You can brush or spray the oil Anti corrosive agents are environmen tally friendly and degrade fast Using ecologically safe Bio lubricants and Bio anti corrosives you contribute to environmental protection and to the wellbeing of humans animals and plants Fuel This engine runs smoothly on commercial unleaded regular and supergrade petrol including E10 Do not add oil to petrol agria If for environmental reasons you use unleaded petrol make sure the fuel is drained completely when shut ting down the engine for more than 30 days2. 18 Handlebars Height Adjustment18 3 7 Drive Wheels 18 3 8 Snow Chains ccccccecceseeeeeeees 18 3 9 Wheel dogS 18 3 10 Attaching the Rotary Brushes 20 3 11 Sweeping Height Adjustment 20 3 12 Side Adjustment 20 3 13 Brush Speed 20 3 14 Implement 21 4 Commissioning and Operation 4 1 Commissioning the Machine 22 4 2 Starting the Engine 23 4 3 Shutting off the Engine 24 4 4 Danger Zone n n 25 4 5 Sweeping uuurren ernennen 26 4 6 Snow Clearance 26 5 Maintenance MACHINE ee 27 5 1 TAY ONOSIAL 3 ecesese nis teenies eeieiieeess 27 BT Ue SRR Re aeRO oe PEE 27 Driving CHAINS 27 5 2 Rotary Brushes Worm Gear 28 0 3 Brush ONVer ee 28 5 4 Drive Wheels 28 5 5 Wheel Shaft aa 28 KA 5 5 Sweeper nannenneennneeennnnennnnnnnn 29 5 6 Adjusting Spindle 29 5 8 Safety Circuit Function 16 Engine 5 9 Checking the Engine Oil Level 30 5 10 Changing the Engine Oil 30 3 5 11 Air Filtet nennen 31 5 12 Fuel System 32 5 13 Spark Plug zu 33 5 14 Cooling Fan Grille 33 5 15 Air Cooling System 33 5 16 GOVENMNOF 4 een eikengt 34 5 17 Exhaust System 34 5 18 Speed Control
3. Instructions dq ria Ff the original operating instructions Sweeper 7100 Cleanstar premium an fH SS LU Before commissioning the machine read operating YN instructions and observe warnings and safety instructions Operating Instructions No 998 776 A 01 12 Symbols Name Plate Please complete Machine Type No ID Machine No Engine Type une Engine No u Date of Purchase For name plate refer to p3 fig A 5 For engine type and number refer to p42 fig C 7 Please state these data when order ing spare parts to avoid wrong deliv eries Only use original agria spare parts Specifications figures and dimen sions stated in these instructions are not binding No claims can be derived from them We reserve the right for improvements without changing these instructions Amount of delivery e Operating instructions e Base machine e Handlebars with attachment bolts Tool kit gt LIT refer to operating instruc tions agria Symbols Warning Danger Important information Choke Fuel Oil Engine Start Engine Stop Skoki Brush drive Wheel drive Wheel drive engaged Wheel drive disengaged slow fast Open unlocked POHIGSE OH Closed locked g a gt aqria Service contact your agria workshop Reverse w 2 agria Sweeper 7100 Cleansta
4. as engine safety circuit in an emergency Upon release the lever will automatically go to STOP position 16 agria Sweeper 7100 Cleanstar premium 3 Devices and Operating Elements agria 3 4 Wheel Drive When the twist grip A 4 is turned in a clockwise direction the machine travels forwards at an increasing speed of max 5 km h When the twist grip A 4 in an anti clockwise direction the machine travels backwards at an increasing speed of max 3 km h Marking on the top of the twist grip middle setting 0 setting 3 5 Brush drive 3 The brushes are driven by a V belt clutch and a worm gear Operate clutch lever A 2 to turn the brushes on off A When the clutch lever is released and the ratchet is not locked into place the brush drive is switched off 0 When the clutch lever is engaged the brush drive is switched on By use of the pawl A 1 the clutch lever can be locked in a switched on position After the first hour of use the clutch setting must be checked and adjusted where necessary see Maintenance Note Park the sweeper only when all drives are disengaged see Chapter Storage to avoid clutch problems agria Sweeper 7100 Cleanstar premium 17 3 Devices and Operating Elements ASIANS 1 Wheel dog 2 Screw with nut 3 Drive wheel 4 Spacer tube 1 Grip end 2 Dog pin 3 Hole on drive wheel oa 3 6 Handlebars Handlebars Height Adjustment Unscrew t
5. Gesch ftsf hrer Leiter Entwicklung amp Konstruktion Directeur Responsable d veloppement et tudes Managing Director Head Research and Development Bedrijfsleider Hoofd ontwikkeling en constructie Herr Tigges ist bevollm chtigt die technischen Unterlagen zusammenzustellen Monsieur Tigges est habilit agencer la documentation technique Mr Tigges is authorized to assort the technical documents De heer Tigges is gemachtigd om de technische documentatie op te stellen Anschrift adresse address adres agria Werke GmbH Bittelbronner Str 42 D 74219 M ckm hl agria Sweeper 7100 Cleanstar premium 43 agria agria Werke GmbH Bittelbronner Stra e 42 D 74219 M ckm hl Tel 49 0 6298 39 0 Fax 49 0 6298 39 111 e mail info agria de Internet www agria de Your local agria specialist dealer
6. Excessive Attachment bolts loosened vibration Loose tensioning anchorage on rotary brushes For this purpose contact your agria workshop agria Remedy Readjust speed control Tighten cylinder head exchange gasket Have engine checked Clean the air filter Adjust hand clutch lever Adjust twist grip Tighten attachment bolts Immediately turn off engine Check tensioning anchorage and all bolts and nuts for tightness exchange damaged parts agria Sweeper 7100 Cleanstar premium Page x 34 x x 31 28 29 35 19 39 o After operating hours A 5 100 250 Check safety circuit function IK Check free play of levers IKT Check air filter IK Clean cooling grille IK Check engine oil level 1 Clean exhaust W Q 7 S 9 2 20 8 D VIS wn 6 lo gt al amp 8 e s Sals x 3 Qg S O v 5 1398 D v jojo IS Y Q 900 S gt gt gt KR S 883 S n Q Q 6 H Check wear of rotary brushes W Clean spark plug adjust gap Clean guide plates cooling fins Clean fuel tank Clean fuel strainer ubricate all gliding parts Greese wheel shaft Greese adjusting spindle Check hydrostat for any areas of leakage Check Hydrostat cooling fan Check V belts ubricate driving chains E m w i a Clean air filter insert u Bi i ie E w m E i E E i ia Ei Del u E earlier if required Gleanariterinson Replace air filter insert earlier if required Clean spa
