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Installation and Operating Instructions

1. CENTER WIRE CENTER WIRE BLUE BLUE GROUND WIRE OREEN SHIELD WIRE 10 BE CUT BY SHIELD WIRE FIELD INSTALLER CRED TWO TERMINAL THREE TERMINAL SENSING ELEMENT SENSING ELEMENT Figure 2 8 Universal IV Wiring Connections Remote Mounting 16 Installation 2 6 Spark Static Electricity Protection Spark protection is a standard feature of the sensing element clrcult Spark Protection for Remote Sensing Elements NOTICE If additional spark protection is supplied for a remote sensing element use the installation instructions provided with the spark protection Below are instructions for our most common spark protector Part 377 0001 019 A Figure 2 9 Spark Protection for Remote Sensing Elements Attach the mounting link on the spark protector to the sensing element center connection screw Connect the green wire from the spark protector to the ground screw Feed the coax cable into the condulet Connect the coax cable center wire cw to the spark protector and the ground wire gnd to the ground screw as shown in Figure 2 9 Connect the shield wire to the Cote Shield terminal sh For sensing elements that do not have shield connections clip the shield wire as shown in Figure 2 8 SPARK PROTECTOR 377 0001 019 CENTER WIRE BLUE GROUND WIRE PROBE
2. A 2 TERMINAL 7 BLOCK Figure 2 6 1 Universal IV Wiring Connections 14 Installation 2 5 Wiring the Sensing Element The cable connections to the remote sensing element are shown Figure 2 8 Do not connect the cable to the sensing element until after the sensing element has been installed in the vessel and the condulet housing has been secured If the sensing element does not have a shield connection the most common condition for a 2 terminal sensing element be sure to clip and or tape the shield wire at the sensing element end of the cable only See Figure 2 8 Only cables supplied by Drexelbrook should be used to connect the transmitter to the sensing element Use of other cables can result in unstable performance Integral System Sensing Element Wiring 0 77 2000 H SHIELD WIRE CENTER WIRE BLUE CON ECT CAB RO SENSING ELEMENT Figure 2 7 Universal IV Wiring Connections Integral Mounting 15 Universal IV Installation and Operating Instructions 2 5 Wiring the Sensing Element Continued Remote System Sensing Element Wiring ELECTRONIC UNIT REMOVED FOR CLARITY
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4. 23 GCOnfig ralioi u uu ont 24 3 5 o M MO HORNO ECT cH 27 36 SetD A WI Ree T TP E 31 3 7 Strapping Table 32 38 Save Print Entrl s tre 34 22 35 3 10 Calibration amp Configuration via Display Keypad 38 3 11 Status WSS SACS c 44 Section 4 Configuration and Calibration with HART Calibrator 47 4l 2221 T 47 42 001001 DM 48 4 39 E EN 50 d 97 11 ana m n a uapa mikasa 54 45 Bench Calibration Information Sheet 56 Section 5 Troubleshooting T J J 57 5 1 Identifying a 58 52 Troubleshooting Loop Connection 58 5 3 Universal IV transmitter does not communicate with HRTWin Software 59 sd AISNE SAT 60 5 5 Troubleshooting Sensing 61 5 6 Troubleshooting
5. 99 9 1 M US Approval CST LLULLU aa wo dus E 99 9 2 FM Canada Approval Certificate 22 2 105 9 3 usan 111 94 ATEX Approval Certificate 116 95 ATEX Declaration of Conformity 119 Section 1 Introduction 1 1 System Description The instructions in this manual are for the AMETEK Drexelbrook Universal IV for level measurement in liquids slurries interfaces and granulars Each system consists of a Universal IV two wire 4 20 mA HART electronic unit and a 700 series sensing element 380 series connecting cable is also supplied for connection of the sensing element to remote electronic units The Universal IV system is an admittance to current transducer A change in level produces a change in admittance which results in a change of current It is termed a two wire transmitter because the same two wires that are used to power the unit also indicate the change in level 4 20 mA TERMINAL GROUND TEST POINTS BLOCK CONNECT ON FOR MILLIAMMETER LCD DISPLAY HART LOOP CONNECT I ONS O HOLD
6. 3139V3VH9 ve 2 77 084 ISL OSL 6 VL OvL EVL 20 7 191 OFL GEL BEL LEL 081 SEL 4261 TEL 062 GZL 821 121 922 SCL veL 5621 ZEL 121 OZL 612 817 LIL 012 GIL PIL ETL ZIZ IIZ 017 607 5801 5401 904 SOL YOL ZOL 102 19 219 119 019 609 809 09 909 S09 709 09 109 EIS 016 808 106 905 SOS 706 EOS ZOS 106 PEE ZEE TEE OSE OZE 826 LZE OZE 026 ZZE IZE OZE GIE 816 5116 STE vIE ZIE Ole 606 806 LOE 906 SOE POE EOE 206 106 ZIT OIT 601 801 101 901 5601 7901 EOI ZOIL 000 604 INJW3 3 9NISN3S Z S u d N W l 3 ntH 98 3 3 0 3 8 L O S v E Z T SNOLLdO 9189 Q Z 9 6 O NOISS3Hafls 3SIONZ3930S Z 0 SAIYLNa Z 70 SNISVHd ONY 240 1 9 0142 H O OD Ow l STACOW Galati L48435 NOILOT ds 80 1 441 Ol SSA NOILIVTIVISNI SNI300 1N0033V OLNI N32V1 38 LSAW 3 2 0112144 NO 13841 8 NOILINOI 30 18 WILNSLOd V ALALILSNOS 01 08343015809 SI ONY WANIWATVY SNIVINOO SYASOTONS SALVaVdd ASA 40 4 SNOILIQNOO 21 12
7. 38 LSAW S9NIN3dO CGASANN IVAO3ddV W4 40144 LAOHLIM 9NIMVMO OL NOISIASY ON 38 TIVHS SQSVONVIS NOILVTIVISNI ONY 53009 1 201 NV3dO2 13 SALON 2 0061 21 2 0041 EL 926611 71 SUN LVesdWsl 55430844 55 12 delilVelddWdl 4055 45 SLOWSY 1 5 NOILVOI lddV l3dW 01 41411843 718 11 5 44101503 A8 031719915 50 19 418 3 JAVYS ATIVOISNISINI 3LON 584141 6706 18 2 85418445 08 14 001 19 31979 9941 AYNSO TONS ACOUdAWV 14 20 2 006177 3 061 3111 P X30 T II 1 PA O2 0081 72 061 2111 DJ 21277761211 91 X39 7 II X31V 09 42177761311 D qd 2 061 2111 911 44 99 71411 b P xd Xvc00 LLON x3O3lI 40 3 061 2111 P q9 vl P 44 1 1 P 1 81 00 1 11 X31V xJ 0 I xJ 9 d3ldISSV 12 SNOGYVZVH xJ X39dl X3odl S1N3W313 SNISN3S 9N3 Od qaldi 1439 IN3WJ 13 9NISN3S INT LNAOW l4 01140 LU AYNSOTONS SOSN3S 994 0 8 gt 5 9 07 1 3 d 179 Universal IV Installation and Operating Instructions ATEC IECEX Continued 8 Ps 000 SSE ET SS Saar GG ssuzoss ss 21 2 6 ST a 21 0 9 vos zorns 1 NOILYTIVLSNI amame m 21 276 vos owns 2 SLOWS Al VSS3AINn oodd
8. Start Modem does Is loop current not between 3 7 and transmitter If it is check for open loop communicate 22 mA 3 If loop current is between 0 and 3 mA transmitter is with likely bad Test with procedure in Section 5 6 4 Check voltage at transmitter it should be at least 13 volts when 20 mA is flowing in the loop and no more than 30 volts open circuit 5 Disconnect the three probe cable connections at transmitter and retry If it now communicates check cable and probe as described in Sections 5 7 amp 5 8 transmitter Yes Is there minmum of 250 ohms loop resistance 1 Check Power Supply and loop source No s resistance the 250 ohms may be built in as with the Drexelbrook 401 500 series or most DCS inputs 2 If not there add enough resistance for loop to be at least 250 ohms Check 1 18 modem non isolated from ground and or is your laptop plugged into AC power If so you may have ground problem Contact Service department 2 Some laptops don t provide enough voltage to drive modem correctly from COM Port Check with modem supplier or try a Yes different laptop Is It Polling No 3 Checkout Yes response tests listed below Are you using the Drexelbrook supplied modem No P Are you connected to a DCS Yes Yes Check 1 Is correct COM Port selecte
9. 206 IZE 0226 DIE SIE Ole SIE vit ele cle lie Ole 606 806 106 906 506 vOE 606 206 4106 2211 TIL 011 GOT 801 201 901 601 601 201 101 1N3W313 8 168265 4 Z S S d N WU lX n H 9 a3 3 0 8 2 v 6 g Z 9 S v E z 1 15501140 2182 1727976 7767271 40 15538 5 3510339005 P 0 S3IMIN3 5 241 O 9NISVHd ONY AONSNOSYS 9 240 1 fd b DiLSpororqen S I3GON Q3l3lL 492 NOI LOLds 40 lOVdWl OL ASN NOIIVTIVISNI SONTAG 1 10202 OLNI 38 151 AVI NOIlJIdJ 40 L YdWI AG NOILINSI 30 5514 WILNSLOd V SLALILSNOO 01 0343015309 SI ANY WANIWATY SNIVINOO SYASOTONS SALVYVdd JHL 250 804 5 1110 03 31419445 98 Approval Certificates Section 9 Approval Certificates 91 US Approval Certificate mST MET Approvals Member of the FM Global Group FM Approvals 1151 Boston Providence Turnpike P O Box 9102 Norwood MA 02062 USA 781 762 4300 F 781 762 9375 www fmapprovals com CERTIFICATE OF COMPLIANCE HAZARDOUS CLASSIFIED LOCATION ELECTRICAL EQUIPMENT This certificate is issued for the following equipment Uab102cd00ef Universal IV Integral XP IS 1 1 CD T4 75 C 1 1 AExd ia IIB T4 Ta 75 DIP IS II lll 1 EFG T4 Ta 75 NI 1 2 ABCD T4 Ta 75 C Type 4 4X IP66 Type P L or C Frequency and Phasing
10. 5 eRe 00 217 2000 029 ERER S s ano aepo ssazess ss 512195 01140 Was vnd NOLIVTWISNI dX 310833 IJX3uQ rus 1 AI 304 ONIMVSO IOSINOO 2 o ses e AL3dvS 103449 LON S300 1 W31SAS SNISJSNDN 8412 72 219 4219 4119 019 609 109 909 509 709 809 109 SEE PEE EEE OEE 5626 826 5128 926 506 vet EZE 226 GIE BIE ZTE OTE SIE vie ZIE IIE 806 LOE 906 POE EOE 206 IOE ETT 011 601 5101 901 EOL ZOI N33 I3 9NISN3S 55 01140 318 9 Q Z 9 S v 0 1553 5 3510339015 Z 01 00 NV 200444 7240 T d 25 NW TAOS a q DirSp5z0Lqen S I3dON Q3l3l L32 NOIIOISNJ 80 LOVdW IN3A3Bd OL SSN ONY NOIIVTIVISNI NIANG 1 006997 OLNI 38 LSAW Juv 0112184 4 40 12 481 AG NOILINSI JO SIM WILNSLOd V SLALTLSNOO OL 0343015309 SI ONY WANIWATY SNIVINOO SYNSOTSNS ShlVsvddv SHL ASM 803 SNOILIONOS 91319395 94 Control Drawings 2 FM US FMC Continued 8 1822 719 512 XV3 9866 Yd 5 21 7 9 512 Q8 ASTIVA 1 SOZ MOOdd I3Xxaad 3415010 3 NOSN3S NI GSTIVLSNI 38 160 9100 109 ONY 080 9100 10 54311114 1140 8 SON
11. 38 1503 NOIIOISNJ SO LOVdW NOILINOI dO SIN WILNSLOd V SLALIISNOQ 01 444015 03 SI WANIWATY SNIVINOO 2405010 4 SALVaVdd JHL ASA 8043 SNOILIQNOS 51 12 45 88 Control Drawings 2 FM US FMC Continued 8 5542 us 1824 49 412 XV3 91 40 vPEZI PL9 S12 5 21 7000 047 01140 Was NOLIVTIVISNI SI CIVSOSINIJ AI 7 544 40 4 9NIMYeG IOMINOO 9WJ Wd LNAWNdI NDA SIHL 9NITIVISNI 9866 061 Yd AVHSSOH 03 ASTA H113 502 mMOOudd I3ixaadad xiva _ 0 sso oa3 951 mawwmwm 1 myaewm L Ls S9NILV3 NOIIVOO1 5000 2 NO QNY TVINSANONIAN3 SYMSOTONS NIVINIVW OL 041 35 AJ834034 38 LSAW SONINSdO 450 1 2 ALSSYS 216 SIVdWI AVA SINJNOdWOS JO NOILALILSENS ONINSYA SINJANOMIAN3 III 55 70 ONY II 55 70 NI QdTIVISNI 0357 38 LSNW Was 1 911 1500 03107104 LSAW SNIAVSO NOLLVTIVISNI S s3eniovJONYW SOlvsvddv 031 12055 OPA SUJA OGZ NVHI 3SOW 31V33N39 40 SSN LON LSNW Snivsvddv 31V190SSV OL 04133 03 INAWNdINOS TO31N03 WAGddd 40154 LNOHLIM S9NIMVSO Ol NOISIAdSH ON Jigv3L ddv SY 17222 3002 T7W218193 13 NVIOVNYO JHL ONY OZ VddN ISNV 3009 TV29ISIOJTT3 IVNOIIVN JHL dO NOILIOS 153171 AHL 40 51303311035 INYATT3S JHL HLIM ATdA09 TIVHS NOIIVTIVISNI JHL STSCOW G3ldl LM32 8 133HS 33S 341883 1 14 lt pq 31893 9 Jn0 O lt 92 AL Oq
12. ZII TIT OIT 901 OI 901 901 YOT 801 ZOT 101 000 604 iN3WJ 3 ONISN3S 3 5 15 H 9 3 3 9 g y 6 Y C YE T 5 01140 3189 9 042 9 S v E Z 0 NOISSSYdNS 3510333005 P 05414 Z 0 9NISVHd ONY A9N3089323 4 d UT SdAl P 010905201480 513008 931511599 110144 40 LOVdMI 1 Ol SSN NOIIVTIVISNI ONISDGO 100339 OLNI 1 48 15013 34V9 0112142 30 l2VdWl A8 NOIL 13345 IND 30 514 WILNSLOd V ALALILSNOD 01 O34301SNOO SI ANY WANIWATY SNIVINOO SYASOTONS Snlvavddv 350 SNOILIQNOO 514 92 Control Drawings 2 FM US FMC Continued 8 22 49 512 vESI PL9 S12 9866 9706 WYHSYOH HLI3D SOZ ALINY OXTIVISNI LON SI 391715 368044 TVNOILdO NOIlV2lI ddV 3Hl 804 41881105 3810033 WAS 1100 02 S SYNSOTONS YOSNSS NI G37TWISNI 38 AYW 160 9100 107 SNY 060 9100 107 53217114 1 1140 c 91 40 S as 02 21 000 02 wees 8 9 ws orice z 01140 Twas TYNU NOILYTIVISNI dX 310833 AI WSd amp aAINN 304 SNIMVYC TOXLNGD 23 2 SONILVYY NOILYJOT 50008 2 YO ONY IVINSWNOMIAN3 S amp 8NSOTOINS NIVLNIVW OL 037735 2 38 1503 SONINSdO GSSANN Wd 3013d InOHLIA SNIMYHO OL NOISIASY ON 2 gigv9ldddv SV 17222 3009 7
13. 301 302 303 304 305 306 307 308 309 310 311 312 313 314 315 316 317 318 319 320 321 322 323 324 325 326 327 328 329 330 331 332 333 334 335 501 502 503 504 505 506 507 508 509 510 511 512 513 601 603 604 605 606 607 608 609 610 611 613 703 705 706 708 709 713 714 715 722 or any other 7 digit numeric combination maintaining the limits of 420 0004 424 CD g 24 character numbering system not affecting safety Uab104d00 e f Universal IV Integral a Type P L or C b Frequency and Phasing 0 1 2 or 3 d Entries 1 or 2 e Sensing element 251 252 253 254 255 256 257 258 259 260 261 or 262 f 24 character numbering system not affecting safety Uab103cde0 f h Universal IV Remote Type P L or C b Frequency and Phasing 0 1 2 or 3 c Entries 1 or 2 d Surge Noise suppression 0 or 1 e Remote Configuration 1 2 3 4 5 6 7 8 9 A B C D E F G H J K L M N O P Q or Z f Sensing element R09 000 101 102 103 104 105 106 107 108 109 110 111 112 113 301 302 303 304 305 306 307 308 309 310 311 312 313 314 315 316 317 318 319 320 321 322 323 324 325 326 327 328 329 330 331 332 333 334 335 501 502 503 504 505 506 507 508 509 510 513 601 603 604 605 606 607 608 609 610 611 612 613 701 702 703 704 705 706 708 709 710 711 712 713 714 715 716
14. 63 Universal IV Installation and Operating Instructions 5 7 Static Electricity Static electricity can cause the 4 20 mA output to appear to jump around in an erratic fashion with a time period of a few seconds Applications that are prone to static electricity include insulating liquids that may be agitated or pumped and granulars that may be air conveyed at high rates of speed Conductive liquids and conductive granulars tend not to generate static electricity In addition to causing erratic readings static electricity can cause instrument failure If you ever get a static discharge from the product to the sensing element you need spark protection See section 2 6 5 8 Radio Frequency Interference All Drexelbrook transmitters have a significant amount of RFI protection built in There are situations however where the standard protection is inadequate RFI filters are available to provide additional protection for both the sensor and the 4 20 mA loop from unusually difficult sources of interference Proper grounding and careful attention to installation practices can usually make them unnecessary Some recommended installation practices are referenced in Section 2 8 If RFI continues to be a problem contact the Drexelbrook service department for the proper filters and assistance 64 Troubleshooting 5 9 Factory Assistance AMETEK Drexelbrook can answer any questions about your level measurement system 7 For Technica
15. 228 9 21 7000 027 9621 510 012 5 08 JSTNA 502 arva 0 44 asao 951 21 0 8 S taa 11 02 6 vos 101 11 6 1 NOLLVTIVISNI dX MOooud 14 44 0 EU ERE E RE Al 7 5 4 304 ONINVMO 71041802 20 YS 1 xw eeenxme 9 zz son ERN 133 5 l193ddv LON S300 LVHL W31SAS ONINJGW N 4313 v ZIG TTS OTS 806 05 906 SOS vOS EOG 208 126 OZE Set ZZE IZE OZE GIE BIE IC OTE PIE ZIE OTE 606 808 LOE 006 SOE VOE EOE ZOE 106 292 192 092 652 862 152 952 262 1182 SITM vITM ETIA 1114 IN3KTT3 9 165545 0 NOISS33d0S 4510 35405 2 0 54184113 Z 0 9NISVHd ONY A39N308323 2 X0 1 fd 900 20189 1 S I3GON 931311999 NOLIOISJ MO LOV_W I INJA38d 01 250 NOTLVTIVISNI ONTYAG LNNOJJY OINI N33V1 38 15 113144 YO LOVdWI A8 NOILINOI JO 14 WILNALOd V 310111509 OL 3844015 03 51 CNV WANIWATY SNIVINOO 34050705548 SnlVeVddv JHL SSA 303 SNOILIONOS 21419465 84 Control Drawings 2 US FMC Continued 8 09 21 7000 027 01140 Was YNG NOLLYTIVISNI dX AI WSYSAINN 404 SNIMVSO TO31N03 IWANA 1612 019 012 21 19 812 9866 9061 V
16. ABCD 4 Ta 75 C Type 4 4X 66 Type P L C Frequency and Phasing 0 1 2 or 3 Entries 0 2 Surge noise suppression 0 1 Sensing element ROO R01 R02 R03 R04 05 251 252 253 254 255 256 257 258 259 260 261 262 301 302 303 304 305 306 307 308 309 310 311 312 313 314 315 316 317 318 319 320 321 322 323 324 325 326 327 328 329 330 331 332 333 334 335 501 502 503 504 505 506 507 508 509 510 511 512 513 601 603604 605 606 607 608 609 610 611 613 703 705 706 708 708 713 714 715 722 or any other 7 digit numeric combination maintaining the limits of 420 0004 412 CD f 24 character numbering system not affecting safety H H H H Uab101cd01ef Universal IV Integral with Dual Seal 151 II 1 ABCDEFG 4 Ta 75 420 0004 412 CD I 0 AEx ia liC T4 Ta 75 C 420 0004 412 CD 2 ABCD TA Ta 75 Type 4 4X IP66 Type P L or C Frequency and Phasing 0 1 2 or 3 Entries 0 or 2 Surge noise suppression 0 or 1 Sensing element 101 102 103 104 105 106 107 108 109 110 111 112 113 301 302 303 304 305 306 307 308 309 310 311 312 313 314 315 316 317 318 319 320 321 322 323 324 325 326 327 328 329 330 331 332 333 334 335 601 603 604 605 606 607 608 609 610 611 613 f 24 numbering system not affec
17. Bottom for LRV juj pus Figure 3 11 PC Software Menu Screen View of Application Example Field device tag identifier 30 Configuration amp Calibration 3 6 Set D A Trim D A Trim is NOT a system calibration This is a pre calibrated alignment to precision factory settings and is rarely in need of change The procedure is intended only as a slight meter adjustment to a known external reference The Digital to Analog D A Trim adjusts the transmitter mA current output Since the smart transmitter performs a digital to analog conversion there may be a discrepancy in the 4 20 mA output loop as measured with a reliable external milliampere meter For example After calibration you observe that the tank is empty and a hand held mA meter reads 3 94 mA while the Real Time View in the PC Menu shows 4 00 mA By adjusting the D A trim you may digitally manipulate the output current to equal 4 00 You may also wish to adjust the high end to 20 00 mA To make these adjustments click on D A Trim on the PC software Menu Screen and follow the pop up window instructions Field Device DAC Trim Enter Current from Meter Minimum Allowable Entry 3 6 mA OK 4 Does Reference Meter Match Field Device Current Enter Current from Meter Minimum Allowable Entry 19 mA Maximum Allowable Entry 21 mA 20 00 m Field Device DAC Trim 20 mA Trim OK Abo Does Reference Meter Match
18. Zone 1 Hazardous Classified Locations The Remote version is rated as Explosionproof Class I Division 1 Groups C amp D Dust lgnitionproof for Class amp Division 1 Groups E G and Class I Zone 1 Group IIB Hazardous Classified Locations with connections to a 700 Series sensor that is Intrinsically Safe for Class I II amp Groups A G and Class I Zone 1 Hazardous Classified Locations 7 3 2 FM Canada Approvals Install per 420 0004 412 CD The Universal IV Level Transmitter is rated as Intrinsically Safe for Class I II and Groups A G and Class I Zone 0 Group IIC in accordance with drawing 420 0004 412 CD Nonincendive Class I Division 2 Groups A D Hazardous Locations Furthermore the Integral version is rated as Explosionproof for Class I Division 1 Groups C amp D Dust lgnitionproof for Class amp Division 1 Groups E G and Class I Zone Group Hazardous Locations with an integral sensor that is Intrinsically Safe for Class I II amp Ill Groups A G and Class I Zone 1 Hazardous Locations The Remote version is rated as Explosionproof Class I Division 1 Groups C amp D Dust lgnitionproof for Class II amp Division 1 Groups E G and Class I Zone 1 Group Hazardous Locations with connections to a 700 Series sensor that is Intrinsically Safe for Class I II amp Ill Groups A G and Class I Zone 1 Hazardous Locations 73 Universal IV Installation and Op
19. gt WA 2 T 9 1 SNLVaVdd J31V100SSV d3AO0BddV fol 41 fon MO 4A 204151 0 JHL NAHM Snivsvddv 1 12055 HLIM Snivavddv FAVS ATIVOISNISANI 50 NOI193NNOOHLNI SMOTIV 1433 03 ALIIN3 AL34VS OISNISINI 31 dq340T103 38 LSAW SNIMVSO NOILV ISN LON LSAW SALVYVdd IVAOMd 044071104 TIVHS sadya I AVN SIN3NOdAOS JO NOILN INAWd INGA WISNIT S YSyNLOVAANVW SNL 9pA MO SUJA OS N 1 12055 OL I3193NNOCO dV Wd 40144 LAOHLIM NVIS NOILVTIVISNI ONY 540 1115915 1 9NI TIVLSNI N3HM 031719055 41 INAWdINDA 1041309 OL NOISIASY ON 02 1V901 9NISN3S 541872 d3dNnod9 03151 1 30731 HS SNOCYEVZVH NON ATgW3SSV 331114 WNITS IVNOI LdO SYSaWNN 13qON 91 411 99 8 L33HS S 33S 9941 3 05019 4 90 2 006177 9941 2 9 2 0061 21 2 0041 l 2 lt 11 vl 9 061 GL 544141 6706 3dVS ATIVOISNISINI 310N 14 001 31872 531435 086 011531064 30405 148 A I8N3SSV X31714 38084 VNOI LdO X31V I X31V pM qd 9 061 3111 P 44 03 vL 9I Vauv 215155710 SNOGYHVZVH 00 22006177 0 061 3111 09 21777012911 P S LN3IN313 SNISN3S Xj Xj 9 9 9941 4405019 d I 411 I 091 X493 I II X810
20. vUOp 5 95 gt 54 011 51 155 719 Y3uV JHL QOHL3A SNIMIM 37971105 Snivavddv 091 19055 3 0444 Hugo SNOCHYVZVH NON 55 IO SNOGYVZVH IN3A313 9NISN3S NO L03108d 39405 NV 1 4 A TEW3SSY YILA TVN9IS TYNOI Ld 2 6 91 91 098V 2 1 IN 9 S 0 1 011 5 0 1 fALILNA 2 8 201 v1 9JJ008V 1 111 I1 I SI VQVNVO WS SALON INT LNAOW 39NV 14 A TaN3SSY WS vna 01140 9941 340501253 JOOsd3wv 13 ONY 3O08dNOISO 12X3 9941 3 8 501 1 008 2 1 1 9 6 501 71 211 b 0 1 AlIIN3 9 6 501 1 943038 1 11151151 51 sn Wa4 89 Universal IV Installation and Operating Instructions 2 FM US FMC Continued 8 1822 729 612 XV3 9869 79061 Vd WVHSSOH vEZI vZ9 Slc 04 ASTIVA SOZ I3xadd Ji LN V 91 50 8 ssazoss sst zr ean 09 21 7 7000 027 H SSI 01140 335 vna NOTLYTIVISNI ALIIN3 SI CIVMS3INI AI 1 5 M04 9NIMVHO 103109 WAWA 49 03141152 ALSSVS 103449 LON 5400 1 WALSAS SNIS3SW N 4418 8 vc 619 119 019 609 809 109 909 09 709 09 109 SEE VEE EEE CEE IEE OEE 805 LZE OZE GOE Vet ZZE IZE OZE GIE 816 LATE
21. ySZ1 r29 S12 QN SOZ 0 44 551 Eng ves 1 2 5 01 11 6 11 2 5 026 4101 11 86 S a 304 SNIMVYO 71081 09 9WJ WJ 5 Od cars Les 5 19dddV LON 5400 LVHL WSLSAS SNIYSEWAN S3l9VsdVH2 ve LZE 7528 PZE EZE ZZE IZE OZE BIE LTE Ole SIE PIE Ele GOE 808 106 906 SOE 706 EOE 206 ZII TIT 011 601 5101 901 GOL VOT 601 201 101 IN3Ad ONISN3S 0 015524405 3510339905 Z 054118 0 9NISvHd 0344 2280 fd 39 LOPICOLIEN S IHGOI 931311539 0110144 40 13941 1 OL 3SN ONY NOILVTIVISNI 1400 1 100997 OINI 38 15013 1472 1190184 MO LOVdWI NOILINOI 30 11 3104 V 31011ILSNO9 01 0344015 03 51 ONY WANIWATY SNIVINOO SYNSOTONS 5 ASN 803 SNOILIQNOO 01419345 86 Control Drawings IEZZ vi9 SIZ XV 21 729 912 9866 7061 Vd WYHSYOH 04 ASTA 502 2 P ee SSL 21 0 8 SIT at 31 15 3SIMMSHIO 559707 Od 1 SONIIVS 011 201 5000 2 YO ONY TVLN3WNOQ3IAN3 3BOSO ION3 NIVINIVA Ol 031V3S_ATd3d403J 38 15 SONINAdO OZSANN 72 4 5 JISNISAINI IVdNI SINSNOdWOO 40 NOT
22. 0 1 2 or 3 Entries 0 or 2 Surge Noise suppression 0 or 1 Sensing element R111 R112 R113 R114 R115 251 252 253 254 255 256 257 258 259 260 261 262 301 302 303 304 305 306 307 308 309 310 311 312 313 314 315 316 317 318 319 320 321 322 323 324 325 326 327 502 503 504 505 506 507 508 510 511 or 512 f 24 character numbering system not affecting safety H H H ou Qe Uab102cd01ef Universal IV Integral with Dual Seal XP IS 1 1 CD TA Ta 75 C 1 1 AEx dia IIB T4 Ta 75 C DIP IS H III 1 EFG T4 Ta 75 NI 1 2 ABCD TA Ta 75 4 4 66 C Frequency and Phasing 0 1 2 or 3 Entries 0 or 2 Surge Noise suppression 0 or 1 Sensing element 101 102 103 104 105 106 107 108 109 110 111 112 113 301 302 303 304 305 306 307 308 309 310 311 312 313 314 315 316 317 318 319 320 321 322 323 324 325 326 327 24 numbering system not affecting safety o Hl H H H FM Approvals HLC 6 07 3043661 Page 1 of 6 99 Universal IV Installation and Operating Instructions 9 1 FM US Approval Certificate Continued FM Approvals Member of the FM Gichat Group Uab101cd00ef Universal IV Integral IS 1 li ABCDEFG T4 Ta 75 C 420 0004 412 CD 1 0 AEx ia IIC T4 Ta 75 C 420 0004 412 CD NI I 2
23. 1 p SNIMIA JIAYLINS I 1 l 1 9941 JYNSO TINA JOQ0Nd3AV 15 ONY 01193104 00 015014 3 184255 X31114 38044 1140 SONILVY AHL HO TIY 3dVS 5 33V SLN3W313 S9NISN3S 20 7 SO T IN f 9941 Y 3dAl dor pi SIL SI s 2 0421 Pl 009V 2 1 1N 9 8479 v1 933098v 1 111 II I SI 2 6 01 vL 9II DI 3 0 1 VOvNYO INJ 3 81501 1 9430384 1 11151151 51 V3sSv SNOGYHVZVH NON Vasv 313155719 2 SA a 95 2 FM US FMC Continued Universal IV Installation and Operating Instructions 8 eRe 00 217 0000 029 EARR Phe opm ir 21 6 7 vos 401 11 6 11 5 NOILVTIVISNI ALLIN3 S I3ixadd L P eee 410848 304 SNIMVSO TIOMINOO IWAMA x 340501052 IN3A4313 SNISN3S 541435 582 V 100118 031 19915 5505335 1 19245 OL LON 5300 9NIIVS dl 9941 SYNSOTONA IN3W3I3 SNISNAS S 54 146 97609 1334 0002 amp OSNSJSS J18IXJ id HLINS NOIIN3SNI WOWIXYW F SYSLAW Vv1 6 1344 06 505 355 GI IY NOIle3SNI WAWIXYN E I 16 SHT OF 420 0004 412 CD ANT gt 3ONVLIOYVdVO NOSN3S WAWIXVW 9 062 3qsnlivd3dW3l SS3908d W WIXVA NO SALON NOTLYNIGWOO JISJW N 11910 2 00Z LNAWSTS SNISNAS 19193345 ZZZ AL3dVS 123437 LON S300 LVHL W31SAS
