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PortaSonic 9000 User manual

1. cccccccececseeeceeeeceeeecceeesesesseesseseeseeeens 35 9 2 Colour coding of the 4 20MA output Cable ee ccccceceeeeeeeeeeeeeeeeeeaaeeeeeeeeeeaeeees 36 93 Parametening of the Felay lt voiicshutosciad seondsamdeoerass E E 38 9 4 Colour coding of the relay output cable 0 0 0 cece cc eeeececeeeeesaeeeeseeeeeeseeeeeseaeeeseees 38 10 C AU AON ic sean cactieeatnenosse ruse sewen secceneieue casueusacter secteonmneescugeecaeeseaaca 41 TOS SFIOW Callorall OMssiesirehara totaal nian iuadutdeaattvatedsnendneetaarientatanmantuaniea tu denccaebscieens 41 1022 vCalibraniOnm Of TAS PTT OO mose A 41 WT SV SUC IY SONU D occcih doce eetcersccncdetaet cnet ecenatecties cote dieses reemerd ndesacccsaaieoencen tec tatecidieues ae amesaeeeatencs 42 Uel Change OM TIME ANG Cale wii dr ot ax etdesies teu dewel adenine a a anle cca 42 11 2 Change of Background lighting cccceeccecsseeeceeeeecceeeeeseeeessegeeeseaeeeseeeeessaaees 42 11 38 Change of the menu IANQUAGE cccseececsseececeeseeceaeeecceueeeceseecsaueeeseaeeesseeessaaees 43 11 3 1 System Setup OF OMNE veneer tcncunsaumemnnun E 43 12 TroOuUDIesSh O lNO siasa a a a aa 44 12 1 What to do if the pipeline is not completely filled Up n nnnnannnnnnnnnennnnnnneenennennnnen 45 12 2 The diagnostic windows of the PortaSonic 9000 ccceecccecsseeeeeeeeeeeeeeaeeeeeeeaees 46 13 IMIAINTON ANCE ain a E E E 48 IS OPENING INE MEE asiain E a neds 48
2. AN Note By changing the language you also change the language of the menus The language in the fields beside the multifunctional key will remain however unchanged 10 3 1 System setup of Other Navigate to the Other window as follows Select SETUP and afterwards COMPL SETUP in the Flow 1 main measuring window In the main menu navigate to System setup and select Other 3 UF_PS9000_BA_02_1108 11 Troubleshooting 44 55 Troubleshooting Use the checklist indicated below to trace errors and work it through point by point If no or only a faulty measurement is possible even after having completely worked through the list then please contact us Please keep the following information ready when contacting us Pipe material Pipe outside diameter Wall thickness Medium medium temperature Type length of the inflow and outflow ways Sensor type to be used Print out the Troubleshooting Guide Failure correction and work it through with care point by point Possibly this may help you to keep cool in case of a difficult application and to effect a systematic error diagnosis Trouble shooting A Flow metering is not possible 1A 2A SA 4A 5A 6A 7A Is the pipeline completely filled up Is the medium loaded with gas Is there a pump nearby A maximum gas load of 12 Vol is allowed If your medium is loaded with gas Have you mounted the senso
3. Sound velocity of various pipe materials V Sound velocity 3 UF_PS9000_BA_02_1108 Technical data 54 55 14 Technical data Operating voltage 100 240 V AC DC input 18V maximum 2 22A 20 C up to 60 C Rechargeable battery running time fora Approx 3 hours with activated background new and fully loaded rechargeable lighting approx 5 hours with deactivated battery backlight Weight converter 15kg Display LCD 320x240 Dimmable background lighting Measuring range 30 upto 80m s s i Converter dimensions I x w x d 265 x 190 x 70 mm Signal damping O up to 100 sec adjustable Inputs Outputs o OSO Inputs Outputs 2 x BNC impedance 50 ohms Analogue outputs 2x 4 20mA active or passive adjustable et factory adjustment active 24V DC short circuit T potential a USB mini socket Type B 2x PT100 three wire system Ultrasonic sensors Temperature F20 2 MHz DN10 DN100 40 up to 150 C F10 1 MHz DN32 DN400 40 up to 150 C FO5 500 kHz DN200 DN6000 40 up to 150 C gt UF_PS9000_BA_02_1108 Approvals EMC 59 55 15 Approvals EMC The PortaSonic 9000 conforms to the following directives and standards Inspection specifications DIN EN 55011 B 11 2007 DIN EN 61000 4 2 09 2008 DIN EN 61000 4 3 06 2008 DIN EN 61000 4 4 07 2005 DIN EN 61000 4 5 06 2007 DIN EN 61000 4 6 10 2008 DIN EN 61000 4 8 12 2001 DIN EN 61000 4 11 02 2005 Inspection re
4. Badger Meter Europa GmbH PortaSonic 9000 User manual August 201 1 UF_PS9000_BA_02_1108 Contents Page 1 Principle ot measurement essre aa a a aE 1 2 PortaSonic 9000 and COMPONEMIUS oa ciciccicdccccsssscccteesecccsnsaseecaadececesestedecanseeccenedseeuaansesscsenss 2 Cal GONNE nr E easlsaie veining sais ennan sauce sates S EA EE EAEAN 2 22 Ultrasonic Sensors wenicatuturas ie rawatie e a E E e a ts Balawoauter ous 2 2 3 Mounting material and accessories ccccceeccccsseeccseseecceeseeceueeecsueessneeesseeessaaees 3 2 3 1 Connecting cables for ultrasonic sensors and Convertel 0ccecseeeeees 3 2 3 2 Mounting rail for the ultrasonic sensors KUC I PW cccecsseeeeeeeeeeeees 3 2 3 3 Fastening chains for ultrasonic Sensors cccccccseeeeseeeeseeeeeeeeeneeeeneeeenees 3 2 34 AUWMFASONIC coupling gel vaisicsiesenwadincsrcdcwuiicuesdateneateecaiiateblanthlaadereiaideits 4 235 Temperature DIODES PR V1 OO ts x cecseceteceacecuc eases hates chet E 4 2 3 6 Analogue output cable 4 20mA 4 alligator CliIDS c cece eecceeeeeeeeeeeeeee 4 2 3 7 Connecting cable for the internal potential free relay 2 crocodile clips 4 2 3 8 Power supply unit 100 240V 47 63HZ 1A cc cececeseeeeeeseeseeeeeeeeeeees 4 24 TINS UIMMECTI ACS mirin ta tants ee endipnt Pid nant E blembiianaies idan 5 2 5 Scope of supply of the PortaSonic 9000 delivery package cccccsseeeeeseeeeee
5. Hard suitcase Converter Mains adapter including mains cable Signal cable between converter and ultrasonic sensor Ultrasonic sensor type according to the customer order Mounting rail for the ultrasonic sensor Analogue output cable for 4 20mA output MiniDIN crocodile clips Digital output cable for the relay output MiniDIN crocodile clips Stainless steel fastening chains up to DN400 Ultrasonic coupling gel Optionally further ultrasonic sensors for smaller larger pipe sizes are available as well as temperature probes to be buckled on Safety instructions The operating temperatures of the converter should not exceed or fall below a temperature range of 20 C up to 60 C The ultrasonic sensors are susceptible to shocks and vibrations Therefore please ensure that the sensors are neither exposed to strong vibrations nor to intense mechanical shocks The sensors may already be destroyed beyond repair after one single unintentional drop The power supply unit should only be used indoors Replace the power supply unit or the 230V mains cable completely in case of a mechanical or electrical damage Instructions for the operation in ATEX explosion proof zones The converter and the standard ultrasonic sensors are not suitable for use in explosion proof zones Do not use the ultrasonic sensors above or below the permissible medium temperature range 3 UF_PS9000_BA_02_1108 Operation 7 55 3 Operation 3 1 Contr
6. Metering with the PortaSonic 9000 Illustration 12 oceans of the mounting belt with the tightener Illustration 14 Final position with mounting rail 6 5 Parameter editing via the main menu Illustration 13 Final position without mounting rail lt is also possible to carry out the parametering via the main menu Step by step you will be led through the whole parameterization The parameter editing via the main menu will be recommended if you later intend to modify one single parameter The parameterization via the main menu will however not be described in detail since it is practically identical to the complete parametering procedure of the Quick Setup Navigate to the main menu Select Setup in the main measuring window Flow 1 then select CMPL Setup Select the parameter to be modified Pipe or Medium or Converter Select one of ibe submenus to c nge pe or press ESC to leave eae te Setu SELECT SUBMENU 2 Pipe Setup 3 Fluid Setup Transducer Setup 5 1 0 Setup 6 Logger Setup 7 System Setup 8 Units Setup 9 Calibration Setup 10 Damping Cutoff Zero A a Now edit the corresponding functions SD Memory 2 00GB Complete Setup UF_PS9000_BA_02_1108 Metering with the PortaSonic 9000 24 55 Pipe outside diameter r or Pipe circumference Enter the Enter the pipe outside diameter pipe circumference y y Entry
