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1. ES Stitch Range of Sewing E Stitch Range of Sewing Application No Pattern Number X mm Y mm Application No Pattern Number X mm Y mm 1 mall 18 10 0 28 28 2 16 25 19 25 0 raigh 3 wl 2 sala ur 36 25 0 Line 36 4 16 25 21 dnb An eos o For Heavy 5 3021 2 22 diem 44 35 0 and General 6 16 2 _ 54 75 42 11 7 Materials 42 Semi Circle 7 16 2 5 32 42 11 7 8 24 3 Vertical No 23 24 9 56 24 3 10 64 24 3 Pattern 11 21 6 2 5 Stitch Number 28 36 For un 12 28 6 25 Range of X mm 4 4 Materials Sewing Y mm 20 20 13 36 6 2 5 Linear Vertical No 27 28 29 30 14 14 8 2 For 15 8 2 Pattern Knit 2 16 28 8 2 Stitch Number 18 2 28 Straight 47 21 10 0 Range of X mm 0 0 0 0 Line Sewing Y mm 20 10 20 20 Note 1 Pattern No 33 to No 56 are for label waving etc works 2 Pattern No 1 to No 32 are for Bartack works Please work after the option gauge has been mounted When operating Bartack works be sure to use the standard shuttle hook or the standard bobbin case In case of Pattern No 1 to No 3 and No 47 to No 56 Please use it by lowering the maximum sewing speed below 2 200 spm 3 The status of sewing shall be not uniform according to the kind of sewing materials and other conditions in case of patterns fo Bartack works In this case Please make use of our company s SPS C D B1201 series 4 Besides the above 56 Patterns it is
2. 44 7 8 Using the reverse port 46 8 Error List 2 20 2 Le enn nent 47 9 How Select the Sewing Pattern List and the Sewing Lange 51 9 1 B1201 Series 51 9 2 B1202 Series 52 9 3 B1254 Series 53 10 BASIC MANUAL rere YT 55 Machine Safety Regulations Safety instruction on this manual are defined as Danger Warning and Caution If you do not keep the instructions physical injury on the human body and machine damage might be occurred Caution When the machine is improperly handled user injury or physical damage to the machine is expected to occur Warning When the machine is improperly handled critical injury or death of a user is expected to occur Danger When the machine is improperly handled critical injury or death of a user is expected to occur and the high level of emergency situation would like to happen 1 1 Machine Those in charge of transporting the machine should know the safety regulations very well Transportation The following indications sh
3. 21 5 3 Sewing using Lower Thread Counter 22 5 4 Precautions 23 6 Using Memory Switch 24 6 1 Memory Switch Operation 24 6 2 Example of Memory Switch Set up 24 SunStar 6 3 Memory Switch Functions Table 28 7 Maintaining Repairing 32 7 1 Cleaning C B 32 7 2 Replacing Fuse 32 7 3 Testing the Machine 33 7 4 Other Functions 37 7 5 Installing and Replacing ROM 38 7 6 Pattern download from PDA or PC 43 7 7 Pattern download from CF card
4. C K Coon 4 BBL Select x Previous pattern number will appear when you turn on the power Refer to the following functions of LED and keys CF card download note 1 Register Note 1 To use the download function the Communication Ready key should be pressed at the same time c Indicates an error Q G Press READY to prepare the machine for sevving READY light vvill turn on 2 Press to select item At every press item changes as below Selected item will be lighted Pattern Sewing Thread r Lr 9 gt 9 gt gt 4 No X Scale Y Scale Speed Counter winding 15 Press to set the machine back to the default value O Press to increase decrease the set value or to move the needle bar backward or forward A AA One click to call a certain pattern will appear If READY key is on at this time sewing does not start with your pedaling 2 If the head is laid down on the side while sewing oPEn will not appear until sewing is completed 1 For direct connection type if the head is laid down on the side while the power is on oPEn Caution 4 2 Setting Item Data You can set each item in the following order Pattern No gt X Scale gt Y Scale Sewing Speed A Turn on the power I
5. E Press READY to end registration x To register P2 P26 press P2 P26 in B of the above and follow the rest of the procedures vvv v9 y Ol F After registration turn off the power and turn it on again M y 2 Selecting the User Program 7 7 Key s 1 P22 P1 P2 PS P02 P23 P1 P2 P4 P03 P3 P10 Pt P5 P17 P3 P5 P24 P1 P2 P5 P04 P4 P11 P1 P6 P18 P3 P6 p25 P1 P2 Pe P05 P5 P12 P2 P3 P19 Pa P5 P26 P4 P5 Pe P06 P6 P13 P2 P4 P20 P4 P6 P07 P1 P2 P14 P2 P5 P21 P5 P6 By default P1 P26 contain information of pattern number 1 X amp Y scale 100 and speed 1500 To not display P1 P26 mark when scrolling the pattern numbers set the pattern number 0 in Caution C of the above procedures 20 3 Sewing Operation Ex Do sewing work according to P1 and then according to P3 Turn on the power Press P1 Press READY READY lamp will turn on and feed plate will move and go up Check the pattern shape refer to lt Checking Pattern Shape gt section After checking you can start sewing mHEUQmp You can c
6. M 2 Press READY Rotate the pulley manually The screen will display the g S Run the Machine TEST and then press FORWARD and BACK to display t 05 rotation number and the No lamp will display synchro signal 4 CAUTION gt No change in value after more than one rotation means synchro related errors including connector Press SELECT to end the test 7 Testing Pedal Input Z 1st Step i c Ksxuuu 2 2nd Step i 23 5 2 Press READY Run the Machine TEST and then press FORWARD and BACK to display t 06 un 3 Press pedal to Ist step and No lamp will tum on Press Aux1 switch E c e 1 to 2nd step and you will see X scale lamp be lit iz alih l 709 Pressing Aux 1 svvitch vvill turn on Y scale lamp and LEE EE Aux 2 switch on speed lamp l O l 4 Press SELECT to end the test E M 8 Testing Auxiliary Output C 1 Run the Machine TEST and then press FORWARD Aux output On Off and BACK to display t 07 2 Press READY 3 Press READY to light on all of the 8 auxiliary output T J11 on digital circuit board Press READY again to turn off all of them FR 4 Press SELECT to end the test V 35 9 Testing Auxiliary Input a N 1 Run the Machine TEST
7. SunStar Program ROM This ROM contains essential programs for operating the sewing machine and is installed as a default But it should be replaced or updated for adding or changing functions N m Sticker 4 digits Ex b005 b006 b a 07 PROGRAM ROM Sticker V 2 Display on digital Name Type board ROM type No of pins Belt Direct General PDA General PDA A B U9 U18 270256 28 Scalable pattern ROM AT28C010 32 C D U8 x x A B U8 U20 270512 28 Program ROM 270512 28 C D U7 x x lt ROM Type and Installation Location gt 2 Location of ROM Installation and Precautions 1 Make sure the power is OFF and the screen is blank before installing replacing ROM 2 Wrong mark of direction may damage ROM 3 Make sure the pin is installed accurately on the socket Caution 4 When removing the existing ROM be careful not to damage the board by using IC removing device or small shape screw Loosen two screws for fixing the front cover of the control 4 box and disassemble the digital board by pulling its handle gt Direction Marking Must Mount that the Sag rection markin comes to the le Program ROM 000000000000 Pattern stored 3 EH
8. When the machine needs to be repaired only the assigned troubleshooting engineer educated at the company should take charge Before cleaning or repairing the machine close down the motive power and wait 5 minutes till the machine is completely out of power Not any of the machine specifications or parts should be changed without consulting the company Such changes may make the operation dangerous Spare parts produced by the company should only be used for replacements Put all the safety covers back on after the machine has been repaired SunStar 1 4 Machine Bartack Series is made to sew patterns on fabrics and other similar material for Operation manufacturing Follow the following indications when operating the machine Read through this manual carefully and completely before operating the machine Wear the proper clothes for work Keep hands or other parts of the body away from the machine operation parts needle shuttle thread take up lever and pulley etc when the machine is being operated Caution Keep the covers and safety plates on the machine during operation Be sure to connect the earthing conductor D Close down the electric motive power and check if the switch is turned off before opening electric boxes such as the control box amp Stop the machine before threading the needle or checking after work Do not step on the pedal when turning the power on
