Operating instructions S4E450GA0901
Contents
1. 3 TECHNICAL DATA 3 1 Product drawing 85 3 i l i DI amp a o VRS EN SAES Siac a T N MEG N W NI PAA n ATT MON NN N AO N N ALOT E 1 2 6 O34 _ 128 5 a Direction of air flow V Tightening torque 1 5 0 2 Nm Illustration without terminal box cover ebmpapst Item no 11124 5 9970 Revision 82623 Release 2014 05 08 Page 4 11 ebm papst Mulfingen GmbH amp Co KG Bachm hle 2 D 74673 Mulfingen Phone 49 0 7938 81 0 Fax 49 0 7938 81 110 infol de ebmpapst com www ebmpapst com S4E450 GA09 01 3 2 Nominal data Motor M4E09 4 HA ominal voltage VAC requency Hz ype of data definition ml Valid for approval CE standard peed mins ower input W urrent draw A Motor capacitor uF apacitor voltage VDB Max back pressure Pa 12 Min ambient temperature 40 I C Max ambient temperature I C tarting current A 3 Maximum safe operating 1800 1800 speed min 75 C 75 C ml Max load me Max efficiency fa Running at free air cs Customer specs cu Customer unit 1490 6 Subject to alterations 3 3 Data according to ErP directive m8 2013 2015 vera2. Insert the brought out thermal overload protector into the control circuit so that the cooled off motor does not switch on independently after a fault 1 5 Safety and protective functions A DANGER d Missing safety device and non functioning safety device If there is no safety device you could be seriously injured for example if you reach into the running device or your hands are sucked into it Operate the device only with a fixed and isolating safety protection and a fixed guard grille The guard must withstand the kinetic energy of a fan blade detaching at maximum speed The device is a built in component You the owner operator are responsible for providing adequate protection for the device Shut down the device immediately if you detect a missing or ineffective protective feature 1 6 Electromagnetic radiation Interference from electromagnetic radiation is possible e g in conjunction with open and closed loop control devices If unacceptable emission intensities occur when the fan is installed appropriate shielding measures have to be taken by the user NOTE Electrical or electromagnetic interferences after integrating the device in installations on the customer s side Verify that the entire setup is EMC compliant 1 7 Mechanical movement A DANGER Rotating device Body parts that come into contact with the rotor and impeller can be injured Secure the device against acc
3. AN DANGER i Incorrect insulation Risk of fatal injury from electric shock Use only cables that meet the specified installation requirements for voltage current insulation material load etc Route cables such that they cannot be touched by any rotating parts AN DANGER Electrical load gt 50 uC between mains wire and protective earth connection after switching of the supply when switching multiple devices in parallel Electric shock risk of injury Make sure that sufficient protection against accidental contact is provided Before working on the electrical connection the connections to the mains supply and PE must be shorted CAUTION Electrical voltage The fan is a built in component and features no electrically isolating switch Only connect the fan to circuits that can be switched off with an all pole separating switch When working on the fan you must switch off the installation machine in which the fan is installed and secure it from being switched on again NOTE Water penetration into leads or wires Water enters at the cable end on the customers side and can damage the device Make sure that the cable end is connected in a dry environment Item no 11124 5 9970 Revision 82623 Release 2014 05 08 Page 6 11 Operating instructions Connect the device only to circuits that can be switched off using an all pole disconnecting switch 4 2 1 Prerequisites gt Check
4. is installed in the end device Observe the following when working on the unit gt Do not make any modifications additions or conversions to the device without the approval of ebm papst 1 4 Electrical voltage gt Check the electrical equipment of the device at regular intervals refer to chapter 5 2 Safety test gt Replace loose connections and defective cables immediately IN DANGER i Electrical load on the device Risk of electric shock Stand on a rubber mat if you are working on an electrically charged device WARNING Terminals and connections have voltage even with a unit that is shut off Electric shock Wait five minutes after disconnecting the voltage at all poles before opening the device ebmpapst ebm papst Mulfingen GmbH amp Co KG Bachm hle 2 D 74673 Mulfingen Phone 49 0 7938 81 0 Fax 49 0 7938 81 110 info1 de ebmpapst com www ebmpapst com S4E450 GA09 01 CAUTION In the event of failure there is electric voltage at the rotor and impeller The rotor and impeller are base insulated Do not touch the rotor and impeller once they are installed CAUTION The motor restarts automatically when operating voltage is applied e g after a power failure Danger of injury Keep out ofthe danger zone of the device When working on the device switch off the mains supply voltage and secure the latter from being switched on again Wait until the device stops
