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HE Series Installation Manual - Hi

1. 190 F E W T kw 88 BTUH 180 F E W T kw 82 C BTUH 170 F E W T kw 77 C BTUH 160 F E W T kw 71 C BTUH 150 F E W T kw 66 C BTUH 140 F E W T kw 60 C BTUH 130 F E W T kw 54 BTUH 120 F E W T kw 49 BTUH 110 F E W T kw 43 C GPM Flow ratings L s Pressure Drop in FT CFM 68 F E A T L s 20 C E A T 59 400 17 4 kw 54 500 16 0 kw 49 600 14 5 kw 44 600 13 1 kw 39 700 11 6 kw 34 700 10 2 kw 29 700 8 7 kw 24 800 7 3 kw 20 100 5 9 kw 5 0 32 L s 3 9 15 KPa 470 221 L s 89 200 26 1 kw 81 800 24 0 kw 74 400 21 8 kw 67 100 19 7 kw 59 700 17 5 kw 51 800 15 2 kw 44 700 13 1 kw 37 400 11 0 kw 30 300 8 9 kw 0 44 L s 6 5 19 8 KPa 700 300 L s 134 000 39 3 kw 122 900 36 0 kw 111 800 32 8 kw 100 700 29 5 kw 89 700 26 3 kw 78 400 23 0 kw 67 100 19 7 kw 56 200 16 5 kw 45 500 13 3 kw 10 0 63 L s 6 8 20 7 KPa 1120 528 L s Chilled Water Cooling 2 Ton Airflow 7 0 kW Ton Airflow 10 6kW 5 Ton Airflow 17 5 kW Coil Type 6 Row 10 FPI 6 Row 10 FPI 6 Row 10 FPI WCM Modules in Cooling Mode BTUH 48 F E W T kw 8 9 C BTUH 46 F E W T kw 7 8 BTUH 44 F E W T kw Q 6 7 C BTUH 42 E W T kw 5 6 BTUH 40 F E W T kw Q 4 4 C 19 300 5 7 kw 20 900 6 1 kw 22
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5. 76mm for the HE 50 4 102mm for the HE 70 and 5 127mm for the HE 100 FIRE STOPPING Some areas require a Fire Stopping device to stop the spread of a fire and or prevent the duct system from supplying oxygen to the fire The Hi Velocity System can be used in conjunction with several types of Fire Stopping devices such as pipe collars wrap strips and mechanical shut offs With our Rough In Boots Metacaulk pipe collars work very well Fig 02 gives an illustration of a pipe collar used with the Rough In Boot Many options are available to the designer If assistance is needed in product choice call our representatives at Energy Saving Products for free technical advice Fig 02 Fire Devices Module OPT Add Ons amp Third Party Options 2 2 THIRD PARTY OPTIONS Install at least 6 1 8m away from fancoil not directly into the air stream to allow fresh air to mix with the return air A P Trap of at least 3 914mm in depth should be installed to stop the migration of air HUMIDITY CONTROL When bypass type Fig 03 Humidifier humidifier is used the humidifier can be mounted on the return air duct and then a 2 51mm take off from the hot air side is run back Fig 03 DO NOT use any size larger than 2 51mm and be sure to install a summer shut off or it will create problems with the airflow ie re ee AE s f H
6. 1995 2009 Energy Saving Products Ltd CHILLED WATER WCM WM The WCM WM coil is a High Capacity Hydronic Water Coil available as an add on module to the Hi Velocity System Mainly used in the chilled water applications for cooling this coil can also be used for heating with water temperatures up to 130 F 54 C INSTALLATION The coil comes as a module and must be installed in the vertical position on the return air side of the fan coil The WCM WM come supplied with two L mounting brackets for connection to the fan coil Fig 01 When mounting the cooling coil ensure that no screws puncture the drain pan or coil Fig 01 Mounting the WCM WM Specifications WCM 50 Module WCM Chilled Water Coil WCM WM 1 1 PIPING THE WCM WM The comes complete with 2 built in 3 4 19mm drain lines primary and secondary Ensure the primary drain line is vented and P trapped The use of a mixture of gylcol will reduce capacities refer to gylcol manufacture reduction charts When the potential for gravity flow of the hot water exists check valves may be needed on both the supply and return lines All lines should be piped so as not to restrict access to the front panels filter section or electrical enclosure Size your supply and return lines according to Table 07 Table 01 WCM WM pipe sizing Zone BTUH Pipe Size Pipe Size Heat loss up to 40 feet 40 100 feet 0 35 000 5 a
7. 35 001 70 000 10 4 20 5 kW WCM 70 WM 100 Hydronic Connection Sizes 3 4 19mm 3 4 19mm 3 4 19mm 3 4 22 3mm 3 4 22 3mm 3 4 22 3mm Pressure Drop FT H O 6 5 19 4 kPa 6 8 20 3 kPa Shipping Weight 30 Ibs 14 kg 35 165 16 kg 40 Ibs 18 kg 1438 x 1078 x 1812 1938 x 1078 x 181 BTUH 18 000 24 000 30 000 36 000 42 000 60 000 5 3 7 0 kW 8 8 10 6 kW 12 3 17 6 kW Module WCM Chilled Water Coil WCM WM 1 1 236 259g x 7 x 1838 1995 2009 Energy Saving Products Ltd Hor WATER ADD ON INSTALLATION Designed for the Hi Velocity System the HWC is a High Capacity Hydronic Heating water coil that comes installed in the H Series fan coils and can be field installed in the BU Series fan coils To install simply remove the front blower panels and slide the coil into place on the supply air side of the blower Fig 01 The water coil is designed with copper connections with 6 internal rows of 3 8 copper tubing for high heat transfer ratings even when using low water temperature sources The coil is factory tested at 500 psi for leaks and is designed to have a low water pressure drop through the coil reducing pump head loss Fig 01 Hot Water Coil easily slides into the fan coil The Fan Coil can be installed in upflow counterflow or horizontal positions using the lowest water connection into the coil as the supply line and th
8. Hi Velecity Systems Small Duct Heating Cooling and Indoor Air Quality Systems www hi velocity com HE Series Installation Manual Includes Hi Velocity Fan Coils Heating Coils Modules Cooling Coils Modules Add ons and Options Product Specifications Manufactured By PRODUCTS LTD ESP 103 07 Hi Velocity Installation Manual 012010 Table of Contents Module INT Common Parts amp Introduction 3 Pgs Components Benefits Applications Quality Assurance Warranty Terms Pgs 3 5 Module OTL Hi Velocity Outlet Installation 2 Pgs Locating and Installing Vents Installing Rough In Boot Pgs Module Fan Coil Placement 2 Pgs Location Clearances Hanging Strap Kit Pgs 8 9 Module DUC Installing Plenum and Branch Duct 9 Pgs Location Connections Duct Reductions Flexible Duct Pgs 10 18 Module RAI Return Air Installation 2 Pgs Duct Sizing Return Air Cutout Dimensions Pes 19 20 Module WIR Wiring and Dip Settings 11 Pgs Wiring Extended Diagrams Controls Dip Settings and Air Flow Data Pgs 21 31 Module RPM Refrigerant Module Installation RPM E 4 Pgs Specifications Mounting Drain Connections Piping Brazing Evacuating Charging Heat Pumps Trouble Shooting Pgs 32 35 Module WCM Chilled Water Coil Installation 1 Pg Mounting Piping Specifications Pg 36 Module HWC Hot
9. When installing multiple vents into linear grills the 2 51mm vents must be a minimum of 6 152 4mm on center from each other 7 178mm for HE vents Fig 35 Same rules apply for vents in linear grills as a single outlet installation see Module OTL Outlet Installation for more information on vent placement Fig 35 6 7 Apart on Center 152mm 178mm 6 7 152mm 177mm 5 2 152mm 177mfn x UR j ee A The outlet of the Rough In Boot must be no more than 2 51mm away from the grill Fig 36 Fig 36 Outlet no more than 2 51mm from grill 75 bey BE 152mm 177mm Installing the vents around the room will allow for the room air to mix This will give the room a more even air tempera ture and better distribution Module DUC Installing Plenum and Branch Duct 8 9 1995 2009 Energy Saving Products Ltd DRILLED OUTLETS Caution must to be used when not using the flexible duct the air velocity from the drilled outlet may create noise Drilled Outlets CANNOT be installed in a residential structure too much noise may be generated from the outlets In commercial areas with large ceilings the sound can be absorbed by the room or is not a concern because of the ambient noises Drilled outlets are commonly used to supply a large area with heating and cooling Drilled outlets can also be used to create a pressurized air curtain for bay doors or large openings to the outside environment
10. 1995 2009 Energy Saving Products Ltd INSTALLING 2 VENTS IN RETROFITS For ease of installation it is recommended to use the 2 51mm flexible duct and vents for retrofit applications With the proper preparations installing vents into finished walls and ceilings is quick and simple Fig 24 Dimensions 3 76mm Using a 3 76mm gt hole saw drill a hole where the vent outlet is to be placed Fig 24 The hole needs to be enlarged in the direction of the incoming flexible duct This is done by creating a 2 14 57mm x 13mm rectangle which will allow the Rough In Boot to slide easily into the wall 2W 57mm Once the hole is finished run the flexible duct through the wall ceiling to the vent outlet If installed in drywall care must be taken when pulling the flex out of the opening Fig 25 Too much force can result in damage to the dry wall Fig 25 Run flex through opening The Rough In Boot needs a little preparation before it can be mounted to the flexible duct The corners need to be trimmed along the score lines of each corner Fig 26 This will allow the Rough In Boot to be completely hidden with a beauty ring Fig 32 Fig 26 Trim off the 4 corners The Rough In Boot is then connected to flexible duct and mechanically attached with a self tapping screw Fig 27 Module DUC Installing Plenum and Branch Duct 7 9 Fig 27 Secure flex to Rough In Boot
11. 2 Heating 80 MBH Hi m Y2 ESH 5 18 kW Lo Cooling Y1 ESH 5 20 kW Lo Cooling Y1 Dehumid 0 m Dehumid D 4 P P P Hi Heating W2 d P 4 Hi Heating W2 1 2 3 4 5 6 7 8 Lo Heating W1 I 2 3 4 5 6 7 8 Lo Heating W1 Pin Setting 1000 0100 Constant G Pin Setting 1010 0100 Constant G Model HE 100 Outlets 36 Minimum of eight 2 51mm outlets per ton of cooling Cooling 5 0 Ton Mode Airflow in CFM HE Duct Minimum four outlets per ton Heating 94 MBH Hi Cooling Y2 ESH 5 23 kW Lo Cooling 1 ESH Electrical Strip Heaters minimum of 7 P Dehumid D outlets per 5kW is required P 4 Black indicates dip switch position 1 2 3 4 5 6 7 amp Lo Heating W1 ON OFF Pin Setting 1100 0100 Constant G 4 Module WIR Hi Velocity Wiring amp Dip Settings 9 11 229 1995 2009 Energy Saving Products Ltd Module WIR Hi Velocity Wiring amp Dip Settings 10 11 EPC Circuit BOARD PIN SETTINGS AND AIR FLow Data METRIC BLACK INDICATES DIP SWITCH POSITION A heat loss gain must be done prior to selecting a Hi Velocity HE unit Once a heat loss gain is known based upon tonnage and vents required select the appropriate HE unit and the correct pin settings If further adjustments are required for the L s please refer to the extended Pin Setting section Model HE 50 50 Coo
12. 2 2 HANGING THE Secure the nylon straps to the joist or support It may be Hi VELOCITY UNIT necessary to install a support across the joists to properly HANGING STRAP Kir fasten the Nylon Straps Fig 05 The Nylon Straps are always installed in a vertical position they should never The Hanging Strap Kits are designed to suspend a be installed at an angle It is acceptable to put a 90 twist horizontal or vertical fan coil The nylon straps will absorb in the Nylon Straps Fig 05a do not exceed 90 most of the vibration generated by the fan coil system eliminating any sound transfer Alternative hanging MIS Suppor methods be used e g Reddy Rod N SS Fig 01 Hanging Strap Kit Components is n 5 16 5 16 X 3 4 BOLT wasuER 1 4 LOCK sete tapping METAL 7 9mm 6 4mm SCREW 12 7mm FLANGE i Sm ae 1 F r h gm LOW L 16 24 NYLON STRAP Lift the fancoil unit and slide the bolt into the metal HANGING Fan Corr Unit ONLY flange located on the unit through the nylon strap and Attach the metal flanges to the four facing corners of finish with the washer and nut the fan coil unit Fig 02 Cut the nylon straps to the desired length 4 102mm or FAN COIL more and drill 3 8 7mm hole 1 25mm from the end of Using the L brackets provided with the cooling coil each
13. F 75 C The ESH 5 and 10 kW units have one single 240V breaker the 15 kW to 23 kW units come complete with two supply circuit breakers These two circuits can be joined together using a Jumper Bar Square D QOU14100JBAF not supplied designed to use one pair of larger gauge wire instead of two smaller gauge wires Install as per manufacturers guide lines and according to code A disconnect switch close to the heater will be required Control circuit wiring between the heater terminals 1 and 2 on the ESH use Class 2 18 gauge wire to the zone valve terminals in the fan control box Module ESH Electrical Strip Heater Installation 1 4 38 1995 2009 Energy Saving Products Ltd OPERATION The low voltage signals that energize the ESH come from the air handler s zone valve terminals 21 and These are to be connected to 1 and 2 of the ESH Note This connection is polarity sensitive The 1 is energized with 24v with a call for heat from a W2 call on the air handler s terminal board W2 will also energize the heating fan speed on the air handler For air handler to ESH low voltage wiring see page __ of this manual High voltage wiring of the ESH can be viewed on the inside of the ESH front panel On a demand for heat the TH 24 electronic sequencer will energize the heating elements in sequence When the thermostat is satisfied all the elements and blower will be de energized Within the ESH there ar
14. HE ducting and drilled outlets can be used following the minimum and maximum outlets as per unit selection Flexible Duct ____ CFM Output TWO 2 51mm Flex Duct 32 CFM X 2 15 Lis x 2 ONE HE Duct 65 CFM 31 Lis Module DUC Installing Plenum and Branch Duct 4 9 5135 Module DUC Installing Plenum and Branch Duct 4 9 Example If a 3 Ton Unit has 24 outlets of the normal 2 X 10 51mm flex duct you can change to 12 HE X 10 Duct outlets or 8 HE Duct and 8 2 51mm Duct outlets or any combination to give you the equivalent See Specification amp Sizing Pgs 1 2 for Air Flow data BRANCH The locations for the Branch Take Offs should be determined before any drilling is done Once all spots are marked for the Branch Take Offs a hole saw is used to drill the outlets 3 76mm for HE Branch Take Offs and 2 1 4 57mm for 2 51mm Branch Take Offs Fig 12 Fig 12 Drill hole Itis NOT recommended to connect any Branch Take Offs until all holes have been drilled as it may be necessary to rotate the plenum to drill the outlets After all the holes have been drilled in the main plenum the Branch Take Offs are then installed The Branch Take Off is placed over the hole with the gasket in between Fig 13a The curvature of Branch Take Off is aligned so it matches the shape of the plenum With the opening fully over the hole push the BTO tight against th
