SB Multi Heads Series Installation Manual
Contents
1. 1 Attach the Offset Switch Box specified location and connect Cables 2 Fix the Cable to Table with Clamp Page 10 Of 17 2 SUNSTAR SWF CS Center 5 Running without Needle 1 Oiling the essential part Arm Head Rotary Hook Pic 1 4 2 With normal sewing wroking test design run the machine at 600 RPM 3 Check Point Bearing Bushing seperation Shaft heat noise from frame each belt part 4 Check vibration from machine 5 After finishing Running Test check status of machine 6 How to check level status and instal Table Support 1 Leveling L R With water Hose adjust less than error scope 0 5mm 2 Leveling F R Use error scope 2 100 level by the central left and right within three grid As indicated by noted Rey a e p As indicated by noted Leveling it witha J 5 Eo Leveling it with a water level L R F R fa water level L R F R aa Adjusting the height with lifting Beam Body Beam Body side right d Wx p L 7 w nd Level it less than 0 5mm error z Pr scope for equaling the height of When leveling F R within tolerances 0 mark and Body side Install it bottom of the Leveling Base and Body within 10MM if the difference is big Add the iron plate for adjusting Nttarnh tha nintiira anf thie in tha rananr When leveling the water Hex Bolt will get a lot of loads so put up the Beam Body with lifting tools for adjusting the height2. ANA than niit Nawu tha Law Dalt Install it bottom of the Leveling Base and Body within 10MM if the difference is big Add the iron plate for adjusting Attach the picture of this in the report COUT ao may aa mmg M en mi f DE FE it i TEE iti itt i i ji d Fe eej m L _ hm When leveling the water equaling the water inside of hose and Body side based on A If the height of water 1s above the Body side put up machines with lifting tools for leveling If the height of water is below the Body side place the base A to B for leveling Page 4 Of 17 2 SUNSTAR SWE CS Center 4 Assembly 1 Install Y fixed frame Not for less than Y Storke 1200mm model Because it is not delivered as Fixed Frame 1 Don t mix the position of attaching 2 Pre connect Fixed Frame Plate Bolt with Y Fixed Frame Bolt and then fix the position of Y Frame Fixed Connecting Plate Be cautious that turn aside to the left right of Y Frame when connecting Fixing Bolt Check the declension up Down and turning aside to the L R of being fixed Y Frames with naked eyes In case of the table which 1s on the edge of front and right assemble the Table Support because it 1S seperated with the Table Plate and Table Support respectively Insert Table Supporting Connecting Bar to the Table Support which is fixed to Beam Body and fix the Table Fixing Support Screw close by Page 5 Of 17 2 SUNSTAR SWE CS Center 2 Assemble
3. errors 0 05Mpa After confirming the simultaneous algebraic connected equipment if capacity Mpa is not enough build up additional 3 Check and Adjust of levelness Not for less then Y Storke 850mm model 1 Inspect outside of the machines and level the machine XxX When leveling by using water hose check the air insertion in the middle of water hose do not squeeze and walk on it xX Do not put the Level Guage on the square pipes or table when leveling When leveling L R check the variation of water from the hose if it was changed adjust it 1 Levelness L R Installation must be under error scope 5mm 2 After checking that there are no debris on the base level install it with 2 100 error guage Based oh the center left and right within three grid left and right within 6 100 tolerances 3 Check levelness of L R F R As indicated by noted ane S i Tk by noted le 7 Leveling level it with a Leveling level it with a water level L R F R water level L R F R a SS _ a Adjusting height with lifting Beam Body right La ala Page 3 Of 17 2 SUNSTAR SWF CS Center Level it less than 0 5mm error scope for equaling the height of 0 mark and Body When leveling F R within tolerances Height difference within 10mm Keep the space 1 5mm minimum When leveling the water Hex Bolt will get a lot of loads so out up the Beam Body with lifting tools for adjusting the height