9. faz AA np gt La la la n la n 6 a 5 pa H e h xa e one HE ad 4 E of E E gs sE xe Ea fx ma sfx ELDI Halala DDC EE Halal ala 5557 08R 5559 08P m mi pa m pa aa He it WHITE WHITE Da aja DDC REVOA BT ad Xy xh eu 3 4526 0240 086 CN1 5089 115 54526 0240 55089 0244 os oh le i of la 54526 0240 d ild X STEP i EB ul la BEBE E vacom sm dx xf T x MOTOR TL Ba ee alza El ali YA H Een ili majam S E vecom 22 52 ax r X 30009909 a BM H ca d is HE HL s i 54526 0240 ma z Y B ix He api n cna 2 5566 8 dilli 55089 0244 x 54526 0240 BLUE MAIN X CN16 MOTOR uu 55083 0244 ren Ce TIITII i Y sorznox 5508 4 55089 0244 ne os qu Dom Es a T THREAD 55089 0244 54526 0240 11122121 MAGA A 54526 0240 cnaig IERLL umm SOLENOID An ul ya E ay gaye CN20 E 1 we ree Bl Iv See ee 09 90 00 0900 9 109 029 120 2T 55089 0964 En SOLENOID 172159 1 la D h s di 4 ES 4 ssl Muz 29 PEE i MDR REVO04 DITE RIAM AAAA AAA AAAA EEL x 3 en A 54526 0960 E sss7 o4n s c m 2 I WE ul Pi 28 89 bid 4 s lsr Wo y 5 2 Ha a a ae Ha i RSEN cna eu cul 4 1 M38 55089 0244 54526 0240 si 54526 0480 a 1 ncod CHT DAE HE DIGITAL HE aqil 3 H coder 55089 0484 IBS li A ili lan HET H DGT REVOA BT 1 i H Hm HE i ER at TEE SEPT 1 HE Hn B b 2 BE Spo DIGITAL EE 59 DIG
10. n o b l si ft E VR2 AE XO OL Belt Drive Type Direct Drive 13 3 4 Control Box LED Check LED displays the power supply status to each board Therefore when problems occurs it is easy to identify where the problems were developed 1 C D SERIES LED Power Supply Status LED Power Supply Status LED1 Digital Board 5V Input LED5 Step Board 24V Input LED2 Digital Board 12V Input LED6 Main Shaft Board 220V Input LED3 Step Board 5V Input LED7 1 Main Shaft Board 5V Input LED4 Step Board 48V Input LED8 1 Main Shaft Board 12V Input fro 3 5 um 3 pan lt qem 3 Lo LEDS 2 LEDI ovo Lenz d SM Operation 1 Basic 4 1 Names and Functions of Keys in the Operation Box SunStar Sewing ready lamp LED display H Error lamp Set pattem No Ready key Reset key Forward Back Communication X scale fee Production counter Serial download note 1
11. 95 btk If the naming rule is not followed the folder name cannot be displayed on the screen 3 If there are no patterns within a folder FL Er is displayed on the screen Caution F Press P6 and the screen displays 1 33 r 33 G Use FORWARD and change T 33 to r 40 r 40 H If READY is pressed the screen displays doUn and then the standby mode doUn L When CF Card Download is pressed it is checked whether CF is existing If no error is found pattern data are transferred When the transfer is completed the screen displays End CF OK End m When an error occurs displaying on screen examine the CF card and press PT The screen displays doUn and the v v y y patterns are automatically transferred 4 CAUTION gt Whenever one package transfer is completed a beep sound is issued J Press RESET and the screen displays CF m In order to continue to download other patterns repeat the y CF procedures above from E to I m If the pattern download is desired from other folder repeat the procedures above from D to I K Press SELECT and the screen displays the sewing mode 4 CAUTION gt The screen displays the pattern number stored in the memory L Use BACK or FORWARD to select the download
12. Run the Machine TEST and then press and BACK to display t 02 Press READY Press the relevant key to run the solenoid and the relevant lamp will turn on 4 Press SELECT to end the test Wiper solenoid is an optional function for pneumatic specification HA For 1254 pattern taker RESET button will serve as a presser foot solenoid and the key will activates upper feed plate in pneumatic type 4 Testing Main Shaft Motor Z ncrease the speed Decrease the speed Main Motor Run Stop m O Motor Speed M Run the Machine TEST and then press and BACK to display t 03 Press READY Press READY and the motor will rotate Speed of the main shaft motor will be displayed on the screen Press READY again to stop Adjust the speed using FORWARD and BACK keys 5 Press SELECT to end the test 5 Testing Encoder pL 3s Encoder Angle 2 Press READY Run the Machine TEST and then press FORWARD and BACK to display t 04 Rotate the pulley clockwise and the screen will display encoder angle No lamp will turn on 4 CAUTION gt No change in value means encoder related errors including connector 4 Press SELECT to end the test 6 Testing Synchronizer SunStar Z 9 No of circulation
13. 400 2 000 900 spm A 02 Setting speed for the first 1 5 stitches 3rd stitch 400 2 000 2 300 spm 100spm Softstart function different by type 4th stitch 400 2 000 2 300 spm 5th stitch 400 2 000 2 300 spm A 03 Setting pattern data calling 0 calling impossible 1 D 1 1 7 1 Es 1 You can set for each pattern 1 calling possible 23 99 0 34 99 0 57 99 0 A 04 Setting display and change possibility of X Y scale 0 change impossible 4 rate and maximum speed limit prevent errors or mistakes 1 change possible Setting counter function A 05 Production counter addition count 15 er 0 Lower thread counter reduction count P 0 original point A 06 Setting center point for scale 1 sewing start point 0 A 07 Setting whether to search original point after sewing 0 OFF 0 sewing with ordinary pattern number 1 0N A 08 Setting whether to search original point after sewing 0 OFF 0 sewing with function combination 1 0N 5 0 Infinite A 09 Setting drive scope to infinite 1 limited 1 A 10 Setting starting angel for X Y drive 100 100 Belt type 24 Direct 24 1 A 11 Setting trimming speed 200 400spm 400 spm 100spm A 12 Setting reverse rotation after trimming 0 0FF 1 0N 0 A 13 Setting angle for reverse rotation after trimming 0 70 0 1 1201 1202 1254 A 14 Setting whether to use electronic wiper 1 0N 0 1 A 15 Faster moving of presser foot after trimming 0 OFF 1 ON 1 A 16 Setti
14. Do not use several motor per a electric outlet O Tf possible install the machine away from loud noise such as high frequency welding machines Be careful when the upper feed plate comes down to press Otherwise the finger or hand height be hurt at smacking operating Otherwise the belt might injure or cut a finger 2 Make sure that the power is turned OFF before examining or adjusting the machine 1 Make sure that the cover is in place while the machine is Warning 1 5 Devices for Safety label It describes cautions during operating the sewing machine Safety Thread take up cover It prevents from any contact between body and take up lever Motor cover D series It prevents from accidents during rotation of motor Belt cover C series It prevents from accidents during rotation of belt Label for specification of power It describes cautions for safety to protect against electric shock Voltage and Hz Finger guard It prevent from contacts between a finger and needle D Safety plate It protects eyes against needle breaks Caution G 66 10 1 6 Caution Mark Caution mark is attached on the machine for safety Position When you operate the machine observe the directions on the mark CAUTION Position of Warning Mark ai Do not operate without finger guard and safe
