Operating instructions G3G140AW0512
Contents
1. gt Maintain the storage temperature see chapter 3 5 Transport and storage conditions 1 11 Disposal When disposing of the device please comply with all relevant requirements and regulations applicable in your country ebmpapst ebm papst Mulfingen GmbH amp Co KG Bachmihle 2 D 74673 Mulfingen Phone 49 0 7938 81 0 Fax 49 0 7938 81 110 info1 de ebmpapst com www ebmpapst com G3G140 AW05 12 Operating instructions 2 PROPER USE The device is exclusively designed as a built in device for moving air according to its technical data Any other or secondary use is deemed improper and constitutes a misuse of the device Installations on the customer s side must meet the mechanical thermal and service life related stresses that can occur Proper use also includes e Moving air with a density of 1 2 kg m e Using the device in accordance with the permitted ambient temperature see chapter 3 5 Transport and storage conditions and chapter 3 2 Nominal data e Operating the device with all protective features in place e Minding the operating instructions Improper use Using the device in the following ways is particularly prohibited and may cause hazards e Operating the device with an imbalance e g caused by dirt deposits or icing e Moving air that contains abrasive particles e Moving highly corrosive air e g salt spray mist Exceptions are devices that are intended for salt spray mist a2. G3G140 AW05 12 ebm papst Mulfingen GmbH amp Co KG Bachmihle 2 D 74673 Mulfingen Phone 49 0 7938 81 0 Fax 49 0 7938 81 110 info1 de ebmpapst com www ebmpapst com CONTENTS 1 SAFETY REGULATIONS AND NOTES 4 1 Levels of hazard warnings 4 2 Staff qualification 4 3 Basic safety rules 4 4 Electrical voltage 4 5 Safety and protective functions 4 6 Electromagnetic radiation 4 7 Mechanical movement 4 8 Emission 4 9 Hot surface 4 10 Storage 4 11 Disposal 2 PROPER USE 3 TECHNICAL DATA 3 1 Product drawing 3 2 Nominal data 3 3 Technical features 3 4 Mounting data 3 5 Transport and storage conditions 3 6 Electromagnetic compatibility 4 CONNECTION AND START UP 4 1 Connecting the mechanical system 4 2 Connecting the electrical system 4 3 Connection of the cables 4 4 Connection screen 4 5 Checking the connections 4 6 Switch on device 4 7 Switching off the device 5 INTEGRATED PROTECTIVE FUNCTIONS 6 MAINTENANCE MALFUNCTIONS POSSIBLE CAUSES AND REMEDIES 6 1 Cleaning 6 2 Safety test Item no 50889 5 9970 Revision 78380 Release 2013 06 03 Page 1 10 o CO A AWA AN WDWDDWWAAHD aA AXauna ff fF W NNN NN NYY Ga a a on oOo oOo Operating instructions 1 SAFETY REGULATIONS AND NOTES Please read these operating instructions carefully before starting to work with the device Observe the following warnings to prevent malfun
3. G3G140 AW05 12 6 MAINTENANCE MALFUNCTIONS POSSIBLE CAUSES AND REMEDIES Do not perform any repairs on your device Return the device to ebm papst for repair or replacement O WARNING Terminals and connections have voltage even with a unit that is shut off Electric shock Wait five minutes after disconnecting the voltage at all poles before opening the device CAUTION If control voltage is applied or a speed setpoint is stored the motor automatically restarts e g after a power failure Danger of injury Keep out of the danger zone of the device When working on the device switch off the mains supply voltage and secure the latter from being switched on again Wait until the device stops After working on the device remove any used tools or other objects from the device If the device remains out of use for some time e g when in storage we recommend switching the device on for at least two hours to allow any condensate to evaporate and to move the bearings Malfunction error Possible cause Possible remedy Impeller running Imbalance in rotating Clean the device if roughly parts imbalance is still evident after cleaning replace the device If you have attached any weight clips during cleaning make sure to remove them afterwards Motor does not turn Mechanical blockage Switch off de energise and remove mechanical blockage Mains supply Check mains