15. Rack Fig 04 Filter Rack and Filter Designed specifically for use with the Hi Velocity Systems product the Hi Velocity Air Purification System gives consumers unsurpassed indoor air quality Three powerful technologies in one Air Purification System e Electrostatic MERV 11 Filter Removes Allergens Electrostatically e Photo Catalytic Oxidation destroys toxic chemicals and eliminates household odors e Ultraviolet Light Kills Disease Germs Contact Our one size fits all design allows for easy applications on any Hi Velocity System See our website www hi velocity com for Brochure and Installation Module The Hi Velocity Air Purification System comes with a built in Remote Mounted Service Panel to automatically keep track of service intervals Indicator lights will tell you when to change the filter and ultraviolet lamps 30 days in advance MER 11 Filter Change every 6 months service light turns from green to yellow after five months and to red after six months Ultraviolet Lamps Change every 12 months service light turns from green to yellow after eleven months and to red after twelve months Module OPT Add Ons amp Third Party Options 1 2 PWM ZONING CONTROLLER The add on Pulse Width Modulating Input PWM Controller provides total motor control making multiple zoning easy without the need of by pass air flow The pressure sensing PWM Controller will adjust the motor performance to ma
16. easily filtered out of the air and conditions that promote the growth of mold and mildew are reduced Our innovative fan coil and unique cooling module technology helps create a healthier and more enjoyable indoor living environment for the end user while saving money on monthly operating costs Powered by a variable speed EPC motor the Hi Velocity System can be used for heating cooling or a combination of both The EPC motor quietly drives the system s fan continuously limiting wear and tear and increasing the lifespan of the system We are confident that you will enjoy years of trouble free service from your Hi Velocity System As with any product that requires installation and assembly a good understanding of ALL the components and the final product is necessary to achieve the optimum result This manual has been designed to be as concise and straightforward as possible ENTIRE PLEASE MANUAL BEFORE INSTALLATION AS THIS WILL HELP AVOID MISTAKES THAT MAY COST TIME AND MONEY PRIMARY APPLICATIONS HEATING Ur To provide heating the system can be used in conjunction with any water source hot water tank boiler or geothermal Unlike traditional heating and air conditioning systems it does not depend on the natural laws of convection A network of smaller flexible ducts operate under high pressure to continuously circulate air and ensure even heat distribution When usi
17. o LA MINIMUM FACTORY DIP SETTINGS BLACK INDICATES DIP SWITCH SETTING 1 _ HE 100 10 23 kW HE 50 5 15 kW HE 70 5 18 kW yiii Send 5 Ton Dip Setting 2 Ton Dip Setting 3 Ton Dip Setting ttes tti ON ON aldol del NOTES 1 USE THERMOSTAT FAN SWITCH TO DISABLE ENABLE CONTINUOUS FAN 2 TERMINAL ON THERMOSTAT COMMON IS NOT NEEDED FOR SOME THERMOSTATS CONSULT THERMOSTAT INSTRUCTIONS FOR DETAILS 3 A3 AUXILIARY RELAY COMMON CAN BE USED WITH A1 AND OR A2 AS DRY CONTACTS ARMED 24v FROM THE R TERMINAL OR ARMED FROM THE L TERMINAL 4 AUXILIARY RELAY TIMER ACTIVATES CIRCUIT FOR 5 MINUTES EVERY 24 HOURS STARTING WHEN POWER IS APPLIED TO THE UNIT RED LIGHT 15 ON WHEN AUXILIARY RELAY IS ACTIVATED 5 SEE INSTALLATION MANUAL FOR MORE DETAILED WIRING DIAGRAMS AND DIP SWITCH SETTINGS 6 FAILURE TO READ AND FOLLOW ALL INSTRUCTIONS CAREFULLY BEFORE INSTALLATION COULD CAUSE PERSONAL INJURY AND OR PROPERTY DAMAGE Module WIR Hi Velocity Wiring amp Dip Settings 3 11 1995 2009 Energy Saving Products Ltd wi W2 Y2 1 2 1 71 Module WIR Hi Velocity Wiring amp Dip Settings 4 11 HE Fan Coit 24V WIRING CONTROLS W1 input to Ist low stage heat calls Active when is applied Activates Ist stage heat fan and Auxiliary Relay Wl operates at 60 of W2 Fan Speed W2 input to 2nd high primary stage heat calls Active when 15 a
18. slid into the hole Fig 28 Fig 28 Feed the flex back into the wall v Fig The Rough In Boot is placed at the top of the hole top is the opposite side of the cut rectangle Fig 41 If being installed in drywall with the boot seated firmly against the top 3 pilot holes need to be drilled for 1 4 6 7mm drywall anchors Fig 30 In drywall applications 3 drywall anchors 1 4 or 6 7mm should be used to secure the Rough In Boot to the wall Fig 1 2 Fig 30 Pre drill for anchors Once drywall anchors are installed screw down the Rough In Boot and secure it in place The hole and Rough In Boot can be completely hidden if a beauty ring is used in conjunction with a vent plate Fig 32 Fig 32 Beauty ring with Vent Plate Module DUC Installing Plenum and Branch Duct 7 9 1995 2009 Energy Saving Products Ltd LINEAR GRILLS Installations in areas that have a high heat loss gain require multiple vents Multiple vents can be installed into linear grills for a more esthetically pleasing look Installing in a high sidewall ceiling or floor makes little difference Fig 33 A Straight Vane vent grill is the only type of linear grill that can be used with the Hi Velocity System Fig 34 Linear grills must be purchased from a third party vendor Fig 33 Linear Grills Fig 34 Straight vanes only mm i AIK NS Module DUC Installing Plenum and Branch Duct 8 9
19. the plenum split is to be a 70 30 main branch split Fig 06 Fig 06 Branch Tee 70 30 split Fan Coil EXAMPLE 20 VENTS 30 FLOW 6 Vents Fig 07 Bullhead Tee 50 50 split 50 FLOW 10 10 Vents Fan Coil EXAMPLE 20 VENTS 50 FLOW 10 10 Vents Module DUC Installing Plenum and Branch Duct 2 9 BULLHEAD TEES Bullhead tees are to be maintained as close to a 50 50 split as possible with a maximum 60 40 split Fig 07 For the best system performance keep the number of elbows and tees to a minimum After any connection is made including the joints of elbows and tees foil duct tape or a duct sealant should be used to eliminate any air leaks Fig 08 Seal all connections JOIST AND TRUSSES When running the plenum duct between joists in the basement sheet metal strapping should be used supplied by the installer not the factory to secure the plenum in place Fig 09 Fig 09 Use metal strapping Nem When located in ceiling spaces the duct may be laid upon ceiling trusses Run the duct work low so that it can be covered with the house insulation Fig 02 INSULATION SLEEVE Any time the duct will be run in an unconditioned space attic or crawl space it must be insulated with a vapour barrier Its also recommended to vapour barrier runs that exceed 75 of the total allowable distance Module SPC Specifications and Sizing Pgs 1 2 Module DUC Inst
20. CHILLED WATER OO a WITH CHILLED WATER WATER INSTALL JUMPER WIRE BETWEEN X1 AND X2 FOR SINGLE STAGE WIRE RELAY AND THE THERMOSTAT Y2 W1W2 R Y2 Y1 D 09090000000 CHILLER CONTACTS Zi C H1 X2 x 21 C H1 X2 X1 OG O09 A1 AND A3 THERMOSTAT Activates 110v in cooling mode with this wiring schematic AUXILIARY RELAY HEATING AUXILIARY RELAY HEATING Chilled water Circulator W1 W2 C G R Y2 Y1 D R Y2 Y1 D OOOOOOOOO 2 0 2202 THERMOSTAT 2 STAGE CHILLED WATER COOLING C W CHILLED WATER 1 STAGE CHILLED WATER COOLING C W CHILLED WATER CIRCULATOR AND 24v ZONE VALVE OUTPUT CIRCULATOR AND 24v ZONE VALVE OUTPUT 2 STAGE HEATING C W HOT WATER 2 STAGE HEATING C W HOT WATER CIRCULATOR AND 24v VALVE OUTPUT CIRCULATOR AND 24v VALVE OUTPUT Heating Heating Heating Heating p Circulator p Circulator 24v Heating 24v Heating Chilled water Circulator Chilled water Circulator Relay for Cooling Relay for Cooling E 2 c 2 072 v THERMOSTAT THERMOSTAT 24v Cooling 24v Cooling Module WIR Hi Velocity Wiring amp Dip Settings 7 11 27 1995 2009 Energy Saving Products Ltd Module WIR Hi Velocity Wiring amp Dip Settings 8 11 c w HiGu FAN SPEED FROM THERMO
21. Issue Heating Cooling Airflow System Information Fancoil Model Voltage Amperage Watts Fancoil Serial Dip Switch Setting Static Press 18 from Supply E A T DB WB PWM Yes No Static Press Blower Compartment L A T DB WB Static Plate Installed Yes No E A T R A Grill L A T First Outlet Filter Clean Dirty Airflow L A T Last Outlet Ductwork Information Fancoil Location Attic Crawlspace Conditioned Space Supply Duct Size Plenum Location Attic Crawlspace Conditioned Space Return Duct Size Return Air Location Attic Crawlspace Conditioned Space Fresh Air Duct Size Plenum Length Insulated Yes No R Value Distance to First Elbow Tee Extra Insulation Over Ductwork Yes No R Value Total Of 2 Vents HE Vents Two 2 Vents Number Of 10 AFD s Total Of 15 AFD s Number Of Other AFD s Average Length Of Others Heating Information Electric Strip Hot Water Model E W T 96 Glycol Coil Size 4Row 6Row Serial L W T Circ Pump Lines Size Length Cooling Information Chilled Water Model E W T 96 Glycol Lines Size Length Serial L W T Circ Pump Refrigerant Information AC Heat Pump Model Suction Press Siteglass Bubbles Clear Serial Liquid Press Moisture Wet Dry Outdoor Make Suction Temp Outdoor E A T Outdoor Model Liquid Temp Outdoor L A T Location Of TXV Bulb Insulated Yes No Outdoor Amps Location Of Anti Ice Control Insulated Yes Filter D
22. Maximizing usable floor space Location of heat cool source to fan coil The fan coil can be installed in many different configurations The fan coil can be located in a Hi Boy Counter flow or Horizontal position In the Hi Boy position the supply air is delivered from the top of the unit Fig 01 Fig 01 Hi Boy HE 70 71 Module FCP Hi Velocity Fan Coil Placement 1 2 Fig 02 Counter flow When placed in the Counter flow position the supply air delivery is from the bottom of the unit Fig 02 Fig 03 Horizontal installation hegizeuT AU Quite often the best location for the fan coil unit is suspended from the ceiling of the mechanical room in the horizontal position Fig 03 This will allow for more floor space in the room and will minimize the duct work needed to connect to the fan coil unit CLEARANCES Clearance is only needed on the access side of the units However ensure that there is a small space between the unit and any other surface to prevent vibration transfer In order to maintain and service the fan coil unit minimum clearances are required on the access side Table 01 Table 01 Fan coil clearances HE 50 51 52 18 457mm 22 559mm 29 737mm HE 100 101 Add an additional 4 102mm for Electric Strip Coils Module FCP Hi Velocity Fan Coil Placement 1 2 1995 2009 Energy Saving Products Ltd Module FCP Hi Velocity Fan Coil Placement
23. O B OOOOO S 0 2 Stage Heating OPTIONAL STAGING THE 15 23 KW UNITS THROUGH THERMOSTAT ELECTRIC STRIP 24V TERMINALS STAGE 3 71 HEATING MODE 24V OUTPUT W2 Only A1 AND A3 HEATING MODE AUXILIARY CONTACT W1 And W2 Only SET AUXILIARY TIMER TO THE OFF POSITION 1 Stage Cooling 2 Stage Heating Heat pump c w condenser defrost cycle OPTIONAL STAGING THE 15 23 KW UNITS THROUGH THERMOSTAT ELECTRIC STRIP 24V TERMINALS C ESEN ANTI ICE CONTROL ug _ OOOO000 C Z1 C H1 X2 X1 AUXILIARY RELAY HEATING W2 C R Y2 Y1 D O B X1 X2 WIRES ANTI ICE CONTROL CONDENSING UNIT Y AND SIGNAL FROM H1 AND C TO COMPLETE SIGNAL A1 AND A3 HEATING MODE AUXILIARY CONTACT W1 And W2 Only Z1 HEATING MODE 24V OUTPUT W2 Only SET AUXILIARY TIMER TO THE OFF POSITION 9009 220 26 092 90 C Module ESH Electrical Strip Heater Installation 4 4 41 1995 2009 Energy Saving Products Ltd OPTIONS amp ADD ONS FILTER Rack OPTIONAL Available from Energy Saving Products is a 3 76mm Filter Rack Filters are 1 inch 25mm thick 3 medium filters approximately 14 efficient Any after market filter may be used with both the Hi Velocity Return Air Base and Filter
24. decrease liquid pressures while closing the valve will decrease suction pressures and raise liquid pressures Heat PUMPS Due to the volume difference between indoor outdoor coils as well as the lower airflow rates of SDHV systems issues regarding high head pressures may arise in heating mode The standard method for dealing with this is to charge the system at an intermediate level This practice involves charging the system in cooling mode as normal and then evaluating the system when switched to heating mode Should head pressures impinge on the level of the high pressure safety switches remove an appropriate amount of refrigerant Care should be taken not to remove an excess amount of refrigerant as this may cause the evaporator to freeze in cooling mode As the cooling pressures will be lower it is recommended that a third party anti ice control be used FREEZE STAT The RPM E series cooling coil comes equipped with an anti freeze control mounted on the suction line This freeze control serves the purpose of preventing severe icing of the coil in the event of an undercharge or low load on the coil This piece of equipment must be used at all times Lack of use of the freeze stat will result in RPM E related warranty issues being voided During start up it is acceptable to jumper across the Freeze Stat This will prevent the freeze stat from shutting the system off while charging a new system that may be low on refrige
25. models The power inputs as well as the various connection terminals are identified helping you to quickly wire in the required devices FOR SINGLE STAGE OPERATION USE W2 amp Y2 TERMINALS CAUTION DISCONNECT THE ELECTRIC POWER BEFORE SERVICING ATTENTION DECCONNECTER DU CIRCUIT D ALIMENTATION ELECTRIQUE AVANT L ENTRE TIEN N NEUTRAL L LINE VOLTAGE 1 AUXILIARY NORMALLY OPEN A2 AUXILIARY NORMALLY CLOSED A3 AUXILIARY COMMON X1 FREEZE STAT TERMINAL X2 FREEZE STAT TERMINAL H1 coNDENSING UNIT 24v OUTPUT C CONDENSING UNIT 24 VAC COMMON Z1 HEATING MODE 24v OUTPUT CIRCUIT BOARD C HEATING MODE 24v VAC COMMON MOTOR CABLE THIS DEVICE CONTAINS CAPACITORS WHICH STORE POTENTIALLY DANGEROUS SEAMOUNTS OF ENERGY ALLOW 5 MINUTES DISCONNECTING POWER FROM THE BEFORE DISCONNECTING THE MOTOR AVERTISSEMENT HAUT VOLTAGE P d CETAPPAREILEST DE CONDENSATEURS 2 dm al 1 QUI EMMAGASINENT UN MONTANT D NERGIE 22 it POTENTIELLEMENT DANGEREUX AVANT DECONNECTER LE MOTEUR ATTENDRE l CONTROLLER II 5 MINUTES APR S AVOIR DEBRANCHE 1 CABLE M L ALIMENTATION LECTRIQUE DE LA DRIVE joo ME CONTROLLER BOARD Va ne MINIMUM FACTORY DIP SETTINGS 00000000 BLACK IS DIP SWITCH SETTING G R Yz Y 0 OB lo
26. room comfort Do not install vents under beside on top of objects that may hamper the cone of influence from circulating the room air LOCATING VENTS Outlets do not have to be located on an outside wall Due to the venturi action of the Hi Velocity System the air in the entire room is gently circulated at all times The outlets should be located six inches 152mm on centre from any possible obstruction seven inches 178mm for HE outlets Fig 02 Fig 01 Cone of Influence Module OTL Hi Velocity Outlet Installation 1 2 Fig 02 Six Seven inches 152mm 178mm on center JL SS A a HE FLex Duct OUTLETS CANNOT BE USED FOR 2 4 51mm x 102mm SIDEWALL APPLICATIONS PLEASE NOTE Proper location is critical to the operation of the Hi Velocity System for optimum home comfort The outlets should be located where it is considered to be a low traffic area Typical areas are in the corner of a room or to the side of a window or door When the vents are properly located the home owner can expect to have a nearly draft free home Vent placement in outside walls of the structure should be avoided Flexible duct that is run in outside walls may receive a substantial heat loss gain This can result in a higher operating cost for the structure while delivering an inferior air quality Module OTL Hi Velocity Outlet Installation 1 2 s 1995 2009 Energy Saving Products Ltd Module OTL Hi Veloci