7. This is to prevent resin resi due from depositing in the carburetor fuel filter and tank Or add a fuel stabilizer to the fuel For further instructions see Engine Preservation Maintenance and Repair The trained mechanics of your agria workshop expertly carry out any maintenance and repair work You should only carry out major main tenance work and repairs on your own if you have the proper tools and knowledge of machines and internal combustion engines Do not hammer against the flywheel with a hard object or metal tools as it might crack and shatter in operation causing injuries and damage Only use suitable tools to pull off the flywheel 6 agria Sweeper 7100 Cleanstar premium Unpacking and Assembly aqria Unpacking e Open the box top e Cut all corners open and fold down the sides 1 Attaching the handlebars A Raise the handlebars Unscrew the clamping lever 21 until the notches are exposed Pivot the handlebars 24 to the rear up to correct working height gt page 18 Re tighten clamping lever 21 Attach cables and electric lines with the three clips 28 to the handlebars in accordance with fig 2 Fitting the protective hood 9 with spacer D crank 8 and linch pin K 3 Fitting the drive wheels Coat the wheel shaft on both sides with a little grease fit spacer tube and drive wheels on both sides pay attention to direction of arrow for cleated tyre
8. does Speed control linkages are not run clogged or jammed smoothly 38 agria Remedy Set the twist grip and clutch lever to position 0 Connect spark plug connector Move speed control lever to position CHOKE Fill fresh fuel Clean fuel line Clean adjust or exchange spark plug Dry and adjust spark plug and start at FULL THROTTLE Tighten attachment bolts Move speed control lever to operating position if necessary adjust soeed control Fit connector tightly on spark plug fix ignition cable retaining device Clean fuel line fill fresh fuel Exchange fuel tank cap Drain fuel and fill fresh fuel Clean air filter or exchange Re adjust carburetor Refill oil immediately Clean cooling fan grille clean internal cooling fins Clean air filter Re adjust carburetor Adjust spark plug Adjust carburetor Adjust or replace spark plug Re adjust carburetor Clean air filter Clean speed control linkages agria Sweeper 7100 Cleanstar premium Page 23 23 22 33 33 23 34 22 33 34 31 34 6 Troubleshooting Problem Possible cause Engine Speed and engine stop are not does not stop properly adjusted when set to stop Engine Loose cylinder head or output too low damaged gasket Poor compression Air filter clogged Brush drive Incorrect hand clutch lever adjustment does not stop with disengaged clutch Wheel drive Incorrect twist grip adjustment does not stop in position 0
9. is a leak aQqria Servicee 5 3 Brush drive In order to maintain a perfect functioning of the V belt clutch the clutch lever A 2 must be set to a disengaged condition position 0 free from play i e the brush drive must come to a stop If the clutch play needs further adjustment set it on the cable setting screw Undo locking nut 2 Adjust the setting screw 1 in such a way that the lever is free from play Retighten the locking nut 2 5 4 Drive wheels Check the tyre pressure periodically In particular ensure that both tyres have equal pressures to give smooth riding Attach the wheels with the pointed part of tread lugs showing in travel direction seen from above to obtain full traction 5 5 Wheel Shaft Apply bio lubricating grease to the wheel shaft around the hub each time the machine was cleaned with a pressure washer or at least once per year agria Sweeper 7100 Cleanstar premium 5 Maintenance agria 5 6 Sweeper Check the tensioning anchorage for tight fit before each operation and at intervals of 8 operating hours e Check the rotary brushes for wear at least after every 25 hours and replace them in good time Minimum diameter is 250 mm 5 7 Adjusting Spindle Apply bio lubricating grease to the adjusting spindle in the area of the swinging hub each time the machine was cleaned with a pressure washer or at least once per year 5 8 Safety circuit Check the safety circuit
10. position at the handlebars while sweeper is at work Never adjust the operating handles dur ing work danger During operation the operator must keep at a distance as defined by the handle bars especially when turning the ma chine Riding on the machine during operation or in transport is not permitted agria Sweeper 7100 Cleanstar premium 9 1 Safety Instructions If clogging occurs in the brushes or in the implement turn off the engine and clean the brushes or the implement with an appropriate tool In case of damage to the sweeper or to the implement immediately turn off the engine and have it repaired If steering causes problems immedi ately bring the sweeper to a halt and turn it off Have the malfunction removed without delay To prevent the sweeper from sliding on slopes make sure it is secured by an other person using a bar or a rope This person must be located at a higher po sition than the vehicle and at a safe dis tance from the attachment at work If possible always work horizontally on the slope End of Operation Never leave the sweeper unattended with the engine running Before you leave the sweeper turn off the engine Secure sweeper against unauthorized use remove spark plug connector 10 agria Implements Only mount implements with the engine and the implement drive switched off Always use appropriate tools and wear gloves when changing implements and parts
11. protective gloves A Oe Wear solid shoes agria Sweeper 7100 Cleanstar premium 2 Specifications agria Sweeper Transmission agria Cleanstar premium Wheel drive en vee Hydrostat Drive on driving wheels with chain drive 7100 221 100 cm brushes fine 7100 321 100 cm brushes coarse Ground speeds Forward travel steplessly 0 5 km h Reverse travel steplessly 0 3 km h Dimensions Brush drive x na worm gear BT EEE V belt clutch with idler pulley Brush speed is adjusted steplessly via a variator from 100 rpm to 200 rpm Always use original agria V belts see wear parts list on page 41 Handlebars height adjustable without tools Noise level Noise level z 2 a L 79 dB L Collector in accordance with EN 11201 at L Snow dozer operator s ear sound power level in accordance with EN ISO 3744 1995 oscil ess measured cscseeseceeeeeeseeeeees L 95 dB guaranteed s on L 96 dB Weights Cleanstar premium approx 102 5 kg Vibration acceleration value on handlebar grip a 3 02 m s Collector 100 cm approx 13 0 kg in accordance with 2002 44 EC Snow dozer blade100 cm approx 13 5 kg Spray apron sson approx 2 5 kg Sprinkling ASSY approx 4 0 kg Tyres 3 50 6 field tyres Optional 13x5 00 6 Lawn tyres Tyre pressure 0 8 bar agria Sweeper 71