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16. machine test press SELECT and then move by using FORWARD SunStar and BACK To completely stop the machine test and then start sewing turn off the power and turn it back on again 1 Running Machine Test Z 1 Tum on the power using y EESe gt e 8 1 M Pl P2 and P3 A de 2 TEST sign will briefly appear on the screen and you will then see t 01 simultaneously 2 Testing Step Motor Drive and Original Point Sensor plate Down Clamp Down 5 1 Turn on the Machine Test and press READY 2 Press the relevant key and the needle will move Up Clamp Up X axis original sensor signal and Y axis original sensor Neede signal will appear on X scale lamp and Y scale lamp respectively Right 4 You will know it is OK if the above two lamps are on when the needle is on the left upper side of the feed Since the clamp shaft does not use the sensor the normal operation can be checked with the up down movement 6 End the test by pressing SELECT AN During the test make sure that the feed plate does not feed the power to the limit This may cause problem in power supply Caution P P 33 34 3 Solenoid Test Aux2 Solenoid Aux Solenoid Thread Trim Solenoid ARAL ee VVork Clamp Solenoid ioe at NS
17. the same time A and then FORWARD to display A 03 on the screen FORWARD FORWARD READY to display the present set up value part pattern number 6 part 0 call impossible 1 call possible SELECT to change 1 to 57 to change D 0 to 1 SELECT to change 57 to 58 to change 0 to 1 READY to register H Turn off the power and back on again Select your desired number y Y y y y y A 03 01 1 O O 97 0 97 1 98 0 98 1 A 03 41 4 Using Hole Fixing Device m SUB machine type e Belt type SPS C B1201M HP Direct connection type SPS D B1201M HP m Parameter changes and default values for using electronic wiper and hole fixing device Parameter Electronic wiper Hole fixing device Group No Content Default Content default A 18 Electronic wiper ON time 100 ms Pin attach descending time 100 ms A 23 Electronic wiper full ON time 100 ms Pin solenoid full ON time 100 ms A 27 Electronic wiper duty value 20 Pin solenoid duty value 20 A 30 Electronic wiper OFF time 40 ms Pin attach ascending time 100 ms A 34 Pin attach use Yes No 0 Pin attach use Yes No 1 0 NO 1 YES 0 NO 1 YES 1 Electronic wiper cannot be used wi
18. the sewing speed according to the above table in order to prevent thread break from heat E For materials like underwear lower the needle bar height in order to prevent jump stitch refer to lt Adjusting Needle Bar Height gt 23 24 Using Memory Switch 6 1 Memory Switch Operation The memory switch has two major functions general sewing function changing general operation and servo motor controlling function changing servo motor operation 3 0 1 A B 6 2 Example of Memory Switch Set up 1 Setting maximum sewing speed Turn on the power pressing For changing general sewing related functions press For changing servo motor control related functions READY and RESET press B and operate the memory svvitch memory svvitch set up Turn off the power and back on again after changing the Al Z A Tum on the memory switch and press FORWARD You will see A 01 on the screen B Press C Press D Register the set up value by pressing READY READY and you will see the present set up BACK to change the set up value to 1800 yd y y y A 01 2000 1800 A 01 SunStar 2 Setting Softstart Speed You can change the speed for the first 1 5 stitches by 100 spm Scope Default
19. 0ms 4ms x Shaded Areas Stop order pem Sudden section by pedal slowdown Speed m gt Up Down Edge m B 04 DIST1 A location where sudden speed reduction takes place for stop The higher this value the more stable speed reduction but final stop distance will be longer m B 08 KC2 Can be calculated by inertia tuning The higher this value the slower the distance tracking FOR PROFESSIONAL ENGINEERS ONLY m 12 2 Can be calculated by inertia tuning The higher this value the slower the speed tracking FOR PROFESSIONAL ENGINEERS ONLY m B 15 accelA Can be calculated by inertia tuning This represents speed reduction from after pedal stop signal input to sudden stop The higher value means sudden slowdown but too high value may result in inability to sudden slowdown m B 17 accelB Represents level of speed acceleration by pedal The higher this value the higher acceleration to the target speed but speed fluctuation may also increase when reaching the target speed m B 18 accelC Represents level of speed reduction by pedal The higher this value the faster reduction of speed to the target speed but speed fluctuation may also increase when reaching the target speed x Examples of the shaded functions D Unable to come to sudden stop and stops at one more stitch This happens when the machine has been operating at a very high speed or when the workload is large and the machi
20. 1st stitch 400 900 400 spm 2nd stitch 400 2700 900 spm 3rd stitch 400 2700 2 300 spm 4th stitch 400 2700 2 300 spm 5th stitch 400 2700 2 300 spm The above values may not be the same for all machine types above is for M and H types A For the maximum rotation number general sewing function No A 01 maximum sewing speed applies first Caution 2 Ex Changing the Ist stitch 400 900 rpm and the 2nd stitch 900 1 200 rpm A Turn on the memory switch and press to display s A 0 2 A 02 on the screen B Press to display the present set up value 1st stitch speed eb 1 0 4 400 spm C Press 4 FORVVARD to change to 1 09 changing to 900 spm sb 1 0 9 D Press SELECT 2nd stitch speed 900spm is displayed 2 0 9 E Press to change to 2 12 changing to 1 200 spm 2 1 2 F Register the set up using READY A 02 M Pi 25 3 Setting Pattern Data Call Function You can inactivate calling unnecessary patterns This prevents calling wrong patterns by mistake and helps you call the necessary patterns a Ex Inactivating calling of patterns 1 and 2 A Tum on the memory switch and press FORWARD to display A 0 3 A 03 on the screen B Press READY to display the present set up value b 0 1 1 part pattern number part 0 calling impossib
21. 21 8 2 Pattern 16 28 8 2 Stitch Number 18 21 28 He Sewing Y mm 20 10 20 20 51 52 9 2 B1202 Series Pattern No of Range of Sewing Pattern No of Range of Sewing Pattern Pattern No Threads X mm Y mm No Threads X mm Y mm 1 6 6 3 4 3 4 18 6 3 4 0 2 8 8 3 4 3 4 19 8 3 4 0 3 10 10 3 4 3 4 20 10 3 4 0 4 12 12 3 4 3 4 21 12 3 4 0 gt 5 6 6 3 4 3 4 22 16 3 4 0 e 8 8 34 3 4 23 6 0 3 4 o 7 10 10 3 4 3 4 24 10 0 3 4 gt 8 12 12 34 3 4 25 12 0 3 4 9 6 6 3 4 3 4 26 6 6 3 4 3 4 10 8 8 3 4 3 4 27 10 10 3 4 3 4 x 11 10 10 3 4 3 4 28 6 6 3 4 3 4 12 6 6 34 3 4 29 10 10 3 4 3 4 13 8 8 34 3 4 30 5 5 5 2 9 2 5 14 10 10 34 3 4 31 8 8 8 2 9 2 5 15 6 6 34 3 4 32 5 5 5 2 9 25 16 8 8 3 4 3 4 33 8 8 8 2 9 25 Ne 17 10 10 3 4 3 4 The magnifying and reduction range X and Y of standard sewing shown above is 100 66 patterns including 33 patterns can be additionally provided x In case of the pattern of mark of Sewing Pattern No a thread is trimmed after finish of first sewing to remove a line through sewing patterns In case of SPS C or SPS D B1202 01 and 02 press the pedal once more after finish of first sewing or continuously press and release the pedal until second sewing begins In case of SPS C or SPS D B 1202 03 just one time pressing of the pedal wil
22. 5 and move to the sevving starting point M m 2 step pedal switch interconnection 1st step pedal switch a BLACK E BROWN 1 3 Li O YELLOVV a 4 4 K 2nd step pedal switch 5 5 K 6 6 7 7 Li 8 8 Ist step pedaling clamp function 2nd step pedaling sewing starts SunStar 4 5 Changing Sewing Pattern 2 1 v23 1 Press READY READY light vvill tum off DS tT 2 Press SELECT to display item NO O 10 3 Set B F items in 4 2 and move to the item of checking pattern shape 00 ico y M 4 6 Lower Thread Winding A Lower thread winding while sewing R Thread as shovvn in the picture and vvind the lovver thread B Lower thread winding only During lower thread winding the feed plate does not move but the needle moves Therefore make sure no object is under the needle during the winding Caution C n 1 Press SELECT to select the item WINDER x If READY is on WINDER is not selected O rz3 2 Press READY c se 3 Press the pedal svvitch to 2nd step O Bobbin winder will start to wind gt 4 Press the pedal switch to 2nd step again Winding will stop O 5 Press READY to end wind