27. sizes for round and rectangular ducts A variance of plus 20 is allowable for sizing return ducts that connect to the Hi Velocity Systems unit Table 01 Return Air Duct Sizes Rect Duct Equiv in Sq Inches Sq cm 12 120 12 120 14 168 It is recommended to install a grill that is 10 20 larger than specifications require this will ensure that there is no air velocity noise at the grill Where allowed by local codes a single return air grill may be used IMPORTANT WHEN USING FLEXIBLE DUCT FOR RETURN AIR USE ONE DUCT SIZE LARGER DUE THE HIGHER FRICTION LOSS RETURN AIR CUTOUT Once the placement of the return has been decided the return air knockout s can be cut Fig 01 The pre measured guide cuts supplied with the fan coil should always be used this will guarantee maximum airflow across the coil Fig 01 Return air cutout Table 02 Return Air Cutout Dimensions HE 50 51 H BU 912 X 1312 241mm X 343mm HE 70 71 H BU 14 X 1317 356mm X 343mm HE 100 101 H BU 20 X 14 508mm X 356mm Module RAI Return Air Installation 1 2 1995 2009 Energy Saving Products Ltd Module RAI Return Air Installation 2 2 Once the return air has been cut out a transition will be Fig 03 Return Air Design needed to attach the return air duct to the fan coil Fig 03 Two 1 28 58mm Rails for fan coil placement and Kilter Holder Fig 02 Return Air us
28. there is a timer that when turned on will duty cycle the circulation pump for 5 minutes every 24 hours to ensure there is no stagnate water within the water coil Spring check valves are required to be installed on the supply and return to prevent gravity flow from the hot water source on a call for cooling or constant fan HE 70 6 Row Coil SUPPLY RETURN Fan Coil SUPPLY RETURN Fig 02 Hot water tank Without side take offs Hu SUPPLY ps Domestic J C hot water mixing valve optional RETURN Fan Coil Domestic cold water Dual Purpose hot water tank RETURN HE 100 6 Row Coil Matching Fan Coil HE HV 50 51 HE HV 70 71 HE HV 100 101 Coil Type Part Number Tubing Material Type of Fins Supply Hydronic Connection Sizes Flow Rate GPM 5 0 32 L s 7 0 44 L s 10 0 63 L s Pressure Drop FT Coil Dimensions Shipping Weight 3 4 19mm 3 4 19mm 3 9 0 kPa 13 2 x 5 2x 16 343mm x 140mm x 406mm 17 Ibs 8kg 3 4 19mm 3 4 19mm 6 5 19 4 kPa 19 x 5 2 x 16 483mm x 140mm x 406mm 21 Ibs 10kg ___ 6RowWioFPl 6RowiOFP 6Row10FPI 20900900060 2 ooro 2000000 _ Comper emm _ meer 3 4 19mm 3 4 19mm 6 8 20 3 kPa 25 x 5 7 x 16 635mm x 140mm x 406mm 28 Ibs 13kg Max B
29. 00 Model HE 100 Outlets 36 Minimum of eight 2 51mm outlets per ton of cooling Cooling 17 6 kW Airflow in L s HE Duct Minimum four outlets per ton Heating 27 5 kW ESH 5 23 kW Dehumid 0 4 4 P P Hi Heating W2 1 2 3 4 5 6 7 8 Lo Heating W1 ON OFF Constant G 4 Hi Cooling Y2 Lo Cooling Y1 ESH Electrical Strip Heaters minimum of 7 outlets per 5kW is required Black indicates dip switch position Pin Setting 1100 0100 Module WIR Hi Velocity Wiring amp Dip Settings 10 11 30 1995 2009 Energy Saving Products Ltd Module WIR Hi Velocity Wiring amp Dip Settings 11 11 EPC Dip RANGES amp EXTENDED AIR FLOW ADJUSTMENTS The extended pin settings show how to increase or decrease the required CFM on the Hi Velocity HE fan coil for fine tuning The chart illustrates the CFM difference achieved changing pins 6 7 and 8 Only these three pins are modified to increase or decrease the CFM based upon the selected tonnage of pins 1 through 4 EPC Dip Ranges 1400 1300 1200 1100 A 1000 1 5 tons 5 3 kW 900 2 tons 7 0 kW 2 5 tons 8 8 kW 800 3 tons 10 6 kW 5 2 3 3 5 tons 12 3 kW O 700 6 4 tons 14 1 kW 5 tons 17 6 kW 600 500 400 300 200 T T T T T 0 1 2 3 4 5 6 dip setting Extended Air Flow Adjustments The exten
30. 5mm 18 4 464mm HE 100 BU 32 Ae 821mm 25 17 648mm Refrigerant Modules RPM E S0 19 14 ermm 1877 rom smm 20011202050 RPMETO 20011202070 RPM E 100 14 9 371mm 18 1 2 470mm 38 9 5mm 1 35mm 20011202100 WaterCoolingModules F J kK 14 101 18 VE 1836 B p 1 1 O Beo 57 16 s comm 20100100100 Heating Coil Add on does not come as a module it slides into the Hi Velocity fan coil Electrical Strip Heater D o e HV 650 13 24 citm 15 Gem 20010200070 20010200100 LHES2BU WA 18 esam 24 ezomm 15 smn Dimensions for the do include the electrical access panel add 4 to ESH Total Length Hi Velocity Air Pur Syst _ PS ciw Merv 11 Filt 29 5 21 cam 20180100000 _ Module SPC Specifications amp Sizing 2 2 Quick Sizing Guide 49 1995 2009 Energy Saving Products Ltd Module SRV Service and Performance Form 1 2 Dat Service and Performance Form are Job Information Date Installed Job Name Job Number Job Location Distributor Supplier Installing Contractor Contact Name Contact Name Phone Number Address Fax Number City State Elevation Zip Code Design Temp Heating Cooling Phone Number Fax Number
31. 600 6 6 kw 24 200 7 1 kw 25 800 7 6 kw 13 700 4 0 kw 14 200 4 2 kw 14 900 4 4 kw 15 700 4 6 kw 16 300 4 8 kw 27 000 7 9 kw 29 400 8 6 kw 31 800 9 3 kw 34 000 10 0 kw 36 400 10 7 kw 19 200 5 6 kw 20 000 5 9 kw 21 000 6 2 kw 21 800 6 4 kw 23 000 6 7 kw 42 100 12 3 kw 45 800 13 4 kw 49 500 14 5 kw 53 200 15 6 kw 56 800 16 6 kw 30 300 8 9 kw 32 100 9 4 kw 33 700 9 9 kw 35 100 10 3 kw 36 400 10 7 kw WCM Modules in Heating Mode Max Max BTUH 150 F E W T kw 66 BTUH 140 F E W T kw 60 39 700 11 6 kw 34 700 10 2 kw 29 700 8 7 kw 59 700 17 5 kw 51 800 15 2 kw 89 700 26 3 kw 78 400 23 0 kw 44 700 13 1 kw 37 400 11 0 kw 30 300 8 9 kw Max BTUH 120 F E W T kw 49 C BTUH 110 F E W T kw 43 C 24 800 7 3 kw Max BTUH 130 F E W T kw 54 20 100 5 9 kw 67 100 19 7 kw 56 200 16 5 kw 45 500 13 3 kw GPM Flow ratings L s Pressure Drop in Ft m H O 5 0 32 L s 3 9 15 KPa 0 44 L s 6 5 19 8 KPa 10 0 63 L s 6 8 20 7 KPa Refrigerant Cooling RPM Modules BTUH Refrigerant TX Cooling 1 5 2 0 Tons 3 5 6 4 kWh 2 5 3 0 Tons 8 8 10 5 kWh 3 5 5 0 Tons 12 3 17 5 kWh Electrical Heating Kilowatt Range 240v 5 15 kW 5 18 kW 5 23 kW Fan Coil Voltage 115 230 1 50 60 F L A 8 amp Max Rated C
32. 76mm i HO cOEWS WT HEP i rracHE 5 THE HOTTE 76mm Module RPM Refrigerant Module Installation RPM E 1 4 1995 2009 Energy Saving Products Ltd SECONDARY DRAIN PAN Some building codes call for the use of a secondary drain pan underneath the entire unit Fig 03 Any installation that has the potential of property damage due to condensate must have a secondary drain pan installed If the unit is installed in a high heat and or high humidity location extra insulation around the unit casing may be required This will prevent excessive condensate from forming on the outer surface of the casing DRAIN CONNECTIONS RPM E modules come with 19mm primary and secondary outlet The condensate drain must have a vented p trap installed Fig 03 and run at a slope of 6 7mm per foot in the direction of the drain When installing the P trap one must be installed on both the primary and secondary outlets The P traps must have a minimum depth of two inches 51mm Due to the high negative pressure of the blower system the RPM E will hold some amount of water during operation Once this level has been achieved condensate will flow from the coil regularly When the unit shuts down or lowers speed the force is released allowing the held condensate to empty from the drain pan During this time condensate may flow from both the primary AND secondary drains OUTDOOR UN
33. CONTACT W1 AND W2 ONLY OD Z1 HEATING MODE 24V OUTPUT W2 ONLY ANTI ICE CONTROL C Zi C H1 X2 X1 AUXILIARY RELAY HEATING 9 22 00900 WiW2 R Y2 Y1 D O B THERMOSTAT 2 STAGE COOLING 3 STAGE HEATING HEATPUMP CONDENSER c 02 0 69 9 Y2 WIRE TO ANTI ICE CONTROL TO INTERRUPT THE CONDENSERS Y2 SIGNAL c 6 ANTI ICE CONTROL 21 HEATING MODE 24V OUTPUT W2 ONLY zi C H1 X2 x AUXILIARY RELAY Y2 WiW2 C R Y2 Y1 D WOO e THERMOSTAT Energy Saving Products DRY CONTACTS RELAY WIRING 24 VAC RELAY WIRING 115 VAC RELAY WIRING SAMPLE AUXILIARY RELAY WIRING OPTIONS FOR HEATING 1 STAGE W2 ONLY DRY CONTACT TO BOILER 115v EXTERNAL CIRCULATOR SPDT RELAY 24 VAC COIL DRY CONTACTS AND 115 VAC RELAY WIRING SAMPLE AUXILIARY RELAY WIRING OPTIONS FOR HEATING W1 OR W2 EXTERNAL SPDT RELAY 24 VAC COIL DRY CONTACT TO BOILER 00 115 V TO CIRCULATOR DRY CONTACTS AND 115 VAC RELAY WIRING FOR SINGLE STAGE OPERATION USE W2 amp Y2 TERMINALS G3 MEATNG A1 AND A3 R 24VAC OUTPUT N NEUTRAL AUXILIARY contact W1 FIRST STAGE HEAT L LINE VOLTAGE A W1ANDW2ONLY 2 SECOND STAGE HEAT A1 AUXILIARY NORMALLY OPEN OR SINGLE STAGE A2 AUXILIARY NORMALLY CLOSED x Y1 FIRST STAGE COOLING A3 AUXILIARY COMMON SECOND STAGE COOLING OR SINGLE STAGE C 24 VAC COMMON THERMOSTAT
34. F M L s 520 245 1 5 1260 595 L s Horse Power Watts 3 4 310 3 4 530 3 4 720 R P M Variable Variable Variable Integral Surge and Fuse System Yes Yes Yes Supply Air Size 8 round 203mm 8 round 203mm 10 round 254mm Supply Maximum Length 70 21 3m 80 24 4m 100 30 5m Return Size Needed 12 120 in 305mm 774cm2 12 120 in 305mm 774cm 14 168 in 356mm 1084cm 770 363 1 5 Minimum Outlets 12 20 28 Maximum Outlets 24 32 52 Shipping Weight 80 1 5 36 3 Kg 95 bs 43 1 Kg 115 Ibs 52 2 Kg 32 813mm 14 856mm 18 457mm 32 813mm 19 483mm 18 457mm 32 813mm 25 635mm 18 457mm Fan Coil Size 9 Maximum length is from the unit to the supply end run cap More than one run per unit is allowable Minimum of eight 2 outlets per ton of cooling needed HE Duct Minimum four outlets per ton Module SPC Specifications amp Sizing 1 2 Standard amp Metric Specs 48 1995 2009 Energy Saving Products Ltd Module SPC Specifications amp Sizing 2 2 Quick Sizing Guide AA B 4 PRODUCTS LTD Phone 780 453 2093 Fax 780 453 1932 Toll Free 1 888 652 2219 Length Width Height Part Number Fach c _ 3207 unnm 1477 gemm 18 14 samm PHE 7OH HE 70 H 32 Ve 821mm 19 7 495mm 18 4 464mm 20010100070 E 20010100050 70 BU 32 Ae 821mm 19 1 2 49
35. FAN SWITCH D DEHUMIDIFICATION O B HEATPUMP REVERSING VALVE Z1 HEATING MODE 24V OUTPUT X1 FREEZE STAT X2 FREEZE STAT C 24 VAC COMMON C 24 VAC COMMON H1 CONDENSING UNIT 24V OUTPUT Y 12615 124 Street Edmonton AB T5L 0N8 ESP315 07 1995 2009 Energy Saving Products Ltd Module WIR Hi Velocity Wiring amp Dip Settings 5 11 25 Module WIR Hi Velocity Wiring amp Dip Settings 6 11 Heat Pump c w CONDENSER DEFROST CYCLE ELECTRIC BACKUP 1 STAGE COOLING 2 STAGE HEATING ELECTRIC HEAT PUMP C W CONDENSER DEFROST CYCLE OPTIONAL STAGING THE 15 23 KW UNITS THROUGH THERMOSTAT ELECTRIC STRIP 24V TERMINALS CONDENSER OM X1 AND X2 WIRES TO ANTI ICE CONTROL CONDENSING UNIT Y AND C SIGNAL FROM H1 AND C TO COMPLETE SIGNAL A1 AND A3 HEATING MODE AUXILIARY CONTACT W1 AND W2 ONLY Z1 HEATING MODE 24V OUTPUT W2 ONLY SET AUXILIARY TIMER TO THE OFF POSITION Lil E WOO 2 STAGE COOLING 3 STAGE HEATING ELECTRIC HEAT PUMP C W CONDENSER DEFROST CYCLE OPTIONAL STAGING THE 15 23 KW UNITS THROUGH THERMOSTAT ELECTRIC STRIP 24V TERMINALS CONDENSER ANTI ICE CONTROL X1 AND X2 WIRES TO ANTI ICE CONTROL CONDENSING UNIT Y AND SIGNAL FROM H1 AND C TO COMPLETE SIGNAL A1 AND A3 HEATING MODE AUXILIARY CONTACT W1 AND W2 ONLY Z1 HEATING MODE 24V OUTPUT W2 ONLY SET AUXILIARY TIME
36. INEST IN INDOOR AIR QUALITY SYSTEMS The Hi Velocity System is an energy efficient high pressure air delivery system that can be designed to provide heating cooling filtration ventilation humidification and dehumidification EASE OF INSTALLATION The Hi Velocity System can be installed in 25 per cent less time than a traditional heating system and is equally suitable for commercial and residential in both new construction and retrofit applications For residential applications where every cubic foot of area is critical the Hi Velocity System is the solution to your heating and cooling needs Being able to run duct work into places where standard duct work would not fit allows heating cooling and ventilation to be installed in applications where the options are very limited The Hi Velocity System works on the principle of pressure rather than air velocity It is quite different than a conventional furnace the main difference being that the supply duct work is all small diameter or mini duct With a pressurized small diameter duct we condition the air differently than conventional forced air systems With the use of a high pressure area to low pressure area we continuously mix the room air creating even temperatures from floor to ceiling Because the plenum duct is pressurized dust build up within the duct work is eliminated With continuous air circulation from the constant fan airborne dust and other allergens can be
37. IT INSTALLATION Locate the outdoor unit in a suitable location as close as possible to the fan coil Maintain the clearances recommended by the manufacturers of the outdoor unit to ensure proper airflow The outdoor unit must be installed level in a properly supported location A liquid line filter drier is recommended to be installed Module RPM Refrigerant Module Installation RPM E 2 4 WIRING OuTDOOR UNIT Make all connections to the outdoor unit with rain tight conduit and fittings Most building codes require a rain tight disconnect switch at the outdoor unit as well always check local codes Run the proper size copper wires to the unit and connect as per the manufacturer s recommendations Ensure that the outdoor unit is setup for a TX system If not a hard start kit may be required PIPE SIZING WHEN SIZING REFRIGERANT PIPING FOLLOW THE OUTDOOR UNIT MANUFACTURER S RECOMMENDATIONS PIPING THE RPM E Only refrigerant grade pipe and fittings are to be used with Hi Velocity Systems Plumbing fittings may contain wax or other contaminants which are detrimental to the proper operation of the system Insulate the suction line with 3 8 9 53mm insulation such as Armaflex In high heat areas 1 2 12 7mm insulation may be needed If the lines are run in an area where temperatures could exceed 120 F 49 C or runs longer than 50 15 24m then the liquid line may need to be insulated as well Support the pipe
38. Install the ESH in the supply air side of the fan coil Remove the coil access door and simply slide the coil into place The heating elements Fig 01 must always be installed horizontally The ESH is labeled with a directional air flow sticker When placing the ESH the sticker shall be in the direction of the air flow Seal the void between the fan coil and the ESH with the foam tape supplied with the unit or with a suitable sealant Mount the ESH onto the fan coil cabinet with 4 self tapping screws from inside the ESH wiring access door Seal any additional openings with a suitable sealing compound Module ESH Electrical Strip Heater Installation 1 4 Fig 01 Do not install elements Vertically ELEMENTS ARE TO BE INSTALLED HORIZONTALLY NOT VERTICALLY WIRING THE ELECTRICAL STRIP HEATER The air handler and the ESH must have independent power supplies Disconnect all power sources before opening the control box and working within Wires shall be sized according to local electrical codes and ordinances All wires must be brought in through knock outs See Table 01 for feeder quantity of feeder ampacity Table 01 PLEASE NOTE THE ESH MUST BE WIRED TO A DEDICATED BREAKER SEPARATE FROM THE FAN COIL The ESH elements are rated for 240V 60 Hz Higher voltages are not recommended When lower voltages are supplied de rate the capacity of the ESH accordingly 230V 92 220V 84 208V 75 Use only wires suitable for 167