24. 10 consecutive attempts Most likely cause is a capacitance reading above the calibrated range Action Perform sensing element and cable tests in troubleshooting section Verify calibration and configuration parameters are set correctly Contact factory SENSOR CRITICAL REF CAP ERROR Cause The preamp has failed to take a reference cap reading for 10 consecutive attempts SENSOR CRITICAL COMM ERROR Cause The output module has failed to communicate with the preamp for 20 consecutive readings Contact factory SENSOR STACK OVERFLOW An error has occurred during operation that corrupted the SRAM 44 Configuration amp Calibration 3 11 Status Messages Continued Cause The output module failed to download all startup parameters to the preamp Action Cycle power to the system to attempt power up procedure again Contact factory Cause The output module is in forced range mode because of HART command 215 Contact factory Noncritical Errors The following is a list of all the non critical error messages that could be displayed on the U IV SENSOR NONCRITICAL SHIELD ERROR The preamp encountered an error when attempting to take a shield reading If error persists contact factory SENSOR NONCRITICAL PROBE ERROR The preamp encountered an error when attempting to take a probe reading If error persists see actions for SENSOR CRITICAL PROBE ERROR SENSOR NONCRITICAL REF CAP ERROR The preamp encountered an error
25. 162 EOY 204 104 009 INJAd T3 9NISN3S 1 0 0155 5 AJANS c MO I 54141 3 XJ0dI G X31V NO 2 0 9NISVHd AONd084934 0 1 9p02 POW Aijjeoisuiur Te469ju Al IPSISAIur 75 009pooraen ST3dOW G3ldI1H35 NOT LOTS SO LOVdW 1 OL 5 NOTLVTIVLISNT S9N1900 1 OINI 38 LSAW NOIIOISJ 40 LOVdW NOILINSI dO 14 WILNSLOd V ALNLILSNOO Ol 0353015309 SI ANV WOANIWA IV SNIVINOO 38490 IlDN3 SALVEVdd 3H JSN X04 SNOILIONOO 31 19 45 yasn N3 Od 031311532 78 Control Drawings ATEC Continued 1 8 16 8 19 412 XV3 9866 77061 Vd WVHSYOH 8 40 2 2 000 027 21 9 12 AJTNA soz ZI Z 8 ava ddV ON 550 003 21 0 8 ST 90 21 0 vos 101 018 1 8 95 L0T TI G XOOHS T3X3HQ Fx bm ess pe 3 S 5 NOILVTIVISNI JOOSd3AV 14 C310N38 1 5 4 304 9NIMVSO O31N03 X393I Wd 0004 424 CD 420 NO SYSEWAN TAGOW G3l3l LH39 9 L33HS 445 06 61 WNIWYAL V3HV SNOCYVZVH NON AYNSO TONS YOSNAS NI 3TIVISNI 38 AVW 180 9100 10 NV 080 9100 10 S 31 13 0 1140 SONI LVS NOIIVOOT 5 SO UNV WINAWNOYTANS 380850 19N3 NIVINIVW OL Q31V3S
26. 21919373 NVIOVNVO JHL ONY OZ VddN ISNY 3009 3913819313 TVNOIIVN JHL 40 11103 153171 JHL JO SINSWSYINOSY INVA3139 SHL HLIM AIAWOD TIVHS NOIIVTVISNI 3HL S SALON 8 IN3W3 3 SNISN3S 2 0061 21 06 61 ad 521 el 2 6611 vl 7735 5 6 5 3 661 YNIWMGL SUNLVeSdWaL 5522044 557 19 4401 84 MOSN3S 1 SLOWS 1 5 AJ8W3SSY was 1900 7701290 1 1 N01193103d 3930S ONV 144 NIQWASSY asl Us TINIIS 01140 3dVS ATIVOISNISINI 310N CSYSLSW 97 714 OST 318v3 541435 086 NOILVOIJISSVIO JHL 439 QOHIJA IP SNISIA 31891108 9941 3405079 3 JOOSd3Wv 1d ONY 300590 15018 3 I 1 A8W3SSV 851712 38044 9 01140 I l ll 01 x3 1 911 0 X3v I 543d289vV IIIZIIZI SI 93943094Y 111 11 1 SI S LN3IN3T3 SNISN3S u 9 S Z bl 1 008 7 2 1 1 o 2 6 01 1 0068 2 1 1 QO S 7 bl FV1 9343 1 111IZII SIV dIO 92 93 21 tL 943 1 111 11 SIV dIGQ 49 vl 8I n P 1 1 49 tl GI 1011 P x3V 1 I 2 6 501 v1 098 1 1 SI V dX 0 6 501 vl 098 1 1 S1V dX aosd 3IORGW 11410 337 VOVNVO IN3 sn Wa 1 5 2 CalsISSV 12 SNOGYVZVH 93 Universal IV Installation and Operating Instructions 2 FMUS FMC Continued 8
27. 326 327 328 329 330 331 332 333 334 335 501 502 503 504 S05 506 507 508 509 510 513 601 603 604 605 606 607 608 609 610 611 612 613 701 702 703 704 705 708 708 709 710 711 712 743 714 715 716 717 718 719 720 721 722 723 724 725 726 727 728 729 730 731 732 735 736 737 738 739 740 741 742 743 744 745 746 747 748 749 750 751 752 or any other 7 digit numeric combination maintaining the limits of 420 0004 424 CD h 24 numbering system not affecting safety oo Vint H H H 700 a Sensor Ex ia T2 T6 Ex T300 C T90 C Da 40 C lt Tang lt 75 C 1202 014 1202 001 1202 018 1202 041 0001 022 0001 024 0001 026 0001 034 0001 044 0001 054 0001 0634 0001 344 0002 023 0002 024 0002 027 0002 028 0002 033 0002 054 0002 321 0002 360 0005 054 0201 005 0201 025 0201 026 0201 028 0201 036 1202 031 1202 033 1202 061 1202 081 0001 016 0001 324 0003 009 0005 035 0005 048 0005 348 0202 036 0202 043 0001 040 0001 074 0002 037 0002 040 0002 044 0002 057 0002 064 0002 224 0002 321 0201 027 0201 051 0201 052 0201 058 0201 059 0202 002 0202 053 0001 018 0001 045 0002 027 0002 029 0002 036 0002 046 0002 059 0002 227 0002 363 0004 031 0004 050 0005 009 0005 018 0005 019 0005 028 0005 029 0005 036 0005 045 0005 085 0005 095 0005 096 0005 354 0009 002 0009
28. 5 between 0 and 100 or you may fill in your own values in column 2 B Fill out column 3 with output values corresponding to those listed in column 1 or 2 C Click on Strapping Table button to access table D Enter the values you calculated into the screen view presented E Click on Write Strapping Table F Click on Exit when completed 32 Configuration amp Calibration 3 7 Strapping Table Continued Point Number Level Standard Level Optional Output Value Preset Values Values In Selected Level Level Units 1 0 MM 2 5 SS 4 15 ___ ____ Table 3 1 EE 3 Strapping Table 11 50 1 7 17 18 85 20 HART for Windows v2 1 Strapping T able _ D x File Field Device Options Help Read Wiite to Real Time Point D A Strapping Configure True Level Transmitter Transmitter View Calibration Trim Table Meter Calibration IN OUT Level Volume Percent Percent 0 00 0 00 0 00 500 50 00 500 1000 100 00 10 00 15 00 150 00 15 00 Number of Points F igure 3 14 20 00 200 00 20 00 25 00 250 00 2500 21 Menu Screen Transforms 3010 30000 3000 35 00 350 00 3500 to Stra pping Table 40 00 400 00 40 00 Last Read 45 00 450 00 4500 Values 5000 500 00 50 00 5500 550 00 5500 Write Strapping 60 00 600 00 60 00 Table 8500 650 00 65 00 70 00 700 00 70 00 7500 750 00 75 00 Exit 80 00 800 00 80 00 85 00 850 00 8500 Vertical 9
29. 717 718 719 720 721 722 723 724 725 726 727 728 729 730 731 732 735 736 737 738 739 740 741 742 743 744 745 746 747 748 749 750 751 752 or any other 7 digit numeric combination maintaining the limits of 420 0004 424 CD h 24 character numbering system not affecting safety THIS CERTIFICATE MAY ONLY BE REPRODUCED IN ITS ENTIRETY AND WITHOUT CHANGE FM Approvals Ltd 1 Windsor Dials Windsor Berkshire SL4 1RS T 44 0 1753 750 000 F 44 0 1753 868 700 E mail atex fmapprovals com www fmapprovals com F 020 Jun 10 Page 2 of 3 117 Universal IV Installation and Operating Instructions 9 4 Approval Certificate Continued SCHEDULE FM Approvals Mester of the IM Global Grip to EC Type Examination Certificate No FM12ATEX0018X Uab104de0 f h Universal IV Remote Type P L or C b Frequency and Phasing 0 1 2 or 3 d Entries 1 or 2 e Surge Noise suppression 0 4 or D f Remote Configuration 1 2 3 4 5 6 7 8 9 A C D E F G H J L M N O P Q or Z g Sensing element R09 000 101 102 103 104 105 106 107 108 109 110 111 112 113 301 302 303 304 305 306 307 308 309 310 311 312 313 314 315 316 317 318 319 320 321 322 323 324 325 326 327 328 329 330 331 332 333 334 335 501 502 503 504 505 506 507 508 509 510 513 601 603 604 605 606 607 608 609 610 611 612 6
30. Coaxial Cable 63 Static Electricity Uu I sins adus 64 5 8 Radio Frequency Interference u 64 5 9 Factory Assistance aa 65 SWEET 65 511 12 66 512 51 11 1 1 Ren 66 5 13 Universal IV Troubleshooting 67 Section 6 Specifications J U Q J Q J 69 SPBe ifiGatioriS 69 Section 7 Hazardous Location Approval Supplementary Installation 71 fal General safety information sscsescscsccesncescsveiasarasariasaersasenntdodasnetmensorardissanaasdaczennanaets 71 Th eCompanment Cover u u u uu uuu u u ua usa EUN EK UR aa EEEE i 72 io Standards 73 Section 8 Control 75 81 ATEG7 ccm T 75 83 Section 9 Pe aibi Certificates mec
31. Concentric Shield 1 66 OD 1 1 2 NPT Rod 3 4 OD 3 4 NPT Rod 56 OD 3 4 NPT Rod 54 OD 3 4 NPT Rod 84 OD 1 NPT Cable 5 16 OD 3 4 Cable 3 4 OD 2 NPT Cable 093 OD 3 4 NPT Cable 5 16 OD 1 NPT Bare Rod 3 8 OD 3 4 NPT Temperature Pressure Limits 100 F 1000 PSI 300 F 500 PSI 100 F 1000 PSI 300 F 500 PSI 100 F 1000 PSI 450 F 500 PSI 100 F 1000 PSI 300 F 500 PSI 100 F 1000 PSI 250 F 500 PSI 100 F 1000 PSI 250 F 500 PSI 100 F 1000 PSI 250 F 500 PSI 150 F 5 5 100 F 1000 PSI 300 F 500 PSI 250 F 5 PSI 450 F 200 PSI The standard electronic unit mounted in the durable housing is dual rated and meets the following conditions Type NEMA 4X Waterproof Corrosion IP 66 See Section 1 4 for detailed specifications of sensing elements that are most often recommended with a Universal IV system Contact the factory or your local representative if additional information is required The electronic unit and sensing element are connected by a three terminal coaxial cable General Purpose 5 Triax Composite first 10 feet high temperature See Section 6 2 for Specifications 6 Drexelbrook cables are available in Installation Section 2 Installation 21 Unpacking Carefully remove the contents of the carton and check each item against the packing list before destroying
32. D O w gt Go to Level Calibration area of the menu Enter Lower Level value Press Tab or Enter Enter Lower Capacitance value Press Tab or Enter Enter Upper Level value Press Tab or Enter Enter Upper Capacitance value Press Tab or Enter Click on Write to Transmitter Leuel Calibration Lower Leuel 0 00 ft Lower Capacitance 50 00 pf Upper Level 10 00 ft Upper Capacitance 2000 00 pf Figure 3 9 Level Calibration area of Menu screen 3 5 3 Application Example Example of an application using the PC software Application Data See Figure 3 10 Vertical Tank No Damping Caustic or Acid Material in Tank Sensing Element 700 0005 054 Maximum Capacity of Vessel 1200 gallons Maximum Size of Vessel 20 feet 4 mA LRV 0 gallons 20 mA URV 1170 gallons 19 5 feet Point Cal was done using two known level points Lo Cal 3 feet selected level Hi Cal 16 feet current level 29 Universal IV Installation and Operating Instructions 3 5 3 Application Example Continued Maximum Level 20 feet Maximum Capacity 1200 gallons URV 1170 gallons 20 mA 19 5 feet High Point 16 feet Figure 3 10 Hi Cal Application Example Diagram Low Point 3 feet Lo Cal LRV Alternate 60 Gallons 1 foot LRV 4 mA Point LRV may either reference the bottom of the vessel bottom of the sensor or any point in the vessel For Volume Measurement always use Tank Dimensions
33. DOWN SCREW HOLD DOWN SCREW 6 IN LBS 6 IN LBS MAX 0 7 N m 0 7 N m DO NOT OVERTICHTEN DO NOT OVERTICHTEN 1 TERMINAL BLOCK FOR SENSING ELEMENT CONNECTIONS EQUJPOTENTIAL SCROLL DOWN CONNECTOR SCROLL UP COPTIONAL ELECTRONIC UNIT REMOVED TWO TERMINAL SENSING ELEMENT SENSING ELEMENT PACKING GLAND HOLD DOWN SCREWS THREE TERMINAL HEAT SHRI SENSING ELEMENT TUBING UNIVERSAL IV lt ELECTRONIC UNIT PROB COTE SHIELD TAB RED PROBE BLUE BLUE 1 HEAT SHRINK SHIELD CRED TUBING SHIELD mens CREDO 27 SHIELD RED INTERCONNECT CABLE TERMINAL BLOCK FOR LOOP WIRING TERMINAL BLOCK FOR SENSING ELEMENT PROBE BLUE BOTTOM HUB EXTENSION TUBE CONNECTOR SOCKE Universal IV Installation and Operating Instructions Oscillator circuitry through phase shift cancels small amounts of RF current flow both Resistive and Capacitive caused by coating High Resistance More Coating is Easier to Ignore otaka Coating Tank Wall Figure 1 1 Capacitance Le Sensing Element Probe Insulation Probe Rod Little to No Resistance Figure 1 2 RF Admittance Sensing Element with Cote Shield Introduction 12 Technology Capacitance In a simple capacitance measurement the capacitance increases as the process medium covers more of the sensing element In an insulating medium this is due to the increase in di
34. FM Approvals Memher of the FM Global Group CERTIFICATE OF COMPLIANCE HAZARDOUS LOCATION ELECTRICAL EQUIPMENT PER CANADIAN REQUIREMENTS This certificate is issued for the following equipment Uab102cd00ef Universal IV Integral XP IS 17 1 CD T4 Tas 75 i 1 ExdiallB T4 Ta 75 C DIP IS II Ill 17 EFG 4 Ta 75 NI 1 2 ABCD T4 Ta 75 C Type 4 4X IP66 Type P L or C Frequency and Phasing 0 1 2 or 3 Entries 0 or 2 Surge Noise suppression 0 or 1 Sensing element R111 R112 R113 R114 R115 251 252 253 254 255 256 257 258 259 260 261 262 301 302 303 304 305 306 307 308 309 310 311 312 313 314 315 316 317 318 319 320 321 322 323 324 325 326 327 502 503 504 505 506 507 508 510 511 or 512 f 24 character numbering system not affecting safety H H Uab102cd01ef Universal IV Integral with Dual Seal XP IS 1 1 CD TA 75 C I 1 7 ExdiallB T4 Ta 75 DIP IS li III 1 EFG T4 Ta 75 NI 1 2 ABCD T4 Ta 75 C Type 4 4X IP66 Type P L or C Frequency and Phasing 0 1 2 or 3 Entries 0 or 2 Surge Noise suppression 0 or 1 Sensing element 101 102 103 104 105 106 107 108 109 110 111 112 113 301 302 303 304 305 306 307 308 309 310 311 312 313 314 315 316 317 318 319 320 321 322 323 324 325 326 327 f 24 character numbering system not aff
35. Fct 4 05 Use this menu to calibrate the 4mA output which is not trim common practice Requires calibrated meter to measure TRIM 4 actual current 3 5 4 5 mA Enter the value in mA to match the current meter Current remains locked for approximately 2 seconds after which it turns back to measure current Fct 4 06 Use this menu to calibrate the 20mA output which is not 20mA trim common practice Requires calibrated meter to measure TRIM 20 actual current 19 21 mA Enter the value in mA to match the current meter Current remains locked for approximately 2 seconds after which it turns back to measure current Fct 4 07 Use this menu to fix the output to a certain mA value Fixed output regardless of the measurement LOCK mA 3 7 22 mA Enter the value in mA The output will stay at this value until exiting this menu item or if display times out in approx 30 seconds Universal IV Installation and Operating Instructions 3 10 Calibration amp Configuration via Display Keypad Continued Menu Function Valid values Description display abbreviation Fct 4 08 0 DEFAULT Enter the device ID to be used on the HART loop Each Device ID device on the loop must have a unique device ID Only POLL change for multi drop 5 0 Setup the parameter s to be displayed on the unit during Display operation DISPLAY Fct 5 01 Toggle between enabled parameters of level volume Toggle capacitance percent and or calculated
36. Field Device Current 20 mA sem Figure 3 13 Setting D A Trim Menu Screen Pop Ups 31 Universal IV Installation and Operating Instructions 3 7 Strapping Table The strapping table is a 2 point to 21 point table used by the Universal IV to cause the output current to follow a specified relationship to the level There are certain strapping tables that are already built in to the transmitter software These are Linear vertical tank Horizontal Tank with flat ends Horizontal Tank with dished ends Horizontal Tank with hemispherical ends and Spherical Tank These predefined tables are automatically created by selections made with Vessel Configuration assignments during Configuration procedure in Section 3 4 2 and viewed by clicking the Strapping Table button on the Main menu If the output to level relationship is not defined by one of these tables you may create a table in the Strapping Table program To create a non linear relationship you will need at least 3 points and may use as many as 21 points A 21 point table will define the relationship with more accuracy A common example for a simple table would be a Cone Bottom Vertical tank which would require points the bottom straight side break point and the top On the other hand an open channel flow application could benefit from using all 21 available points A Plan your table by filling out table 3 2 You may use the first column which lists every
37. Hazardous Locations with connections to a 700 Series sensor that is intrinsically Safe for Class II amp Ili Groups A G and Class Zone 1 Hazardous Locations FM Approved for AMETEK Drexelbrook Horsham PA FM Approvals HLC 6 07 3043661C Page 5 of 6 109 Universal IV Installation and Operating Instructions 9 2 FM Canada Approval Certificate Continued 420 0004 430 SUE Approvals Member of the FM Global Group This certifies that the equipment described has been found to comply with the following Approval Standards and other documents CSA C22 2 No 0 4 1982 Reaffirmed 2009 CSA 22 2 No 0 5 1982 Reaffirmed 2008 CSA C22 2 No 25 1966 Reaffirmed 2009 CSA C22 2 No 30 1988 Reaffirmed 2007 CSA C22 2 No 94 M91 Reaffirmed 2011 CSA 22 2 142 M1987 Reaffirmed 2009 CSA 22 2 No 213 Reaffirmed 2008 CSA 22 2 No 60529 2010 CAN CSA E60079 0 2007 CAN CSA E60079 1 2007 CAN CSA E60079 11 2001 02 2011 Original Project ID 3043661 Approval Granted May 11 2012 Subsequent Revision Reports Date Approval Amended Report Number Date Report Number Date FM Approvals LLC QE pv 11 May 2012 E Marquedant Date Group Manager Electrical FM Approvals HLC 6 07 3043661C Page 6 of 6 110 Approval Certificates 9 3 Approval Certificate 420 0004 431 APP D BY SGA wur i spa Snr Certificate of Conf
38. Model Process Material Provide as much of the following information as possible Company City State Fax Serial Span Range Serial Insertion Length Mounting Temp Press Other All of the information is available from the Drexelbrook Calibration Software or from a Rosemount Model 275 with Drexelbrook Device Description DD installed Information with an asterisk is available from a handheld calibrator in the Generic mode AMETEK Drexelbrook HRTWin Protocol Software Version Tag ID Scratch Pad Analog Loop Assign Damping Time Level Configuration Level Units Maximum Level Level Type LRV 4mA URV 20mA Capacitance Calibration Press F4 For Real Time View Lower Level Lower Capacitance Upper Level Upper Capacitance Vessel Sketch Serial Number Software Version Span Range Type 00 30 Vessel Configuration Vessel Units Maximum Capacity Vessel Type Level Vessel Capacitance Reference Show principal tank dimensions including vessel construction mounting location nozzle LRV URV present level etc Loop Current Percentage Status Detailed description of problem 67 Section 6 Section 6 Specifications 6 1 Transmitter Specifications Technology RF Admittance Capacitance Supply Voltage 13 30VDC 2 wire loop powered Ouput Digital Protocol 4 20mA HART Compatible with HART HART device description available Load Resis
39. QTE GIE PIE ETE ZIE IIE OIE 606 806 LOE 906 SOE 706 EOE 206 ZII TTL 011 601 801 201 901 5601 VOT 601 ZOT 101 IN3Wd l3 SNISN3S 1 0 015534405 3510339915 Z 70 531313 Z 0 AONSNOSYS 4240 1 49 LOPOLOLGEN b H 5 Q3l3i Ld32 112154 SO LOVdW OL SSN ONY NOIIVTIVISNI ONT SAG LNNOQOV OLNI 39 LSAW NOIIOISJ 40 LOVdW NOILINS 40 1 1 4104 V SLALILSNOS 01 0943015309 SI ONY Wr NINO IV SNIVINOGO 4405019 501 8 4 AHL ASN 5 01110 03 31412445 90 Control Drawings 2 FM US FMC Continued 8 1646 949 812 7 01 49 612 9866 7906 Vd GY KLIS SOZ MOOdd Ixaaa EUER eet 22 09 1 7000 027 NOIIVTIVISNI dX 3IDN393 AI WSASAINN 904 SNIAVSO 1041309 IWANA G3TiVISNI LON SI 831114 8084 NAHM 1 JHL 404 318V1I0S 03811048 Was LIDONOO S SYNSOTONS SOSN3S NI 11 15 1 38 AVW 1 0 9100 10 NV 0 0 9100 107 54311114 114 0 77 SONIIYS 011 201 5000 2 XO ONY TVINSANOMIANS JANSOTONI NIVINIVW OL 031V3S AX RIJdO3d4 38 15 S9NIN3dO GSSANN 76 WAOUddY WS 0184 LNOKLIM ONIMVAC OL NOISIA3H ON 2 gigvol dav SY 17222 30
40. Remote configuration with 10 ft Triax Cable Remote configuration with 25 ft Triax Cable Remote configuration with 35 ft Triax Cable Remote configuration with 50 ft Triax Cable Remote configuration with 75 ft Triax Cable Remote configuration with 100 ft Triax Cable Remote configuration with 10 ft Hi Temp Cable Remote configuration with 25 ft Hi Temp Cable Remote configuration with 35 ft Hi Temp Cable Remote configuration with 50 ft Hi Temp Cable Remote configuration with 75 ft Hi Temp Cable Remote configuration with 100 ft Hi Temp Cable Remote configuration with 10 ft Hi Temp Composite Cable Remote configuration with 25 ft Hi Temp Composite Cable Remote configuration with 35 ft Hi Temp Composite Cable Remote configuration with 50 ft Hi Temp Composite Cable Remote configuration with 75 ft Hi Temp Composite Cable Remote configuration with 100 ft Hi Temp Composite Cable Remote configuration with custom cable Dual seal option 0 Without Dual Seal option 1 With Dual Seal option Sensing Element Code Sensing element 3 digit code Refer to probe selection table 000 Remote System without a probe ZZZ Special sensing element ROO Universal retrofit kit upgrade with all adapters for all probes ul T 10111111 R Retrofit kit upgrade with probe dependent adapters R09 Remote only retrofit kit upgrade Special Software 0 None Z Special Software Y SSS 1 3 Models Available Sensing Element Dimensions and Proc
41. Sensing Element 6 1 2 Area Classifications sccoredorcasesececasuesssiansiccentenndssetaseasccatediantannadvansaasiedeasceacededsuonarts 6 Section 2 Installation E P 7 2 1 suu 7 22 Hazardous Location Installations 7 29 Mounting the DIL u u u bera les elsi oe i I isa isuwa 8 24 Wiring the Electronic Unit MEX KUEP USE prie 14 25 Wiring the Sensing Gu 15 26 Spark Static Electricity Protection 17 2 7 Surge Voltage Lightning Protection ttem OR tnb max eu 18 2 8 Radio Frequency Interference Filters 18 29 Electrostatic Filters Desalter 20 Section 3 Configuration and Calibration with Drexelbrook PC Software HRTWin 21 3 1 Installing The USB Modem a 21 3 2 Install the Windows Version HRTWin Software 22 33 Description of Function Keys
42. TERMINAL GENERAL PURPOSE J SENSING ELEMENT th S EN w T pu S ES 5 20 N i REDI e E A x 5 BLLE 23 ND 7 N M A NM Figure 2 11 Sensing element Radio Frequency Interference RFI Filters Part 401 0016 029 SIGNAL FILTER ASSEMBLY UNIVERSAL IV 4 20 mA SIGNAL LOOP SUPPLIED BY CUSTOMER ANM WHITE POS AEN BLUE NEG j the h U ana Y E i m BLU 1 WHT SS 2 Figure 2 11 1 Signal Radio Frequency Interference RFI Filters Surge Protection Part 401 0016 028 19 Universal IV Installation and Operating Instructions 2 9 Electrostatic Filters Desalter Filter VIEW WITH LID REMOVED CUSTOMER WIRING SHOWN BOLD In applications such as desalters treaters and other coalescers with electrostatic grids it is required to use a Drexelbrook supplied filter on the sensing element The purpose of the filter is to remove voltage that may be imposed on the sensor from the high voltage grids Some earlier models have a different style filter on the sensing element or the filter located at the transmitter instead of the sensing element those must be replaced with the 401 0016 031 Connect the
43. Testing Material Below the Sensing Element Figure 5 4 Sensing Element Testing Material Covering the Sensing Element 62 Troubleshooting 5 6 Troubleshooting Coaxial Cable NOTICE mm If there is water or other conductive material in the conduit ie Excessive wire lube it can change the electrical properties of the coax cable and cause the system to perform poorly Moisture in the conduit may not be detected by the following test The only sure way is to inspect the coax and associated conduit for trapped water 1 Disconnect all three wires of the coaxial cable at the electronic unit 2 Disconnect all wires at the sensing element end of the coax 3 Using an ohmmeter measure between two of the coaxial cable conductors Note any reading Repeat for all three conductors All readings should show an open circuit infinite resistance CHECK FOR SHORT CIRCUIT CENTER GROUND 5 CENTER SHIELD OHMS OHMMETER SHIELD GROUND 2 OHMS CORRECT READING OPEN CIRCUIT NO CONNECTION TS 4 Check for continuity of each conductor Short out two of the coaxial cable conductors and measure these two conductors at the other end A reading lt 100hms indicates a good cable Move the short to the third conductor and repeat CHECK FOR CONTINUITY CENTER GROUND OHMS CENTER SHIELD OHMS OHMMETER SHIELD GROUND ____OHMS SHORT OUT SHORTED WIRES SHOULD READ lt 10 OHMS TWO CONDUCTORS