12. the engine is supposed to run smoothly and without run out Air Filter The air filter cleans the air as it is in ducted A clogged filter reduces engine output Ignition System The engine is equipped with a mainte nance free contactless electronic igni tion system We recommend to have necessary check ups done by an expert only 3 2 Speed Control Lever Engine shut off switch The speed control lever A 6 on the handlebar sets the engine speed steplessly and actuates the CHOKE and the engine shut off switch For the ap propriate positions see the illustration The speed control lever also serves as engine safety circuit In an emergency move the lever to po sition STOP to shut off the engine in stantly 15 3 Devices and Operating Elements agria 3 3 Safety Circuit Lever The Cleanstar premium sweeper has a safety circuit mechanism for wheel brush drives integrated in the clutch lever Oo Stop position Upon release of the lever A 3 with wheel drive or brush drive engaged the ignition system is switched off engine is shut off Caution engine keeps running due to centrifugal mass Start position When starting and during work breaks set the clutch lever A 2 and the driving twist grip A 4 to 0 Operating position Press the safety circuit lever A 3 down to start operation A Do not tie down the safety circuit lever The safety circuit lever also serves
13. via a variator Always engage the brush drive before you adjust sweeping speed Adjustment Select a slow speed for dust sweeping Turn the dial 25 in counter clockwise direction Select a fast speed for snow sweeping Turn the dial 25 in clockwise direction To adjust the speed from slow to fast give the dial a maximum turn of 6 full turns 20 agria Sweeper 7100 Cleanstar premium 3 Devices and Operating Elements agria Transport position 3 14 Implements 1 Coupling Pin Fit the coupling pins 12 to attach the collector or the snow dozer eAttach the pins 12 together with wa shers and hex nuts to both sides of the main guard 2 Attaching the Collector Attach the collector by sliding its tubes onto the coupling pins from the top front 3 Emptying the Collector Jake the machine to the dump area and fold the box upwards by pulling on its handle to the rear or on its frame from the front the swept up material will now drop from the collector Alternatively eRemove the collector upwards from its coupling pins and carry it to the dump area for emptying 4 Snow Dozer Assembly When attaching the snow dozer for the first time fit the stop 32 to the lower front of the main guard using the rod at tachment bolts The stop does not need to be removed for sweeping 5 Attaching the Snow Dozer eAttach the snow dozer blade by slid ing its tubes onto the coupling pins from th
14. 00 Cleanstar premium 13 2 Specifications Engine Manufacturer Honda Typen tee GCV 160 N2E Version Fan air cooled 1 cylinder 4 stroke OHC engine petrol Borer ha E later 64 mm STORE ans 50 mm Piston displacement 160 ccm Output 4 1 kW at 3600 rpm Torque max 11 4 Nm at 2500 rom Spark plug NGK BPR6ES Bosch Spark plug gap 0 7 0 8 mm Ignition Transistor trip coil contactless ignition point 20 before dead centre radio remote screened according to VDE 0879 Valve lash engine cold Inaki aueh 0 15 0 04 mm OUTER ans te cen ast 0 20 0 04 mm 14 agria Starter Recoil starter Fuel tank capacity 1 11 FUel oee e unleaded petrol octane number at least 91 RON also E10 refer to fuel recommendations Air filter Dry element filter Carburetor Float carburetor Throttle valve type Mixture control screw opened by approx 7 turn in base setting Top no load speed 3250 rpm Idling speed 1550 1850 rpm Engine oil Filling quantity approx 0 55 Multi grade oil SAE 10 W 40 SG SF or higher quality grade Operability on Slopes Engine is suited for use on slopes with oil level at max upper level mark Continuous operation possible up to 20 inclination 37 agr
15. 10 Attaching the Rotary Brushes A Wear safety gloves to attach remove the brus hes Danger of crushing Mount the discs onto both sides of the rotary brushes Push the tensioning anchorage through the left rotary brush Push the tensioning anchorage with the rotary brush through the drive shaft from the left insert groove on rotary brushes into cam of the drive plate O slide right rotary brush onto tensioning anchorage insert groove on rotary brushes into cam of the drive plate Screw on and tighten hexago nal nut To remove the brushes reverse the above order agria Sweeper 7100 Cleanstar premium 19 3 Devices and Operating Elements SFT 3 11 Sweeping Height Adjustment The sweeping height is altered by adjusting the castor wheel Turn the crank 8 to adjust the wheel height Reduce the sweeping height only if absolu tely necessary to the height of X to ensure clean sweeping and long service life of the brushes Dirt powder snow X 2 3mm Wet snow n x max 8 mm 3 12 Side Adjustment The brush can be angled to the right or left to sweep the rubbish or snow to one side Fold the rod 7 forward until the notches are exposed e Pivot the rod to turn the brushes to the left or right Fold the rod to the rear and down again and mesh it into the proper notch 3 13 Sweeping Speed The speed of the rotary brushes is steplessly adjusted