4. again Wait until the device stops After working on the device remove any used tools or other objects from the device 1 5 Safety and protective functions A DANGER Missing safety device and non functioning safety device If there is no safety device you could be seriously injured for example by reaching into the running device with your hands Operate the device only with a fixed and isolating safety protection and a fixed guard grille The guard must withstand the kinetic energy of a fan blade detaching at maximum speed The device is a built in component You the owner operator are responsible for providing adequate protection for the device Shut down the device immediately if you detect a missing or ineffective protective feature 1 6 Electromagnetic radiation Interference from electromagnetic radiation is possible e g in conjunction with open and closed loop control devices If unacceptable emission intensities occur when the fan is installed appropriate shielding measures have to be taken by the user NOTE Electrical or electromagnetic interferences after integrating the device in installations on the customer s side Verify that the entire setup is EMC compliant 1 7 Mechanical movement A DANGER Rotating device Body parts that come into contact with the rotor and impeller can be injured Secure the device against accidental contact Before working on the system machi
5. described in the table gt Check the correct fit of the connection lines Malfunctions Description Function of gt Route the connecting cables in the terminal box so that the terminal safety feature box cover closes without resistance Rotor position detection error An automatic restart occurs gt Use all plug screws the entire number In doing so insert the Locked rotor gt After the blockage is screws manually to avoid damage to the thread removed the motor restarts automatically 4 6 Switch on device A WARNING Hot motor housing Fire hazard Ensure that no combustible or flammable materials are located close to the blower gt Inspect the device for visible external damage and the proper function of the protective features before switching it on gt Check the air flow paths of the fan for foreign objects and remove any that are found gt Apply the nominal voltage to the voltage supply gt Start the device by changing the input signal 4 7 Switching off the device gt Disconnect the device from the supply voltage at the main switch for the supply line gt When disconnecting be sure to disconnect the earth wire connection last Item no 50889 5 9970 Revision 78380 Release 2013 06 03 Page 8 10 ebm papst ebm papst Mulfingen GmbH amp Co KG Bachm hle 2 D 74673 Mulfingen Phone 49 0 7938 81 0 Fax 49 0 7938 81 110 info1 de ebmpapst com www ebmpapst com
6. apst ebm papst Mulfingen GmbH amp Co KG Bachm hle 2 D 74673 Mulfingen Phone 49 0 7938 81 0 Fax 49 0 7938 81 110 info1 de ebmpapst com www ebmpapst com G3G140 AW05 12 3 2 Nominal data Operating instructions Motor M3G055 CF Phase 1 Nominal voltage VAC 230 Frequency Hz 50 60 Type of data definition ml Speed min 1 2300 Power input W 67 Current draw A 0 5 Min ambient temperature 25 1 C Max ambient temperature 60 1 C ml Max load me Max efficiency fa Running at free air cs Customer specs cu Customer unit Subject to alterations 3 3 Technical features For cyclic speed loads note that the rotating parts of the device are designed for maximum one million load cycles If you have specific questions contact ebm papst for support 3 4 Mounting data For depth of screw see chapter 3 1 Product drawing gt Secure the mounting screws against accidentally coming loose e g by using self locking screws Strength class for mounting screws 8 8 You can obtain additional mounting data from the product drawing if necessary 3 5 Transport and storage conditions Use the device in accordance with its protection type Max permissible 80 C ambient motor temp transp storage Min permissible 40 C Mounting position Shaft horizontal discharge
7. ated once it is installed in the end device Observe the following when working on the unit gt Do not make any modifications additions or conversions to the device without the approval of ebm papst 1 4 Electrical voltage gt Check the electrical equipment of the device at regular intervals refer to chapter 6 2 Safety test Replace loose connections and defective cables immediately A DANGER Electrical load on the device Risk of electric shock Stand on a rubber mat if you are working on an electrically charged device WARNING Terminals and connections have voltage even with a unit that is shut off Electric shock Wait five minutes after disconnecting the voltage at all poles before opening the device ebmpapst ebm papst Mulfingen GmbH amp Co KG Bachm hle 2 D 74673 Mulfingen Phone 49 0 7938 81 0 Fax 49 0 7938 81 110 info1 de ebmpapst com www ebmpapst com G3G140 AW05 12 CAUTION In the event of failure there is electric voltage at the rotor and impeller The rotor and impeller are base insulated Do not touch the rotor and impeller once they are installed CAUTION If control voltage is applied or a speed setpoint is stored the motor automatically restarts e g after a power failure Danger of injury Keep out of the danger zone of the device When working on the device switch off the mains supply voltage and secure the latter from being switched on