44. equipment being returned for evaluation or credit must be pre approved by the factory In many applications sensing elements are exposed to hazardous materials OSHA mandates that our employees be informed and protected from hazardous chemicals Material Safety Data Sheets MSDS listing the hazardous materials to which the sensing element has been exposed MUST accompany any repair It is your responsibility to fully disclose all chemicals and decontaminate the sensing element To obtain a return authorization RA contact the Service department at 1 800 527 6297 US and Canada or 215 674 1234 International Please provide the following information Model Number of Return Equipment Serial Number Process Materials to which equipment has been exposed MSDS sheets for any hazardous materials Billing Address Shipping Address Purchase Order No for Replacement evaluation Please include a purchase order even if the returned unit is under warranty If repair is covered under warranty you will not be charged Ship equipment freight prepaid to AMETEK Drexelbrook 205 Keith Valley Road Horsham PA 19044 1499 COD shipments will not be accepted 66 Troubleshooting 5 13 Universal IV Troubleshooting Guide AMETEK Drexelbrook Universal IV Troubleshooting Guide Service Department 800 527 6297 FAX 215 443 5117 Service Dept Contact Customer Name Phone Electronic Unit Model Sensing Element
45. ohmmeter Digital meters do not properly measure resistance for the purpose of this test An analog ohmmeter provides more current when measuring resistance which is required to detect a pinhole or crack in the sensing element insulation In addition digital meters frequently give erroneous results due to a battery like effect when dissimilar metals contact conductive liquids CAUTION Sensing element is intrinsically safe Therefore when using this product it is recommended that all service activity comply with appropriate guidelines Remove sensing element from vessel to a safe area Test outlined in steps 1 and 2 can be performed in a metal test vessel grounded to the sensor and filled with high conductivity water Depending on locality tap water may not be suitable If low conductivity water is used a spoonful of table salt can be added which will increase the conductivity In the following tests if it is not possible to raise or lower the level in vessel the sensing element may be suspended in a metal pipe or other container that is filled with conductive water see above note and connected to grounded sensing element condulet If container is not metallic then a ground wire or rod is needed to be placed into the water and referenced to sensing element condulet or mounting devices Testing the Sensing Element Step 1 Figure 5 3 With the material below the sensor and the coaxial cable disconnected at the sensing element
46. primarily used in Interface measurement and Desalters Inactive Material 2 gt Carbon Steel 316 316L SS Hast C 276 Teflon Covered Not Applicable Many more options are available upon request Universal IV Installation and Operating Instructions 1 4 Sensing Element Model Numbering System Reference Number 301 303 311 312 603 606 713 716 318 747 101 Typical Application Type Low Viscosity conductive liquids Low Viscosity insulating liquids Low viscosity conducting liquids Interface of liquids containing ketones and esters Heavy Coating Highly Conductive liquids Conducting liquids and interfaces Agitated conducting liquids and granulars Heavy duty for abrasive granulars Long lengths of conducting liquids Insulating liquids and granulars Insulating liquids Sensing Element Model 700 0001 022 700 0001 026 700 0002 024 700 0002 027 700 0002 037 700 0002 057 700 0005 018 700 0005 019 700 005 054 700 0205 078 700 1202 001 1 5 Area Classifications Standard Material of Construction TFE covered rod TFE covered rod with 316 SS perforated concentric shield TFE covered rod FEP covered rod PVDF covered rod PVDF covered rod PVDF covered cable Urethane covered cable PFA covered cable PVDF covered cable 316 SS PEEK OD and Standard Mounting Rod 3 8 OD 3 4 NPT
47. t313N SIANOO T3SS3A SIJNOO T3A31 1 NNN ONY JO IVUINNN Ov 3dNNN 3dNNN nNNN TASS3A nNNN OVI AINN NOILLONN4 H3H1O NOILONN4 TVNOLLdO ome NOILONN SIHLWHOJH3d 1S0 e AN3OH3d 96 SQNOO3S s SdNVITIIN Savuvdoold 4d SLINN N 38 AVN 9191 XXX AW1dSIG OIHINWNN NNN AW1dSIG 1VOLL3SVHd IV YYY QN3931 3ONVHH3ON 3ONVHH3AO NvdS LN3IN3HONI NvdS 1N3IN3H03Ga TIVWS NvdS SNLWLS OVILE Al AIND S V1S III AINN L N NOILISOd SNIWLS Snivis OVL ALAINN VYY dOO19 INV NNN NNN NNN VWNNN 40145 3dNNN 40135 215 8 3dNNN fIN3A NNN SATEVIEVA SS32OHd NNN N o 91195 lt OVL gt AUAINQ 3NIINO OVILE 49 Universal IV Installation and Operating Instructions 4 3 Calibration There are two methods of calibrating the Universal IV transmitter Point Calibration or Capacitance Calibration Point calibration uses the actual level in your vessel for calibration The further apart the two points are for the calibration then the better the accuracy of the overall measurement Drexelbrook Service department or a previous calibration or identical application for the zero and span calibration data Call 1 800 527 6297 for assis
48. the application and the hazardous area parameters 6 Do not use the earth terminal in the wiring compartment use the equipotential bonding system 7 2 Compartment Cover Viewport Cleaning The viewport is made of Borosilicate glass and can be cleaned with any common glass cleaning product e g Windex Isopropyl alcohol etc that is suitable for the Class and Division rating of the specific system installation 7 2 1 Opening the cover Procedure 1 Unscrew cover stop if applicable 2 Unscrew terminal compartment cover 7 2 1 Closing the cover Warning Ex d ia applications Check that the terminal compartment cover is screwed tight and the cover stop if applicable is fastened tightly to the cover 72 Hazardous Location Supplementary Instructions 7 3 Standards and Approvals 7 3 1 FM US Approvals Install per 420 0004 412 CD The Universal IV Level Transmitter is rated as Intrinsically Safe for Class II and Groups A G and Class I Zone 0 Group IIC in accordance with drawing 420 0004 412 CD Nonincendive Class I Division 2 Groups A D Hazardous Classified Locations Furthermore the Integral version is rated as Explosionproof for Class I Division 1 Groups C amp D Dust lgnitionproof for Class amp Ill Division 1 Groups E G and Class I Zone 1 Group Hazardous Classified Locations with an integral sensor that is Intrinsically Safe for Class I amp Groups A G and Class I
49. times 4 3 3 Capacitance Calibration Following is the sequence for Capacitance Calibration using the handheld HART Calibrator Select Device Setup Select Configuration Menu Select Calibration Select Capacitance Cal select either Lower Level or Upper Level depending on whether the next value will be higher or lower for the second point edit capacitance value and level as a pair return to Capacitance Cal screen Exit Calibration is complete 52 Configuration amp Calibration 4 3 4 Strapping Table The strapping table is 2 point to 21 point table used by the Universal IV to define the relationship between level and output current There are five strapping tables built into the transmitter software These are Linear vertical tank Horizontal Tank with flat ends Horizontal Tank with dished ends Horizontal Tank with hemispherical ends and Spherical Tank These predefined tables are automatically created by selections made with Vessel Config assignment during Configuration procedure in Section 4 3 If output to level relationship is not defined by one of these tables you may create a table in Strapping Table program To create a non linear relationship you will need at least 3 points and may use as many as 21 points A 21 point table will define relationship to approximately a 0 1 accuracy Common example for a simple table would be Cone Bottom Vertical tank which would require 3 points bottom straight s
50. when attempting to take a ref cap reading If error persists contact factory SENSOR NONCRITICAL LEVEL VALID ERROR SENSOR NONCRITICAL COMM ERROR Cause Communication between the output module and the preamp are intermittently timing out If error persists contact factory FIXED CURRENT MODE SET Cause If error persists contact factory The preamp encountered an error when attempting to take a test cap reading The output module is in fixed current mode because of HART command 40 Consult factory 45 Universal IV Installation and Operating Instructions Section 4 46 Configuration amp Calibration Section 4 Configuration and Calibration with HART Calibrator 41 Start up After the Universal IV transmitter is installed and loop power is applied per Section 2 do the following 1 Connect the handheld calibrator as shown in Figure 4 1 2 Turn on the Calibrator and look for the ONLINE screen to appear ONLINE means that the handheld HART Calibrator has recognized the Universal IV and is ready for Configuration and Calibration 3 You must start the process by doing the Configuration first followed by Calibration There are also instructions for configuring the Strapping Tables and for doing a D A Trim to make the loop output agree with a calibration standard for loop current 2 wire twisted shielded pair recommended Optional Safety Barrier Calibrator
51. 0 00 800 00 90 00 95 00 850 00 9500 100 00 1000 00 700 00 Field device tag identifier By clicking on Last Read Values this view may also be used to m 87 review existing strapping tables previously entered 33 Universal IV Installation and Operating Instructions 3 8 Save Print Entries In addition to your own convenience many regulatory agencies are requiring a record of the values being used during certain processes All of the values developed in this configuration and calibration procedure may be saved to be reloaded into another or replacement transmitter All of the values may likewise be printed out as hard copy including the Serial Number transmitter software version Tag ID Scratch Pad Level and Vessel Configurations Level Calibration all of the Real Time View numbers and all of the Strapping Table entries Pop up screens come from selections in the FILE pull down at the top left of the PC menu Screen The file will download into a transmitter through the OPEN command The text file may be printed out or reformatted PRINT command provides a pre formatted hard copy Print Selection Menu Include the following Real Time View Last read values Warning Real Time Printout may not contain current information To obtain current information select Cancel from this screen select Real Time View allow all values to update and select Print from File menu Figure 3 16 Print Pop up f
52. 0 540 00 45 00 10 00 50 00 600 00 50 00 11 00 55 00 660 00 55 00 12 00 60 00 720 00 60 00 13 00 65 00 780 00 65 00 14 00 70 00 840 00 70 00 15 00 75 00 900 00 75 00 16 00 80 00 960 00 80 00 17 00 85 00 1020 00 85 00 18 00 90 00 1080 00 90 00 19 00 95 00 1140 00 95 00 20 00 100 00 1200 00 100 00 Figure 3 19 Typical Printout of Transmitter Data 37 Universal IV Installation and Operating Instructions 3 10 Calibration amp Configuration via Display Keypad To enter the Configuration Menu Press and Hold the Enter Button for approximately 5 seconds Usethe Up and Down Buttons to scroll through the available menu selections Press Enter to access sub menu items Usethe Up and Down Buttons to adjust settings Settings that can be adjusted will be flashing Press Enter to accept the adjustment Or Press and Hold the Enter Button for approximately 5 seconds to exit to the previous menu level LOW POINT HIGH POINT CALIBRATION LOW CALIBRATION LEVEL LOW CALIBRATION CAPACITANCE HIGH CALIBRATION LEVEL HIGH CALIBRATION CAPACITANCE VOLUME UNITS MAXIMUM CAPACITY VOLUME CALIBRATION VESSEL TYPE STRAPPING MAXIMUM OUTPUT TABLE POINTS VALUE FIXED OUTPUT DEVICE ID OUTPUT VARIABLE DAMPING SHOW SHOW SHOW SHOW DISPLAY TOGGLE PERCENT CURRENT RESTORE FACTO
53. 00 1915193713 NVIOVNVO 3Hl ONY COZ VYddN ISNY e3009 191419979 TIWNOLLYN 30 NOILIOS 163141 JHL JO SINGK3MIDOSS INVAGTSS JHL ATAWOO TIVHS NOILIVTIVISNI 2 0061 21 STACGOW GSISILY3O 0 L33HS 33 12 2 9 081 gt ISEL VL 2 66 gt 2 061 51 JOA 06 61 JeflivsJdWdi 5522044 SSY 19 WAS 0 108 YOSNSS 310832 Al IVSeidAIN I WNIWYSL WNIWHAL l1N3H3 I3 SNISN3S 1133 084 39409 ONY 144 184355 AJLA TVN9IS WNOILdO SAYS ATIVOISNISINI 310N 584148 97 714 OST 318v3 531435 086 1 914155 13 JHL Yad COHL3M lt lt 31871115 9941 v 38h30 19N3 JOOSd3AY 3 3OO3dNOITSO 1dX3 011241084 NS ONY 4d 55 417114 38084 01140 DI X3 1 1 DI X3V 1 I 933098V 11141141 SI g43099Y 11141141 SI S1N3IN3 13 SNISN3S 9 84791 vl 098V 2 1 1N 2 84791 1 0384 2 1 1 9 847 01 PLASVIVITIZIIAST dIG 2 947 pl 91 943 1 111 11 81 410 95 911 913 P X3 I 1 q9 vl 911 51 P X3v I I 9 8 501 91 088 1 1 81 4 9 6491 vl 008 1 1 S1V dX YAYNY N4A SNOCYVZVH NON V3Vv L QldISSV 12 SNOGHVZVH al 2 FM US FMC Continued Universal IV Installation and Operating Instructions 8 1822 729 612 vEZI pL9 STe 9806 7706 Vd AVHSSOH 08 ASTA 133 502 Oodd I3xdadd i C3
54. 024 0009 057 011 001 011 003 011 015 0021 001 0021 002 0021 003 0021 007 0202 054 0202 056 0203 003 0203 004 0204 002 0204 022 0204 024 0204 038 0204 048 0204 049 0205 005 0205 015 0205 018 0205 075 0205 078 0205 079 0209 002 0209 024 1202 010 91 00 403 1202 061 9100 195 1202 051 or any other 7 digit numeric combination maintaining the limits of 420 0004 424 CD 115 Universal IV Installation and Operating Instructions 9 4 ATEX Approval Certificate 1 EXAMINATION CERTIFICATE 2 10 11 12 Equipment or Protective systems intended for use in Potentially Explosive Atmospheres Directive 94 9 EC EC Type Examination Certificate No FM12ATEX0018X Equipment or protective system U 103 0 U 104 0 and 700 Universal IV Level Type Reference and Name Transmitter with Integral and Remote Sensor Name of Applicant AMETEK Drexelbrook Address of Applicant 205 Keith Valley Road Horsham PA 19044 USA This equipment or protective system and any acceptable variation thereto is specified in the schedule to this certificate and documents therein referred to FM Approvals Ltd notified body number 1725 in accordance with Article 9 of Directive 94 9 EC of 23 March 1994 certifies that this equipment has been found to comply with the Essential Health and Safety Requirements relating to the design and construction of equipment intended for use in potentially explosive atmospheres gi
55. 0X31Vc X31V 90 3 061 2111 911 44 X3 09 vl OI 5 X3 Xvc00 LLON X393l 81 Universal IV Installation and Operating Instructions ATEC Continued 8 1 16 2 19 512 XV3 9866 061 Vd WVHSYOH 00 v v v000 027 21 9 512 SOZ 21 4 4 431 ddV ON 550 003 21 0 8 SIT M0 21 0 vos 101 11 61 1 clues vas sorts 2 AL SEA INT I3X3ud W ss 404 031N09 TL TL lt 50 TONS LNAWS 14 9NISN3S 531435 98c LNOHLIM 03119915 SHOSNSS IVI94d4S Ol 1 JNIIVS 41 9941 d39 90S0139N4 LNAWS 13 ONISNAS YOSNAS 3 I8IX3 H19N31 NOILYASNI WAWIXVW YOSNAS GIOIM 1 1445 1 WAWIXVW AMT gt JONVIIOVdVO AOSNAS WAWIXVN 22064 denivsddWdl SS3908d NOILVNIGNOO 31 4 11510 Z ANY 00 INdJAd d 9NISN3S IVI394dS ZZZ LON 540 54 14 9 609 1444 000 544131 VV 6 1 4 AlddVS 19444V LON 5300 LVHL WALSAS ONITYSEWAN S319VSVH9 227 MO ZSZ 09 avL LvL OvL GYL vvL EYL ZYL IYL OYL BEL 8 98 GEL ZEL 5061 5621 821 722 941 627 YZL EZL ZEL lel 061 76122811 7712 91L 75270 EIL ell 60 80 20 90 7 GOL VOL EOL ZO
56. 13 701 702 703 704 705 706 708 709 710 711 712 713 714 715 716 717 718 719 720 721 722 723 724 725 726 727 728 729 730 731 732 735 736 737 738 739 740 741 742 743 744 745 746 747 748 749 750 751 752 or any other 7 digit numeric combination maintaining the limits of 420 0004 424 CD h 24 character numbering system not affecting safety 700 a Sensor 1202 014 1202 001 1202 018 1202 041 0001 022 0001 024 0001 026 0001 034 0001 044 0001 054 0001 0634 0001 344 0002 023 0002 024 0002 027 0002 028 0002 033 0002 054 0002 321 0002 360 0005 054 0201 005 0201 025 0201 026 0201 028 0201 036 1202 031 1202 033 1202 061 1202 081 0001 016 0001 324 0003 009 0005 035 0005 048 0005 348 0202 036 0202 043 0001 040 0001 074 0002 037 0002 040 0002 044 0002 057 0002 064 0002 224 0002 321 0201 027 0201 051 0201 052 0201 058 0201 059 0202 002 0202 053 0001 018 0001 045 0002 027 0002 029 0002 036 0002 046 0002 059 0002 227 0002 363 0004 031 0004 050 0005 009 0005 018 0005 019 0005 028 0005 029 0005 036 0005 045 0005 085 0005 095 0005 096 0005 354 0009 002 0009 024 0009 057 011 001 011 003 011 015 0021 001 0021 002 0021 003 0021 007 0202 054 0202 056 0203 003 0203 004 0204 002 0204 022 0204 024 0204 038 0204 048 0204 049 0205 005 0205 015 0205 018 0205 075 0205 078 0205 079 0209 002 0209 024 1202 010 9100 403 1202 061
57. 13 9NISN3S Z 40 SA A NWT 9 4 3 073 8 56 852 9 4 6 2 1 NOTLVYNIIANOO 310W38 040 0 0155 4 5 49405 dO I 53181 X39312 9 X31V 8072 0 S9NISVHd NV 0484 240 1 00149016 4 jesjeniu u b ojepoorden S I3dON dGad3ldl 1 39 NOI191ISJ YO LIVAN IN3Addd OL ASN NOIIVTIVISNI ONTYNG INQOOOV OLNI LSAW 40 LOVdW NOILINSI dO 14 WILNSLOd V ALNLILSNOO 01 d3S3UISNOO 51 NV W ONIWO IV SNIVINOO 44050 TONS S lVsVddv ASA 40 4 SNOILIONOO 91419445 wasn 9a Od 031311535 80 2 7 9 512 XV3 21 9 512 MOOdd 14 440 9866 061 Vd 5 8 40 A3TIVA HLISM SOZ 14716 a 0 27 7000 047 21 25 dT CWA S3HONI NI SNOISN3KIO TV 031 15 3S1AMSHIO 5531 NOILVTIVISNI ALIIN3 SI C310N38 IWSYSAINA 404 O031N03 X393I X31V Wd SHT7 OF8 yasn 9N3 Od 91311439 Control Drawings 424 CD 240501254 YOSNAS NI I311V1SNI 38 AVN 180 9100 10 080 9100 10 55 1114 140 S NI LYX NOIIVOOT SNOCYVZVH SO UNV WINAWNOYT ANS SXNSOTONS NIVINIVW OL 31V3S_ 143404 LSAW SONINAdO QASNNN ATEC IECEX Continued 8 1 420 0004 NO 118721411501 318V9 9 dnO O lt 09 04 Wort gt 95 AoE
58. 140 Q i U 34VS ATWOISNISMINI 310N 7 582134 99 714 OST 318 2 531935 086 I I I I 1 inued NOILVJIJISSV I JHL 834 QOHLJW ONIMIM 318V11nS 9941 8405019 3 00 4 ld 30084 015014 5 ATAWESSY 831114 38044 WNOILdO SONILVY 3AOSV FHL JO TV ATIVOISNISM NI 33V SLNSWSTS SNISN3S 8150 1 1 9941 2 81581 pL ail oY AO 2 6 591 1 028 2 1 1 B AA 0 60201 vL 911 91 XSV O I f b 3 S 01 179330989 2171 SNOGYVZVH NON V3av 131515519 5 SMW 2 FMUS FMC Cont 8 97 Universal IV Installation and Operating Instructions 2 FM US FMC Continued 8 SHLIS SF IG 420 0004 412 00 NO 1542 749 516 XYd veZI vA9S SIZ 9866 77061 Vd Qu ASTTVA SOZ 14 44 0 0 44 60 004 551 21 2 5 ST 0 11 02 6 101 11 EE NI 01 6 501 11 65 2 931915 3SIAN3HLO SST INN E Mi c 9120 2 21 7000 027 NOILdO Was NOILVTIVISNI SI 210838 AI TWSYSAINN 404 ONIAYSG IOMINOO Al3dVS 123449 LON S300 1 W31SAS SNISJSWDN YSLOVYVHO vZ 219 7219 119 OIO 609 809 109 909 S09 709 09 109 SEE VEE EEE ZEE TEE OEE GOZE 8268 LZE 926 626 vee
59. 3 Entries 0 or 2 Surge noise suppression 0 or 1 Sensing element 101 102 103 104 105 106 107 108 109 110 111 112 113 301 302 303 304 305 306 307 308 309 310 311 312 313 314 315 316 317 318 319 320 321 322 323 324 325 326 327 328 329 330 331 332 333 334 335 601 603 604 605 606 607 608 609 610 611 613 f 24 character numbering system not affecting safety f H H Hl FM Approvals HLC 6 07 3043661C Page 2 of 6 106 Approval Certificates 9 2 FM Canada Approval Certificate Continued FM Approvals Member of the FM Global Group Uab102cde0fg Universal IV Remote XP AIS 1 1 CD TA Ta 75 C 1 1 Exd ia IIB T4 Ta 75 DIP AIS II III 1 EFG T4 Ta 75 C NI 1 2 ABCD T4 Ta 75 a H H H H H 1 9 Type 4 4X 66 Type P L or C Frequency and Phasing 0 1 2 or 3 Entries 0 or 2 Surge Noise suppression 0 1 2 3 4 5 6 7 or D Cable options 1 2 3 4 5 6 7 8 9 A B C D E F G H J K L M N P R S or Z Sensing element RO9 000 101 102 103 104 105 106 107 108 109 110 111 112 113 301 302 303 304 305 306 307 308 309 310 311 312 313 314 315 316 317 318 319 320 321 322 323 324 325 326 327 328 329 330 331 332 333 334 335 501 502 503 504 505 506 507 508 509 510 513 601 603 604 605 606 607 608 609 607 608 609
60. 3 4 5 6 7 or D Cable options 1 2 3 4 5 6 7 8 9 A B C D E F G H J K L M N P R 8 Z Sensing element 101 102 103 104 105 106 107 108 109 110 111 112 113 301 302 303 304 305 306 307 308 309 310 311 312 313 314 315 316 317 318 319 320 321 322 323 324 325 326 327 328 329 330 331 332 333 334 335 601 603 604 605 606 607 608 609 610 611 612 or 613 24 character numbering system not affecting safety Special Conditions of Use f In Zone 0 locations care must be taken when installing the aluminium enclosure that even in the event of rare incidents an ignition source due to impact or friction between the enclosure and iron steel is excluded FM Approvals HLC 6 07 3043661 Page 4 of 6 102 Approval Certificates 91 FM US Approval Certificate Continued FM Approvals Member of the FM Global Group 700 a Sensor 15 1 III 14 ABCDEFG T2 T6 Ta 75 1 1 AEx ia IIC 2 6 Ta 75 C a 1202 014 1202 001 1202 018 1202 041 0001 022 0001 024 0001 026 0001 034 0001 044 0001 054 0001 0634 0001 344 0002 023 0002 024 0002 027 0002 028 0002 033 0002 054 0002 321 0002 360 0005 054 0201 005 0201 025 0201 026 0201 028 0201 036 1202 031 1202 033 1202 061 1202 081 0001 016 0001 324 0003 009 0005 035 0005 048 0005 348 0202 036 0202 043 0001 040 0001 074 0002 037 0002 040 0002 044 0002 057 0002 06
61. 4 0002 224 0002 321 0201 027 0201 051 0201 052 0201 058 0201 059 0202 002 0202 053 0001 018 0001 045 0002 027 0002 029 0002 036 0002 046 0002 059 0002 227 0002 363 0004 031 0004 050 0005 009 0005 018 0005 019 0005 028 0005 029 0005 036 0005 045 0005 085 0005 095 0005 096 0005 354 0009 002 0009 024 0009 057 011 001 011 003 011 015 0021 001 0021 002 0021 003 0021 007 0202 054 0202 056 0203 003 0203 004 0204 002 0204 022 0204 024 0204 038 0204 048 0204 049 0205 005 0205 015 0205 018 0205 075 0205 078 0205 079 0209 002 0209 024 1202 010 9100 403 1202 061 9100 195 1202 051 or any other 7 digit numeric combination maintaining the limits of 420 0004 412 CD Equipment Ratings The Universal IV Level Transmitter is rated as Intrinsically Safe for Class and Ill Groups A G and Class Zone 0 Group IIC in accordance with drawing 420 0004 412 12 Nonincendive Class Division 2 Groups A D Hazardous Classified Locations Furthermore the Integral version is rated as Explosionproof for Class I Division 1 Groups C amp D Dust Ignitionproof for Class amp III Division 1 Groups E G and Class Zone 1 Group Hazardous Classified Locations with an integral sensor that is Intrinsically Safe for Class I amp Groups A G and Class 1 Zone 1 Hazardous Classified Locations The Remote version is rated as Explosionproof Ciass Division 1 Groups amp D