39. R TO THE OFF POSITION E WOORBY 09 Heat Pump c w CONDENSER DEFROST CYCLE BOILER BACK UP 1 STAGE COOLING 2 STAGE HEATING HEAT PUMP C W CONDENSER DEFROST CYCLE CONDENSER OM 69 8 EXTERNAL X1 AND 2 SPDT RELAY mo WIRES TO ANTI ICE CONTROL 24 VAC COIL SIGNAL FROM H1 AND C TO COMPLETE SIGNAL A1 AND A3 HEATING MODE AUXILIARY CONTACT W1 AND W2 ONLY ANTI ICE CONTROL AUXILIARY RELAY HEATING a WOOR CONDENSING UNIT Y AND 2 STAGE COOLING 3 STAGE HEATING HEAT PUMP C W CONDENSER DEFROST CYCLE CONDENSER DRY CONTACT ANTIHCE EXTERNAL TO BOILER CONTROL X1 AND X2 SPDT RELAY WIRES TO ANTI ICE CONTROL 24 VAC COIL CONDENSING UNIT Y AND C SIGNAL FROM H1 AND C TO COMPLETE SIGNAL OOO000 C Zi C H1 X2 XI A1 AND A3 AUXILIARY RELAY HEATING MODE HEATING AUXILIARY CONTACT W1 AND W2 ONLY HE O 900000 65 THERMOSTAT Module WIR Hi Velocity Wiring amp Dip Settings 6 11 1995 2009 Energy Saving Products Ltd Module WIR Hi Velocity Wiring amp Dip Settings 7 11 CHILLED WATER WIRING 1 STAGE COOLING j 1 STAGE COOLING ONLY C W CHILLED WATER CIRCULATOR C W CHILLED WATER CIRCULATOR w o USING W TERMINALS 9 Since conmo COMPLETE SIGNA ENOAT SIGNAL FROM FN AND 2 STAGE COOLING WATER INSTALL JUMPER WIRE 2 STAGE COOLING LL WITH
40. RPM Refrigerant Module Installation RPM E 1 4 CONFIGURATIONS When installing any combination of A to B or B to A can be used For example a horizontal application could use A to B while highboy applications could use A to B1 Do not use a combination of A to A1 or B to B1 as this would bypass the cooling coil completely The knock outs can be removed with a screw driver and hammer Ensure caution is used when opening the knock outs as any extreme protrusion into the module may damage the coil surface Rough Opening Sizes A or B A1 or B1 11 L X 13 H 11 L X 163 X 137 16 L X 9 W 223 X 13 H 229 X g w MOUNTING THE RPM E Two L mounting brackets are shipped loose for attaching the RPM E to the fancoil along with two sided foam tape for an air seal between the units When mounting the cooling coil to the fancoil Fig 02 ensure that no screws puncture the drain pan or coil It is advised that no screws be placed within 3 inches 76mm from the bottom of the coil This will prevent the drain pan from being accidentally pierced It is also advised that care be taken when placing screws in the top left side of the cooling coil when looking at the access hatch as this is where the top most extent of the cooling coil is located See Specification Pages for the dimensions of the fan coil units and cooling modules Fig 02 Mounting Brackets MOAR WES meus Te Lert 4155 OF
41. RV ERV An HRV Heat Recovery Ventilator is typically a flat plate air to air heat exchanger that transfers temperature between the two air streams An ERV Energy Recovery Ventilator will exchange water vapour as well as temperature It is usually a heat wheel and some amount of air will leak between the two airstreams It is generally more costly than an HRV but it has the advantage of reducing the latent capacity and not just the sensible capacity There are several ways to integrate these products into the Hi Velocity System The easiest is to draw the exhaust from the return duct and then to add the fresh air immediately downstream However the best method is to have a separate return for the exhaust air This will minimize any short circuiting of air between the fresh air and the exhaust optimizing the location of the exhaust returns which are best located in bathrooms Module OPT Add Ons amp Third Party Options 2 2 43 1995 2009 Energy Saving Products Ltd Module CTS Check List amp Trouble Shooting Installation Check List 1 4 Hi Velocity Systems Installation Check List Ensure that all electrical connections are tight and that any packing or shipping restraints are removed from both the fan coil and the outdoor unit With the power to the condensing unit off check the thermostat for normal operation and again check that there is proper airflow from all the vents Ensure that no branch ducts wer
42. STAT FAN SWITCH 1 STAGE HEATING ELECTRIC HIGH FAN SPEED FROM THERMOSTAT FAN SWITCH QD 1 STAGE COOLING 1 STAGE COOLING CONDENSER eo Y WIRE FROM THE THERMOSTAT TO oe ANTI ICE CONTROL TO INTERRUPT 71 HEATING MODE 71 HEATING MODE THE CONDENSERS Y SIGNAL AV OUTPUT W2 ONLY W2 ONLY Setting the thermostat to Electric Heat will operate the fan speed at the highest level air flow with G jumpered to Y2 Manual Constant Fan Switch can be locacted close to the Fan Coil for Constant Low Fan Speed Thermostats fan switch will run the blower at High Fan Speed C z1 H1 X2 X1 A1 AND A3 HEATING MODE AUXILIARY RELAY A1 AND A3 AUXILIARY CONTACT HEATING HEATING MODE W1 AND W2 ONLY AUXILIARY CONTACT W1 AND W2 ONLY 9 2 900 CONSTANT LOW SPEED FAN W1W2 G R Y2 Y1 D O B ON OFF SWITCH OOOOOOOOC C THERMOSTAT Module WIR Hi Velocity Wiring amp Dip Settings 8 11 1 STAGE HEATING HIGH FAN SPEED FROM THERMOSTAT FAN SWITCH CONDENSER ANTI ICE CONTROL Zi C Hi X2 X1 AUXILIARY RELAY HEATING Wiw2 R Y2 Y1 D OOOO 1995 2009 Energy Saving Products Ltd Module WIR Hi Velocity Wiring amp Dip Settings 9 11 EPC Cincurr BOARD PIN SETTINGS AND AIR FLow Data STANDARD BLACK INDICATES DIP SWITCH POSITION A heat loss gain must be done prior to selecting a Hi Vel
43. Settings Line Voltage Interface Unit CONFIGURATION Energy Saving Products Ltd HE unit utilizes mass flow technology and will provide a constant CFM throughout the programming range environmental conditions will no longer dictate how the system will run our new controller will adjust voltage and frequency to maintain its programmed CFM L s The Hi Velocity HE Systems are field programmable from 1 5 to 5 tons 5 3 to 17 6 kw of cooling with the use of a single motor and controller assembly The tonnage is set by the pin settings 1 2 3 and 4 on the controller board see the Dip Switch Control graphic for reference Detailed information on pin settings is supplied on Module WIR Wiring and Dip Settings Pg 7 of 8 Dip Switch Control D M E f Factory Setting set 1 5 tons 5 3kW Each programmed tonnage will have up to 5 adjustments for on site fine tuning which is changed using pins 6 7 and 8 If you need to adjust the CFM L s output of your selected tonnage reference Module WIR Wiring and Dip Settings Pg 8 of 8 for pin settings to increase or decrease the output CFM L s The HE Fan Coil uses Single Phase Power and the Control Board converts the power from Single Phase to 3 Phase for the EPC Motor The Heavy Duty 3 Phase Motor provides years of reliable service as the heavy duty construction and power limiting function of the EPC controller minimizes motor stress and wear The new inve
44. TRUCTIONS FOR DETAILS 3 A3 AUXILIARY RELAY COMMON CAN BE USED WITH A1 AND OR A2 AS DRY CONTACTS ARMED 24v FROM THE R TERMINAL OR ARMED FROM THE L TERMINAL 4 AUXILIARY RELAY TIMER ACTIVATES CIRCUIT FOR 5 MINUTES EVERY 24 HOURS STARTING WHEN POWER IS APPLIED TO THE UNIT RED LIGHT IS ON WHEN AUXILIARY RELAY IS ACTIVATED 5 SEE INSTALLATION MANUAL FOR MORE DETAILED WIRING DIAGRAMS AND DIP SWITCH SETTINGS 6 FAILURE TO READ AND FOLLOW ALL INSTRUCTIONS CAREFULLY BEFORE INSTALLATION COULD CAUSE PERSONAL INJURY AND OR PROPERTY DAMAGE HEAT PUMP NOTES DEPENDING ON THE REVERSING VALVE SOME HEAT PUMP UNITS REQUIRE B INSTEAD OF O CONNECTION ON BOTH THE THER MOSTAT AND THE OUTDOOR UNIT CONSULT YOUR HEAT PUMP MANUAL TO SEE IF THIS IS REQUIRED TIMER CIRCUIT CAN BE DISABLED WHEN USING A HEAT PUMP AND ELECTRIC BACKUP HEAT Module ESH Electrical Strip Heater Installation 3 4 1995 2009 Energy Saving Products Ltd Module ESH Electrical Strip Heater Installation 4 4 OPTIONAL WIRING FOR ELECTRICAL STRIP HEATER ESH 1 Stage Heating Electric Strip 1 Stage Cooling 1 Constant Low Speed OPTIONAL WIRING FOR HIGHEST FAN SPEED FOR HEATING AND COOING For highest blower speed on the fan coil for heating and cooling set the thermostat to electric mode instead of gas Wire the G terminal from the thermostat to the Y2 of the fan coil When there is a call for heat or cool the fan will run at its highest dip s
45. TUH 180 F E W T kW 82 C 54 500 16 0 kW 81 800 24 0 kW 122 900 36 0 kW Module HWC Hot Water Coil Installation 1 1 E 1995 2009 Energy Saving Products Ltd ELECTRICAL STRIP HEATER The Electrical Strip Heater ESH is an electric resistance heater that slides into the fan coil on the leaving air side supply side of the blower This heater can be used for primary heating or supplemental heat auxiliary heating for heat pumps The ESH has 0 clearance to combustibles and requires minimum clearances on the access side for maintenance and servicing see Fan Coil Placement Module FCP Allow 18 minimum of straight plenum duct from the supply of the air handler before any branch outlets tees or elbows There is a minimum air flow requirement for the electric strip heater The HE 50 and the 70 require a minimum of six 2 x10 AFD outlets per 5 kW The HE 100 requires a minimum of seven 2 x10 AFD outlets per 5 kW One HE x 10 AFD is equivalent to two 2 x 10 AFDs INSTALLATION Remove the shipping covers and inspect the heater carefully Check the ESH for any shipping damage check the heating elements for any loose connections and check all porcelain insulators for any breaks Report any damage to the manufacturer DO NOT INSTALL DAMAGED HEATER The ESH is labeled with a directional airflow sticker when placing the ESH the sticker shall be in the direction of the air flow
46. The easiest way to install the round vent plates in the kick space is to trim off two edges of the plate Fig 05 Fig 05 Trim the edges for kick spaces By locating the vents in this position there will now be horizontal airflow Caution should be exercised when locating vents in the horizontal position Avoid placing vents directly below sinks or other locations people will be for extended periods of time 4a Rough In Cap fits on Rough In Boot 4b Rough In Boot installed with a Rough In Cap 4c Floor installed Rough In Boot 4d Wall installed Rough In Boot Module OTL Hi Velocity Outlet Installation 2 2 1995 2009 Energy Saving Products Ltd FAN PLACEMENT The Hi Velocity System fan coil is manufactured with a direct drive permanently lubricated EPC Motor that is mounted within the blower All HE fan coils are single side access The blower assembly can easily be slid out by removing the three mounted bolts that attach it to the center plate In some instances the electrical box may need to be removed LOCATION The fan coil unit is to be placed according to the layout provided by the designer As with vent placement small deviations can be made in fan coil placement If the fan coil has to be moved more than a few feet from its pre designed location contact the designer before proceeding When installing the fan coil keep these points in mind Serviceability and access to the unit
47. Water Coil Installation 1 Pg Installation Piping Specifications pe Module ESH Electric Strip Coil Installation 4 Pgs Placement Configuration Wiring Diagram Pg 38 41 Module Add Ons and Third Party Options 2 Pgs Hi Velocity Air Purification System PWM Zone Controller Turbo Meter Fresh Air Make Up Fire Stopping Humidifiers Pes 42 43 Module CTS Checklist and Troubleshooting 4 Pg Installation Checklist Troubleshooting EPC Motor Low Air Flow 24V Htg 24V Clg Outdoor Unit Short Cycling Pes 44 47 Module Specifications and Sizing 2 Pg Standard Metric Quick Sizing Guide Pgs 48 49 Module SRV Service and Performance Form 2 Pg Fill this Form out for Service Calls 50 51 1995 2009 Energy Saving Products Ltd Module INT Common Parts amp Introduction 1 3 Common Parts Vent Plate hb Li Plenum Duct a X gt k j r Connection Tee Pre Piped Cooling Module Hot Water Coil Water Coil Module Electric Strip Coil Other Options PWM Zoning Hi Velocity Air HE Fancoil Controller Purification System Configuration Only Module INT Introduction to Hi Velocity 1 3 23 1995 2009 Energy Saving Products Ltd Module INT Introduction to Hi Velocity 2 3 Hi Verocirv HE SERIES INSTALLATION MANUAL THANK YOU FOR PURCHASING THE F
48. When drilled outlets are used with the Hi Velocity System a few points to remember When multiple 174 32mm or 2 51mm holes are used they need to be a minimum of 6 152mm apart on center Fig 37 e One 1 32mm drilled hole is equivalent to a single 2 x10 AFD kit 27 51mm Rough In Boot attached to a 107 3 05m piece of flex duct With the 174 32mm drilled outlet the throw from the outlet is up to 18 5 49m e One 2 51mm drilled outlet is equivalent to two 2 x10 AFD kits 2 51mm Rough In Boot attached to a 10 3 05m piece of flex duct With the 2 51mm drilled outlet the throw from the outlet is up to 30 9 14m in distance Using drilled outlets larger than 2 51mm is not recommended with too large of an opening in the main plenum the static pressure may drop to an unacceptable level Fig 37 6 152mm Apart on center Module DUC Installing Plenum and Branch Duct 9 9 PLENUM RUNS ON CEILING When drilled outlets are used in a ceiling install drill the outlets at a 45 angle to properly circulate the room air Fig 38 Fig 38 Airflow 45 angle to floor PLENUM RUNS ON SIDEWALL For sidewall installations the outlets are drilled parallel to the floor Horizontal airflow When the vents are in this configuration they can be used to create a pressurized air curtain Fig 39 6 152mm Airflow parallel to floor If there is an air velocity noise
49. alling Plenum and Branch Duct 2 9 1995 2009 Energy Saving Products Ltd To install the insulation sleeve over the main plenum either tape the end of the duct or use an end cap This will allow the sleeve to slide on easier and prevent the insulation from catching on the sharp metal ends of the duct Fig 10 Fig 10 Use an End Cap or Reducer BRANCH TAKE OFF WITH INSULATION SLEEVE After the insulation sleeve is installed cut an X through the vapour barrier and insulation Peel it back enough to allow you to drill your hole without ripping all of the insulation Install the branch take off as described in the Branch Take Off section Fig 11 BTO with insulation sleeve Module DUC Installing Plenum and Branch Duct 3 9 CONNECTING PLENUM TO FAN COIL After the main plenum duct and the fan coil unit are in place they can be fitted together Do not permanently fasten the two together yet as the plenum may need to be rotated in order to make the branch take off connections Once rotated into position fasten and seal with duct sealant or foil duct tape Duct REDUCTIONS In some installations it is necessary to reduce the size of the main plenum Caution must be used when reducing plenum size since smaller ducts can handle less number of outlets Also when running the plenum duct past 75 of max distance it is best to keep full size plenum duct to reduce restriction in the main plenum Keep in mind that once re