8. ctions or physical damage to both property and people These operating instructions are to be regarded as part of this device If the device is sold or transferred the operating instructions must accompany it These operating instructions may be duplicated and forwarded for information about potential dangers and their prevention 1 1 Levels of hazard warnings These operating instructions use the following hazard levels to indicate potentially hazardous situations and important safety regulations A DANGER Indicates an imminently hazardous situation which if not avoided will result in death or serious injury Compliance with the measures is mandatory WARNING Indicates a potentially hazardous situation which if not avoided could result in death or serious injury Exercise extreme caution while working CAUTION Indicates a potentially hazardous situation which if not avoided may result in minor or moderate injury or damage of property NOTE A potentially harmful situation can occur and if not avoided can lead to property damage 1 2 Staff qualification Only specialised electrical personnel may install the device perform the test run and work on the electrical system Only trained and authorised specialist personnel are permitted to transport unpack assemble operate or maintain the device or to use it in any other manner 1 3 Basic safety rules Any safety hazards stemming from the device must be re evalu
9. er conductor cross section We recommend the use of 105 C cables Ensure that the minimum cable cross section is at least AWG26 0 13 mm Earth wire contact resistance in accordance with EN 60335 Compliance with the impedance specifications in accordance with EN 60335 for the protective earth circuit must be verified in the end application Depending on the installation situation it may be necessary to install an additional protective earthing conductor via the additional protective earth connection point available on the device 4 2 2 Idle current Because of the EMC filter integrated for compliance with EMC limits interference emission and interference immunity idle currents in the mains cable can be measured even when the motor is at a standstill and the mains voltage is switched on 4 2 3 Locked rotor protection Due to the locked rotor protection the start up current LRA is equal to or less than the nominal current FLA 4 3 Connection of the cables External leads are brought out of device First connect the PE protective earth connection e Connect the lines according to your application When doing so observe chapter 4 4 Connection screen ebmpapst ebm papst Mulfingen GmbH amp Co KG Bachmihle 2 D 74673 Mulfingen Phone 49 0 7938 81 0 Fax 49 0 7938 81 110 info1 de ebmpapst com www ebmpapst com G3G140 AW05 12 Operating instructions 4 4 Connection screen Customer circuit Co
10. hle 2 D 74673 Mulfingen Phone 49 0 7938 81 0 Fax 49 0 7938 81 110 info1 de ebmpapst com www ebmpapst com G3G140 AW05 12 4 CONNECTION AND START UP 4 1 Connecting the mechanical system CAUTION Cutting and crushing hazard when removing the blower from the packaging Carefully remove the blower from its packaging only touching the housing Make sure to avoid any shock Wear safety shoes and cut resistant safety gloves gt Check the device for transport damage Damaged devices must no longer be installed Install the undamaged device according to your application 4 2 Connecting the electrical system A DANGER Electric voltage on the device Electric shock Always install a protective earth first Check the protective earth A DANGER Incorrect insulation Risk of fatal injury from electric shock Use only cables that meet the specified installation requirements for voltage current insulation material load etc Route cables such that they cannot be touched by any rotating parts A DANGER i Electrical load gt 50 uC between mains wire and protective earth connection after switching of the supply when switching multiple devices in parallel Electric shock risk of injury Make sure that sufficient protection against accidental contact is provided Before working on the electrical connection the connections to the mains supply and PE must be shorted CAUTION E