7. Time 10 42 17 5D Memory 2 00GB Accu full Help For a fast Setup of the basic i H arameters choose QUICK SETUP else choose OMPL SETUP COMPL SETUP setup f quick ADCR dist 75 2 mm SETUP SETUP BAR index 6 LANG ZERO meas i Now press Zero Setup You will then see the Zero adjustment window Accu full Zero Setup SD Memory 2 0066 Time 10 48 32 F Please select 1 Set Zero Delete Zero 4 Select Zero adjustment Acknowledge your entry by pressing the Enter key 6 7 The zero point is now set An already existing zero point will be overwritten By selecting Delete zero you will delete the last set zero point If it is possible to valve off the pipeline then after having valved it off check in the Flow column in one of the three available flow metering windows if the flow is reduced Carry out the zero adjustment only when the flow display indicates a steady value after a short period of time Not any spot of the pipeline is suitable for valving it off Tolerances due to the assembly work the ultrasonic sensors and the pipeline specifications will lead to a certain residual deflection of the meter In case of a precise installation this residual deflection or zero offset will be in a flow rate range of 0 00 0 03m s The larger the pipeline the smaller the residual deflection usually is If a zero adjustment is not possible you will have to con
8. are active and if you connect the analogue A N outputs of the PortaSonic with an external device which also has active inputs severe damages will occur to the PortaSonic and to the external device Therefore before connecting the two devices make sure that only one device is active The inputs of the PortaSonic 9000 are active preset The inputs of the external device are directly connected with the PortaSonic 9000 Active 1 Passive 2 Passive 3 Supply point Ammeter Ammeter 10 30V Done The output is active The output is passive The output is passive to be factory set adjusted in the device 3 UF_PS9000_BA_02_1108 Parametering of the inputs and outputs 36 55 The supply point is connected in series to the PortaSonic 9000 which is externally fed At the inputs the PortaSonic 9000 has a semiconductor circuit dynamically regulating the resistance 8 2 Colour coding of the 4 20mA output cable red a N 11A output 1 black ey ee 11B output 1 green a I2A output 2 is output 2 Output 1 11A B The direction of the current is from 11B to 11A Output 2 I2A B The direction of the current is from 12B to I2A Deactivation of the outputs passive See chapter Maintenance for instructions how to open your PortaSonic 9000 The illustration shows active jumpers preset Analogue output 1 Analogue output 2 gt 3 UF_PS9000 BA 02 1108 Parametering of
9. do not show any results then use the Z mode Parameterize your meter in the corresponding way Do also carry out a test measurement at another near pipeline to find out if measuring is possible at all Check if the instrument leads are damaged B Inexact measuring results 1B 2B SB Did you keep the respective inlet and outlet distances The shorter the inlet and outlet distance the more inexact the measuring results will be Did you effect a zero adjustment after having valved off the pipeline Verify once again the parameterized values of The pipe outside diameter The wall thickness The pipe material The sensor distance 11 1 What to do if the pipeline is not completely filled up lf a simple separation of the pipelines is possible in case of plastic pipes for example or if the application is still planned or under construction we recommend to use a siphon tube The gradient of the siphon tube has to be dimensioned according to the expected flow flow rate and the dirt load If it is necessary to use a siphon tube for your application then do not hesitate to ask us Siphon tube Sensor 1 Sensor 2 3 UF_PS9000_BA_02_1108 45 55 OL O Troubleshooting 46 55 The diagnostic windows of the PortaSonic 9000 Signal window Time 16 39 09 SD Memory 2 00GB Accu 74 8 Fiow 0 0 m h Ti 0 0 Fower 0 0 MW T 0 0 C Delay us 0 0 Gain 10 In the signal window you can see the signa
10. has some internally stored tables containing the respective sound speeds of different materials and media If your material or medium is not listed in these tables you will have to enter the appropriate sound speed value by hand At the end of this instruction manual you will find the corresponding tables with the data on the medium 3 UF_PS9000_BA_02_1108 Metering with the PortaSonic 9000 15 55 6 3 Parametering by means of the Quick Setup The following steps are necessary to reach the Parametering function After having switched on your device select Setup during the start sequence and then Quicksetup Select Setup and afterwards Quicksetup in the main measurement window Flow i Start Select if you want to enter the pipe circumference or the outside diameter of the pipe D Memory 7 00668 Accu load Pipe Dimension Setup Flease select one of the known value Time 16 03 76 5 1 Diameter Z Circumference ep BACK SD Memory 2 00 GB Pipe Outside Circumference Time 16 04 38 5D Memory 2 00GB Time 16 04 59 Pipe Setup Diameter Enter pipe outside diameter Enter Pipe Outside E circumference a lt p 0 000 mm 0 000 9 mm ti fol Enter the outside diameter of the Enter the pipe circumference pipe 3 UF_PS9000_BA_02_1108 Metering with the PortaSonic 9000 16 55 Enter the wall thickness of the pipeline
11. is measured The maximum pump capacity is 6 000m Below a capacity of 150m the pump might be damaged Therefore the PortaSonic 9000 is to ensure that the pump will stop when the respective limiting value for causing damages is reached 3 UF_PS9000_BA_02_1108 Parametering of the inputs and outputs 40 55 The prerequisite however is that cubic metre has been selected as the flow rate unit Thus the minimum switching point will be parameterized 3 UF_PS9000_BA_02_1108 Calibration 41 55 9 Calibration It is possible to calibrate your PortaSonic 9000 You can calibrate the flow as well as the analogue outputs and the PT100 Navigate to the calibration menu as follows Select SETUP and afterwards COMPL SETUP in the Flow 1 main measuring window In the main menu navigate to Calibration Time 15 13 44 SD Memory 2 0068 Select one of the j Bebe submenus to change parameters or press ESC to leave complete Setup SELECT SUBMENU Save Load Site Param Accu low s a p a a oo a kN e System Setup Units Setup Calibration Setup Damping Cutoff Zero7a Pipe Setup Fluid Setup Transducer Setup i 1 0 Setup i Logger Setup 9 1 Flow calibration Select Flow in the calibration menu Time 1513 55 Sp Memory 2 0068 Time 13 25 33 SD Memory 2 00GB aAccu full Fiow Calibration Please calculate the percental offset accordin our compari
12. of the pipe wall thickness ji User defined entry of pipe material Pipe material from the database or Database Enter the sound 1 Carbon steel velocity of the pipeline Ras material Pipe with lining Enter the pipe wall thickness Lining material Lining material User defined entry from the of the lining database material Database Enter the sound 1 Rubber velocity of the 2 lining material 3 UF_PS9000_BA_02_1108 Metering with the PortaSonic 9000 25 55 Medium from the lt or p User defined medium database Database 1 Water 20 C Enter the sound velocity of the medium ae Enter the kinematic viscosity of the medium Enter the heat capacity of the medium Enter the medium density Param Converter Select the ultrasonic sensor Select installation mode 6 6 Parameter editing by zero adjustment Before starting the measurement procedure it is recommended to effect the zero adjustment A The prerequisites of a correct zero adjustment are a parameterized device with both ultrasonic sensors correctly mounted on the pipeline and connected with the converter Carry out the following steps 1 Valve off the pipeline 2 Navigate to the Setup window as follows After having switched on your meter select Setup during the start sequence or from the main measuring window Flow 1 3 UF_PS9000_BA_02_1108 Metering with the PortaSonic 9000 26 55