16. 3x1480Lp bottle agria Sweeper 7100 Cleanstar premium 59g 400ml 400ml 41 Designation of Parts ASAE Fig C 42 agria Sweeper 7100 Cleanstar premium Conformity Declaration agria EG Konformit tserkl rung CE D claration de conformit EC Declaration of Conformity EG conformiteitsverklaring QD Wir Nous We Wij agria Werke GmbH Bittelbronner Str 42 D 74219 M ckm hl W rtt erkl ren dass das declarons que le produit herewith declare that verklaren dat het Produkt the product produkt Kehrmaschine Balayeuse Sweeper Veegmachine Cleanstar premium 7100 221 7100 321 _ mit allen einschl gigen est conforme toutes les conforms to all relevant voldoet aan de Bestimmungen der EG exigences respectives specifications of the desbetreffende bepalingei Maschinenrichtlinie selon la directive relative Directive on Machinery van de EG machinerichtlij 2006 42 EG in aux machines 2006 42 CE 2006 42 EC 2006 42 EG bereinstimmung ist La machine est aussi It is also conform to all De machine voldoet ook Die Maschine ist auch in conforme toutes les relevant specifications of aan de desbetreffende bereinstimmung mit allen exigences respectives following EC directive bepalingen van het einschl gigen selon la directive CE 2004 108 EC volgende EG richtlijn Bestimmungen der suivante 2004 108 EG folgenden EG Richtlinie 2004 108 CE 2004 108 EG M ckm hl den 02 02 2010 Siegfried Arndt Rudolf Tigges
17. e top front 12 QOperate the rod to pivot the blade like the rotary brushes 7o move the blade into transport posi tion lift it and rest it on the tang on the stop 32 agria Sweeper 7100 Cleanstar premium 21 4 1 Commissioning the Machine Please note that durability and opera tional safety of the engine depend to a large extent on its breaking in Always allow a cold engine to warm up for some minutes and never run it at full throttle at the beginning Make sure the air filter is serviced regularly and to use clean fuel Please note for the first 20 hours of operation break in period do not use the engine at full power Note For reasons of trans port the engine is not filled with engine oil Before you operate the engine the first time fill in engine oil ie For this purpose park the machine in such a way that the engine is in a hori zontal position For oil filling quantity and quality refer to Specifications Check the oil level after filling Each time you take up operation Check the engine oil level e Remove the oil fill plug C 4 e Clean the oil dip stick with a clean rag insert it again but do not screw it in e Remove the dip stick and read the oil level If necessary fill engine oil up to the level mark max Ensure the oil fill plug is tightly screwed into the filler neck during engine opera tion 22 e Check whether sufficient fuel is filled into the
18. ernor High engine speed increases risk of acci dents Working Area and Danger Zone The user is liable to third parties work ing within the sweeper s working range Staying in the danger zone is not per mitted Check the immediate surroundings of the sweeper before you start it Watch out for children and animals Careful Dirt and stones may get air borne during sweeping People and ani mals must keep out of this area Watch out for vehicles window panes and other objects to avoid damage Before you start work clear the area from any foreign object During opera tion always watch out for further objects and remove them in time For operation in enclosed areas ensure that a safety distance is kept to enclo sures to prevent damage to tools agria Operation and Safety Devices Before You Start the Engine Become familiar with the devices and operating elements and their functions Above all learn how to turn the engine off quickly and safely in an emergency Ensure that all protective devices are mounted and positioned to provide pro tection Starting the Engine Do not start engine in closed rooms The carbon monoxide contained in the ex haust fume is extremely toxic when in haled Before you start the engine set all oper ating elements to neutral or idling posi tion For starting the engine do not step in front of the sweeper and the implement Operation Never leave the operator s
19. ety circuit lever closed contact Switch in clutch lever open contact Switch on Hydrostatin O position closed contact Electrical cable set to Hydrostat gr gray Electrical cable set to br brown engine sw black Electrical cable set to Pia pUe handlebars agria Sweeper 7100 Cleanstar premium 37 6 Troubleshooting Observe safety instructions Have all serious malfunctions on the machine or engine repaired A by your agria workshop They have the proper tools Improper repairs can only add to the damage Problem Possible cause Engine Wheel drive and brush drive not in does not start position 0 Spark plug connector not connected Speed control lever not in position CHOKE Fuel tank empty or poor fuel Fuel line clogged Defective spark plug Engine too much fuel flooded engine Inleaked air due to loose caburetor and suction line Misfirings in Engine running in CHOKE range engine Loose ignition cable Clogged fuel line or poor fuel Vent opening in fuel tank cap clogged Water or dirt in fuel system Air filter clogged Carburetor misadjusted Excessive Low engine oil level temperature Impaired cooling in engine Air filter clogged Carburetor misadjusted Misfirings Short firing intervals in engine Incorrect idle mix at high speeds Engine Firing interval too long frequently defective spark plug Stalls Carburetor misadjusted in idle Air filter clogged Engine
20. function each time you take up operation and each time you maintain or service the machine Upon release of the lever A 3 and with the brush drive engaged or the twist grip operated the engine must come to a stop gt agria Servicee When the twist grip is at the 0 position marking the engine must come to a standstill if not undertake an adjustment of the locking screws A free from play on the twist grip housing f the brush drive or the main drive is not set to the 0 position the engine may not be started gt agrig Servicee 4 Check the electric lines and connections for good condition replace if necessary agria Servicee agria Sweeper 7100 Cleanstar premium 29 30 LULLA Engine 5 9 Checking the Engine Oil Level Before each operation and after 5 operating hours e Only with the engine shut off and in horizontal position e Clean the oil fill plug C 4 and its immediate surrounding Remove the oil fill plug clean the dip stick with a clean rag and re insert it all the way do not screw it in Remove the dip stick and read the oil level Refill oil if the oil level is below the lower dip stick mark Refill engine oil see Specifications up to upper level mark on dip stick 5 10 Changing the Engine Oil For the first time after 5 operating hours after that after every 50 operating hours or annually whatever comes first Under high loads or at hig
