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Installation and Operating Instructions

1. o vu G 69 9 A 6 S2 on A 6 S2 oj FL 9 04 OL 9 07 dl ANY S1NdNO q3NISNO3 1NdNO TINS 9 ONY j 0 9 8 Y aam z NOISTAO III TIT 1 Sev a A I NOISIAIO III SSYTD FU 7204 OL 9 0P dNIL BAY 311 dn0M9 Z INOZ I SSY 9 ONY 4 3 SdnON9 I NOISIAIG II SSVYTO 9 ONY 4 0 9 g Y Sdn0S9 Z NOISIAIG III II I geen OLT dou O INOZ I SSYTO uone2907 passejo snopiezey G ONY 3 g Y Sd0 I NOISIAIG I SSVT 10 NOLLWOOT d3I4ISSV192 SNOGHVZYH NOLLV201 SNOCAVZVHNON 68 Drawings inued ings Cont 2 FM Control Draw 10 z a TWN z 2 9 60 amp 7000 0c weud SG STA HIN E 39 paiva Jo ddY ON eiss T S T ST 8O 90 92 1 vas Sea Ea MOOHETIXIHA Festen YOSNIS SJINHS SSN ugAIZOSBN S3133S A IINOS N i SNO11V901 IHIdISSV10 SNOOSYZYH I NOISIAIO I SSVI 80 O INOZ I SSV19 LON GNY SNOILVOOT CGSIS4ISSY 9 SNOAYYZYH I 3NOZ I SSYTQ OL 9NILOSNNOO 804 ANO SIQVLINS SI oi XIV WVAONddVY Wd LNOHLIM O9LLINGId SI ONIAVYNO SIHL OL NOISIAIS ON JAYI lddV SV Ice VSO 3009 TW91819979 NVIGYNYO JHL HLIM GONVGNOOOV NI 38 CINOHS YGVNVO NI NOILYTTYLSNI COZ VddN ISNV 3000 IV91319313 TVNOILVN SHL ONY sSNOLLYJOT CGSI4ISSYUO SDOGNVZVH 304 SWZLSAS JAYS ATIWOISNIMLNI 20 NOLLYTIVISNI 10790 2I du YSI ISNY HLIM SONVONOIDY NI 29 UTOOHS NOLIVTIVISNI OPA dO SUJA OGZ NYHL AYOW 31VNSNZO NO ASN LON ISNW SnLYNVddV CSLVISOSSY JHL OL 031L33NNO3 DG OO JONI TIYLSNI N3HM G9M0T103 39 1SOW SONIMVEC TOM
2. Code Meaning j o E 6 2 7 Gain Type Codes Co Jmeanmg TT demi _ dwad 3 Sana Od DREES 49 USonic R USR XXXX Series 6 2 Code and Unit Tables Continued 6 2 8 Repetition Rate Codes Code Meaning j o ums j 6 2 9 Analog Output Codes code quam _ up scale current 22m 6 2 10 Relay Type Codes Code umn TT 2 dlm 5 fpumps foreump Atematon 5 Pump4 orPumpaiemaion E fpump foreump Atematon Eu Y _ _ 6 2 11 Channel Assignment Codes coss Wem 6 2 12 Variable Assignment Codes Code unn O ooo I i fm o 9 fosteno Not valid or Analog Opus 50 Modbus Tables 6 22 Code and Unit Tables Continued 6 2 13 Time Delay Mode Codes Forward Acting High Level Failsafe Low Level Failsafe 6 2 15 Data Log Interval Codes 51 USonic R USR XXXX Series 6 2 Code and Unit Tables Continued 3 6 2 16 Level Unit Codes Code Meaning S 6 2 17 Volume Unit Codes Code Qing _ O 6 2 18 Flow Unit Codes Code Wem 6 2 19 Temperature Unit Codes Code Meaning j degrees Celsius degrees Fahrenheit 52 Modbus Tables 6 22 Code and Unit Tables Continued NOTICE mans 6 2 20 Sensing Element Status Codes Bit Enumerated Code Decimal Code Hexadecimal Meaning o qo II _ 0 35 Je The Sensi
3. Continue to hold Enter to exit Configuration Menu and return to Operating Mode Menu Overview n corresponds to either Channel 1 n 1 or Channel 2 n 2 n 01 00 Channel Enable 3 00 00 Relay Configuration SC SE n 02 00 Application Type 4 00 00 Analog Output Configuration us n 03 00 Level Configuration 5 00 00 System Configuration RS232 n 04 00 Volume Configuration 6 00 00 Display Configuration Pa n 05 00 Flow Configuration OR IL n 06 00 Range Configuration Refer to Instruction Manual USR LM RS485 n 07 00 Strapping Tables for detailed configuration menu MODBUS ETHERNET n 08 00 Sensor Configuration n 09 00 Calibration o A ro a s z S 7 2 4 z r z S Saz 9056065 POWER COM PORT ANALOG OUT SENSORS Black Wire to COM i Red Wire to CH1or CH2 Wiring Diagram Wiring 12 22 AWG 11 USonic R USR XXXX Series 2 5 Installation Notes 1 Changes or modifications not expressly approved by AMETEK Drexelbrook could void the hazardous certification rating of the equipment USonic R series and USS series are to be used only in the manner outlined in this manual otherwise protection provided by the eguipment may be impaired Use Copper wiring only Use wiring rated for 90 C or higher when ambient is above 50 C Use wire gauge AWG 12 to AWG 22 All unused openings must be closed plugged with suitable components to maintain protective rating of the e
4. 2 NPT 7 One Sensor 3 4 2 BSP 8 Two Sensors 3 4 2 BSP Sensor 1 Cable length 0000 Without 0025 25 Ft Continuous Run Standard 0050 50 Ft Continuous Run 0100 100 Ft Continuous Run 0150 150 Ft Continuous Run 0200 200 Ft Continuous Run 0300 300 Ft Continuous Run Sensor 2 Cable length 0000 Without 0025 25 Ft Continuous Run Standard 0050 50 Ft Continuous Run 0100 100 Ft Continuous Run 0150 150 Ft Continuous Run 0200 200 Ft Continuous Run 0300 300 Ft Continuous Run USR _ _ Additional or Replacement USonic R Remote Sensor Technology USS Additional or Replacement USonic R Remote Sensor Enclosure 1 CPVC Mounting 1 3 4 2 NPT FM FMc Approved Class I Div 1 2 3 4 2 BSP G FM FMc Approved Class I Div 1 3 2 NPT with 1 2 NPT Electrical Connections Approvals ATEX CE Pending 4 2 BSP with M20 Electrical Connections Approvals ATEX CE Pending Interconnecting cable 0025 25 Ft Continuous Run Standard XXXX Up to 300 ft continuous run in 50 ft increments USS 1 Installation Section 2 Installation 2 1 Unpacking Carefully remove the contents of the shipping carton and check each item against the packing list before destroying any packing material If there is any shortage or damage report it to the factory immediately 2 2 Mounting the System The USonic R electronic
5. 2 3 4 5 6 USonic R keypad See Section 4 10 1 MANUAL ALARM CONTROL allows the relay to energize de energize based on set MANUAL NORMAL point and dead band entered The ACK acknowledge button is not used in control mode See Section 4 10 2 SAMPLE allows the relay to be assigned as a sample activation relay for use with a Batch Sampler typically used in Flow application Used for a momentary contact closure to activate the sampler See Section 4 10 3 PUMP allows the relay to be programmed as part of a Pump Alternation scheme See Section 4 10 4 MANUAL Alarm Allows the user to manually put the relay into alarm for test purposes See Section 4 10 5 MANUAL Normal Allows the user to return the relay to Normal operation Fct 3 01 03 Channel Select to which channel the relay will be assigned CHANNEL 1 CHANNEL 2 Assignment Fct 3 01 04 Variable Allows the user to select the input measurement unit that will be LEVEL VOLUME FLOW Assignment used for relay activation Example If Level has been selected and RANGE FLOW SUM the selected level units are in mm then relay assignment will also FLOW DIFF SUBMG be in mm TRAV SCREEN L E N Z DIST Fct 3 01 05 Set point A user defined numeric value based on the Variable Assignment type User defined where the relay will activate Fct 3 01 06 Dead Band A user defined numeric value based on Variable Assignment type User defined where the relay will
6. Published weights and dimensions are estimates or approximate only and are not warranted FORCE MAJEURE Seller shall not be responsible for delays in delivery or any failure to deliver due to causes beyond Seller s control including but not limited to the following items acts of God war terrorism mobilization civil commotion riots embargoes domestic or foreign governmental regulations or orders governmental priorities port congestion acts of the Buyer its agents or employees fires floods strikes lockouts and other labor difficulties shortages of or inability to obtain shipping space or transportation inability to secure fuel supplies or power at current prices or on account of shortages thereof or due to limitations imposed by the extent of availability of Seller s normal manufacturing facilities If a delay excused per the above extends for more than ninety 90 days and the parties have not agreed upon a revised basis for continuing providing the goods or services at the end of the delay including adjustment of the price then Buyer upon thirty 30 days prior written notice to Seller may terminate the Order with respect to the unexecuted portion of the goods or services whereupon Buyer shall promptly pay Seller its reasonable termination charges upon submission of Seller s invoices thereof LIMITATION OF LIABILITY Seller s liability for any claim of any kind except infringement of intellectual property rights shall not
7. and location of the obstructions Still Well Installation If multiple pipe sections are used a smooth transition between sections is required 2 diameter or larger nozzle 20 feet 12 inch maximum maximum range in gap greater 2 3 pipe than 0 125 pip 30 feet f Recommended mounting when maximum recessed in a nozzle range in 4 pipe Acceptable Unacceptable Pipe joints 10 Installation 2 4 Wiring the System WARNING Ifthe USonic R is located in a hazardous environment do not open the enclosure cover or make break any electrical connections without first disconnecting electrical power at the source Ensure that wiring electrical fittings and conduit connections conform to electrical codes and Approval Agency Control Drawings for specific location and environment Refer to the Wiring Diagram of the USonic R Connect input power Sensing Element relays and signal leads to the terminal block as shown It is recommended to use twisted shielded pair to eliminate noise for both signal and Sensing Element lead extensions The shield or drain wire should be grounded at the receiver o AMETEK prexeisroox 02 O Configuration Menu Press and hold Enter for 5 seconds to access the Configuration Menu e Use Up and Down button to select menu e Press Enter to change selected items Press and hold Enter to return to the previous menu or to cancel a parameter change
8. hereinafter Seller by any agreement warranty statement promise or understanding not herein expressed and no modifications shall be binding on Seller unless the same are in writing and signed by an executive officer of Seller or his or her duly authorized representative Verbal orders shall not be executed until written notification has been received and acknowledged by Seller QUOTATIONS Written quotations are valid for thirty 30 days unless otherwise stated Verbal quotations expire the same day they are made PRICES All prices and terms are subject to change without notice Buyer requested changes to its order Orders including those affecting the identity scope and delivery of the goods or services must be documented in writing and are subject to Seller s prior approval and adjustments in price schedule and other affected terms and conditions Orders reguiring certified test data in excess of commercial reguirements are subject to a special charge ORDER ACCEPTANCE All Orders are subject to final approval and acceptance by Seller at its office located at 205 Keith Valley Road Horsham Pennsylvania 19044 TERMS OF PAYMENT Seller s standard terms of payment for Buyers who gualify for credit are net thirty 30 days from date of invoice All invoices must be paid in United States dollars CREDIT Seller reserves the right at any time to revoke any credit extended to Buyer or otherwise modify terms of payment if Buyer
9. 32 I 17 8 Consult Factory Fct 1 08 02 SG Adjust User defined Consult Factory Any change in this function will change 1 08 01 to SG Fct 1 08 03 Ping Rate 300 700 1100 1500 milliseconds Fct 1 08 04 Near Zone Fault HIGH LOW NZ Out 22mA 3 7 mA Fct 1 08 05 Lost Echo Fault HIGH LOW Last Known Value 22 LE Out mA 3 7 mA Hold Fct 1 08 06 Temp Units F C Fct 1 08 07 Sensor Software Revision Read Only Fct 1 08 08 Echo Count Fct 1 08 09 Pipe Length O Edit length in units for open air no Pipe Len pipe use O Fct 1 08 10 Pipe Diameter 2 3 4 6 8 10 12 Pipe diameters Pipe Diam greater than 12 are treated as open air installations Fct 1 08 11 Low Offset User numerical entry 1 0 1 Low Offset Consult Factory before use Fct 1 08 12 High Offset User numerical entry 1 0 1 Hi Offset Consult Factory before use Fct 1 09 00 Calibration Fct 1 09 01 Point Consult Manual Factory Calibrated See Section 8 2 Fct 2 00 00 Channel 2 Same as channel 1 Fct 3 00 00 Relays Fct 3 01 01 Enable YES NO Quick Start Menu Quick Start Menu Function Item Menu Selection Choices default Fct 3 01 02 Relay Type ALARM CONTROL SAMPLE PUMP 1 2 3 4 5 6 MANUAL ALARM MANUAL NORMAL Fct 3 01 03 Channel Assignment CHANNEL 1 CHANNEL 2 Fct 3 01 04 Variable As
10. Sensor is located within the tube assembly of the Sensing Element and is not serviceable by the user Tampering with this construction will void any existing warranties BELDEN 9320 _ 55 REDWIRE CHANNEL 1 OR 2 1 PAIR 20 AWG BLACK WIRE COMMON SHIELD TWISTED SHIELD WIRE GROUND 25 FT STD LENGTH 3 4 NPT OR 3 4 BSP 2 NPT OR 2 BSP 2 3 8 WRENCH 60mm FLATS 6 1 2 C 165mm 2 1 2 DIA 64mm 1 90 DIA 48mm Sensing Element Mounting Dimensions Special Coondition for Use For Zone 0 Installations care should be taken that the plastic Sensing Element be installed and used in such a way that the danger of Electrostatic charge is excluded For use only on liquid process mediums Avoid rapid contact between the process medium and the plastic Sensing Element T Warning Potential Electrostatic Charge Hazard 5 USonic R USR XXXX Series 23 Mounting the System Continued 11 45 291mm 11 31 28 mm DREXELBROOK Ra 8 00 9 31 AV E 7 236mm 1 62 I 41mm S 37 136mm 3 STAINLESS STEEL HINGE 1 10 DIA HOLES 6 IBERGLASS ENCLOSURE 28mm FOR CONDUIT CONNECTORS Electronics Enclosure Mounting Dimensions Installation 23 Mounting the System Continued The USonic R is designed for field mounting but it should be mounted in a location as free as possible from vibration cor