23. D B1201 H Sunstar Pattern System 2 Series Classification C Belt Drive Type D Direct Drive Type Bartack Sewing Machine Material Type H For Heavy weight Materials M For Medium Materials L For Light Materials K For Knitted M HP For Medium Materials Hole fixing device 2 Pneumatic Presser Foot Rising Device Attached Type SPS D B1201HA Sunstar Pattern System 2 Series Classification C Belt Drive Type D Direct Drive Type 3 Bartack Sewing Machine Pneumatic Presser Foot Rising System Classification of Presser Foot Driving System 20 Monolithic Driven Presser Foot 22 Separately Driven Presser Foot Classification of Option W Electronic wiper attached type TH Upper thread holding device attached type SunStar Organization of the BARTACK S M MODEL 3 Button Sewing Machine Types SPS D B1202 01 D Sunstar Pattern System 2 Series Classification C Belt Drive Type D Direct Drive Type Button S M Model Name 4 Pattern Tacking Machine Types SPS D B1254 HA 11 Button Type 01 Small Size Button Mechanical Type Wiper 02 Large Size Button Mechanical Type Wiper 03 Small amp Large Size Button Solenoid Type Wiper D Sunstar Pattern System Series Classification D Direct Drive Type 8 Name of the Patte
24. ITAL 25 49 E 1 HE SHES S cond 2 4 HE Es i i i nis l i DSUB 26 PHDR 26VS DSUB 15P bu E 2 171822 3 x MA 1 171822 3 3 DIGITAL 55 49 X 1 CHELE 5 3 CN2 t 35V 1 T 54526 1920 pora m OS Haz uS d HIE six xi ape 5559 NP 04 5557 NR 04 TL W3MCl on B12B XASK 1 XAP 12V 1 823 EE om B02B XASK 1 XAP 02 1 y im ah l H 1 BLACK uma dl DIGITAL 25 49 Ta N AED a4 ms Hs agog a i mu al sx PHE mi ik Buz 5557 02R 5559 02P 4 425 CN24 107 1 BIOB XASK 1 BO8B XASK 1 XAP 08 1 SunStar How Select the Sewing Pattern List and the Sewing Lange 9 1 B1201 Series i Range of Sewin i Range of Sewin Application No Pattern z Application No Pattern Sig Number X mm Y mm Number X mm Y mm 1 10 2 18 ERES 10 0 28 28 2 16 25 19 25 0 Straight 3 10 2 Line 20 36 25 0 36 4 16 25 21 dHf ur 411 25 0 For Heavy 5 10 2 22 sr 44 35 0 and ia d ones 6 16 2 34 oa 42 11 7 Materials Semi 42 Circle 8 24 3 Vertical No 23 24 26 9 56 24 3 10 64 24 3 Pattern 11 21 6 2 5 Stitch Number 28 36 42 56 For Thin i 12 28 6 25 Range of X mm 4 4 4 4 Materials Sewing Y mm 20 20 20 20 Us 36 6 Linear Vertical No 27 28 29 30 14 14 8 2 For Knit
25. LECT to change 33 to 34 F Press FORWARD to change 0 to 1 G Press READY to register Y y y y y H Turn off the power and back on again Select your desired number For B1202 series SunStar Z C Press D Press E Press F Press G Press M time Press A Screen FORWARD FORWARD Ex Changing scalable pattern No 34 and No 35 to call possible A Turn on the power pressing READY and RESET at the same and then FORWARD to display A 03 on the B Press READY to display the present set up value part pattern number part 0 call impossible 1 call possible SELECT to change 1 to 34 to change 0 to 1 SELECT to change 8 34 to 35 to change 0 to 1 READY to register H Tum off the power and back on again Select your desired number v Y y y y y A 03 01 1 O O 34 0 34 1 35 0 35 1 A 03 For B BR 1254 series Press B Press C Press D Press E Press F Press G Press Ex Changing scalable pattern No 57 and No 58 to call possible A Turn on the power pressing READY and RESET at
26. Power Connection 12 3 2 Changing Power Voltage 13 3 3 Setting Main Shaft Motor Type 13 3 4 Control Box LED Check 14 4 SM Operation 1 Basic 15 4 1 Names and Functions of Keys in the Operation Box 15 4 2 Setting Item Data 16 4 3 Checking Pattern Shape 18 4 4 Sewing 18 4 5 Changing Sewing Pattern 19 4 6 Lower Thread Winding 19 4 7 Emergency Stop During Sewing for B1254 19 5 SM Operation 2 Advanced 20 5 1 User Program 20 5 2 Sewing using Combination Function
27. ROM Position E U8 28C010 E lt Position of Rom on the digital board 2 and exchanging gt oo 1 me LF CF of Location of ROM installation 39 3 Using Scalable Pattern ROM D Installing Scalable Pattern ROM 1 Take the cover off the Bartack control box 2 As shown in the previous page install the scalable design ROM onto the U9 location on the digital board Make sure to align the direction with the indication on the board so the direction mark is on the left Pin should go into the socket accurately Using Scalable Pattern 1 If the pattern number is set up by default as call impossible change the set up of the pattern to call possible Caution 2 Check the pattern shape and confirm that the needle and the presser plate do not conflict for B1201 series Ex Changing the scalable pattern No 33 and No 34 to call possible A Turn on the power pressing READY and RESET at the same time D A 0 3 Press A and then FORWARD to display A 03 on the screen B Press READY to display the present set up value 2 part pattern number part 0 call impossible 1 call possible 01 1 O 3370 33 1 34 0 34 1 A 03 y C Press SELECT to change 1 to 33 D Press 4NFORWARD to change 0 to 1 E Press SE
28. and then press FORWARD and BACK to display t 08 2 Press READY Aux8 input UU Q Aux7 input gt AUXG input O ias 3 Relevant lamps will be turned on according to the 8 Aux5 input auxiliary input signals 19 on the digital circuit board Aux4 input i cC 5 16 4 Press SELECT to end the test Aux3 input 4 CAUTION gt Inputting air pressure reduction only applies to Aux2 input 1 E pneumatic type nputting the gt external convering ico A of function key C y 10 Testing Clamp Solenoid Operation N 1 Run the Machine TEST and then press and BACK to display t 09 2 Press READY 3 Press SELECT to set the delay times for clamp moving Y Delay Setup when 7 C 14 up and down Use FORWARD and keys Delay setup when the clamp i X ascends PICO te os PA A Em to change the delay time 4 Press RESET to end the test SunStar 7 4 Other Functions 1 Initializing Memory Switch You can initialize the memory switch back to the default condition C X 1 Turn on the power pressing FORWARD and BACK atthe same time 2 Memory switch will be initialized with the screen like be
29. ange the pattern number using FORWARD o shown below Scroll down to change BACK At every press the pattern number will change as gt 0 to 99 1 to P26 Bi Unregistered P1 P26 and Cnb1 Cnb2 are not displayed C Press READY READY lamp will be lit and feed plate will move and go up D Check the pattern shape and start sewing E Sewing stages are formed according to the combination Sewing will return to the first stage after each cycle is completed Sewing will be done repeatedly X If you want to go to the previous or the next pattern press FORWARD or BACK while READY lamp is on Number will be changed and the feed plate will move to the starting point P1 P26 in Cnb1 Cnb2 will change if patterns in P1 P26 have been changed after registration in Cnb1 Cnb2 x 3 Make sure to check each pattern shape refer to Checking Pattern Shape section x The machine will automatically shift to the next pattern within the combination for example Cnb1 A If you undo READY and press RESET during the combination sewing you will move to the initial state of the selected combination Caution 5 3 Sewing using Lower Thread Counter Workload counter can also be used as a lower thread counter If you are repeating the same pattern the machine will stop when it reaches the sewing limit of one bobbin At this time the lower thread counter shou
30. available to provided with 43 patterns additionally 54 Maximum 99 patterns N S O ejedejg pasedaid sem d 4 fuimos ey uonipuoo uo juo deis o aje d 100 ay ssaJd paJejiajul ase ajejd jesseJd pue uleyed fuimos eu Jayjeym uiuo Bula uoo uieneg 9Zd Ld Buowe peuiquioo aq o Wayed Buiwes eui 90S Kay ayy Buisseid a 5 uo Jamod ay un S ex om q dnos6 ay pajas 61 2A m apioeq ED ED e Jejsibou juem NOA yeu Japuo ayy ui ujeged ay Buiurquioo Aq mas uonounj peurquioo jo esf Bumos p ds Buiwes Dunes uononpeg pue uoisuaxa Z s e4 e oqe ayy ay ayy Bursseud Buisn Aq 924 14 uo 4amod ay un ebueyo wa o a O Buowe woos 15 50 53 v jos e DDD sn no yey Wayyed Humes au eo ure160Jg 15 yo esf ao wey Bumeg abueyo peeds Buiwes mas O asedau a Bumeg uojonpay pue uorsuera Z waed O UN Jamod ayes uononpoi pue uoisuejxe ul ned Buiwes ay Dues Aq mas Bulmas peeds pue Aioway ajgejeos Sumeuiio i Z Bulun emau 9 1691 G uomezi eniu py p fae o O oDueu E uonouny PEUIqWIOD Jo esf z uonensibay wesbold Jesf L YOUMS