62. 4 315 316 317 FM Approvals HLC 6 07 3043661 Page 3 of 6 101 Universal IV Installation and Operating Instructions 9 1 FM US Approval Certificate Continued g FM Approvals Member of the FM Group 318 319 320 321 322 323 324 325 326 327 328 329 330 331 332 333 334 335 501 502 503 504 505 506 507 508 509 510 513 601 603 604 605 606 607 608 609 607 608 609 610 611 612 613 701 702 703 704 705 706 707 708 709 710 711 712 713 714 715 716 717 718 719 720 721 722 723 724 725 726 727 728 729 730 731 732 735 736 737 738 739 740 741 742 743 744 745 746 747 748 749 750 751 752 or any other 7 digit numeric combination maintaining the limits of 420 0004 412 24 character numbering system not affecting safety Special Conditions of Use 1 In Zone 0 locations care must be taken when installing the aluminium enclosure that even in the event of rare incidents an ignition source due to impact or friction between the enclosure and iron steel is excluded Uab101cdetfg Universal IV Remote with Dual Seal IS 1 Il 017 1 ABCDEFG T4 Ta 75 420 0004 412 CD 1 0 AExialiC T4 Ta 75 C 420 0004 412 CD NI 1 2 ABCD T4 Ta 75 Type 4 4X IP66 H H H H IH g n Type P L or C Frequency and Phasing 0 1 2 or 3 Entries 0 or 2 Surge noise suppression 0 1 2
63. 45 96 Control Drawings 1642 949 514 9866 7061 Yd 2 217 7000 02 7621 519 612 OM ASTWA HLISN SOZ TAXA es NOTIVTIVISNI ALLIN3 SI 21 51 C3ION38 po 201 19 304 ONIMYNQ JO31N02 991311930 5013 3 YOSNAS NI Q3TIVISNI 38 160 9100 107 ONY 060 9100 109 58341114 TVNOILdO SONI LV 011 301 50004 2 SO UNY TWINSWNOYTANS SYNSOTONS NIVLINIVW OL 0971735 AT33d403d 39 LSAW SONINAdO QASNNN 4 5 215 1 1 1 AVW 5133309009 JO NOTLALILSENS SLNAWNOSIANS III 8519 CONV II SSV19 NI OSTIVLSNI N3HM Q3S 38 LSAW WaS 111909 11 1500 iN3WdIDO3 SIHL 9NITIVISNI 05301104 38 1 9NIAYVSG NOILVTIVISNI S S3anlovJnNvW Snlvsvddv QALYIJOSSY OPA WO SUJA 062 SYOW 31V33N39 ASN LON ISAW S iVHvddv G31V100SSV OL 03193309 IN3AdIQO3 1041 09 INAOSddV 80184 LNOHLIM 9NIAVSO OL NOISIAZS ON 218 21144 SV 17222 3009 TV3913193713 NYIQOVNYS JHL ONY COZ VddN ISNY 2009 7 21412212 IVNOILVN 40 NOILIOS 1S31V1 JHL JO SLNAWSAYINOSY INVA31398 JHL HLIM ATAWOO TIVHS NOLLYTIVISNI 2117 31812 7 175 01 2 0061 21 ACIE aum 2 6611 vl ACE gt 904 2 061 SL janivaddWal 5530044 SSV ID sunlVaadWaL NOSNSS LNOOW 310439 WSYSAINN Sh velvddv 0 1 12055 Q3AO0NddV Wd ATENASSY 011041044 3098 148 AG 01140 Warn WN9IS 79801
64. 45 0005 085 0005 095 0005 096 0005 354 0009 002 0009 024 0009 057 011 001 011 FM Approvals HLC 6 07 3043661C Page 4 of 6 108 Approval Certificates 9 2 FM Canada Approval Certificate Continued 420 0004 430 54 3 SS FM Approvals Member of the FM Global Group 003 011 015 0021 001 0021 002 0021 003 0021 007 0202 054 0202 056 0203 003 0203 004 0204 002 0204 022 0204 024 0204 038 0204 048 0204 049 0205 005 0205 015 0205 018 0205 075 0205 078 0205 079 0209 002 0209 024 1202 010 9100 403 1202 061 9100 195 1202 051 or any other 7 digit numeric combination maintaining the limits of 420 0004 412 CD Equipment Ratings The Universal Level Transmitter is rated as Intrinsically Safe for Class II and III Groups A G and Class 1 Zone 0 Group IIC in accordance with drawing 420 0004 412 12 Nonincendive Class i Division 2 Groups A D Hazardous Locations Furthermore the Integral version is rated as Explosionproof for Class Division 1 Groups amp D Dust Ignitionproof for Class II amp III Division 1 Groups E G and Class Zone 1 Group IIB Hazardous Locations with an integral sensor that is Intrinsically Safe for Class I amp Groups A G and Class Zone 1 Hazardous Locations The Remote version is rated as Explosionproof Class 1 Division 1 Groups C amp D Dust Ignitionproof for Class II amp lil Division 1 Groups E G and Class Zone 1 Group
65. 5 6 7 8 9 A B C D E F G H J K L M N O P Q or Z Sensing element ROY 000 101 102 103 104 105 106 107 108 109 110 111 112 113 301 302 303 304 305 306 307 308 309 310 311 312 313 314 315 316 317 318 319 320 321 322 323 324 325 326 327 328 329 330 331 332 333 334 335 501 502 503 504 505 506 507 508 509 510 513 601 603 604 605 606 607 608 609 610 611 612 613 701 702 703 704 705 706 708 709 710 711 712 713 714 715 710 717 718 719 720 721 722 723 724 725 726 727 728 729 730 731 732 735 736 737 738 739 740 741 742 743 744 745 746 747 748 749 750 751 752 or any other 7 digit numeric combination maintaining the limits of 420 0004 424 CD h 24 character numbering system not affecting safety oo orn UH H H H J 114 Approval Certificates 9 33 IECEx Approval Certificate Continued Uab106de0 f Universal IV Remote Ex d ia IIB T4 Gb Ex tb ia T90 C Db 40 C S Tans 5 75 C IP66 Type P L or C Frequency and Phasing 0 1 2 or 3 Entries 1 or 2 Surge suppression 0 4 or D Remote Configuration 1 2 3 4 5 6 7 8 9 B G D E F G H J K L M N O P Q or Z Sensing element R09 000 101 102 103 104 105 106 107 108 109 110 111 112 113 301 302 303 304 305 306 307 308 309 310 311 312 313 314 315 316 317 318 319 320 321 322 323 324 325
66. 502 ALINY EN ss ss sema L 011 201 50004 2 SO ONY TVINSANOSIANd 38080719N3 NIVINIVA OL 031 35 ATHAdOHd 38 LSNW SONINSdQ GASNNN 8 WAQUddY Wd 80184 SNIAV3OQ OL NOISIASY ON Z 2 18 01144 SV 17223 3009 1 91919319 NVIQVNYO JHL NY 02 YddN ISNY 2009 1V918193 13 TYNOILYN SHL 30 11103 1531 1 SHL 40 SLNSWSYINOSY INVAJISS JHL AdWOO TIVHS NOLLVTIVISNI 3HL 1 STAQOW Q3la4l L432 HOd L33HS 33S 08 61 QNnOSS WNIWYSL SfIOQOHVZVHNON 5210 1 13 9NISN3S NOILISLOYd IJANS 148 aA Cu M3d GOH13NW 9941 Y Tyas ONISIA 31881105 3 05072 3 J00 d3WY T4 ONY 30044 015014 3 I 1 SONLLVH BAOSV JHL TV 34VS ATIVOISNISLLNI 34V S1N3IAGTT3 SNISN3S 2 481501 v1 098V 2 1 1N 2 6 501 pL 099gv ZZ1ZIN 12 815 OL rtL 9J3 1 ZII1ZI1 SI dIO 9 S 91 91 943 1 111 11451 410 44 1 SII P p x3 171 49 vl gll D p 9 84701 L 09Z1 1 SI dX 2 6 501 1 09 1 1 51 4 VOVNVO IAJ sn Wd I V3sv 55 12 50 47 SGELITRSNVSI 4008450150 dX 88 Universal IV Installation and Operating Instructions 2 FM US FMC Continued 8 22 719 512 X 9856 7708 Vd
67. 610 611 612 613 701 702 703 704 705 706 707 708 709 710 711 712 713 714 715 716 717 718 719 720 721 722 723 724 725 726 727 728 729 730 731 732 735 736 737 738 739 740 741 742 743 744 745 746 747 748 749 750 751 752 any other 7 digit numeric combination maintaining the limits of 420 0004 412 CD 24 character numbering system not affecting safety Uab102cde1fg Universal IV Remote with Dual Seal XP AIS 1 1 CD T4 Ta 75 C 1 1 Exd ia IIB T4 Ta 75 C DIP AIS II I 1 EFG T4 Ta 75 NI 1 2 ABCD TA Ta 75 Type 4 4X IP66 XD 2 0 c dO f H m H i Type P L or C Frequency and Phasing 0 1 2 or 3 Entries 0 or 2 Surge Noise suppression 0 1 2 3 4 5 6 7 or D Cable options 1 2 3 4 5 6 7 8 9 A B D E F H J K L N P R or Z Sensing element 101 102 103 104 105 106 107 108 109 110 111 112 113 301 302 303 304 305 306 307 308 309 310 311 312 313 314 315 316 317 318 319 320 321 322 323 324 325326 327 328 329 330 331 332 333 334 335 601 603 604 605 606 607 608 609 607 608 609 610 611 612 or 613 24 character numbering system not affecting safety FM Approvals HLC 6 07 3043661C Page 3 of 6 107 Universal IV Installation and Operating Instructions 9 2 FM Canada Approval Certificate Continued Sht 4 ISSUE FM Approvals Member
68. 7 621 919 812 AITIWA HLI SOZ 29 arva 0 0 asavoaa 561 1 6 4 ST s 21 0 vos 101 11 6 1 an amum ameme ees vas sorties 2 404 ONIAVAC 1051309 _ SJSLSIANY my L TL T lt ALSAVS 109344V LON 5300 LVHL WALSAS ONIYSEWAN vc 29 40 194 092 GGZ 844 LOZ 962 GGZ 6482 2484 162 1 13 9NISN3S c A0 I 54 16 4341 9 19 TVA021ddV 40 0 9NISVHd NV AONANDAYS 990 1 d JOO1d uuE d JESJOAIU 9 000 2048 STAGOW 1 932 NOI1O01434 40 LOVdW LNdAd8d OL ASN NOIIVTIVISNI ONTYNG 1 OLNI LSAW NOI109134 NO 139441 A8 NOILINOI dO 519 WILNSLOd V 115 09 01 0353015309 SI ANY WONIWO IV SNIVINOO 44050 19 4 SALVEVdd ASN X04 SNOILIONOO 91419445 asn Od 091 1199 76 Control Drawings ATEC Continued 8 1 SHT 3 OF 8 420 0004 424 CD NO 1672 119 912 4 9866 77061 Vd WWHSNOH 0 12 27 7000 027 21 9 lt 12 SOZ 21 4 4 431 alva Q ddv ON 551 eemper 2 25 vas zonus 2 W ws 404 1051309 X43931 XALV Wd wasn 9N3 O
69. 9100 195 1202 051 or any other 7 digit numeric combination maintaining the limits of 420 0004 424 CD 14 Special Conditions for Safe Use 1 Consult the manufacturer if dimensional information on the flameproof joints is necessary 2 Inlocations requiring EPL Ga or Da equipment care must be taken when installing the aluminium enclosure that even in the event of rare incidents an ignition source due to impact or friction between the enclosure and iron steel is excluded 15 Essential Health and Safety Requirements The relevant EHSRs that have not been addressed by the standards listed in this certificate have been identified and assessed in the confidential report identified in item 8 16 Test and Assessment Procedure and Conditions This EC Type Examination Certificate is the result of testing of a sample of the product submitted in accordance with the provisions of the relevant specific standard s and assessment of supporting documentation It does not imply an assessment of the whole production Whilst this certificate may be used in support of a manufacturer s claim for CE Marking FM Approvals Ltd accepts no responsibility for the compliance of the equipment against all applicable Directives in all applications This Certificate has been issued in accordance with FM Approvals Ltd s ATEX Certification Scheme 17 Approved Drawings Details of the approved drawings and documents are identified in the confidential report iden
70. CONNECT CLIP TO LOOP LEAD HART MODEM POLARITY INSENSITIVE CONNECT CLIP TO LOOP LEAD OPTIONAL METER LOCATED IN FIELD AND OR IN CONTROL ROOM INDIVIDUAL LOOP COMPONENT WIRING p HART PROTOCOL 4 20 mA STD OPTIONAL TRANSMITTER SAFETY BARRIERS HART COMPAT IBLE MIN LOOP RESISTANCE 250 OHMS PLUG INTO USB PORT Figure 3 1 USB Modem Assembly amp Loop Connection 21 Universal IV Installation and Operating Instructions 3 22 Install the Windows Version HRTWin Software Installation is quite simple A B Download the software from www drexelbrook com If program does not Auto Run select the location where the file was saved and run the set up program manually Follow On Screen instructions in Setup to create program file Once loaded double click HRTWin icon and the program will run under its own window Select communication port Com 1 Com 2 etc and then click OK See Figure 3 2 If you are not sure which communication port you are using such as when first using a USB modem select Search Ports then OK The software automatically will seek out the correct one In either case the software begins to communicate with the HART protocol transmitter and returns with a view below containing name plate data Tag ID and all default or existing configuration information This is the same as if you clicked
71. CONNECTION SHIELD WIRE RED 77 CONDULET THREE TERMINAL CABLE TO REMOT CTRONICS SHIELD MUST BE CLIPPED BY CUSTOMER R 2 TERMINAL SENSING ELEMENTS Universal IV Installation and Operating Instructions 27 Surge Voltage Lightning Protection Optional surge protection can be supplied with transmitters that are expected to be exposed to surge voltages or surges due to lightning near the two wire loop A Drexelbrook Model 401 0016 028 Signal Filter Assembly affords additional protection to the transmitter but is not absolute in its protection against a very close lightning strike Refer to Figure 2 11 1 to properly connect the Signal Filter Assembly You must insure the transmitter housing is well connected to an earth ground 2 8 RFI Radio Frequency Interference Filters When installing the Universal IV transmitter follow these recommendations to avoid problems with Radio Frequency Interference RFI Choose a location to mount the electronic unit at least 6 feet 2m from a walkway where personnel using walkie talkies may pass If the vessel is non metallic select if possible a shielded concentric sensor If unsure about suitability contact the AMETEK Drexelbrook Applications department for a recommendation For remotely mounted electronic units connect the sensor to th
72. DREXELBROOK A Leader in Level Measurement Installation and Operating Instructions For the Universal IV Lite and Universal IV Pro Model Transmitters 2 Wire RF Admittance Capacitance Level Measurement System with HART Protocol For Assistance Call 1 800 527 6297 Outside North America 215 674 1234 DREXELBROOK Drexelbrook makes no warranty of any kind with regard to the material contained this manual including but not limited to implied warranties or fitness for a particular purpose Drexelbrook shall not be liable for errors contained herein or for incidental or consequential damages in connection with the performance or use of material Copyright AMETEK Drexelbrook EDO 3 12 121 UIV LM Issue 1 Universal IV Transmitter with HART Protocol 205 Keith Valley Road Horsham PA 19044 a MIS IM U S and Canada 1 800 553 9092 24 Hour Service 1 800 527 6297 DREXELBROOK International 1 215 674 1234 22 Fax 1 215 674 2731 An ISO 9001 Certified Company E mail drexelbrook info Q ametek com Website www drexelbrook com Table of Contents Section 1 Introduction E 1 T System DescriptiOM PP 1 1 22 20 t 3 1 3 Models Available 4 14
73. Dust Ignitionproof for Class 11 amp III Division 1 Groups E G and Class Zone 1 Group IIB Hazardous Classified Locations with connections to a 700 Series sensor that is Intrinsically Safe for Class 1 amp 1 Groups A G and Class I Zone 1 Hazardous Classified Locations FM Approved for AMETEK Drexelbrook Horsham PA FM Approvals HLC 6 07 3043661 Page 5 of 6 103 Universal IV Installation and Operating Instructions 91 FM US Approval Certificate Continued FM Approvals Member of the FM Global Group This certifies that the equipment described has been found to comply with the following Approval Standards and other documents FM Class 3600 2011 FM Class 3610 2010 FM Class 3611 2004 FM Class 3615 2006 ANSI ISA 60079 0 2009 ANSI ISA 60079 1 2009 ANSI ISA 60079 11 2011 ANSI ISA 60079 31 2009 ANSI 60529 2004 Original Project ID 3043661 Approval Granted 11 May 2012 Subsequent Revision Reports Date Approval Amended Report Number Date Report Number Date FM Approvals LLC gE pr 11 May 2012 E Marquedant Date Group Manager Electrical FM Approvals HLC 6 07 3043661 Page 6 of 6 104 Approval Certificates 9 2 FM Canada Approval Certificate 420 0004 430 s soa Fo a 221 FM Approvals 1151 Boston Providence Turnpike P O Box 9102 Norwood MA 02062 USA 781 762 4300 781 762 9375 www fmapprovals com
74. IIVS 011 201 50008 2 NO ONY VINSANOMIAN3 SYNSOTONS NIVINIVW Ol 037735 A 78434044 38 ISDN SONINSdO Q3S0NM Z ALSSVS QISNIMINI MIVdWI AVW SINSNOdWOO JO 11 1115805 S9NINSVA 79 91 0 jeans aua 0 lt 0 581 omes 053 21 7000 027 NOLLVTIVISNI ALILNS SI CALOWSY AI TVS 3AINO 404 SNIMVelG 104103 9W3 WJ wasn Na Od 31 11299 1N3WdIDO3 SIHL SNITIVISNI NIHA 03801104 39 150 ONIMVSO NOLLVTIVISNI S aYNLOVAANVW Snivsvddv 031 190557 OPA YO SUJA 062 SHOW 1 4 39 YO ISN LON LSAW S lvsvddY 0919130557 OL 3193309 LNSNdINOS JO31N03 WAOddd Ws 80184 LNOHLIA SNIAVHO Ol 0151 24 ON 318 217144 SY 17222 3002 1V91319313 NVIQVNYS ONY 02 VddN ISNY 3009 IVOISIOS I3 TWNOLLYN JHL JO NOILIGS LSSLV7 JHL 30 SINSWSSIDOSS LNVAS TAY HLIM ATdWOD TIVHS NOILVTIVISNI 3Hl 71 2 379 9 14115401 S310N 318 2 3 Jno o lt 92 7 062 gt 3 0081 21 KL 04 3 061 gt 2 0021 EL worl gt 55 3 081 gt 2 8811 5 90A 2 56 gt 3 061 SL SYNLVYSdWSL 55 044 SSY J Jeflvsddwal 405 5 LNOOW 310839 AI IN34313 9NISN3S Snivavddv 0317190557 3aAQsddY 11931084 39808 154 55 SALIA TVN91S TWNOI LO 33jVS 11 215 310N 5421424 9v 714 081 318 3 531935 086 vs saus ee P NOILVOIAISSYTO V3sV JHL ddd
75. If Vessel configuration is to be selected choose Vessel go back to Config screen and select Vessel Config Edit all values as done for Level Config Select Exit and proceed to 4 4 Calibration Note Changing Units or Analog Loop Assignment during configuration will initiate an automatic conversion of the values for LRV URV Lower Level and or Upper Level It is necessary to read the transmitter to view the changes 48 Configuration amp Calibration Configuration Chart S 1V1S SDIAAC HO 3009 39NOdS3H 01 ONILYOSV peursep 10 J Ajuo pasinbay OVI RETELE Joajas gt vv 3dA1 13SS3A lt OVL gt isi Woy i i vv SUNN TaSS3A L N ANN T3SS3A 55 dOO1 199135 lt 9 1 gt VVVVV SI NDISSV dOO1 IN3HH IO OVL A AINN XXXXX SNNNNN Al AINN XXXXX NNNNN OVI N AINN XXXXX NNNNN Ad OVI AUAINOQ XXXXX NNNNN lt SV1 gt Al AINN 151 j29jos SLINN T3A31 lt L gt ALUAINQ SdAL lt SVL gt NNN 40 S SNNN NNN NNN N9 SV dOO1 SINV L NOILIGNOO TVN9IS OVI 5 OJH WAN 72 TIOd
76. L 10 219 119 019 609 809 709 909 409 709 09 109 ETS OTG 606 806 04 904 606 YOG EOG ZOG 106 GEE VEE CEE TEE OEE 626 826 LCE 946 Gee Vee ZZE IZE OZE GIE BIE LIE OIE GIE vie ETE ZIE 0 606 BOE 7106 908 SOE POE EOE 05 EIL 2011 2111 011 601 801 7701 901 SOT EOT 201 TOT 000 604 IN3W313 S9NISN3S Z 80 S A d N W THO SOO V6 8 ZL 9 S yet T NOTLVYNOISNOD 310832 04077 9 G E O NOISSAYddNS 434115 c I 531413 X33941 S CX31V IVA03ddV X0 Z 0 9NISVHd NV A9N309333 a 7774 3041 9p02 TSpoN JES Ajjeorsuiu 9joule Al IPSISAIUrI u 5 ojepoorden STIdON GJL 110184 40 19VdWl 1 OL ASM NOIIVTIVISNI ONIS LNNOJ V OLNI LSAW NOI13ISd 40 LOVdW A8 NOILINSI dO 14 1 11 4104 V 4111115 09 01 0444015 09 51 ANY WANIWN IV SNIVINOO 44050 TONS SALVaVddV JSN 804 5 1110 09 21419445 aasn 9N3 Od 031311539 82 Control Drawings 82 FMUS FMC 0004 412 0 420 NO SHT OF 16 91 40 1 8 NOILYTIVISNI dX V3931NI Al 304 9NIMYSO TALNO 02 21 7000 027 1648 749 512 XV3 98966 92061 Vd WYHSYOH 521 7 9 512 ASTIVA
77. L ANdLNO 1HVH OVI Al AINN S NOISIA3H 6 qi Aaq 8 GvdHO1VtuOS 4 HO1dlHdOS3aq 9 alva 9 5 JAQON YOLNEIYLSIC L NOLIVWHOHNI 391430 lt OVL gt AINN XXXXXXXXXX NNNNNNNNNN NVdS H3 L3IA H3 1N3 XXXXXXXXXX NNNNNNNNNN SY IVA INCWINIIA H3 1N3 SDVL gt AUAINQ 5 dOO 1 NNN AYN NNN SNNN AWIL ALIOVdVO XVN 3dAL 13SS3A vvv SLINN T3SS3A SIJNOO T3SS3A OVI peussep sDuipeoi 10 N9SV dOO N NOILISOd 39NVH SNNN nNNN Man nNNN AW ONNN TAA XVN VNV SLINN 13437 3dA1 IBA31 510 SIJNOO T3A31 lt SOVL gt ALAINQ Ajuo AYVHO 3HVMIJOS HO1VH2S HOlLdlHOS3d YOLNEIYLSIG dOOT19TNV NOILISOd 39NVH 3dA1 13SS3A SLINN 13853 LYVHO SLNN 13A31 YHSYNLOVINNYIN 346 lt V1 gt Al AIND NOLIVHSITVO 5 ANdLNO 1HVH L dni3s aaiviraa OVI AWIL 13SS3A NOLIVWHOHNI 391430 SLINN T3SS3A SLINA 713431 1 9V1 NOLIVHSITVO dni3s 9ISva EES lt 91 gt Al AINN NOLIVHSITVO 318VL SNIddVulS SIJNOO
78. LALILSENS SNINSVM SIN3ANOSIAN3 111 55 72 ONY II 8519 NI OZTIVISNI NIHA 9351 38 15 Was ASVONDOS 4 911 15 0 LNAWdINOS SIHL SNITIVISNI 03071104 38 LSAW ONIMVBSO NOLIVTIVISNI 5 YSYNLOVANNYW Snlvsvdav 0317 19055 9PA 40 SUJA 062 NVHL JSOW SLVYSNSI YO SSN LON 15 S lVsvddv 31 12055 Ol GALOSNNOQ INaWd INOS 108109 lVAOSNddY Wa 5614 10081118 SNIAYSO OL NOISTASY 218 21144 SY 17222 3009 TVv913109313 NVIQOVNYO JHL 04 15 3003 WOlYLISTS TWNOILYN SHL 40 NOILIOS 1S31V1 SHL 40 SINSW3SIDOSN INVAJT3S JHL HLIM ATdWOD TIVHS NOIIVTIVISNI one 1 09 21 7 7000 0 7 NOILVTIVISNI ALIIN3 SI CIVSIO3INIJ IVSSSATND 804 IOSINOO IWW STSQOW dqdid4 11 139 9 L33HS 33 9N LENDOW 13 SNISN3S 39314 inued 31919 141154 gt 95 AOE gt 90A 1044 39406 ONY 148 KTGWSSSY INNSIS 11 NOI1LVOIJISSV TO V3sY AHL dad dOHLAW JNISIA 31971115 5 3 J008d3Wv 14 ONY 1200 4 015014 3 SNLVaVdd x E o soNuvH 3AO8V AO TV 30d JAYS ATIVOISNIS ENI SiN3W3Ta SNISN3S 0317 130987 3 0444 v ALLEN tALILN3 9941 9 9 01 1 211 P 3 0 1 TU 2 FM US FMC Cont 8 iH HO S201 0430284 17 ava A I vauv dsiesviolsnoduvzvH YONO SN VaeV 5 ry 1 8 Universal IV Installation and Operating Instr
79. LD ORDERS No Order may be terminated by Buyer except upon written request by Buyer and approval by Seller and if said request is approved by Seller under the following conditions 1 Buyer agrees to accept delivery of all of the units completed by Seller through the workday on which Seller receives the written termination request 2 Buyer agrees to pay to Seller all direct costs and expenses applicable to the portion of the Order that is incomplete WARRANTY A Hardware Seller warrants its goods against defects in materials and workmanship under normal use and service for one 1 year from the date of invoice B Software and Firmware Unless otherwise specified Seller warrants for a period of one 1 year from date of invoice that standard software or firmware when used with Seller specified hardware shall perform in accordance with Seller s published specifications Seller makes no representation or warranty expressed or implied that the operation of the software or firmware shall be uninterrupted or error free or that functions contained therein shall meet or satisfy the Buyer s intended use or requirements C Services Seller warrants that services including engineering and custom application whether provided on a fixed cost or time and material basis shall be performed in accordance with generally accepted industry practices D Remedies Seller s liability under this section is restricted to replacing repairing or issuing cre
80. METEK Inc hereinafter Seller by any agreement warranty statement promise or understanding not herein expressed and no modifications shall be binding on Seller unless the same are in writing and signed by an executive officer of Seller or his or her duly authorized representative Verbal orders shall not be executed until written notification has been received and acknowledged by Seller QUOTATIONS Written quotations are valid for thirty 30 days unless otherwise stated Verbal quotations expire the same day they are made PRICES All prices and terms are subject to change without notice Buyer requested changes to its order Orders including those affecting the identity scope and delivery of the goods or services must be documented in writing and are subject to Seller s prior approval and adjustments in price schedule and other affected terms and conditions Orders requiring certified test data in excess of commercial requirements are subject to a special charge ORDER ACCEPTANCE All Orders are subject to final approval and acceptance by Seller at its office located at 205 Keith Valley Road Horsham Pennsylvania 19044 TERMS OF PAYMENT Seller s standard terms of payment for Buyers who qualify for credit are net thirty 30 days from date of invoice All invoices must be paid in United States dollars CREDIT Seller reserves the right at any time to revoke any credit extended to Buyer or otherwise modify terms of payment if Bu
81. MPISO TON 1 719 9NISN3S 531835 S82 V 1108118 031719915 SHOSN3S VI23dS OL Aldd LON 5200 9NIIVM 41 99d SYNSOTINA LNAWS1S S9NISN3S S SM3l34 9 609 1334 0002 SOSNJS NOILS3SNI W NIXVW V SM3134 vv1 6 1334 06 MOSNJS G DAY HLONIT NOILYSSN W WIXVA 8 dn gt 3ONVIIOVdVO MOSN3S WAWIXVW Z 3 062 3anivs3dW3l 5522044 NOILYNIGWO3 OIS3AQN 11910 4 ANY 004 IN3A3 3 9NISN3S 119345 7727 s sas ssazoss ssr 7721 2 95 SF uu 111 02 8 ves 101 11 5 See 02 21 000 027 NOLLYTIVISNI dX 310832 Al IVSS3AIND SNIAVSO 2 4 134 5 193449 LON 5300 LVHL WALSAS ONIS3SW N W3lOVsvHO v6 xZZZ 4281 5151 OSL 6vL 8 LPL OvL SYL PYL EPL ZYL IYL Obl 6EL BEL 121 gel GEL ZEL TEL OEL OGL ISI OS Gel vel eel 7225 7161 1021 OIL BIL 4112 OIL SIZ YIL ETL 212 112 012 607 5801 202 901 502 POL 0 ZOL TOL 19 219 119 019 609 809 09 909 509 709 209 109 EIS 016 606 805 LOS 906 GOG POS EOS 206 106 SEE ZEE IEE OEE 626 826 726 926 1426 PZE ECE ZZE IZE OZE GIE ZTE STE I ETE ZIE IIE OIE 606 806 LOE 906 SOE vOE 06 206 106
82. RACKET SUPPORT e e f the vessel is non metallic see grounding sketch below sensors with factory supplied concentric shield or ground rod do not need additional grounding n metal vessels measure continuity from housing ground screw to metal wall of vessel A good ground will measure less than 5 ohms e Ground element must be equal to or below the bottom of the sensing element SCREW Figure 2 6 RUN 14 AWG WIRE FROM FABRICATED GROUND TO GREEN SENSOR GROUND CLAMP CLAMP Providing Ground Reference This is a sensing PLASTIC A TANK element ground reference and possibly different from an electrical power ground SENSOR METAL D GROUND CLAMP A GROUND ROD A ground rod can be fabricated out of any metal compatible with the process Use material that is at least 3 8inch dia such as pipe All Thread or tubing The ground rod must be parallel and relatively close to the sensor for insulating and low conductivity materials B GROUND WIRE 1 4 inch or larger dia stainless steel rope that is anchored or weighted can be used MOUNT SENSOR METAL PIPE Mounting the level sensor inside a metal pipe provides an excellent ground reference D METAL PIPING Metal piping that connects to the tank bottom can be used as a ground reference Use only if the process material is greter than 1000 uMHOS c
