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User Manual for - NOVUS Produtos Eletrônicos

1. 70 Figure 14 3 Analog Input Configuration Dialog sssssssssseeseeeeeeneenneennenn 71 Figure 14 4 Analog Output Configuration Dialog sssssssseseeeeneenennene enne 72 Figure 15 1 Fail Safe System Menu 222 74 Figure 15 2 Backup Restore Data enn 75 Figure 15 3 Backup Registers AERE 76 Figure 15 4 Restore OCS 20 4442 000000000000 ettet 76 Figure 15 5 Clear Backup Data cccscesesceceeeeeceeeeeesaeeeeneecaeeesaaeseeaaesaeeeceaeeseaaesseaaeseeeeseaeessaaesseaeeesaes 77 Figure 15 6 Flow Chart for Automatic Restore 78 Figure 15 7 Autoload MenU territi cie doused de ERREED RA 79 Figure 15 8 Flow Chart for 80 Figure 15 9 AutoR n MENU 81 Figure 16 1 Men s in aisem a a a a a ns 82 Figure 16 2 Clone Unit Menu before 82 Figure 16 3 Clone Unit Confirm Screen
2. sse 83 Figure 16 4 Clone Unit Files 83 Figure 16 5 Cloning Status erectae 83 Figure 16 6 System eerie Le nente eaa uinea nene eee gandia s 84 Figure 16 7 Clone Unit Menu after Cloning sees ener enne tenens 84 Figure 16 8 Load Clone Confirm Screen sss eee nennen sitet 85 Figure 17 1 Replacing the back up battery ssesseseeeneneneenen nennen enne nnne 87 Information in this document is subject to change without notice This document is the property of Novus and shall not be modified as to content unless specifically authorized December 7 2012 Page 94 of 94 ECN 979
3. 001XLE056 NOTE For panel or DIN rail mounting CAUTION For DIN Rail mounting The orientation shown above provides for To prevent the unit from slipping off the DIN Rail do optimum readability of the screen and not install the unit on its sides as shown Be sure the ease of use of the keypad DIN Rail is in the horizontal position Figure 3 3 Orientation of XLe OCS December 7 2012 Page 12 of 94 ECN 979 MAN XLe Series Novus 3 4 Panel Cut Out For installations requiring NEMA4X liquid and dust protection the panel cutout should be cut with a tolerance of 0 005 0 1 mm The XLe is designed to fit 14 DIN panel openings There are number of punches and enclosures designed to accommodate opening of this size 3 622 22mm 3 622 22mm 001XLE002 Figure 3 4 XLe Panel Cut out 3 5 Dimensions XLt XLe 3 780 96 0 mm 3 780 96 0 mm Note Your keypad overlay appearance may differ Standard US EU overlays pictured here for example 2 3 780 96 0 3 780 96 0 mm 2 264 57 5 mm Figure 3 5 XLe Dimensions Note When the communication add on modules are installed such as Ethernet or Modem the depth of the product increases from 2 264 57 5 mm to 2 68 68 mm December 7 2012 Page 13 of 94 ECN 979 MAN XLe Series Novus 3 6 Fact
4. 13 3 5 DIM NSIONS MEER 13 3 6 Factors Affecting Panel Layout Design and Clearances 14 3 6 1 Clearance Adequate 2 2242 1 14 EX MERCI cS 14 3 6 3 Temperature 2 2244 nnne enint inneren nnne 14 3 6 4 22 oid nite derived ie Ecc Gini lary he give 15 3 6 5 Dc E 15 3 6 6 Shock and Vibration one dere eder dete ede ap dba e dti a v dene ded 15 3 6 7 Panel Layout Design and Clearance 15 CHAPTER 4 ELECTRICAL INSTALLATION 17 4 1 Grounding Definition PEE 17 4 2 amp 17 4 3 How to Test for Good Ground sess enne nnns nnns nnne 17 4 4 Primary Power EEE EA 18 CHAPTER 5 SERIAL COMMUNICATIONS 19 5 1 OVEIVIEW ee eite Eae a el ae e ape Ge gre E Ede v eve a E e ie 19 5 2 Port D6SCriptions tiretti es 19 5 3 WINING MEUM 19 5 4 RS 485 Terriration iid e ede ica E ete Per deed at he ee tie eee 20 5 5 RS 485 BiaSing mm 20 5 6 Cscape Programming via Serial Port sss 20 5 7 Ladder Controlled Serial Communicatio
5. 6 GROUND ROD METAL WATER PIPE OR OTHER GOOD GROUND Figure 4 1 Two Point Ground Connection Test December 7 2012 Page 17 of 94 ECN 979 MAN XLe Series 4 4 Primary Power Port Novus Table 4 1 Primary Power Port Pins Signal Description Input power supply ground Pi 10 30 VDC supply 4 Figure 4 2 Power Connector Primary Power Port LUN PIN 1 PIN 2 PIN 3 001NX002 Figure 4 3 As Viewed Looking at the XLe December 7 2012 Page 18 of 94 Input power supply positive voltage Power Connector Power Up Connect to Earth Ground Apply 10 30 VDC Screen lights up Torque rating 4 5 7 Lb In 0 50 0 78 N m ECN 979 MAN XLe Series Novus CHAPTER 5 SERIAL COMMUNICATIONS 5 1 Overview All XLe models provide two serial ports which are implemented with 8 pin modular RJ45 connectors and are labeled MJ1 and MJ2 The MJ1 serial port is normally used for XLe programming by connecting it to the COM port of a PC running Cscape In addition both MJ1 and MJ2 can be used for application specific communication using a variety of standard data exchange protocols 5 2 Port Descriptions The MJ1 serial port contains both a half duplex RS 485 interface and an RS 232 interface with RTS CTS handshaking Note MJ1 shares its serial port with the optional COM module so when an optional Ether
6. epa irai ERI neta 35 10 2 3 PulSQ iiie eee tdeo nieto nac eater 36 1102274 gt Quadrate e io exe nma ressortir 37 10 3 HSC Functions Register 41 10 4 Pulse Width Modulation PWM nennen ene 41 TOAT NOMA ON IN MIRI ULL 41 1074 2 PWM eee oma e freue n sies esent cns te 41 10 4 8 HSC High Speed Counter sssssssssssssssseseeee eene nnne enhn nnns nnne renes 43 10 4 4 2 Stepper FUNCION eben nint me tpe diei er 43 10 5 PWM functions register 44 10 6 5 44 10 7 STPExampl6S 2 rir REFERRE SRI 45 CHAPTER 11 SYSTEM SETTINGS AND enne nnne 46 11 1 System Menu 46 11 2 System Menu Navigation and Editing 47 11 3 System Menu 4 422 4 10 00000000 48 CHAPTER 12 USER 58 12 1 Screen Navigallobi es cae aaa 58 12 2 Ladder Based Scr