5. protective earth connection Check the insulation of the wires for damage Tightness of Retighten screwed cable replace if gland damaged Condensate Visual inspection At least every Open bore holes discharge holes for clogging as necessary Visual inspection At least every Replacement of the device Visual inspection At least every Replace wires Visual inspection At least every 2 ebmpapst ebm papst Mulfingen GmbH amp Co KG Bachm hle 2 D 74673 Mulfingen Phone 49 0 7938 81 0 Fax 49 0 7938 81 110 info1 de ebmpapst com www ebmpapst com S4E450 GA09 01 Operating instructions Weld seams Visual inspection Atleast every Replace device for crack formation Item no 11124 5 9970 Revision 82623 Release 2014 05 08 Page 11 11 ebm papst ebm papst Mulfingen GmbH amp Co KG Bachm hle 2 D 74673 Mulfingen Phone 49 0 7938 81 0 Fax 49 0 7938 81 110 info1 de ebmpapst com www ebmpapst com
6. whether the data on the type plate agree with the connection data and the data of the operating capacitor gt Before connecting the device ensure that the supply voltage matches the operating voltage of the device gt Only use cables designed for current according to the type plate For determining the cross section follow the basic principles in accordance with EN 61800 5 1 The protective earth must have a cross section equal to or greater than the outer conductor cross section We recommend the use of 105 C cables Ensure that the minimum cable cross section is at least AWG26 0 13 mm 4 2 2 Residual current operated device Only pulse current sensitive and or universal RCD protective devices Type A or B are permitted Like frequency inverters RCD protective devices cannot provide personal safety while operating the device 4 2 3 Voltage control With open loop speed control using transformers or electronic voltage regulators e g phase angle control excessive current may occur In addition noises can occur with phase angle control depending on the mounting situation 4 2 4 Frequency inverter Please use a frequency converter only after consultation with ebm papst When a frequency converter is used for speed adjustment the maximum safe operating speed see 3 2 Nominal data may not be exceeded Fit sinusoidal filters that work on all poles live live and live earth between the frequency inverter and
7. S4E450 GA09 01 ebm papst Mulfingen GmbH amp Co KG Bachm hle 2 D 74673 Mulfingen Phone 49 0 7938 81 0 Fax 49 0 7938 81 110 infol de ebmpapst com www ebmpapst com CONTENTS 1 SAFETY REGULATIONS AND NOTES 1 1 Levels of hazard warnings 1 2 Staff qualification 1 3 Basic safety rules 1 4 Electrical voltage 1 5 Safety and protective functions 1 6 Electromagnetic radiation 1 7 Mechanical movement 1 8 Emission 1 9 Hot surface 1 10 Transport 1 11 Storage 1 12 Disposal 2 PROPER USE 3 TECHNICAL DATA 3 1 Product drawing 3 2 Nominal data 3 3 Data according to ErP directive 3 4 Technical features 3 5 Mounting data 3 6 Transport and storage conditions 4 CONNECTION AND START UP 4 1 Connecting the mechanical system 4 2 Connecting the electrical system 4 3 Connection in terminal box 4 4 Connection screen 4 5 Open additional screwed cable glands 4 6 Checking the connections 4 7 Switch on device oO OO oOo o DW O O CO O0 99 9 oO amp RA O NM YH NY YM YM DD DO aa a a 4 8 Switching off the device 5 MAINTENANCE MALFUNCTIONS POSSIBLE 10 CAUSES AND REMEDIES 5 1 Cleaning 10 5 2 Safety test 10 Item no 11124 5 9970 Revision 82623 Release 2014 05 08 Page 1 11 Operating instructions 1 SAFETY REGULATIONS AND NOTES Please read these operating instructions carefully before starting to work with the device Observe the following warnings to prevent malfunctions or physical damage t
8. ays is particularly prohibited and may cause hazards e Operating the device with an imbalance e g caused by dirt deposits or icing e Opening the terminal box during operation e Moving air that contains abrasive particles e Moving highly corrosive air e g salt spray mist Exceptions are devices that are intended for salt spray mist and protected accordingly e Moving air that contains dust pollution e g suctioning off saw dust e Operating the device close to flammable materials or components e Operating the device in an explosive atmosphere e Using the device as a safety component or for taking on safety related functions e Operation with completely or partially disassembled or modified protective features e In addition all application options that are not listed under proper use Item no 11124 5 9970 Revision 82623 Release 2014 05 08 Page 3 11 ebmpapst ebm papst Mulfingen GmbH amp Co KG Bachm hle 2 D 74673 Mulfingen Phone 49 0 7938 81 0 Fax 49 0 7938 81 110 info1 de ebmpapst com www ebmpapst com S4E450 GA09 01 Operating instructions