11. Type 4 4X IP68 1 2 IIC T4 Ta 70 C 420 0004 309 CD Entity Type 4 4X IP68 Entity Parameters Output Entity Parameters Ui vmax 30 V li Imax 150 mA Pi 1 W Ci 0 Li 0 Class I Division 2 Groups A B C and D Class Il Groups E F and G Class III Ex nC II C 420 0004 309 CD Ambient Temperature Range 40 C to 70 C T4 Type 4 4x and IP65 receiver IP68 sensor Class I Division 1 Groups A B C and D Class Il Groups E F and G Class Ill Ex ia II C T4 Entity Parameters Ui vmax 30 V li Imax 150 mA Pi 1 W Ci 0 Li 0 PENDING ATEX CE Mark IEC Ex CEPEL GOST For Class I Div 2 Zone 2 hazardous locations with sensors suitable for Class I Div 1 Zone 0 Zone 1 hazardous locations 65 Section 10 Drawings ings Draw Section 10 SHT OF 1 NO 285 0001 188 CD 10 1 OCF Mounting Ki I SSI I 30 T IHS I amp 2 v 9 SIc XV3 VECI VLO SI2 10 881 1000 S8c LIM ONTLNAOW dO0 JON sc NOSN3S JHL dO NOILISOd WOILYAA NV VINOZINOH AHL ISNPFOV OL ONTLLIA M4AOSSONO JHL NO SM339S LAS 02 71 JHL NSZSOO OP JTnGdHOS SdI P E JZIS ddld 13315 SS4INIVIS IVIN3LYN 9866 7061 Vd WYHSYOH oodd dX cQ ALINN ar ey ya ee 00 ava O dav 0N gene eer 30 NOS aa cEE 90 T 1 CWA S3HONI NI SNOISNINIO TIV GAL
12. as Device ID the COM Port and the Baud Rate Change the Baud Rate and the Device Address to match the settings on the USonic R that you wish to communicate with DataView will communicate with either RS232 or RS485 An RS485 converter or PC card will be reguired for RS485 Communications Port Settings Device Address 1 v COM Port comi Baud Rate 19200 56 Data Logger 7 33 Downloading Log Data The USonic R has a maximum of 2048 possible log points You may select the starting and ending points to download Point 1 is the oldest point If the user chooses to download points lowest to highest the data will be downloaded as oldest to newest The user may also download points highest to lowest This will give the user the most recent logged data first NOTICE Point 2048 will not be the newest point if the USonic R has not yet logged at least 2048 points For example if the USonic has only logged 5 points since the first power up the newest point would be Point 5 DataView File Options Help Download Points 1 2048 Boon Downend egin Downloa 1 To 2048 7 3 4 Saving Log Data Choose File gt Save As to save the data to a CSV Comma Separated Variable file This fille may then be opened using programs such as Microsoft amp Excel for analysis of the log data Save in Data Log Files 7 2 my Datalog File csv My Recent Documents Desktop My Network File name Untitle
13. de activate Example if relay assignment type is Level a set point value may be 12 inches for relay set point activation and a dead band selection may be 36 inches the relay will activate at 12 and de activate at 48 Tip Changing the relay fail safe direction Fct 3 02 11 can reverse the contact NO NC states USonic R USR XXXX Series 4 2 Configuration Menu Continued Se Menu Selection Fct 3 01 07 Sample value This function is only used when Relay Type is set to SAMPLE Used User defined for Batch Sampler Activation a user defined numeric value is entered that corresponds to how often this relay will activate If the sample needs to take a sample every 10 000 Gallons then enter 10000 Fct 3 01 08 Sample Duration This function is only used when Relay Type is set to SAMPLE WIDTH OF SAMPLE A user defined numeric value that corresponds to how long in PULSE 50 1000 mS milliseconds that the contact closure must be made Check with sampler manufacturer to determine how long of a contact closure pulse is reguired to activate the sampler Valid entries will range between 50 msec to 1000 msec Fct 3 01 09 Time Delay A user defined numeric value between 0 99 seconds after the set User defined 0 99 point has been reached before the relay contact will close open seconds HLFS LLFS Fct 3 01 10 Time Delay Mode Forward Acting when the set point is reached the relay immediately FORWARD REVERSE
14. fails to pay for any shipments when due or if in Seller s opinion there is a material adverse change in Buyer s financial condition Seller may at its option cancel any accepted Order if Buyer fails to pay any invoices when due DELIVERY Shipments are F O B place of manufacture Shipping Point and the Buyer shall pay all freight transportation shipping duties fees handling insurance storage demurrage or similar charges from Shipping Point Delivery of goods to common carrier shall constitute delivery and passing of title to the Buyer and all risk of loss or damage in transit shall be borne by Buyer Any claims or losses for damage or destruction after such delivery shall be the responsibility of Buyer Seller reserves the right to make delivery in installments which shall be separately invoiced and paid for when due without regard to subseguent deliveries Delay in delivery of any installment shall not relieve Buyer of its obligation to accept remaining deliveries Acknowledged shipping dates are approximate only and based on prompt receipt of all necessary information from Buyer and Buyer s compliance with terms of payment TAXES All sales excise and similar taxes which Seller may be required to pay or collect with respect to the goods and or services covered by any Order shall be for the account of the Buyer except as otherwise provided by law or unless specifically stated otherwise by Seller in writing TERMINATION AND H
15. goes into alarm time delay is applied when the relay comes out of alarm Reverse Acting when set point is reached the time delay value is applied before the relay activates Fct 3 01 11 Fail Safe HLFS relay is de energized in alarm when level is above defined HLFS LLFS set point value LLFS relay is de energized in alarm when level is below defined set point value Fct 3 01 12 Fault Condition Defines the state of the relay when a fault conditions occurs A fault Alarm Normal Fault Cond condition can be Near Zone Lost Echo or No Sensor conditions Fct 3 02 to Relays 2 6 Same as above for relays 2 6 Same as above Fct 3 07 Display Display Fct 3 07 01 Indicator Fill Alarm Relay Indicator Dot is filled solid when relay is in the Fill Alarm Fill Normal Indicator ALARM condition Fill Norm Relay Indicator Dot is filled solid when relay is in the Normal condition Fct 4 00 00 Analog Output Configure Analog Outputs Po Fct 4 01 00 Analog Output 1 All parameters in 4 01 are specific to analog output 1 Po Fct 4 01 01 Channel Define which channel 1 or 2 will be tied to the output signal CHANNEL 1 CHANNEL 2 Assignment terminals Fct 4 01 02 Variable Select the analog output signal assignment level distance volume LEVEL VOLUME FLOW Assignment flow etc that will represent this analog signal If level is selected the RANGE FLOW S
16. is designed for a cable length of 25 feet or less and is only used for point to point communications with a PC An adapter cable must be used such as the 380 5000 100 to convert the DB9 connector of the PC to the 3 wire terminal on the USonic R The diagram below shows the proper wiring 5 4 2 Wiring for RS485 RS485 is designed for cable lengths of to 4 000 feet As many as 32 Modbus devices may be multi dropped on the same bus A twisted pair is used to connector the USonic R to a host such as a PC with a RS485 converter or PC card It is recommended that the twisted pair be shielded and at least 24 AWG The shield should be connected to common only at one end If the RS485 bus already has terminating resistors installed the jumper me JP2 on the motherboard must be set to position 2 3 This will remove the built in terminating resistor that is connected by default Part 380 5000 100 Laptop or Desktop PC TN CE RS232 lt Black Wire Clear Wire Red Wire Twisted Pair 42 Modbus Tables 5 5 Configuration 5 5 1 Baud Rate The Baud Rate may be changed in menu item 5 04 01 The default baud rate is 19200 bps 5 5 2 Hardware Interface The USonic may be configured for RS485 or RS232 in menu item 5 04 02 The default interface is RS232 5 5 3 Device ID The USonic may me configured for a Device ID of 1 to 247 in menu item 5 04 03 The Device ID is a unique address used to
17. is reached 1 2 3 At least two relays must be assigned for pump alternation The setpoint of PUMP 1 must be the setpoint with the lowest Activate value The high level failsafe setpoints should be arranged in increasing order e g PUMP 2 setpoint lt PUMP 3 setpoint lt PUMP 4 setpoint lt PUMP 5 setpoint lt PUMP 6 setpoint The relays may be assigned to pumps in any order However no two relays may be assigned to the same PUMP For a 3 pump alternator starting with relay 1 configure Change the RELAY TYPE of relay 1 to PUMP 1 menu item 01 02 Change the SETPOINT and DEADBAND values of relay 1 to the desired Activation point menu items 01 05 and 01 06 respectively Change the RELAY TYPE of relay 2 to PUMP 2 menu item 02 02 Change the SETPOINT and DEADBAND values of relay 2 to the desired high level failsafe menu items 02 05 and 02 06 respectively Change the RELAY TYPE of relay 3 to PUMP 3 menu item 03 02 Change the SETPOINT and DEADBAND values of relay 1 to the desired second high level failsafe menu items 03 05 and 03 06 respectively 4 10 5 Manual Operation NOTICE mS NOTICE gt All Relays may be configured independently for manual operation For the manual operation configure the relay s as follows All relay parameters are configured in menu item 3 0n 00 where n is relays 1 6 For a HLFS Alarm Condition Change the RELAY TYPE to MAN ALARM menu item 0n 02 For a HL
18. menu item 0n 02 2 Assign the desired input channel to the relay menu item 0n 03 3 Change the SAMPLE VALUE to the desired sample interval menu item 0n 07 4 Change the SAMPLE DURATION to the desired sample pulse width menu item 0n 08 Example configuration With this configuration the relay will activate every 10 000 gallons 1 Set the Totalizer Scale of the assigned input channel to x1000 2 Assign the Flow units to gallons minute 3 Change the SAMPLE VALUE to 10 gal x1000 Example configuration With this configuration the relay will activate every 100 gallons 1 Set the Totalizer Scale of the assigned input channel to x1000 2 Assign the Flow units to gallons minute 3 Change the SAMPLE VALUE to 0 1 gal x1000 All other relay parameters will have no effect 39 USonic R USR XXXX Series 4 10 4 Pump Alternation NOTICE gt The pump alternator allows the user to alternately turn on and off a set of up to six relays successively from one or more set points The number of PUMP Relay Types will determine the number of alternating relays For a 2 pump alternator one relay would be assigned as PUMP 1 Relay Type and another relay would be assigned as PUMP 2 Relay Type The setpoint of PUMP 1 would be the pump activate setpoint and the setpoint of PUMP 2 would be the high level failsafe If the level rises falls too fast for pump 1 to handle both relays will activate when the high level failsafe setpoint
19. multi drop the USonic R with up to 32 Modbus devices using the RS485 Interface For RS232 it is recommended to leave the Device ID set to 1 since RS232 cannot be multi dropped The default Device ID is 1 43 Section 6 Modbus Tables Section 6 Modbus Tables 6 1 Modbus Register Address Map n Channel 1 Parameter Address Data Type 30n017 word 00n001 Boolean 40n012 Two 40n013 Tue 40n015 Float 40n017 Word 0 10 See Section 6 2 5 40n018____ Float 40n023 Word 40n025 Word Ecs Reserved 40n027 Word Max Strapping Points Defined 40n 028 Word 40n029 Word 40n 030 Float 40n032 Float 40n 034 Float Range Level Dist Volume Flow Totalizer Resettable Totalizer Temperature Status Channel Enabled Application Type Range Assignment LRV Lower Range Value URV Upper Range Value Level Head Units Tank Height 0 Distance Sensor Offset Vessel Type Copy Std Vesselto Strap Table Vessel Units Max Capacity Flow Type Flume Size Flow Units Reserved Flow Delay Totalizer Scale Reserved Reset Resettable Totalizer Reserved In Point 1 Out Point 1 In Point 2 Out Point 2 In Point 3 Out Point 3 In Point 4 Out Point 4 40n 038 Float 40n 040 40n042 40n 044 Float Float Float USonic R USR XXXX Series 6 1 Modbus Register Address Map Continued In Point 5 Out Point 5 In Point 6 Out Point 6 In Point 7 Out Point 7 In Point 8 Out Point 8 In Point 9 Out Point 9 In P
20. or disable channel 1 if disabled display Yes No and output signals will not be available for use Fct 1 02 00 Application Type Allows the user to select application type The menu will only allow entries in applicable menu items Fct 1 02 01 APP Type Allows the user to select basic application type for Level Flow Level includes level volume range configuration amp strapping tables Flow Flow open channel flow amp submerged flow Totalization Batch Sampler Activation via relays amp strapping tables for custom flumes weirs Fct 1 03 00 Level Allows the user to select inputs for level measurement Define units of measure for display select tank height and sensor offset value if different than tank height Sensor Offset is typically only used in volumetric measurements to correlate a known volume to a known level See Sections 4 3 for level measurements amp Section 4 4 fo distance measurements Fct 1 03 01 Units Allows the user to select the units label that will be used for the IN FT MM CM M display and all units inputs for measurement values relay set point values LRV URV etc Fct 1 03 02 Tank Height Allows a user defined value for Tank Height This is normally defined User defined 360 as the distance from the sensor face to the tank bottom and is used to correlate level vs volume at a known level If the sensor face is located at a different elevation than what is expressed in Tank Height