21. h temperatures change the oil al ready after 25 operating hours Drain and filler plug C 4 To drain the oil pivot the handlebars upwards Tilt the ma chine backwards and to the left Then drain the oil into a suitable container A We recommend to drain the fuel through the filler neck into a fuel can before draining the oil Alternatively use a suction pump to pump the oil from the machine Dispose of the waste oil properly Fill in fresh engine oil For oil filling capacity and quality see specifications Fill in the oil using a funnel or similar device if possible Only change oil while the engine is still warm but not hot danger of burns agria Sweeper 7100 Cleanstar premium 5 Maintenance Air filter cover Snap mechanism Filter element Latches agria 5 11 Air Filter Clean the air filter insert at 3 month in tervals but not later than 25 operating hours earlier in very dusty conditions To do this proceed as follows e Clean the air filter and its surround ing area e Open the snap mechanism 2 fold down the filter cover 1 and remove it Remove the paper element 3 Tap the element against a smooth surface or blow compressed air against the inside of the filter Never brush the filter because this would press the dirt into the fibres Replace the filter element if it is ex tremely dirty Inspect the filter element carefully for holes or other da
22. he clamping lever 21 until the notches are exposed Adjust the handlebars 24 to the desired height and notch them into the proper position Re tighten clamping lever 21 3 7 Drive Wheels The drive wheels 3 are attached with dogs 1 and screws 2 to the shaft This allows attachment and removal Spacer tubes 4 are fitted between the gearbox and drive wheels 3 8 Snow Chains The mounting of snow chains is to be undertaken when the driving wheels have been removed The lock and the tightening chains must be on the inner side of the wheels otherwise there may be possible damage to the wheel dog 1 3 9 Wheel Dogs Wheel dogs are fitted to engage disengage the wheels independently of the gearbox Pushing the Machine Disengage the dogs to push the machine when the engine is shut off Turning Aid Engange the dog on one wheel for easier turning Oo Engaging the Wheel Dogs Align the dog pins 2 with the appropriate holes 3 on the drive wheels Turn the pins on their ends 1 by 90 degrees until the ends mesh into the slot Turn each dog to either side until the pin locks completely into the hole Disengaging the Wheel Dogs Grab the end 1 of each dog pin to pull it out m 2nd rotate itby 90 degrees ___ 18 agria Sweeper 7100 Cleanstar premium 3 Devices and Operating Elements 39 ria 1 Right rotary brush 2 Left rotary brush 3 Nut cap 4 Tensioning anchorage 5 Disc 6 Nut 3
23. ia Sweeper 7100 Cleanstar premium 3 Devices and Operating Elements The agria Cleanstar sweeper is suited for application in amenity areas and win ter road clearance The following com ponents are available for sweepers Rotary brushes 100 cm Coarse agria item no 6194 151 fiNe ua agria item no 6194 161 Collector 100 cm agria item no 6194 221 e Sprinkling assy agria item no 6194 481 Spray apron agria item no 6194 921 The following implement is available for winter road clearance e Snow dozer 100 cm agria item no 6196 021 3 1 Engine The four stroke petrol engine runs on commercial petrol refer to fuel recom mendations p6 During the first 20 operating hours break in period do not operate the engine at maximum speed Even after the break in period never operate the engine at higher speed than is necessary for the work in hand High engine speed is harm ful to any engine and consid erably affects its longevity This ap plies especially for no load operation Any overspeed have the engine roar can result in immediate damage Cooling System The engine is fan cooled Therefore keep the grille on the recoil starter and the cooling fins on the cylinder clean and free from sucked in plant trash agria Sweeper 7100 Cleanstar premium agria Idling Speed Always ensure that idling speed is ad justed correctly At low speeds and with the speed control lever set to idle
24. l as all other generally accepted rules gov erning operational safety occupational health and road traffic regulations For drives on public roads the national traffic code applies Accordingly check the sweeper for road and operational safety each time you take up operation Only persons familiar with the sweeper and instructed on the hazards of opera tion are allowed to use maintain and repair the sweeper Teenagers of 16 years or younger may not operate the sweeper Only work in good light and visibility Operator s clothes should fit tight Avoid wearing loose fitting clothes Wear solid shoes Note the warning and instruction signs on the sweeper for safe operation Com pliance is for your own safety When transporting the sweeper on ve hicles or trailers outside the area to be sweeped ensure that the engine is turned off and the wheel dogs are engaged Careful with rotating tools keep at a safe distance Beware of coasting tools Before you start any maintenance or repair on them wait until tools have come to a complete stop 8 agria Sweeper 7100 Cleanstar premium 1 Safety Instructions Riding on the machine during operation is not permitted Implements and their weight affect the driving steering braking and tip over characteristics of the sweeper There fore ensure steering and braking func tions are sufficient Match operating speed to conditions Do not change settings of gov