9. claim ebmpapst ebm papst Mulfingen GmbH amp Co KG Bachm hle 2 D 74673 Mulfingen Phone 49 0 7938 81 0 Fax 49 0 7938 81 110 info1 de ebmpapst com www ebmpapst com S4E450 GA09 01 Operating instructions 4 4 Connection screen Item no 11124 5 9970 Revision 82623 Release 2014 05 08 Page 8 11 ebm papst ebm papst Mulfingen GmbH amp Co KG Bachm hle 2 D 74673 Mulfingen Phone 49 0 7938 81 0 Fax 49 0 7938 81 110 info1 de ebmpapst com www ebmpapst com S4E450 GA09 01 Operating instructions 4 5 Open additional screwed cable glands You have the ability to break a second cable gland opening through on the terminal box WARNING In event of a fault the screwed cable gland is under electrical voltage Electric shock Do not use metal cable glands for plastic terminal boxes gt Screw the cable gland into the pre cut thread using a screwdriver When doing so note the tightening torques see chapter 3 1 Product drawing gt Remove the plastic tab that falls off when the wire is pressed through into the terminal box Fig 4 Screwed cable gland opening 4 6 Checking the connections gt Make sure that the power is off all phases gt Secure it from being switched on again gt Check the correct fit of the connection lines gt Screw the terminal box cover closed again Terminal box tightening torque see cha
10. e recommend storing the device for a maximum up to one year to guarantee proper operation and longest possible service life Even devices explicitly suited for outdoor use are to be stored as described prior to being commissioned Maintain the storage temperature see chapter 3 6 Transport and storage conditions Please make sure that all screwed cable glands are fitted with dummy plugs 1 12 Disposal When disposing of the device please comply with all relevant requirements and regulations applicable in your country ebmpapst ebm papst Mulfingen GmbH amp Co KG Bachm hle 2 D 74673 Mulfingen Phone 49 0 7938 81 0 Fax 49 0 7938 81 110 info1 de ebmpapst com www ebmpapst com S4E450 GA09 01 Operating instructions 2 PROPER USE The device is exclusively designed as a built in device for moving air according to its technical data Any other or secondary use is deemed improper and constitutes a misuse of the device Installations on the customer s side must meet the mechanical thermal and service life related stresses that can occur Proper use also includes e Moving air with a density of 1 2 kg m e Using the device in accordance with the permitted ambient temperature see chapter 3 6 Transport and storage conditions and chapter 3 2 Nominal data e Operating the device with all protective features in place e Minding the operating instructions Improper use Using the device in the following w
11. h off de energise and remove mechanical blockage Mains supply Check mains supply voltage faulty voltage restore power supply De energise correct connection see connection diagram Faulty connection Item no 11124 5 9970 Revision 82623 Release 2014 05 08 Page 10 11 Operating instructions Allow motor to cool off locate and rectify cause of error if necessary cancel restart lock out Thermal overload protector responded Unacceptable Check operating point operating point Overtemperature of Ambient temperature Lower ambient motor too high temperature if possible Improve cooling O If you have any other problems contact ebm papst Insufficient cooling 5 1 Cleaning NOTE Damage to the device during cleaning Malfunction possible Do not clean the device using a water jet or high pressure washer Do not use any cleaners containing acids bases or solvents Do not use any pointed or sharp edged objects to clean 5 2 Safety test What has to How to test Frequency Which be tested measure Check the Visual inspection At least every Repair or protective replacement of casing against the device accidental contact for damage and to ensure that it is intact Check the device for damage to blades and housing Mounting the Visual inspection At least every Fasten connection lines 6 months Mounting of Visual inspection Atleast every Fasten
12. idental contact Before working on the system machine wait until all parts have come to a standstill Item no 11124 5 9970 Revision 82623 Release 2014 05 08 Page 2 11 Operating instructions WARNING Rotating device Long hair loose items of clothing and jewellery could become entangled and pulled into the device You could be injured Do not wear any loose clothing or jewellery while working on rotating parts Protect long hair by wearing a cap 1 8 Emission WARNING Depending on the installation and operating conditions a sound pressure level greater than 70 dB A may arise Danger of noise induced hearing loss Take appropriate technical safety measures Protect operating personnel with appropriate safety equipment e g hearing protection Also observe the requirements of local agencies 1 9 Hot surface CAUTION High temperature at the motor housing Danger of burn injuries Ensure that sufficient protection against accidental contact is provided 1 10 Transport NOTE Transport of device Transport the device in its original packaging only Secure the device so that it does not slip e g by using a clamping strap 1 11 Storage gt Store the device partially or fully assembled in a dry and weatherproof manner in the original packing in a clean environment Protect the device from environmental impacts and dirt until the final installation W