31. data error Er01 will appear Select other pattern H Threading for B1254 Press EMERGENCY STOP switch in the READY status Upper feed plate and presser foot will descend Press EMERGENCY STOP switch again to lift the upper feed plate and presser foot 17 4 3 Checking Pattern Shape 1 Make sure to check the pattern shape after selecting pattern number If pattern goes beyond the driving limit of the presser plate needle and presser plate may conflict during sewing and result in serious problems i e needle break Caution 2 Do NOT pedal 2nd step while checking the pattern shape 2nd step pedaling starts sewing 1 In READY status press pedal 1st step to bring down the presser plate 1st Step m 5 2 The presser plate moves by one stitch at every press of 2nd Step HFORVVARD or BACK Press down the keys to move the plate continuously 3 Press RESET to move the needle to the starting point 4 The presser plate will move up Ca 4 CAUTION gt Take your foot off the pedal when the needle starts to move even a stitch 4 4 Sewing 18 1 Place work material on the presser plate 2 Pedal Ist step to bring down the presser plate Take your foot off the pedal to lift the plate 3 Pedal 2nd step with the presser plate down and the sewing will start 4 When the sewing is completed presser plate will go up 1
32. e cover of the control box Power switch cable OUTPUT See the heat cut trimming manual for more details Caution 49 SPS C D 12XX Series Block Diagram FAN Sao HE BAPLN REVO4 BT Terifi 7 BSP VH B8P VE iE mzz MPS ia ZWS240PAF 48 E MOTOR g X 5089 0484 FRE VER AN var an AH ME cus 2m T agus 54526 0240 p E SDB REVOA BT Sl E oy piace 1101 sib 5 xa amp 132 HE m H x n3 EUR 313 ha ah la Ha zl xa mi cae x abe 1 1 XBCOM 5
33. ed pattern gt 4 0 number M Press READY and conduct sewing by stepping on the pedal 45 7 8 Using the reverse port m Applicable types B1254 series and B1263 series m How to use D Use the output signal of No 9 pin of Pneumatic output and auxiliary input cable No 11 as the input signal of the electronic pneumatic solenoid valve AN The reverse device is not included Caution 2 Use SSP to generate patterns and create reverse codes at the desired position Download the generated patterns into the extended memory Pattern download See 1 5 Pattern download from PDA or PC and 6 Pattern download from CF Card D When download is completed change the parameter in order to call saved extended memory numbers How to call See 3 Use of extended patterns 46 Error List SunStar No Display Description Error tone 1 Er01 Pattern call is set impossible x 2 Er02 Error in scale function x 3 Er03 Error in needle bar position x 4 Er04 Error in drive limit x 5 Er05 Err55 Error in clamp position x 6 Er06 Unable to move to X original point in given time x 7 Er16 Unable to move to Y original point in give time x 8 Er36 Original point cable is missing XY original point sensor failure X 9 Er07 For pneumatic type HA if pneumatic is below standard x 10 Er08 Error in ROM version agai
34. ern download from PDA or PC m How to download patterns A Turn on the power while press Communication and Serial Download at the same time The screen displays Prog P rog B Press READY and the screen displays r 33 C Use FORWARD to change r 33 to r 40 D Press READY The screen displays doUn and then the download r 4 0 standby mode Pattern transfer from PDA or PC d o U n E When pattern transfer is completed the screen displays End 4 CAUTION gt Whenever one package transfer is completed a beep sound is issued gt E n d F Press RESET and the screen displays r 40 4 CAUTION gt gt r 40 In order to continue to download other patterns repeat the procedures above from B to E G Press SELECT and the screen displays the sewing mode gt XX 4 CAUTION gt The screen displays the pattern numbers stored in the memory Use or FORWARD to select downloaded pattern gt 4 0 numbers 1 Press READY and conduct sewing by stepping on the pedal M m The total number of stitches and beep sounds when patterns are downloaded from PDA or PC to the machine Type Total No of Stitches Downloaded Number of beep Number of packages so
35. g solenoid cable D CN18 Wiper solenoid cable e CN19 Main shaft motor Sanyo CN7 connection cable X shaft step motor connection CN14 cable Y shaft step motor connection CN15 cable Laser pointer if necessary CN22 Foot step jumper cable q CN23 Foot step switch input cable B CN24 Head safety switch cable g CN25 Pneumatic output and auxiliary o CN29 input cable XY origin sensor cable O CN30 e O e 388888888888888 000000000000000 C gesssgsssess Oso 299992999999999 2990099808808099 e O ove CN26 J e CN27 6 Bee Right Side Cover of Control Box Cable Machine Control box Main shaft encoder Sanyo CN26 input cable OP box connection cable CD CN27 Synch input cable only for CN28 Belt type SunStar Connecting to external input power in case of heat cut e 9 999000000000000 7 990000000000000 OUTPUT 000000000000000 660000000000000 809898908888888 000000000000000 N INPUT 000000000000000 000000000000000 000000000000000 O O o OPERATING SIGNAL o o 9 o Front cover of the heat cut box Rear cover of heat cut box Cable Machine Control box External power input cable e Cable Machine Heat cut box Power input cable of heat cut box IN INPUT Power input cable of heat plate OUT Heat cut trimming signal OPERATION connection cable SIGNAL Left sid
36. hange the pattern vvith a short key single press even vvith the READY lamp on G Perform D and E of the above procedures x P1 P26 will be displayed when changing pattern using FORWARD or BACK 0 to 99 gt P1 to P26 ig Bi Unregistered programs vvill not be displayed 5 2 Sevving using Combination Function You can list the pre registered user programs P1 P26 in Cnb1 and Cnb2 and change the pattern in the order of the programs on the list x Maximum number of program combinations you can register in Cnb1 and Cnb2 is 30 1 Registration of Combinations Ex Combine P1 P2 and P3 in that order and register the combination in Cnbl A Turn on the power pressing P1 and SELECT B Press SELECT and then PI C Press SELECT and then P2 D Press SELECT and then P3 E Press READY to complete the registration F Turn off the power and turn it on again x To register in Cnb2 press P2 and SELECT in A of the above procedure gt gt v y y After sewing is completed press P3 Feed plate will search the original point and move to the starting point SunStar Cnbl 01 01 02 02 03 03 Cnbl AN Patterns that are not registered with function keys P1 P26 cannot be combined Caution 21 22 2 Sewing Operation A Turn on the power B Ch
37. ing O E 4 O O 4 CAUTION gt VVhen using hole fixing device if you shift to bobbin winding mode and pres READY the pin hole will go down and the presser plate will move to the original point L 2 4 7 Emergency Stop During Sewing for B1254 Pressing EMERGENCY STOP during sewing will stop at present position Press FORWARD BACK to move the feed plate stitch by stitch If you want to stop the sewing work altogether press EMERGENCY STOP again If you want to re start the sewing at the stopped position press the pedal again 19 SM Operation 2 Advanced 5 1 User Program You can register and use 26 different programs P1 P26 as user programs The 26 user programs can hold information i e pattern number X scale Y scale and sewing speed It will be convenient for you to register repeatedly used patterns in the user program 1 Registering the User Program Ex Registering the following set up as P1 Pattern Number 3 X scale 50 Y scale 80 Maximum speed limit 1800spm A Press SELECT and turn on the power B Press P1 C Press SELECT to display number items Press FORWARD BACK to set the pattern number at 3 D Press SELECT and use FORWARD 1 BACK to set the X scale 96 at 50 and Y scale at 80 and the maximum speed limit at 1800 spm