13. the inputs and outputs 37 55 Use small pliers or tweezers to remove the jumpers Active voltage Passive voltage ODO O GS OOO Ho Navigate to the Analogue output menu as follows Select SETUP and afterwards COMPL SETUP in the Flow 1 main measuring window In the main menu navigate to I O setting and select Analogue outputs Select which analogue output you intend to use alibi Ouput Setup Select e mg Analog Dutpu clamp CH1 red black CH M esnifuhite 1 Analog Output 1 2 Analog Output 2 NEXT BACK ot Select the function to be supplied by the analogue output Time 13 18 37 SD Memory 2 00GB Accu full Analog Ouput Setup Choose the measurement result which should be given out Define Metering Output Fluid Velocity Diff Temperature T1 Tz Temp PT100 T1 Temp P1100 T2 Power as HEAT BAC j Select the value to be allocated to the 4mA output Time 13 19 09 SD Memory 2 00GB Analog uput Setup gt i DEFINE 4m A OUTPUT 0000 0 mvs ENTER ESC i Select the value t to be allocated to the 20mA output Sonic Velocity DOL DEFINE 20mA OUTPUT 0100 0 ms o UF_PS9000_BA_02_1108 Parametering of the inputs and outputs 38 55 What if a value falls below or exceeds the parameterized value Example You expect a flow rate of 100m and you have allocated this value to the 20mA output Temporarily there is
14. 0 34 55 Afterwards please enter 1 The starting date by using the following format dd mm yyyy 2 The starting time by using the following format hh mm ss 3 The recording period ddd hh mm ss 4 The recording interval mm ss SD Memory 2 006B ontinous Logging Please enter date time for continous oggi Time 11 29 20 Start Date oo Start Time Duration 000 00 00 00 DOD HH MM 55 Interval 00 00 00 TER HH MM s EP ESC After a successful data entry the PortaSonic 9000 will compute the required storage capacity for the data recording If the storage capacity on your SD memory card is not sufficient the message Memory card full will be displayed 3 UF_PS9000_BA_02_1108 Measuring windows of the PortaSonic 9000 35 55 8 Parametering of the inputs and outputs Navigate to the Input output setting menu as follows Select SETUP and afterwards COMPL SETUP in the Flow 1 main measuring window In the main menu navigate to l O setting 8 1 Parametering of the 4 20mA outputs The PortaSonic 9000 has two 4 20mA outputs You may allocate different measured values to these outputs The outputs are active ex works i e they are voltage fed by the PortaSonic 9000 It is however also possible to feed them by an external passive supply point In case of an external supply the voltage range must be within 10 to 30 V lf the 4 20mA outputs of the meter
15. 0_BA_02_1108 Metering with the PortaSonic 9000 20 55 6 4 Sensor installation Sensor distance For all installation modes and ultrasonic sensor types the distance measurement is effected from the opposite surface of the respective ultrasonic sensor The required distances will be indicated by the converter after the parametering of the measuring point and will then have to be measured by tape By using the mounting rail during the V mode the positioning will be carried out in a simple and comfortable manner via the hole grid of the mounting rail 6 4 1 Distance for V or W mode Ultrasonic sensor Distance Ultrasonic sensor Illustration 4 Example of the V mode with mounting rail 6 4 2 Distance of the ultrasonic sensors Z mode Distance Ultrasonic sensor 1 Ultrasonic sensor 2 3 UF_PS9000_BA_02_1108 Metering with the PortaSonic 9000 21 55 6 4 3 Installation of the ultrasonic sensors by means of a mounting rail After having parametered the measuring point the converter will indicate the distance in mm and also the hole grid when using the mounting rail ultrasonic sensor F10 F20 An indicated quantity of 4 holes for example will correspond to the number of holes from sensor to sensor 12 3 4 5 Number of holes 5 Illustration 5 Positioning of the ultrasonic sensors by means of the mounting rail hole grid Illustration 6 Fixing the ultrasonic sensor type F10 F20 by means of a stainless steel span
16. 108 Parametering of the inputs and outputs 33 46 Data storage loading and administration 7 1 1 2 Data logging Data logging is the recording storage of measured values on the internal SD memory card Your PortaSonic 9000 is able to store data in two different ways 1 The direct data recording logging by means of the measuring windows 2 The time controlled data recording for a certain period of time starting from an exactly adjusted point in time Time controlled data recording It is possible to carry out a time controlled data storage on the internal memory card Select SETUP and then COMPL SETUP from the main measuring window Flow 1 then please select Data logger Time 11 12 25 SD Memory 2 0068 Select one of ine submenus to change parameters or press ESE gt to leave oe 22r e SELECT SUBMENU f k FEE Site Params A l Pipe Setup Fluid Setup a AC CU load ad Transducer Setup izo Setup System Setup Units Setup l Calibration Setup 130 DampingfCutoti eror Navigate to the file names field and select SELECT Enter a file name Time 11 12 54 5D Memory 2 0068 accu load i File Name Sj A ABCDEFGHIJKLM i CANCEL HOPORSGTUYVUWERY 2 abcdefghijkim nhopqrstuvuxyz 1234567890 _ E DEL After completion navigate to Done and press Enter 3 UF_PS9000_BA_02_1108 Measuring windows of the PortaSonic 900
17. 13 2 Changing the SD memory card sineerecon 49 13 3 Ghanging the DaCKUD Dalley cariera a a ete eats 49 13 4 Connecting the analogue outputs with externally fed supply points 06 50 14 Medium data caorann a a a a a 51 15 Technica data srn a aladeenaderaenaaioetens 54 16 Approvals 7 BING vicesctectezsctenscewaiccticn a a i aaa 55 3 UF_PS9000_BA_02_1108 Principle of measurement 1 55 1 Principle of measurement Signal cable Ultrasonic Converter sensor 4 to 20 mA pulse USB interface The PortaSonic 9000 uses the highly precise ultrasonic transit time measuring principle for which two ultrasonic sensors are externally mounted on the pipeline and connected with the electronic The ultrasonic sensors alternately work as transmitter and receiver and mutually send ultrasonic signals During these transmissions the respective signal transit times of the to and from signals t1 t2 are measured The electronic of the PortaSonic 9000 measures the difference of the transit time of the ultrasonic signals going with and against the direction of flow t1 and t2 These signals are either decelerated or accelerated by the medium flow The difference produced in both signal transit times is proportional to the flow rate and will be used together with the pipeline geometry for a precise flow calculation 3 UF_PS9000_BA_02_1108 PortaSonic 9000 and components 2 55 2 PortaSonic 9000 and components Illustration 1 Port
18. A 15A your application or for the corresponding pipe size Check again if the correct sensor was selected and parameterized Which installation mode did you select for the sensors The standard installation mode is the V mode If you have chosen the W mode then try first of all the V mode Is the distance between the sensors correct You should measure from the sensor front When using the mounting rail count the number of holes between the installation points of the sensors Do not include the knurled screws of the sensors Does the pipeline have a thick coat of paint If so then try to remove the paint by sanding for example at the position where you intend to mount the ultrasonic sensors It is absolutely not possible to effect any measurements on a pipeline insulation regardless of the insulation type Did you apply a sufficient amount of acoustic coupling gel Magnalube on the sensor surfaces Small sensors XUDC10 and 20 require approx 3cm of coupling gel the large sensor XKUDC05 will need approx 6cm of coupling gel Is there sufficient contact pressure between the sensors and the pipeline If you have mounted the sensors without using the mounting rail Have the sensors been installed in a straight line and in a centred way on the pipeline Are they exactly aligned Do intense sources of interference exist in the immediate proximity like transformers electric motors or vibrating devices If all efforts