21. wall in beam with no other the beam area there is no chance of obstructions will not cause false echoes false echoes or readings Protrusions from the wall at an angle Protrusion from the wall at an angle less than 45 does not cause false echoes greater than 45 may cause false echoes Installation 2 3 Installation Examples Continued Preferred Preferred Location Location When mounted off center in conical When mounted off center in conical bottom tanks reflected echoes can bottom tanks reflected echoes can be reflect away from the Sensing Element redirected back to the Sensing Element in the conical bottom resulting in a lost Use 400 mS repetition rate to allow these echo Move the Sensing Element to the echoes to subside before transmitting center of the bin for best results the next pulse and or move the Sensing Element to another location Preferred Location When mounted in the center of domed roof tanks reflected echoes can be redirected back to the Sensing Element Use 400 mS repetition rate to allow these echoes to subside before transmitting the next pulse and or move the Sensing Element to another location USonic R USR XXXX Series 2 3 Installation Examples Continued Use standard electronics with Smart Gain SG setting Agitators within the beam path Mounted close to a wall or obstructions are present Ability to ignore obstructions will depend on the exact size
22. 0790 21 du YSI ISNY HLIM JONYGNOOOY NI 39 TINOHS NOLLYTIWISNI f G3A08ddV SI LI HOIRA 304 NOILVIOT CO3IdISSYGdO SDOGNVZVH JHL NIHLIM GHTIVISNI 39 AVW S3 33S Y JINOS N ldZONOO ALIINIJ YSONN CYGYNVO NI GSTTYLSNI NIHA G9 411839 VSO GH4AONddY Wd 38 LIN SDLYNYddV GSLVIOOSSV 40 NOILYMROL4NOO JHL Z Od lt Id 80 xoud To NO DT gt 919097 SdOO TV dO 17 fog YO DO gt 919090 SdQ07 TW 30 12 f41 lt iE JO xp CIA lt I 80 PE G 0 HL NST 318V9 I gt ne to Y f CSI TddAS 378V9 HLIM 13994 002 40 H19N31 ZC WNWIXYW LY s lt Qa e s ram A D S a soc EE add 1004 Hn 61 JONVLONONT Z e ce TO HINI HI P Z Oc NOS 1004 4d ZS 3JONYLIOVdVO Java Z I II q z l ee E D SES TI s SOON CHAT LAGO SINOS SLAdLAG HOSNIS NI Y3MGd S 0 HME IT Y9 9 i S Z 0 H19N31 Jl8VO P MOD THO OND nas 21109 e Z I 0 HI9NJ 318v3 gt poo 090 199 pod Z I SNININOW P H ONS W 90A vZ OVA 9p90 D SS 89 dl Rech Sf UM 031411439 SGIMHS SSN Ge 1 1 I 1 1 1 1 1 I I I I I I I I JOA 92 61 I 02 021 I SIN383310933 NI dIMOd I I I I I i 1 1 1 I 1 1 I I I I I I I I I Edi Xv FS ddAl Hu SI dn 9 2 an 9 2 q SNILINVNV ALILNI S I Ri SEE K Huot JU OOI gv HEI du 001 g Ce 2217 SSN DJ D SdnO339 SYD EN DI SdNoH9 SY 14 0021 HLONST 60 og M SPO od ZY XYW yu 6
23. 68 9 3 Modbus Specifications Baud Rate 19200 COM ID COM 1 Data Bits 8 Parity Even Stop Bit 1 9 4 Software Level Distance Volume Flow rate via user selectable Flume and Weir characterizations or 21 Point strapping table Totalization via 1 resettable and 1 non resettable totalizer Differential Level Channel 1 vs Channel 2 for Submerged Flow Sum Difference and Traveling Bar Screen Control Pump Alternation Batch Sample Activation Data Logger Up to 24 Month Maximum time period dependant on sample rate Requires DataView PC Software to download the data 64 Specifications 9 5 Approvals APPROVED Model USR ab1c 0def 0ghi Usonic R Series Receiver AIS I II Ill 1 ABCDEFG T4 Ta 70 C 420 0004 309 CD Entity Type 4 4X IP65 I O AEx ia IIC T4 Ta 70 C 420 0004 309 CD Entity Type 4 4X IP65 NI 1 2 ABCD S ll lll 2 EFG T4 Ta 70 C Type 4 4X IP65 1 2 IIC T4 Ta 70 C 420 0004 309 CD Entity Type 4 4X IP65 Entity Parameters Output Entity Parameters Uo Voc 25 9 V lo Isc 69 5 mA Po 0 45 W Co Ca 100 nF Lo La 7 4 mH Vt 25 9 V It 139 mA Po 0 9 W Ca 100 nF La 1 8 mH Model USS 1a 0cde Usonic USS Series Sensor IS 1 II III 1 ABCDEFG T4 Ta 70 C 420 0004 309 CD Entity Type 4 4X IP68 I 0 AEx ia IIC T4 Ta 70 C 420 0004 309 CD Entity Type 4 4X IP68 NI 1 2 ABCD S ll III 2 EFG T4 Ta 70 C
24. Address Data Type 453007 Relay Type Channel Assignment Variable Assignment Setpoint Dead Band Sample Value Time Delay TD Mode Failsafe Sample Duration Analog Output Channel Assignment Variable Assignment 4 mA Point 20 mA Point Damping Lock Analog Output Value Trim 4mA Trim 20mA System Software Revision Reset Factory Defaults System Reset Counter Alarm Acknowlege 47 USonic R USR XXXX Series 6 1 Modbus Register Address Map Continued Parameter Enable Interval Duration Overwrite Data Log Data 6 2 Code and Unit Tables The code and unit tables give meaning to the some of the parameters listed in the register map 6 2 1 Application Type Codes Code Mem 6 2 2 Range Assignment Codes Code Wem oO D 6 2 3 Vessel Type Codes Co Jmeanimg Oo fuserbetmes _ Bo Horizontal Cylinder with Dished Ends a Horizontal Cylinder with Hemispherical Ends 48 Modbus Tables 6 22 Code and Unit Tables Continued 6 2 4 Standard Vessel Codes used to Copy Standard Vessel Table to Strapping Table Code meanmg 0 flinearVessel O S Horizontal Cylinder Do Horizontal Cylinder with Dished Ends 3 OE Horizontal Cylinder with Hemispherical Ends 6 2 5 Flume Weir Type Codes Co WW TT o frue aooo freimerbomlus Flame 5 fRectangular Weir With End Contractions E fcmpoetiwer 9 fvnoenwer _ 6 2 6 Totalizer Scale Codes
25. Amplifier Consult Factory User numerical entry 1 Hi Offset before use 0 1 Consult Factory before use Fct 1 09 00 Calibration Allows the user to optimize the calibration due to changes in the velocity of sound in various media Fct 1 09 01 Point A point calibration allows the system to reset the expected ultrasonic Consult Manual Factory sound velocity to a new value Consult factory before use If vapors are Calibrated See Section 8 2 present or a gas blanket is used the ultrasonic velocity will be different than would be expected in a through air application This menu item is used to alter this calculated velocity Edit this item with the actual distance to the known level and the system will back calculate the velocity that produces this level measurement Fct 2 00 00 Channel 2 Same as above with the prefix of 2 for system configuration Same as channel 1 of Channel 2 Fct 3 00 00 Relays Allows user configuration of the 6 SPDT relays See Section 4 10 for more detail Enable Allows relays to be enabled for use Function 3 01 configures relay YES NO 1 functions 3 02 through 3 06 configure relays 2 through 6 Fct 3 01 02 Relay Type Define relay type with the following descriptions ALARM ALARM relay used to indicate if an alarm set point has been CONTROL exceeded the relay will de energize when set point is exceeded anc SAMPLE stay in alarm until acknowledged by pressing the ACK button on PUMP 1
26. E A Leader in AMETEK DREXELBROOK Level Measurement For Assistance Call 1 800 527 6297 ide North America 215 674 1234 Installation and Operating Instructions USonic R Series 2 Channel Continuous Remote Ultrasonic Level Measurement System using USR XXXX Series Electronics and USS XX Remote Sensing Elements U S and Canada 1 800 553 9092 24 Hour Service 1 800 527 6297 International 1 215 674 1234 Fax 1 215 674 2731 E mail drexelbrook service ametek com Website www drexelbrook com AMETEK Drexelbrook makes no warranty of any kind with regard to the material contained in this manual including but not limited to implied warranties or fitness for a particular purpose Drexelbrook shall not be liable for errors contained herein or for incidental or consequential damages in connection with the performance or use of material Copyright 2007 AMETEK Drexelbrook EDO 09 10 114 USR LM Issue 5 USonic R Series 2 Channel Continuous Remote Ultrasonic Level Measurement System using USR XXXX Series Electronics and USS XX Remote Sensing Elements Contents Table of Contents Quick Start Menlli iu dd SG IG EE viii Section 1 lniroduc lOb E 1 E Prod uct Description uy ua nce gate PIN RA YR RH Y Y HO 1 12 Wpes of QUIPUL uii ie GST FFR CY ia sad OG GYF ee DC CR 1 ES E Been EE 2 1 4 Definition Eeer ee ee OS Y aqui asqa asya ee 2 LS Mod ls WE u ua aun aG NID TS RWG Ae 4 Section 2
27. EI gt 32 Configuration Trapezoidal Cipolletti Weir Variable Sizes Trapezoidal Cipolletti Flume Code H max U wH I Crest Length o min 3 4 H max USonic R USR XXXX Series V Notch Weirs V Notch Angle AT Ta L Jl min 3 4 H max 34 Confisuration Rectangular Weirs Variable Sizes Rectangular Weir with End Contractions Crest Length Rectangular Weir without End Contractions Crest Length E o min 3 4 H max 35 USonic R USR XXXX Series 4 9 Traveling Screen NOTICE gt The traveling screen measurement monitors the stream head height of both the upstream and downstream sides ofthe screen using both channel 1 and channel 2 Channel 1 is Ha upstream head height Channel 2 is Hp downstream head height The relationship between the upstream and downstream sides is Ha Hb Configure as follows Refer to menu items 1 00 00 for channel 1 and menu items 2 00 00 for channel 2 1 Select LEVEL in the Application Type menu of both channels menu item 02 00 Select the desired LEVEL UNITS for channel 1 menu item 03 01 Select the distance from 0 head height to the face of the Sensing Element of both channels in the tank height menu item menu item 03 02 Assign the desired relays and analog channels to TRAV SCRN To show the traveling screen value on
28. FS Normal Condition Change the RELAY TYPE to MAN NORMAL menu item 0n 02 All other relays parameters are ignored when a relay is configured for manual operation 40 Communications Section 5 Communications 5 1 Description The USonic R uses the Modbus protocol for communicating with a PC or devices such as a programmable logic controller Modbus is a master slave protocol that is openly published Many PC programs currently exist for communicating with Modbus supported devices The USonic R supports the RTU transmission mode over RS 485 or RS 232 5 2 Compatibility The USonic R supports all the required specifications and is conditionally complaint 5 3 Implementation Class The USonic R uses the Basic Implementation Class of the Modbus protocol The table below shows configurations capabilities of the basic implementation class Addressing Configurable address from 1 to 247 Yes 9600 19200 19200 is default Mode RTU 3 wire terminal Adapter Cable Required for RS232 41 USonic R USR XXXX Series 5 4 Wiring WARNING Ifthe USonic R is located in a hazardous environment do A not open the enclosure cover or make break any electrical connections without first disconnecting electrical power at the source Ensure that wiring electrical fittings and conduit connections conform to electrical codes and Approval Agency Control Drawings for specific location and environment 5 4 1 Wiring for RS232 RS232
29. Flow Based on user input type selection the USonic R menu items will only allow data entry in valid related menus l e If Level is selected menu s for distance volume and flow are locked out Level The measured distance from the sensor face to the target minus the tank height Or the distance from the tank bottom to the liquid surface Level Mode Output signal increases as the level increases direct acting output Lost Echo A condition that occurs when the ultrasonic transmission does not return to the sensor This could be due to foam irregular surface dished tank bottom etc LRV Lower Range Value The point at which the output signal is equal to 4 mA 0 Also see Zero This is the maximum flow rate that is expected in a specific flume or weir This is not necessarily the maximum flow that the flume weir is capable of producing Maximum Capacity Used in level to volume conversions the maximum capacity of the vessel at a known maximum level point Near Zone The distance below the sensor where the measurement cannot be made 12 inches 305 mm Glossary of Terms Glossary of Terms The maximum distance measurable from the sensor face Range of Percent The percentage of level or distance between the LRV 4 mA 0 point and the URV 20 mA 100 always enabled on the display Repetition Rate This is the number of milliseconds that elapses between ultrasonic pulse transmissions Longer repetition rates may be helpful if
30. Installation uya uuu Tuis ee seen 5 Zed D ele DEE 5 2 2 MOUNTING the SyStermu uu uuu ENEE ENNEN EEN 5 23 installation Examplos uu a S tach Ta UD ON YN GY CY telat None saus ans 8 2 4 Wiring the System assina unpusqa e FY GLEDD DN YDD GCC xs 11 2 5 Installation Ee 12 Section I ene 13 Section 4 Configuration eege naiaren eebe waska asss 15 4 1 System Configuration with Display Keypad r 15 4 2 Configuration Menu uuu Ru LIYN GN FL YRU Fd nedi 16 4 3 Level Application output increases as liquid level increases 24 4 4 Distance Application Indication referenced from the Sensing Element Face 25 45 Standard Flow Application WEE 26 4 6 Submerged Flow in Parshall FIlUMeS AAA 27 4 7 Flow Sum and Flow Difference ENEE 28 48 Types OF Flum s and WIS ee ied iu Teg GWR deg TD LTT Canon Fe denise EGO FED YR YO 29 4 9 Traveling Sereen E 36 A Cette EE ET EE EET REN PN FRAS 37 Section 5 GommuniCalons cii I sad 41 5 1 Description ee ua racial O nuan dodd AG esas dydd FFCD dd GR ddn YO alas 41 Sa GOrnpallbililyi ee 41 5 37 implementation Class sr E E E EE EO Er E 41 EG EE 42 55 el EE 43 Section 6 Modb s Table ua 45 6 1 Modbus Register Address Map n 45 62 Code and Unit Tables i UY GY 48 Section 7 Dal Elte ee 55 TL DEEP se GR A CR GN GG Ny A akapa ya kaqa aa 55 LQ Contiguratioll se ie Y DC GNU cU
31. LNOO S IMDLOY DNYW SDLYMYddY 2001 NOILYOO O SPOGMVZVH ONY ININdINOI YO MBINWYG S I G3AONddV SI LI HJIHM 804 NOILYOO COG4dI4ISSYT0 SNOQAYZYH JHL NIHLIM O9TIWISNI 38 AM ININdING3 80 N3 NNYg S71 CVOVNVI NI GSTIVISNE N3HA G91411839 YSI GHAONddV Wd 38 LSAW INAWdINGS YO SMATREVO S I LdSONOS ALIIN3 ASONA_CVOVNVYD NI GSTIVLSNI NIHA 1311833 YSI G3A03d4V Wd 39 ISNW SOLVMYddY G3LVIJOSSY 40 NOILVYNSISNOO dHl Od lt Id 80 xoud fo YO PT gt 214097 SdOOT TY 40 17 fog 80 DI gt 919093 SdOOI TN 340 19 CHI lt 11 MO sp t CIA lt IN 80 XBUA SALON 1004 HN 61 JONVLONGNI 318V39 1004 49 25 30NYLIOVdVO Tl8VJ GE zg EH Y dd Sala 3P90 DI SSN IIM3S ssn S DON 031411439 SITAIS SSN M01389 SSLON 335 SN213WYNYd Gr HEI Mn aa GUY SSV19 9 ONY 4 OI Y SdRON9 SSYTI SSYTI 9 ONY 4 3 Sdnoud 1 GV JIL dNo8 SSV713 uone2o07 passejo snopuezey O ONY 3 a V Sd00N9 T SSVTI 10 NOILV907 G3I4ISSV19 NOLLVOO 1 SNOGYVZYHNON 69 Form 440 0001 001 3 1 2006 TERMS AND CONDITIONS OF SALE GENERAL ALL ORDERS ARE SUBJECT TO THE FOLLOWING TERMS AND CONDITIONS ANY ACCEPTANCE OF ANY OFFER OF BUYER FOR ANY GOODS OR SERVICES IS CONDITIONED UPON THESE TERMS AND CONDITIONS AND SELLER OBJECTS TO ANY ADDITIONAL OR DIFFERENT TERMS PROPOSED BY BUYER IN ANY DOCUMENT WHICH SHALL NOT BE BINDING UPON SELLER No salesman or other party is authorized to bind the AMETEK DREXELBROOK Division of AMETEK Inc
