Operating instructions D4E225CC0139
Contents
1. D4E225 CC01 39 ebm papst Mulfingen GmbH amp Co KG Bachm hle 2 D 74673 Mulfingen Phone 49 0 7938 81 0 Fax 49 0 7938 81 110 info1 de ebmpapst com www ebmpapst com CONTENTS 1 SAFETY REGULATIONS AND NOTES 4 1 Levels of hazard warnings 4 2 Staff qualification 4 3 Basic safety rules 4 4 Electrical voltage 4 5 Safety and protective functions 4 6 Electromagnetic radiation 4 7 Mechanical movement 4 8 Emission 4 9 Hot surface 4 10 Transport 4 11 Storage 4 12 Disposal 2 PROPER USE 3 TECHNICAL DATA 3 1 Product drawing 3 2 Nominal data 3 3 Data according to ErP directive 3 4 Technical features 3 5 Mounting data 3 6 Transport and storage conditions 4 CONNECTION AND START UP 4 1 Connecting the mechanical system 4 2 Connecting the electrical system 4 3 Connection via plug 4 4 Connection screen 4 5 Checking the connections 4 6 Switch on device 4 7 Switching off the device 5 MAINTENANCE MALFUNCTIONS POSSIBLE CAUSES AND REMEDIES 5 1 Cleaning 5 2 Safety test Item no 11122 5 9970 Revision 82894 Release 2014 07 08 Page 1 10 0 00000009 099 aAaAaa rk fF WwW NNN NMN NY YN YN Se a a 10 Operating instructions 1 SAFETY REGULATIONS AND NOTES Please read these operating instructions carefully before starting to work with the device Observe the following warnings to prevent malfunctions or physical damage2. Use only cables that meet the specified installation requirements for voltage current insulation material load etc Route cables such that they cannot be touched by any rotating parts A DANGER Electrical load gt 50 uC between mains wire and protective earth connection after switching of the supply when switching multiple devices in parallel Electric shock risk of injury Make sure that sufficient protection against accidental contact is provided Before working on the electrical connection the connections to the mains supply and PE must be shorted CAUTION Electrical voltage The device is a built in component and features no electrically isolating switch Connect the device only to circuits that can be switched off using an all pole disconnecting switch When working on the device you must switch off the system machine in which the device is installed and secure it from being switched on again NOTE Water penetration into leads or wires Water enters at the cable end on the customers side and can damage the device Make sure that the cable end is connected in a dry environment Item no 11122 5 9970 Revision 82894 Release 2014 07 08 Page 6 10 Operating instructions Connect the device only to circuits that can be switched off using an all pole disconnecting switch 4 2 1 Prerequisites gt Check whether the data on the type plate agree with the connection data and the data
3. anisms and professional electrical connection This also applies for devices which have already been equipped with plugs and terminals or similar connectors by the customer A WARNING Hot motor housing Fire hazard Ensure that no combustible or flammable materials are located close to the blower gt Inspect the device for visible external damage and the proper function of the protective features before switching it on gt Check the air flow paths of the fan for foreign objects and remove any that are found gt Apply the nominal voltage to the voltage supply 4 7 Switching off the device gt Disconnect the device from the supply voltage at the main switch for the supply line gt When disconnecting be sure to disconnect the earth wire connection last Item no 11122 5 9970 Revision 82894 Release 2014 07 08 Page 9 10 Operating instructions 5 MAINTENANCE MALFUNCTIONS POSSIBLE CAUSES AND REMEDIES Do not perform any repairs on your device Return the device to ebm papst for repair or replacement WARNING Terminals and connections have voltage even with a unit that is shut off Electric shock Wait five minutes after disconnecting the voltage at all poles before opening the device CAUTION Electrical load on the capacitor after device is switched off Electric shock risk of injury Discharge the capacitors before working on the device CAUTION The motor restarts automatically when op