19. Material z Rubber 3 PTFE 4 Cement Geis 17 55 Time 09 27 41 SD Memory 006B Accu full 1 Database 2 User m Le piri SD Memory 2 006GB Pipe Wall Thickness Enter pipe wall thickness lt 000 8 mm Pipe Coating Enter the sound of speed of the pipe lining material User Pipe coating Sonic Speed Please enter coating sonic speed a lt 305 0 ms FSC ENTER Cis e UF_PS9000_BA_02_1108 Metering with the PortaSonic 9000 18 55 Select the medium Time 09 30 54 5D Memory 2 006B Accu full Fluid Setup Please select Fluid 1 Database BACK r Time 09 31 19 SD Memory 2 00GB Accu tull Fluid Data Base 97 35 150 Memory 2 00GB Accu full User Fluid sonic Spee Please select Fluid l Fluid 1 Water 20 Cdeg Water 50 Cdeg 2 3 Water 100 Cdeg 4 Aceton 5 Glycol 6 Water Glycol 23 7 8 9 0 Please enter fluid sonic a 14869 ms BACK EHTER po Enter the kinematic viscosity of the medium Water Glycol 38 v Water Glycol 54 Glycerin oe Lube Gil BACK OC y SD Memory 2 00GB Accu fuli User Fluid Viscosity Enter the heat capacity of Please enter fluid kinematic viscosity 001 0 0fje 6 ms the medium Time 09 33 25 5D Memory 2 00GB Accu full User Fluid Heat Capacity Please enter h
20. SD Memory 2 0066 Accu full Pipe Setup Diameter Time 17 00 31 Enter pipe outside diameter a 0 13 9 E mm ENTER lf you do not know the wall thickness we recommend to use a wall thickness measuring device It is also recommended to use such a device for pipelines with extensive furring Select the pipe material SD Memory 2 00 GB Pipe Material Setup Time 1 31 48 Please select Pipe Material o 1 Database o i k User BACK Select the pipe Enter the sound velocity material from the data of the pipe material base Time 17 32 20 Time 17 32 53 SD Memory 2 00GB Accu full ser Pipe Material Sonic Speed SD Memory 2 0066 Pipe Material Data Base Please select Material 7 Pipe Material 1 C Steel 2 S Steel 3 Copper Please enter sonic speed F 4 Ductile lron from the pipe material 3 Titanium 6 Aluminium i n 305 ms f 9 Acrylic Glass ENTER ESC ENTER 10 Concrete Does a pipe lining exist YES NO UF_PS9000_BA_02_1108 Metering with the PortaSonic 9000 Pipe with Coating 2 Ho Enter the thickness of the lining Choose between the database and the user entry for entering materials not listed by the database Please select Select the material of the pipe lining from the database Time 09 28 10 SD Memory 2 00GB Accu full Pipe Coating Data Base Please select Coating
21. a ma a mfs Ti O 0 C Status OK SigQ 100 T O 0 C LOG IMACTIVE gt FLOW SETUP 0 00 m h VA TOTAL FLOW z 0 00 m RESET TOT POWER FLOW 0 00 mu a HEAT DIAG 0 00 mun WUL 2 When you see this window select CMPL Setup Help For aasi Setup of the basic bate aneters Sipe hoose QUICK SETUP else choo Time 16 02 28 S Setup BAR index 1 LAMG ZERO SETUP oael UF_PS9000_BA_02_1108 Initial start 10 55 3 You are now in the main menu from which you can select all necessary functions of your device SD Memory 2 006B Time 16 02 44 Complete Setup Select one of the e parameters or press submenus to chan ESC to leave complete Setup ee SELECT SUBMENU 2 Pipe Setup 3 Fluid Setup 4 Transducer Setup 5 1 0 Setup 6 Logger Setup 7 System Setup 8 Units Setup 9 Calibration Setup 10 Damping Cutoff Zero A ENTER l 4 In order to return to the measurement window press ESC and MEAS in the subsequent window Now you know the basic operations of your PortaSonic 9000 To reach the main menu more quickly after having switched on the meter select SETUP already during the start sequence and COMPL SETUP in the next window The information headline feitiizijg 05 SD Speicher 0MB Akku load Time Indicates the current time which is also the system time During the later logging procedure the measured data will be pr
22. aSonic 9000 Mounted ultrasonic sensors below and converter Your PortaSonic 9000 mainly consists of the ultrasonic sensors mounted on your pipeline system and of a converter 2 1 2 2 Converter The converter ensures the signal processing and makes the measurement results available to the user Ultrasonic sensors The ultrasonic sensors are externally mounted on the pipeline and both produce and receive the ultrasonic signals by which the flow recorded through the converter can be determined Ultrasonic sensor XUC PW 20 2 MHz colour of housing RED for pipe diameters DN10 DN100 temperatures 40 C 150 C Ultrasonic sensor XUC PW 10 1 MHz colour of housing BLUE for pipe diameters DN32 DN400 temperatures 40 C 150 C Ultra sensor XUC PW 5 0 5 MHz color of housing GREEN for pipe diameters DN200 DN6000 temperatures 40 C 80 C 150 C optional depending on the sonsor fixation material gt UF_PS9000_BA_02_1108 PortaSonic 9000 and components 3 55 2 3 Mounting material and accessories 2 3 1 Connecting cables for ultrasonic sensors and converter Illustration 2 Signal cables 2 3 2 Mounting rail for the ultrasonic sensors XUC PW For PW 10 and PW 20 the ultrasonic sensor XUC PW F5 will be installed on the pipeline without using a mounting rail Illustration 3 Mounting rail 2 3 3 Fastening chains for ultrasonic sensors ee Ea wa Illus
23. assive voltage O O O 3 UF_PS9000_BA_02_1108 Medium data 51 55 13 Medium data Sound velocity and density of various liquids Glycerine 20 1 2613 1923 Carbon tetrachloride 20 1 5942 938 Sea water Salt content 3 5 16 1 000 1510 T Temperature p Density V Sound velocity Sound velocities of water depending on the medium temperature 0 up to 100 C o t40a74 fF 1546 83 1555 02 5 1426 50 30 1509 44 55 1547 70 80 1554 81 6 1430 92 31 1511 71 56 1548 51 81 1554 57 1554 30 3 UF_PS9000_BA_02_1108 Medium data 52 55 8 1439 46 33 1516 05 1550 00 1553 98 9 1443 58 34 1518 12 59 1550 68 1553 63 10 1447 59 35 1520 12 60 1551 30 1553 25 11 1451 51 36 1522 06 61 1551 88 86 1552 82 13 1459 07 38 1525 74 63 1552 91 88 1551 88 1462 70 39 1527 49 64 1553 35 89 1551 35 i ae ee ie t4e9 70 41 1530 80 66 1554 11 91 1550 20 18 1476 35 43 1533 88 68 1554 70 93 1548 92 19 1479 55 44 1535 33 69 1554 93 94 1548 23 21 1485 69 46 1538 06 71 1555 27 96 1546 75 23 1491 50 48 1540 57 73 1555 44 98 1545 14 24 1494 29 49 1541 74 74 1555 47 99 1544 29 T Temperature V Sound velocity Kinematic viscosity coefficient of various liquids 1 004 20 C T Temperature p Density V Sound velocity v Kinematic viscosity 3 UF_PS9000_BA_02_1108 Medium data 53 55
24. ated in watt Q W kW Determination of the heat quantity The heat quantity results from the heat capacity per time 6 7 2 Installation of the PT100 Depending on the temperature the PT100 can be installed on the pipeline either by means of a metal mounting belt photo or by a textile mounting belt Install the PT100 on the pipeline as follows 3 UF_PS9000_BA_02_1108 Metering with the PortaSonic 9000 28 55 6 8 ar eos lt makes no difference if you mount the PT100 with the longer or with the shorter end of the housing on the pipeline For the PT100 the incremental measuring method is used i e the measured temperature values absolutely referring toa reference may differ from this measuring system for example regarding an immersion thermometer It is however important to ensure the reference between both PT100 The ideal temperature difference between the PT100 before their installation on the pipeline should be zero degree 6 7 3 Zero adjustment of the PT100 Select SETUP and afterwards COMPL SETUP in the main measuring window Flow 1 Navigate to Calibration in the main menu and select Calibration PT100 Before mounting the sensors on the pipe adjust the sensors in such a way that the temperature difference between both PT100 is nearly zero degrees Avoid touching the sensors before effecting the zero adjustment To check the temperatures of both sensors use the display in the meas