32. O N APR OIMI 15 m H FLUME SIZE IN 1 6 i20 DEG Rectangular Weir with or without End Contractions Enter Crest Length Trapezoidal Weir Enter Crest Length Leopold Lagco Flume Enter Flume Size SIZE IN 5 O 9 23 USonic R USR XXXX Series 4 33 Level Application output increases as liquid level increases Configure as follows 1 10 Select the desired channel to configure n either Channel 1 00 00 or Channel 2 00 00 Ensure the desired channel is enabled n 01 01 Select LEVEL in the application type menu n 02 01 Select the units of measurement in menu n 03 01 Enter the tank height in menu n 03 02 for applications where tank dimensions are not important you may enter in the distance from the Sensing Element face to the 4mA point Enter an Offset if needed in menu n 03 03 this value is used to compensate for differences in elevation between the top of the tank and the Sensing Element face It is only changed when the displayed level must agree with the actual tank height In simple applications where the tank height is not important enter 0 See Section 1 4 for more details Set the Range assignment to LEVEL in menu n 06 01 Assign the desired LRV 4mA value in menu n 06 02 Assign the desired URV 20mA value in menu n 06 03 Configure the analog output using menu 4 0n 00 Assignment should be set to LEVEL to provide a 4 20mA signal proportional to the level in the vessel n An
33. OLD ORDERS No Order may be terminated by Buyer except upon written reguest by Buyer and approval by Seller and if said reguest is approved by Seller under the following conditions 1 Buyer agrees to accept delivery of all of the units completed by Seller through the workday on which Seller receives the written termination reguest 2 Buyer agrees to pay to Seller all direct costs and expenses applicable to the portion of the Order that is incomplete WARRANTY A Hardware Seller warrants its goods against defects in materials and workmanship under normal use and service for one 1 year from the date of invoice B Software and Firmware Unless otherwise specified Seller warrants for a period of one 1 year from date of invoice that standard software or firmware when used with Seller specified hardware shall perform in accordance with Seller s published specifications Seller makes no representation or warranty expressed or implied that the operation of the software or firmware shall be uninterrupted or error free or that functions contained therein shall meet or satisfy the Buyer s intended use or reguirements C Services Seller warrants that services including engineering and custom application whether provided on a fixed cost or time and material basis shall be performed in accordance with generally accepted industry practices D Remedies Seller s liability under this section is restricted to replacing repairing or issuing cr
34. System Specifications Power Requirement USR 1XXX 24 VDC 1A 120 VAC USR 2XXX 24 VDC 1A 240 VAC Maximum analog output load resistance 1000 ohms Power Consumption 12 Watts Ambient Operating Temperature Electronics 40 F to 1589F 409C to 70 C LCD Display 4 F to 158 F 20 C to 70 C Ambient Temperature Effect 0 196 per 19F Repeatability 0 1 inch 3 mm Resolution 0 125 inch 3 mm Response Time Less than 1 second Calibration Zero amp Span to nearest 01 inch 3 mm Near Zone 12 inches 305 mm Minimum span 3 inches 76 mm Maximum span 30 feet 9 1 m Output 4 20 mA DC isolated Accuracy 0 15 of Max Sensing Element range or 0 2 5mm whichever is greater Temperature compensation Automatic Damping O to 99 seconds Lost Echo 22 mA or 3 7 mA field selectable Near Zone 22 mA or 3 7 mA field selectable Pulse Repetition Rate 300 or 400 msec field selectable 63 USonic RTM USR XXXX Series 9 1 System Specifications Continued Fail Safe 22 mA Relays 6 SPDT 5A 250VAC with 12 user defined trip points Enclosure Fiberglass reinforced Polyester FRP to NEMA 4X IP 66 9 2 Sensing Element Specifications Sensing Element Material CPVC Pressure 10 to 50 psig Operating Temperature 40 to 1589F 40 C to 709C Beam Angle Conical 10 typical at the 3 db down point Sensing Element Ingress Protection Rated to NEMA 4X NEMA 6 6P IP
35. T If any provision of these terms and conditions is unenforceable the remaining terms shall nonetheless continue in full force and effect This writing together with any other terms and conditions Seller specifically agrees to in writing constitutes the entire terms and conditions of sale between Buyer and Seller and supercedes any and all prior discussions and negotiations on its subject matter AMETEK DREXELBROOK An ISO 9001 Certified Company 205 Keith Valley Road Horsham PA 19044 U S and Canada 1 800 553 9092 24 Hour Service 1 800 527 6297 International 1 215 674 1234 Fax 1 215 674 2731 E mail drexelbrook info O ametek com Website www drexelbrook com
36. UENCE Fct 5 02 00 Miscellaneous Fct 5 02 01 Set Clock User defined Factory set Fct 5 02 02 Reset Factory Defaults NO YES Fct 5 02 03 System Software Read Only Revision Fct 5 02 04 Reset Counter Read Only Fct 5 03 00 Data Logger Fct 5 03 01 Enable NO YES Fct 5 03 02 Interval 5 SECONDS 12 HOURS INTERVAL OFF Fct 5 03 03 Duration Read Only duration of data logging dependant on interval Fct 5 03 04 CH1 Trigger Assignment DISTANCE LEVEL VOLUME FLOW OFF Fct 5 03 05 CH1 Trigger User defined High Point Fct 5 03 06 CH1 Trigger User defined Low Point Fct 5 03 07 CH2 Trigger Assignment DISTANCE LEVEL VOLUME FLOW OFF Fct 5 03 08 CH2 Trigger User defined Quick Start Menu Quick Start Menu Function Item Menu Selection Choices default Fct 5 03 09 CH2 Trigger User defined Low Point Fct 5 03 10 Overwrite NO YES Fct 5 03 11 Reset Data logger NO YES memory Fct 5 04 00 Communications Fct 5 04 01 Baud Rate 9600 19200 19200 Fct 5 04 02 Communications Type RS232 RS485 RS232 Fct 5 04 03 Device ID 1 32 1 Fct 6 00 00 Display Fct 6 01 00 Configure Fct 6 01 01 AutoScroll ENABLE DISABLE Fct 6 01 02 Scroll Rate User defined Fct 6 01 03 Hide ALL YES NO Fct 6 01 04 Show ALL YES NO Fct 6 02 00 CHANNEL 1 Fct 6 02 01 Range Show Hide Fet 6 02 02 Level Show Hide Fct 6 02 03 Di
37. UM analog output will be in percent of Level If volume is selected the FLOW DIFF SUBMG analog output will be expressed in percent of volume See Section TRAV SCREEN L E N Z 4 7 flow amp sum difference and Section 4 9 traveling screen Fct 4 01 03 4 mA Point A user defined value based on Variable Assignment for the LRV User defined 0 4 mA 0 of the analog signal Fct 4 01 04 20 mA Point A user defined value based on Variable Assignment for the URV 20 User defined 100 mA 100 of the analog signal Fct 4 01 05 Damping A user defined value between 0 99 seconds that allows the analog User defined 0 99 signal to be dampened This is desirable is heavy agitation orturbulence seconds cause the output signal to be too jumpy Typically just a few seconds 5 10 sec of signal dampening is suitable Fct 4 01 06 Lock mA Allows the user to force the analog output signal to a user defined User defined value The analog output will stay at this value until this menu item is exited 3 06 Configuration 4 2 Configuration Menu Continued Description amp Comment EE Choices default Fct 4 01 07 Trim 4 m Allows the user to adjust the 4 mA output signal to match a plant mA CONSULT MANUAL standard See Section 8 3 Fct 4 01 08 Trim 20 mA Allows the user to adjust the 20 mA output signal to match a plant CONSULT MANUAL mA standard See Section 8 3 Fct 4 02 00 Same as above for A
38. VAC Output 4 20 mA Analog or selected Digital Sensing Element 6 5 CPVC Sensing Element rated 40 F to 158 F 409C to 70 C Sensing Element Mounting 54 2 NPT or 4 2 BSP G e Display _ 2 Line LCD LED Backlight 10 digit Alpha Numeric 7 digit Numeric Signal Strength Relay and Range Indicators Software Level Distance Volume Flow rate via user selectable Flume and Weir characterizations or 21 Point strapping table Totalization via 1 resettable and 1 non resettable totalizer Differential Level Channel 1 vs Channel 2 for Submerged Flow Sum Difference and Traveling Bar Screen Control Pump Alternation Batch Sample Activation 1 4 Definition of Terms Zero LRV The point at which the output signal is equal to 4 mA 0 Span URV The point at which the output signal is egual to 20 mA 10096 Range The Maximum distance measurable from the Sensing Element face Near Zone The distance Just below the Sensing Element face where the System cannot make a level measurement 12 inches 305 mm Lost Echo A condition that occurs when the ultrasonic energy is not being returned to the Sensing Element For example a loss of echo may occur when large amounts of foam are present Strapping Table Displays the value of the input to level and output to volume or flow in percent in a 21 Point table This also allows points to be changed to accommodate irregular shaped vessels a
39. VLS 3SIMMIHLO SSITNN wasn SNON TNOS ONS MODMETIXINA NALIAV Od 0007 H9IMAdOD q 031 41 1830 OS 91 z S410H 1108 VIC 8 G q 370819 1708 SALON OZ VIO Y Z O nS6 I 86 IP VIG 8 E OH VIC 8 S I I JONV 14 40014 7 61421 P 0 881 1000 S8c 019 c0 881 1000 G8c SOE l IO0 881 1000 S8 lt uu 1333 H159N31 ud4dWDN Lava cr nV E Y ALILNYND SAY XIH 48 71 SMIHIS LAS Oc W I lt ddid T1V9I1183A YOSNAS 404 INTINNON LdN Z ONI LLI 4 YIAOSS08JI 133 SHLONIT 318V T IVAV X04 LNVHO ATENSSSV 3dld TVINOZINOH 335 716 3 m 67 USonic R USR XXXX Series ings 10 2 FM Control Draw SE g 00 60 7000 02r WEE O YNA ALIEN SOZ Svd _ G ddV ON 3sa oga ssi s 90 Z 1 yas LIZ S0 9 1 oodd 19X380 Mi SE rm 11 ess _ mg saa LL CL C O JNIMYVMO ONINOO 9Wd Wd YOSNAS S3l33S SSN OAI GIE A IINOS N SINGWNONIANS3 III SSVTO ONY II SSYTO NI G3TIV1SNI NIHA G3SQ 38 LSNW VIS LIAGNGD 1H9INL ISNO 1 WAOMddY W4 INQHLIM G31118334 SI ONIAVNO SIHL OL MOISIA ON 9 d8VOT 1ddV SY IZ YSJ 3009 1V919139313 NYIGYNVO 3HL HLIM JINYOSOJDV NI 48 GTOOHS VGYNVO NI NOILYTTVISNI S COZ Yd4N ISNY 3009 WITALIITI UTVNOILYN JHL ONY sSNOILYIOT CGSI4ISSY TD SNOGHVZVH X04 SWALSAS 3JVS ATIWOISNIALNI 30 NOLLYTIVISNI 1
40. alog Output Signal 1 or 2 24 Configuration 4 4 Distance Application Indication referenced from the Sensing Element Face Configure as follows 1 Select the desired channel to configure n either Channel 1 00 00 or Channel 2 00 00 2 Ensure the desired channel is enabled n 01 01 3 Select LEVEL in the application type menu n 02 01 4 Select the units of measurement in menu n 03 01 5 Enter an Offset if needed in menu n 03 03 typically set to 0 6 Set the Range assignment to DISTANCE in menu n 06 01 7 Assign the desired LRV 4mA value in menu n 06 02 referenced from the Sensing Element face 8 Assign the desired URV 20mA value in menu n 06 03 referenced from the Sensing Element face 9 Configure the analog output using menu 4 0n 00 Assignment should be set to DISTANCE to provide a 4 20mA signal proportional to the distance from the Sensing Element face n Analog Output Signal 1 or 2 25 USonic R USR XXXX Series 4 5 Standard Flow Application Standard Flow uses the head height level of the selected channel and convertsittoanoutputofflow Therelationshipis determined by selecting the proper flume or weir used for the application See Section 4 8 for the list of available flumes and weirs The strapping table may be used to create a custom flow table if a flume or weir is not available in the USonic R Configure as follows 1 10 11 12 13 14 Select the desired channel to con
41. an convert the USonic R output signal to be proportional to volume or Flow The USonic R Sensing Element is made of CPVC for compatibility with a wide range of process materials 1 2 Types of Output Level Mode Output increases as the internal level of the vessel increases Level output is the most common type of output measurement Configuration is referenced from the bottom of the vessel Distance Mode Output increases as the distance increases away from the Sensing Element Configuration is referenced from the Sensing Element Face Flow Mode Output increases as head height level increases increasing flow rate Output is non linear with level changes and is based on the flow characteristic of a selected Flume Weir or strapping table for a custom primary flow device Fault Indication Output assigned to the channel at fault goes to 3 7 or 22 mA user selectable during a Lost Echo or Near Zone condition For all other faults the output goes to 22 mA Possible Faults Near Zone Lost Echo No Sensor Communications to Sensing Element was lost Error 1 Reserved Error 2 EEPROM Check Sum Error Error 3 Reserved Error 4 EEPROM Does not respond Error 5 Communications to sensor was lost shown in Datalogger Error 6 Reserved Error 7 Reserved Error 8 Unknown error occurred Consult factory USonic R USR XXXX Series 1 3 System Specifications e Power USR 1XXX 24 VDC 120 VAC USR 2XXX 24 VDC 240