13. ll efficiency nes fficiency grade N ower input Pe kW ir flow qv m h ressure increase total psf Pa peed n min Data definition with optimum efficiency The ErP data is determined using a motor impeller combination in a standardised measurement configuration nstallation category fficiency category ariable speed drive pecific ratio Specific ratio 1 pfs 100 000 Pa 3 4 Technical features 1 urface of rotor Material of terminal box i 0 5 kg Material of guard grille Steel phosphated and coated in black plastic Counter clockwise seen on rotor IP 54 umber of blades irection of air flow irection of rotation ype of protection Item no 11124 5 9970 Revision 82623 Release 2014 05 08 Page 5 11 Operating instructions ia Humidity class F3 1 Shaft horizontal or rotor on bottom rotor on top on request wer holes Operation mode Motor bearing all bearing Touch current acc lt 3 5 mA IEC 60990 measuring network Fig 4 TN system Via terminal box integrated capacitor connected via terminal box Thermal overload protector TOP brought out if protective earth is connected by customer EN 60034 1 2004 to standard pproval CCC EAC For cyclic speed loads note that the rotating parts of the device are designed for maximum one million load cycles If you have specific questions contact ebm papst for support 3 5 Mounting data gt Sec
14. o both property and people These operating instructions are to be regarded as part of this device If the device is sold or transferred the operating instructions must accompany it These operating instructions may be duplicated and forwarded for information about potential dangers and their prevention 1 1 Levels of hazard warnings These operating instructions use the following hazard levels to indicate potentially hazardous situations and important safety regulations A DANGER d Indicates an imminently hazardous situation which if not avoided will result in death or serious injury Compliance with the measures is mandatory WARNING Indicates a potentially hazardous situation which if not avoided could result in death or serious injury Exercise extreme caution while working CAUTION Indicates a potentially hazardous situation which if not avoided may result in minor or moderate injury or damage of property NOTE A potentially harmful situation can occur and if not avoided can lead to property damage 1 2 Staff qualification The device may only be transported unpacked installed operated maintained and otherwise used by qualified trained and authorised technical staff Only authorised specialists are permitted to install the device to carry out a test run and to perform work on the electrical installation 1 3 Basic safety rules Any safety hazards stemming from the device must be re evaluated once it
15. pter 3 1 Product drawing gt Make sure that the terminal box is correctly closed and sealed and that all screws and screwed cable glands are properly tightened 4 7 Switch on device The device may only be switched on if it has been installed properly and in accordance with its intended use including the required safety mechanisms and professional electrical connection This also applies for devices which have already been equipped with plugs and terminals or similar connectors by the customer Ks WARNING i Hot motor housing Fire hazard Ensure that no combustible or flammable materials are located close to the fan Inspect the device for visible external damage and the proper function of the protective features before switching it on gt Check the air flow paths of the fan for foreign objects and remove any that are found gt Apply the nominal voltage to the voltage supply Item no 11124 5 9970 Revision 82623 Release 2014 05 08 Page 9 11 4 8 Switching off the device gt Disconnect the device from the supply voltage at the main switch for gt When disconnecting be sure to disconnect the earth wire connection ebmpapst ebm papst Mulfingen GmbH amp Co KG Bachm hle 2 D 74673 Mulfingen Phone 49 0 7938 81 0 Fax 49 0 7938 81 110 info1 de ebmpapst com www ebmpapst com S4E450 GA09 01 5 MAINTENANCE MALFUNCTIONS POSSIBLE CAUSES AND REMEDIES Do not perform any repair