25. bsequently Heat in the main measuring window Flow 1 The Heat quantity measuring window indicates in a compact way all required information on your heat quantity measuring SD Memory 2 00GB Ws 0 0 m s T1 0 0 C Status NHO SIGNAL Sigt O T2 0 0 C LOG INACTIVE eT FLOW Low SETUP 0 00 m h A POWER a 0 00 mw RESET Yy Fe HEAT 0 00 mun i DIFF TEMPERATURE DIAG 0 00 o Osc Time 11 04 31 Function Explanation apari Indicates the current heat capacity Heat quantity Indicates the current heat quantity H a o Indicates the temperature difference of the connected PT100 between PT100 n 1 and PT100 n 2 LOW Changes to the measuring window Flow 2 Unit selection Navigate to the Units menu as follows Select SETUP and afterwards COMPL SETUP in the Flow 1 main measuring window In the main menu navigate to Units Select the function for which you intend to modify the unit SD Memory 2 00GB Time 11 49 36 Please select which unit should be changed 1 Flow Total Flow a Power oe 108 l Heat Fluid Velocity Measuring windows of the PortaSonic 9000 31 55 6 11 1 Selection of the flow unit Navigate to the Units submenu Flow as follows Select SETUP and afterwards COMPL SETUP in the Flow 1 main measuring window In the main menu navigate to Units and select Flow Select the required
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27. chain To fix the ultrasonic sensor with or without the mounting rail please use the enclosed stainless steel chains These chains will be fixed in a tightened way to both hooks of the sensors If necessary the ultrasonic sensor will then be pressed against the pipe by means of the knurled screw Fix the ultrasonic sensors by means of the enclosed mounting belt made of stainless steel irrespective of whether you use the mounting rail or not Illustration 7 Mounting belt gt UF_PS9000 BA 02 1108 Metering with the PortaSonic 9000 22 55 The mounting belts are dimensioned by the manufacturer for the maximum pipe diameter of the specific ultrasonic sensors ordered by you In case of small size pipeline systems it is recommended to shorten the mounting belts before mounting them approx 4x the outside diameter Illustration 8 Tightener Pass the tightener through one end of the mounting belt according to illustration 9 Illustration 9 Fixing the mounting belt Bend the shorter end of the mounting belt around the tightener to prevent it from slipping off and follow the illustrations below to mount your ultrasonic sensors If you choose to use the mounting rail it will be possible to install both sensors simultaneously to the pipeline In any case the sensors must be fixed by means of the mounting belts Illustration 10 Initial position Illustration 11 Threading up the mounting belt 3 UF_PS9000_BA_02_1108
28. eat capacity 04 186 kusko UW ENTER BACK j ee Enter the density of the medium SD Memory 2 00GB Accu full ser Fluid Density gt Please enter Density 009938 2 kowe EHTER BACK J o UF_PS9000_BA_02_1108 Gols Metering with the PortaSonic 9000 19 55 Select the appropriate ultrasonic sensor SD Memory 2 00GB Accu full Transducer Setup Time 10 40 19 Please select Transducer a es 1 XUDC20 2 KUDC10 3 amp UDCOS 4 UDI10 5 amp UDIOS ENTER Li See chapter PortaSonic 9000 and components for more information on the appropriate pipe sizes and sensors Select the appropriate mode of installation Time 10 40 32 SD Memory 2 00GB Accu full Mount Type Setup Please select sensor mounting Y 2 W 3 W Mode i The V mode is the standard mode of installation For more information on the installation modes see the chapter Preparation of the measurement Output of the distance between the ultrasonic sensors Time 10 42 17 SD Memory 2 00G6B Accu full Help For a fast Setup of the basic i arameters choose QUICK SETUP else choose OMPL SETUP COMPL SETUP PEP QUICK ADCR dist 75 2 mm SETUP SETUP BAR index 6 LANG 4 END om ZERO i SETUP AN The sensor distance in mm is the distance between the sensor front edges of sensor 1 and sensor 2 regardless of the chosen installation mode 3 UF_PS900
29. ect SETUP and afterwards COMPL SETUP in the Flow 1 main measuring window In the main menu navigate to System setup and select Time and date Time 15 45 54 5D Memory 2 006B Date 05 08 11 Set Time and Date Accu Voltage 17 50 a gt EE Hew Time KEE 45 44 oo ae New Date 05 08 11 Enter the time by using the format hh hour mm minutes ss Seconds 10 2 Change of Background lighting Navigate to the Background lighting window as follows Select SETUP and afterwards COMPL SETUP in the Flow 1 main measuring window In the main menu navigate to System setup and select Background lighting Now adjust the light intensity of the display 3 UF_PS9000_BA_02_1108 System setup 43 55 10 3 Change of the menu language The following two ways are possible to navigate to the Language window Directly after having switched on your device press the multi functional key during the start sequence The multifunctional key is situated beside the SETUP LANG field Select SETUP and afterwards COMPL SETUP in the Flow 1 main measuring window In the main menu navigate to System setup and select Language SD Memory 2 006B Accu 69 0 Info Flow Modul s a a a a C Class 1 a Type 100 Firmware 60 3 C Descript MUS Modul Ser Num 012345 Date 1 0 se Append MUS Modul Time 16 45 01
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31. eterize your PortaSonic 9000 3 Mount the ultrasonic sensors on your pipeline system 4 Adjust the zero point 5 Start the flow measurement 6 1 Parametering 6 1 1 Basic information on the parametering The chapter Parametering describes how to enter all the data which are required for the flow metering 1 The Quick Setup By means of the Quick Setup the PortaSonic 9000 will lead you step by step through all the functions necessary for the parametering The Quick Setup will be sufficient for most of the existing applications and ensures a fast and efficient parametering within a very short period of time 2 The Compl Setup The complete setup allows the selection of all existing functions and even expert setting 6 2 What has to be parameterized 1 The outside diameter of the pipe or the pipe circumference 2 The pipe wall thickness in case of lined pipes also the lining material and the thickness of the lining 3 The pipe material 4 The medium to be measured 5 The appropriate ultrasonic sensor 6 The installation mode applied for the ultrasonic sensors The ultrasonic metering is using the transit time measuring principle The ultrasonic i signals penetrate both the pipeline and the medium For the calculation of the signal transit time the sound speed the wall thickness and the pipe diameter or circumference are allocated to each medium and to each pipe material or pipe lining if necessary The meter
32. gnal 3 UF_PS9000_BA_02_1108 Troubleshooting 47 55 Diagnostic window 2 of 2 Time 16 38 50 SD Memory 2 00GB Accu 74 8 Diagnosis Fiow 0 0 m h 10 0 C 0 0 MW T2 0 0 C Theta Path Length mm 1 Delay 0 0 ps DCR dist 0 2 mm BAR index 1 Gain 10 use dT Corr 0 0 ns v SHR Indices 10 vow Max Ampi 1 2066 alte Max Ampi 2 1902 MEAS Theta Indicates the path angle within the medium Path length This is the length of the acoustic path within the medium Delay This is the calculated delay until the signals will be displayed in a centred way in the signal window Sensor distance This is the distance in mm between the sensor fronts Hole grid This is the number of holes between the mounting positions of the ultrasonic sensors Amplification This is the internal pre amplifier to amplify the ultrasonic signals with automatic control within a range of 0 255 AGC with O as the lowest value and 255 as the highest value Time correction This is the time recorded during a zero adjustment 3 UF_PS9000_BA_02_1108 Maintenance 48 55 12 Maintenance None of the components of the PortaSonic 9000 requires any maintenance However it might be possible that you have to open the meter in the following cases e Change of the SD memory card e Change of backup battery e Change of battery pack e Software update 12 1 Opening the meter Remove the plastic covers located on the screws firs