50. ce Wiring Ensure System is properly charged and airflow is correc Fan running Refer to EPC Troubleshooting Guide to ensure fan i working properly Confirm the line sizes are correct Check that the TX Valve Bulb is installed correctly Confirm that other Safety Controls are working properly Refer to 24v Troubleshooting Guide Trouble Shooting Short Cycling Verify that 24v power is present between C and Y2 Refer to 24v Troubleshooting Guide Check that TX Valve setting and charge is proper Refer to Cooling charge good Start Up Y Confirm that the unit is properly sized Confirm that all piping is done properly Freeze Stat NGHE 1995 2009 Energy Saving Products Ltd Module CTS Check List amp Trouble Shooting 4 4 Outdoor Unit Electrical Short Cycling 47 Module SPC Specifications amp Sizing 1 2 Matching Coils Refrigerant Coils RPM E 50 70 100 Chilled Water Coils 50 70 WM 100 Hot Water Coils HV 50 70 100 6 Row Electrical Coils ESH 650 5 15 kW ESH 750 5 18 kW ESH 1100 5 23 kW Hot Water Heating Coil Type HE Series Sp ecificatio n S Standard amp Metric HE 50 51 70 71 100 101 2 Ton Airflow 7 0 kW 3 Ton 10 6 kW 5 Ton Airflow 17 5 kW 6 Row 10 6 Row 10 6 Row 10
51. coil Check for proper dip settings and return air practices Improperly charged systems run the risk of short cycling as well An undercharged system will react much the same as a system with low airflow If the charge is low enough it may trip out on low pressure If a system is overcharged it may trip out on high head pressure Ensure that the system charge is within the bounds described above System set up and installation should be checked as well Piping practices should be within the bounds described above and within the realms of the outdoor unit manufacturer Extreme and often unnecessary adjustment ofthe TXV can create conditions similar to an undercharged coil A poorly placed T stat such as underneath a vent can cause short cycling This happens due to the T stat being satisfied very shortly after the unit has begun to operate RPM E 70 RPM E 100 Connection Sizes Module Size L x W x H 9 4 x 149e x 1810 x 371mm x 470mm 2414 x 14 x 1810 616mm x 371mm x 470mm 32 x 14 8 x 1810 813mm x 371mm x 470mm MBH Thousand British Thermal Units per Hour TX Thermal Expansion TXV Thermal Expansion Valve 1 Smaller condensers may be matched to the fan coil when needed match TXV to condenser size 2 Minimum of 8 full 2 51mm outlets per ton of cooling needed 4 outlets for HE Module RPM Refrigerant Module Installation RPM E 4 4 35
52. coming from the drilled outlets a static pressure reading from the plenum duct should be taken This reading is to be taken no closer than 18 457mm from supply air outlet of fan coil Static pressure readings are taken from the inside edge of the plenum do not insert pitot tube deeper than 74 6 7mm from the inside surface of the plenum If the static pressure is high drilling more holes into the main plenum will lower the static pressure and the noise level of the system The standard supply pressures for the Hi Velocity System runs between 0 7 H20 174 pa and 1 2 H2O 299 pa Do not allow the static pressure to drop below 0 7 H20 174 pa as this can cause a low airflow Module DUC Installing Plenum and Branch Duct 9 9 1995 2009 Energy Saving Products Ltd RETURN AIR When designing the return air for a Hi Velocity System there are a few things to consider It is common to use centralized return air with systems that have rooms that are within a common area Separate floors or rooms that have high loads and require a large amount of supply air flow should have their own return air or be tied into the centralized return air to allow the air to return back to the fan coil Rooms or areas that cannot be tied into the return air should have an air transfer grill to allow the air to escape the room and flow back to a centralized return air The Hi Velocity System is a pressure supply duct system that forces the air into rooms
53. d iun Bn E un dD amp i di Tm 9D S LH ap gt s EXTENDED WIRING DIAGRAMS HE FAN Extended wiring diagrams for the various applications the Hi configuration you require Velocity please call the technical department at Energy Saving Products Ltd for further assistance HE model can be used for If you don t find the wiring 1 STAGE COOLING 1 STAGE HEATING CONDENSER X1 AND X2 Z1 HEATING MODE 24V OUTPUT SIGNAL FROM H1 AND C TO COMPLETE SIGNAL C zi C H1 X2 x A1 AND A3 HEATING MODE AUXILIARY CONTACT W1 AND W2 ONLY AUXILIARY RELAY HEATING OOOO WiW2 R Y2 Y1 D O B THERMOSTAT 1 STAGE COOLING 2 STAGE HEATING CONDENSER X1 AND X2 WIRES TO ANTI ICE CONTROL Z1 HEATING MODE 24V OUTPUT W2 ONLY SIGNAL FROM H1 AND C TO COMPLETE SIGNAL C H X2 x1 AUXILIARY RELAY A1 AND A3 HEATING MODE AUXILIARY CONTACT W1 AND W2 ONLY HEATING W2 C R Y2 Y1 D O B 1 STAGE COOLING 2 STAGE HEATING HEATPUMP SAMPLE AUXILIARY RELAY WIRING OPTIONS FOR HEATING W1 OR W2 CONDENSER WIRES ANTI ICE CONTROL CONDENSING UNIT Y AND CONDENSING UNIT Y AND OO X1 AND X2 WIRES TO ANTI ICE CONTROL CONDENSING UNIT AND SIGNAL FROM H1 AND C TO COMPLETE SIGNAL A1 AND A3 HEATING MODE AUXILIARY
54. ded pin setting applies to all HE fancoils and can be used to lower or raise CFM output Only PIN s 6 7 8 are changed in order to modify the CFM output Decrease Ideal default Increase JI 17 N ON gt gt NE Z Black indicates DIP switch position Module WIR Hi Velocity Wiring amp Dip Settings 11 11 31 1995 2009 Energy Saving Products Ltd REFRIGERANT MODULES The RPM E series cooling module can be used with the Hi Velocity Fancoil installed in many different positions It 15 pre piped with an adjustable heat pump ready thermal expansion valve and comes with a bleed port sight glass suction and liquid line access ports freeze stat and two L brackets for mounting The RPM E comes as a complete module and must be installed in the vertical position on the return air side of the fancoil the unit cannot be turned on its side and is a draw through unit only The module offers multi position airflow configurations for horizontal highboy or counter flow configurations Fig 01 Fig 01 RPM E Cooling Module The TXV Thermal Expansion Valve sight glass access ports and freeze stat are already installed and are accessible through an easy to remove access hatch The liquid and suction lines have male solder connections at a standard width making connections to the condenser lines quick and easy Module
55. duced the main plenum cannot be increased again The Branch Take Offs form easily to ducts in the 6 152mm to 8 203mm range extra care must be taken with smaller sized ducts to ensure a proper air seal For tee reductions keep the tee to the full duct size if reducing the plenum duct reduce only after the tee Keep the length of the smaller duct sizes to a minimum since the friction loss is much higher If a hole saw will be used to drill the Branch Take Off holes metal ducts are recommended to be 28 gauge steel Table 02 Duct Reduction Duct Po of Vents Max Size 51mm HE Length Vents Sc ESEJ EXES 60 18 29m 70 21 33m 100 30 48m 1 0 254mm Module DUC Installing Plenum and Branch Duct 3 9 1995 2009 Energy Saving Products Ltd FLEXIBLE BRANCH DUCT With both the Main Plenum and Rough In Boot installed there is now only the connection of the two This is done with the 2 51mm or HE Flexible Branch Duct Keep in mind that the minimum duct length is 10 feet with a maximum length of 25 feet 7 62m Branch duct runs should be kept as short as possible to maximize the airflow through these runs Energy Saving Products supplies the both the 2 51mm and the HE flexible duct in three different configurations e 2 51mm 10 3 05m AFD Assembled Flex Duct 2 51mm X 15 4 57m AFD Assembled Flex Duct e 2 51mm x 25 7 62m Unass
56. e automatic reset thermal cut out disc type safety devices at a fixed temperature that open the control circuit when a set point is reached When the overheating conditions have disappeared it automatically resets and returns the heater to normal operating conditions ZONING The standard off the shelf ESH has a minimum of outlets per kW that is required to be running for air flow Energy Saving Products Ltd also offers a special electric strip module for zoning capabilities Please contact the factory for additional information MAINTENANCE ESH heaters have been designed to operate long term without issue Those responsible for equipment and maintenance should be aware of the following suggestions Specifications ESH 650 Module ESH Electrical Strip Heater Installation 2 4 Periodic visual inspection This precautionary step will help to keep your unit operating properly Inspect the unit periodically and be on the lookout for any first signs of problems Accumulation of dust on the heating elements signs of overheating on the heater frame traces of water or rust on the control box Electrical inspection Two weeks after start up all electric connections to contactors should be re checked and tightened Before each heating season the following steps are recommended e Check all fuses e Check resistance to ground for each circuit e Check resistance phase to phase for each circuit e Check the tightness of connections a
57. e damaged or bent sharply Do not run the fan coil without a filter in place Observe the system pressures during the initial start up and charging of the system Check the voltage and amp draw of both the fan coil and the outdoor unit The voltages must be within 10 of the rating plate data If more than 10 is noted contact your local electrical company Check that the amp draws of both units are within the information printed on the unit rating plates Set the system charge and adjust the TXV setting according to the RPM E Installation Module FLEXIBLE DUCT ___ Ensure Rough In Boots located in unconditioned spaces are properly sealed and vapour barriered ___ Ensure no Flex runs are shorter than 10 3 05m longer than 25 7 62 Ensure no Flex duct is crushed or torn ___ Ensure proper bend radius in flex duct ____ Ensure all Flex connections are secured and sealed at the plenum and Rough In Boot ___ Ensure vent plate is properly connected to the rough in boot using a vent extender kit if necessary Ensure flex connections are not kinked at plenum ___ Ensure all outlet dampers are fully open and unobstructed Ensure all vent caps have been cut out SUPPLY PLENUM ___ Ensure no flext duct is used for supply plenum ___ Ensure a minimum 18 457mm of straight plenum off fan coil no elbows tees outlets etc Ensure plenum and all connections are sealed elbows tee s end caps etc ___ Ens
58. e highest water connection as the return line to reduce possible air trapping within the coil Typical hot water heating sources used are dual purpose hot water tanks natural gas or oil boilers gas oil electric or wood fired and even solar heating systems Geo thermal systems water to water heat pumps or reverse cycle chillers would use the WM or WCM coils as they have a drain pan incorporated within the coil casing for condensate water formed from the cooling cycle When used with dual purpose hot water tanks be sure to size the tank for both the domestic hot water usage as well as the heating requirements Specifications HE 50 6 Row Coil Table 01 WCM WM pi Zone BTUH Heat loss 0 35 000 0 10 3 kW 35 001 70 000 10 4 20 5 kW 70 001 140 000 20 6 41 0 Module HWC Hot Water Coil Installation 1 1 pe sizing Pipe Size Pipe Size up to 40 feet 40 100 feet yg 16mm 34 19mm 19mm 1 25mm Tux Hot WATER Corr Size your supply and return lines according to Table 07 Figs 02 and 03 illustrated typical pipe runs from a dual purpose hot water tank to a fan coil These drawings are only for reference as all piping has to be run according to local codes Fig 02 Hot water tank With side take offs Domestic hot water mixing valve optional Domestic cold water Dual Purpose hot water tank Incorporated within the circuit board
59. e main plenum and secure with four 74 7mm self tapping screws Fig 13b Fig 13a Branch Take Off LM 1995 2009 Energy Saving Products Ltd FLEXIBLE Duct PLACEMENT After the all the Branch Take Offs have been installed the flexible duct can then be fastened to the joist with strapping material Staples may be used as long as the insulation sleeve isn t damaged or torn Only use staples if local code allows If the insulation sleeve is damaged use foil duct tape to seal the sleeve do not use cloth style tapes as they will not create a proper seal Try to run the flexible duct parallel to the joists whenever possible as this takes less space Fig 14 Fig 14 Use strapping to hold the Flexible duct When installing the flexible duct in areas in which you must run opposite to the direction of solid joists some drilling may be required is recommended to drill the smallest hole possible Fig 15 in order to maintain structural integrity Check with local code laws and ensure that it is allowable to drill holes through the joists before proceeding If possible run the flex duct under the joists and avoid drilling any holes Fig 15 Through or under joists Module DUC Installing Plenum and Branch Duct 5 9 When larger holes 4 102mm can be drilled then the insulated flex duct may be pulled through whole If code or the designer only allow for a 2 57mm or 76mm hole the insulation must
60. e the vapour barrier on the flexible duct If it is damaged holes must be taped If possible try to run the flexible duct between the insulation and the vapour barrier Two METAL DUCT Flexible duct is not to be used in concrete applications Caution should be used when running metal or PVC pipe under concrete to ensure pipe is not crushed For certain applications in which hard pipe is needed certain guidelines must be followed All metal ducts run in a concrete slab must be sealed with an approved duct sealer For vertical runs out of the floor it may be necessary to extend the damper tube or vent plate collar Fig 23 to connect to the AFD Kit FLEXIBLE Duct TERMINATION To complete the installation cut out the Rough In Cap Fig 21 and install the vent plate by sliding the vent plate into the end of the damper tube Fig 22 Ensure the vent is in the fully open position Fig 21 VENT PLATE EXTENSIONS When the sub floor and floor finishing is too thick for the connection of the vent plate it may be necessary to use an extension kit Connect the vent plate extension to the branch connector tube and vent plate The branch connector tube can be cut at different lengths so the vent plate sits flush with the floor finishing Fig 23 Extension kit f BO zo mem TEST SYSTEM FOR LEAKS INSTALLATION OF DRYWALL BEFORE Module DUC Installing Plenum and Branch Duct 6 9 15