4. d Allow motor to cool protector responded off locate and rectify cause of error if necessary cancel restart lock out Unacceptable Check operating point operating point Overtemperature of Ambient temperature Lower ambient motor too high temperature if possible Insufficient cooling Improve cooling oO If you have any other problems contact ebm papst 5 1 Cleaning NOTE Damage to the device during cleaning Malfunction possible Do not clean the device using a water jet or high pressure washer Do not use any cleaners containing acids bases or solvents Do not use any pointed or sharp edged objects to clean 5 2 Safety test What has to be tested How to test Frequency Which measure Check the protective casing against accidental contact for damage and to ensure that it is intact Visual inspection At least every 6 months Repair or replacement of the device Check the device for damage to blades and housing Visual inspection At least every 6 months Replacement of the device Mounting the connection lines Visual inspection At least every 6 months Fasten Mounting of protective earth connection Visual inspection At least every 6 months Fasten Check the insulation of the wires for damage Visual inspection At least every 6 months Replace wires Impeller for wear deposits corrosi
5. ecommend storing the device for a maximum up to one year to guarantee proper operation and longest possible service life gt Even devices explicitly suited for outdoor use are to be stored as described prior to being commissioned gt Maintain the storage temperature see chapter 3 6 Transport and storage conditions 1 12 Disposal When disposing of the device please comply with all relevant requirements and regulations applicable in your country ebmpapst ebm papst Mulfingen GmbH amp Co KG Bachm hle 2 D 74673 Mulfingen Phone 49 0 7938 81 0 Fax 49 0 7938 81 110 info1 de ebmpapst com www ebmpapst com D4E225 CC01 39 Operating instructions 2 PROPER USE The device is exclusively designed as a built in device for moving air according to its technical data Any other or secondary use is deemed improper and constitutes a misuse of the device Installations on the customer s side must meet the mechanical thermal and service life related stresses that can occur Proper use also includes e Moving air with a density of 1 2 kg m e Using the device in accordance with the permitted ambient temperature see chapter 3 6 Transport and storage conditions and chapter 3 2 Nominal data e Operating the device with all protective features in place e Minding the operating instructions Improper use Using the device in the following ways is particularly prohibited and may cause hazards e Operatin
6. erating voltage is applied e g after a power failure Danger of injury Keep out of the danger zone of the device When working on the device switch off the mains supply voltage and secure the latter from being switched on again Wait until the device stops Insert the brought out thermal overload protector into the control circuit so that the cooled off motor does not switch on independently after a fault If the device remains out of use for some time e g when in storage we recommend switching the device on for at least two hours to allow any condensate to evaporate and to move the bearings Malfunction error Possible cause Possible remedy Impeller running Imbalance in rotating Clean the device if roughly parts imbalance is still evident after cleaning replace the device If you have attached any weight clips during cleaning make sure to remove them afterwards Motor does not turn Mechanical blockage Switch off de energise and remove mechanical blockage Mains supply Check mains supply voltage faulty voltage restore power supply Faulty connection De energise correct connection see connection diagram ebmpapst ebm papst Mulfingen GmbH amp Co KG Bachm hle 2 D 74673 Mulfingen Phone 49 0 7938 81 0 Fax 49 0 7938 81 110 info1 de ebmpapst com www ebmpapst com D4E225 CC01 39 Operating instructions Thermal overloa
7. g the device with an imbalance e g caused by dirt deposits or icing e Moving air that contains abrasive particles e Moving highly corrosive air e g salt spray mist Exceptions are devices that are intended for salt spray mist and protected accordingly e Moving air that contains dust pollution e g suctioning off saw dust e Operating the device close to flammable materials or components e Operating the device in an explosive atmosphere e Using the device as a safety component or for taking on safety related functions e Operation with completely or partially disassembled or modified protective features e In addition all application options that are not listed under proper use Item no 11122 5 9970 Revision 82894 Release 2014 07 08 Page 3 10 ebm papst ebm papst Mulfingen GmbH amp Co KG Bachm hle 2 D 74673 Mulfingen Phone 49 0 7938 81 0 Fax 49 0 7938 81 110 info1 de ebmpapst com www ebmpapst com D4E225 CC01 39 Operating instructions 3 TECHNICAL DATA 3 1 Product drawing A 2 oOo 5 A in yy All measures have the unit mm 1 Connection line with connector housing WAGO 231 608 019 000 1 1 Capacitor 1 2 Z 1 3 U1 1 4 TOP 1 5 PE 1 6 TOP 1 7 Capacitor 1 8 U2 Item no 11122 5 9970 Revision 82894 Release 2014 07 08 Page 4 10 ebm papst ebm papst Mulf
