USER'S MANUAL
Contents
1. c Putting the wind turbine together First find the three generator wires coat them in some water proof grease and then attach them with the electrical output wires Secondly attach the generator to the guy tower attachment Next attach the turbine blades to the wind generator Finally attach the rest of the guy tower d Raising the tower First place the base of the wind turbine tower in the holes Second make sure all four wires are attached to the guy tower three wires are attached to ground anchors Next slowly lift the wind turbine to the vertical position see below picture e Attaching the electrical wires Place the three electrical wires from the wind turbine to the slots on the controller Next connect the wires to a DC electrical source or to batteries Attach the red wire to the termincal and the black wire to the terminal Attach the positive electrical cable to the positive terminal and the negative electrical cable to the negative terminal DO NOT mix up the wires Please also pay attention to the electrical charging load the battery load and inverter electrical load Cito 8 SPECIAL ATTENTION ITEMS 1 If the wind turbine is shaking or making unusual sounds please shut the turbine down and preform an immediate maintenance check 2 Please keep a suitable distance away from the wind turbine during operation This is to prevent any unforeseen injuries 3 The battery should be kept in a d2. FDV Series Vertical Axis Wind Turbine system USER S MANUAL FDV 300W 2KW Please read this manual before using sel TABLE OF CONTENTS 1 SUMMARY 2 MACHINES TECHNICAL PARAMETER 3 WIND TURBINE PARTS 4 CHECKING THE CONTENTS 5 CHOOSING A PLACE FOR INSTALLATION 6 SETTING THE FOUNDATION 7 PUTTING THE WIND TURBINE TOGETHER 8 SPECIAL ATTENTION ITEMS 9 DAILY UP KEEP 10 COMMON PROBLEMS AND SOLUTIONS 11 PRODUCT WARRANTY Thank you for purchasing the FDV series medium and small scale wind turbine Before installation please thoroughly read the instruction manual as it will help keep yourself and the product safe We hope you enjoy your FDV series medium and small scale wind turbines The content of this instruction manual is for FDV series medium and small scale wind turbines only 1 SUMMARY a This manual covers the following FDV series wind turbines FDV 300W FDV 600W FDV 1KW FDV 2KW b Product mechanisms and the principles for power A wind turbine uses the wind to create mechanical energy this in turn creates energy The energy produced from the wind turbine flows to the battery and is stored there Afterwards the inverter uses a pure sine wave pulse to tum the stored energy into 220 or 380 volts at 50Hz Wind Turbines do not need to burn any fuels do not produce energy and produce little to now sound The best places to take advantage of wind turbines are in places that are far from the electrical grid
3. d speed will produce twice as much power as a wind turbine installed at a height where the average wind speed is 4 m s 2 Do not select a location with turbulent air flow as this will cause the wind turbine to malfunction reduce its generating capacity and shorten its service life If turbulent airflow is present please select another location 3 As stated above air flow is important to optimizing the performance of the wind turbine In flat terrain the recommended minimum height is 8 meters Buildings trees front and rear obstacles etc can all obstruct a good airflow It is recommended that the user refrain from installing the wind turbine in these areas If barriers exist please allow for an appropriate amount of room between the barrier and the wind turbine See Figure 6 SETTING THE FOUNDATION 1 Dig a 500mmx 500mmx 500mm square hole to form the center See Picture p 2 From the center measure a distance of 5000mm from the center and mark into four spots consisting of A B C and D Once marked dig a 500mm x 500mm square hole in each of these locations Please be advised that the A C and B D diagonal connections will connect to the tower at the center hole 3 Be sure to install one ground anchor in each of the four anchor blocks Next connect the turnbuckle to the corresponding ground anchor and then connect the turnbuckle to the cable shown around 20mm from the bottom of the bolts using the pin hole axis at B D