61. embled Flex Duct e HE x 10 3 05m AFD Assembled Flex Duct e HE x 15 4 57m AFD Assembled Flex Duct e HE x 25 7 62m UFD Unassembled Flex Duct All configurations are available in both R4 2 and R8 R Values The 2 51mm and HE AFD come complete with the necessary components for one complete ten foot or fifteen foot branch run The 25 7 62m UFD is to be used only to extend these runs if needed If extending branch runs longer than the minimum contact the system designer or reference Table 03 for branch duct losses on extended runs Outside Diameters of Flexible Duct 2 4 5 114mm 2 R8 6 5 165mm HE R4 5 5 140mm HE R8 7 5 191mm Table 03 De rating Values Tubing Length 10 15 20 25 Adjustment Factor 0 10 20 35 HE Duct HE Duct is designed as a direct alternative for two 2 51mm flex duct of the same length used in Hi Velocity Systems No changes are required to fancoil selection and main plenum duct sizing HE Duct utilizes the same selecting process as the standard 2 51mm flex duct complete and comprehensive heat loss gain must be completed in order to select fancoil plenum size and outlet quantities The HE Ductis designed to directly replace two 2 standard 2 51mm outlets therefore when an area requires multiple outlets a single HE outlet can replace two of the standard 2 51mm ducts Any combination of 2 51mm ducting
62. etting air flow For constant low fan speed control wire a switch light switch or a toggle switch at the fan coil between R and G When the thermostat is not calling for heating or cooling and the fan switch is in the ON position the fan will operate at half the fan speed for constant fan circulation Note This wiring is not required for heat pump set ups as Y2 is activated for both heating and cooling OPTIONAL STAGING THE 15 23 KW UNITS THROUGH OUT DOOR THERMOSTAT For optional energy savings install a outdoor thermostat to limit the use of the second stage of the ESH For example 2 staging the electric strip interrupt and 1 or and 2 with a outdoor stat as shown below This allows single stage of the two banks of the electric strip to activate the second stage will be allowed to activate by the outdoor stat SINGLE STAGE ELECTRIC STRIP SINGLE TWO INTERNAL 24V STAGE STAGE 1 1 2 2 OUTDOOR STAT Set to 42 F 5 C minimum N CONDENSER OO ELECTRIC STRIP 24V TERMINALS 90 0 Y WIRE FROM THE THERMOSTAT TO QNTHCE ANTI ICE CONTROL TO INTERRUPT 21 HEATING MODE THE CONDENSERS Y SIGNAL 24V OUTPUT W2 ONLY C Z1 C H1 X2 X1 SET AUXILIARY TIMER TO THE OFF POSITION A1 AND A3 HEATING MODE AUXILIARY CONTACT W1 AND W2 ONLY AUXILIARY RELAY HEATING CONSTANT LOW SPEED FAN ON OFF SWITCH W1W2 G R Y2 Y1 D
63. every 5 feet 1 52m or whatever local code states Run the pipes in the most direct route possible taking into account structural integrity and building details If the evaporator is located above the condenser slope any horizontal runs toward the condenser If the condenser is located above the evaporator a P trap must be installed at the bottom of the vertical riser For long vertical risers additional P traps must be installed for every twenty feet 6m For lines running over 50 15m a suction line accumulator must be installed Lines running over 100 30m are not recommended All lines should be piped so as not to restrict access to the front panels filter section or electrical enclosure BRAZING amp PRESSURE TESTING The RPM E comes pre piped with the coil assembly With the RPM E the Liquid and Suction lines are the only brazing that need to be done at the fan coil For charging and brazing remove the front access panel of the RPM E Fig 04 With the access panel removed the coil assembly will be accessible Wet rag the liquid and suction line or use a heat dissipating paste to ensure no overheating occurs to the pre piped coil assembly Excess heat may damage the RPM E components Fig 04 Remove Front Access Panel Module RPM Refrigerant Module Installation RPM E 2 4 33 1995 2009 Energy Saving Products Ltd Once the system has been brazed it must been pressure tested Pressure testing
64. first be removed from the flexible duct Fig 16a The insulation is then cut into lengths that correspond to the joist spacing As the inner soft core of the flexible duct is fed into each hole the insulation is slid over the core Fig 16b Fig 16a 2 74 holes 57mm If a T Bar ceiling is going to be installed it is far easier to run the flexible duct in that space rather than drilling through several joists The flexible duct should never be cut shorter than 10 3 05m in length If the run to the outlet is less than 10 3 05m the flexible duct can be coiled up The bends in the flexible duct shall have a minimum radius of 6 or 152mm 7 or 178mm for HE Duct Fig 17 Sharp bends in the Flexible Duct will reduce airflow to that vent Fig 17 6 152mm minimum radius on bends MIN 6 or 152mm RADIUS 7 f or 178mm for _ Module DUC Installing Plenum and Branch Duct 5 9 1995 2009 Energy Saving Products Ltd CONNECTING TO THE MAIN PLENUM The Flexible Duct coupling is connected to the branch Take Off then mechanically fastened with at least one 74 6 7mm self tapping screw The connection then should be sealed with foil duct tape or an approved sealant Fig 18 Secure to plenum with gentle bends Hard angles should never be used when connecting to the main plenum or Rough In Boot keep the bends as gentle as possible Fig 18 A hard bend should never be crea
65. ing a transition A round or square return air duct can be used they must be sized for the Hi Velocity Systems according to Table 01 Before the return air can be attached to the transition For installation of Heating and Cooling Add Ons Refer the first five feet from the fan coil is to be acoustically to lined for sound absorption e Module RPM Refrigerant Module Installation e Module HWC Hot Water Coil Installation RETURN AIR BASE Module Chilled Water Coil Installation e Module ESH Electric Strip Coil Installation Energy Saving Products manufactures a return air uM These manuals are included with the coils and are also base with a built in filter rack that matches up to the fan Sil WAS available online at www hi velocity com The return air base comes complete with a one inch Notes 25mm filter and one inch 25mm filter rack The filter is a 3 medium filter approximately 14 efficient and can be replaced with any aftermarket filter All the Return Air bases come acoustically lined with half inch sound absorbing insulation For filter options and other Add Ons available from Energy Saving Products see Module OPT Options and Add Ons 03 T Air ae 24 18 14 1 21 24 187 197 1 21 70 71 470mm 470mm CARA 552mm 24 18 25 1 207 Module RAI Return Air Installation 2 2 20 1995 2009 Energy Saving Products Ltd M
66. intain constant pressure in the supply plenum Cooling Heating and Constant fan mode will compensate for damper operation and changing airflow demands all while maintaining peak energy efficiency with the variable frequency drive technology The PWM controller is pressure reactive and will change the energy input to maintain constant CFM flow of open outlets from 150 1250 CFM 71 590 L s The PWM controller has three independent settings for Cooling Heating and Recirc Fan allowing for fine tuning with variable commands The PWM unit is compatible with most forced air zoning packages and has been successfully integrated with Inverter Drive Heat Pump Condensing Units providing leading edge technology for unsurpassed comfort and energy efficiency See our website www hi velocity com for Brochure and Design Installation Modules TURBO METER FROM Davis INSTRUMENTS The Turbo Meter provides uncommon accuracy sensitivity and pocket sized convenience It is based on the principle that a freely turning turbine will rotate at a speed directly proportional to the wind speed To insure maximum sensitivity and accuracy the turbine is suspended on sapphire jewel bearings and its rotation is sensed by an infrared light beam which adds no friction The resulting signal is processed electronically by an LSI Large Scale Integrated circuit for improved reliability and reduced size A special three digit display is used for extra resoluti
67. ire problem with an ESP RMA Form e This warranty replaces all other warranties expressed or implied DISCLAIMER Energy Saving Products Ltd reserves the right to discontinue make changes to and add improvements upon its products at any time without public notice or obligatiion The descriptions and specifications contained in this manual were in effect at printing Some illustrations may not be applicable to your unit Module INT Introduction to Hi Velocity 3 3 a 1995 2009 Energy Saving Products Ltd BEFORE YOU BEGIN INSTALLATION A heat load calculation and duct layout is required before any installation can begin See Module DES Designing the Hi Velocity System before you begin installation The layout is designed to provide you with the maximum benefit from your Hi Velocity System Small deviations may be necessary due to existing construction However please contact your system designer before proceeding if large deviations must be made such as Elimination of a vent from a room Moving a vent more than 10 feet 3 05m from its specified location Re routing the main plenum OUTLET INSTALLATION With the venturi effect of the Hi Velocity system you have more options in vent placement Each vent has an effective throw of 18 5 49m and causes the air to constantly circulate Fig 01 This allows for vent placement in floors ceilings or walls Constant circulation is very important to maintain
68. l our manufactured slide in electric module ESH The circuit board is also designed to send control signals to cooling sources such as condensing units chillers heat pumps and geothermal systems The circuit board features an Auxiliary Relay with Dry Contact connections so that any application requiring 24 volt 110 volt 230 volt or dry contacts boilers hot water heaters heat pumps humidifiers can be automatically started when there is a call for heat A dynamic pump duty cycle chip is also provided to prevent water stagnation in potable water systems and to provide pump rotor protection for water source heating and cooling The Circulator Timer Chip on our circuit board will energize the pump for 5 minutes every 24 hours This timing cycle starts when power is turned on to the fan coil unit and will be engaged at the same time every day If you wish to have the timer cycle operate at a specific time of day simply turn off power to the fan coil unit for three seconds at that time and then turn the power back on If you do not need to use the timer circuit move the jumper header from the ON pins to the OFF pins and it will be disabled Module WIR Hi Velocity Wiring amp Dip Settings 1 11 2015 1995 2009 Energy Saving Products Ltd Module WIR Hi Velocity Wiring amp Dip Settings 2 11 H1 VELOCITY SYSTEMS HE EPC MOTOR AND CONTROL BOARD H Low Voltage Interface EPC Control Board Dip Switch Programmable
69. lack of insulation will expose the bulb to conditions well outside those of the coil This will cause an overfeed of refrigerant to the system Should the installation of the valve be proper and no damage is evident inspect the operation of the valve If the TXV bulb is removed and held in ones hand the valve should react accordingly This sudden increase in heat will open the valve This will cause a rise in suction pressure and a drop in liquid pressure Should nothing happen the valve is likely seized and will need to be replaced SHORT CYCLING Short cycling is the unnecessary running of the indoor Specifications RPM E 50 Module RPM Refrigerant Module Installation RPM E 4 4 and outdoor unit on and off This often takes the form of very short and frequent on cycles There are many factors that may contribute to short cycling of the refrigerant system These issues can generally be broken down between airflow related issues refrigerant issues and installation issues Low airflow rates are one of the most common causes of short cycling As the airflow rate is lowered across the cooling coil the coil pressure drops along with it This lowers the temperature of the coil and may cause the freeze stat to trip As the system settles the freeze stat closes and the cycle begins again as the unit does not run long enough for the space to become adequately conditioned Ensure that the proper amount of airflow is provided to the
70. ling 7 0 kW Airflow in L s Heating 11 7 kW Hi m Y2 ESH 5 15 kW Lo Cooling Y1 Cooling 5 3 kW Heating 9 4 kW ESH 5 10 kW Hi m Y2 Lo Cooling Y1 titi Dehumid D Hi Heating W2 Lo Heating W1 Dehumid 0 Hi Heating W2 Lo Heating W1 Constant G Constant G Pin Setting 0001 0100 Pin Setting 0011 0100 Model HE 70 fOutlts 20 Cooling 8 8 kW Airflow in L s Heating 15 kW ESH 5 18 kW 28 Dehumid D 4 P d 4 Hi Heating W2 1 2 3 4 5 6 7 8 Lo Heating 1 Constant G Model HE 70 Outlts 24 Cooling 10 6 kW Airflow in Heating 17 kW ESH 5 18 kW P Dehumid D 4 4 4 Hi Heating W2 t 2 3 4 5 6 7 8 Lo Heating W1 Constant G Hi Cooling Y2 Lo Cooling Y1 Hi Cooling Y2 Lo Cooling Y1 Pin Setting 0101 0100 Pin Setting 0110 0100 Model HE 100 Model HE 100 100 Cooling 12 3 kW Airflow in L s Cooling 14 1 kW Airflow in L s Heating 21 1 kW Heating 23 5 kW ESH 5 18 kW ESH 5 20 kW Dehumid 0 m Dehumid D 4 P P P Hi Heating W2 d P 4 Hi Heating W2 2 3 4 6 7 8 i 2 3 4 5 6 7 8 Lo Heating W1 Lo Heating W1 Constant G Constant G Hi m Y2 Lo Cooling Y1 Hi 2 Lo Cooling 1 Pin Setting 1000 0100 Pin Setting 1010 01
71. ll Duct Heating Cooling and IAQ Systems Build Smart Breathe Easy Hi Velocity HE Fan Coils Green Technology Phone 780 453 2093 eu Fax 780 453 1932 Toll Free 1 888 652 2219 www hi velocity com
72. must be done with nitrogen and not refrigerant Typically pressures are tested to the maximum operating pressure that the system will see Allow the system to hold the nitrogen charge for at least 15 minutes to ensure there are no leaks Check with local codes for proper testing procedures EVACUATING After the piping is installed and all components have been brazed together a vacuum pump must be used to evacuate the system from both the low and high side to 1500 microns 200 pa Add pressure to the system to bring the pressure above zero psig After allowing the refrigerant to absorb moisture repeat the above procedure Evacuate the system to 500 microns 67 pa on the second evacuation and ensure that the system holds at the vacuum pressure If not check for leaks and evacuate again At this point open service valves on pre charged condensing units and add refrigerant to the system if necessary The use of an electronic leak detector is recommended as it is more sensitive to small leaks under the low pressures CHARGING Once the system has been determined clean and ready for charging refrigerant can be added The access ports on the condenser must be open at this point Never leave the system unattended when charging With the system running slowly add refrigerant The typical operating point of an RPM E coil is that of a saturated suction temperature of 38 40 F 3 4 C and a suction line temperature of 42 44 F 6 7 C In