4. the Table Plate Above the Y Storke 850mm model assemble the plate 1 Refer to the sticker assemble it in the right position 2 Equal to the position of Table and plate and push the plate to the Table for connecting the Table piece Connect the Table Support with Table Support Connecting Bolt M10 L30 for fixing 3 Connect Table Connecting Plate and Table Support with Bolt Table Support 4 Check the height of Table connection and correct it Set correctly for showing a plane figure of table connection table d party washer 0 3 0 5 0 8 1 0 Page 6 Of 17 2 SUNSTAR SWE CS Center 5 After assembling F R Table install Table Support end Cap and Fixed Frame Rubber 3 How to Assemble the Spool Stand and OP BOX 1 How to Assemble Spool Stand Page 7 Of 17 2 SUNSTAR SWE CS Center D Insert Spool Stand to Spool Stand Stud Insert Spool Stand A to Tension Plate Fix Angle Base to Angle D connect it with M4L10 Bolt 3 Connect Spool Stand with Angle Set dnsert Spool Stand to Angle Frame groove 4 Fix Angle Frame Hall to Spoon Stand with Fix Bolt with 4mm T Wrench 5 Fix Spool Stand Stud Bolt to Spool Stand with 2 5mm L wrench If Spool Stand Angle and Fixed Bolt are not connected correctly vibration from Spool Stand and Angle seems like harder than real 2 Attach OP BOX and connect Cable Not for less than Y Storke 1200mm model Because it is not seperated from Op Box p j mS Page 8 O
5. SB Multi Heads Series Installation Manual Index 1 Check Tools 2 Check the circumstances before installing 3 Check and adjust levelness 4 Assembly 1 Install Y fixed Frame 2 Install the table 3 Assemble Spool Stand and OP Box 4 Assemble the Frame 5 Assemble the bar switch and connetc cable 6 Assemble the Offset Switch clear the cable D Running the machine without needle 6 Check the levelness and assemble the Table Support 7 Check the needle position and correct it 8 Re set the upper dead amp needle point of needle bar 9 Check and correct the Rotary Hook 10 Test the machine operation and Running 11 Test the Sewing Page 1 Of 17 2 SUNSTAR SWE CS Center 1 Check Tools 1 Height Guage 1 needed include indigator 2 Set the Needle bar JIG 17 7MM 3 Precision Level 2 100mm 1 Q ty Water Hose 4 Presser Foot Level Guage 1T 5 B D P JIG and B D P Guage Guage Guage 0 1 0 2T Guage 4 3 4 0T 6 Tester 7 Embroidery A S Tool Box 1SET 2 Check the circumstances before installing 1 Safe arrival of the machine Weight of SB Series machine is 3 0t Not include Option x When moving the machine must use the a forklift truck at least 5Ton above 2 Check the voltage specifications Open the Contl box and then check the voltage specifications of embroidery refer to pic 2 When install the machines Main power capacity of power consumption is 3KW of
6. and then put down the Page 11 Of 17 2 SUNSTAR SWF CS Center xX Variation of needle postion from level status of machine may causing the Cutting thread So check throughly and handle it Contraction and expension of Dust Pad may change the levelness so check it throughly 3 How to fix Hex Bolt When fixing Hex Bolt open Needle Plate from the Head fix Main Shaft at 201 degree And then put down Needle Bar for inserting Needle Point Jig check the gap how much jig is inserted to bottom of Needle Fixed Holder for deciding the amount of Hex Bolt 4 Check Body Support Bolt from Beam Support and fix it With iron and rubber plate adjust the height of Leveling Base 5 How to install Table Support 1 Connect Table Supporter Bracket to the Table 2 Insert Table Surpporter to Table Surpporter Bracket 3 When instal the Table Supporter be cautious of declension and when it s upper part contact to set up potion turn it less than 270 and fix it A Connect Table Supporter Nut 23mm nut 2 each Page 12 Of 17 2 SUNSTAR SWE CS Center 7 How to check Needle Position and correct 1 Check Head gap Open the M3 Bolt and set head 2 Check Needle Position 1 Check F R gap from No 3 Needle Bar 2 Change the Needle Bar by No 1 needle bar 3 If F R gap occurred with M3 Wrench set the gap scope under O lmm minimum xX If head gap is too much Cutting Thread and needle broking may occur If gap is too less res
7. efore After E good bad good E bad 6 Check list for checking the Pressor Foot and set good O bad X General Head If needle bar 180 o is out of 1 2mm from Upper Face reset it D Before After E good E bad good bad xX Able to adjust depends on product delivery Data 1 2mm Thin Fabric 0 7mmOlst Thick Fabric Check list for checking Upper Dead Needle position and setting General Head If Needle point 201 Upper Dead Point O is not correct reset it T Before meara 1 2 3 45 6 7 8 9 10 11 12 13 14 15 16 17 18 19 2021 22 S TE ET EET EE TE EEE ET ET recor ToT EE EE EEE ET EP EEE EE After Neeate Bar 1 2 3 415 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 re eee secaeronf S S tte ET ET TEE ETE Tt et Fy Sewing TEST Xx Test with thread and fabrick from your company and check Status of machine Check Nomalization status cutting thread If the Agent didn t prepare desing test it with workplace sewing design and check X When test Sewing check the cutting thread work timek missing the first needle and then report Attach the Sample and Design to report When Sewing TEST train the worker and manager that how to operate maintain the machine Page 17 Of 17 2 SUNSTAR SWE C S Center