38. ion display Upgrade version dispaly Classification error use d n l Belt Direct Belt Direct B1201HA Pneumatic x O O 2 200 bA16 dA16 9A20 FA20 B1201H Heavy x x 2 700 bH16 dH16 9H20 FH20 B1201M Ordinary x x 2 700 bN16 dN16 9N20 FN20 B1201MHP Hole fixing device x x 2 700 bP16 dP16 9P20 FP20 B1201L Light O x x 2 000 bL16 dL16 9L20 FL20 1201 Knitvvear x x 2 000 bh16 dh16 9h20 Fh20 B1202 Buttoning x x 2 500 bb16 db16 9b20 Fb20 For regular pneumatic purpose 2 500 x PAO4 x SA20 B1254 For heat cut O O O 2 200 x x x SC20 For full rotation Q O 2 500 x x x Sr20 For regular pneumatic purpose O O 2 500 x EA02 x UR20 B1263 For heat cut 2 200 x x x UC20 For full rotation O O 2 500 x x x Ur20 Differences in programs and functions by type AN SPS C D B12XX series automatically recognizes the main shaft type and based on the EX recognition either the program for direct drive type or belt type is displayed on the screen aution 7 5 Installing and Replacing ROM 1 ROM Types and Classification D Scalable pattern ROM This ROM contains sewing patterns made according to user s request and is not installed as a default It is issued and installed for use at every request from the user m Sticker Usually 8 digits but may be different according to design Scalable pattern ROM Sticker Ex bc000928 bj000930
39. it is necessary to install an additional trans box on the table check it out upon making a purchase order Caution 12 3 2 Changing Power Voltage Use SMPS to maintain constant voltage when changing the input voltage SunStar This machine adopts a free voltage system Use the voltage connector to set voltage status of the main shaft board at 110V or 220V according to the input voltage A Caution Incorrect setting of the voltage connector may damage the control box Dc settin o kl 00000 gum Cc 2 O CN2 Se oe i NBO ii Sunita BOO So O for input voltage 110V CN6 CN7 JPi for input A voltage 220V CN6 CN7 1 3 3 Setting Main Shaft Motor Type Digital board must be set to dip switch according to the main shaft motor type T 000000000000 000 UT 000000000 000000000 h 6600000000000 0000000000000 LED1 5V sw ii REE v LED1 12V OO if DGT REVOS BT
40. l do A If the central distance between use buttonholes does not conform for the standard sewing range of Sewing Pattern No magnify or reduce the sewing range to adjust it B After the Sewing Pattern Number and the sewing range X Y are changed don t forget to check if the needle point conforms to the buttonhole with regard to Checking Pattern Shape C Rate of magnifying and reduction according to the sewing range Sewing Area X Y mm 2 4 2 6 2 8 3 0 3 2 3 4 3 6 4 0 4 3 4 5 47 5 2 5 6 6 0 6 2 6 4 Expansion amp Reduction 71 76 82 88 94 100 106 118 126 132 138 153 165 176 182 188 SunStar 9 3 B1254 Series Stitch Range of Sewing Stitch Range of Sewing Stitch Range of Sewing No Pattern model Numb No Pattern l model Numb Pattern modellNumb er X mm Y mm er X mm Y mm er X mm Y mm B1254 75 50 40 B1254 59 45 29 B1254 59 30 40 53
41. ld be set at reduction mode N The counter is set as a workload counter addition mode as default To set the counter as a lower thread counter you need to change the memory switch refer Caution to Using Memory Switch Press SELECT with the READY light off COUNTER will be displayed Press IRESET Set the sewing limit of a single bobbin using FORWARD and BACK The counter value will drop by 1 after each sewing is completed When you sewed to the set limit the machine will not sew even you pedal Replace the bobbin and press RESET Repeat D F oOmmuoou 5 4 Precautions SunStar A Make sure to thread and sew after the thread tension plate is shut The plate opens after trimming B If error lamp turns on investigate the cause and take appropriate actions C Do not pull the sewing fabric while sewing is conducted The needle position might be improperly changed In the case of needle position distortion press READY twice to bring the needle to the right position D Do NOT turn off the power with the needle bar down m Sewing speed for different work Sewing speed SPM C D Series Denim 8 sheets 2 200 2 700 Denim 12 sheets 2 200 2 500 Clothes Clothes artificial thread 2 200 2 700 2 000 2 300 Knit Underwear 1 800 2 000 1 800 2 000 E Set
42. le 1 calling possible 01 0 C Press BACK to change 1 in D to 0 D Press to change 1 in to 2 0 2 1 E Press BACK to change 1 in to 02 0 yd vv y E Register the set up using READY A 03 M 2 4 Setting the Counter Function N Ex Changing production counter addition mode to lower thread counter reduction mode A Tum on the memory switch and press FORWARD to display E A 0 5 A 05 on the screen B Press READY to display the present set up value C Press FORWARD to set 05 1 b 1 part 0 production counter 1 lower thread counter D Register the set up using READY A 0 5 5 Selecting Upper Thread Holding Function SunStar For pneumatic type if you want to use an upper thread holding function change the parameter as below B Press C Press A 32 on the screen A Turn on the memory switch and press FORWARD READY to display the present set up value part 0 holding device OFF 1 holding device ON FORWARD to change 0 to 1 D Register the set up using READY to display gt A 32 y gt bo 6 Selecting bet
43. low 3 You will soon see the initial screen 4 CAUTION gt Memory switch initialization will remove all of your memory switch set ups 2 Inertia Tuning The controller performs an automatic inertia tuning suitable to the machine load Do not perform this function unless tracking of the sewing speed is too slow or the machine stops at one stitch later gt 1 Press READY and BACK at the same time to turn the power on 2 The following screen appears 3 Press the foot pedal until it moves to Step 2 The inertia tuning is automatically conducted 4 CAUTION gt After inertia tuning the needle bar is stopped at a random position Therefore place the needle bar at the origin position and turn off the power Soon after turn on the power again M 3 Formatting Scalable Memory You can turn the memory where you downloaded patterns to the default status C N 1 Turn on the power pressing BACK and P3 at the same time 2 Memory will be formatted with the screen like below 4 CAUTION b All of your downloaded patterns will be erased 37 4 Checking Program Version 1 The following screen will appear for around 0 5 seconds after turning on the power bH represents machine model and 16 its version Item psg Pneumatic Pneumatic k n Vers
44. nce of location detection DISTA 0 255 50 50 50 1Pulse B 05 Speed P Gain KC1A 0 1000 20 15 30 1 B 06 Notused B 07 Speed D Gain KC1C 0 1000 0 15 0 1 B 08 Notused B 09 Position P Gain KF1A 0 1000 175 125 150 1 B 10 Notused B 11 Position D Gain KF1C 0 5000 1500 1750 700 1 B 12 Speed unit spd_unit 1 255 100rpm irpm B 13 Strength when pully fix KH1 10 100 40 1 B 14 Distance recovered when pully fix KH2 10 1000 20 1 8 15 Speed reduction rate from stop sign to 2 100 60 40 35 2 location detection speed B 16 Speedincrease rate accelB 10 100 70 70 25 1 B 17 Speedreduction rate accelC 10 100 30 40 5 1 B 18 7 7 rate from location detection accelD 2 100 6 8 5 4 B 19 Sewing machine inertia value Inertia 0 255 0 Inertia tuning B 20 Not used SPMUPPER B 21 Highest stop position of UDC UPPosition 0 8000 440 720 4000 1 B 22 Not used IND_REFM B 23 Second P Gain KF2A 0 1000 350 500 200 1 B 24 Second D Gain KF2C 0 5000 2500 3000 500 1 B 25 SM PULLY SIZE PULY_SIZEM 0 8000 1140 1440 8000 1 B 26 Lowest stop position CutStartM 0 358 70 1 B 27 Upper stop position CutEndM 0 358 800 0 0 7 a B 28 Synchro sensor detection time SLockTmM 5 1275 40x0 1 0 5s B 29 Overload detection time OvLoadM 5 1275 30 x 0 1 0 5s Bao qil main enion MOLDES ia B 31 Direction of servo motor rotation DIR_MODE 0 anti clock 1 clockwise 1 1 clockwise B 32 Original point sensor detection time Orgtm 4 1020ms 50