33. however a flow rate of 130m In this case there is always a 20mA output even for the flow gt 100m Select after which period of time an error output should be effected burnout Fime 13 21 14 SD Memory 2 00GB Accu full Error management detine GUEL ey the analog outputs in case of an error a ee 1 FAULT maz Z0mM 2 FAULT min dmA Select the output flow rate supplied in case of an error Time 13 21 14 Error management define OULED IUA UL EA the analog outputs in case of an error amp 1 FAULT max 20mA 2 FAULT min dmaA 8 3 Parametering of the rela The PortaSonic 9000 has a relay output It is possible to allocate both a function and a range to the output Example of an external circuit lt is for instance possible to couple a warning light to the output to indicate that the flow rate has fallen below a certain minimum flow rate 8 4 Colour coding of the relay output cable Yellow os Output 1 White o _ Output 2 3 UF_PS9000_BA_02_1108 Parametering of the inputs and outputs 39 55 AN The relay is NO normally open i e the switching contact of the relay is open It will be closed only if it is triggered by a parameterized function The switching contact remains also open in case of a voltage loss empty battery The polarity of the connecting points does not need to be taken into account Navigate to the Analogue output men
34. icates the sound velocity of the medium Sind 0 Indicates the signal quality in n oore Output of the PT100 temperature when PT100 is l connected Status 0 Displays the status of the measurement procedure Resets the totalizator to zero Changes to the diagnosis windows This will only be necessary if no measuring results are indicated Changes to the measuring window Flow 2 Changes to the Data logger window 6 9 Flow 2 measuring window Navigate to the main measuring window Flow 2 as follows Select Flow 2 in the main measuring window Flow 1 The flow measuring window 2 will indicate in a compact way all required information on the flow metering without the heat quantity measurement In addition you will be informed on the velocity of flow as well Time 11 03 50 SD Memory Z 00GB Accu load Flow 2 Vs 0 0 m s Ti DOTEC Status HO SIGHAL Sigg a TZ 007C LOG INACTIVE Bd f FLOW wv SETUP 0 00 m h A 3 FLUID VELOCITY EET 0 00 m s TOT TOTAL FLOW HEAT 0 06 m Function Explanation Flow ade iy Indicates the current velocity of flow m s FLOW 1 A 3 UF_PS9000_BA_02_1108 Measuring windows of the PortaSonic 9000 30 55 6 10 6 11 Changes to the main measuring window Flow 1 Changes to the Heat capacity measuring window Heat quantity measuring window Navigate to the main measuring window Heat quantity as follows Select Flow 2 and su
35. l packages of both sensors The first signal package UP indicates the ultrasonic signals in the flow direction the second signal package DOWN indicates the ultrasonic signals against the flow direction Diagnostic window 1 of 2 0 0 MW T2 0 0 i Freq 1 000 kHz 7 i T2 ps vf 0 0 m s 5 m s Sigg 100 tyup 75 F K Factor 0 75 MEAS Reynolds SendCode Frequency These are the transmitting frequencies of 500kHz XUDCO05 1000KHz XUDC10 and 2000kHz XUDC20 Signal Indicates the signal form the standard is 233 i e 2 pulses then phase commutating subsequently 3 pulses then phase commutating then 3 pulses By commutating the phases the signal will receive a special form coding and can therefore also be found during interferences T1 Is the signal transit time of one direction either in or against the flow direction depending on the connection mode of the signal cables with the meter T2 Is the signal transit time of the other direction either in or against the flow direction depending on the connection mode of the signal cables with the meter Is the transit time difference of the signals vF Indicates the flow velocity of the medium Vs Indicates the sound velocity of the medium Reynolds The Reynold s number will indicate if the cross section of the flow is laminar lt 1400 or turbulent gt 8000 Transmission coding Coding of the ultrasonic signals see above Si
36. nctional keys however will remain unchanged Enter OW 4 1 2 Adjusting the time and date After having selected your language you are now in the main menu of the meter 1 Now select System setting by means of the arrow keys Time 16 00 44 SD Memory 2 006B System Setup SYSTEM SETTINGS 1 TIME and DATE 2 DISPLAY BACKLIGHT 3 LANGUAGE 4 SYSTEMTEST 5 INFO FLOW MODUL 6 SYSTEM RESET Enter ESC 2 Then select Time and date 3 UF_PS9000_BA_02_1108 Initial start 9 55 Time 01 05 17 5 SD Memory 2 0068 Accusload Select one of thie Complete Setup submenus toc nge E aa OF press ESC to leave ue te Setu SELECT SUBMENU ENTER Po Pipe Setup Fluid Setup 3 Enter the time by using the format hour hh minute mm second ss Then enter the date by using the format day dd month mm year yy a Z 3 4 Transducer Setup 3 61 0 Setup 6 Logger Setup System Setup 8 Units Setup 9 Calibration Setup O Damping Cutoff Zero A 1 2 Hew Date 05 08 11 4 1 3 Navigation to the main menu After having switched on your PortaSonic 9000 and the display of the start screen the measurement window Flow 1 will appear automatically after a few seconds The measurement window Flow 1 shows an overview of all necessary information for the flow and for the heat quantity measurement 1 Now select Setup YQ e e e ae ma w
37. ol keys on the meter G Switches the meter on off 2 Switches the backlight on off G Multifunctional keys Select a function displayed on the screen by means of the key located beside the respective display 3 2 Basic operation navigation Please use the multifunctional keys a v a gt Direction keys for navigation ENTER E Acknowledges the entry mm w Acknowledges the entry and switches to the next window Back to the previous window Increases the value JG Wo Reduces the value ae Releases the XYZ function variable function according to the respective application Without function G 3 UF_PS9000_BA_02_1108 Initial start 8 55 4 Initial start 4 1 Basic setting navigation to the main menu 4 1 1 Adjusting the display language 1 Switch on the meter and push the multifunctional key beside the field SETUP LANG Startup s stem ees Please wanae gt RI Badger Meter Europa RESET Neuffen Germany www badgermeter de PortaSonic 9000 Revision 1 0 4 SerNo Jul 26 2011 2 Select the respective language within the appearing window by means of he arrow keys Acknowledge your entry with the Enter key Time 15 59 29 SD Memory 2 00GB Accu load Set Language German 3 Chinese simplified SETUP AN You can alter the language within the menus by adjusting the language The language within the fields beside the multifu
38. onstant voltage supply input The enclosed mains adapter will be connected to this terminal to ensure the constant voltage supply of the PortaSonic 9000 2 Interface USB 2 0 mini USB socket type B ensures the access by means of a PC to the integrated SD memory card where data on the metering points and on the measurements LOG files are stored From Windows Version XP and up the internal SD memory card will be recognized as a mass storage unit Therefore additional drivers are not required Inputs for the ultrasonic sensors BNC These are the terminals for the ultrasonic transducers Relay output 4 pole mini DIN This output is potential free and NO normally open Only when activated the internal contact will be closed Therefore it can be used for alarms or for upper lower limit deviations 6 T1 T2 inputs for PT100 6 pole mini DIN for connecting the optional temperature sensors to use the PortaSonic s internal heat quantity measurement 4 20mA analogue outputs 5 pole mini DIN lt is possible to allocate variable quantities to these outputs like for example the flow They will supply a current which is proportional to the value of the respective variable quantity It is also possible to configure the initial and final values These terminals are two active double conductor outputs 3 UF_PS9000_BA_02_1108 PortaSonic 9000 and components 2 9 6 55 scope of supply of the PortaSonic 9000 delivery package