42. ate a custom flow table if a flume or weir is not available in the USonic R Configure as follows Refer to menu items 1 00 00 for channel 1 and menu items 2 00 00 for channel 2 1 Select FLOW in the Application Type Menu of both channels menu item 02 00 2 Select the Flow Type for the Application of both channels menu item 05 01 3 Select Flume Weir size for both channels menu item 05 02 The flume weir size menu item will be a value in head height units or as a code See Section 4 8 for proper flume weir size codes 4 Select the desired flow units for both channels menu item 05 03 5 Select the desired head units for both channels menu item 05 05 6 Select the distance from bottom of the flume weir 0 flow to the face of both USonic R Sensing Element menu item 05 06 7 Assign the desired relays and analog channels to FLOW SUM or FLOW DIFF 8 To show the flow sum or difference values on the LCD display enable these values in menu item 6 00 00 28 Configuration 4 8 Types of Flumes and Weirs The USonic R Supports the Following Flumes and Weirs Leopold Lagco Flumes Variable Sizes Conduit Diameter D lt gt 29 USonic R USR XXXX Series Parshall Flumes 2 3Z 30 Configuration H Flumes 5 SE Measuring Point t Flume Size Front 31 USonic R USR XXXX Series Palmer Bowlus Flumes Conduit Diameter D
43. ction 5 Allows the user to select between 9600 19200 baud rates Default 9600 19200 19200 is 19200 Allows the user to select communication transfer via RS 232 or RS 485 RS232 RS485 RS232 Allows the user to select the polling address of this system 1 32 1 32 1 Default position is 1 Allows the user to configure display items Po Allow the user to enable or disable auto scroll feature AutoScroll allows ENABLE DISABLE the automatic time based cycling of items that can be displayed If AutoScroll is disabled the user can still manually cycle through any desired display items by using the up or down arrow key will be displayed row the usertoselctto show or hide display opion Show Hide Show Hide CEE I Show Hide Show Hide Configuration 4 2 Configuration Menu Continued T Menu Selection tem Description amp Comment Choices default ct 6 03 08 Fct 6 04 00 Differential Allows the user to display hide any channel 1 vs channel 2 difference sum displays F E Fot 6 04 01 Fet 6 05 00 Analog Output I Alons the user 1o display nanas ooi Fet 6 06 00 Analog Output Alowstheuseriodopay nie araog onpa ooo Fot 6 06 01 Fct 6 07 00 Allows the user to display hide the real time clock e E PRIMARY DEVICE CODES TRAPEZOIDAL FLUME SIZE SMALL 60 DEG16 1 1 LARGE 60 DEG X LARGE 60 DEG 3 FT 60 DEG 2 IN 45 DEG WSC 12 IN 45 DEG SRCRC 24 SRCRC
44. d csv d Places Save as type Comma Serparated csv v Cancel 57 Section 8 Troubleshooting Section 8 Troubleshooting The USonic RTM Series Ultrasonic Level Measurement System is designed to give years of unattended service No periodic or scheduled maintenance is reguired 8 1 Troubleshooting Procedures If a problem should occur with the operation of the system use the following procedure for troubleshooting 1 2 3 Ensure wiring connections are correct If the liguid surface has severe turbulence in the area where the ultrasonic beam hits consider increasing damping time Splashing of material or condensation on the Sensing Element face could cause unreliable measurements Any continuous ultrasonic signal echo can be adversely affected by significant foam on the liguid level surface If this condition exists please consult the factory for further application review and advice Ensure that the Sensing Element face is not recessed into a mounting nozzle unless a SmartGain setting is used Spurious reflections from the nozzle can cause faulty operation Maximum Nozzle Length 18 5 470 mm To indicate a fault condition the 4 20 mA signal locks to 22 mA or 3 7 mA If output is locked at 22 mA or 3 7 mA check that A The level of the material has not violated the near zone 12 inches 30 cm from the Sensing Element face B The low calibration setting is not more that 360
45. determines when the time delay function will be active Ifthe time delay mode is set to FORWARD the time delay function will delay the transition from Alarm to Normal If the time delay modeis set to REVERSE the time delay function will delay the transition from Normal to Alarm 37 USonic R USR XXXX Series 4 10 1 Relay Alarm Function Latching NOTICE IG NOTICE IG NOTICE IS Each relay may be configured for an alarm scenario When a relay changes to the Alarm state the relay will remain in the Alarm state until the user presses the Acknowledge button When a system fault occurs all relays will change to the condition state selected in the menu The default state is Alarm Configure the relay s as follows All relay parameters are configured in menu item 3 0n 00 where n is relays 1 6 Change the RELAY TYPE to ALARM menu item 0n 02 Assign the desired input channel to the relay menu item 0n 03 Assign the desired output value to the relay menu item 0n 04 Change the SETPOINT value menu item 0n 05 Change the DEADBAND value menu item 07 06 o a A o N m Change the Time delay Time Delay Mode and Failsafe as needed menu items 0n 09 0n 10 and 0n 11 respectively When leaving the menu the user may need to press the Acknowledge button to reset the relays 4 10 2 Relay Control Function Non Latching NOTICE mans NOTICE gt Each relay may be configured for a control scenario re
46. e defense of the suit or proceeding including settlement and 2 Buyer provides all necessary information and assistance for that defense In the event of a charge of infringement Seller s obligation under the agreement shall be fulfilled if Seller at its option and expense either i settles such claim ii procures for Buyer the right to continue using such goods iii replaces or modifies goods to avoid infringement or iv accepts the return of any infringing goods and refunds their purchase price or iv defends against such claim If Buyer furnishes specifications or designs to Seller the obligations of Seller set forth above shall not apply to goods made by Seller using such specifications or designs and Buyer shall defend indemnify and hold Seller harmless against any third party claims for infringement which arise out of Seller s use of specifications or designs furnished by Buyer SOFTWARE LICENSE If goods purchased hereunder include software Software Buyer may use the Software only as part of the goods Buyer may not use copy or transfer any of the Software except as may be permitted under the applicable License Agreement provided with the goods Buyer s right to use copy or transfer the Software shall terminate upon termination of Buyer s right to use the goods PACKAGING WEIGHTS AND DIMENSIONS Buyer specified packing or marking may be subject to additional charges not otherwise included in the price of the goods
47. edit at Seller s option for any returned goods and only under the following conditions 1 Seller must be promptly notified in writing as soon as possible after the defects have been noted by the Buyer but not later than 1 year from date of invoice from Seller 2 The defective goods are to be returned to the place of manufacture shipping charges prepaid by the Buyer 3 Seller s inspection shall disclose to its satisfaction that the goods were defective in materials or workmanship at the time of shipment 4 Any warranty service consisting of time travel and expenses related to such services performed other than at Seller s factory shall be at Buyer s expense E Repaired Reconditioned Goods As to out of warranty goods which Seller has repaired or reconditioned Seller warrants for a period of sixty 60 days from date of its invoice only new components replaced in the most recent repair reconditioning F Returns and Adjustments No goods may be returned unless authorized in advance by Seller and then only upon such conditions to which Seller may agree Buyer must obtain an RMA Return Material Authorization number from Seller prior to any return shipment and such RMA number must appear on the shipping label and packing slip Buyer shall be responsible for the returned goods until such time as Seller receives the same at its plant and for all charges for packing inspection shipping transportation or insurance associated with returned
48. eins sede nae de i eee ee 55 7a Using BEEN 56 Section BE TKOUDIESNOOTING eege aeaaea ata Sau SSS et Se ana ia don dna dna 59 8 1 Troubleshooting Procedures 1 gd U a 59 82 Optimized Field Calibration GATE do TD Rares artes 59 8 3 Analog Ouinut AGUS NE ee 60 8 4 Telephone Assistance u aa 60 8 5 Equipment Return Warranty Gendt eegener 61 8 6 E Ee 62 Section 9 System Specifications l U u u u u u 63 91 System Specifications Eege 63 92 Sensing Element Specifications EE 64 9 3 Modbus Specifications E 64 Mi eee Sat te ua Ea RA de 64 0 E 65 Section 10 DIAWINAS usas sein as Ri SS tens chad he ae 67 1071 DOCE Mountimg IE pisos Se ede tate Rd ee 67 NO FC OFOD FAWR u D eh as CR YI GAD us a NA OE 68 USonic R USR XXXX Series Glossary of Terms Distance sid The measured distance from the sensor face to the target Distance Mode Output signal increases as the distance increases reverse acting output Distance to Zero Flow This is the No Flow condition in a flume or weir It may be to the bottom of the flume weir or depending on the type of flume weir the no flow condition may be above the bottom of the flume weir with standing water below this point Fault Indication Output goes to 3 7 mA or 22 mA user selectable in configuration menu du
49. enter a value for Offset Fct 1 03 03 Fct 1 03 03 Offset Typically not used in Level Mode but can be used if sensor is located User defined 0 above positive offset or below negative offset the value that was entered for Tank Height Edit the menu from the default display Inches 000000 00 to correct offset value Use up arrow button to increase numbers in a positive offset use down arrow button to increase numbers in a negative offset 16 Configuration 4 2 Configuration Menu Continued a Menu Selection F ct 1 04 00 Volume Allows the user to select vessel shape use a pre selected strapping table defined by tank shape and known maximum capacity and select volumetric units used for measurement conversions Fct 1 04 01 Vessel Type Allows the user to select the basic vessel shape for volumetric VERTICAL conversion Note This selection is based on standard strappingtables HOR CYL FLAT and cannot be edited Select Custom if the tank shape needs to be HOR CYL DISHED edited for maximum conversion accuracy HOR CYL HEMI SPHERE CUSTOM Fct 1 04 02 Copy to Allows the user to copy and edit a standard strapping table to the VERTICAL Strapping Table 21 point custom strapping table The level vs volume data points HOR CYL FLAT can then be edited for optimized customization in Fct 1 07 HOR CYL DISHED HOR CYL HEMI SPHERE Fct 1 04 03 Vessel Units Allows the user to select volumetric units that wil
50. ers annotate this total volume Each count on the totalizer can be representative of an exponential volume of water X 100 X 1 000 X 10 000 or X 100 000 can be selected Upper Range Value The point at which the output signal is egual to 20 mA 100 Also see Span The level of the liguid in the vessel converted to volume based on tank strapping tables The point in the vessel where the output signal is egual to 4 mA 096 Also see LRV USonic R USR XXXX Series Quick Start Menu Menu Navigation 5 1 Hold ENTER Button 5 seconds to access configuration menu 2 Use UP amp DOWN buttons to select menu items 3 4 Hold ENTER button to go to previous menu or continue to hold to Press ENTER button to change selected items return to operate mode Press UP amp DOWN buttons simultaneously to force target acquisition AWG Function Item Menu Selection Choices default Fct 1 00 00 Channel 1 Fct 1 01 00 Channel Enable Yes No Fct 1 02 00 Application Type Fct 1 02 01 APP Type Level Flow Pet 1 03 00 Level Fet 1 03 01 Units IN FT MM CM M Fct 1 03 02 Tank Height User defined 360 Fct 1 03 03 Offset User defined 0 Fct 1 04 00 Volume Fct 1 04 01 Vessel Type VERTICAL HOR CYL FLAT HOR CYL DISHED HOR CYL HEMI SPHERE CUSTOM Fct 1 04 02 Copy to VERTICAL Strapping Table HOR CYL FLAT HOR CYL DISHED HOR CYL HEMI SPHERE Fct 1 04 03 Ves
51. esponsibility to fully disclose all chemicals and decontaminate the returned items To obtain a return authorization number RA contact the Service department at 1 800 527 6297 US and Canada or 215 674 1234 Outside North America Please provide the following information Model Number of Returned Eguipment Serial Number Original Purchase Order Number Process Material that the eguipment has been exposed MSDS for any hazardous materials Billing Address Shipping Address Purchase Order Number for Repairs Please include a purchase order number even if the repair is under warranty If repair is covered under warranty you will not be charged Ship eguipment freight prepaid to AMETEK Drexelbrook 205 Keith Valley Road Horsham PA 19044 COD shipments will not be accepted AMETEK Drexelbrook warrants its products free of material defects or manufacturing defects for a period of 1 year after date of shipment 61 USonic R USR XXXX Series 8 6 Field Service Trained field service personnel are available on a time plus expense basis to assist in start ups diagnosing difficult application or eguipment problems or in plant training of personnel Preventive Maintenance and Calibration Certification service contracts are also available to maintain plant efficiency Contact the Service department for further information 62 Specifications Section 9 System Specifications 9 1