25. losed instruc tions agria Sweeper 7100 Cleanstar premium 11 1 Safety Instructions Before you dispose of opened and seemingly empty pressurised tins e g of assist starting liquids make sure they are completely empty Empty them in ventilated places safe from spark forma tion or flames If necessary dispose of tins in hazardous waste deposits Be careful when draining hot oil dan ger of burns Make sure oil is of specified quality Stor age is in approved cans only Dispose of oil greases and filters sepa rately and properly Tyres and Tyre Air Pressure When working on tyres make sure sweeper is parked properly and secured against rolling off Any repairs are to be carried out by trained mechanics only and with the appropriate tools Regularly check tyre air pressure Excessive pressure may cause bursts Use appropriate tyre air pressure when mounting weights or implements Electrical System and Battery Persons having a pacemaker must not touch live parts of ignition system when the engine is running 12 agria Explanation of Warning Signs EI Before any cleaning maintenance and repair work switch off the engine and pull spark plug connector With engine running keep at a safe dis tance Dirt and stones may get airborne during sweeping People and animals must keep out of this area Signs When working with the ma chine wear individual pro tective ear plugs Wear
26. mage and replace it if necessary Replace the filter element Attach the cover and snap the latches 4 into place Do not wash the paper element tap it or blow it out agria Sweeper 7100 Cleanstar premium 31 5 Maintenance agria 5 12 Fuel System e Each time you maintain the machine check fuel hose fuel tank and carbure tor for leakages and repair if necessary Immediately replace leaking or porous fuel hoses Replace fuel hoses after every 2 years e Clean the fuel tank at 100 hour in tervals 29aqria Service e Clean the fuel strainer at 100 hour intervals To do this drain all fuel into a suitable container Clean the fuel strainer with a cleaning solvent and inspect it for damage Replace the fuel strainer 9aqria Service Excessive Fuel Supply After excessive fuel supply to the en gine remove the spark plug clean and dry it Then crank the engine with the recoil starter a number of times After wards screw the spark plug in and move the speed control lever to FULL THROT TLE Then start the engine via the re coil starter 32 agria Sweeper 7100 Cleanstar premium 5 Maintenance agria 5 13 Spark plug After 50 operating hours clean the spark plug and re adjust the electrode gap to 0 7 0 8 mm Only clean the spark plug using a wire brush and wash it out with a commercial cleaning agent Replace the spark plug at 100 hour intervals or when it
27. must cor respond to quality and technical require ments specified by agria Storage It is not allowed to store the sweeper in rooms with open heating Never park the sweeper in closed rooms with fuel left in tank Fuel vapours are hazardous agria Engine Fuel and Oil Never let the engine run in closed rooms Extreme danger of intoxication For the same reason also replace damaged exhaust parts immediately Caution with hot engine parts The exhaust and other engine parts become very hot if the engine runs and immediately after turning off Hold for sufficient distance from hot surfaces and keep children away from the running engine Be careful when dealing with fuel Great danger of fire Never refill fuel close to open fire inflammable sparks or hot engine parts Do not refill fuel in closed rooms Do not smoke when refilling Refill only with the engine switched off and cooled down Do not spill any fuel use a proper filling device In case of fuel spillage pull the sweeper away from the spillage before you start the engine Make sure fuel is of specified quality Store fuel in approved cans only For safety reasons the petrol tank and fuel cap should be replaced regularly Store anti corrosive agents and stabi lizing liquids out of reach of children If sickness and vomiting occur see a doc tor If fuel has contacted eyes rinse them thoroughly avoid inhaling of vapours Read and observe enc
28. nce instructions A Warning Only do maintenance work with the engine shut off To prevent accidental start while working on the rotary brushes or on the engine always remove the spark plug connector from the spark plug Machine 5 1 Hydrostat The hydrostat gear is permanently lubricated Oil change or topping up is not necessary if there are no leakages Have any leakages repaired at once gt agria Servicee Check the functionality and condition of the Hydrostat cooling fan at least annually for this remove protective hood A 9 D Spacer K Linch pin e Remove any dirt on the radiator grill e immediately replace any defective fan otherwise this may lead to a breakdown in the Hydrostat drive 5 V Belts Inspect the condition of the V belts 3 pieces at least once per year Remove the belt cover A 9 D Spacer K Linch pin O Replace the V belts when they are worn Driving chain Lubricate the driving chains 2 pieces at least once per year with Teflon spray remove the V belt housing cover A 18 Only use original agria V belts agria Sweeper 7100 Cleanstar premium 27 5 Maintenance free from play ose 28 agria 5 2 Worm Gear of Brush Drive The worm gear A is permanently lubricated to work for approximately 250 operating hours Oil change is not necessary if there are no leakages Suitable oil is SAE 90 transmission oil approx 0 3 If there
29. periods of no operation a Clean thoroughly Repair paint coat b Engine preservation Drain fuel completely or fill fuel tank and add fuel stabilizer agria no 799 09 Observe enclosed instructions Let engine run for approx 1 minute e Change the engine oil Fill a tea spoon approx 0 031 of engine oil into the spark plug opening Slowly crank the engine Re fit the spark plug and set the piston to compression via the recoil starter pull the starter grip until resistance is felt valves are closed Slowly crank the engine after every 2 3 weeks spark plug connector is re moved Then set the piston to compression again c Drive wheels Support drive wheels in such a way that tyres have no ground contact Pneumatic tyres are quickly destroyed if left standing under load and uninflated d Disengaging the Drives Always park the machine with wheel drives disengaged position 0 to avoid clutch problems e Parking To avoid severe corrosion to preserve the machine from atmosperic influences do not park the machine in humid rooms in rooms where fertilizer is stored in stables or adjacent rooms f Covering the machine Protect the machine with cloth or a similar cover 36 agria Sweeper 7100 Cleanstar premium Electrical Wiring Diagram u Lubrication Chart agria 1 Engine oil 8 page 30 2 Wheel shafts annually page 29 3 Rod etc annually page 35 Engine Switch in saf