45. ne cannot reduce speed in short time Increase B 04 and B 15 values to an appropriate level Motor is slow to adjust to new speed when machine speed is changed This happens when the speed change level is smaller than the machine workload change Increase B 17 and B 18 values to an appropriate level SunStar 31 Maintaining Repairing 7 1 Cleaning C B A Turn off the power before cleaning the machine to prevent accidents associated with E mistaken machine operation Caution Clean the cooling fan and the inside of the control box on a weekly basis No Board type 1 Power board 2 Digital board 1 E 3 Step board Inside C B C B Rack Structure 4 Main shaft board 7 2 Replacing Fuse m To prevent electric shock wait 5 minutes after power off to open the cover m Make sure to turn the power off when opening the control box Change to a fuse of a Caution designated capacity fuses are required No Capacity Use F1 15A Main power protection 32 7 3 Testing the Machine Test each part of the machine If malfunction is found address the relevant electrical errors x To use the machine test function after running the
46. ng search for original point after certain amount of sewing 0 OFF 0 after amount set in A 17 1 0N A 17 Number of automatic search for original point 0 1000 1000 4 A 18 Time for electronic wiper ON 4 1024 ms 100 ms 4ms p Luh Ne 0 trim ON A 19 Canceling trimming 4 trim OFF 0 A 20 Time for solenoid 0 full on clamp solenoid 4 72 ms 52ms 4ms A 21 Time for solenoid 1 full on trimming solenoid 4 1020 ms 100 ms 4ms A 22 Time for solenoid 2 full on sub solenoid 2 4 1020 ms 100 ms 4ms A 23 Time for solenoid 3 full on sub solenoid 3 4 1020 ms 100 ms 4ms A 24 Solenoid 0 duty clamp solenoid 10 25 10 1 A 25 Solenoid 1 duty trimming solenoid 10 25 20 5 A 26 Solenoid 2 duty sub solenoid 2 10 25 20 5 A 27 Solenoid 3 duty sub solenoid 3 10 2596 2096 596 E i i i P ti h A 28 Delay ime for clamp solenoid moving up 4 1020 ms neumatic Others Ame A 29 Delay time for clamp solenoid moving down 100 ms 500 ms m Others Hole fix device A 30 Setting OFF time for electronic wiper 4 1020 ms 40 ms 100 ms 4ms A 31 Setting whether clamp moves up down after mid trimming 0 Down 1 Up 1 A 32 Setting pneumatic thread holder 0 OFF 1 0 A 33 Setting integrated separated pedal 0 integrated For pneumatic only Others have integrated pedals 1 separated A 34 Setting whether to use pin hole device ON BOO b Gales T Only in Direct type A 35 Setting whether to use head open close i ene E 1 Only in Direct
47. nst new digital board x 11 Er11 Pin hole cannot go down or move up x 12 Er12 No or bad scalable ROM x 13 Er13 Formatting incomplete x 14 Er14 SPMS fan failure O 15 Er15 Error in recognizing main motor type x 16 60 61 Synchronizer contact error O 17 126 Error in operating sequence of the main shaft motor O 18 127 Encoder AB error O 19 128 Encoder RST error O 20 129 Main shaft motor overload O 21 130 Error in synchronizer signal O 22 9999 Main shaft type error O 23 EEPr EEPROM error O CE17 LC18 24 BC20 AC19 Communication failure in internal circuit of CPU board O 25 oPEN Laying the head on the side for direct connection type O 26 orLd Overvoltage O 27 E nd Alarm that counter is 0 x x Error alarm O Buzzer sound X No buzzer sound 47 48 x Connecting Connector to Control Box direct connection C D Series o e CN19 CN 7 9 9 B CNI8 CN22 585 CN23 oneg Paita CN30 nunnnnnnunnn E CN24 e e Rear Cover of Control Box 388888888888888 299999999999999 2999900999099909 889988859 998895 e 9 ce Left Side Cover of Control Box Cable Machine Control box External power input cable e JU Cable Machine Control box Presser bar solenoid cable CN17 Thread trimmin
48. ore the folder location Then the screen displays Mode gt CF OK gt ModE gt BLOS How to create a folder directory in the CF CF reader is needed 1 Create a folder named Bbtk for bartack type machine i 2 Create the pattern block folders up to 96 folders can be 3 Create a folder name by entering Blk first followed by a two digit number such as BIk00 BIk01 BIk02 BIk95 Caution n the CF card created If the naming rule is not followed the folder name cannot be displayed on the screen 4 If there are no patterns within a folder BL Er is displayed on the screen 5 A CF reader shall be additionally purchased by a user SunStar a E Press 4 and the chosen folder is examined for pattern files m Press P4 once and the initial position of the pattern file within gt 0 5 e 1 0 the chosen folder is displayed amp Folder name Pattern file name m Press P4 again and the next pattern file position is displayed m Choose the desired pattern file and then press READY to store the location of the pattern file The screen displays Mode How to create pattern files in case of SSP WE 2 0 1 Up to 96 pattern files can be stored within a folder 2 Create a folder name by entering a two digit number followed by extension btk such as 00 btk 01 btk 02 btk
49. ould be followed when the machine is being transported More than 2 people must transport the machine To prevent accidents from occurring during transportation wipe off the oil on the machine Danger well 1 2 Machine The machine may not work well or breakdown if installed in certain places Install the Installation machine where the following qualifications agree Remove the package and wrappings starting from the top Take special notice on the nails on the wooden boxes Dust and moisture stains and rusts the machine Install an airconditioner and clean the machine regularly Caution Keep the machine out of the sun If the machine is exposed in direct ray of light for a long time transformation of color and shape can be happened Leave sufficient space of more than 50cm behind and on the right left and back side of the machine for repairing Do not operate in explosive atmospheres To avoid explosion do not operate this machine in an explosive atmosphere including a place where large quantities of aerosol spray product are being used or where oxygen is being administered unless it has been specifically certified for such operation D The machine were not provided with alocal lighting due to the feature of machine Therefore the illumination of the working area must be fulfilled by end user Refer Details for machine installment are described in 4 Machine Installment 1 3 Machine Repair Danger
50. read Counter Memory P ROM Shuttle Half rotation standard hook Max Speed Limit Up to 100 2 700 spm with an external switch Needle Bar Stroke 41 2mm Default Patterns 32 patterns Maximum Patterns Maximum 99 patterns default 32 67 additional Maximum Stitches Maximum 10 000 stitches Scale Scope 20 200 adjustable by 1 Motor Specification 550W AC servo motor standard power 600 W Power consumption 600VA Drive System Pulse motor Optimal Temperature 5C 40 C Optimal Humidity 20 80 0 49Mpa Air Press ir Pressure 5kgf ema Povver Single phase 100 240V 3 phase 200 440V 50 60Hz 11 Preparations before Use 3 1 Power Connection m Voltage Specification Voltage information is tagged on the power plug as indicated below o 2149 271 41942 SS Sa A 009 V 2192 24390 2161121 MAH The Electric Specification of This Machine is Connected Under V Marked V x 1 Phase 2123 3 Phase 110V V 120V 220V 240V 220V 240V SN 1 Do NOT use the machine with different voltage specification 2 Please refer to Changing Power Voltage y section before changing the voltage m Single phase connection 100V 110V 120V 200V 220V 240V m 3 phase connection 200V 220V 240V 380V A n case of 3 phase 380V
51. rn Tacking Machine Range of Sewing X and Y 54 50x 40mm 63 60 x 3mm Classification of Usage HA Pneumatic clamp raising device for heavy materials MA Pneumatic clamp raising device for general use Classification of Options TH The upper thread Holding device attached type C Classification of clamp 20 Unified type clamp 22 Separated type clamp CONTENTS 1 Machine Safety Regulations 8 1 1 Machine Transportation 8 1 2 Machine Installation 8 1 3 Machine Repair 8 1 4 Machine Operation 9 1 5 Devices for Safety 9 1 6 Caution Mark Position 10 1 7 Contents of Marks 10 2 Electronically Controlled Bartacking SM Specifications 11 3 Preparations before Use 12 3 1