8. ing screws You can obtain additional mounting data from the product drawing if necessary 3 6 Transport and storage conditions gt Use the device in accordance with its protection type Max permissible 80 C ambient motor temp transp storage Min permissible 40 C ambient motor temp transp storage ebmpapst ebm papst Mulfingen GmbH amp Co KG Bachm hle 2 D 74673 Mulfingen Phone 49 0 7938 81 0 Fax 49 0 7938 81 110 info1 de ebmpapst com www ebmpapst com D4E225 CC01 39 4 CONNECTION AND START UP 4 1 Connecting the mechanical system from the packaging Carefully remove the blower from its packaging only touching the housing Make sure to avoid any shock Wear safety shoes and cut resistant safety gloves CAUTION Heavy load when taking out the device Bodily harm e g back injuries are possible Two people should remove the device out of its packaging together gt Check the device for transport damage Damaged devices must no longer be installed gt Install the undamaged device according to your application CAUTION Cutting and crushing hazard when removing the blower 4 2 Connecting the electrical system A DANGER Electric voltage on the device Electric shock Always install a protective earth first Check the protective earth A DANGER Incorrect insulation Risk of fatal injury from electric shock
9. ingen GmbH amp Co KG Bachm hle 2 D 74673 Mulfingen Phone 49 0 7938 81 0 Fax 49 0 7938 81 110 info1 de ebmpapst com www ebmpapst com D4E225 CC01 39 3 2 Nominal data Operating instructions Motor M4E074 LA Phase 1 1 Nominal voltage VAC 1230 230 Frequency Hz 50 60 Type of data definition ml ml Valid for approval CE CE standard Speed min 1210 1300 Power input W 540 625 Current draw A 2 4 2 75 Motor capacitor uF 16 16 Capacitor voltage VDB 400 400 Capacitor standard P2 CE P2 CE Min back pressure Pa 250 300 Min ambient temperature 25 25 I C Max ambient 30 30 temperature I C Condensate discharge None holes Operation mode S1 Motor bearing Ball bearing Touch current acc lt 0 75 mA IEC 60990 measuring network Fig 4 TN system Motor protection Thermal overload protector TOP brought out Protection class if protective earth is connected by customer Product conforming to standard EN 60335 1 CE Approval CCC CSA C22 2 Nr 100 EAC UL 1004 1 O For cyclic speed loads note that the rotating parts of the device are designed for maximum one million load cycles If you have specific questions contact ebm papst for support 3 5 Mounting data ml Max load me Max efficiency fa Running at free air cs Customer specs cu Customer
10. is installed in the end device Observe the following when working on the unit gt Do not make any modifications additions or conversions to the device without the approval of ebm papst 1 4 Electrical voltage gt Check the electrical equipment of the device at regular intervals refer to chapter 5 2 Safety test gt Replace loose connections and defective cables immediately A DANGER Electrical load on the device Risk of electric shock Stand on a rubber mat if you are working on an electrically charged device WARNING Terminals and connections have voltage even with a unit that is shut off Electric shock Wait five minutes after disconnecting the voltage at all poles before opening the device ebmpapst ebm papst Mulfingen GmbH amp Co KG Bachm hle 2 D 74673 Mulfingen Phone 49 0 7938 81 0 Fax 49 0 7938 81 110 info1 de ebmpapst com www ebmpapst com D4E225 CC01 39 CAUTION In the event of failure there is electric voltage at the rotor and impeller The rotor and impeller are base insulated Do not touch the rotor and impeller once they are installed CAUTION The motor restarts automatically when operating voltage is applied e g after a power failure Danger of injury Keep out of the danger zone of the device When working on the device switch off the mains supply voltage and secure the latter from being switched on again Wait until the device sto