83. RY DEFAULTS PAD CONTRAST PARAMETER PARAMETER PARAMETER SERVICE CAPACITOR NUMBER OFFSET VALUE PHASING 38 Configuration amp Calibration 3 10 Calibration amp Configuration via Display Keypad Continued Menu Function Valid values Description display abbreviation Fct 1 00 You must start with this level menu to configure and calibrate Level the Univesal IV device Level is defined as the distance from LEVEL the tank bottom to the level of the material Two calibration points are required to configure the unit Point Cal requires an actual level to be present in the vessel Calculated Level is a predetermined calculated value that is independent of the level in the vessel The user can mix and match Point Cal and Calculated i e two Point Cal two Calculated level High Point Cal and Low Calculated Level or vice versa Fct 1 01 Feet FEET default Setup level units in feet Units UNITS x mms Setup ever units in seme om mcemmeters tors wereRS n mee Fct 1 02 200 feet Enter the tank height from the bottom to the top of the tank in Tank height level units selected above This entry is required for volume TANK HT conversions only Greater than 0 Example For a 20 foot tall tank 20 will be entered if Feet was selected as the level unit above or 240 will be entered if Inches was sele
84. V lt gt 11X3 S dOO151NV 9 S1NIOd QN3S 1 es SINIOd M3IA3H VO 3ONVLIOVdVO XXX 5905 SINIOd LIGA 2 WO LNIOd 8 oer NEC o SLNIOd 39NVHO L WIL Z WAWIXVN WOWIXVIA 96 EA SV LNd LNO H31N3 V SV LAdLNI SINIOd 318V1L X HSN LNIOd X H3SIAnN INIOd Tv Lida ES NINA DeL 1 lt gt GOHLAW S1NIOd WNLOV 031 ee 199135 123135 XXX XXX x AFAINA XXX 5 x ALIOVdVO AEREN S SAI 1 V SV LNdLNO H31N3 X H38lAiN 1NIOd LNIOd H3 LN3 X HJAWNN LNIOd Be AFAINA ATAIND ATAIND 05 XXX x 1 41 0 YILNI 13 31 1ndNI H31N3 SINIOd Ty Z x X H38WnN LNIOd X LNIOd Tue L SLNIOd lt gt AFAIND GOHISN Lida 124145 HASINNN H31N3 DeL x x 3 Y 1VA ALIOVdVO T3A31 H3a38gW nN LNdLNO H31N3 H3 LN3 LNIOd 22 ejqer 6 lt gt 55 Universal IV Installation and Operating Instructions 4 5 Bench Calibr
85. X ion 8 Sect 1 8 2 9 512 XVJ 9866 9706 Vd WVHSNOH 9 40 2 2 7000 027 21 9 612 GY A3TIVA SOZ 21 2 5 LHS NOIIVTIVISNI JOOBd3NV 14 2 1 5 803 9NIMVSO 10841409 X33931 XilV Wd MWOOHS THX 3H sess 28 EH 101 11 8 GaLVLS 3SIMMSHIO SSIINN zum L T wasn 9N3 Od Gals 1439 SONTLVY NO11V3901 SfOQSVZVH SO UNV IWLNAWNOYTANS 240501083 NIVINIVW OL 031735 1 34084 38 LSNW SONINAdO CASNNN WAOUddY W4 0184 LNOHLIM S9NINV30 OL 51 8 ON 2 3 01104 48 TIVHS 50 15 NOILVTIVISNI NV 53009 1 201 71 9NISN3S ONT LNNOW 39NV 19 SYAENNN TACOW L33HS 395 01140 06 61 089 TNNINW231 TVNIWN3L V3HV SNOCYVZVH NON NOIIVOI Iddy 193 01 0931 11439 11 5 YAWOLSNO Ad 091719915 S NV 19 ae 9941 3dAL AYNSO TONS JOOSd3NV 13 SNOILVOIJISSVT1O 3AO8V 34vs ATIVOISNIMLNI S1N3IA3T3 9NISN3S 40 9 061 2111 q4 0 40 9 061 2111 9 9 X3 Xvc00 FLOWS x393I 5 10 99 tl 8II 0 49 p 811 D p X3 9941 814 gt 9 V1 gt 2 0 75 Universal IV Installation and Operating Instructions ATEC Continued 1 8 TE7Z y79 STZ XVJ 9866 Vd 2 E 09 lt 7 000 0
86. any packing material If there is any shortage or damage report it immediately to the factory 2 2 Hazardous Location Installations Installation in hazardous areas must comply with the control drawings See Section 7 4 Always install to the NEC and or local requirements codes directives as mandated by the authority having jurisdiction Before using Intrinsic Safety Barriers read manufacturer s instruction for barrier operation The electronic unit is rated T4 and may not be used with materials with an auto ignition temperature of less than 135C Substitution of components may impair intrinsic safety To prevent ignition of flammable or combustible atmospheres disconnect power before servicing Universal IV Installation and Operating Instructions 23 Mounting the Electronic Unit The Universal IV Series system was designed for field mounting but it should be mounted in a location as free as possible from vibration corrosive atmospheres and any possibility of mechanical damage For convenience at start up mount the instrument in a reasonably accessible location Ambient temperatures should be between 40 F and 167 F 40 C and 75 C The mounting location for the sensing element is often determined by whether there is a suitable location inside a vessel An external side arm or stilling well can be considered The following sensing element mounting and installation instructions should be followed so that the equipment w
87. ased software Or third party Model 275 375 475 handheld communicator Emission and Surge Protection Compliant with IEC6100 4 2 3 4 8 Compliant with CISPR11 Group I Class B Approvals Intrinsically Safe IS Explosion Proof XP without IS barrier FM FMc ATEX CE Mark lt gt 6 C Section 7 Hazardous Location Supplementary Instructions Section 7 Hazardous Location Approval Supplementary Installation amp Operating Instructions 7 1 General safety information This document contains installation instructions for potentially explosive atmosphere applications The Universal U IV is approved for use in hazardous locations when properly installed Control drawings detailing installation guidelines are available in Section 8 Always Install to Local Codes Requirements Directives as Mandated by the Authority Having Jurisdiction The aluminum enclosure must be protected from mechanical friction and impact that could cause ignition capable sparks 7 1 2 Warning performed by personnel trained in explosive atmosphere installations Substitution of Components May Impair Intrinsic Safety Installation Start Up and Service should only be 7 1 3 Device Description The Universal IV is a Continuous Level Measurement System Measurements are displayed via remote communications or an integrated display screen 7 1 4 Electrical connection WARNING Read the following information ca
88. ation Information Sheet Company City State Transmitter S N Probe S N Tag No Filled out by Date Phone Fax Material being Measured Fill out any known information Name of Material Level Measurement Interface Measurement Dielectric Constant K Conductivity g Vessel Shape Vertical Cylinder Other Horizontal Cylinder Other Installation Details NPT Thread Mount Flange Mount if flange mount B inches E A inches H inches D inches IL inches Unless specified otherwise calibration values of zero and span capacitances will be based on 4 20 mA being over the entire range of H If other values are desired specify LRV and URV in inches LRV inches URV inches Calculations by Drexelbrook LRV Calculated Zero Capacitance URV Calculated Span Capacitance Calculated by Date Phone 800 527 6297 Fax 215 443 5117 Appx A smh pmd Page 0 of 1 Created 07 31 1997 by ELS Revised 08 07 2002 12 21 56 Section 5 Troubleshooting Problem Symptom Tests in order of probability Reference Section s HART Calibrator gives error message that no device was found HART Calibrator gives error message that device could not be identified Can t communicate with transmitter using Drexelbrook PC Software 0 mA output all the time no measurable output current at any time More than 20 mA output all the time outp
89. atmospheres Part 11 Equipment protection by intrinsic safety i Edition 6 0 IEC 60079 31 2008 Explosive atmospheres Part 31 Equipment dust ignition protection by enclosure t Edition 1 This Certificate does not indicate compliance with electrical safely and performance requirements other than those expressly included in the Standards listed above TEST amp ASSESSMENT REPORTS A sample s of the equipment listed has successfully met the examination and test requirements as recorded in Test Report US FMG EXTR11 0027 00 Quality Assessment Report CA CSA QARO06 0008 03 112 Approval Certificates 9 33 IECEx Approval Certificate Continued 420 004 431 Certificate of Conformity Certificate No IECEx FMG 11 0024 Date of Issue 2012 05 11 Issue No 0 Page 3 of 3 i Schedule EQUIPMENT Equipment and systems covered by this certificate are as follows See attachment for List of Equipment covered by this certificate CONDITIONS OF CERTIFICATION YES as shown below Specific Conditions of Use Consult the manufacturer if dimensional information on the flameproof joints is necessary In locations requiring EPL Ga equipment care must be taken when installing the aluminium enclosure that even in the event of rare Incidents an Ignition source due to Impact or friction between the enclosure and iron steel is excluded 113 Universal IV Installation and Operating Instruc
90. c Unit Continued PLACE WRENCH HERE WHEN TIGHTENING HOUS ING DO NOT TURN ONE RELATIVE TO THE OTHER DO NOT TURN ONE RELATIVE TO THE OTHER PLACE WRENCH HERE TO INSTALL OR REMOVE FROM VESSEL TYPICAL PACKING GLAND CONFIGURATIONS Figure 2 3 Installing Sensing Element LACK OF PROPER GROUND EARTH CONNECTION BETWEEN SENSOR MOUNTING AND VESSEL WALL NOZZLE DIAMETER TOO SMALL OR LENGTH TOO LONG 2 n Figure 2 4 D Common Installation DAMAGE DAMAGE Mistakes OCCUR STILLING HERE HERE WELL b LACKS f VENT 2 FILL LINE PROBE AVOI PROBE FILL CONTACTS MAY STREAM SIDE OF STILLING FLEX WELL INSIDE PIPE WALL BUILD UP M TOUCHES SENSOR SLUDGE MAY CLOG PIPE SLUDGE E 12 Installation 23 Mounting the Electronic Unit Continued RECOMMENDED RIGID SENSOR INSTALLATION ROD STYLE SENSOR Figure 2 5 Installing Sensing Element INSULATED in Agitated Vessel BUSHINGS CUSTOMER SUPPLIED RECOMMENDED FLEXIBLE SENSOR INSTALLATION FLEXIBLE CABLE TYPE SENSOR AVOID WEIGHTED FLEXIBLE SENSORS IN AGITATED VESSELS FLEXIBLE BOTTOM ANCHOR P d PARTE 727 XX X CUSTOMER SUPPLIED SUPPORT B
91. cation information and two points of level and or capacitance be supplied to the transmitter from the calibration software Tag ID Scratch Pad Analog Loop Assign LEVEL i Damping Time v sec Figure 3 4 Configure Transmitter from Menu screen 24 Configuration amp Calibration 3 4 Configuration Continued A Begin configuration by using Tag ID 8 characters to identify the unit or vessel Use the Scratchpad 32 characters to record the date of calibration or other similar notes Press Tab or Enter on your keyboard Select Level or Vessel in the Analog Loop Assign selection box Press Tab or Enter on your keyboard Level configuration sets the output to follow the level of the material being measured Vessel configuration sets the output to follow the strapped volume in the vessel For example gallons in a horizontal vessel Note Changing between Level and Volume will C D E automatically change the LRV value to 0 and the URV to the maximum level or maximum capacity as appropriate Edit Damping Time from 0 90 seconds if desired Click on Write to Transmitter Move to Level Configuration section of menu 3 41 Level Configuration A Select Level Units The default is feet Choose the units that correspond to the level measurement Note Changing Level Units will automatically convert unedited entries for maximum level LRV URV lower level and upper level to the new units when the chan
92. cdeifg Universal IV Remote with Dual Seal 5 1 1 CD T4 Ta 75 C 17 AExd ia IIB T4 Ta 75 DIP AIS 11 1171 EFG T4 Ta 75 NI 1 2 ABCD 4 Ta 75 C Type 4 4X 66 a Type P L or C Frequency and Phasing 0 1 2 or 3 Entries 0 or 2 Surge Noise suppression 0 1 2 3 4 5 6 7 or D Cable options 1 2 3 4 5 6 7 8 9 A B C D E F H J K L M N P R S or Z Sensing element 101 102 103 104 105 106 107 108 109 110 111 112 113 301 302 303 304 305 306 307 308 309 310 311 312 313 314 315 316 317 318 319 320 321 322 323 324 325326 327 328 329 330 331 332 333 334 335 601 603 604 605 606 607 608 609 607 608 609 610 611 612 or 613 g 24 character numbering system not affecting safety H H H H H 1 Uab101cde0fg Universal IV Remote IS 71 111 1 ABCDEFG T4 Ta 75 420 0004 412 CD 1 0 AEx ia IIC 4 Ta 75 C 420 0004 412 CD NI 1 2 ABCD 4 Ta 75 Type 4 4X IP66 a TypeP or C b Frequency and Phasing 0 1 2 or 3 c Entries 0 or 2 d Surge Noise suppression 0 1 2 3 4 5 6 7 or D Cable options 1 2 3 4 5 6 7 8 9 A C D E F G H J K L M N P R 5 Z f Sensing element RO9 000 101 102 103 104 105 106 107 108 109 110 111 112 113 301 302 303 304 305 306 307 308 309 310 311 312 313 31
93. ch of contract warranty tort regardless of the degree of fault or negligence strict liability or otherwise EXPORT CONTROL Buyer shall comply with all export control laws and regulations of the United States and all sales hereunder are subject to those laws and regulations Seller shall not be named as shipper or exporter of record for any goods sold hereunder unless specifically agreed to in writing by Seller At Seller s request Buyer shall furnish Seller with end use and end user information to determine export license applicability Buyer warrants in accordance with U S Export Law that goods sold hereunder shall not be destined for facilities or activities involving nuclear chemical or biological weapons or related missile delivery systems in named prohibited regions or countries GOVERNING LAW Seller intends to comply with all laws applicable to its performance under any order All matters relating to interpretation and effect of these terms and any authorized changes modifications or amendments thereto shall be governed by the laws of the Commonwealth of Pennsylvania No government contract regulations or clauses shall apply to the goods or services this agreement or act to bind Seller unless specifically agreed to by Seller in writing NON WAIVER BY SELLER Waiver by Seller of a breach of any of these terms and conditions shall not be construed as a waiver of any other breach SEVERABILITY AND ENTIRE AGREEMENT If any provisio
94. citance values 3 5 1 Point Calibration The Two Point method of calibration is the most accurate way to calibrate the transmitter with two level points The current level must be known and should be held steady for accurate calibration They may be any two points at more than 10 apart and need not be the 4mA or 20 mA points The Point Calibration pop up window is accessed by clicking on the menu button Point Calibration Either a high point or a low point can be entered first A Type in the current level value as the high point of the two point calibration Click on Hi Point or press Enter or Tab on the keyboard High point calibration is now complete Lower level in vessel a minimum of 10 Type in that the current level for Low Point of the two point calibration Click on Low Point or press Enter or Tab on keyboard Low point calibration is now complete Point Calibration Point Calibration Level ft Low Point Hi Point Cancel Figure 3 8 Point Calibration from Menu screen 28 Configuration amp Calibration 3 5 2 Capacitance Calibration Level calibration uses zero and span capacitance values as the calibration data These values can be obtained from the AMETEK Drexelbrook Service department or from a previous calibration or identical application Please be prepared when you call 1 800 527 6297 with the purchase order number and the serial number of the transmitter
95. cted Fct 1 03 0 feet DEFAULT Enter your current low level value in your vessel You Low Point Cal must know the actual level before performing a Point Cal PCAL LO calibration Entering a value above the High Point Cal will invert the output 20 0 0 No upper limit In level units selected above Fct 1 04 100 feet DEFAULT Enter your current high level value in your vessel You High Point Cal must know the actual level before performing a Point Cal PCAL calibration Entering a value below the Low Point Cal will invert the output 0 No upper limit In level units selected above High Point Cal and Low Point Cal must be at least 10 apart Fct 1 05 0 feet DEFAULT Display actual value from Fct 1 03 or edit to change to a Low Calibration Level calculated value The level in the vessel does not have to LOW LVL change if you are entering a calculated value This step is typically done in conjuntion with Fct 1 06 0 No upper limit Enter the desired level in units selected above This entry is read only unless you are performing a calculated level calibration Fct 1 06 pF DEFAULT Read the capacitance in pF for the low calibration level Low Calibration associated with Fct 1 05 and 1 03 Edit to change to a known or calculated value for the low calibration level in Fct 1 05 Capacitance Contact Drexelbrook Service department for values if required LOW CAP 0 45 000 on Pro models Capacitance val
96. current TOGGLE Po a m 5 02 As defined in the level menu Level LEVEL Enable default Select the level value configured in the level menu above 27777 5 03 As defined the volume menu Volume VOLUME Enable Select the volume value configured in the volume menu above Fct 5 04 Display measure capacitance in pF Capacitance CAP x see 00 Enable 6 0 Fct 5 05 Percentage PERCENT Enable 5 06 Display the calculated current output from the Universal IV Calculated current device 4 20 Enable Use this menu for troubleshooting and service Service SERVICE Fct 6 01 Enter this menu to restore factory default Restore Factory Defaults RST FAC No DEFAULT e Yes Restoring the factory defaults will innitiate a message on the display of DEFAULT PARAMS SET This message will continue until power is cycled Configuration amp Calibration 3 10 Calibration amp Configuration via Display Keypad Continued Menu Function Valid values Description display abbreviation Fct 6 02 This menu is related to Cote Shield and is available only Phasing on Pro models O is typically used for electrically insulating PHASE liquids and interface measurements 45 is typically used for solids and electrically conductive liquids 0 default Fct 6 03 OpF DEFAULT Enter the value of an external capacitor that must be Pad capacitor connected t
97. d WYHSYOH QU ASTVA HLISDI 502 se ana To av os ssazos ssr see ws er e ed mw sa L j I SONTLVA NO11V901 SNOGYVZVH IVINSANOSIANd SYNSOTONS NIVINIYW OL 091935 38 15 SONIN3dO GSSANN WAQSdd Wa 40149 LNOHLIA OL NOISIA3M ON Z 418 21144 SV 17222 3009 TV0134193 3 NVIOVNYO OZ 165 3009 7 31812318 TVNOILVN 3Hi 50 11103 153171 SHL 40 SLNSWSYINOSY LNVAS TSS JHL HLIM TIVHS NOIIVTIVISNI 5210 S NI LNAGW IN3W313 SNISN3S 39NV 14 S 133ON Q3l3LLH32 Od L33HS 395 QUA O EI TWNIWSZL 5 784555 Was Wad 01140 0119 1044 SONS 148 K ISN3SSV NOLLVOISISSV IO YILT TVN9IS JHL dad QOH L3H Awvawnog 9NISIA 371871115 9941 AYNSOTONA JOQSd3Wv 13 ONY 3008dNOT150 12X3 JeS4791 1 008 2 1 1 9 815 91 v1 9J3 l T1T1 711 7SI dI Q 99 vl gil b P 3 1 1 2 654501 1 0384 2 1 1 3 815 01 1 933 1 111 11481 910 99 vl SII 9 p x3V l g SZ DL 1 03 1 1 51 4 2 6 501 1 03 1 1 51 4 VOVNVO INd SN W4 CHIIISSVT5 SNOduvzvH 85 Universal IV Installation and Operating Instructions 2 FM US FMC Continued 8 TEZZ vIS S1Z 6666 77081 Vd AVES 9150 2 2 1 000 02
98. d qald 13309 SONI LV 0117201 SNOCYVZVH IVLNAWNOYI ANA AYNSO TONSA NIVINIVN OL 031795 38 LSAW SONINAdO 0450 1 AL3dVS 215 dIVdNI AVW SINJNOdNOO JO NOITLALILSENAS ONINSVM IN3AdIQB3 SIHL ONT TIVLSN 3801104 38 LSAW SNIMVSO NOIIVTIVISNI 5 XJANLIYANNYW snivsvddv 0317 19055 9pA SUJA 062 NVHL SYOW ALVYANSD 30 SSN LON LSAW SALVEVdd 031 19055 01 GSLOSNNO9 LNAWdINDA OB INOS WAOUddY W4 LAOHLIM 9NIMVSO OL NOISIASY ON 04401104 38 TIVHS SOSVONVIS NOIIVTIVISNI ONY 53009 19001 SALON SYAEWNAN 1330W 41411880 r L33HS 33S W313 SNISNAS I LNNOW 13 0 01 40 41 fon JO A ANYL SI 101104 JHL Snivavddv 1 12055 HLIM SNLYXYddY 3dVS ATIVOISNISANI JO NOIIO3NNOOS3INI SMOTIV LdSONO0 ALILNA 011041084 31919 1 1 lt Db 3946 ONY 1 9 41070 lt 09 ATH N3SSV 111 TVNSIS gt 9S 5318 2 AOE gt 90A I3 IN102319 3ISTML O3d 131HS I 2 9941 3850 10 3 SNOILVOISISSV1O 3AO8V 34VS ATIVOISNIM LNI 34V SLN3I313 SNISN3S SNLVUVdd I31VI190SSV dq3A08ddV any 09 vl 9119 XANT 09 yl 91 0 X3 99dl O SZ gt 7712 9 07 X8LOOXALVZLWA XvZ00 V LOIN X3o3l SNOCYVZVH NON 0215155710 S1OQNVZVH X31V X39341 TT Universal IV In
99. d at startup Make it stop polling or power 2 Is there any software running that would re direct COM Port such as transmitter from a separate Windows mouse drivers terminal emulation software or TSR s source then re check This can be tested by booting from Drexelbrook Calibration software in operation the A drive 3 Possible bad serial cable or defective modem 4 Check modem connections to loop per loop drawing on Figure 3 1 1 Check calibrator connections to loop per loop drawing Figure 4 1 2 Check for noise and ripple on loop with oscilloscope Maximum noise level per HART Foundation is 1 2 mV rms 500 10 kHz Maximum ripple 47 125 Hz specification is 2V p p Line noise can sometimes be traced to things like motor speed controller wiring in close proximity with transmitter Noise can sometimes be overcome by increasing loop resistance thereby increasing calibrator signal Noise effects can also be reduced by connecting calibrator directly at transmitter Generally noise is only a problem when communicating via HART and does not affect 4 20 mA operation of transmitter 3 Check voltage at transmitter It should be at least 13 volts when 20 mA is flowing in the loop and no more than 30 volts open circuit 4 Verify output current is lt 20 mA 59 Universal IV Installation and Operating Instructions 54 Transmitter Drift Test If symptoms point toward calibration drift it is important to de
100. d circuit boards and housed in an aluminium housing Terminals are supplied and appropriately marked for power connections and also connection to the sensing probes A majority of the board set is encapsulated in potting material e The transmitter electronics operate supply of 13 to 30 Vdc with an output range of 4 20 mA The ambient operating temperature range of the transmitter is 40 F to 167 F 40 C to 75 C The Energy Limitation Parameters for the intrinsically safe versions are as follows Ui 30 V li 140 mA 1 W Ci 0 Li 0 The electronic circuitry is contained in a combination of 5 circuit boards One of these boards the Probe Board is mounted in the main housing and serves as the interface for the probe to the potted electronic module The remaining 4 circuit boards are assembled in a plastic housing which is potted The potted assembly contains a Terminal Display Power and Bridge board There are 3 variations of this potted assembly to service 3 different applications For these three assemblies the only differences are different component inclusion exclusions on the Bridge board Model Options Uab103de00 f g Universal IV Integral a Type P L or C b Frequency and Phasing 0 1 2 or 3 d Entries 1 or 2 e Surge Noise suppression 0 or 1 f Sensing element R00 R01 R02 R02 R03 R04 R05 251 252 253 254 255 256 257 258 259 260 261 262
101. dit at Seller s option for any returned goods and only under the following conditions 1 Seller must be promptly notified in writing as soon as possible after the defects have been noted by the Buyer but not later than 1 year from date of invoice from Seller 2 The defective goods are to be returned to the place of manufacture shipping charges prepaid by the Buyer 3 Seller s inspection shall disclose to its satisfaction that the goods were defective in materials or workmanship at the time of shipment 4 Any warranty service consisting of time travel and expenses related to such services performed other than at Seller s factory shall be at Buyer s expense E Repaired Reconditioned Goods As to out of warranty goods which Seller has repaired or reconditioned Seller warrants for a period of sixty 60 days from date of its invoice only new components replaced in the most recent repair reconditioning F Returns and Adjustments No goods may be returned unless authorized in advance by Seller and then only upon such conditions to which Seller may agree Buyer must obtain an RMA Return Material Authorization number from Seller prior to any return shipment and such RMA number must appear on the shipping label and packing slip Buyer shall be responsible for the returned goods until such time as Seller receives the same at its plant and for all charges for packing inspection shipping transportation or insurance associated with returned g