30. r children and animals in particular Careful Dirt and stones may get airborne during sweeping People and animals must keep out of this area Watch out for vehicles window panses and other objets to avoid damage Only work on slopes of up to a max of 30 For operation on banks always turn machine towards the slope agria Sweeper 7100 Cleanstar premium 25 4 Commissioning and Operation agria 4 5 Sweeping Start the engine as described in Starting the engine A Check safety circuit function Only operate the machine if safety circuit works Wear individual protective ear plugs and solid shoes Slowly pull the brush drive engage ment lever A 2 until the pawl clicks in place and pull the throttle at the same time to start the brushes set driving speed with the twist grip A 4 according to the requirements After sweeping or in case of clogging Set both drives to 0 Shut off the engine Shut off the engine and dis A connect the spark plug con nector if cleaning is necessary dur ing operation 4 6 Snow Clearance Attach the snow dozer blade properly Wear slip proof footwear A Working speed must suit conditions to prevent the operator is injured if the machine hits an obstacle 26 agria Sweeper 7100 Cleanstar premium 5 Maintenance agria Apart from adhering to operating instructions for the sweeper it is also important to observe the following maintena
31. r premium _DesignationofParts agria Fig A 21 7 6 4 3 agria Sweeper 7100 Cleanstar premium 3 Designation otras eS Figure A OANA AaAAWNhH Pawl for clutch lever Clutch lever for brush drive engagement Safety circuit lever Twist grip for adjustment of driving speed and travelling direction Name plate Speed contro lever Rod that pivots the implement Height adjustment crank Protective hood Notched plate to lock the rod Main guard Coupling pin for implement attachment optional Extension guard Rotary brushes Transmission Hydrostat Wheel dog Drive wheel V belt housing cover rear V belt housing Engine base plate Clamping lever for handlebars height adjustment Engine Handlebars Dial for manual speed adjustment of rotary brushes agria Sweeper 7100 Cleanstar premium Index Recommendations Lubricants Anti Corrosive Agents 6 Flair 6 Maintenance and Repair 6 Unpacking and Assembly 7 Designation of Parts 3 41 1 Safety Instructions 8 Due Use nee 8 Explanation of Warning Signs 12 Explanation of Signs 12 2 Specifications SWEEPEF naeh 13 ENON O eaea aa aaiae 14 3 Devices and Operating Elements 3 1 ENJIN ae 15 3 2 Speed Control Lever 15 3 3 Safety Circuit Function 16 3 4 Wheel Drive 2unuununn 17 3 5 Brush Drive ur 17 3 6 Handlebars
32. rk plug adustgap fal ial Clean fueltank eel Clean fuel strainer Greesewheelshaft Greese adjusting spindle 7 Check Hydrostat cooling fan o Check V belts Le te eal Se NEI RE YL oh eta ae A Each time before you take up operation B After each cleaning K Checks and maintenance to be executed by operator W Maintenance to be executed by professional workshop P Item no in lubrication chart After 2 years 40 agria Sweeper 7100 Cleanstar premium Designation of Parts Wear Parts Fig C Honda GCV160 Engine Fuel tank cap Starter handle Air strainer Oil fill plug dip stick Air filter Carburetor speed control governor Engine type no identification no Spark plug spark plug connector Exhaust with guard Fuel tank Fuel tap SO OANDAAWND Varnishes Wear Parts agria Order No 79909 Fuel stabilizer 77183 Oil suction pump Varnishes 18103 Spray varnish birch green 712 98 Spray varnish red RAL 2002 Wear Parts 761 98 Air filter element agria pouch spray tin spray tin 759 99 Spark plug NGK BPR 6ES BOSCH WR 7DC 765 43 V belt for wheel drive 765 43 V belt for brush drive 784 03 V belt for brush drive 6194 151 Rotary brushes 100 cm coarse 6194 161 Rotary brushes 100 cm fine Emergency Tyre Repair 713 13 Tyre repair gel Ersatzteilliste 997 157 Cleanstar sweeper type 7100 997 145 Honda engines X13x 760Lp X13x 760Lp X1
33. rt and in flammable deposits Risk of fire Check before each operation 5 18 Speed Control Devices for actuating engine speed must be adjusted correctly to start operate and shut off the engine at correct speed rates For this adjustment agriga Service 5 19 Carburetor settings To compensate for fuel temperature height or load variations a slight car buretor re adjustment may become nec essary Only let the engine run with the air filter and air filter cover mounted For this adjustment agriga Service 34 agria Sweeper 7100 Cleanstar premium 5 Maintenance agria 5 20 General Watch out for fuel and oil leakage and repair if necessary Regularly check bolts and nuts for tight fit and retighten if necessary Slightly grease all gliding and moving parts e g rod that pivots the implement etc with Bio lubricating grea se and Bio slushing oil refer to Lubrication Chart page 37 5 21 Cleaning On no account spray water into the fan slots in the drive housing After each cleaning washing with water especially with pressure washer lubricate all lubrication points oil and let the sweeper run for a short time to press water out Clean the engine only with a cloth Avoid spraying with air compressed water jets as water might leak into ignition and fuel system causing malfunctions agria Sweeper 7100 Cleanstar premium 35 5 22 Storage For longer