11. l contact Before working on the system machine wait until all parts have come to a standstill Item no 11122 5 9970 Revision 82894 Release 2014 07 08 Page 2 10 Operating instructions WARNING Rotating device Long hair loose items of clothing and jewellery could become entangled and pulled into the device You could be injured Do not wear any loose clothing or jewellery while working on rotating parts Protect long hair by wearing a cap 1 8 Emission WARNING Depending on the installation and operating conditions a sound pressure level greater than 70 dB A may arise Danger of noise induced hearing loss Take appropriate technical safety measures Protect operating personnel with appropriate safety equipment e g hearing protection Also observe the requirements of local agencies 1 9 Hot surface A CAUTION High temperature at the motor housing Danger of burn injuries Ensure that sufficient protection against accidental contact is provided 1 10 Transport NOTE Transport of device Transport the device in its original packaging only Secure the device so that it does not slip e g by using a clamping strap 1 11 Storage gt Store the device partially or fully assembled in a dry and weatherproof manner in the original packing in a clean environment gt Protect the device from environmental impacts and dirt until the final installation gt We r
12. of the operating capacitor gt Before connecting the device ensure that the supply voltage matches the operating voltage of the device gt Only use cables designed for current according to the type plate For determining the cross section follow the basic principles in accordance with EN 61800 5 1 The protective earth must have a cross section equal to or greater than the outer conductor cross section We recommend the use of 105 C cables Ensure that the minimum cable cross section is at least AWG26 0 13 mm Earth wire contact resistance in accordance with EN 60335 Compliance with the impedance specifications in accordance with EN 60335 for the protective earth circuit must be verified in the end application Depending on the installation situation it may be necessary to install an additional protective earthing conductor via the additional protective earth connection point available on the device 4 2 2 Voltage control With open loop speed control using transformers or electronic voltage regulators e g phase angle control excessive current may occur In addition noises can occur with phase angle control depending on the mounting situation 4 2 3 Frequency inverter Please use a frequency converter only after consultation with ebm papst Fit sinusoidal filters that work on all poles live live and live earth between the frequency inverter and the motor for operation with frequency inverters Depending on ho
13. on and damage Visual inspection At least every 6 months Clean or replace impeller Item no 11122 5 9970 Revision 82894 Release 2014 07 08 Page 10 10 ebmpapst ebm papst Mulfingen GmbH amp Co KG Bachm hle 2 D 74673 Mulfingen Phone 49 0 7938 81 0 Fax 49 0 7938 81 110 info1 de ebmpapst com www ebmpapst com
14. ps Insert the brought out thermal overload protector into the control circuit so that the cooled off motor does not switch on independently after a fault 1 5 Safety and protective functions A DANGER Missing safety device and non functioning safety device If there is no safety device you could be seriously injured for example if you reach into the running device or your hands are sucked into it Operate the device only with a fixed and isolating safety protection and a fixed guard grille The guard must withstand the kinetic energy of a fan blade detaching at maximum speed The device is a built in component You the owner operator are responsible for providing adequate protection for the device Shut down the device immediately if you detect a missing or ineffective protective feature 1 6 Electromagnetic radiation Interference from electromagnetic radiation is possible e g in conjunction with open and closed loop control devices If unacceptable emission intensities occur when the fan is installed appropriate shielding measures have to be taken by the user NOTE Electrical or electromagnetic interferences after integrating the device in installations on the customer s side Verify that the entire setup is EMC compliant 1 7 Mechanical movement A DANGER Rotating device Body parts that come into contact with the rotor and impeller can be injured Secure the device against accidenta
15. to both property and people These operating instructions are to be regarded as part of this device If the device is sold or transferred the operating instructions must accompany it These operating instructions may be duplicated and forwarded for information about potential dangers and their prevention 1 1 Levels of hazard warnings These operating instructions use the following hazard levels to indicate potentially hazardous situations and important safety regulations A DANGER Indicates an imminently hazardous situation which if not avoided will result in death or serious injury Compliance with the measures is mandatory WARNING Indicates a potentially hazardous situation which if not avoided could result in death or serious injury Exercise extreme caution while working CAUTION Indicates a potentially hazardous situation which if not avoided may result in minor or moderate injury or damage of property NOTE A potentially harmful situation can occur and if not avoided can lead to property damage 1 2 Staff qualification The device may only be transported unpacked installed operated maintained and otherwise used by qualified trained and authorised technical staff Only authorised specialists are permitted to install the device to carry out a test run and to perform work on the electrical installation 1 3 Basic safety rules Any safety hazards stemming from the device must be re evaluated once it