7. Firmware Screens that contain more each field Logic Error than 12 lines of text scroll User Program the display User Graphics W Dog Trips Net Errors Network State Network ID Dup Net ID Clock Error I O System Battery Saver enable Yes Timeout min 15 Popup Status Off Update Time mS 5 Max graphics time In the log scan Backup Restore Data Enable AutoRun Enable AutoLoad ESC to exit le Y n es Media Directory No Card Use to adjust Slot 1 1 0 XTxxx Slot 2 1 0 XTC Clone Unit DSK Dir Empty Figure 11 2 System Menu XLt Make Clone 112 System Menu Navigation and Editing As mentioned above the System Menu is started by pressing the 4 and 7 keys at the same time for the XLe or the System key on the XLt Then either press ESC to exit the System Menu or use the 4 and 7 keys to select an item and press Enter to display the item s Sub Menu A Sub Menu generally shows a list of System Settings and their values After opening a Sub Menu if any of its System Settings are editable the first System Setting that can be edited is highlighted If desired the 4 and 7 keys be used to select a different System Setting to be edited December 7 2012 Page 47 of 94 ECN 979 MAN XLe Series Novus At this point either press ESC to exit the Sub Menu returning to the Main Menu or press Enter t
8. or Battery Fail 2 XLt Enable AutoRun No Auto Enters RUN 2 after AutoLoad Batt Fail or Battery Fai Esc Figure 15 9 AutoRun Menu December 7 2012 Page 81 of 94 ECN 979 MAN XLe Series Novus CHAPTER 16 CLONE UNIT 16 1 Overview Clone Unit feature allows the user to clone the OCS of the exact same model This feature clones application program and unit settings stored in Battery backed RAM of an OCS into the RM refer Removable Media Chapter 8 for details on using RM It can then be used to clone a different OCS exact same model This feature can be used for e Replacing an OCS by another unit of the same model e Duplicating or clone units without a PC 16 2 Clone User needs to perform the following to Clone 1 The Clone Unit can be accessed by going to the System Menu of the OCS A new menu Clone Unit has been added at the end of the main system menu as shown below XLt XLe View Status View Diags View 1 0 Slots View Protocols Set Fkeys Mode Set Serial Ports Set Time Date Set Beeper Set Screen Removable Media Fail Safe System Clone Uni Set Screen Removable Media Fail Safe System Clone Uni CESC to exit Figure 16 1 System Menu 2 Selecting Clone Unit menu will open the following menu screen XLt XLe Clone Unit Dir Empty Em Cancel Make
9. 130 indicates the stepper sequence can be started i e not currently busy Error A high indication on this register 131 indicates that one of the analog parameters specified above is invalid or the stepper action was aborted before the operation was complete This register is cleared on the next start command if the error was corrected The stepper requires one discrete register Q1 to control the stepper action Setting this register starts the stepper cycle This register must remain set to complete the entire cycle Clearing this register before the cycle is complete aborts the step sequence and sets the error bit Note that setting the PLC mode to Stop while the stepper is in operation causes the stepper output to immediately drop to zero and the current stepper count to be lost Note that stepper output level may cause damage or be incompatible with some motor driver inputs Consult drive documentation to determine if output level and type is compatible 10 5 PWM functions register map PWM1 Duty Cycle 32 HSC1 Start Frequency bit Preset Value Run Frequency PWM2 Duty Cycle 32 HSC2 Accel Count bit Preset Value 32 bit PWM Prescale Run Count 32 bit 32 bit PWM Period Decel Count 32 bit 32 bit Run Ready Done Error 10 6 PWM Examples All of the PWM examples use the following formula 16 000 000 Frequency escalet l lt 1 To get
10. Compliance Safety Compliance Safety Compliance Safety Compliance Page 8 Page 8 Page 8 Page 8 Introduction Introduction Introduction Introduction Page 10 Page 10 Page 10 Page 10 Mechanical Installation System Settings Maintenance Page 14 Page 50 Page 88 Electrical Installation Cscape Configuration Troubleshooting Page 20 Page 71 Page 91 Serial Comm User Interface Page 22 Page 79 CAN Comm Removable Media Page 24 Page 28 Communication Options General I O Page 26 Page 32 High Speed I O General I O Page 38 Page 32 Registers page 66 Fail Safe System Page 79 Clone Unit Page 87 Page 7 of 94 ECN 979 MAN XLe Series Novus CHAPTER 2 INTRODUCTION 2 1 Visual Overview of XLe and Topics Covered in this Manual Removable Media See page 25 User Interface See page 61 General I O See page 29 High Speed I O See page 35 Serial Comm See page 19 Mechanical Installation See page 15 Electrical Installation See page 17 Figure 2 1 Visual Overview of XLE and Topics of Interest Covered in the User Manual 2 1 1 Where to Find Information about the XLe a Datasheets The datasheets are the first documents you need to refer to for key information related to specific XLe models A datasheet is provided in the box with your unit The datasheets for all XLe models are attached to the back of this manual on our website and they are also available individually on the web Datasheets contain pi
11. Quadrature mode works much like the totalizer except the accumulator will automatically increment or decrement based on the rotation phase of the two inputs See the following example for more details Quadrature inputs are typically used for reporting the value of an encoder Two modes are available for quadrature that select whether the accumulator counts up or down when the phase of input 1 leads input 2 Check your encoder s documentation to determine the output form it uses or try both modes to determine if the encoder counts up when expected December 7 2012 Page 37 of 94 ECN 979 MAN XLe Series Novus 1 leading lagging Using the above waveforms and a HSC input configuration of Quadrature 1 leads 2 count up the accumulator will count up when 1 is rising and 2 is low 1 is high and 2 is rising 1 is falling and 2 is high and when 1 is low and 2 is falling This results in 4 counts per revolution So in order to determine the number of cycles the accumulator would have to be divided by 4 Three different options are available to reset or set the current count They are e Configured Counts per Rev value When configuring the quadrature function a value may be specified under the Counts per Rev column When rotation produces an increasing count the quadrature accumulator resets to zero on reaching the Counts per Rev count Alternately when rotation produces a decreasing count the quadrature