11. lectrical voltage The device is a built in component and features no electrically isolating switch Connect the device only to circuits that can be switched off using an all pole disconnecting switch When working on the device you must switch off the system machine in which the device is installed and secure it from being switched on again NOTE Interferences and failures are possible Maintain a distance to the power supply line when routing the control lines of the device Ensure a sufficiently large clearance Recommendation clearance gt 10 cm separate cable routing NOTE Water penetration into leads or wires Water enters at the cable end on the customers side and can damage the device Item no 50889 5 9970 Revision 78380 Release 2013 06 03 Page 6 10 Operating instructions Make sure that the cable end is connected in a dry environment Connect the device only to circuits that can be switched off using an all pole disconnecting switch 4 2 1 Prerequisites gt Check whether the data on the type plate agree with the connection data gt Before connecting the device ensure that the supply voltage matches the operating voltage of the device gt Only use cables designed for current according to the type plate For determining the cross section follow the basic principles in accordance with EN 61800 5 1 The protective earth must have a cross section equal to or greater than the out
12. nd protected accordingly e Moving air that contains dust pollution e g suctioning off saw dust e Operating the device close to flammable materials or components e Operating the device in an explosive atmosphere e Using the device as a safety component or for taking on safety related functions e Operation with completely or partially disassembled or modified protective features e In addition all application options that are not listed under proper use Item no 50889 5 9970 Revision 78380 Release 2013 06 03 Page 3 10 ebm papst ebm papst Mulfingen GmbH amp Co KG Bachm hle 2 D 74673 Mulfingen Phone 49 0 7938 81 0 Fax 49 0 7938 81 110 info1 de ebmpapst com www ebmpapst com G3G140 AW05 12 Operating instructions 3 TECHNICAL DATA 3 1 Product drawing 226 8 es eh ae 130 2 103 115 ae S M i a I y S maii g WO o R A Sy EP ate amp mi 9 TTI ry pol 100 L 116 l All measures have the unit mm 1 Connection line PVC 3G 0 5 mm 3x brass lead tips crimped Connection line PVC 4 x 0 5 mm 4 x brass lead tips crimped Item no 50889 5 9970 Revision 78380 Release 2013 06 03 Page 4 10 ebm p
13. ne wait until all parts have come to a standstill WARNING Rotating device Long hair loose items of clothing and jewellery could become entangled and pulled into the device You could be injured Item no 50889 5 9970 Revision 78380 Release 2013 06 03 Page 2 10 Operating instructions Do not wear any loose clothing or jewellery while working on rotating parts Protect long hair by wearing a cap 1 8 Emission WARNING Depending on the installation and operating conditions a sound pressure level greater than 70 dB A may arise Danger of noise induced hearing loss Take appropriate technical safety measures Protect operating personnel with appropriate safety equipment e g hearing protection Also observe the requirements of local agencies 1 9 Hot surface A CAUTION High temperature at the electronics enclosure Danger of burn injuries Ensure that sufficient protection against accidental contact is provided 1 10 Storage gt Store the device partially or fully assembled in a dry and weatherproof manner in the original packing in a clean environment Protect the device from environmental impacts and dirt until the final installation We recommend storing the device for a maximum up to one year to guarantee proper operation and longest possible service life Even devices explicitly suited for outdoor use are to be stored as described prior to being commissioned
14. nnection Fan Motor max adjustable air flow air flow 3 lt 1 10V 1 lt 10V gt V max 1 7V gt V min lt 1V gt V 0 Imax 1 1mA adjustable adjustable air flow via air flow via 4 PWM 1 10 kHz potentiometer 15V 6 a Imax 10 mA 2 i 10K l lt 4 4 100 PWM gt V max 17 PWM gt V min lt 10 PWM gt V 0 Line No Signal Colour Function assignment 2 L brown Power supply 230 VAC 50 60 Hz see type plate for voltage range 3 N blue Neutral conductor 1 PE green Protective earth yellow 7 0 10 V PWM yellow Control input 0 10 V or PWM electrically isolated 5 Tach white Tach output Open Collector 1 pulse per revolution electrically isolated 6 10V red max 1 1 mA voltage output 10 V 1 1 mA electrically isolated not short circuit proof 4 GND blue GND Connection for control interface Item no 50889 5 9970 Revision 78380 Release 2013 06 03 Page 7 10 ebm papst ebm papst Mulfingen GmbH amp Co KG Bachm hle 2 D 74673 Mulfingen Phone 49 0 7938 81 0 Fax 49 0 7938 81 110 info1 de ebmpapst com www ebmpapst com G3G140 AW05 12 Operating instructions 4 5 Checking the connections 5 INTEGRATED PROTECTIVE FUNCTIONS gt Make sure that the power is off all phases The integrated protective functions cause the motor to switch off gt Secure it from being switched on again automatically in case of faults