34. s Mount wheel dog with screw 2 and securing nut wheel dog settings gt page18 4 Mounting extension guards Attach an extension guard to either side of the main guard 11 using three hex head bolts and locking nuts for each guard 5 Attaching the rotary brushes See page 19 for details 6 Starting up See page 22 for details agria Sweeper 7100 Cleanstar premium 7 1 Safety Instructions Before starting the engine read the op erating instructions and note Warning This symbol marks all paragraphs which affect your safety Pass all safety instruc tions to other users and operators Due Use The sweeper including the implements approved by the manufacturer is constructed for normal use in cleaning park and pathway areas for gathering and sweeping up loose dirt and may also be used as a snow clearing machine after it has been fitted with suitable brushes and a rake blade due use Any other type of operation is consid ered undue The manufacturer is not li able for any damages resulting from undue use for which the risk lies with the user alone Due use includes compliance with manufacturer s instructions on opera tion maintenance and repair Any unauthorized changes to the sweeper render manufacturer liability null and void agria General Instructions on Safety and Accident Prevention Basic Rule The standard accident prevention regu lations must be adhered to as wel
35. shows significant wear or if the insulator is damaged Correct spark plug assembly Screw the spark plug into the cylinder head by hand Then continue with a spark plug wrench Turn wrench by 90 or at a torque of 20 30 Nm Checking the ignition sparks Remove the spark plug clean it and place it back into the plug connector Use the lateral electrode to make contact with the engine pull the starter rope and wait for sparking If there are no sparks replace the spark plug 5 14 Cooling fan grille After prolonged operation the cooling system may become clogged by dirt etc To avoid any overheating and damage to the engine regu larly clean the cooling fan grille C 3 Check before each operation 5 15 Air cooling system 1 Clean the rotating strainer at 50 hour intervals as a minimum earlier in very dusty and trashy conditions To do this remove the recoil starter See the illustration below 2 Clean the internal cooling fins and surfaces at 100 hour intervals as a minimum earlier in very dusty and trashy conditions 9aqria Service agria Sweeper 7100 Cleanstar premium 33 5 Maintenance agria 5 16 Governor For smooth engine performance keep governor linkages springs and actuat ing devices clean and free from dust and dirt Do not bend or twist parts Gover nor linkages on carburetor C 6 5 17 Exhaust system Regularly clean the area around the exhaust C 9 from grass di
36. starter clutch engage Then pull hard and fast to start the engine After the start let the rope glide back Do not let it snap In order to start the motor the ope A rator must stand to the right of the machine must not hold the operating lever on the handlebar and should pull the starting rope out to the right Keep off the danger zone Caution with hot engine parts The exhaust and other engine parts become very hot if the engine runs and immediately after turning off Hold for sufficient distance from hot surfaces and keep children away from the running engine agria Sweeper 7100 Cleanstar premium 23 4 Commissioning and Operation agria 4 3 Shutting off the Engine Set the speed control lever to idling position and let the engine run with idling speed for approximately 1 2 minute Move the speed control lever com pletely to the STOP position For shutting off the engine do not set the control lever to the CHOKE position risk of fire Close the fuel tap The speed control lever also serves as engine shut off le ver When necessary move the speed control lever to STOP to stop the engine 24 agria Sweeper 7100 Cleanstar premium 4 Commissioning and Operation aqria A Danger Zone Y LU OY vm N Es Ur T am 4 4 Danger zone Keep out of the sweeper s A danger zone during starts and operation Check the immediate surroundings for foreign objects and fo
37. tank Do not fill the fuel tank to the point of spillage Instead top up fuel to the top level mark to allow the fuel to expand A e Fuel is easily inflammable and explo sive in certain conditions Be careful when dealing with fuel e Never refill close to open fire inflam mable sparks or hot engine parts e Do not refill in closed rooms Before each fuel fill shut off the en gine and wait until it has cooled off e Do not smoke during filling and keep away from open fire and sparks e Do not spill any fuel use a proper filling device If fuel is spilled on the ground ensure the area is absolutely dry and the vapours have evaporated before you start the engine agria Sweeper 7100 Cleanstar premium 4 Commissioning and Operation aqria 4 2 Starting the Engine e Check whether all guards are in proper position Do not start the engine in closed rooms Exhaust fumes SUN contain carbon monoxide which acts toxic when inhaled Av let Open the fuel tap C 11 A Cold engine Set the speed control lever A 6 to START CHOKE x position When the engine is warm or in hot weather Move the speed control lever to 1 3 position Set the twist grip for adjustment of driving 4 speed A 4 to 0 position Set the clutch lever for brush drive engagement A 2 to start position 0 Pull the starting rope on handle C 2 until you feel the
38. thereof For mounting and dismounting imple ments bring stands into proper position and ensure stability Secure sweeper and implements against rolling off wheel chocks Beware of injuries while coupling imple ments Mount implements as specified and only couple at specified points Secure sweeper and implement against unauthorized use and rolling off when you leave the machine If necessary in stall transport or security devices and secure Weights Always fit weights onto appropriate weight mounting devices Snow Clearing Ensure snow dozer is mounted cor rectly Wear slip proof shoes When pivoting the snow dozer watch out for crush and shear points Adjust work ing speed to conditions Operator may be injured when the machine hits an obstacle agria Sweeper 7100 Cleanstar premium 1 Safety Instructions Maintenance and Cleaning Never carry out any maintenance or cleaning with the engine running Before you work on the engine always remove spark plug connector petrol engine only Check regularly and if necessary re place all guards and tools subject to wear and tear Keep sweeper and implement clean to avoid risk of fire Check nuts and bolts regularly for tight fit and re tighten if necessary After maintenance and cleaning ensure that you re install all safety devices and guards and adjust them properly Only use original agria spare parts All other commercial spare parts
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