4. ecks However It is recommended that a timely inspection of the wind turbine and its output circuitry be carried out in order to ensure the wind turbine system is working to its maximum potential 1 During the first three months after installation a thorough and routine check of the support cables guy wires should be done in order to ensure the wind turbine tower has adequate support After the occurrence of strong winds it is recommended that a check of the support cables guy wires be done In the event the cables have become loose readjust and tighten them 8 2 Inspect the electrical output cables in various parts in order to check for sturdiness and corrosion 3 A periodic inspection for corrosion of the electric cables is recommended 4 Please follow the procedures found in the battery guide when caring out battery checks 5 In the case of a predictable natural occurrences i e Hurricanes or typhoons a complete dismantling of the wind turbine beforehand is recommended 10 COMMON PROBLEMS AND SOLUTIONS After proper installation the FDV series wind turbine should not experience any problems If problems do occur please consult the list for commonly identified problems and their solutions Problem Possible reason Solution _____ The wind turbine vibrates The wind turbine is making unusual sounds The wind turbine rotor s speed has dramatically been reduced Wind turbine s electrical output voltage i
5. or A C or 40 50mm above the ground The below information is based on a concrete mixture using concrete sand and gravel represented at a ratio of 1 2 3 4 Attach the cable along the lateral side of the square hole to anchor the pole or tower At that bottom of each anchor hole lay a 2 5kg rock or stone on the bottom Next cast the concrete and fill the hole until the hole is filled with the concrete sand gravel mixture Once the hole has been filled insert the ground anchor at 60 degree angle from ground level 5 Please make sure that only the top ring of the ground anchor is above ground 6 The concrete slabs normally cure around 100 hours During the curing stage installation of the wind turbine is not recommended 7 PUTTING THE WIND TURBINE TOGETHER a Please do not install the wind turbine on very windy or rainy days as this will create a safety hazard Only install the wind turbine on days with a level 2 wind or below In such please consult your local weather report before installation b Installation of the Vertical Axis Wind Turbine is very complicated as the swept area is key to the wind turbine s use When attaching the blades to the wind turbine make sure the wheel boss and the blades are properly installed as this will affect its performance by lowering its rotation speed electrical output etc Be sure to take the swept area into consideration fig 1 and the wind turbine as a whole fig 2 Fig 1 fig 2
6. or the electrical grid cannot provide a stable amount of electricity The energy generated from wind turbines are enough to amply power water pumps washing machines refrigerators televisions computers lighting as well as various other electrical appliances Wind energy is a practical and renewable alternative fossil fuel use c Because this is a Vertical Axis Wind Turbine the turbine rotor can use with from any direction They produce little to no sound and even have lower start up speed than Horizontal Axis Wind Turbines Besides a aesthetically pleasing design the turbine also has an automatic brake for high winds and is suitable for wind solar hybrid hook ups 2 MACHINE TECHNICAL PARAME TER Blade material FR 7 8 7 8 8 9 8 9 Rated wind speed mis Type of generator Permanent magnet generator Rated power w 1000 2000 1200 2200 96148 Start up wind speed m s 2 5 2 5 2 5 wo o O Max power w 750 Output voltage v 24 N il Operating wind speed m s EN O Security wind speed m s Height of tower m ControllerParameter DC24V DC24V DC48V DC96V 48V Inverter Parameter AC 220V sine wave 3 WIND TURBINE PARTS a Guy tower Wind Turbine Generator Generator tower steel rope steel rope tighteners rigging cap steel rope cappel guy tower base structure and ground anchors Electronic equipment controller inverter battery set electrical lines b Monopole tower Wind Turbine Generator Generato
7. r tower tower base structure ground anchors Accessories cappel cable tightener Set up picture di As 1 We 1 HM 8 134 RIK KB 2 Ae ZRA 9 144 R Hb Hi 3 Wi WW 10 JE FF 4 REH 11 HH 46 ME 5 t HL L ft 12 HW Hb Hi dE 6 ie Be gt Be BL a Be Inverter and contoller Key 1 H style blade 8 13 Guy wire tighteners 2 Blade supports 9 14 Ground Anchors 3 Rain prevention cap 10 Guy tower 4 Generator 11 Guy tower base 5 Guy wire attachment 12 Guy wire tower base 6 Generator attachment 15 Inverter Output cable 7 Guy wire 4 CHECKING THE CONTENTS Before installation please carefully check the contents of the box in order to make sure there is no missing parts The Contents of the box umber Number signature Blades Blade brackets aon eee a on Wheelboss Rain prevention a al oe eee cap Guy wire ae SD Tightenerring ooo E O O E cappel Support stand op wad O a ground anchors Base ground edi ge Blade bots J __ y O Guy wire e DI LL A Ls Pi O O e e controller Electrical wire o pop Elo E User s Manual Shipping crate 5 CHOOSING A PLACE FOR INSTALLATION Choosing the safest and most optimal place to install your turbine is extremely important Below are a few recommendations 1 The average wind speed is proportional to the height of the wind turbine A wind turbine installed at a height with a 5 m s average win