73. nectors structure The main supply duct can be located along the main beam s in the basement Fig 01 1 Tee Connection Fig 01 Basement installation 2 Elbow Connection 3 Reducers 4 End Cap 5 Straight Connection IF THE DUCT IS LOCATED IN AN UNCONDITIONED AREA INSULATING SLEEVE IS REQUIRED THE MAIN PLENUM IF USED FOR COOLING IT IS ALSO RECOMMENDED TO INSULATE AND VAPOR BARRIER THE MAIN PLENUM AND FLEX DUCT The main plenum can also be easily installed in the attic FITTINGS INSULSLEEVES ARE AVAILABLE AS AN space Fig 02 ACCESSORY IN R4 2 FOR 6 1 83m 8 2 44m FOR 10 3 05m PLENUMS IN 10 3 05m LENGTHS All the connections are done as follows Place the joint connector cap tee or elbow inside the plenum you intend to connect Push the plenum over the fitting as tight as possible Use four screws on each side of the connector alternating the screw locations as indicated in Fig 04 Fig 04 Alternating screw locations Insul Sleeve over plenum If the unit is installed in the attic make sure that all ducts in the attic are insulated with a vapour barrier All A C systems main plenums need to be insulated and vapour barriered check with local codes for required R Value This includes the Branch Take Off and the vent Rough In Boot All main plenum and flex runs should be installed under the attic insulation If the duct work is run above the attic insulation an extra insulation sleeve ma
74. ng a hot water tank after going through the heating system the hot water is recycled for household use With a proper tank the Hi Velocity System can reduce energy requirements by up to 50 per cent COOLING DOWN For air conditioning a cooling module condensing unit chiller heat pump or geothermal sytem can all be used The high pressure distribution network cools each level of the structure evenly Use of a lower CFM across the cooling coil means that the Hi Velocity System can remove up to 30 more moisture from the air than conventional systems leaving a constant and comfortable temperature on the skin surface BREATHING RIGHT IAQ is integral to the comfort and health of a building s occupants The optional Hi Velocity Air Purification System HE PS was designed to complement the heating and cooling system It contains three powerful technologies First an electrostatic MERV 11 filter removes allergens Photo catalytic oxidation is then used to destroy toxic chemicals and eliminate odours Finally Ultraviolet Light is used to kill germs on contact The result is clean purified air and unsurpassed Indoor Air Quality for your home or office For all of your heating cooling and Indoor Air Quality needs the Hi Velocity System is the right choice for you Module INT Introduction to Hi Velocity 2 3 4 1995 2009 Energy Saving Products Ltd QUALITY ASSURANCE Fan coil units shall be a total indoor air quality s
75. nstallation 3 4 ELECTRICAL STRIP HEATER ESH WIRING DIAGRAM o ELECTRIC STRIP 2 24N TERMINALS CIRCUIT BOARD AUXILIARY RELAY HEATING 2 gt e I C4 4 gt BKWHG S e qu TRANSFORMER a T C CABLE L 10 OOF CONTROLLER CABLE r 48 N NEUTRAL L LINE VOLTAGE CAUTION 1 AUXILIARY NORMALLY OPEN A2 DISCONNECT THE ELECTRIC AUXILIARY NORMALLY CLOSED POWER BEFORE SERVICING AUXILIARY COMMON ATTENTION DECCONNECTER DU CIRCUIT D ALIMENTATION ELECTRIQUE AVANT L ENTRE TIEN X1 FREEZE STAT TERMINAL X2 FREEZE STAT TERMINAL H1 coNDENSING UNIT 24v oUTPUT C CONDENSING UNIT 24 VAC COMMON Z1 HEATING MODE 24v OUTPUT C HEATING MODE 24v VAC COMMON MINIMUM FACTORY DIP SETTINGS BLACK IS DIP SWITCH SETTING HE 50 5 10 kW HE 50 5 15 kW 1 1 2 Ton Dip Setting 2 Ton Dip Setting ON L 2 3 4 5 6 7 8 1 2 3 4 5 6 7 X HE 70 5 15 kW HE 70 5 18 kW 2 1 2 Ton Dip Setting 3 Ton Dip Setting ON ON I 89 BM JURE 3 4 5 6 7 8 L 2 3 4 5 6 7 8 HE 100 10 18 kW HE 100 10 20 kW 3 1 2 Ton Dip Setting 4 Ton Dip Setting denoted BADE Aer HE 100 10 23 kW 6 Ton Dip Setting T NOTES 1 USE THERMOSTAT FAN SWITCH TO DISABLE ENABLE CONTINUOUS FAN 2 TERMINAL ON THERMOSTAT COMMON IS NOT NEEDED FOR SOME THERMOSTATS CONSULT THERMOSTAT INS
76. nylon strap Fig 03 attach the module to the return side of fan coil unit using Fig 02 Attach flanges to Unit two sided tape for air seal between units Assure that drain controls are on the bottom Fig 06 and that no Fig 03 Cut Hole in Straps screws puncture the drain pan or coil The WCM and WM chilled water coils are a horizontal airflow with a vertical position of the coil while the RPM E is also a vertical coil with multiple air flow capabilities See the corresponding manual included with the coil for detailed installation instructions Fig 06 Attach Cooling Coil to Fan Coil Unit 1 25mm Slide the 174 32mm bolt into the hole of the metal flange then into the nylon strap secure with washer and nut Repeat this at each end of the nylon straps Fig 04a 04b Fig 04 Attach Flanges to all Straps gt gt Attach the metal flanges to the four facing corners of the fan coil and cooling coil assembly After attaching the metal flanges follow the same steps for hanging fan coil unit only Module FCP Hi Velocity Fan Coil Placement 2 2 9 1995 2009 Energy Saving Products Ltd Module DUC Installing Plenum and Branch Duct 1 9 PLENUM DUCT PLENUM CONNECTORS There are five types of connections that are possible LOCATION with the Hi Velocity System When locating the plenum duct one of the main factors to consider is the integration of the duct work into the Fig 03 Con
77. oard MCB Motor Control Board Set system for operation Clean dirty components and verify airflow Add more Return Air Trouble Shooting Low Air Flow Ensure all dampers Check system are components clean and not estricted Y Ensure min of 18 straight duct before first elbow or tee orrect properly sized Sized correctly Repair flexible duct or add more vents to compensate for lower airflow Repair Replace damaged duct Ensure unit is running on highest speed Confirm by checking that there is 24v between C and High Speed Terminal Y2 for Cooling W2 for Heating y Ensure Dip Settings are set properly for desired CFM output Airflow may be reduced by 15 20 unless corrected Check that the correc number of vents are present on system Inspect flex duct for sharp bends Y Inspect flex duct for damage Inspect main plenu connections branches and elbows for leaks Call Tech Support Refer to 24v Troubleshooting Guide Refer to Dip Setting Pages for proper dip settings Add or remove vents as necessary Refer to HE Design Manual for correct parameters Seal any leaking connections branches or elbows PCB Printed Circuit Board MCB Motor Control Board Module CTS Check List amp Trouble Shooting 2 4 EPC Motor Low Air Flow 1995 2009 Energy Saving Products Ltd 45 6D O
78. ocity HE unit Once a heat loss gain is known based upon tonnage and vents required select the appropriate HE unit and the correct pin settings If further adjustments are required for the CFM please refer to the extended Pin Setting section Model HE 50 Model HE 50 50 Cooling 1 5 Airflow in CFM Cooling 2 0 Ton Airflow in CFM Heating 32 MBH Hi m Y2 Heating 40 MBH Hi TM Y2 ESH 5 10 kW Lo Cooling Y1 ESH 5 15 kW Lo Cooling Y1 en Dehumid D P Dehumid D P 4 4 P Hi Heating W2 4 4 d Hi Heating W2 2 3 4 5 6 7 4 1 2 3 4 5 6 7 8 Lo Heating W1 Lo Heating W1 Pin Setting 0001 0100 Constant G Pin Setting 0011 0100 Constant G Model HE 70 Outlets 24 Cooling 3 0 Ton Airflow in Heating 58 MBH Hi Cooling Y2 ESH 5 18 kW Lo Cooling Y1 P Dehumid D 4 4 4 Hi Heating W2 1 2 3 4 5 6 7 8 Lo Heating 1 Pin Setting 0110 0100 Constant G Model HE 70 Outlets 20 Cooling 2 5 Ton Mode Airflow in CFM Heating 51 MBH Hi Cooling Y2 ESH 5 18 kW Lo Cooling Y1 25 Dehumid D 4 P d 4 Hi Heating W2 1 2 3 4 5 6 7 8 Lo Heating W1 Pin Setting 0101 0100 Constant G Model HE 100 Model HE 100 100 Cooling 3 5 Ton Airflow in CFM Cooling 4 Ton Airflow in CFM Heating 72 MBH Hi
79. odule WIR Hi Velocity Wiring amp Dip Settings 1 11 H1 VELOCITY SYSTEMS HE EPC CircuIT BOARD Energy Saving Products Ltd now utilizes automatic voltage and frequency recognition circuitry designed for the national and international market This unique feature will automatically recognize and adjust to the voltage and frequency input It doesn t matter if it is 115 or 230 volt 50 or 60 cycle our electronics will adjust to the input automatically Auxiliary Relay Line Voltage Low Voltage Connections Control Interface Control Interface EPC Circuit Board Condensing Unit Thermostat Connections Hot Water Zone Valve 1 Timer Chip Timer On Off Switch 20 VA Transformer The Hi Velocity Circuit board makes wiring of the unit a quick and simple task With clearly labeled connections it is easy to wire in the thermostat The fan coil is prewired for both heating and cooling with no additional relays typically required The Circuit board works as a relay system to the heating and cooling components connected within the system The Circuit Board supplies the thermostat with 24v power which works as a signal to the circuit board to operate the EPC Control board to its designed variable fan speeds that controls the motor The Circuit board is pre wired to send control signals to heating sources such as boilers dual purpose hot water heaters heat pumps and geothermal systems as wel
80. on and provides excellent viewing contrast in bright sunlight A handy switch selects between four different scales knots feet per minute meters per second and miles per hour for unmatched versatility Unit is compact size 2 6 x 4 7 7x 12cm and light weight 3oz 85g Measures wind speed from 0 99 9 mph Available from Energy Saving Products or directly from Davis Instruments Module OPT Add Ons amp Third Party Options 1 2 42 1995 2009 Energy Saving Products Ltd Fig 01 Fresh Air Make Exterior Intake Adjustable Damper FRESH AIR MAKE UP For areas that require fresh air make up a small intake may have to be installed It is recommended to install an insulated flex duct with a damper into the return air plenum The damper can then be adjusted to supply the exact amount of fresh air needed to meet local building codes Fig 01 This should be balanced to the exhaust air levels of the structure Either filter the combined air stream through a common filter or use separate filters for both air streams Install the fresh air duct to the side of the return air and not directly into the air stream As shown in Fig 01 the fresh air duct should be installed more than 6 1 5m away from the fan coil and before a 90 bend If too large of a duct is installed the excess fresh air will increase system operating costs and decrease system performance An approximate fresh air duct sizing is 3
81. order to prevent overcharging during this stage refrigerant should be added in steps This will allow time for the system to settle and prevent overshooting the ideal charge Condenser pressures and temperatures remain similar to those in a conventional forced air system t is recommended that the coil be charged on a high load day at the compressor s highest speed Most system start ups require only an adjustment to the refrigerant level of the system Should further refinement be required the TXV may be adjusted A clockwise turn of the superheat valve the direction in which the cap is screwed on will result in a closing of the valve while a counterclockwise turn the direction in which the cap was unscrewed will result in opening of the valve Always note system conditions before adjusting the valve and allow 5 minutes for the system to settle before making any further adjustments Never adjust the TXV more than one quarter turn at a time Module RPM Refrigerant Module Installation RPM E 3 4 The RPM E coil can operate at a level that is different from most other conventional system coils Typically superheat level are low two to four degrees of superheat Adjustment of the valve also differs somewhat Rather than having a large effect on the range of superheat adjustment of the valve has a larger effect on the system pressures superheat maintaining a fairly constant point Opening the valve will increase suction pressures and
82. pplied Activates 2nd stage heat fan Auxiliary Relay and 24V to 71 W2 operates at 200 CFM per ton 94 L s refer to dip setting 24V supply common G input for thermostat fan switch Active when R is applied operates at 50 of Y2 Fan Speed 24V supply Y2 input to 2nd high primary stage cooling or heat pump call Active when R is applied Activates 2 stage cooling fan speed activates X1 with 24V for freeze stat and condenser connections Y2 operates at 250 CFM per ton 118 L s refer to dip setting input to Ist low stage cooling or heat pump calls Active when is applied Activates 1 stage cooling fan speed Y 1 operates at 60 of Y2 Fan Speed 24V input required from dehumidistat switch activates blower system to 200 CFM per ton 94 L s from dip setting Y2 must be activated from thermostat D operates at 200 CFM per ton 94 L s refer to dip setting Blind contact for condenser heat pump from thermostat 24V Signal with calls from Y2 powers Freeze Stat Freeze Stat connection return signal 24V Signal to Y on Condenser Common for Condensing Unit 24V supply on W2 call Common Note X1 to X2 recommended to be wired to Freeze Stat Anti Ice Control If Freeze Stat is not used a jumper between X1 to X2 must be installed to complete the H1 24V Signal to Y on Condenser i e Chilled Water Systems 03 Module WIR Hi Velocity Wiring amp Dip Settings 4 11 24 1995 2009 Energy Saving Products Lt
83. rant Once charged and running this jumper must be removed and the Freeze Stat connected to the X1 and X2 terminals on the Printed Circuit Board Should wiring needs arise in which the outdoor unit is controlled through another means of wiring the Freeze Stat should be connected series on the supply side of the control wiring Module RPM Refrigerant Module Installation RPM E 3 4 34 1995 2009 Energy Saving Products Ltd TROUBLESHOOTING THE When issues arise that bring the function of the TXV into question factors must be looked into before replacement Inspect the TXV for signs of damage This may be from a pinched equalizer line to a burnt valve These issues will have an adverse affect on the operation of the valve Should the equalizer line be pinched the valve will no longer be able to supply the proper amount of refrigerant to the coil A burnt valve may have an effect on the refrigerant charge of the TXV bulb or the seal of the valve This may again Cause an improper amount of refrigerant to be metered by the valve or cause the valve head to become seized The TXV bulb location and mounting should also be inspected The bulb should be securely mounted on the top half of the suction line If the bulb is loose or on the lower half of the line the bulb will not properly sense the refrigerant temperature and will not meter the proper amount of refrigerant Ensure that the bulb is also properly insulated as a