16. uffer damage Connect up the thermal overload protector installed in the coil The motors are equipped with thermal overload protectors to protect the devices Check to make sure that the thermal overload protector is correctly connected before each operation Failure to connect up the thermal overload protector correctly will invalidate your warranty claim Item no 11122 5 9970 Revision 82894 Release 2014 07 08 Page 7 10 ebm papst ebm papst Mulfingen GmbH amp Co KG Bachm hle 2 D 74673 Mulfingen Phone 49 0 7938 81 0 Fax 49 0 7938 81 110 info1 de ebmpapst com www ebmpapst com D4E225 CC01 39 Operating instructions 4 4 Connection screen TOP o oL HoN ul zZ iM ig b 5 TOP 2 X grey U1 blue Z brown U2 black PE green yellow Item no 11122 5 9970 Revision 82894 Release 2014 07 08 Page 8 10 ebm papst ebm papst Mulfingen GmbH amp Co KG Bachm hle 2 D 74673 Mulfingen Phone 49 0 7938 81 0 Fax 49 0 7938 81 110 info1 de ebmpapst com www ebmpapst com D4E225 CC01 39 4 5 Checking the connections gt Make sure that the power is off all phases gt Secure it from being switched on again gt Check the correct fit of the connection lines 4 6 Switch on device The device may only be switched on if it has been installed properly and in accordance with its intended use including the required safety mech
17. unit Subject to alterations 3 3 Data according to ErP directive Installation category B Efficiency category Total Variable speed drive No Specific ratio 1 00 Specific ratio 1 pr 100 000 Pa Actual Request Request 2013 2015 Overall efficiency ne 40 2 33 2 40 2 Efficiency grade N 49 42 49 Power input Pe kW 0 4 Air flow qv m h 1595 Pressure increase total psf Pa 355 Speed n min 1345 Data definition with optimum efficiency The ErP data is determined using a motor impeller combination in a standardised measurement configuration 3 4 Technical features Mass 13 4 kg Size 225 mm Surface of rotor Coated in black Material of impeller Sheet steel galvanised Housing material Sheet steel galvanised Material of guard grille Steel galvanised and plastic coated in white aluminium RAL 9006 Motor suspension Motor anti vibration mounted on both sides Direction of rotation Counter clockwise seen on rotor Type of protection IP 22 Insulation class B Humidity class F2 1 Mounting position Any Item no 11122 5 9970 Revision 82894 Release 2014 07 08 Page 5 10 For depth of screw see chapter 3 1 Product drawing gt Secure the mounting screws against accidentally coming loose e g by using self locking screws Strength class for 8 8 mount
18. w the device is installed noises may occur Heating of the motor due to use of a frequency converter must be checked in the application by the customer 4 3 Connection via plug 4 3 1 Preparing connection lines for the connection The lines including customer side interface fall within the standard of the internal connection Observe product conformity to standards and the type of protection in your end device after you have installed the ebm papst device gt Connect the connection lines to the mating connectors ebmpapst ebm papst Mulfingen GmbH amp Co KG Bachm hle 2 D 74673 Mulfingen Phone 49 0 7938 81 0 Fax 49 0 7938 81 110 info1 de ebmpapst com www ebmpapst com D4E225 CC01 39 Operating instructions 4 3 2 Establish supply connections gt Check the PIN assignment of your connector gt Connect the panel connector and mating connector gt Ensure that the connector is locked in correctly 4 3 3 Motor protection CAUTION Voltage The device is a built in component with no isolating switch Connect the device to a suitable tripping device Only connect the device to circuits which can be de energised with an all pole disconnection switch When working on the device the system machine in which the device is installed must be secured so as to prevent it from being switched back on NOTE Lack of motor protection Without motor protection the motor can overheat and s
Download Pdf Manuals
Related Search