52. sumbtar User s Manual SPS C D Bartacking Series SPS C D Button Sewing Series SPS D Pattern Tacking Series Electronically Controlled Bartacking Machine Electronic Control Part Electronically Controlled Button Sewing Machine Electronic Control Part Electronically Controlled Decorative Pattern Tacking Machine Electronic Control Part 1 For proper use of the machine thoroughly read this manual before use 2 Keep this manual in a safe place for future reference in case the machine breaks down CO LTD MEE 061117 1 Thank you for purchasing our product Based on the rich expertise and experience accumulated in industrial sewing machine production SUNSTAR will manufacture industrial sewing machines which deliver more diverse functions high performance powerful operation enhanced durability and more sophisticated design to meet a number of user s needs Please read this user s manual thoroughly before using the machine Make sure to properly use the machine to enjoy its full performance The specifications of the machine are subject to change aimed to enhance product performance without prior notice This product is designed manufactured and sold as an industrial sewing machine It should not be used for other than industrial purpose SUNSTAR MACHINERY CO LTD Organization of the BARTACK S M MODEL 1 Electronic Presser Foot Rising Device Attached Type SPS
53. tem Pattern No will lit up and the previous pattern number will appear B Set the pattern number N 1 l 1 Press SELECT to display NO 2 Press FORWARD BACK to display 2 on the screen setting pattern No 2 Refer to the program list V 1 Press SELECT to display item X Scale 2 Press FORWARD BACK to set within the range of 20 200 16 SunStar D Set Y Scale r23 CEN em 1 Press SELECT to display item Y Scale 575 2 Press FORWARD BACK to set within the range y of 20 200 O os 00 Oo H M y 1 Press SELECT to display item Speed 2 Press FORWARD BACK to set the speed at 1700 E Setting Done 1 Press READY 2 Presser plate will move lift and READY light will be on 23 The machine will be on standby SELECT X You can press to confirm the setting Check the pattern number before starting the machine 1 If READY is pressed with the pattern number 0 default status the machine will move back to original point Use it to check the machine original point Caution 2 If you select a pattern that contains no
54. th the hole fixing device 2 Initializing to the hole fixing device version will look like the above table To use the patterns in the scalable ROM you must set YES NO for the pattern data calling possibility as shown below Caution 3 For SPS C B1201M HP or SPS D B1201M HP exclusive scalable pattern is provided No 33 No 92 m How to Use First set the possibility impossibility of the pattern data call Ex Changing exclusive scalable pattern No 33 92 to call possible A Turn on the power pressing READY and RESET at the same time Press A and then FORWARD to display A 03 on the screen y A 03 O 01 1 33 0 33 1 91 0 92 0 92 1 A 03 B Press READY to display the present set up value amp part pattern number part 0 call impossible 1 call possible C Press SELECT to change 1 to 33 D Press FORWARD to change 5 0 to 1 E Repeat C and D steps to get 91 F Press SELECT to change 91 to 92 G Press FORWARD to change D 0 to 1 H Press READY to register vv v y y 9 I Turn off the power and back on again Select your desired number If pin hole cannot come up or go down Er11 will occur Turn OFF the power fix the problem and turn on the power again Caution 42 SunStar 7 6 Patt
55. ty devices Before threading changing bobbin and needle cleaning etc switch off main switch Ae 9509 33 d l 454 OANA 4 tl ETAG BA MOE HEA E E s H 249 A 5 Hazardous voltage will cause injury Be sure to wait at least 360 seconds before er opening this cover after turn off main switch and unplug a power cord BRO lol AWE qona AWE g OE AAS uen AA 3925 1 Y 3042 222 amp M 1 7 Contents of Caution Marks 1 A 577 Do not operate vvithout finger guard and safety devices Before threading Warning changing bobbin and needle cleaning etc switch off main switch 234 SSO era 0101 4561 Of ENS tdBl HSDSAILt BA HOl BEA FAR AAMAS 71 FAA M y 2 N A 257 Hazardous voltage will cause injury Be sure to wait at least 360 seconds before opening this cover after turn off main switch and unplug a power cord Te ARO Oo 2644 Mona AW 9 We des usu S 3415 l UN 36042 1012 S M y SunStar Electronically Controlled Bartacking SM Specifications Model B1201 H B1201 M B1201 L B1201 K B1201 HA Subject Materials Heavy General Light Knitwear Pneumatic Sewing Scope X Y X 40mm Y 20 mm Maximum Speed Max 2 700spm Max 2 000spm Max 2 200spm Stitch Width 0 1 10 mm Needle DP x17 19 DPx5 16 DP x5 11 DP x 17 223 Hook Standard shuttle hook Presser foot height Max 17 mm Max 20mm Thread Trimmer Wiper Optional Lower Th
56. type A 36 Whether to use upper stop when turn power on er 1 A 37 Set time for AC off checking 4 48 ms 20 ms A 38 Set time for voltage overload checking 4 1024 ms 20 ms SunStar 2 General sewing functions C Group Turn on the power pressing and 3 Turn on the memory switch pressing P3 BS1201 B1202 Series No Functions and Description Scope Default Unit When the electronic wiper is used A15 1 set the standby time Cot from trimming to wiper operation 1 255 ms 165 ms Timsl BS1201 B1202 Series No Functions and Description Scope Default Unit C 01 X step motor driving time adjustment 0 255 us O us 1 ms C 02 Y step motor driving time adjustment 0 255 us O us 1 ms C 03 Heat cut operation time setting 120 500 us 300 ms 4 ms 29 30 3 Servo Motor Control Functions B Group j Turn on the power pressing P2 No Functions and Descriptions Function Name Scope kayak Unit Reference Fortuna Ill Forturn IV Sanyo B 01 Speed for location detection for stop pos_spd 2 510 220 400 400 2spt B 02 Speed immediately before stop end spd2 0 255 16 50 50 1spt B 03 Delay time to stop at right position StopDelay 4 1020 80 20 20 4ms B 04 First dista
57. unds SPS C B1201 Series 500 stitches SPS C B1202 Series 4 packages SPS D B1254 Series 1000 stitches E SPS D BR1254 Series 8 packages x 1 package 125 stitches 43 44 7 7 Pattern download from CF card m How to download patterns A Turn on the power while pressing Communication and CF Card Download at the same time The screen displays CF B Select the mode conversion key gt CF Mode n Screen display K Description ey Normal status Error status P1 Check whether there is a CF card CF OK CF Er P2 Check the machine type MC bt MC Er P3 Check the directory where patterns are stored BL05 BL Er P4 Check patterns in the chosen directory 05 10 05 Er P6 Execute downloading doUn C Use P1 to check whether CF is properly operating m If there is no error the screen displays CF OK and then Mode m If there is an error the screen displays CF Er Check CF and then press P1 again to find out whether it is properly operating D If CF is properly operating press P3 and examine the folder where patterns are stored m Press P3 once and the screen automatically displays the initial position where the folder exists m Press P3 again and the screen displays the next folder m Choose the desired folder and press READY to st
58. ween Integrated Separated Pedals For pneumatic type if you want to use a separated pedal change the parameter as below B Press C Press A 33 on the screen Ex Using a separated pedal A Turn on the memory switch and press FORWARD READY to display the present set up value part 0 integrated pedal 1 separated pedal FORWARD to change 0 to 1 D Register the set up using READY to display A 33 Caution To use a separated pedal as an integrated pedal press BACK between step B and step C and change 6 1 to 0 Then register the change using READY 27 28 6 3 Memory Switch Functions Table 1 General sewing functions A Group Turn on the power pressing 4 and Turn on the memory switch pressing P1 No Functions and Description Scope Default Unit General 100 2 700 2 300 spm Heavy 100 2 700 2 300 spm Light 100 2 000 1 800 spm A 01 Setting maximum sewing speed Knitwear 100 2 000 1 800 spm 100spm For Pneumatic Purpose 100 2 200 1 800 spm Buttons 100 2 500 2 300 spm Pattern taker 100 2 500 2 200 spm 1st stitch 400 900 400 spm 5 A y 2nd stitch

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