39. ovided with a time stamp by the system time SD Memory Indicates the remaining storage capacity of the internal SD memory card standard 2 GB Accu Informs about the rechargeable battery status like Load Meter is supplied by the power supply unit if necessary the rechargeable battery will be loaded Full The rechargeable battery is fully loaded In case of a deactivated display lighting the meter can be operated with a lighted display for approx 3 hours and for approx 5 hours without lighting Percentage display Indicates the loading state of the rechargeable battery AN The indicated time always refers to a new rechargeable battery Depending on the rechargeable battery age and on the frequency of the use load cycles the actual time may differ from the time indicated 3 UF_PS9000_BA_02_1108 Preparation of the measurement 11 55 5 Preparation of the measurement Please take into consideration the following aspects to ensure a successful flow measurement 5 1 Inlet and outlet distances The place where the meter is mounted will have a considerable influence on the measurement quality Especially the inlet and outlet distances should be taken into account Therefore see the following table 90 bend Sensors Enlarge ment Reduc tion Valves L230D Li A k i 3 Upstream control valve 5 2 Mounting positions of the ultrasonic sensors 5 2 1 General information on the installation of the
40. quirements DIN EN 61000 6 1 10 2007 DIN EN 61000 6 3 09 2007 Hotline Kostenfreie Hotline Nr 0800 5888 97801 nur Inland Tel 49 7025 9208 0 or 79 Fax 49 7025 9208 15 Badger Meter Europa GmbH Subsidiary of Badger Meter Inc Nurtinger Strasse 76 72639 Neuffen Germany E mail badger badgermeter de www badgermeter de
41. ring range range Illustration 3 Installation of the ultrasonic sensors positioning 1 UF_PS9000_BA_02_1108 Preparation of the measurement 13 55 5 3 Installation of the ultrasonic sensors This chapter will inform you on the possible ways to install your ultrasonic sensors The V mode is the standard way of installation for most applications 5 3 1 V mode Ultrasonic sensor 1 Ultrasonic sensor 2 Concerning the V mode both ultrasonic sensors are mounted on the same side of the pipe In case of small and medium size pipeline systems the V mode is the standard way of installation reflecting the ultrasonic signal via the pipe wall 5 3 2 W mode Ultrasonic sensor 1 Ultrasonic sensor 2 The W mode is a special way of mounting your ultrasonic sensors usually applied if necessary for small and very small size pipeline systems 5 3 3 Z mode Ultrasonic sensor 1 Ultrasonic sensor 2 The Z mode is also a special way to install your ultrasonic sensors On account of the short signal transmission way compared to the V and W mode this installation mode is usually chosen in case of large pipeline systems or when the medium to be measured is highly contaminated or loaded with gas 3 UF_PS9000_BA_02_1108 Metering with the PortaSonic 9000 14 55 6 Metering with the PortaSonic 9000 The flow metering is carried out in 5 steps 1 Choose the appropriate position to install your ultrasonic sensors 2 Param
42. rs at the 10 o clock or 14 o clock position in case of a horizontal pipeline If your medium is loaded with gas is it possible to mount the sensors on a vertical pipeline If so then mount the sensors on a vertical pipeline Does the medium contain solid matter Which amount of solid matter does the medium contain a maximum share of 10g l is allowed Do you exactly know the wall thickness Take a close look at the pipeline if there L are any engravings In case of hot water pipelines furring may have formed that will deposit if the medium contains a high amount of solid matter Use a wall thickness meter You may lease or buy such a wall thickness meter from us Check the wall thickness value entered in your device Did you enter the outside diameter or the circumference of the pipe Verify the L corresponding values once again Did you select the correct pipeline material Is it for sure that the pipeline system does not have any lining Effect some measurement at a concrete pipeline because this type of pipe has no sound transmitting characteristics Check the parameterized values OLI Is the ultrasonic sensor appropriate for the intended application or the pipe size L and the temperature of the medium Is the temperature of the medium within the permissible temperature range Did you select the correct ultrasonic sensor for 3 UF_PS9000_BA_02_1108 Troubleshooting 8A 9A 10A 11A 12A 13A 14
43. seeensnsensases 26 6 7 1 HMPOGUIGHON cece ct cored 4 Ste gle chase chiara tacit cwenen ca achate caches suet acelin TE 26 6 7 2 Installation of the P1100 ec cccccesceceeeseeeeceeeseeeseaeesaeeeseeeseeeseeeeees 27 6 7 3 Zero adjustment of the PT100 cccccccececseseeeceeeeeceeeeecceeeeseeeeessagees 28 7 Measuring windows of the PortaSOnic 9000 ccsssseeeeeeeeeeeeeeneeeeeeeneeeseeenseeeeeneeesens 28 7 1 Main measuring window Flow 1 cecccceececeeeeceeeeeeeeeeneseeseeesseeeseeeesneessueeeaaess 28 hie SHOW 2 Measuring WINKOW e ma a 29 7 3 Heat quantity measuring WINKOW cccccceececeeeecceeeceenecceneecsuseceeeeecseeessasensaees 30 Tor WINE SCICCHON soea a a aN 30 7 4 1 Selection of the flow UN iiiu aonaran a a 31 7 5 SClECHOM OL Ne HoN meter Unien manibielands saanorircarenaness 31 7 5 1 Selection of the heat Energy unit ceeecceccseeeeeceeeeeeeseeeeeeeseeeeeeeeas 31 715 2 Selection of the heat Capacity Unit srsti inatin i E 32 8 Data storage loading and adMINIStratiON ccccessseceeseeeenseeeeseeeenseeseenseesenneesenseenes 33 Sel WAlalOGGING ciicseiiuersasieeiinieadecisian a ddd 33 8 2 Time controlled data reCOrding ccccsseccceseeccceeseecseeeecseuseeceeseeseaueessaeeessueeessaes 33 9 Parametering of the inputs ANd OUTPUTS cc eeeeeeeeeeeeeeeseeeenneeseeneeeeeeseeseeneeeeeeseseonees 35 9 1 Parametering of the 4 20MA outputs
44. sider the additional measuring uncertainty The set zero point will remain in your device as long as this value is overwritten by a new Zero point Heat quantity measurement The integrated function for the heat quantity measurement will determine the heat or refrigerating quantity of your application by means of the optionally available PT100 6 7 1 Introduction The PT100 n 1 will be mounted to the hot side of the cycle the PT100 n 2 will be installed on the cold side The ultrasonic sensors can either be mounted on the hot side or on the cold side It is however recommended to install them on the cold side since the sensors will surely not be operated above the permissible maximum temperature 3 UF_PS9000_BA_02_1108 Messen mit der PortaSonic 9000 Seite 27 55 Heat capacity quantity Volume flow quantity Flow inlet temperature Temperature probe T1 Converter Sensor Backflow temperature Pout Converter Temperature probe T2 Q flow Illustration 14 Shematic view of the heat quantity measurement The meter indicates the heat capacity and the accumulated heat quantity Determination of the heat capacity The cross sectional area of the inner pipe diameter A is multiplied by the velocity of flow v by the specific heat capacity of the medium cw as well as by the temperature difference of both PT100 Thot Tcold The result is the heat capacity Q indic
45. son standard fr Please select a i i er B E see EN ee eee es f S PT100 T2 T1 2 PTO TI meee Please enter the percental i 4 PTIOG TZ flow offset T 00 0 x POT NENT BACK ENTER pae ESC Y Then enter the deviation in percent according to your calibration standard Acc il ow calibration Setup a When calibrating your PortaSonic 9000 we recommend to carry out measurements at different rates of flow and to determine the average value of the measuring results afterwards During a factory calibration we determine the average value by means of five different flow rates The entered flow offset will be stored within the meter until it is overwritten by a new value 9 2 Calibration of the PT100 For more detailed information on the calibration of the PT100 see the chapter Heat quantity measuring Zero adjustment of the PT100 3 UF_PS9000_BA_02_1108 System setup 42 55 10 System setup Navigate to the system setup menu as follows Select SETUP and afterwards COMPL SETUP in the Flow 1 main measuring window In the main menu navigate to System setup Time 15 45 33 SD Memory 2 00 GB System Setup SYSTEM SETTINGS 1 TIME and DATE 2 DISPLAY BACKLIGHT 3 LANGUAGE 4 SYSTEMTEST v Enter ESC i se 5 INFO FLOW MODUL 10 1 Change of time and date Navigate to the Time and date window as follows 6 SYSTEM RESET Sel