12. Warning Backup battery needs to be replaced View Slots The View I O Slots Sub Menu displays two System Settings both of which are not editable Internal to the XLe there is a CPU board and up to two installed modules Models 000 and 100 have no installed I O or COM modules All other models have an I O module in Slot 1 and can have user installed COM module in Slot 2 Depending on which I O module is installed and which I O module has been configured by Cscape one of the following six System Settings should appear for Slot 1 Slot 1 I O Empty No I O module installed or configured Slot 1 Unsupported Unsupported I O module installed Slot 1 I O Missing No I O module installed but an I O module is configured Slot 1 4I O XExyy yy I O module installed but no I O module configured Slot 1 I O XExyy yy I O module installed but another I O module configured Slot 1 I O XExyy yy I O module installed and configured properly December 7 2012 Page 50 of 94 ECN 979 MAN XLe Series Novus Depending on the COM module that is installed and the COM module that has been configured by Cscape one of the following six System Settings appears for Slot 2 Slot 2 I O Empty No COM module installed or configured Slot 2 Unsupported Unsupported COM module installed Slot 2 I O Missing No COM module installed but a COM module is configured Slot 2 1 0 Xzc z COM module installed but no COM module configured
13. tasa sna natn nnmnnn 3 1 1 Safety Warnings and Erro Indicador n o definido 1 2 Cc Erro Indicador n o definido 1 3 CE Compliant eias eh Avie iil ees Erro Indicador nao definido CHAPTER INTRODUGCTION terre rte 8 2 1 Visual Overview of XLe and Topics Covered in this 8 2 1 1 Where to Find Information about the XLe sssssseeeeenen menn 8 2 2 Gonnectivity toth8 XL6 5 2 e ble e er Dd 9 2 3 Features ot AL6 asm stem been tea bel tee i s es 9 2 4 Required and Suggested 5 10 2 5 Useful Documents and Erro Indicador n o definido CHAPTER 3 MECHANICAL 5 11 3 1 err 11 3 2 Mounting 4 241 1 entre enn nennen nenas 11 3 2 1 Mounting Procedures Installed in a Panel 11 3 2 2 Mounting Procedures Installed on DIN Rail 12 3 3 Mouiiting Orlentallgn s si taro tg t it 2 Senses tei teed 12 3 4 PAMel Gut
14. AI1 AI2 Unused Analog Inputs Analog Inputs Analog Inputs Analog Inputs 4 Analog Inputs Reserved Reserved Reserved AI5 AIE Unused HSC1 Accumulator 17 18 Unused HSC2 Accumulator 19 110 Unused HSC3 Accumulator 96A 1 96A112 Unused HSC4 Accumulator 96AQ1 96AQ2 Unused PWM1 Duty Cycle 4 Unused PWMe Duty Cycle 96AQ5 96AQ6 Unused PWM Prescale 96AQ7 96AQ8 Unused PWM Period 96AQ9 96AQ10 Unused Unused Unused Unused Analog Outputs Unused These registers can be used as general purpose registers 13 4 Resource Limits Table 13 3 Resource Limits Resource Value 968 13 SR 192 2048 2048 R 9eK D l December 7 2012 Page 64 of 94 ECN 979 MAN XLe Series Novus Table 13 3 Resource Limits Resource Value Q 2048 512 AQ 512 64 64 AIG 32 AQG 32 CsCAN TONS Optional depending on model Controllers Per Network 253 Keypad 20 keys 10 fn keys and 4 soft keys Display 128x64 LCD Backlit monochrome for XLe 160x128 LCD Backlit monochrome for XLt Screen Memory 1M User Screens 1023 Data Fields Per 50 User Screen Ladder Code 256 k December 7 2012 Page 65 of 94 ECN 979 MAN XLe Series Novus CHAPTER 14 CSCAPE CONFIGURATION 14 1 Overview XLe hardware is programmed with a Windows based PC application called Cscape This applic
15. V w J4 5 Tom e Figure 9 3 Typical Output Wiring The digital outputs used in the XLe have electronic short circuit protection and current limiting While these electronic protections work in most applications some application may require external fusing on these outputs The digital outputs in the XLe are typically controlled via Q bits in the register mapping Some of the outputs are designed for high speed applications and can be used for PWM or frequency output applications Please see the data sheet and the chapter on High Speed I O for additional information When the controller is stopped the operation of each output is configurable The outputs can hold the state they were in before the controller stopped or they can go to a predetermined state By default digital outputs turn off For more information on stop state see configuration Chapter 14 for Cscape settings The digital outputs feature an output fault bit 96l32 will turn on if any of the outputs experience short circuit over current or the output driver overheats 9 5 Relay Outputs Relay outputs are designed to switch loads that typically have high voltage or current requirements or require isolation that relays provide Note The design of the XLe does not require external coil power for the relays to function The relays will activate anytime the XLe is powered There are several factors that should b