52. et Data logger memory Fct 5 04 00 Communications Fct 5 03 11 Baud Rate Fct 5 04 01 Communications Type Fct 5 04 02 Fct 5 04 03 Device ID Fct 6 00 00 Fct 6 01 00 Fct 6 01 01 Display Configure AutoScroll Fct 6 01 02 Scroll Rate Fct 6 01 03 Hide ALL Fct 6 01 04 Show ALL Fct 6 02 00 CHANNEL 1 Fct 6 02 01 Fct 6 02 02 Fct 6 02 03 Fct 6 02 04 Fct 6 02 05 Fct 6 02 06 Fct 6 02 07 Range Level Distance Volume Flow Totalizer Resettable Totalize Fct 6 02 08 Temperature Fct 6 03 00 CHANNEL 2 Fct 6 03 01 Fct 6 03 02 Fct 6 03 03 Distance Fct 6 03 04 Fct 6 03 05 Fct 6 03 06 Fct 6 03 07 Resettable Totalize Range Level Volume Flow Totalizer Description amp Comment Menn Selection P Choices default Allows a user defined high point as a trigger to the data logger event User defined recorder Measurements that exceed this High Point value will be recorded in the data logger Allows a user defined low point as a trigger to the data logger event User defined recorder Measurements that exceed this Low Point value will be recorded in the data logger Allows the user to select the ability to overwrite previously recorded NO YES data once data registers are full on a data first in first out basis Allows the user to clear the memory of the data logger NO YES Allows the user to configure digital communication settings See Se
53. exceed the purchase price of any goods or services which give rise to the claim SELLER SHALL IN NO EVENT BE LIABLE FOR BUYER S MANUFACTURING COSTS LOST PROFITS LOSS OF USE OF THE GOODS OR SERVICES COST OF CAPITAL COST OF SUBSTITUTE GOODS FACILITIES SERVICES OR REPLACEMENT POWER DOWNTIME COSTS CLAIMS OF BUYER S CUSTOMERS FOR DAMAGES OR OTHER SPECIAL PROXIMATE INCIDENTAL INDIRECT EXEMPLARY OR CONSEGUENTIAL DAMAGES Any action against Seller must be brought within eighteen 18 months after the cause of action accrues These disclaimers and limitations of liability shall apply regardless of the form of action whether in contract tort or otherwise and further shall extend to the benefit of Seller s vendors appointed distributors and other authorized resellers as third party beneficiaries PROHIBITION FOR HAZARDOUS USE Goods sold hereunder generally are not intended for application in and shall not be used by Buyer in the construction or operation of a nuclear installation or in connection with the use or handling of nuclear material or for any hazardous activity or critical application where failure of a single component could cause substantial harm to persons or property unless the goods have been specifically approved for such a use or application Seller disclaims all liability for any loss or damage resulting from such unauthorized use and Buyer shall defend indemnify and hold harmless the Seller against any such liability whether a
54. figure n either Channel 1 00 00 or Channel 2 00 00 Ensure the desired channel is enabled n 01 01 Select FLOW in the application menu n 02 01 Select the FLOW TYPE in menu n 05 01 Select the FLUME SIZE in menu n 05 02 see table for valid sizes Select FLOW UNITS in menu n 05 03 Select HEAD UNITS in menu n 05 04 Enter the distance from the Sensing Element face to the zero flow point zero distance in menu n 05 05 Enter damping time in seconds if desired in menu n 05 08 Select the totalizer scale if desired in menu n 05 09 Assign the RANGE to FLOW in menu n 06 01 Assign the desired LRV 4mA value in menu n 06 02 Assign the desired URV 20mA value in menu n 06 03 Configure the analog output using menu 4 0n 00 Assignment should be set to FLOW to provide a 4 20mA signal proportional to the flow rate n Analog Output Signal 1 or 2 26 Configuration 4 6 Submerged Flow in Parshall Flumes The submerged flow selection uses both input channels per application The submerged flow requires the measurement of both an upstream level Ha and a downstream level Hb to determine the actual flow rate This relationship is submergence Hp Ha Channel 1 is Ha upstream level Channel 2 is Hh downstream level Submerged Flow Measurement Configure as follows Refer to menu items 1 00 00 for channel 1 and menu items 2 00 00 for mam channel 2 1 3 Select FLOW in the Application Type menu of bo
55. for Level In points User defined to 1 07 43 21 and Volume Out points for strapping table points 2 21 Fct 1 08 00 Allows Allows the user to change the sensor settings user to Allows the user to change the sensor settings the sensor settings Fct 1 08 01 Gain type Should only be changed with the guidance of a Drexelbroo SG HIGH 100 representative This item allows the user to change from the default 84 67 50 32 SmartGain variable gain settings to a fixed gain level Useful if foam 17 896 is present that causes a Lost Echo fault Consult Factory before Consult Factory making changes Fct 1 08 02 SG Adjust Should only be changed with the guidance of a Drexelbrook User defined Consult representative This item allows the user to change from the default Factory SmartGain variable gain settings to an alternate variable gain level Any change in this but stilling allowing the system to ignore some obstructions within function will change 1 08 01 the beam path Consult Factory before changing to SG Fct 1 08 03 Ping Rate This function allows the user to change the repetition rate of the 300 700 1100 1500 ultrasonic pulses Consult Factory Before Changing milliseconds Fct 1 08 04 Near Zone Fault If the level moves into the Near Zone 12 inches from the sensor face HIGH LOW the user can select the current level the analog signal will assume 22
56. fying the 4 mA amp 20 maA points LRV URV The graphic display can be configured differently than the analog output signal The graphic display is always in percent of the range values selected in LRV amp URV Fct 1 06 01 Range Assign Allows the user to select measurement type that will be represented LEVEL VOLUME FLOW on the graphic display DISTANCE Fct 1 06 02 Allows a user defined numeric value in the same unit of measurement User defined 0 selected for the lower range value of the graphic display Fct 1 06 03 URV Allows a user defined numeric value in the same unit of measurement User defined 348 selected for the upper range value of the graphic display Fct 1 07 00 Strapping Allows the user to enter a new or modify a standard pre programmed strapping table Define the number of points 2 minimum through 21 maximum points Fct 1 07 01 Max Points Allows the user to define the number of required break points 2 21 from a minimum of 2 to a maximum of 21 points for level vs volume conversion optimization Fct 1 07 02 INPT 1 Allows the user to enter a defined numeric value of level input to be User defined used in conjunction with 1 07 03 for a volume output Fct 1 07 03 OUT PT 1 Allows the user to enter a defined numeric value of volume to be output User defined and is used in conjunction with 1 07 02 for a level input Fct 1 07 04 IN OUT Points 2 Allows the user to enter defined numeric values
57. g duration based off of the interval Example 1 Ifthe Logging Interval was set to 5 seconds the Duration value would be 2H 50M for 2 hours and 50 minutes 2 Ifthe Logging Interval was set to 12 hours the Duration value would be 2Y 294D for 2 years and 294 days Due to the limited number of characters available on the LCD display the duration values may not have space to display the nearest minute if the duration is greater than 1 day 7 2 4 Trigger Assignments In addition to the data log interval the data logger is capable of being triggered by two additional sources or one source per input channel Each trigger source has a corresponding high and low trigger point Example To configure the data logger to record a log point when the level of channel 1 rises above 180 inches and falls below 120 inches configure the following 1 Assign CH1 Trigger Assignment menu item 5 03 04 to Level 2 Change CH1 High Trigger Point menu item 5 03 05 to 180 inches 3 Change CH1 Low Trigger Point menu item 5 03 06 to 120 inches 7 3 Using DataView 7 3 1 Overview DataView is a PC program that will download the logged data from the USonic R and save it in a Comma Separated File CSV for opening in programs such as Microsoft Excel 7 3 2 Configuration Choose Options gt Communications in the menu to open the communications dialog box The Communications dialog box allows the user to change the Device Address Same
58. goods In the event that credit for returned goods is granted it shall be at the lesser of the then current prices or the original purchase price Claims for shortage or incorrect material must be made within five 5 days after receipt of shipment ALL OTHER WARRANTIES FOR ANY OF SELLER S GOODS OR SERVICES WHETHER ORAL WRITTEN EXPRESS IMPLIED STATUTORY OR OTHERWISE INCLUDING WITHOUT LIMITATION ANY IMPLIED WARRANTY OF MERCHANTABILITY OR FITNESS FOR PURPOSE ARE EXCLUDED AMETEK DREXELBROOK INTELLECTUAL PROPERTY Seller s sale of goods or provision of related documentation or other materials to Buyer shall not transfer any intellectual property rights to Buyer unless Seller specifically agrees to do so in writing Seller shall retain ownership of all applicable patents trademarks copyrights and other intellectual property rights Buyer shall not use copy or transfer any such items in violation of Seller s intellectual property rights or applicable law or for any purposes other than that for which the items were furnished Seller shall defend any lawsuit brought against the Buyer based on a claim that the design or construction of the goods sold hereunder by Seller infringe any United States or Canadian Patent Copyright or Mask Work Registration provided that Buyer promptly notifies Seller of such claim in writing and further provided that at Seller s expense 1 Buyer gives Seller the sole right to defend or control th
59. inches 30 ft 914 cm from the Sensing Element face Test for 4 mA and 20 mA A Using the Display Keypad to force the output signal to a constant 4 mA or 20 mA If attempts to locate the difficulty fail notify the local factory representative or call Drexelbrook directly To aid in troubleshooting please complete the information in Section 8 4 before calling the factory service department 8 2 Optimized Field Calibration The Configuration Menu Allows a 1 Point calibration based on a known actual distance This can adjust for any possible variations that may exist in the speed of sound or to provide an optimized calibration data point in difficult applications Using the Display Keypad enter the correct actual distance from the Sensing Element face to level The USonic R will use this data point as reference on all future readings unless Restore Factory Settings is selected 59 USonic R USR XXXX Series 8 3 Analog Output Adjustment Trimming the analog output to match a loop meter This functionis factory calibrated and generally does not have to be adjusted TRIM 4mA 4 0n 07 1 Measure the loop current mA dc on the desired analog output channel 2 Menu 4 0n 07 will force the loop current to 4 00mA 3 Using the keypad enter the actual loop current indicated on your device multimeter 4 The receiver will recalibrate the analog output to match your entered value TRIM 20mA 4 0n 08 1 Mea
60. l be used for the GALLONS M3 LITERS display BARRELS INPERIAL GALLONS strapping table Flow Allows the user to select the primary flow element flume weir FLOW Menu shown only type size of selected element from code or numeric value flow type when Flow is selected in dependant enter units of flow to be measured enter units of head 1 02 01 level to be used define the zero distance from sensor face to no Fct 1 04 04 Max Capacity Allows a user defined numeric value for the maximum capacity in User defined 1000GAL the vessel units selected that will be used in the level vs volume Fct 1 05 00 flow condition define time delay to be used if surface turbulence is encountered selecttotalizer scale if used and if the reset totalizer is to be reset by the user to zero volume See Sections 4 5 amp 4 8 for more detail Fct 1 05 01 Flow Type Allows the user to select the primary flow element for a list of pre PARSHALL programmed flume weir characterization tables If the desired primary SUB FLOW PARSHALL element is not listed the strapping table may be entered as a custom PALMER BOWLUS user defined table in Function 1 07 See Section 4 6 for more detaill TRAPEZ FLUME on Submerged Flow RECT WEIT W WO END V NOTCH WEIR CUSTOM Fct 1 05 02 Flume Size Allows the user a selection of flume throat size of flume type selected CODE FROM TABLE OR in Fct 1 5 01 select the size code from the available lis
61. lay configured as a control relay will not latch in the Alarm state When a normal condition occurs the relay will change to the Normal condition control relay would be used for pump control etc When a system fault occurs all relays will change to the condition state selected in the menu The default state is Alarm Configure the relay s as follows All relay parameters are configured in menu item 3 0n 00 where n is relays 1 6 Change the RELAY TYPE to CONTROL menu item 07 02 Assign the desired input channel to the relay menu item 0n 03 Assign the desired output value to the relay menu item 0n 04 Change the SETPOINT value menu item 0n 05 Change the DEADBAND value menu item 07 06 o Dn AeA o N Change the Time delay Time Delay Mode and Failsafe as needed menu items 07 09 0n 10 and 0n 11 respectively 38 Configuration 4 10 3 Batch Sample Activation Function Each relay may be configured for Batch Sample Activation The activator operates according toa defined totalizer value The assignedinput channel must be configured for a flow application See Section 4 5 The normally off state of the relay is HLFS Normal When a sample activation occurs the relay changes to the Alarm condition for 50 1000 ms user selectable to activate the sampling Configure as follows All relay parameters are configured in menu item 3 0n 00 where n is mam relays 1 6 1 Change the RELAY TYPE to SAMPLE