84. rier Location Of Equalizer Line Insulated Yes No Line set Length Height Expansion Valve Size Expansion Valve Model P Trap Yes No HardStartKit Yes Hot Gas BP Yes No Delay Timer Yes If More Than One Fancoil Is Present On This Job Please Indicate Which One Notes Module SRV Service and Performance Form 1 2 50 1995 2009 Energy Saving Products Ltd Module SRV Service and Performance Form 2 2 Service and Performance Form mare Airflow Information Date Installed TOTAL CFM Conversion Factors 2 Knots to CFM x22 2 Knots to L s x 1 4 Knotsto CFM x42 HE Knots to L s x 1 98 2 FPM to CFM x 0 022 2 m s to L s x 2 02 FPM to x0 042 HE m s L s 3 85 If More Than Fancoil Is Present On This Job Please Indicate Which One Notes Module SRV Service and Performance Form 2 2 51 1995 2009 Energy Saving Products Ltd Energy Saving Products Ltd established in 1983 manufactures the Hi Velocity Systems product line for residential commercial and multi family markets Our facilities house Administration Sales Design Manufacturing as well as Research amp Development complete with an in house test lab Energy Saving Products prides itself on Customer Service and provides design services and contractor support For all of your Heating Cooling and Indoor Air Quality needs the Hi Velocity System is the right choice for you Sma
85. roller EPC Circuit Board and PWM Controller are free from defects in workmanship for three years from date of purchase Two year limited warranty The electrical strip heater is free from defects in workmanship for two years from date of purchase This warranty applies only to the fan coil unit and does not include connections attachments and other products or materials furnished by the installer This warranty applies only to the first purchaser at retail and excludes any damages caused by changes relocation to or installation in a new site This warranty does not cover any defects caused by failure to follow the installation and operating instructions furnished with the fan coil local building codes and good industry standards Failure to correctly install the fan coil or material related to the unit may result in improper system performance and or damages and will void this warranty TERMS AND CONDITIONS Any repair performed under warranty must be approved by Energy Saving Products Ltd for this warranty to be valid e manufacturer is not liable for any other damages personal injury or any other losses of any nature liability of the manufacturer is limited to and shall not exceed the cost of replacement parts and shall not include transportation to and from the factory and field labour e noperative parts must be returned with serial number purchase date and a detailed description of the ent
86. rom the PCB Ensure that you have 24v being supplied b the Transformer Thi can be done via the R and thermostat terminals on the PCB Y Ensure 4 Pin Input Voltage Plug is properly connected to Printed Circuit Board Ensure breaker is turned on Verify that the input line voltage is present on the PCB via VY the L and N screw terminals on the auxiliary power block Indicates Controller has entered an unnatural state and gone into safe mode to prevent damage to the Motor Once voltage presence is verified on PCB shut power off to the unit Contact ESP to return board for free change out on completion of RMA for Ensure that 4 Pin Input Voltage Plug i properly connected to MCB Call Tech Support 24v present on Fan Running Circuit Board g Trouble Shooting EPC Motor not Running Check for broken or loose wires from breaker to Unit Verify that input voltage is present on PCB via and scre erminals Allow 5 minutes for capacitors to dissipat then reconnect powe Set system for operation by placing a jumper between the Refer to 24V Trouble Shooting R and Y2 terminals on the PCB Wait a few seconds as the EPC Allow 1 2 minutes for the capacitors to charge Green light on Return to start to ensure motor is running properly PCB Printed Circuit B
87. rter drive technology offered by the EPC motor and controller reduces power consumption by up to 70 with an average overall yearly reduction of 50 over standard PSC motors Noise related to excess power input is eliminated The mass flow program senses the airflow and changes voltage and phase to maintain constant pressure and CFM The EPC controller will compensate for long or short duct installation filter condition wet dry coils and a variety of variables that effect outlet CFM The program also compensates for high static filters and other inline devices Airflow related noise is reduced Service parts are limited for ease of maintenance there is one motor one controller and one circuit board for all HE Fan Coil units The add on Pulse Width Modulating Input PWM Controller provides total motor control making multiple zoning easy without the need of by pass air flow The pressure sensing PWM Controller will adjust the motor performance to maintain constant pressure in supply plenum Cooling Heating and Constant fan mode to compensate for damper operation and changing airflow demands all while maintaining peak energy efficiency with the variable frequency drive technology Module WIR Hi Velocity Wiring amp Dip Settings 2 11 22 1995 2009 Energy Saving Products Ltd Module WIR Hi Velocity Wiring amp Dip Settings 3 11 HE Fan Coit EPC WIRING DIAGRAM This wiring diagram is included on all of the Hi Velocity HE
88. t all contactors and heating elements e Check all contactors e Check electrical connections to heating elements magnetic contactors and main power plugs It is recommended that this inspection be performed monthly for the first four months of operation Following that two inspections per heating season is sufficient OFF SEASON MAINTENANCE Should a heater be shut off for a long period we recommend that you carefully check the resistance to ground for each circuit It is important not to power a heater when too low a resistance to ground has been measured It is also recommended to pay attention to any other heater operating in normal conditions All control components should be maintained and checked according to respective manufacturer s instructions Any defective components should be replaced only with identical origin parts ESH 750 ESH 1100 Matching Fan Coil HE 507 51 HE 70 71 HE 100 101 15kw 10025650015 15kw 10025750015 18kw 10025110018 18kw 10025750018 20kw 10025110020 5kw 10025650005 5kw 10025750005 10kw 10025110010 10kw 10025650010 10kw 10025750010 15kw 10025110015 Part Numbers 23kw 10025110023 Shipping Weight 27 165 12kg 28 165 13kg Module Size Length 20 508mm 24 610mm Lo wen T oem os 18 Sm Module ESH Electrical Strip Heater Installation 2 4 39 1995 2009 Energy Saving Products Ltd Module 5 Electrical Strip Heater I
89. ted in the flexible duct as this will restrict airflow to the outlet CONNECTING RouGH IN The Flexible Duct coupling is connected to the Rough In Boot then mechanically fastened with at least one 74 6 7mm self tapping screw Fig 19 The connection then should be sealed with foil duct tape or an approved sealant The Rough in Boot can be insulated and vapor barriered using the insulation and vapor barrier that is around the flex duct Cut the cable tie on the flex duct and pull the insulation and vapor barrier over the flange of the Rough in Boot and replace cable tie Tighten the cable tie securely around the boot insulation and vapor barrier EXTENDING THE AFD A KIT When connecting the UFD to the AFD attach the branch coupling into the inner core of the UFD with foil duct tape connect the two branch couplings with the branch connector tube Fig 20 Now pull the insulation and vapour barrier over the inner core and secure around the outside of the vapour barrier with a cable tie Tighten the cable tie securely around the branch connector inner core insulation and vapour barrier Module DUC Installing Plenum and Branch Duct 6 9 Fig 20 Fasten with tie straps UNCONDITIONED SPACES If the flexible duct is in an unconditioned space then all connections must be taped to ensure a continuous vapour seal This includes the Branch Take Off and the vent Rough In Boot Try not to damag
90. through supply outlets A closed room will pressurize and air will escape through the undercut of a door back to a centralized return air i e a typical bedroom with two outlets will deliver 64 cfm into the space a 1 2 undercut door will provide 15 square inches of r a from the space at a transfer velocity of 4 fom sufficient to provide comfortable r a If more than four 2 or two HE vents are installed in a room or if there is a sealed door in the room an air transfer grill or return air should be installed to allow the air back to the fan coil The return air duct is not supplied with the Hi Velocity system It is to be supplied and installed by the contractor The return air and fresh air make up ducts are to be installed according to local building code The return air duct from the air handling units is to be acoustically lined for sound absorption for the first five feet or for the line of sight This only applies on short return air duct work of less than 10 feet 3 05m Duct SIZING The return air is to be sized on a 0 15 static pressure 37 pa aS compared to 0 10 static pressure 25 pa for conventional forced air systems The maximum length for an individual return air duct 15 fifty feet 15 24 PLEASE NOTE Ir 1s VERY IMPORTANT NOT TO UNDERSIZE THE RETURN AIR AS THIS CAN CREATE NOISE AND INCREASE MOTOR POWER CONSUMPTION Module RAI Return Air Installation 1 2 Table 01 has recommended return air
91. ty Outlet Installation 2 2 INSTALLING THE RouGu INn Vent caps are used during construction to prevent Once a suitable unobstructed location has been damage during construction from drywall dust saw chosen for the vent placement use a 3 76mm hole saw dust stipple ceiling paint and other small particles to drill an opening large enough for the Rough In Boot from clogging and damaging the and Rough in Boot with a Rough In Cap Fig 03 For HE use 3 94mm and Fan coil unit hole saw In floor applications simply place the cap over the boot before installing the boot In ceilings or sidewall Fig 03 Drill a 3 3 76mm 95mm hole applications it may be necessary to tape the cap on to the Rough in boot hold into place prior to installation To prevent damage during construction do not cut out the Rough In Caps until the vent plates are ready to be installed INSTALLING VENTS IN Kick SPACES In kitchens and bathrooms it is sometimes hard to find a low traffic area so an alternative is to locate the vents in the kick space under the counters Our Vent plates have 4 102mm and 5 127mm diameter which may not Before securing the Rough In Boot make sure to fit in all kick spaces without trimming This can easily be use a Rough In Cap Fig 04 done by trimming the top and bottom of our vent plate so it fits HE outlets are not recommended for kick spaces Fig 04 Rough In Cap Installation
92. ure proper system balancing is maintained if Tee s have been used in Plenum Ensure all duct and components in unconditioned space are insulated with a vapour barrier FAN Corr ___ Ensure motor blower and coil s are free of dirt drywall dust etc Ensure return air opening has been cut in fan coil Ensure minimum clearances are met for maintenance accessibility COOLING Coit Ir APPLICABLE ____ Ensure condensate line is vented with a P trap WCM WM Coils Ensure proper slope has been maintained in condensate line for drainage RETURN AIR Ensure correct size return is used and securely connected ___ Ensure filter is installed before fan coil or cooling module if applicable IN THE EVENT OF DIFFICULTY DURING THE START UP PROCEDURE PLEASE REFER TO THE TROUBLE SHOOTING FLOW CHARTS TO ASSIST YOU IN DETERMINING THE PROBLEM Module CTS Check List amp Trouble Shooting 1 4 Installation Check List 1995 2009 Energy Saving Products Ltd Module TS Check List amp Trouble Shooting EPC Motor Low Air Flow 2 4 Open doors to inspect Controller Green light present on Motor Control Board MCB Y Orange flashing light present on MCB Ensure the 4 Pin Plug from Motor is properl connected to MCB Ensure that 9 wire plug is connected to MCE and PCB Red Wire on PCB side lines up with W1 terminal on PCB To eliminate outside variables remove al thermostat wires f
93. y be needed Check your local building code for the ruling in your area FLEXIBLE DucT 15 NOT BE ELBOW AND TEE PLACEMENT USED FOR SUPPLY AIR PLENUM Elbows and tees must not be placed any closer than 18 from supply outlet on the air handling unit A significant loss of airflow can result if elbows or tees are installed closer than 18 457mm Figs 06 and Fig 07 illustrate a proper install with at least 18 of straight plenum after the unit supply outlet Fig 05 shows the sigma velocity profile of the first 18 457mm of the main plenum and why it s important to allow the system to equalize air flow For any duct runs over 75 of the maximum allowable plenum length Module SPC Specifications and Sizing Pgs 1 2 it is recommended to insulate the main plenum Insulating the main plenum will cut down on your duct loss and form a vapour barrier The attic insulation should be placed over all Hi Velocity System ducts to further reduce any duct losses Module DUC Installing Plenum and Branch Duct 1 9 10 1995 2009 Energy Saving Products Ltd Fig 05 Sigma velocity profile Uniform Velocity Point 10 Loss 1 457mm ENSURE PLENUM RUNS A MINIMUM OF 18 457mm BEFORE ANY TEES ELBOWS AND TAKE OFFS If elbows tees or Branch Take Offs are placed closer than 18 457mm you may lose up to 30 of your airflow as illustrated in Fig 05 BRANCH TEES When branch tees are used
94. ystem complete with heating cooling air filtration and possibility of humidity control and fresh air make up The fan coil must be factory manufactured assembled and tested All equipment furnished under this specification shall comply with the following standards ASHRAE American Society of Heating Refrigerating and Air Conditioning Engineers Air Conditioning Heating and Refrigeration Institute CSA Canadian Standards Association CE European Conformity DOE Department of Energy Underwriters Laboratories Refer to Module SPC Specifications and Sizing for system specifications measurements etc For more detailed specification pages please see our website www hi velocity com Also available on our Website e Installation Videos Promotional Video e Engineering Specifications Applications e Downloadable Installation Modules Performance Graphs Brochures and Marketing Tools Complete Parts List Complete list of Agents Distributors News and Newsletters Case Studies THE Hi VELocity System is NOT To BE USED AS TEMPORARY HEATING COOLING DURING THE CONSTRUCTION THE STRUCTURE IF USED IN THIS CAPACITY ALL WARRANTIES WILL BE NULL AND VOID Module INT Introduction to Hi Velocity 3 3 WARRANTY One year limited warranty The heat exchanger and blower are free from defects in workmanship for one year from date of purchase Three year limited warranty The EPC Motor EPC Cont

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