16. to view updates on new products and accessories Note The XLe is not shipped with a programming cable in the box To obtain a programming cable order 500 300 Table 2 1 XLe Accessories Part Number Description 10 100 Ethernet option kit field installable Kit includes all parts necessary for internal installation within the XLe case including a deeper plastic back cover adapted for Ethernet operation 14 4 k Telephone modem option kit field installable Kit includes all parts necessary for internal installation within the XLe case including deeper plastic back cover adapted for modem operation HE MC1 Removable Media card compatible with XLe Card capacity is 256 MB or larger HE MR1 Media Card Reader for HE MC1 Portable device allows HE MC1 to be plugged into the USB port of personal computers as a portable hard drive HE X24 AS Power supply 100 240VAC or 140 340VDC Switching supply that outputs 1 5 A 3A HE X24 AS AL at 24 VDC Mounts on Standard DIN rail Designed for X Family products HE X24 AL Power supply 100 240 VAC or 140 340 VDC Switching supply that outputs 1 5 A 3 A HE X24 AS AL at 24VDC Mounts on Standard DIN rail Designed for X Family products HE5000SW232 Cscape Software Package Includes Cscape CD 9 pin OCS Programming Cable RJ 45 Programming Cable Documentation HE500CBL300 OCS Programming Cable 9 pin female PC to RJ 45 OCS 6 feet USB programm
17. Clone Figure 16 2 Clone Unit Menu before Cloning Note a In the above Figure16 2 F3 and F4 are inactive in Clone Unit b DSK when selected shows number of total and free bytes in Removable Media 3 Make Create Clone option enables user to duplicate Clone application file all unit settings and all register values from Battery Backed RAM Selecting Make Clone brings up the screen below for the user December 7 2012 Page 82 of 94 ECN 979 MAN XLe Series Novus XLt XLe Clone Unit Make Clone Files Make Clone Fil Are You Sure Are You Sure i i BA Cancel Ok f Load C lone Clone Clone Clone Figure 16 3 Clone Unit Confirm Screen After confirmation the OCS will create two new files in the root directory of the Removable Media Drive as shown below AUTOLOAD PGM Application file CLONE DAT File having all unit settings and register values from Battery Backed RAM XLe Clone Unit RUTOLORD PGM Figure 16 4 Clone Unit Files NOTE Make Create clone operation automatically includes the security in AUTOLOAD PGM file for security enabled files 4 Once the cloning is successful OCS gives a message as below XLt XLe Clone Unit Cloning Status SUCCESS MAKE CLONE See Ok Figure 16 5 Cloning Status Make Create clone can also be triggered by setting SR164 9 bit to 1 from Ladder program or graphics Once the operation is
18. Delete Removable Media function blocks to rename and delete files 8 6 Using Removable Media to Load and Save Applications A special file type with a PGM extension is used to store XLe application programs on Micro SD To load an application from Micro SD to the XLe use the Removable Media Manager to find and highlight the desired PGM file and then press Enter To save an application from the XLe to Micro SD open the Removable Media Manager in the System Menu and press the F4 function key The application will be saved in a file called DEFAULT PGM in the Micro SD root directory To save an application from the XLt to Micro SD open the Removable Media Manager in System Menu and press the Save soft key displayed at the bottom of the XLt s touch screen The application will be saved in a file called DEFAULT PGM in the Micro SD root directory Note Saving an application to Micro SD can only be done from the System Menu and is not available on a Removable Media Manager object that was placed on an application graphics screen by Cscape Cscape can also save an application directly to a Micro SD card which is plugged into the PC s Micro SD compatible card reader by selecting the Export to Removable Media item on the File menu December 7 2012 Page 26 of 94 ECN 979 MAN XLe Series Novus 8 7 Using Removable Media to View and Capture Screens The XLe File System uses bitmap files with the BMP bmp extension to sto
19. Frequency Enabled Contains the following 1 sec 100 msec 10 msec Scan resolution Grayed out Totalize Enabled Contains the following Rising edge Falling edge Enabled Value can be 0 gt Hex Pulse Enabled Contains the following Width high 1 Counts Width low 1usec Counts Period rising edges 1 Counts Period falling edges 1usec Counts Grayed out Quadrature Enabled Contains the following 1 leads 2 count up 1 leads 2 count down Enabled Value can be 0 gt Hex Marker Enabled Only available in counter 3 and only when counter 1 is set to quadrature Contains the following Async reset on rising edge Async reset on falling edge Async reset on both edges High reset on 1 rising Low reset on 1 rising High reset on 1 falling Low reset on 1 falling High reset on 2 rising Low reset on 2 rising High reset on 2 falling Low reset on 2 falling Grayed out December 7 2012 Page 69 of 94 ECN 979 MAN XLe Series Novus 14 7 Digital Output PWM Configuration The following figure illustrates the Digital Output PWM Configuration dialog Digital PWM Output Configuration E 01 02 Noms C PAM 1 C PwM 2 HSC1 Output C HSC2 Output Stepper PWM State on Controller Stop Pw 1 Duty Cycle default Hold Last State PWM 2 Du
20. PWM Functions On units that support the PWM two dedicated outputs are available that can be configured for one of four modes of operation Those modes are Normal PWM HSC count PV and Stepper 10 4 1 Normal When either Q1 or Q2 is configured for Normal operation the digital output registers Q1 and 02 drives that respective output 10 4 2 PWM When either Q1 or Q2 is configured for PWM the PWM function drives that respective output Both PWM channels may be individually enabled however when both PWM outputs are enabled both share the same output frequency with the low going pulses synchronized Otherwise each pulse width can be independently adjusted The PWMs require three parameters AQs to be set for operation These parameters may be set at run time e Prescale Count The prescale AQ5 6 count sets the resolution of the internal counter used for generating the PWM output The prescale count 1 is a divisor applied to a 16MHz clock that drives the internal PWM counter For the highest resolution PWM output this value should be set as low as possible 0 provides a 1 16 micro second resolution Both the Period and Duty cycle pulse width are based on counts of the internal PWM counter The frequency of the PWM output is calculated using the following formula 16 000 000 Frequency Pr escaleCoun 1 xPeriodCoun December 7 2012 Page 41 of 94 ECN 979 MAN XLe Series Novus e Period Count This