62. mA 3 7 mA 3 7 mA or 22 mA during a fault condition Fct 1 08 05 Lost Echo Fault If the echo is not returned to the sensor the user can select the HIGH LOW current level 3 7 mA 22 mA or Last Known Value the analog signal 22 mA 3 7 mA will assume during a fault condition LAST VALUE WARNING Holding Last Known Value can adversely affect safety Use only with caution and knowledge of how this feature may affect your process Fct 1 08 06 Allows the user to select F or C for display F C Fct 1 08 07 Read Only Provides a date code of the sensor software version Read Only Revision Fct 1 08 09 Pipe Length Enter the of Pipe that the ultrasonic beam will travel through 0 Edit in units for Pipe Len Measured from the face of the transducer to the end of the pipe open air no pipe use 0 Configuration 4 2 Configuration Menu Continued Menu Selection Fct 1 08 10 Pipe Diameter Enterthe pipe diameter or closest diameter from available selections 2 3 4 6 8 10 12 Pipe Pipe Diam of the pipe in which the USonic sensor is installed diameters greater than 12 are treated as open air installations Fct 1 08 11 Low Offset Pipe energy level setting for Low Gain Amplifier Consult Factory User numerical entry 1 Low Offset before use 0 1 Consult Factory before use Fct 1 08 12 High Offset Pipe energy level setting for High Gain
63. n 5 SECONDS 12 HOURS points Interval times between every 5 sec to every 12 hours are INTERVAL OFF selectable The Interval OFF selection allows the data logger to be used only as an event recorder based on user defined trigger values for Channel 1 and 2 Fct 5 03 03 Duration Read Only displays the maximum duration of data logger run time Read Only duration of data based on Interval selection logging dependant on interval Fct 5 03 04 CH1 Trigger Allows user selection of input variable level distance volume orflow DISTANCE LEVEL Assignment of data to be used for event recordings VOLUME FLOW OFF Fct 5 03 05 CH1 Trigger Allows a user defined high point as a trigger to the data logger event User defined High Point recorder Measurements that exceed this High Point value will bel recorded in the data logger Fct 5 03 06 CH1 Trigger Allows a user defined low point as a trigger to the data logger event User defined Low Point recorder Measurements that exceed this Low Point value will be recorded in the data logger Fct 5 03 07 CH2 Trigger Allows user selection of input variable level distance volume orflow DISTANCE LEVEL Assignment of data to be used for event recordings VOLUME FLOW OFF USonic R USR XXXX Series 4 2 Configuration Menu Continued Fct 5 03 08 CH2 Trigger High Point Fct 5 03 09 CH2 Trigger Low Point Overwrite Fct 5 03 10 Res
64. nalog Output 42 Same as above Fct 5 00 00 Allows user configuration of several miscellaneous system settings GN Password Enable Allows user to enable or disable password protection of configuration NO YES menu Fct 5 01 02 Change Password Allows a user generated a 7 character password to allow access to ENTER NEW KEY the configuration menu To edit this item you will see a blinking cursor SEQUENCE followed by 6 o s 000000 To edit use the up amp down arrow buttons to select Up Down Enter or ACK press the Enter button to make the selection and the blinking cursor will move to the next position o 00000 Repeat until all 7 positions have been entered Record this password Upon re entering the configuration menu this password will be required Menos Edit to enter correct Date amp Time User defined Factory set Fct 5 02 01 Set Clock Fct 5 02 02 Reset Factory This allows the user to reset all configurable data to the default NO YES Defaults settings from the factory Fct 5 02 03 System Software Read only code of the USonic R receiver software version Read Only Revision Fct 5 02 04 Read only count of the number of system resets Read Only EH Data Logger Allows user enable and configuration of Data Logger See ae 7 Fct 5 03 01 Allows the user to enable or disable the Data Logger NO YES Fct 5 03 02 Interval Allows a user selection for the time interval between data collectio
65. nclosure Type 4 4X IP 65 The eguipment must not be installed directly in any process where the enclosure might be charged by the rapid flow of non conductive media The eguipment must only be cleaned with a damp cloth The Sensing Element has been supplied with a grounding connection Check the local codes or authority having jurisdiction for grounding reguirements Dust tight conduit seal must be used when installed in Class II and Class III environments 12 LCD Display Section 3 LCD Display 1 10 digit Alpha numeric Displays Data such as Units of Measurement and Description of Menu Item 7 Digit Numeric Displays the numeric values such as distance and Menu item number Channel Displays the current input channel being viewed If this display item is blank the item being displayed is an Analog output or a differential value such as Traveling screen Range meter 0 10096 To change the scale of the Range meter change the Range setting in the Range Configuration menu Refer to Menu Item n 6 00 Range Config Menu Where n is the Channel Number Relays The outer ring indicates that the relay is configured The inner dot indicates the relay is in the alarm or normal condition See function 3 07 01 13 USonic R USR XXXX Series Section 3 LCD Display Continued Using the Keypad in the Configuration Mode The ENTER button is used to access the configuration menu and select i
66. nd custom flume or weir characterizations Introduction 1 4 Definition of Terms Continued Sensor Offset Sensor Offset 1s used to tell the USonic R the amount of distance above or below the top of the tank that the Sensing Element face 1s located in order to calculate the tank volume Sensor Offset can be applied in cases where The Sensing Element protrudes below the top of the tank or The Sensing Element is mounted above the top of the tank or A pipe extension is installed to raise the Sensing Element face 12 above the tank height to compensate for the 12 Near Zone If the Sensing Element is mounted above the top of the vessel a Positive value is entered in Sensor Offset If the Sensing Element is mounted below the top of the tank a Negative value is entered in Sensor Offset 2 dia nozzle Positive Sensor Offset Sensor offset Negative Sensor Offset USonic R USR XXXX Series 1 5 Models Available Technology USonic R Continuous Line Powered Ultrasonic Level Measurement System Power 1 120 VAC 24 VDC 2 240 VAC 24 VDC Output 1 Analog 4 20 mA outputs with Modbus Approvals 1 FM FMc Class 1 Div 2 Sensors 0 Without 1 One Sensor 3 4 2 NPT FM FMc Class I Div 1 2 Two Sensors 3 4 2 NPT FM FMc Class I Div 1 3 One Sensor 3 4 2 BSP G FM FMc Class I Div 1 4 Two Sensors 3 4 2 BSP G FM FMc Class I Div 1 5 One Sensor 3 4 2 NPT 6 Two Sensors 3 4
67. ng Element Has Reset _ 2 fa A Y O IOOO O ha jo SensorNot Found Communications Ewon All status values greater than 64 Decimal are considered fault conditions 6 2 21 Data Log Trigger Assignment Codes Code JMeming j 0 Distance j Tigger Assignment Of 53 Section 7 Data Logger Section 7 Data Logger 7 1 Description The USonic R has the ability to record over 24 months of time stamped data This data is extracted using DataView DataView is a PC program that will download the logged data from the USonic R and save it in a Comma Separated Variable File csv for opening in programs such as Microsoft Excel The USonicR Data Logger allows 36 diferent time intervals ranging from 5 seconds to 12 hours The duration of data logging will depend on the interval selected The following data is logged De five SS Percentage Jesse 7 2 Configuration 7 2 1 Data Logger Enable The Data Logger may be enabled or disabled in menu item 5 03 01 The Data Logger is disabled by default 7 2 2 Logging Interval The Data Logging Interval may my changed in menu item 5 03 02 The USonic R allows 36 different interval values ranging from 5 seconds to 12 hours The Interval Function may be disabled by selecting OFF for the Interval Parameter 55 USonic R USR XXXX Series 7 2 3 Logging Duration NOTICE IS This Parameter is read only It indicates the loggin
68. oint 10 Out Point 10 In Point 11 Out Point 11 In Point 12 Out Point 12 In Point 13 Out Point 13 In Point 14 Out Point 14 In Point 15 Out Point 15 In Point 16 Out Point 16 In Point 17 Out Point 17 In Point 18 Out Point 18 In Point 19 Out Point 19 In Point 20 Out Point 20 In Point 21 Out Point 21 Gain Type 40n 046 40n 048 40n 050 40n052 40n 054 40n056 40n058 40n 060 40n 062 40n 064 40n 066 40n 068 40n070 40n072 40n074 40n076 40n078 40n 080 40n082 40n 084 40n 086 40n088 40n 090 40n092 40n 094 40n 096 40n098 40n 100 40n 102 40n 104 40n 106 40n 108 40n110 40n112 40n114 40n115 40n116 40n117 40n118 40n119 40n121 40n 123 40n 124 40n125 12H Word Smart Gain Adjustment Word Consult Factory Word 0 1 See Section 6 2 8 Word 0 1 See Section 6 2 9 Repetition Rate Near Zone Analog Output Word 0 1 See Section 6 2 9 Float Lost Echo Analog Output Point Calibration Temp Calibration Reacquire Target Word 1 To Reacquire Target Word See Section 6 2 19 String Read Only Temperature Units Sensor Software Revision Modbus Tables 6 1 Modbus Register Address Map Continued n Relay 1 Parameter Address Enable 050n01 450n01 450n04_ Float O a50m06 Float mie Float o ooo O 450n 10 450n 11 450n 12 450n13 n Analog Output Channel 1 Parameter Address 451101 451n02 45in03_ Float 45in05_ Float 451n07 45in08_ Joes mag Float Parameter
69. ring a fault condition such as Lost Echo or Near Zone See Error Messages section Flow Mode Output increases as level head height increases Output is non linear with level and is based on Flume Weir primary element characterization or strapping table The instantaneous flow rate measured in flow mode of operation Flume Size A selection of the various throat sizes of specific flume and weir tables contained in the pre programmed software Flume Type Aselection of the specific flume and weir types that have been pre programmed in the software Gain Adjustment The USonic R s default gain setting is with SmartGain abbreviated a HD in the software code Other gain settings are available for use in abnormal application reguirements Contact the factory before changing from HD mode HD Adjustments SmartGain sometimes seem abbreviated as HD provides an algorithm that permits the system to ignore most internal obstructions that are inside of the ultrasonic beam path Changing an HD setting will allow this same algorithm to be used at different power settings Consult factory before changing HD Adjustments In Flow configuration the level measurement bottom of flume weir to surface of level is referred to a head height Enter the units in flow rate that will be used GPM Gallons per minute MGD Million Gallons per Day M3 Hr Cubic Meters per Hour Input Type Allows the selection of Level Distance Volume or
70. rosive atmospheres and any possibility of mechanical damage For convenience when adjusting and configuring place the USonic R Series in a reasonably accessible location Ambient temperature should be between 40 F to 1589F 409C to 70 C The Sensing Element must be mounted vertically and perpendicular to theliguid surface When mounting the USonic R Series Sensing Element consideration must be given to the 12 Inch 305 mm Near Zone If the level rises to within 12 inches 305 mm of the Sensing Element face a user selectable 3 7 mA or 22 mA error signal is generated Error message NERR ZONE is indicated The conical beam of the USonic R Series is approximately 10 degrees Therefore it is necessary to ensure that there are no unnecessary obstructions within this beam path Erroneous reflections can adversely affect system operation Mounting Recommendations For Open Channel Flow use an optional mounting kit is available for mounting above a flume or weir to position the system above the flow stream The mounting kit allows movement vertically and horizontally for maximum placement Part 285 0001 188 316 SS Refer to drawings 285 0001 188 CD for Mounting Details USonic R USR XXXX Series 2 3 Installation Examples 10 5 in 30 ft 27cm 914cm or Less 31 5 inches 80 cm When there are no obstructions within Smooth
71. s a result of breach of contract warranty tort regardless of the degree of fault or negligence strict liability or otherwise EXPORT CONTROL Buyer shall comply with all export control laws and regulations of the United States and all sales hereunder are subject to those laws and regulations Seller shall not be named as shipper or exporter of record for any goods sold hereunder unless specifically agreed to in writing by Seller At Seller s reguest Buyer shall furnish Seller with end use and end user information to determine export license applicability Buyer warrants in accordance with U S Export Law that goods sold hereunder shall not be destined for facilities or activities involving nuclear chemical or biological weapons or related missile delivery systems in named prohibited regions or countries GOVERNING LAW Seller intends to comply with all laws applicable to its performance under any order All matters relating to interpretation and effect of these terms and any authorized changes modifications or amendments thereto shall be governed by the laws of the Commonwealth of Pennsylvania No government contract regulations or clauses shall apply to the goods or services this agreement or act to bind Seller unless specifically agreed to by Seller in writing NON WAIVER BY SELLER Waiver by Seller of a breach of any of these terms and conditions shall not be construed as a waiver of any other breach SEVERABILITY AND ENTIRE AGREEMEN