8. rcuit replace it and insulate the fixed area 3 Replace and insulate the shorted area 4 Reduces the line s length or add mass to the thinned electrical wire 1 See the Wind turbine s electrical output is low section 2 Find the corroded wire or bad connection change out the wire and cover in grease for corrosion protection 3 Replace the battery 11 PRODUCT WARRANTY 1 Generator inverter controller have a 1 year replacement warranty 2 Only three valid replacements will be honored under the warranty period The warranty begins on the date of purchase 3 The following situations are not covered under the product warranty a Incorrect installation of the wind turbine that results in equipment damage b The equipment was destroyed by a natural disaster c Equipment was damaged by a fall d Unauthorized modifications done to the equipment Explained above are subject to change without notice QINGDAO ZEYU WIND POWER GENERATOR CO LTD Contact Wengang Tel 86 532 82120292 Fax 86 532 82125123 Email gangenwu gmail com MSN wengang72 gmail com Web www windpowerzeyu com 11
9. ry and clean place This will prevent short circuiting the battery Putting metal articles on the battery pack is strictly forbidden 4 The electrical box and single anode ground circuits should not be placed together as to avoid a short circuit Please refer to the inverter operation manual in regards to the operation specifications of the inverter 5 If after a strong wind the cables becomes loose re tighten them 6 The wind turbine wiring should be separate and should not mixed with other lines The inverter output power can be set to AC power but it is recommended using DC power for lighting and other household appliances Inverters and the inverter output lines cannot be parallel Also the inverter output line and the city electric line cannot connected directly 7 When connecting wires to the electrical box first connect the battery then connect output line This method will prevent short circuits 8 The electrical box stop switch is located near the power switch In case of an impending natural disaster it is recommended that you use the stop switch and turn off the power as soon as possible in order to prevent short circuits and or harm to the wind turbine Equipments connection diagram refer to the following INVERTER battery x vo S amp S a BATTERY AC OUTPUT LOAD controller B N TERY uni RY 9 DAILY UP KEEP The FDV series wind turbine is highly reliability and does not need routine maintenance ch
10. s low Battery s electricity output capacity is insufficient 1 Support cables guy wires are loose 2 Blade bolt is loose 3 The turbine blade is damaged 4 The turbine blade has ice build up 1 The turbine has a loose bolt or support cable 2 Turbine has a bearing failure 3 The rotor is encountering too much friction 1 The turbine s stator and rotor are rubbing 2 The turbine s stator wires or output wires have been cut and have caused a short circuit 3 Controller s switch in the engine is set to the OFF position 1 Generator s rotational speed is low 2 The stator three phase wires have a short circuit 3 The controller has short circuit 4 The electric wire is too long or the wire line has become too thin 1 Wind turbine s output voltage is too low 2 Battery s wiring column has a bad connection or is corroded 3 Battery s expiration date has past 1 Re tighten the support cables 2 Re tighten the blade bolt 3 Replace the turbine blade and make sure the rotor is balanced 4 De ice the wind turbine 1 Take down the wind turbine and check for any loose bolts 2 Replace the bearing 3 Inspect the rotor for any foreign objects causing friction 1 Replace the bearings 2 Find and replace the shorted circuit then insulate the problem area 3 Flip the control switch to the ON position 1 Inspect the turbine for any foreign parts that may interfere with the rotor 2 Find the short ci
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