21. Slot 2 I O XzC z COM module installed but another COM module configured Slot 2 I O XzC z COM module installed and configured properly View Protocols The View Protocols Sub Menu displays two System Settings both of which are not editable As mentioned in CHAPTER 5 both the MJ1 Port 1 and MJ2 Port 2 serial ports support downloadable protocols To assign a downloadable protocol to an XLe serial port select the Protocol Config item in Cscape s Program menu and then setup a protocol for Port 1 or Port 2 or both In the View Protocols Sub Menu the currently downloaded protocol if any and its version number are displayed for both Port 1 and Port 2 Port 1 Protocol name None Loaded or name of the protocol assigned to MJ1 Protocol version Blank or version of the protocol assigned to MJ1 Port 2 Protocol name None Loaded or name of the protocol assigned to MJ2 Protocol version Blank or version of the protocol assigned to MJ2 Set Fkeys The Set Fkeys Sub Menu displays two System Settings both of which are editable Fkeys Momentary K1 10 bits go On amp Off as F1 F10 are pressed amp released Toggle K1 10 bits toggle each time F1 F10 are pressed SYS Fn enable Yes Reset and all clear system functions enabled No Reset and all clear system functions disabled Set Serial Ports The Set Serial Ports Sub Menu displays three System Settings all of which are editable and one optional item For the Dflt
22. The web version of this manual has all of the XLe datasheets attached to it Visit our website see page 91 to obtain datasheets user documentation and updates 4 1 Grounding Definition Ground The term Ground is defined as a conductive connection between a circuit or piece of equipment and the earth Grounds are fundamentally used to protect an application from harmful interference causing either physical damage such as by lightning or voltage transients or from circuit disruption often caused by radio frequency interference RFI 4 2 Ground Specifications Ideally a ground resistance measurement from equipment to earth ground is 0 ohms In reality it typically is higher The U S National Electrical Code NEC states the resistance to ground shall not exceed 25 ohms Novus recommends less than 15 ohms resistance from our equipment to ground Resistance greater than 25 ohms can cause undesirable or harmful interference to the device 4 3 How to Test for Good Ground In order to test ground resistance a Ground Resistance Tester must be used A typical Ground Resistance Meter Kit contains a meter two or three wire leads and two ground rods Instructions are supplied for either a two point or three point ground test Figure 4 1 shows a two point ground connection test GROUND RESISTANCE METER mE 9 9 GROUND 2 4 3 DISCONNECTED 5 FROM SERVICE CNN 77 mud
23. a 50 Duty Cycle 10 kHz waveform PWM1 Set AQ1 2 50 duty cycle count Set AQ5 6 15 prescale count Set AQ7 8 100 period count Example 2 To get a 50 Duty Cycle on PW1 and 90 96 Duty Cycle on PWM2 1 kHz waveform Set AQ1 2 500 duty cycle count Set AQ3 4 900 duty cycle count Set AQ5 6 15 prescale count December 7 2012 Page 44 of 94 ECN 979 MAN XLe Series Novus Set 6AQ7 8 1000 period count Example 3 To turn PWM 1 output ON all the time Set AQ1 2 Same value as AQ7 8 duty cycle count Set AQ5 6 Any value prescale count Set AQ7 8 Non Zero value period count Example 4 To turn PWM 1 output OFF all the time Set AQ1 2 0 duty cycle count Set AQ5 6 Any value prescale count Set AQ7 8 Any value or 0 period count 10 7 STP Examples Example 1 10 000 000 steps control sequence The following example starts at 2 5 kHz and ramps up to 5 kHz during the first 1 000 000 steps Then it runs at 5 kHz for the next 8 000 000 steps Finally during the last 1 000 000 steps it slows to a stop Set AQ1 2500 Hz Start Frequency Set AQ2 5000 Hz Run Frequency Set AQ3 4 1000000 Steps Accel Count Set AQ5 6 8000000 Steps Run Count Set AQ7 8 1000000 Steps Decel Count Example 2 5 000 000 steps control sequence The following example starts at 0 5 kHz and ramps up to 1 kHz during the first 2 000 000 steps Then it runs at 1 kHz for the
24. around 60 ohms 6 Check for duplicate node ID s 7 Keep proper wires together One twisted pair is for V and V and the other twisted pair is used for CAN HI and CAN LO 8 Make sure the baud rate is the same for all controllers on the network 9 Assure shields are connected at one end of each segment they are not continuous through the network 10 Do not exceed the maximum length determined by the baud rate and cable type 11 Total drop length for each drop should not exceed 6m 20 feet A drop may include more than one node The drop length adds to the overall network length 12 Network should be wired in straight line fashion not in a star pattern 13 In applications requiring multiple power supplies make sure the V of all supplies is connected together and to earth ground at one place only 14 In some electrically noisy environments it may be necessary to add repeaters to the network Repeaters can be used to add additional nodes and or distance to the network and protect the signal against noisy environments The Novus repeater is part HE200CGM 100 December 7 2012 Page 90 of 94 ECN 979 MAN XLe Series 18 4 Removable Media 18 4 1 Basic Troubleshooting Novus Description Action XLe does not read media card The media card should be formatted with the XLe XLe will not download project file Make sure the project file is saved as a pgm file and not a csp file 18