102. e Turnpike FM Approvals LLC FM Approvals Vues gn DMG dette og Norwood 02062 United States of America 111 Universal IV Installation and Operating Instructions 9 3 Approval Certificate Continued 420 0004 431 Certificate of Conformity Certificate FMG 11 0024 Date of Issue 2012 05 11 Issue No 0 Page 2 of 3 Manufacturer AMETEK Drexelbrook 205 Keith Valley Road Horsham PA 19044 United States of America Manufacturing location s This certificate is Issued as verification that a sample s representative of production was assessed and tested and found to comply with the IEC Standard list below and that the manufacturer s quality system relating to the Ex products covered by this certificate was assessed and found to comply with the IECEx Quality system requirements This certificate is granted subject to the conditions as set out in IECEx Scheme Rules IECEx 02 and Operational Doguents as amended STANDARDS The electrical apparatus and any acceptable variations to it specified in the schedule of this certificate and the identified documents was found to comply with the following standards IEC 60079 0 2007 10 Explosive atmospheres Part 0 Equipment General requirements Edition 5 IEC 60079 1 2007 04 Explosive atmospheres Part 1 Equipment protection by flameproof enclosures d Edition 6 IEC 60079 11 2011 Explosive
103. e electronic unit by placing the coaxial cable in grounded metal conduit Integrally mounted electronic unit sensor connections and triaxial cables are already shielded Use Shielded Twisted Pair wiring for all loop wiring Loop wiring should also be in grounded metallic conduit Ground the electronic unit and housing with a minimum of 14 gauge wire to a good earth ground Make sure that conduits entering and leaving the housing have a good electrical ground connection to the housing If the recommendations listed are followed it is usually not necessary to add RFI filtering to protect against signal strengths of 10 Volts Meter or less This degree of protection is usually sufficient to protect against walkie talkies that are used 3 feet 1m or more from a typical electronic unit If greater protection is required or filters have already been provided install RFI filters as shown in Figure 2 11 18 Installation 2 8 RFI Filters Continued CE Mark Certification Triaxial Cable Systems with remote mounted electronics that connect to the sensing element via a triaxial cable do not need sensing element RFI filter or metal conduit to maintain CE Mark certification UNIVERSAL IV PROBE FILTER ASSEMBLY 9 Jy 3
104. e indicating the level of material The Cote Shield circuitry prevents the transmission of RF current through the coating on the sensing element The only path to ground available for the RF current is through the material being measured The result is an accurate measurement regardless of the amount of coating on the sensing element By far the most versatile technology available it works with all types of materials in a vast array of conditions from cryogenics to high temperature and from vacuum to 10 000psi pressure Lite Model The Universal IV Lite Model is the entry level RF Capacitance measurement system for use where Cote Shield is not required Lite models can be used in non coating and insulating coating applications Universal IV Lite is not recommended for use in conductive coating applications In addition the Lite model has a 20 7 000 pF range that may limit the measurement span on conductive liquids Pro Model The Universal IV Pro model has the most versatility with full capabilities of Code Shield and measurement span of 1 45 000 pF The Pro can handle shorter and longer measurement spans and is compatible with a vast array of applications Universal IV Installation and Operating Instructions 1 3 Models Available System Electronics and Sensing Element Model Technology U Universal IV Measurement Type Frequency and Phasing Pro model Admittance 100 KHz 0 Phase 1 45 000 pF span P1 Pro mode
105. ecting safety H H H H Hl FM Approvals HLC 6 07 3043661 Page 1 of 6 105 Universal IV Installation and Operating Instructions 9 2 FM Canada Approval Certificate FM Approvals of the FM Global Group Uab101cd00ef Universal IV Integral IS 71 Il Il 1 ABCDEFG T4 Ta 75 C 420 0004 412 CD 1 0 Ex ia IIC T4 Ta 75 C 420 0004 412 CD NI 1 2 ABCD 4 Ta 75 Type 4 4X IP66 Type or C Frequency and Phasing 0 1 2 or 3 Entries 0 or 2 Surge noise suppression 0 or 1 Sensing element R00 R01 R02 R03 R04 R05 251 252 253 254 255 256 257 258 259 260 261 262 301 302 303 304 305 306 307 308 309 310 311 312 313 314 315 316 317 318 319 320 321 322 323 324 325 326 327 328 329 330 331 332 933 334 335 501 502 503 504 505 506 507 508 509 510 511 512 513 601 603604 605 606 607 608 609 610 611 613 703 705 706 708 709 713 714 715 722 or any other 7 digit numeric combination maintaining the limits of 420 0004 412 CD f 24 character numbering system not affecting safety H H H H Uab101cd01ef Universal IV Integral with Dual Seal 15 1 Il 11 1 ABCDEFG T4 Ta 75 C 420 0004 412 CD 1 0 Ex ia T4 Ta 75 C 420 0004 412 CD NI l 2 ABCD TA Ta 75 Type 4 4X IP66 Type P L or C Frequency and Phasing 0 1 2 or
106. ection Uses two known level points in the vessel for calibration The further apart the two points are for the calibration the better the accuracy of the overall measurement Always initiate the point calibration process by selecting the Point Calibration button on the PC menu screen and following the prompts in the pop up window Capacitance Calibration See Figure 3 3 lower right of window Uses capacitance values obtained from the AMETEK Drexelbrook Service department or a previous calibration or identical application for the zero and span calibration data Call 1 800 527 6297 Please FAX Bench Calibration Information Sheet Section 4 5 to 215 443 5117 Level calibration is done using the Level Calibration data fields on the PC menu screen 27 Universal IV Installation and Operating Instructions 3 5 Calibration Continued It is permissible or sometimes even recommended that both methods be used in order to establish a calibration standard For example if the vessel was already filled before the calibration was attempted and it is difficult or impossible to lower the level to establish the second point it would be best to use a calculated zero capacitance for the low point and actual level for the high point While this wouldn t be as accurate as two known level points it will be reasonably accurate until an actual low point calibration can be established The Service department will help in calculating high or low capa
107. electric constant k from air to that of the medium In a conductive medium this is due to the decreased distance from ground as the medium provides a conductive path from the ground reference typically the vessel wall to the outer surface of the sensing element insulation This change in capacitance causes an imbalance in a capacitance bridge which is detected in the circuitry and converted to an output proportional to level Radio Frequency RF Admittance RF Admittance is the next generation Although similar to capacitance it adds a valuable feature the ability to compensate for conductive coatings The patented Cote Shield circuitry of the Universal IV Pro Model measures resistance and capacitance separately The level component of the sensing element capacitance has a negligible resistance however a conductive coating will have a much greater resistance The design of the circuitry also produces signals for the resistive and capacitive RF currents of a conductive coating to be of identical magnitude but of opposite phase This allows the Universal IV to subtract the effect of the coating and produce an accurate level measurement even in the most difficult applications This patented Cote Shield circuitry is designed into the Universal IV Pro Model and enables the instrument to ignore the effect of buildup or material coating on the sensing element The sensing element is mounted in the vessel and provides a change in RF admittanc
108. electrostatic filter Drexelbrook Part Number 401 0016 031 as shown in Figure 2 12 401 0016 031 ELECTROSTATIC FILTER ASSEMBLY 700 0002 224 T T Se ae FILTER SENSING ELEMENT COOLING EXTENSION P N 385 0028 009 CABLE ASSEMBLY DET TONAL na at 380 9000 079 POWDER COATED i 74 ALUMINUM HOUSING l INACTIVE LE MOUNT I NG rae INSERTION LENGTH 1 09 DIA LL gt gt CLL 28 SENSING ELEMENT 700 0002 224 NOT PART OF FILTER ASSEMBLY ALL ITEMS SHOWN EXCEPT SENSI G ELEMENT ARE INCLUDED WITH THE ELECTROSTATIC FILTER ASSEMBLY P N 401 0016 031 Electrostatic Filter Part 401 0016 031 A Figure 2 12 WARNING SHOCK HAZZARD High Voltage Grids Must be De Energized Before Accessing Sensing Element Connections Short probe and shield connections to ground prior to maintenance 20 TFE INSULATION 3 4 DIA 19 Configuration amp Calibration Section 3 Configuration and Calibration with Drexelbrook PC Software HRTWin This section instructs the user how to use the AMETEK Drexelbrook PC calibrator software to configure and calibrate the Universal IV RF Admittance Transmitter 3 1 InstallingThe USB Modem HART Modems are available from third party vendors Refer to directions supplied by modem manufacturer
109. en it can be verified that the calibration configuration 15 origlnally set It can also be verified that the transmitter s response falls within acceptable tolerances The system has passed validation tests Using the Save Print feature built into the transmitter allows the ability to comply with the record keeping needed for many processes by regulatory agencies AMETEK Drexelbrook 205 Keith Valley Road Horsham PA 19044 Telephone 215 674 1234 FAX 215 443 5117 Service 800 527 6297 Tag ID LT 101 Serial Number 1172 Scratch 1000 pf NPO validation capacitor Software Version 3 1 Analog Loop Assign LEVEL Range Position 4 Damping Time 0 sec Type 30 Level Configuration Vessel Configuration Level Calibration Level Units feet Vessel Units gallons Lower Level 0 ft Maximum Level 10 00 ft Maximum Capacity 1200 00 gal Upper Level 10 ft Level Type Standard Vessel Type Vertical Lower Capacitance 50 pf Upper Capacitance 2000 pf LRV 0 00 ft URV 20 mA 10 00ft Real Time View Level 10 ft Vessel 600 gal Capacitance 1000 pF Loop Current 12 00 mA Percentage 50 96 Status OK Strapping Table Vessel Type Vertical Number of Points 21 Level Volume In Percent Out Percent 0 00 0 00 0 00 0 00 1 00 5 00 60 00 5 00 2 00 10 00 120 00 10 00 3 00 15 00 180 00 15 00 4 00 20 00 240 00 20 00 5 00 25 00 300 00 25 00 6 00 30 00 360 00 30 00 7 00 35 00 420 00 35 00 8 00 40 00 480 00 40 00 9 00 45 0
110. erating Instructions 7 3 Standards and Approvals Continued 7 3 3 ATEX Approvals Install per 420 0004 024 CD Universal IV Level Transmitter Integral II 1 G Ex ia T4 Ga 40 C lt Tamb lt 75 C IP66 For models U 103 00 II 2 G Ex d ia T4 Gb 40 C lt Tamb x 75 C IP66 For models U 104 00 2 D Ex tb ia Db T90 C 40 C lt Tamb lt 75 C IP66 For models U 104 00 Universal IV Level Transmitter Remote excluding models U 10 00 II 1 G Ex ia IIC T4 40 C lt Tamb lt 75 C IP66 For models U 103 0 H 2 1 G Ex d ia IIB T4 40 C lt Tamb lt 75 C IP66 For models U 104 0 2 1 D Ex tb ia HIC T90 C 40 C lt Tamb lt 75 C IP66 For models U 10 0 700 Universal IV Sensors H 1 Ex ia HC T2 T5 Ga 40 C lt Tamb lt 75 C H 1 D Ex ia HIC T300 C T90 C Da 40 C lt Tamb lt 75 C 7 3 4 IECEx Approvals Install per 420 0004 024 CD Integral Ex ia IIC T4 Ga Ex d ia IIB T4 Gb Ex tb ia IIIC T90 C Db 40 C lt Ta lt 75 C IP66 Input Voltage 13 30Vdc 1W Remote Ex T4 Ga Ex tb ia T90 C Db Ex d ia IIB T4 Gb Ex tb ia T90 C Db 40 C lt Ta lt 75 C IP66 Input Voltage 13 30Vdc 1W Remote Sensor Ex ia IIC T5 T2 Ga Ex ia HIC T90 C T300 C Da 40 C lt Ta lt 75 C IP66 74 Control Drawings ings Control Drawi ATEC IECE
111. ess Connection Process gland wetted part X PFA Carbon Steel 316 316L SS Hast C 276 Monel Titanium Upon request Process connection XX AO Bo BA BB cB BD 2 2 FB GB FC FD FE 3 4 1 NPT 1 150 RF Carbon Steel 1 150 RF 316 316L Stainless Steel 1 300 RF 316 316L Stainless Steel 1 150 RF 316 316L SS TFE 1 1 2 Tri Clamp 2 Tri Clamp 2 150 RF Carbon Steel 2 150 RF 316 316L Stainless Steel 2 300 RF 316 316L Stainless Steel 2 150 RF CS TFE Face 2 150 RF 316 316L SS TFE 2 150 RF CS Inserted TFE 2 150 RF 316L SS Seal Tyte 1 2 NPT 3 150 RF Carbon Steel 3 1508 RF 316 316L Stainless Steel 3 Tri Clamp 3 300 RF 316 316L Stainless Steel 4 150 RF 316 316L SS 4 150 RF CS TFE Face 4 1508 RF 316 316L SS TFE 4 1508 RF 316 316L SS TFE 4 150 RF CS 4 3008 RF Carbon Steel 4 300 RF 316 316L Stainless Steel 6 600 RF 316 316L Stainless Steel 8 600 RF 316 316L Stainless Steel Many more options available upon request ANSI DIN JIS Insertion Length in MM Introduction XXXXXX Length of the probe in millimeters from process connection to the bottom of the probe Cote Shield Length MM XXXXXX Length of the Cote Shield in millimeters for 3 terminal probes Not applicable for 2 terminal probes Inactive Length in MM XXXXXX Length of the inactive part of the probe that is not measured This option is
112. gallons default x Setup volume its mes 01 x Pamo Setup volume units noores imperat canons MPGAL Setup volume units in imperial galons Fct 2 02 1000 0 Gallons DEFAULT Enter maximum capacity in the volume units selected above Maximum Capacity For tank height selected in Fct 1 02 MAX CAP 0 No upper limit For example 1000 can be entered for 1000 gallons if GALLONS was selected as volume unit above Fct 2 03 Vertical cylinder Enter the shape of your tank Vessel Type DEFAULT VES TYP Horizontal cylinder flat ends HC_F Horizontal cylinder dished ends HC_D Horizontal cylinder hemisphere ends HC_H x 2 smeeGeeng Custom CUSTOM Refer to the strapping table menu for custom vessel shapes 3 00 21 points 5 increments Use this strapping table menu only for volume measurement Strapping table linear DEFAULT on custom shape vessels Or you can modify the standard STRAP shape vessel selected above in which case the shape becomes custom Fet 3 01 Enter the total number of points in the strapping table Maximum points MAX PNT Fct 3 02 1 DEFAULT Enter the point number index Point number index INDEX Configuration amp Calibration 3 10 Calibration amp Configuration via Display Keypad Continued Menu Function Valid values Description display abbreviation Fct 3 03 Read Enter the level value associated with the point number Input value above is the inde
113. ge is written to the transmitter For example Changing from feet to inches will automatically multiply all entries by 12 unless they have been manually edited Edit the Maximum Level to agree with the sensing element length or the actual tank height if referencing vessel dimensions for output For an accurate volume conversion the maximum level must equal the tank height Click on Write to Transmitter and move to the Vessel Configuration section of the menu Level Configuration Level Units feet Maximum Level 200 00 ft Level Type Standard Figure 3 5 Level Configuration from Menu screen 25 Universal IV Installation and Operating Instructions 3 4 2 Vessel Configuration Optional A Select Vessel Units The default is gallons Press Enter and choose the units that correspond to the vessel measurement Press Tab or Enter on your keyboard to continue Note Changing vessel Units will automatically convert unedited entries for maximum capacity for LRV and URV to the new units when the change is written to the transmitter For example Changing from gallons to liters will automatically multiply all values by 3 785 unless they have been manually edited B Edit the Maximum Capacity of the vessel Enter the corresponding value of weight or volume equal to the Maximum Level Enter 100 for percent if the weight or volume units are not known or needed Press Tab or Enter on your keyboard to continue C Select Ves
114. hts and dimensions are estimates or approximate only and are not warranted FORCE MAJEURE Seller shall not be responsible for delays in delivery or any failure to deliver due to causes beyond Seller s control including but not limited to the following items acts of God war terrorism mobilization civil commotion riots embargoes domestic or foreign governmental regulations or orders governmental priorities port congestion acts of the Buyer its agents or employees fires floods strikes lockouts and other labor difficulties shortages of or inability to obtain shipping space or transportation inability to secure fuel supplies or power at current prices or on account of shortages thereof or due to limitations imposed by the extent of availability of Seller s normal manufacturing facilities If a delay excused per the above extends for more than ninety 90 days and the parties have not agreed upon a revised basis for continuing providing the goods or services at the end of the delay including adjustment of the price then Buyer upon thirty 30 days prior written notice to Seller may terminate the Order with respect to the unexecuted portion of the goods or services whereupon Buyer shall promptly pay Seller its reasonable termination charges upon submission of Seller s invoices thereof LIMITATION OF LIABILITY Seller s liability for any claim of any kind except infringement of intellectual property rights shall not exceed the purcha
115. ide target point and top However a more complex geometry could benefit from using all 21 available points Plan your table by filling out the form below You may use first column which lists every 5 between 0 and 100 or you may fill in your own values in column 2 Fill out column 3 with output values corresponding to those listed in column 1 or 2 53 Universal IV Installation and Operating Instructions 4 3 4 Strapping Table Continued Level Standard Output Value In Selected Level Optional Preset Values Values Level 4 4 D ATrim Refer to the D A Trim diagram for the D A Trim sequence and Strapping Table configuration 54 Configuration amp Calibration Strapping Table Chart ESI ON SAT 1ndino ON SAT OL HAAN 222 H313W XXXX H313W 3ON3H3da3Hd SN WA OL LNdLNO 3oNauadau OL 1vnO3 OL LNOLNO J3ON3H3H3H AFAINQ OL Ivno3 vuloc H3 LN3 AAG q14 9NILL3S vulp 104100 A30 H313NW AAG q14 ONILLAS LOANNOO Andino Aad ATAIND AFAIND DeL AFAINA AFAIND DeL AFAINA v a H3LLINSNVH I OL NALLIHM SI LNIOd SV 5 G3l3IGOW 1 13SS3A SNILL3S SVH X H38IAQIN LNIOd DeL A AINQ XXX LNd LNO 96 S LINN XXX 404110 oo LINN XXX X LNIOd NOS
116. ill operate properly and accurately WRONG CORRECT Allows Moisture Infiltration All conduit connections are sealed Gaskets in place gt 6 BREATHER DRAIN Use only cable supplied by AMETEK Drexelbrook WRONG CORRECT Allows Moisture Infiltration Fill Pipe Ends with silicone sealant Figure 2 1 Recommended Conduit Installation Installation 23 Mounting the Electronic Unit Continued A When Installing an insulated sensing element use caution during installation to avoid damaging the insulation Puncturing the insulation can render the system inoperable Sensing elements should be mounted so they are not in the direct stream of a filling nozzle chute If this is not possible a direct baffle should be installed Do not take the sensing element apart or loosen the packing glands Follow instructions in Figure 2 3 Avoid installing the sensing element with any of the common mistakes shown in Figure 2 4 If a stilling well is used ensure that vent holes are large enough to allow free passage of both air and process material The holes should be 5 8 or larger 120 apart and every 2 3 feet along the length of the stilling well Sensing elements that are mounted in agitated
117. information may be found at our World Wide Web address www drexelbrook com When you contact us be prepared to give the service person as much information as you can about the model numbers serial numbers application requirements and the materials being measured At the end of this section a form is available to organize the information that will help us resolve the problem Prior to your call a copy of the completed form can be faxed directly to the Service department at 215 443 5117 5 2 Troubleshooting Loop Connection Specific transmitter loop connections will vary from installation to installation but in general will be connected in a similar manner to typical transmitter loop in Figure 4 1 When troubleshooting the loop connection verify the following items Loop devices are wired in series There is at least 250 ohms total loop resistance There is at least 13 Vdc available for the transmitter when a loop current of 20 mA is flowing The open circuit voltage does not exceed 30 VDC 58 Troubleshooting 5 3 Universal transmitter does not communicate with Drexelbrook HRTWin Software Check 1 If current is greater than 22 mA disconnect at sensing element and re check If current returns to normal check sensing element using checkout procedure in Section 5 7 If current does not return to normal test transmitter with procedure in Section 5 6 2 If loop current is 0 mA check polarity of loop at
118. l Admittance 15 KHz 0 Phase 1 45 000 pF span Pro model Admittance 100 KHz 45 Phase 1 45 000 pF span Pro model Admittance 15 KHz 45 Phase 1 45 000 pF span Lite model Capacitance 100 KHz 0 Phase 20 7 000 pF span L1 Lite model Capacitance 15 KHz 0 Phase 20 7 000 pF span Digital Protocols 1 Future Use 0 Future Use Approvals Unapproved FM FMc IS FM FMc XP ATEX ia ATEX d ia IECEx ia IECEx d ia Electrical Connection 0 3 4 without external ground lug 1 M20 with external ground lug 2 3 4 with external ground lug Surge Noise Suppression 0 Noadditional filtering required 1 Signal filtering RFI and Surge protection Integral Remote 2 Probe RFI Remote only 3 Signal filtering and Probe RFI Remote only 4 Probe HDSP Heavy Duty Spark Protector Remote only 5 Signal filtering and Probe HDSP Remote only 6 Probe RFI and Probe HDSP Remote only 7 Signal filtering and Probe RFI and Probe HDSP Remote only D Desalter Filter Remote only Integral Remote options Integral configuration Remote configuration without cable Remote configuration with 10 ft General Purpose Cable Remote configuration with 25 ft General Purpose Cable Remote configuration with 35 Ft General Purpose Cable Remote configuration with 50 ft General Purpose Cable Remote configuration with 75 ft General Purpose Cable Remote configuration with 100 ft General Purpose Cable
119. l Support 1 800 527 6297 All other inquiries Call Customer Service at 1 800 553 9092 US and Canada or 215 674 1234 International If you require assistance and attempts to locate the problem have failed For Technical Assistance call toll free 1 800 527 6297 US and Canada or 215 674 1234 International FAX 215 443 5117 E mail drexelbrook service ametek com Please provide the following information Instrument Model and Serial Numbers Sensing Element Model Number and Length Material being measured Temperature Pressure Agitation Brief description of the problem Checkout procedures performed and results 5 10 Field Service Trained field service engineers are available on a time plus expense basis to assist in start ups diagnosing difficult application problems or in plant training of personnel Contact the service department for further details 65 Universal IV Installation and Operating Instructions 5 11 Customer Training Periodically AMETEK Drexelbrook instrument training seminars for customers are held at the factory These sessions are guided by Drexelbrook engineers and specialists and provide detailed information on all aspects of level measurement including theory and practice of instrument operation For more information about these valuable workshops write to AMETEK Drexelbrook attention Communications Training Group or call direct 215 674 1234 5 12 Return Equipment Any