72. sel Units GALLONS M3 LITERS BARRELS INPERIAL GALLONS viii Quick Start Menu Quick Start Menu Function Item Menu Selection Choices default Fct 1 04 04 Max Capacity User defined 1000GAL Fct 1 05 00 Flow FLOW Menu shown only when Flow is selected in 1 02 01 Fct 1 05 01 Flow Type PARSHALL SUB FLOW PARSHALL PALMER BOWLUS TRAPEZ FLUME RECT WEIR W WO END V NOTCH WEIR CUSTOM Fct 1 05 02 Flume Size CODE FROM TABLE OR NUMERIC VALUE See Section 4 8 Fct 1 05 03 Flow Units GPM MGD M3 HR LPS LPM Fct 1 05 04 Head Units IN FT MM CM M Fct 1 05 05 Zero distance User defined Fct 1 05 06 Delay User defined Fct 1 05 07 Totalizer Scale X1 X10 X100 X1K X10K X100K X1M Fct 1 05 08 Reset Totalizer NO YES Fct 1 06 00 Range Config Fct 1 06 01 Range Assign LEVEL VOLUME FLOW DISTANCE Fct 1 06 02 LRV User defined 0 Fct 1 06 03 URV User defined 348 Fct 1 07 00 Strapping Fct 1 07 01 Max Points 2 21 Fct 1 07 02 IN PT 1 User defined Fct 1 07 03 OUT PT 1 User defined Fct 1 07 04 IN OUT Points 2 21 User defined through 1 07 43 Fct 1 08 00 Sensor ix USonic R USR XXXX Series Guick Start Menu Function Item Menu Selection Choices default Fct 1 08 01 Gain type SG SG High 100 84 I 67 50 I
73. set up Strapping Table Allows the user to edit the 21 Point user defined table that can provide output signal as a percent of volume or flow Point Calibration Allows a 1 Point calibration based on a known distance from the Sensing Element face This can adjust for any possible variations that may exist in the speed of sound or to provide an optimized calibration data point in difficult applications such as vapor System Settings Allows setting changes to the system configuration Display Settings Allows the system to Display or Hide different readings Any or All may be selected and the display may automatically cycle for a selected interval 15 USonic R USR XXXX Series 4 2 Configuration Menu To enter the Configuration Menu Press and hold ENTER button for 5 seconds to access configuration menu Use UP and DOWN buttons to select menu Press ENTER button to change selected item e Press and Hold ENTER button to go to the previous menu or continue to Hold to exit configuration menu Press UP and DOWN buttons simultaneously to force target acguisition Only on the Displayed Channel A WG Z Description amp Comment EE Choices default Fct 1 00 00 Channel 1 Channel 1 all menu Function Fct items starting with 1 refer to channel 1 only Menu items starting with 2 are specific only to channel 2 Channel Enable Allows the user to enable
74. signment LEVEL VOLUME FLOW RANGE FLOW SUM FLOW DIFF SUBMG TRAV SCREEN L E N Z DIST Fct 3 01 05 Set point User defined Fct 3 01 06 Dead Band User defined Fet 3 01 07 Sample value User defined Fct 3 01 08 Sample Duration WIDTH OF SAMPLE PULSE 50 1000 mS Fct 3 01 09 Time Delay User defined 0 99 seconds Fct 3 01 10 Time Delay Mode FORWARD REVERSE Fct 3 01 11 Fail Safe HLFS LLFS Fct 3 01 12 Fault Condition Alarm Normal Fault Cond Fct 3 02 3 06 Relays 2 6 Same as above Fct 3 07 Display Display Fct 3 07 01 Indicator Fill Alarm Fill Normal Indicator Fct 4 00 00 Analog Output Fct 4 01 00 Analog Output 1 Fct 4 01 01 Channel Assignment CHANNEL 1 CHANNEL 2 Fct 4 01 02 Variable Assignment LEVEL VOLUME FLOW RANGE FLOW SUM FLOW DIFF SUBMG TRAV SCREEN L E N Z DIST Fct 4 01 03 4 mA Point User defined 090 Fct 4 01 04 20 mA Point User defined 10090 xi USonic R USR XXXX Series Quick Start Menu High Point Function Item Menu Selection Choices default Fct 4 01 05 Damping User defined 0 99 seconds Fct 4 01 06 Lock mA User defined Fct 4 01 07 Trim 4 mA CONSULT MANUAL Fct 4 01 08 Trim 20 mA CONSULT MANUAL Fct 4 02 00 AO 2 Same as above Fct 5 00 00 System Fct 5 01 01 Password Enable NO YES Fct 5 01 02 Change Password ENTER NEW KEY SEQ
75. stance Show Hide Fct 6 02 04 Volume Show Hide Fct 6 02 05 Flow Show Hide Fct 6 02 06 Totalizer Show Hide Fct 6 02 07 Resettable Totalizer Show Hide Fct 6 02 08 Temperature Show Hide Fct 6 03 00 CHANNEL 2 Fct 6 03 01 Range Show Hide Fct 6 03 02 Level Show Hide Fct 6 03 03 Distance Show Hide Fct 6 03 04 Volume Show Hide xiii Quick Start Menu Function Item Menu Selection Choices default Fct 6 03 05 Flow Show Hide Fct 6 03 06 Totalizer Show Hide Fct 6 03 07 Resettable Totalizer Show Hide Fct 6 03 08 Temperature Show Hide Fct 6 04 00 Differential Fct 6 04 01 Flow Sum Show Hide Fct 6 04 02 Flow Difference Show Hide Fct 6 04 03 Submergence Show Hide Fct 6 04 04 Traveling Screen Show Hide Fct 6 05 00 Analog Output 1 Fct 6 05 01 Show AO 1 Show Hide Fct 6 06 00 Analog Output 2 Fct 6 06 01 Show AO 2 Show Hide Fct 6 07 00 Clock Fct 6 07 01 Show Clock Show Hide Introduction Section 1 Introduction 1 1 Product Description The AMETEK Drexelbrook amp USonic RTM Series Level Measurement System is a 2 Channel 24 Volt or Line Powered assembly Using ultrasonic technology the USonic R continuously and accurately measures Level amp Distance up to a range of 30 feet or Open Channel Flow The measurement output is a 4 20 mA current signal or Digital Communications Internal Strapping tables c
76. sure the loop current mA dc on the desired analog output channel 2 Menu 4 0n 08 will force the loop current to 20 00mA 3 Using the keypad enter the actual loop current indicated on your device multimeter 4 The receiver will recalibrate the analog output to match your entered value 8 4 Telephone Assistance If you have questions about your AMETEK Drexelbrook equipment Contact your local Drexelbrook representative Call the Drexelbrook Service department toll free at 1 800 527 6297 US and Canada or 215 674 1234 Outside North America Fax the following information to the Service department at 215 443 5117 To expedite assistance please provide the following information Instrument Model Number Original Purchase order number Material being measured Temperature Pressure Agitation Brief description of the problem Checkout procedures that have failed 60 Troubleshooting 8 5 Equipment Return Warranty In order to provide the best service any eguipment being returned for repair or credit must be pre approved and have a return number issued by the factory In many applications the eguipment is exposed to hazardous materials OSHA mandates that our employees be informed and protected from hazardous materials Material Safety Data Sheets MSDS listing the hazardous material that the system has been exposed to must accompany any return Itis your r
77. tems to be modified The UP and DOWN arrows are used in the configuration menu to change selections and modify numeric values Press and HOLD the ENTER button for 5 seconds to access the configuration menu Use the UP and DOWN buttons to select menu items Press the ENTER button to change the selected item Press and HOLD the enter button to get to the previous menu or continue to hold to exit the configuration menu Using the Keypad While in the Operating Mode Tapping the ENTER button changes the Displayed Channel 1 or 2 Differential Level or the Analog Output Value 1 or 2 Tapping the UP or DOWN button changes the displayed variable level distance temperature etc Pressing the UP and DOWN buttons simultaneously forces target acguisition of current channel displayed Pressing the ACKNOWLEDGE button clears any previously un acknowledged alarms A WC Z 14 Configuration Section 4 Configuration 4 1 System Configuration with Display Keypad Application Type Allows the user to select an appropriate Application Type for the application The valid Application Types are LEVEL also includes Distance and Volume measurements I y E mi Luv I lt Only one Application Type may be selected for each Channel Once selected only the Functions of the selected Application Type will be available Channel Settings The USonic R Channel Settings are made up of 6 separate functions for application
78. th channels menu item 02 00 Select the SUBMERGED PARSHALL flume type for channel 1 menu item 05 01 Select the desired FLUME SIZE for channel 1 menu item 05 02 See Section 4 8 for the proper flume size code for the Parshall flume gt 4 5 Select the desired FLOW UNITS of channel 1 menu item 05 03 Select the desired HEAD UNITS for both channels menu item 05 04 Select the distance from bottom of the flume 0 head height to the face of the Sensing Element of channel 1 menu item 05 06 Select the distance from bottom of the flume 0 head height to the face of the Sensing Element of channel 2 menu item 05 06 Assign the desired relays and analog channels to the flow of channel 1 or submergence Hp Ha To show the flow of channel 1 or submergence values on the LCD display enable these values in menu item 6 00 00 27 USonic R USR XXXX Series 4 7 Flow Sum and Flow Difference NOTICE mS NOTICE gt Flow sum computes the sum of channel 1 and channel 2 each of which are configured as individual channels Flow difference computes the difference of the two channels Channel 1 Channel 2 Standard Flow uses the head height level of the selected channel and converts it to an output of flow The relationship is determined by selecting the proper flume or weir used for the application See Section 4 8 for the list of available flumes and weirs The strapping table may be used to cre
79. the LCD display enable this value in menu item 6 00 00 36 4 10 Relays NOTICE man Configuration The USonic R includes 6 relays that may be configured for a number of different functions These functions include Alarm Control Batch Sample Activation Pump Alternation and Manual Operation Allrelays may be configured independently for any output assignment such as level flow volume etc The relay state depends on the set point dead band and failsafe settings of the selected relay All relays may have a time delay of up to 99 seconds and may be enabled or disabled all relays are Disabled by default If the USonic R loses power all relays will change to the alarm state Glossary of Relay Terms Set Point The set point parameter is the upper value at which the relays change state Alarm for HLFS or Normal for LLFS Dead Band The dead band parameter determines the lower value at which the relays reset Normal for HLFS or Alarm for LLFS The lower value is calculated as Set Point Dead Band Failsafe The failsafe parameter determines the relationship between the assigned output value and the Alarm state of the relay If failsafe is configured for LLFS an Alarm condition will occur when the output value falls below the lower value Set Point Dead Band If failsafe is configure for HLFS an Alarm condition will occur when the output value exceeds the set point value Time Delay Mode The time delay mode parameter
80. there are multiples reflections that are being picked up or if lost echoes are encountered due to intermittent presence of foam or agitator blades Consult Factory before changing this parameter Sensor Offset Used to tell the transmitter the amount of distance above or below the tank height that the sensor is mounted in order to calculate the tank volume The point in the vessel where the output signal is equal to 20 mA 100 Also see URV Strapping Table Correlates Level information to Volume information A 21 point table that can be customized to accommodate an irregular shaped vessel flume or weir Information is entered as a Level in point vs a Volume out point for all 21 possible points Tank Height This is the measurement from the Tank Bottom to the face of the sensor Time Delay Time delay allows signal averaging over the specified duration 0 90 seconds Useful if wave action causes the output signal to be too jumpy for control indication use Totalizer reset The USonic R has two totalizers one that is a permanent record of the total volume that has been measured and a second totalizer that can be reset to zero by the user The Reset Totalize can be reset to zero in the configuration software to allow the user to take periodic measurements from a reference point in time Totalizer Scale The totalizer Keeps record of the total volume that has passed through the flume weir In large flumes amp weirs multipli
81. tings in NUMERIC VALUE See Section 4 2 Section 4 8 Fct 1 05 03 Flow Units Select if displayed units will be in GPM MGD or M3 Hr GPM MGD M3 HR LPS LPM Fct 1 05 04 Head Units Allows user to edit the menu to select head level measurement units IN FT MM CM M This information is used for display indication and also if custom flume or weir information is generated in the 21 point strapping table Fct 1 05 05 Zero distance Allows the user to edit the menu to provide the distance from the User defined sensor face to the zero flow point in the primary element flume o weir Check primary flow element drawings not all primary elements have a zero flow reference point at the bottom Fct 1 05 06 Delay Time delay will act as signal averaging over the specified time 0 10 User defined seconds If a turbulent surface causes the analog signal to be unsteady a few seconds of time delay can smooth out the signal Fct 1 05 07 Totalizer Scale Allows the user to edit the menu selection to select the totalizerj X1 X10 X100 X1K X10K scale Every count on the totalizer will be multiplied by the selection X100K X1M made in this field Fct 1 05 08 Allows the user to reset the Reset Totalizer to zero NO YES 17 USonic R USR XXXX Series 4 2 Configuration Menu Continued Se Menu Selection Fct 1 06 00 Range Config Allows the user to assign the range of measurement as viewed on the graphic display by speci

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