16. rminal box 4 3 3 Cable routing No water may penetrate along the cable in the direction of the cable gland Fans installed lying flat Make sure that the cable is routed in the form of a loop water trap Fig 2 Fan installed lying flat cable routed as a water trap Fans installed in upright position When routing the cable ensure that the screwed cable glands are arranged at the bottom The cables must always be routed downwards 180 Fig 3 Cable routing for fans installed upright Item no 11124 5 9970 Revision 82623 Release 2014 05 08 Page 7 11 4 3 4 Motor protection CAUTION Voltage The device is a built in component with no isolating switch Connect the device to a suitable tripping device Only connect the device to circuits which can be de energised with an all pole disconnection switch When working on the device the system machine in which the device is installed must be secured so as to prevent it from being switched back on NOTE Lack of motor protection Without motor protection the motor can overheat and suffer damage Connect up the thermal overload protector installed in the coil The motors are equipped with thermal overload protectors to protect the devices Check to make sure that the thermal overload protector is correctly connected before each operation Failure to connect up the thermal overload protector correctly will invalidate your warranty
17. s on your device Return the device to ebm papst for repair or replacement WARNING Terminals and connections have voltage even with a unit that is shut off Electric shock Wait five minutes after disconnecting the voltage at all poles before opening the device CAUTION Electrical load on the capacitor after device is switched off Electric shock risk of injury gt Discharge the capacitors before working on the device CAUTION The motor restarts automatically when operating voltage is applied e g after a power failure Danger of injury Keep out of the danger zone of the device When working on the device switch off the mains supply voltage and secure the latter from being switched on again Wait until the device stops Insert the brought out thermal overload protector into the control circuit so that the cooled off motor does not switch on independently after a fault If the device remains out of use for some time e g when in storage we recommend switching the device on for at least two hours to allow any condensate to evaporate and to move the bearings Malfunction error Possible cause Possible remedy Impeller running Imbalance in rotating Clean the device if roughly parts imbalance is still evident after cleaning replace the device If you have attached any weight clips during cleaning make sure to remove them afterwards Motor does not turn Mechanical blockage Switc
18. the motor for operation with frequency inverters Depending on how the device is installed noises may occur Heating of the motor due to use of a frequency converter must be checked in the application by the customer 4 3 Connection in terminal box 4 3 1 Preparing connection lines for the connection Strip the cable just enough so that the screwed cable gland is tight and the terminals are relieved of strain Tightening torque see chapter 3 1 Product drawing TOP L1 L2 L3 baw L N a X A a nz i _ 11 Protective earth e 6 ebmpapst ebm papst Mulfingen GmbH amp Co KG Bachm hle 2 D 74673 Mulfingen Phone 49 0 7938 81 0 Fax 49 0 7938 81 110 info1 de ebmpapst com www ebmpapst com S4E450 GA09 01 Operating instructions 4 3 2 Connecting cables with terminals gt Remove the cap from the screwed cable gland Remove the cap only in those places where cables are inserted gt Insert the line s not included in the standard scope of delivery into the terminal box gt First connect the PE protective earth connection gt Connect the lines to the corresponding terminals gt Connect the thermal overload protector TOP Use a screwdriver to do so During the connection work ensure that no cables splice off The terminal strip is equipped with a penetration prevention device gt Insert the strands until they meet resistance gt Seal the te
19. ure the mounting screws against accidentally coming loose e g by using self locking screws Strength class for 8 8 mounting screws You can obtain additional mounting data from the product drawing if necessary 3 6 Transport and storage conditions gt Use the device in accordance with its protection type Max permissible ambient motor temp transp storage Min permissible ambient motor temp transp storage ebmpapst ebm papst Mulfingen GmbH amp Co KG Bachm hle 2 D 74673 Mulfingen Phone 49 0 7938 81 0 Fax 49 0 7938 81 110 info1 de ebmpapst com www ebmpapst com S4E450 GA09 01 4 CONNECTION AND START UP 4 1 Connecting the mechanical system from the packaging CAUTION Cutting and crushing hazard when removing the fan Carefully remove the device from its packaging only touching the guard grille Make sure to avoid any shock Wear safety shoes and cut resistant safety gloves CAUTION Heavy load when taking out the device Bodily harm e g back injuries are possible Two people should remove the device out of its packaging together gt Check the device for transport damage Damaged devices must no longer be installed gt Install the undamaged device according to your application 4 2 Connecting the electrical system AN DANGER i Electric voltage on the device Electric shock Always install a protective earth first Check the protective earth
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