46. t Loose the screws by means of a crosstip screwdriver Pull off the front cover carefully Remove the display and the keyboard from the lower part of the housing Press on the back or on the front as shown in 1 Press simultaneously on the cover plate from below as shown in 2 Remove the cover plate carefully since the display and the keyboard are connected to the board by means of delicate flat ribbon cables 3 UF_PS9000 BA 02 1108 Maintenance 49 55 Jumpers for setting actively or passively supplied outputs ta et eae ie wey Backup battery ot el E i 4 anpa EM Uy T S ee eG M a o a SD memory card gt Illustration 2 Controller board 12 2 Changing the SD memory card Press on the memory card in the direction of the arrow The memory card will be released Then pull the released memory card out of the plug in unit in the direction of the arrow 12 3 Changing the backup batter Pull the bracket carefully in the direction of the arrow At the same time press lightly from the left The battery will be released from the socket Q 3 UF_PS9000_BA_02_1108 Maintenance 50 55 12 4 Connecting the analogue outputs with externally fed supply points The illustration shows actively jumpered analogue outputs Analogue output 1 Analogue output 2 For a passive operation set the jumpers as shown below Use small pliers or tweezers to move the jumpers Active voltage P
47. tration 5 Ultrasonic sensor for large pipelines textile mounting belt for the sensor mounting UF_PS9000_BA_02_1108 PortaSonic 9000 and components 4 55 2 3 4 2 3 9 2 3 6 2 3 2 3 8 Ultrasonic coupling gel MAGNHALUBE G The ultrasonic coupling gel will be applied between the ultrasonic sensor and the pipe to ensure the optimum signal input Temperature probe PT100 For the heat or cold quantity calculations the temperatures within the heating or cooling circuits are measured by means of temperature probes to be buckled on Analogue output cable 4 20mA 4 alligator clips j By means of the analogue output cable it is possible for example to connect an external recorder to your converter to transmit measured values like flow heat capacity etc Connecting cable for the internal potential free relay 2 crocodile clips By means of the relay connecting cable it is possible for example to connect an external recorder to your converter in order to transmit counting values like volume or heat quantity Power supply unit 100 240V 47 63Hz 1A The power supply unit is usually used to load the rechargeable battery It is of course also possible to use it for a continuous mains supply of your PortaSonic 9000 gt UF_PS9000_BA_02_1108 PortaSonic 9000 and components 5 55 2 4 The interfaces On the backside of the PortaSonic 9000 you can find the inputs and outputs C
48. u as follows Select SETUP and afterwards COMPL SETUP in the Flow 1 main measuring window In the main menu navigate to I O setting and select Relay FFime 14 05 55 SD Memory 2 006B Select the function The internal relay could be switched on in a defined range Choose item to define range Fluid velocity Diff temperature Temp PT100 1 Temp P1100 2 SD card memory 1 Accu capacity 10 Status error NEXT l Select the minimum value at which the relay will be activated switched on i While parametering functions like for example the flow rate the PortaSonic 9000 will also set the corresponding unit which has been selected before in the Unit setting and displayed in one of the measuring windows behind the respective function Example If you select cubic metre as the unit for the flow rate the values of the switching points will also be indicated in cubic metres car Help min max level defines the range where the relay is switched on Define min treshold level lt i 0000 0ff mvs f ENTER ESC i Select the maximum value at which the relay will be deactivated switched off Time 13 23 41 SD Memory 2 00GB Accu full Relay Setup Help min max level defines the range where the relay is switched on Define max treshold level 0000 0ff ms Example A pump is operated in an application and the pump capacity
49. ultrasonic sensors At the mounting position the pipe must always be completely filled up pressure pipe Measurements on only partially filled pipes are not possible The ultrasonic sensors can be mounted vertically horizontally or in any other position It is however indispensable to observe the possible mounting positions mentioned below gt UF PS9000 BA 02 1108 Preparation of the measurement 12 55 Cannot be completely filled up Air is accumulating Cannot be completely filled up The illustration shows the side view of the pipeline 5 2 2 Installation of the ultrasonic sensor on horizontal pipelines In case of an horizontal pipeline we recommend to install the sensor approx 45 offset the horizontal plane surface because it might be possible that bubbles will form in the upper part of the pipeline and sediments in the lower part Air bubbles Pipe 4 Horizontal h j level A kr P d AAE ae Sediments F Illustration 2 Installation of the ultrasonic sensors positioning 1 5 2 3 Ultrasonic sensors on uneven surfaces Avoid the installation of the ultrasonic sensors on uneven surfaces like weldings or deformations Try as far as possible to remove thick and uneven protective coatings of paint from the pipe locations on which you intend to install your ultrasonic sensors X Welding Welding partially within measuring Welding outside measu
50. unit 11 08 03 SD Memory 2 006B Units Setup Please select Flow Unit gallon s gallon min gallon h a ee d i The unit gallon means metric gallon 6 12 Selection of the flow meter unit Navigate to the Units submenu Flow meter as follows Select SETUP and afterwards COMPL SETUP in the Flow 1 main measuring window In the main menu navigate to Units and select Flow meter Select the required unit Time1 08 03 Units Setup Please select Flow Unit gallon min gallon h i The unit gallon means metric gallon 6 12 1 Selection of the heat energy unit Navigate to the Units submenu Heat energy as follows 3 UF_PS9000_BA_02_1108 Measuring windows of the PortaSonic 9000 32 55 Select SETUP and afterwards COMPL SETUP in the Flow 1 main measuring window In the main menu navigate to Units and select Heat energy SD Memory 2 00GB Please select Heat Unit Time 11 08 56 Select the required unit 6 12 2 Selection of the heat capacity unit Navigate to the Units submenu Energy as follows Select SETUP and afterwards COMPL SETUP in the Flow 1 main measuring window In the main menu navigate to Units and select Heat quantity SD Memory 2 00GB Please select Heat Unit Time 11 08 56 Select the required unit 3 UF_PS9000_BA_02_1
51. uring window Heat capacity of the next chapter Preset the value for the first PT100 easuring windows of the PortaSonic 9000 Calibration Setup PT100 calibration SD Memory 2 006B Time 10 56 19 SD Memory 2 00GB Accu full ENTER save o fiset READ calculate offset T 2 T1 RESET set offset back to zero Please select PT400 1 0000 000 C R READ SA J EASES SETE vindow Flow OFFSET prano 2 0000 000 c OFFSET A EUT Offset 0000 000 C 4 P1100 T2 Wait y ifter having ac the start SOIC pasearen ee onic 9000 wi 1e main mea sack pay ESE ENTER Select ESC gt and then MEAS in the main menu Time 10 56 19 SD Hemari 2 00GB Accu full f f f ENTER save offset aiken indicate in a compact way all required information CONCH set ofset back to zero ty and heat quantity measurements PT100 1 0000 000 E Time 11 02 57 SD Memory 2 00GB Vs O 0m s T 0 0 C Status NO SIGNAL bi i 2z O 0 C LOG INACTIVE Do i FLOW f seru 0 00 mh TOTAL FLOW ENTER tae 0 06 m i TOT POWER 2j 0 00 mu ne HEAT DAG 0 00 mun O5 3 UF_PS9000_BA_02_1108 Measuring windows of the PortaSonic 9000 29 55 Function Explanation Flow Indicates the current flow 0 000 min Toat Totalizator Flow meter Capacity Indicates the current rate of flow oe aN Indicates the current heat capacity Ee Indicates the current heat quantity Vs 0 0 Ind

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