8. f 17 2 SUNSTAR SWF CS Center 1 Set through the Signal Cable and E switch Cable of OP BOX to OP BOX Stand and assemble OP BOX Stamad 2 Wire the OP BOX Cable and Emergency swich Cable Attach the Table Cover with driver Fix OP BOX Stand with 4mm T wrench 4 How to assemble the Frame Not for less than Y Storke 1200mm model x Move Frame toward Y direction for checking the interrupting of Frame and Frame Bearing from F R X Check and adjust height of Frame Bearing and levelness If levelness of Bearing is not good when you moving it toward F R it can be broken by interrupting E Frame to Frmae Bearing X If you insert E Frame by force it can be broken by resistance from Frmae Bearing When connecting Frame E Fixing Bolt pre connect first move Frame Up and Down and then connect it After connecting Frame connect X Shaft Couling 2 each with 5mm 3mm T wrench Xx If Frame E and Coupling Screw are not connected exactly out of step and cutting will be happened Page 9 Of 17 2 SUNSTAR SWE CS Center 5 How to connect Bar Switch and Cable For more than Y Storke 850mm model 1 Connect Bar Swich Holder and Box according to the location 2 Connect Signal lines and Power Cable to Bar Switch Box cary Connect Signal Lines to Wire Power Cable Signal Line Earth aiid E No 9 1 Bar Swtich Box to No 9 Bar Switch Bos ip a wad f i i j A T J
9. ficial but recommend SKW If the capacity of electricity is not enough the right operation of machines will not be possible So you must check in advance Under 3 Phase BKW of power equipment additonal power build up will be needed 3 Check the input voltage and connect the power of machine After checking the Main Switch of machine is turned off Check the status of R S T If the input voltage is different from machine voltage adjust it by control box If you want to change the machine voltage specifications insert it to voltage specification which you want to change the connector Check the all status of voltage R S S T R T If operating voltage of the input voltage is 10 to 10 is fine Pie 1 Pic 2 Page 2 Of 17 2 SUNSTAR SWF CS Center Check the all status of voltage R S S T R T operating voltage of the input voltage is 10 to 10 is fine If the voltage is out of the scope inform to the factory worker for correcting the problem of voltage Install general AVR Automatic Voltage Controller or UPS Uninterruptible Power Supply 1 Recommend to install the AVR capacity 5KW above 2 If the machines are too much which is connected to the AVR at the same time install the additional supplies after checking the capacity of AVR X If Sequin Device is already installed use the compressor whose capacity is above 1Mpa After put out the Nob set it by turning right or left for O 6Mpa Setting
10. istance problem will be happened C C So set the machine as minimum gap of It 1 Set the L R Needle Position first and then F R after with 3mm T Wrench If itis on change the Head Rail for small one for adjustiong position If it is on insert Gage of B D P between Head Rail and Head for adjusting 2 After adjusting check needle position between No 1 Needle and Last Needle If it is placed 2 loosen the COLOR CHANGE SHAFT BRACKET Bolt for adjusting Nee paion hi Head Rail Guage an If the needle is on insert Guage to between Head Rail and Head for adjusting with 0 1T 0 2T 0 3T When adjusting position loosening Head Rail Bolt 3 each 3mm_ with T wrench If the needle is on the replace it with thin Head Rail for adjusting Page 13 Of 17 2 SUNSTAR SWE CS Center 8 How to check and reset the Upper Dead Needle point 1 Check Needle Point Turn the Main Shaft and put down Needle Bar for fixing it as 201 degree 2 Insert Needle Point JIG to between Bed Upper Head and bed and then check the gap If there is a gap loosen the Needle Bar Bolt push and down the Needle Bar for attaching to JIG Tighten Needle bar Bolt with T Wrench Shake JIG Up Down for checking the gap h a A r ba n gt H 3 Set Upper Dead Point 1 Fix the main shaft as O degree push Needle Bar and put up the Upper Dead Point Stopper for tightening Bol Grab Upper Dead Point and shake it up down f