120. m such as acids and caustic E SUBMERGED METAL STRUCTURE Use any constantly submerged metal object such as pumps agitators or thermowells Use only if the process material is greater than 1000 uMHOS cm such as acids and caustic F METAL FLANGE A submerged metal flange or orifice plate can be used Use only if the process material is greater thatn 1000 uMHOS Cm such as acids and caustic 13 Universal IV Installation and Operating Instructions 24 Wiring the Electronic Unit N The signal connections are made to the three terminal block on the front of the chassis Due to the low power consumption of the instrument the wiring need only be light gauge e g 20 AWG Shielded twisted pair cables are recommended Integral units are pre wired to the sensing element at the factory Figure 2 7 shows the wiring of the integral unit See Figure 2 8 for wiring connections of the remote unit The cable from the sensing element is connected to the terminal strip below the instrument chassis The cable connections are sensing element prb or center wire cw ground gnd and shield shd CAUTION Before using Intrinsic Safety Barriers read manufacturer s instruction for barrier operation The Universal IV has a built in current limiter which holds the signal current to a maximum of 28 mA CUSTOMER WIRING pee 4 20 mA SIGNAL LOP gt SUPPLIED BY CUSTOMER hs
121. measure the resistance from the sensing element center connector to ground connector or condulet The ohmmeter should be set to R x 10000 scale The reading should be infinite open circuit Readings of less than one meg ohm indicate excessive electrical leakage probably due to product leakage or condensation in the packing seal or condulet Record the resistance value measured Contact the Service department for recommended repairs Testing the Sensing Element Step 2 Figure 5 4 fully insulated sensing elements only Raise the level in the vessel to cover as much of the sensor as possible Repeat the measurement made in step 1 Readings of 1 meg ohm or less indicate a pinhole or crack in the sensing element insulation Failed insulation is not field repairable Consult the Service department for further assistance 61 Universal IV Installation and Operating Instructions OOOO DISCONNECT PROBE LEAD DISCONNECT PROBE LEAD GROUND 2 CONDULET GROU ams CONDUL LEVEL COVERING _ PROBE METER CONNECT IO gt 1 MEG OHM 0 gt 1 MEG OHM D VESSEL OR VESSEL OR LEVEL BELOW PROBE TEST PIPE Figure 5 3 Sensing Element
122. n of these terms and conditions is unenforceable the remaining terms shall nonetheless continue in full force and effect This writing together with any other terms and conditions Seller specifically agrees to in writing constitutes the entire terms and conditions of sale between Buyer and Seller and supercedes any and all prior discussions and negotiations on its subject matter AMETEK DREXELBROOK An ISO 9001 Certified Company 205 Keith Valley Road Horsham PA 19044 U S and Canada 1 800 553 9092 24 Hour Service 1 800 527 6297 International 1 215 674 1234 Fax 1 215 674 2731 E mail drexelbrook info 9 ametek com Website www drexelbrook com
123. ng Often a result of loop connection problems or output current gt 20 mA Often a result of loop connection problems or output current gt 20 mA Often a result of loop connection problems or output current gt 20 mA Probable loop problem Faulty connection in loop Erratic readings often show actual process conditions Look for bubbles or stratification etc Intermittent Loop Connection Have you verified actual level At times even sight gauges can be misleading Be sure that level is really changing Possible plugged or unvented stilling well Probable high point cal low point cal reversal or inverted interface application Comments When process material fills what was originally airspace between the sensor and a nozzle or the vessel it no longer behaves like a coating It measures like actual level Contact Drexelbrook Table 5 1 Problem Symptom Chart 57 Universal IV Installation and Operating Instructions 5 1 Identifying a Problem Symptom Use Table 6 1 as a guide to find and correct a problem when it occurs Most problems are not related to transmitter failure It is important to be methodical when tracking down a problem If you experience a problem that you cannot solve using this guide call the Drexelbrook 24 hour Service Hot line at 1 800 527 6297 or 215 674 1234 You may also E mail us at the Internet address drexelbrook service ametek com Further service
124. o the unit Padding capacitors are typically used PAD CAP to reduce the sensing element standing capacitance in order to improve measurement resolution 0 upper limit Enter the actual value in pF of the capacitor connected to the unit Fct 6 04 0 20 0 DEFAULT 0 is highest contrast and 20 is lowest contrast Contrast CONTRAST Fct 6 05 0 65535 Factory use only Parameter number PAR NUM Fct 6 06 Factory use only Parameter offset OFS Fct 6 07 Integer greater than 0 Factory use only Parameter value PAR VAL 43 Universal IV Installation and Operating Instructions 3 11 Status Messages There are two kinds of error conditions in the U IV critical and non critical Critical error conditions cause the U IV to go to fault state loop current and scroll a message across the display Non critical error conditions allow the unit to continue normal operations but scroll a message across the display to indicate to the user the nature of the non critical faults Most non critical errors are the result of a transient condition affecting a very small number of readings and are not indicative of a failure but informational only Critical Errors Below is a list of all the critical errors that can occur in the U IV SENSOR CRITICAL SHIELD ERROR Cause The preamp has failed to take a shield reading for 10 consecutive attempts SENSOR CRITICAL PROBE ERROR Cause The preamp has failed to take a probe reading for
125. of the FM Global Group Uab101cde0fg Universal IV Remote IS 1 1171 ABCDEFG TA Ta 75 C 420 0004 412 CD 1 07 Ex ia IIC T4 Ta 75 420 0004 412 CD NI 1 2 ABCD T4 Ta 75 C Type 4 4X IP66 Wo Hf H H H H Q o 9 Type P L or C Frequency and Phasing 0 1 2 or 3 Entries 0 or 2 Surge Noise suppression 0 1 2 3 4 5 6 7 or D Cable options 1 2 3 4 5 6 7 8 9 A B C D E F G H J K L M N P R S Z Sensing element RO9 000 101 102 103 104 105 106 107 108 109 110 111 112 113 301 302 303 304 305 306 307 308 309 310 311 312 313 314 315 316 317 318 319 320 321 322 323 324 325 326 327 328 329 330 331 332 333 334 335 501 502 503 504 505 506 507 508 509 510 513 601 603 604 605 606 607 608 609 607 608 609 610 611 612 613 701 702 703 704 705 706 707 708 709 710 711 712 713 714 715 716 717 718 719 720 721 722 723 724 725 726 727 728 729 730 731 732 735 736 737 738 739 740 741 742 743 744 745 746 747 748 749 750 751 752 or any other 7 digit numeric combination maintaining the limits of 420 0004 412 CD 24 character numbering system not affecting safety Uab101cdetfg Universal IV Remote with Dual Seal 151 I ABCDEFG T4 Ta 75 C 420 0004 412 CD 1 0 Ex ia IIC T4 Ta 75 C 420 0004 412 CD NI I 2 ABCD 4 Ta 75 Ty
126. of the suit or proceeding including settlement and 2 Buyer provides all necessary information and assistance for that defense In the event of a charge of infringement Seller s obligation under the agreement shall be fulfilled if Seller at its option and expense either i settles such claim ii procures for Buyer the right to continue using such goods iii replaces or modifies goods to avoid infringement or iv accepts the return of any infringing goods and refunds their purchase price or iv defends against such claim If Buyer furnishes specifications or designs to Seller the obligations of Seller set forth above shall not apply to goods made by Seller using such specifications or designs and Buyer shall defend indemnify and hold Seller harmless against any third party claims for infringement which arise out of Seller s use of specifications or designs furnished by Buyer SOFTWARE LICENSE If goods purchased hereunder include software Software Buyer may use the Software only as part of the goods Buyer may not use copy or transfer any of the Software except as may be permitted under the applicable License Agreement provided with the goods Buyer s right to use copy or transfer the Software shall terminate upon termination of Buyer s right to use the goods PACKAGING WEIGHTS AND DIMENSIONS Buyer specified packing or marking may be subject to additional charges not otherwise included in the price of the goods Published weig
127. om the Level Calibration field The Loop Current and the Percentage will also reflect the values that are generated by the NPO Capacitor Add to the scratch pad of the Menu Screen the value of the NPO capacitor that you used If desired this information can be printed out for file or record purposes See Fig 3 18 Mark or Tag this capacitor to correspond to this specific transmitter Put the capacitor in a safe location for use in subsequent testing and validation By placing the same exact capacitor on the RF transmitters Sensing Element and Ground terminals and observing the signal output generated by this capacitor it can be verified that the transmitter 1s operating properly and that the calibration information is the same as during the initial set up Real Time View ft Level 10 ft 10 00 ft Capacitance 1000 pf Percentage 50 Updating Percent of Range Figure 3 18 Real Time View Pop up from Menu Screen Every capacitor manufactured will generate a slightly different capacitance value within its specified tolerance By marking the capacitor and using only this capacitor for testing and validating the AMETEK Drexelbrook Universal IV Transmitter the system will produce repeatable results within transmitter specifications 36 Configuration amp Calibration 3 9 3 Validation Results If the information that is shown or printed matches the initial readings within system specifications th
128. on the Read Transmitter function button G The next view shown in Figure 3 3 appears automatically displaying current transmitter database for calibration set up for your selected Tag ID The Scratch Pad will automatically show the last message last user last calibration etc up to 32 characters If this is a new transmitter the Tag ID 1s user defined Serial number transmitter software version range etc is automatically entered from the name plate data embedded in the transmitter Comm Pon oto Communications Port Setup Field Device Read from Transmitter Port COM 1 Reading Sensor Information COM 1 Demos ersal Lite 7 COM 4 O geach Pats eal Percent Complete 57 Figure 3 2 Selecting COM ports during software installation 22 Confisuration amp Calibration 3 2 Install the Windows Version HARTWin Continued Figure 3 3 PC Software Menu Screen automatically communicates all name plate data from transmitter 3 3 Description of Function Keys Figure 3 3 shows a PC calibration software menu screen The following paragraphs describe the function buttons The data fields are described in Section 3 4 Configuration Read Transmitter F3 on keyboard Reads all pertinent data from the transmitter and displays it on the screen The Read function also updates the real time window Keep in mind that it takes several seconds to load the information from the transmitter When the load i
129. oods In the event that credit for returned goods is granted it shall be at the lesser of the then current prices or the original purchase price Claims for shortage or incorrect material must be made within five 5 days after receipt of shipment ALL OTHER WARRANTIES FOR ANY OF SELLER S GOODS OR SERVICES WHETHER ORAL WRITTEN EXPRESS IMPLIED STATUTORY OR OTHERWISE INCLUDING WITHOUT LIMITATION ANY IMPLIED WARRANTY OF MERCHANTABILITY OR FITNESS FOR PURPOSE ARE EXCLUDED AMETEK DREXELBROOK INTELLECTUAL PROPERTY Seller s sale of goods or provision of related documentation or other materials to Buyer shall not transfer any intellectual property rights to Buyer unless Seller specifically agrees to do so in writing Seller shall retain ownership of all applicable patents trademarks copyrights and other intellectual property rights Buyer shall not use copy or transfer any such items in violation of Seller s intellectual property rights or applicable law or for any purposes other than that for which the items were furnished Seller shall defend any lawsuit brought against the Buyer based on a claim that the design or construction of the goods sold hereunder by Seller infringe any United States or Canadian Patent Copyright or Mask Work Registration provided that Buyer promptly notifies Seller of such claim in writing and further provided that at Seller s expense 1 Buyer gives Seller the sole right to defend or control the defense
130. or PC Modem may be connected anywhere on the transmitter side of the 250 ohm resistance Voltage at the transmitter terminals must be at least 12 volts with 20 mA of loop current Typical Transmitter Loop 4 23 Optional loop Nominal powered indicator e g DLM4000 series 24Vdc Supply 17 30 bM Resistance added if necessary to make total loop resistance at least 250 ohms during the communication process Other possible loop devices such as a setpoint controller Figure 4 1 Typical Transmitter Loop 47 Universal IV Installation and Operating Instructions 4 2 Configuration Following is the sequence for Configuration using the HART handheld device Select Device Setup Select Configuration Menu Select Level Config Select Level Type edit Level Type return to Level Config screen Select Level Units edit Level Units return to Level Config screen Select Max Level edit Max Level return to Level Config screen Select LRV edit LRV return to Level Config screen Select URV edit URV return to Level Config screen Select Damp Time edit Damp Time return to Level Config screen Select Chg Anlg Loop Assign edit Current Loop Assign If current loop assign is Level and is correct go to next screen and select Exit Proceed to 4 3 Calibration
131. ormity INTERNATIONAL ELECTROTECHNICAL COMMISSION IEC Certification Scheme for Explosive Atmospheres Certificate No Status Date of Issue Applicant Electrical Apparatus Optional accessory Type of Protection Marking Approved for issue on behalf of the IECEx Certification Body Position Signature for printed version Date for rules and details of the IECEx Scheme visit www lecex com i IECEx FMG 11 0024X issue 0 Certificate history Current 2012 05 11 Page 1 of 3 AMETEK Drexelbrook 205 Keith Valley Road Horsham PA 19044 United States of America Universal IV Level Transmitter Intrinsic Safety i Flameproof d Integral Ex ia IIC T4 Ga Ex dia IIB T4 Gb Ex tb ia T90 C Db 40 C Tas 75 C IP66 Input Voltage 13 30Vdc 1W Remote Ex ia IIC T4 Ga Ex tb ia IIIC T90 C Db Ex d ia IIB Gb Ex tb ia IIIC T90 C Db 40 C s Ta lt 75 C IP66 Input Voltage 13 30Vdc 1W Remote Sensor Ex ia IIC T5 T2 Ga Ex ia IIIC T90 C T300 C Da 40 C Ta s 75 C IP66 J E Marquedant Group Manager Electrical 1 This certificate and schedule may only be reproduced in full 2 This cerlificate is not transferable and remalns tho property of the issuing body 3 The Status and authenticity of this certificate may be verified by visiting the Official IECEx Website Certificate issued by 1151 Boston Providenc
132. pe 4 4X IP66 p gt O WoH H H H 9 Type P L or C Frequency and Phasing 0 1 2 or 3 Entries 0 or 2 Surge noise suppression 0 1 2 3 4 5 6 7 or D Cable options 1 2 3 4 5 6 7 8 9 A B C D E F G H J K L M N P R 8 Z Sensing element 101 102 103 104 105 106 107 108 109 110 111 112 113 301 302 303 304 305 306 307 308 309 310 311 312 313 314 315 316 317 318 319 320 321 322 323 324 325 326 327 328 329 330 331 332 333 334 335 601 603 604 605 606 607 608 609 610 611 612 613 24 character numbering system not affecting safety 700 a Sensor 15 1 Ul III 1 ABCDEFG T2 Ta 75 i 17 ExiallC T2 T6 Ta 75 1202 014 1202 001 1202 018 1202 041 0001 022 0001 024 0001 026 0001 034 0001 044 0001 054 0001 0634 0001 344 0002 023 0002 024 0002 027 0002 028 0002 033 0002 054 0002 321 0002 360 0005 054 0201 005 0201 025 0201 026 0201 028 0201 036 1202 031 1202 033 1202 061 1202 081 0001 016 0001 324 0003 009 0005 035 0005 048 0005 348 0202 036 0202 043 0001 040 0001 074 0002 037 0002 040 0002 044 0002 057 0002 064 0002 224 0002 321 0201 027 0201 051 0201 052 0201 058 0201 059 0202 002 0202 053 0001 018 0001 045 0002 027 0002 029 0002 036 0002 046 0002 059 0002 227 0002 363 0004 031 0004 050 0005 009 0005 018 0005 019 0005 028 0005 029 0005 036 0005 0
133. refully Live Maintenance should only be carried out by Skilled N Personnel trained in explosion protection methods Test Equipment used to perform Live Maintenance must be certified to use in the associated hazardous area Intrinsically Safe Installations When the Universal IV is installed as an intrinsically safe device N per the agency control drawings the housing cover may be safely opened For system configuration remove the view port housing cover to access the display keypad for local system configuration 1 Universal IV Installation and Operating Instructions 7 1 4 Electrical Connection Continued Explosionproof or Flameproof Installations No Live maintenance is permitted Disconnect power to the device and check that the atmosphere is clear of hazardous substances 7 1 5 Commissioning Start up checklist Do not connect power until you have gone through the checklist A below 1 Are the wetted components gasket flange and sensing element resistant to the corrosive properties of the tank product 2 Does the information given on the nameplate correspond with the application 3 applications Have you connected the equipotential bonding system correctly 4 i applications Are you using an intrinsic barrier within the correct parameters 5 Did you install cable entries of the correct internal diameter so that there is a good seal around the cable Are the cable glands suitably certified per
134. rom Menu 34 Configuration amp Calibration 3 9 Validation More and more industries are requiring formal validation of their processes for their customers as well as for various government regulatory agencies The Universal IV Transmitter has this capability built in 3 9 1 Validation Design Concept Smart RF Continuous Level systems derive their input information from a sensing element that provides a capacitance value to the RF Transmitter The RF Transmitter output signal is derived from this capacitance value based on the capacitance span of the transmitter during initial calibration If the RF Transmitter s minimum and maximum capacitance values are known and remain unchanged the effect of a specific capacitance value within this range can be accurately predicted If a known capacitance which can be NIST traceable within this range produces repeatable results and the minimum and maximum values remain unchanged the RF Level system can be assumed to be operating correctly With a known capacitance input the output signal would not be repeatable if the calibration information is altered or if the RF transmitter was not operating within specifications Repeatable calibration information can be maintained through the use of the Save Print capability built into the Universal IV Transmitter 3 9 2 Validation Procedures A Drexelbrook Laptop software must be used Connect the laptop to the smart level transmitter signal loop
135. s U 103 0 Ex 112 4 G Exd ia IIB T4 40 C lt Tamb lt 75 IP66 For models U 104 0 112 1 Ex tb ia T90 C 40 C lt Tamb lt 75 C IP66 For models U 10 0 700 Universal IV Sensors 116 ExiallC T2 T5 Ga 40 C lt Tamb s 75 110 ExialllC T300 C T90 C Da 40 C lt Tamb s 75 C 22777 Andrew Was Certification Manager FM Approvals Ltd Issue date 29 May 2012 f Andren Way o FM Azorova s 25 ne 263 Date 22120523 2320 39 0100 THIS CERTIFICATE MAY ONLY BE REPRODUCED IN ITS ENTIRETY AND WITHOUT CHANGE FM Approvals Ltd 1 Windsor Dials Windsor Berkshire UK SL4 1RS 44 0 1753 750 000 F 44 0 1753 868 700 E mail atex fmapprovals com www fmapprovals com F ATEX 020 Jun 10 Page 1 of 3 116 1 Approval Certificates 9 4 Approval Certificate Continued SCHEDULE FM Approvals of the EM Gidl Grap ISSUE 1 to EC Type Examination Certificate No FM12ATEX0018X Sht 2 of 3 13 Description of Equipment or Protective System The model series Universal Level Transmitter is a two wire capacitance to current transmitter which provides a 4 20 mA current output signal proportional to a change in capacitance at the probe terminals It is designed to be used in conjunction with the AMETEK Drexelbrook Series 700 Capacitance Probes The transmitter circuitry is contained on five printe
136. s complete the screen shows the database parameters except any user defined strapping table information This command is also used when connecting to another transmitter Write to Transmitter F5 on keyboard Sends new or edited configuration data to the transmitter Data fields that have been edited but not sent to the transmitter are displayed in red Real Time View F4 on keyboard Displays the real time values of level vessel volume capacitance loop current percentage level or vessel as selected in Analog Loop Assign field and status 23 Universal IV Installation and Operating Instructions 3 3 Description of Function Keys Continued Point Calibration F6 on keyboard Calibrates the HART protocol transmitter using known levels See Section 3 5 Calibration Enter the low point and high point of level for an accurate calibration D A Trim Allows a field reference meter to be connected to the transmitter for adjusting transmitter output current See Section 3 7 Strapping Table Displays the values of the input to level and output to volume in percent in a 21 point table Allows points to be changed to accommodate irregularly shaped vessels See Section 3 8 3 4 Configuration Refer to Figure 3 3 PC Software Menu Screen Configuration involves downloading information to the HART protocol transmitter that is specific to the application and vessel that is being measured Calibration requires that appli
137. se price of any goods or services which give rise to the claim SELLER SHALL IN NO EVENT BE LIABLE FOR BUYER S MANUFACTURING COSTS LOST PROFITS LOSS OF USE OF THE GOODS OR SERVICES COST OF CAPITAL COST OF SUBSTITUTE GOODS FACILITIES SERVICES OR REPLACEMENT POWER DOWNTIME COSTS CLAIMS OF BUYER S CUSTOMERS FOR DAMAGES OR OTHER SPECIAL PROXIMATE INCIDENTAL INDIRECT EXEMPLARY OR CONSEQUENTIAL DAMAGES Any action against Seller must be brought within eighteen 18 months after the cause of action accrues These disclaimers and limitations of liability shall apply regardless of the form of action whether in contract tort or otherwise and further shall extend to the benefit of Sellers vendors appointed distributors and other authorized resellers as third party beneficiaries PROHIBITION FOR HAZARDOUS USE Goods sold hereunder generally are not intended for application in and shall not be used by Buyer in the construction or operation of a nuclear installation or in connection with the use or handling of nuclear material or for any hazardous activity or critical application where failure of a single component could cause substantial harm to persons or property unless the goods have been specifically approved for such a use or application Seller disclaims all liability for any loss or damage resulting from such unauthorized use and Buyer shall defend indemnify and hold harmless the Seller against any such liability whether as a result of brea