25. completed this bit is made zero by the firmware When Make clone operation is triggered by this SR bit it does not ask the user for confirmation for making clone The success failure of the operation is also not notified on screen to the user In case of failure of Make Clone operation SR164 11 bit is set to 1 by the firmware and never reset NOTE Backup of registers in flash memory is not performed by Clone Feature If user desires Backup should be done as explained in Chapter 15 Fail Safe System December 7 2012 Page 83 of 94 ECN 979 MAN XLe Series Novus 16 3 Load Clone This option loads the application all unit settings and register values from Removable media to the Battery backed RAM Regardless of AutoLoad settings and then resets the OCS for the settings to take effect User needs to perform the following to Load Clone 1 Select Clone Unit from main system menu of OCS as shown below XLt XLe Set Screen Removable Media Fail Safe System Clone Uni View Status View Diags View 1 0 Slots View Protocols Set Fkeys Mode Set Serial Ports Set Time Date Set Beeper Set Screen Removable Media Fail Safe System Clone Uni CESC to exit Figure 16 6 System Menu 2 Selecting Clone Unit menu will open the following menu screen Select Load Clone SEGE Cr eate CA AL oad Em Cancel Figure 16 7 Clone Unit Menu after Cloning December 7 2012 P
26. following topics Connecting to the XLe controller Local controller and local I O CsCAN Network Removable media In the event that this information is not what you need please contact Technical Support at the locations indicated at the end of this chapter 18 1 Connecting to the XLe Cscape connects to the local controller automatically when the serial connection is made The status bar below shows an example of a successful connection This status bar is located in the bottom right hand corner of the Cscape window Local 253 Target 253 R no Forces In general the Target number should match the Local number The exception to this is when the controller is being used as a pass through unit where other controllers on a CSCAN network could be accessed through the local controller Determine connection status by examining feedback next to Local amp Target in the status bar of Cscape If a number shows next to Local then communication is established to the local Local controller Cscape is unable to access the COM port of the PC This could mean that Cscape is configured for a COM port that is not present or that another program has control of the Local No Port COM port Only one Cscape window can access a port at a time Subsequent instances of Cscape opened will indicate No Port Cscape has accessed a PC COM port but is not communicating with the controller This Local No Com typically occurs when the co
27. ise ite m Re Ee Rte ee erus eed 25 8 4 Using the Removable Media Manager 26 8 5 Using Removable Media to Log nennen 26 8 6 Using Removable Media to Load and Save 26 8 7 Using Removable Media to View and Capture 27 CHAPTER GENERALE riii iile ede 29 9 1 OVEIVIGWS TE 29 9 2 Removing the XLe Back Cover sssssssssssssesess enne entren nentes 29 9 3 Model and Overview ssssssssssseseseseeeee ener 30 9 4 Solid State Digital enne enne 31 9 5 31 9 6 Ber Eros S 33 9 7 33 9 8 Universal Analog 34 9 9 E 34 CHAPTER 10 HIGH SPEED I O HSC 35 10 1 OMIM EE 35 10 2 High Speed Counter HSC Functions essen nennen 35 10 21 Frequency teet io terae ete Rede erect Pte pec te ate eor Tap am Ee aere ERR be dE Pets 35 10 2 2 Totallze ila ede
28. module in auto answer mode so Cscape can call the XLe via a remote modem To program the ladder application to communicate via the Modem COM module standard Cscape Serial and Modem function blocks can be used December 7 2012 Page 24 of 94 ECN 979 MAN XLe Series Novus CHAPTER 8 REMOVABLE MEDIA 8 1 Overview All XLe models provide a Removable Media slot labeled Memory which supports standard Micro SD Flash memory cards Micro SD cards can be used to save and load applications to capture graphics Screens and to log data for later retrieval 8 2 Micro SD Cards When the Micro SD card format was introduced it was originally called TransFlash Cards labeled either Micro SD or TransFlash with up to 2 0 GB of Flash memory are compatible with the XLe Memory slot The XLe Memory slot is equipped with a push in push out connector and a Micro SD card can be safely inserted into the Memory slot whether the XLe power is On or Off To install a Micro SD card Align its 8 pin gold edge connector down facing the front of the XLe unit as shown in Figure 8 1 then carefully push it all the way into the Memory slot Ensure that it clicks into place To remove the Micro SD card Push down on the top of the card gently to release the spring The card pops up for removal Figure 8 1 Installing Removable Memory Card 8 3 Micro SD File System The XLe Micro SD Memory slot uses the PC compatible FAT16 File System This means th