11. or checking gap If there is a gap Needle Bar will be stumble Don t put up hardly and set for without gap When driving these matters cause noise 9 How to check Rotary Hook Timing and adjust X Before setting the Rotary Hook check the Needle twisted or not first set the Needle forward direction Optimized Loop formating Condition 1 Check adjust Rotary Hook timing and gap with driver From the middle Needle Bar loosen 2 each screw of Rotary Hook Fixed Screw 3 each near 135 75 Fix the main Shaft at 201 for checking the Point of Rotary Hook and Needle gap If Point of Rotary Hook is not correct or gap Needle and Rotary Hook is big or too small reset it After finish the setting check First to Last Needle Bar of gap And then tighten whole Screw Adjust bulge part for being on Middle of the Needle interval 0 5 0 7mm a j with Rotary Hook is needed Adjust bulge part for being on Middle of the Needle interval 0 5 0 7mm with Rotary Hook is needed Set Rotary Hook Point behind Needle Bar at 0 1 0 3mm interval es 2 Check adjust the position of Rotary Hook by loosening Fixed Screw Page 14 Of 17 2 SUNSTAR SWE CS Center 10 How to test machine operation and Running Test 1 Machine operation TEST 1 Test in output of design with FDD and USB Chcek the way of formation USB user FAT format O K FAT32 format 2 Test Bar Switch and offset Switch correctly 3 Test Jump Motor movemen
12. our company Start from Wood box Opening E When you arrived machine was moving to inside of factory Arrived during installation Arrived during assembly which setp After whole procudre etc 1 Temperature humidity ambience E good E bad 2 The number of layers 3 Material of bottom 4 Levelness of floor E good E bad 5 Speculation of voltage 6 Input IP V Voltage 3P R S Vo eel 2 V SeT V Check List for installation and exterior 1 Safe Arrival When arrived check the levelness of of machine E good Adjust levelness with Bolt and check if it is not correct at firs good 2 Check status of frame and debris Check status of frame at first site good Check debris or not a good Check list for movement TEST and Running TEST After safe arrival test movement of machine 1 JUMP TEST 2 WIPER TEST 3I PICKER TEST 4 TRIM TEST 5 THREAD SENSING TEST Page 16 Of 17 2 SUNSTAR SWF C S Center Before vale 3 4 5 6 7 8 9 frolii i2 iafralis i6 i7 18 19 20 2122 Bist DIOP OOOOOOOO OOOO O O O O G G viae DID D P OOODOOD OOOO OO P PO G O G G st OOP OOOO OOOO OOOO P P P G G G G ap Pppp e 7 8 eea Eoeeeessesdeeeeeeeaaces hina SOOO OO OSC S OO OOo eee eb SH OCCOSSe bebo OCC eeeee00 X When insert guage record it Check list for Hook timimg and adjusting good O bad X Hook timing 201 No gapss with Needle more than 0 3mm reset it D B
13. t Check the 0 3 MM gap of reciprocator and Jump Motor by testing Jump movement check motor cable Thread Board Join Board SMPS operation indirectly 4 Check movement of each Wiper and carry over of blade wiper if it is not correct reset the Pressure Base 5 By testing for each Picker movement check Solenoid and position of picker entrance amount 6 Check Upper Thread Holding and Holiding equipment amount and adjust it 7 Check Trim Motor movement and Thread Moving Mess movement return position 8 Check Thread Board and related Cables also 9 When driving Frame check the Table Connecting Cover and interruption and noise Check the working range is fit for mechanical specifications Check position of sensor and adjust it 10 Test movement of Needle Bar Up Down check the status of Jam 2 Running Test 1 Driving the machine at 900 1000 RPM about 1 hour and then check vibration heat from DrivingParts Frame and other related parts 2 After Running Test check the status of machine 11 Sewing TEST X Test with thread and fabrick from your company and check Status of machine X Test design your esteemed company Write productivity report Attach the Sample and Design When Sewing TEST train the worker and manager that how to operate maintain the machine Page 15 Of 17 2 SUNSTAR SWE CS Center Multi Head E K Report cw qo Check List of Environment before instalation Status of machine before it arrived at y
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