15. on right side or on left side Condensate discharge _ Rotor side holes Operation mode S1 Motor bearing Ball bearing Technical features Output 10 VDC max 1 1 mA Tach output Motor current limit Soft start Control interface with SELV potential safely disconnected from the mains Overtemperature protection for motor Set value input Lin 0 10 VDC PWM 1 7 V 50 mh 10 V 300 m h output 10 VDC max 1 1 mA tach output locked rotor protection Touch current acc lt 3 5 mA IEC 60990 measuring network Fig 4 TN system Motor protection Thermal overload protector TOP wired internally Cable exit Variable Protection class if protective earth is connected by customer Product conforming EN 60335 1 CE to standard Approval GOST Item no 50889 5 9970 Revision 78380 Release 2013 06 03 Page 5 10 Mass 2 5 kg ambient motor temp Size 140 mm transp storage Surface of rotor Galvanised Material of electronics _ Die cast aluminium 3 6 Electromagnetic compatibility rousing T NET EMC interference Acc to EN 61000 6 2 industrial Direction of rotation Clockwise seen on rotor immunity environment EMC harmonics Acc to EN 61000 3 2 3 Type of protection Es EMC interference Acc to EN 61000 6 3 household Insulation class emission environment Humidity class F3 1 ebmpapst ebm papst Mulfingen GmbH amp Co KG Bachmi
16. ponds to the peak value of the AC voltage required by the standard What has to How to test Frequency Which be tested measure Check the Visual inspection Atleast every Repair or protective 6 months replacement of casing against the device accidental contact for damage and to ensure that it is intact Check the Visual inspection At least every Replacement device for 6 months of the device damage to blades and housing Mounting the Visual inspection Atleast every Fasten connection lines 6 months Mounting of Visual inspection At least every Fasten protective 6 months earth connection ebmpapst ebm papst Mulfingen GmbH amp Co KG Bachm hle 2 D 74673 Mulfingen Phone 49 0 7938 81 0 Fax 49 0 7938 81 110 info1 de ebmpapst com www ebmpapst com G3G140 AW05 12 Operating instructions Check the Visual inspection Atleast every Replace wires insulation of 6 months the wires for damage Condensate Visual inspection Atleast every Open bore holes discharge 6 months holes for clogging as necessary Item no 50889 5 9970 Revision 78380 Release 2013 06 03 Page 10 10 ebm papst ebm papst Mulfingen GmbH amp Co KG Bachm hle 2 D 74673 Mulfingen Phone 49 0 7938 81 0 Fax 49 0 7938 81 110 info1 de ebmpapst com www ebmpapst com
17. supply voltage faulty voltage restore power supply apply control signal Faulty connection De energise correct connection see connection diagram Thermal overload Allow motor to cool protector responded off locate and rectify cause of error if necessary cancel restart lock out Item no 50889 5 9970 Revision 78380 Release 2013 06 03 Page 9 10 Operating instructions Overtemperature of Insufficient cooling Improve cooling Let electronics motor the device cool down To reset the error message switch off the mains supply voltage for a min of 25 s and switch it on again Ambient temperature Reduce the ambient too high temperature Let the device cool down Unacceptable Correct the operating operating point point Let the device cool down a If you have any other problems contact ebm papst 6 1 Cleaning NOTE Damage to the device during cleaning Malfunction possible Do not clean the device using a water jet or high pressure washer Do not use any cleaners containing acids bases or solvents Do not use any pointed or sharp edged objects to clean 6 2 Safety test NOTE High voltage test The integrated EMC filter contains Y capacitors Therefore the trigger current is exceeded when AC testing voltage is applied Test the device with DC voltage when you carry out the high voltage test required by law The voltage to be used corres
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