29. next 2 000 000 steps Finally during the last 1 000 000 steps it slows to a stop Set AQ1 500 Hz Start Frequency Set AQ2 1000 Hz Run Frequency Set AQ3 4 2000000 Steps Accel Count Set AQ5 6 2000000 Steps Run Count Set AQ7 8 1000000 Steps Decel Count Example 3 6 000 000 steps control sequence The following example starts at 50 Hz and ramps up to 250 Hz during the first 150 000 steps Then it runs at 250 Hz for the next 5 500 000 steps Finally during the last 350 000 steps it slows to a stop Set AQ1 50 Hz Start Frequency Set AQ2 250 Hz Run Frequency Set AQ3 4 150000 Steps Accel Count Set AQ5 6 5500000 Steps Run Count Set AQ7 8 350000 Steps Decel Count Note The highest usable frequency is 65 KHz for the PWM output December 7 2012 Page 45 of 94 ECN 979 MAN XLe Series CHAPTER 11 SYSTEM SETTINGS AND ADJUSTMENTS 11 1 System Menu Overview Novus The XLe controller has a built in System Menu which lets the user view System Settings and make adjustments To start the System Menu press the 4 and 7 keys at the same time or set SR3 to 1 which will display the Main Menu as shown in Figure 11 1 and in Figure 11 12 Then use the 4 and 7 keys to select a Main Menu item and press Enter to display the item s Sub Menu Sub Menus Network Ok Yes Network ID 253 Network Baud 125 KB XLe Use VT to adjust Contrast N E E E Use lt gt
30. other keys or based on control logic for more advanced applications To allow the operator to change screens a screen jump object is generally used This object may be visually represented as a button responding to touch or remain invisible and logically tied to an OCS register An optional system ICON may be configured for display along with the legend which aids in identifying the object as one that causes a screen change December 7 2012 Page 58 of 94 ECN 979 MAN XLe Series Novus 12 2 Ladder Based Screen Navigation Ladder logic can use several techniques to control screen navigation Coils can be tied to D registers to make them screen coils These coils have two modes switch and alarm If the ladder program energizes an alarm display coil the screen associated with this coil is displayed and overrides the normal user screens This is designed to show alarm conditions or to display other ladder detected events When the text coil is de energized the previous screen that was being viewed before the alarm is returned The switch display coil switches to the associated screen when it is energized Once it is de energized the screen remains until it is switched by the user or ladder Input 1 Force Screen 1 A sam Screen 1 Input 2 Switch Screen 2 4 T0002 screen 2 Figure 12 3 Force and Switch Coils in Ladder Programming There is also a system register that can be used to for control based scree
31. run frequency or an error is generated Run Frequency cycles per second This value AQ2 sets the frequency for the last cycle during the acceleration phase the consistent frequency during the run phase and the frequency of the first cycle during the deceleration mode The Run Frequency must be greater than 0 and must not exceed 5000 cycles sec or an error is generated Acceleration Count This value AQ3 4 sets the number of cycles to occur within the acceleration phase The frequency of the cycles within this mode will vary linearly between the specified Start and Run frequency The Accel count must not equal 1 or an error is generated Setting this value to zero disables this phase Run Count This value AQ5 6 sets the number of cycles to occur within the run phase The frequency of the cycles within this mode is constant at the specified Run frequency The Run count may any value Setting this value to zero disables this phase Deceleration Count This value AQ7 8 sets the number of cycles to occur within the deceleration phase The frequency of the cycles within this phase will vary linearly between the specified Run and Stop frequency The Decel count must not equal 1 or an error is generated Setting this value to zero disables this phase December 7 2012 Page 43 of 94 ECN 979 MAN XLe Series Novus The stepper provides two Boolean registers to provide stepper status Ready Done A high indication on this register
32. value AQ7 8 sets the period of the output signal by specifying the number of internal PWM counter counts before the cycle is reset larger count results in a smaller frequency The duration of each count is determined by the prescaler value This parameter affects the Period of both PWM outputs See the previous formula to see how the prescale and period counts create an output frequency For example setting the PWM for 1 ps resolution prescale 15 and a period count of 20 000 would result in a 50 Hz output CE Period e Duty Cycle Count This value PWM1 AQ1 2 PWM2 AQ3 4 sets the width of the output signal by specifying the number of internal PWM counter counts that the output is maintained high The duration of each count is determined by the prescaler value Each PWM channel has its own duty cycle count parameter Setting the period count to 1000 and the duty cycle count to 500 results in a duty cycle of 50 percent Changing just the duty cycle count to a value of 250 results in a duty cycle of 25 percent Duty Cycle At controller power up or during a download the PWM output is maintained at zero until both the Period count and the Duty cycle count are loaded with non zero values When the controller is placed in stop mode the state of the PWM outputs is dependent on the PWM State on Controller Stop configuration This configuration allows for either hold last state or specific prescale period and duty cycle co