138. sel Type Available options include Vertical Tank Vertical Horizontal cylinder with flat ends HCyl Flat Ends Horizontal cylinder with dished ends HCyl Dished Ends Horizontal cylinder with hemispherical ends HCyl Hemisphere Ends Spherical Sphere The default is Vertical Press Enter and choose the type of vessel D Click on Write to Transmitter E Move on to Range Values URV amp LRV section of menu Vessel Configuration Vessel Units gattons Maximum Capacity 1000 00 gal Vessel Type vertical Figure 3 6 Vessel Configuration from Menu screen 26 Configuration amp Calibration 3 4 3 Lower and Upper Range Values LRV and URV Enter the LRV and URV to set the current mA window of the vessel Units will automatically change to reflect volume if Vessel was selected im Section 3 4 A Edit LRV Lower Range Value to display the output you want to see when the transmitter generates 4 mA current The default LRV is 0 feet B Edit URV Upper Range Value to display the output you want to see when the transmitter generates 20 mA current The default URV is 100 feet for the Universal IV C Click on Write to Transmitter Configuration is now complete LRV 4 mA 0 00 URV 20 100 00 ft Figure 8 7 LRV amp URV Configuration from Menu screen 3 5 Calibration There are two methods for calibrating the transmitter using the PC software Point Calibration menu button sel
139. stallation and Operating Instructions ATEC Continued 1 8 1 2 19 012 XVJ 9866 7061 Vd 40 02 727 7000 02 21 9 512 SOZ zi zs dat alva ddv ON 681 TERS ws ases 1 ameme p 21 25 ves z ea nh 1 m X 4 1 as 404 SNIMVSO O31N03 X31V Wd INAW4 14 5 5 541445 680 V 031 19915 SYOSNAS IV Ol LON 5300 dl 9941 34450 TINS INJ3W3 l3 ON Sd31dN 97609 1444 0002 505 35 JI8IX3 IH 1 1 NOILYASNI WOW 544141 VV 6 1434 06 YOSNAS GIOIM NOTLYASNT Jh gt JONVIIOVdVO 05 5 2 0642 dJefiVvedWdl SS3908d WNW NOILVNISNOO 21 4 119010 ANY 007 INAWS 14 9NISN3S 19193445 ZZZ 1 4 5 193337 LON 5 00 WALSAS S3lOVdvHO e222 dU ecl GIL Vid ELE ODE BUL 90A 2801 01 18 019 609 809 09 909 409 709 09 109 EIS 214 IIS 804 LOG 006 GOG POG EOG 206 104 SEE PEE EEE TEE DEE OZE Beb 7725 Gee Vee eee IZE OZE LIE SIE VIE ETE ZIE ITE 006 808 7208 GOE YOE EOE 106 292 192 092 662 862 142 962 VGC EG 262
140. tance Maximum 550 ohms at 24 VDC Minimum 250 ohms for HART protocol Ambient Temperature 40 C to 75 40 F to 167 F Process Temperature 106 C to 815 C 160 F to 1500 F probe dependent Process Pressure Vacuum to 1350 bar 20 000 psi probe dependent Process Connection NPT BSP JIS ANSI DIN Grayloc Tri Clamp Perlick Fitting and more upon request Main Wetted Parts 316L PVDF TFE FEP PFA HastelloyC Monel and more depending on applications requirements Consult factory Sensor Length 1 to 800 Feet 25 4mm to 244m Probe Pro and Lite model dependent Capacitance Measurement Range Autoranging 6 ranges 1 45 000 pF Pro model 20 7 000 pF Lite model 69 Specifications Cote Shield Pro model Coating rejection with 100Khz or 15Khz and 45 phasing Lite model 100Khz or 15Khz without phasing for insulating coating or conductive non coating applications only Integral or Remote Configuration 100 ft max cable length for remote configuration Accuracy 0 25 of span ranges 2 6 Includes the effects of linearity hysteresis and repeatability on electronics only Response Time to Level Changes 350 msec nominal no damping applied 1 90 seconds programmable damping time Supply Voltage Effect 0 2 of full scale max Temperature Effect 0 5 per 100 F 37 7 C change Start Up Time lt 12 seconds Configuration and Calibration Standard LCD display and keypad on all models HRTWIN PC b
141. tance Please complete the Bench Calibration Information Sheet on Page 50 and Fax to 215 443 5117 9 Capacitance calibration uses values obtained from the It is permissible or sometimes even recommended that both methods be used in order to establish a calibration standard For example if the vessel was already filled before the calibration was attempted and it is difficult or impossible to lower the level to establish the second point it would be best to use a calculated zero capacitance for the low point and actual level for the high point While this wouldn t be as accurate as two known level points it will be reasonably accurate until an actual low point can be established The Service department will help in calculating high or low capacitance values 4 3 1 Point Calibration Following is the sequence for Point Calibration using a handheld Calibrator Equipment Required Universal IV HART Smart Transmitter HART Communicator 24V Power source 250 ohm minimum loop resistance Two known process levels applied to the sensing element This procedure uses an example of a point calibration for full scale 20mA 35 ft and zero 4mA 1 5 ft 50 Configuration amp Calibration 4 3 1 Point Calibration Continued Select Device Setup Select Configuration Menu Select Calibration Select Point Cal select either Low Point Cal or High Point Cal depending on whether you plan to raise or lower the level for yo
142. termine if the apparent drift is coming from the transmitter the sensing element or the application of the equipment The following test determines if the transmitter is stable In most cases no drift will be found in the transmitter 1 Remove coaxial cable from the transmitter terminals 2 Without changing any data stored in the transmitter connect a Drexelbrook capacitance substitution box 401 0006 008 or an NPO test capacitor from the sensing element terminal to the GND terminal on the transmitter See Figure 5 1 Select a capacitance value that produces between 4 and 20 mA of loop current 3 Observe the loop current See Fig 5 2 over a 12 hour period to confirm the stability of the unit If the readings remain stable for this period then the problem is not in the transmitter If the loop current has changed more than 1 during the test period then the unit is defective Please contact the Service department for further instructions regarding repair or replacement 4 20 mA SIGNAL LOOP Electronic unit removed to access sensing element board terminal block Figure 5 1 Figure 5 2 60 Troubleshooting 5 5 Troubleshooting Sensing Element gt Troubleshooting sensing element requires use of an analog
143. tified in item 8 THIS CERTIFICATE MAY ONLY BE REPRODUCED IN ITS ENTIRETY AND WITHOUT CHANGE FM Approvals Ltd 1 Windsor Dials Windsor Berkshire UK SL4 1RS T 44 0 1753 750 000 F 44 0 1753 868 700 E mail atex fmapprovals com www fmapprovals com F ATEX 020 Jun 10 Page 3 of 3 118 ISSUE L 3 Sht 3 of b d e e 3 N Approval Certificates 9 5 Declaration of Conformity 420 0004 433 S 1 e mew eme 24 I L sl of 1 SG D Declaration of Conformity AMETEK DREXELBROOK 205 KEITH VALLEY ROAD HORSHAM PENNSYLVANIA USA 19044 We declare under our sole responsibility that the product Universal Series Level Measurement Systems to which this declaration relates is in conformity with the following standards and entitled to carry the CE Mark Product Type Measurement Control Equipment and Laboratory Use Following the provisions of the Directive 2004 108 Conforms to the requirements of Emissions requirements of EN 61326 1 2006 Clause 7 2 CISPR 11 Edition 4 2003 Radiated Emissions Group 1 Class Immunity requirements of EN 61326 1 2006 Table 2 IEC 61 000 4 2 2001 Electrostatic Discharge IEC 61000 4 3 2002 Radiated Immunity IEC 61 000 4 4 2004 EFT Burst 1 0 leads IEC 6100Q 4 5 2001 Surge Immunity I O leads IEC 61 000 4 6 2003 Conducted Immunity 1 0 Leads IEC 61000 4 8 1993 1 2000 Po
144. ting safety H H H H b c q e FM Approvals HLC 6 07 3043661 Page 2 of 6 100 Approval Certificates 9 1 FM US Approval Certificate Continued x FM Approvals Member of the FM Global Group Uab102cde0fg Universal IV Remote XP AIS 1 1 7 CD T4 Ta 75 C 1 1 AExd ia IIB T4 Ta 75 C DIP AIS l 11 1 EFG T4 Ta 75 NI 1 2 ABCD TA Ta 75 C Type 4 4X IP66 Type P L or C Frequency and Phasing 0 1 2 or 3 Entries 0 or 2 Surge Noise suppression 0 1 2 3 4 5 6 7 or D Cable options 1 2 3 4 5 6 7 8 9 A B C D E F G H J K L M N P R 5 or Z Sensing element RO9 000 101 102 103 104 105 106 107 108 109 110 111 112 113 301 302 303 304 305 306 307 308 309 310 311 312 313 314 315 316 317 318 319 320 321 322 323 324 325 326 327 328 329 330 331 332 333 334 335 501 502 503 504 505 506 507 508 509 510 513 601 603 604 605 606 607 608 609 607 608 609 610 611 612 613 701 702 703 704 705 706 707 708 709 710 711 712 713 714 715 716 717 718 719 720 721 722 723 724 725 726 727 728 729 730 731 732 735 736 737 738 739 740 741 742 743 744 745 746 747 748 749 750 751 752 or any other 7 digit numeric combination maintaining the limits of 420 0004 412 CD g 24 character numbering system not affecting safety o H H IH Uab102
145. tions 9 33 IECEx Approval Certificate Continued 420 004 431 Uab105de00 f Universal IV Integral Ex ia IIC 4 Ga 40 C lt Tang lt 75 C IP66 Type P L or C Frequency and Phasing 0 1 2 or 3 Entries 1 or 2 Surge suppression 0 or 1 Sensing element R00 R01 R02 R02 R03 R04 R05 251 252 253 254 255 256 257 258 259 260 261 262 301 302 303 304 305 306 307 308 309 310 311 312 313 314 315 346 317 318 319 320 321 322 323 324 325 326 327 328 329 330 331 332 333 334 335 501 502 503 504 505 506 507 508 509 510 511 512 513 601 603 604 605 606 607 608 609 610 611 613 703 705 706 708 709 713 714 715 722 or any other 7 digit numeric combination maintaining the limits of 420 0004 424 CD g 24 character numbering system not affecting safely n H H H t Uab106d00 e Universal IV Integral Ex d ia IIB T4 Gb Ex tb ia HHC T90 C Db 40 C S S 75 C IP66 Type L or C Erequency and Phasing 0 1 2 or 3 Entries 1 or 2 Sensing element 251 252 253 254 255 256 257 258 259 260 261 or 262 24 character numbering system not affecting safety BH H H H d Uab105cde0 f Universal IV Remote Ex ia IIC T4 Ga Ex tb ia T90 C Db 40 C lt Tang 75 C IP66 Type P L or C Frequenoy and Phasing 0 1 2 or 3 Entries 1 or 2 Surge suppression O or 1 Remote Configuration 1 2 3 4
146. to be validated and start the software according to the instructions provided at the beginning of this Section 3 B At the Main configuration screen observe the Level Calibration Lower Capacitance and Upper Capacitance values and the Lower Level and Upper Level values Select an NPO Capacitor which can be NIST traceable if desired or required that falls somewhere mid range Example See Fig 3 17 If Lower Capacitance is 50pF and Upper Capacitance is 2000pF that corresponds to a Lower Level and Upper Level of 0 10 feet Select an NPO Capacitor of approximately 1000pF Drexelbrook 401 0006 008 Capacitor Substitute Box may also be used it is traceable to NIST 35 Universal IV Installation and Operating Instructions 3 9 2 Validation Procedures Continued C Connect the NPO capacitor selected from the last step Lower Level Lower Capacitance 50 00 pf Vessel 600 gal Upper Level Upper Capacitance 2000 00 pf Loop Current 1200 mA Figure 3 17 Status Capacitance Menu Screen ma Leuel Calibration to the Sensing Element and Ground connections at the transmitter with coaxial cable from sensing element disconnected Select Real Time View on the PC software Menu Screen F4 on your keyboard See Fig 3 18 The display should show the Capacitance as the value of the NPO Capacitor within the capacitors tolerance and the LEVEL should display close to the mid range of the Lower and Upper Level fr
147. uctions 2 FM US FMC Continued 8 22 915 512 Wa 9866 vv86l Vd RVHSNOH z A 40 00 21 7 7000 027 TEZI v19 S12 CM ASTWA HLIZM SOZ 9 ALLIN SI I3Xaadd ECOLE CIVSSAINIJ AI IVSS3AIND 303 ONIMVNO 71041809 SWS 240507052 INSW3TS 9NISN3S 541435 82 V LAOHLIM 03114405 SSOSN3S 1VI23dS OL Aldd LON 5300 9NIIVM di 99d SYNSOTINS IN3A3 3 15 5 54134 9 609 1334 0002 MOSNSS 3781 15 HL9N31 NOILIS3SNI WAWIXVW SYSLSW 9916 1334 06 NOSNJS NOLLS3SNI WOW XVW 311 gt FONVLIOVdVO YOSNSS WDWIXVMW 9 062 5539094 NOILVNISNOO QIYSWAN 11910 2 00 IN3W373 SNISNAS WIdsdS ZZZ Al3dvS 133439 LON 5300 LVHL 131545 ONISJSWDN XJLIVAVHI 5 SIZ vid ETL 602 4801 902 GOL 80 600 809 9 909 09 709 609 109 016 806 706 906 SOS 706 EOS YEE ZEE IEE OCE OZE LZE EZE ZZE IZE OZE SIE BIE IC 7915 ZIE IIE OTE 606 806 106 906 SOE 292 192 092 662 862 262 952 242 162 GOY 704 EOY 204 104 008 INJAZI3 SNISNAS 1 0 0155444 5 3510339415 2 0 S3IMLIN3 Z 0 SNISVHd AON3008329d4 990 1 1900P910LQ f STAGOW 932 110184 SO LOoVdW 1 3 34 OL 3SN ONY NOIIVTIVISNI SONTAG LNNCQOV OLNI
148. ue in pF This entry is read only unless you 0 7 000 on Lite models are performing a calculated level calibration Fct 1 07 100 feet DEFAULT Display actual value from 1 04 or edit to change the High Calibration Level current stored value The level in the vessel does not have UPR LVL to change if you are entering a calculated value This step is typically done in conjuntion with Fct 1 08 0 No upper limit Enter the desired level in units selected above This entry is read only unless you are performing a calculated level calibration Universal IV Installation and Operating Instructions 3 10 Calibration amp Configuration via Display Keypad Continued Menu Function Valid values Description display abbreviation Fct 1 08 450pF DEFAULT Read the capacitance in pF for the high calibration level High Calibration associated with Fct 1 07 and 1 04 Edit to change to a known or calculated value for the high calibration level entered in Capacitance PR CAP Fct 1 07 Contact Drexelbrook Service department for values U if required 1 45 000 on Pro models Capacitance value in pF This entry is read only unless you 20 7 000 on Lite models are performing a calculated level calibration Fct 2 00 This menu is only required to output or display volume Volume Volume is defined as the volume of the material in the VOLUME vessel Fct 2 01 Volume Units V UNITS Gallons GALLONS Setup volume units in
149. ur second point edit value to agree with the present actual level and return to Point Cal screen Repeat for second point or proceed to Capacitance Calibration Exit Calibration is complete Calibration Chart UNIV IV lt Tag gt From Configuration CALIBRATION Chan 1 STRAPPING TABLE 2 D A TRIM 3 POINT CAL 4 CAPACITANCE CAL 5 TRUE LEVEL 6 CHNG ANLG LOOP ASGN CONFIGURATION SEE STRAPPING TABLE CHART UNIV IV Tag POINT CAL 1 LOW POINT CAL 2 HIGH POINT CAL UNIV IV lt Tag gt CAPACITANCE CAL 1 LOWER LEV NNNu 2 LOWER CAP NNNpF 3 UPPER LEV NNNu 4 UPPER CAP NNNpF UNIV IV Tag ENTER LOW POINT CAL NNNu UNIV IV lt Tag gt ENTER HI POINT CAL NNNu XXXu UNIV IV lt Tag gt LOWER LEV NNNu XXXu UNIV IV Tag LOWER CAP NNNpF XXXpF UNIV IV Tag UPPER LEV NNNu XXXu UNIV IV Tag UPPER CAP NNNpF XXXpF 51 Universal IV Installation and Operating Instructions 4 3 2 Fine Tuning Calibration When a known level is available that is closer to the LRV or URV than a previous calibration point it may be used as a new calibration point to increase accuracy This is done in the following steps Enter the upper calibration point and or Enter the lower calibration point with the new known level applied The order of execution between the upper and lower calibration procedures does not matter They can be done at different
150. ut current always exceeds 20 mA Output drifts output accuracy varies slowly over time e g hours or days Output erratic output jumps around noticeably in terms of seconds or minutes Output intermittent output jumps quickly usually between gt 0mA and some scale value Inaccurate readings Level readings are incorrect compared to actual known level Reading does not change with level Output goes in opposite direction from level change Application related Problems Product Bridging Check modem connections Check for 250Q resistance min Check voltage at transmitter Check modem connections Check for 250Q resistance min Check voltage at transmitter Check modem connections Check for 250Q resistance min Check voltage at transmitter Try another modem Check voltage at transmitter Check polarity of loop Check for moisture in head of sensor Verify sensing element wiring is correct Test Sensing Element Check Calibration 5 2 and 5 3 5 2 and 5 3 5 2 and 5 5 5 2 5 3 5 4 or 5 5 5 5 Section s 3 4 Test transmitter without sensing element drift test Verify proper sensing element ground reference Check process level Check for Static Discharge Check for radio interference Check Signal Loop Connections Check calibration Check method of comparison Check cables Check sensing element Check calibration Section s 3 4 Section s 3 4 Troubleshooti
151. ven in Annex to the Directive The examination and test results are recorded in confidential report number 3043661EC dated 11 May 2012 Compliance with the Essential Health and Safety Requirements with the exception of those identified in item 15 of the schedule to this certificate has been assessed by compliance with the following documents EN60079 0 2009 EN60079 1 2007 EN60079 11 2011 EN60079 31 2009 EN60529 1991 A1 2000 If the sign X is placed after the certificate number it indicates that the equipment is subject to special conditions for safe use specified in the schedule to this certificate This EC Type Examination certificate relates only to the design examination and tests of the specified equipment or protective system in accordance to the directive 94 9 EC Further requirements of the Directive apply to the manufacturing process and supply of this equipment or protective system These are not covered by this certificate The marking of the equipment or protective system shall include Universal IV Level Transmitter Integral 1 ExiallC T4 Ga 40 C s s 75 C IP66 For models U 103 00 69 120 ExdiallB T4 Gb 40 C lt Tamb lt 75 C IP66 For models U 104 00 120 Ex to ia IIIC Db T90 C 40 C lt Tamb lt 75 C IP66 For models U 104 00 Universal IV Level Transmitter Remote excluding models U 10 00 116 ExiallC T4 40 C lt Tamb lt 75 IP66 For model
152. vessels may require brackets and supports to protect the sensing element from mechanical fatigue and ultimate failure See Figure 2 5 For non metallic vessels without Drexelbrook self grounding sensing elements choose one of the grounding recommendations shown in Figure 2 6 Universal IV Installation and Operating Instructions 23 Mounting the Electronic Unit Continued Integral System Mounting INTEGRAL ELECTRONICS 4 3 4 OR 102 M20 x 1 5 6 88 164 22 SENSING ELEMENT DEPENDENT THREADED MOUNTING SHOWN LANGE MOUNTING AVAILABLE INSERT ION LENGTH 15124 DIMENSIONS ARE IN INCHES mm Figure 2 2 Integral Mounting Dimensions 10 Installation 2 3 Mounting the Electronic Unit Continued Remote System Mounting REMOTE SENSING ELEMENT Em 14017 4 90 5 13 125 zd MOUNTING HOLES 2 DEPENDENT 3 4 NPT 22 l 3 4 NPT INSERTION LENGTH READED MOUNTING SHOWN CILL FLANGE MOUNTING AVAILABLE 5 25 i CABLE ENTRIES 2 2 51 3 4 NPT que 875 22 1 6 45 164 SIDE VIEW DIMENSIONS ARE IN INCHES mm Figure 2 2 1 Remote Mounting Dimensions 11 Universal IV Installation and Operating Instructions 23 Mounting the Electroni
153. wer Frequency Magnetic Fields Following the provisions of 94 9 EC ATEX Directive Conforms to the requirements of EN 60079 0 2009 Electrical apparatus for explosive gas atmospheres Part 0 General requirements EN 60079 11 2007 Explosive atmospheres Part 11 Equipment protection by Intrinsic safety i EN 60079 11 IEC Electrical apparatus for explosive gas atmospheres Part 11 60079 11 Ed 6 201X Equipment protection by Intrinsic safety i EN 60079 31 2009 Explosive atmospheres Part 31 Equipment dust ignition protection by enclosure t EN60529 Al 2000 Degrees of protection provided by enclosures IP code EN 60079 1 2007 Explosive Atmospheres Part I Equipment protection by flameproof enclosures d EC Type Examination Certificate Number 12 0018 Notified Body number 1725 FM Approvals Ltd 1 Windsor Dials Windsor Berkshire UK SL4 1 RS Steven Arnold Quality Assurance amp Product Safety Manager Issue Date 6 5 2012 Form 440 0001 001 3 1 2006 TERMS AND CONDITIONS SALE GENERAL ALL ORDERS ARE SUBJECT TO THE FOLLOWING TERMS AND CONDITIONS ANY ACCEPTANCE OF ANY OFFER OF BUYER FOR ANY GOODS OR SERVICES IS CONDITIONED UPON THESE TERMS AND CONDITIONS AND SELLER OBJECTS TO ANY ADDITIONAL OR DIFFERENT TERMS PROPOSED BY BUYER IN ANY DOCUMENT WHICH SHALL NOT BE BINDING UPON SELLER No salesman or other party is authorized to bind the AMETEK DREXELBROOK Division of A
154. x value above INPT L 2200 0 Tank height The tank height unit is selected in the level menu above Fct 3 04 Read Enter volume unit associated with the level value and Output value point number is the index value above OUT 4 00 Configure the output from the Universal IV device including Output LRV URV damping and fixed output OUTPUT Fct 4 01 Level DEFAULT Variable VRBLE Level LEVEL default Select level as the output variable Level is configured in the Level menu above Volume VOLUME Select volume as the output variable Volume is configured in the Volume menu above Fct 4 02 DEFAULT Enter the lower range value equivalent to 0 or 4mA output LRV LRV allows the user to set the 4mA 0 output at a desired LRV point in the tank 0 No upper limit Use level or volume units selected above This value should be lower than the value entered in Fct 4 03 Fct 4 03 100 feet DEFAULT Enter the upper range value equivalent to 100 or 20mA URV output URV allows the user to set the 20mA 100 output URV at a desired point in the tank 0 upper limit Use level or volume units selected above This value should be higher than the value entered 4 02 Fct 4 04 0 0 seconds DEFAULT Enter damping in seconds to delay and filter software RC Damping filter the output signal in case of rapid level variations or DAMPING waves in the vessel pois Seconds Use 0 for faster response time
155. yer fails to pay for any shipments when due or if in Seller s opinion there is a material adverse change in Buyer s financial condition Seller may at its option cancel any accepted Order if Buyer fails to pay any invoices when due DELIVERY Shipments are F O B place of manufacture Shipping Point and the Buyer shall pay all freight transportation shipping duties fees handling insurance storage demurrage or similar charges from Shipping Point Delivery of goods to common carrier shall constitute delivery and passing of title to the Buyer and all risk of loss or damage in transit shall be borne by Buyer Any claims or losses for damage or destruction after such delivery shall be the responsibility of Buyer Seller reserves the right to make delivery in installments which shall be separately invoiced and paid for when due without regard to subsequent deliveries Delay in delivery of any installment shall not relieve Buyer of its obligation to accept remaining deliveries Acknowledged shipping dates are approximate only and based on prompt receipt of all necessary information from Buyer and Buyer s compliance with terms of payment TAXES All sales excise and similar taxes which Seller may be required to pay or collect with respect to the goods and or services covered by any Order shall be for the account of the Buyer except as otherwise provided by law or unless specifically stated otherwise by Seller in writing TERMINATION AND HO

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