33. variety of analog inputs These inputs include voltage current thermocouple RTD and millivolt Each channel can be configured separately using jumpers and configuration settings in Cscape Like the standard analog inputs these inputs have a digital filter that can be used to filter electrical noise that may be unavoidable in some installations The downside to digital filtering is the inputs will respond more slowly to sudden changes in the actual input 9 9 Analog Outputs Note See CHAPTER 10 for high speed I O information and refer to the datasheet for XLe model you are using for details on jumper settings The analog outputs on XLe devices provide high resolution voltage or current outputs The voltage or current selection is controlled with jumpers and configuration settings in Cscape Note that each channel can be separately configured for voltage or current mode When the controller is stopped the operation of each output is configurable The outputs can hold the state they were in before the controller stopped or they can go to a predetermined value By default analog outputs are set to a value of zero For more information on Stop State see CHAPTER 14 for the configuration chapter for Cscape settings December 7 2012 Page 34 of 94 ECN 979 MAN XLe Series Novus CHAPTER 10 HIGH SPEED I O HSC PWM 10 1 Overview In addition to the compliment of simple analog and digital I O several of the XLe I O modules support High S
34. windows allow the user to specify the mode for each analog input to operate The Channel x drop down windows are enabled disabled according to which model is being configured All of the models have the following modes available 0 10V 0 20mA 4 20mA On model 005 channels 3 and 4 also have the following modes available 100mV PT100 DIN RTD 1 20 C Type J Thermocouple 1 20 C Type K Thermocouple 1 20 C Type N Thermocouple 1 20 C T Thermocouple 1 20 C E Thermocouple 1 20 C R Thermocouple 1 20 Type S Thermocouple 1 20 Type B Thermocouple 1 20 C The Filter Constant provides filtering to all channels 14 9 Analog Output Configuration The following figure illustrates the Analog Output Configuration dialog December 7 2012 Page 71 of 94 ECN 979 MAN XLe Series Novus Analog Output Configuration Output value on STOP Output Mode 1 Goto o Hold Last Value 0 10 Y Cancel 2 Goto o Hold Last Value D 10V Y Figure 14 4 Analog Output Configuration Dialog The Output value on Stop group box contains items that allow the user to specify how the analog output channels behave when the controller is stopped The outputs can either hold their value or default to a value when the controller is stopped The Output Mode group box allows the user to select the operating modes for each of t
35. 5 Technical Support Contacts For manual updates and assistance contact Technical Support at the following locations Tel 55 11 3097 8466 Website www novus com br email suporte novus com br December 7 2012 Page 91 of 94 ECN 979 MAN XLe Series INDEX Accessories 13 Analog Inputs 37 Analog Outputs 38 AutoLoad 84 AutoRun 86 Back Cover Removal 33 Backup Restore 80 Battery Replacement 92 Warnings 92 When to Replace 91 Battery backed RAM 62 65 87 CAN Comm Cscape Programming 26 Expansion Network I O 26 Ladder Controlled 26 Overview 25 Ports 25 Wiring 25 CE 10 Clone Unit 62 65 87 CLONE DAT 88 Com Port Rediretor 27 Communication Options Ethernet COM Module XEC 27 Modem COM Module XMC 28 Overview 27 Compliance CE 10 Csape Program Via Serial Port 24 Cscape Analog In Configuration 76 Analog Out Configuration 77 Configuration Procedures 72 Count per Rev 74 Digita In HSC Configuration 73 Digital Out PWM Configuration 75 Establishing Communications 72 Models Supported 72 Overview 71 Status Bar 71 Devices to Connect to XLe 12 Digital Inputs 37 Dimensions 17 Duty Cycle Examples 48 49 Ethernet COM Module XEC 27 Fail Safe System Overview 79 Fail Safe System Settings 79 Features 12 General I O Overview 33 Ground Testing for Good 21 Ground Specification 21 Grounding Locations of Information 10 Grounding Definition 21 High Speed Decem
36. AN power is not required 6 3 Wiring Figure 6 1 and Table 6 1 show how the port pins are assigned Note The V connection is not required on the XLe The XLe network port is self powered Supporting devices can require this connection and this pin can be used to land the extra wire required CAN Connector Use the CAN Connector when using CsCAN network Torque rating 4 5 7 Lb In 0 50 0 78 N m for those devices Figure 6 1 Port Connector Table 6 1 Port Pin Assignments Pin Signal Signal Description Direction 1 V CAN Ground 2 CON L CAN Data Low In Out 3 SHLD Shield Ground 4 CN H CAN Data High In Out 5 NC No Connect December 7 2012 Page 21 of 94 ECN 979 MAN XLe Series Novus 6 4 Cscape Programming via CAN The NET1 port supports CsCAN Programming Protocol If a PC has a CAN interface installed via PCI card or USB and the PC CAN port is connected to the XLe NET1 port Cscape can access the XLe for programming and monitoring In addition the XLe supports single point programming of all XLe and other OCS RCS devices that are connected to a CAN network If the PC COM port is connected to the XLe MJ1 serial port see CHAPTER 5 the XLe can act as a pass through gateway allowing Cscape to access all XLe and OCS RCS devices that are attached to the CAN network 6 5 Ladder Controlled CAN Communication Using Put and Get Network Words fu
37. L SAFE 74 15 1 S NI LECT EE TE 74 15 2 dee o dU DEL M ete M LA D 74 15 3 Backup Restore Data 2 e ie ete eae tnde ttes 75 15 4 AUtoboad ic nS eben ine AE 78 15 5 AUO PU ice tea le bue Uie DOPO ai 80 CHAPTER 16 CLONE UNIT trino tonne rn Eat ere Po ER rude Ee ent ensteeeseccersnss ERR uat Ec 82 Page 5 of 94 Table Of Contents MAN XLe Series 16 1 I E 82 16 2 Mp 82 16 3 Ne Bel 84 CHAPTER 17 MAINTENANGE oo reiih 86 17 1 Firmware Updates nee eee te die ertet ree AARE e teet mente 86 17 2 86 17 2 1 Indications the battery needs 86 17 2 2 Battery 86 CHAPTER 18 TROUBLESHOOTING TECHNICAL SUPPORT eese nennt 88 18 1 Gonnecting to the XL6 amp rer t Dr it epp rete ite ees Pe tema ede entere ade ieee ee ra neve 88 18 1 1 Connecting Troubleshooting Checklist sese 89 18 2 Local Controller and Local 89 18 2 1 Local I O Troubleshooting 89 18 3 ere MUI EE 90 18 3 1 CsCAN Net
38. Load Enabled NO AUTOLOAD PGM present in the RM of the device AutoLoad initiated NO AutoRun Novus OCS put in IDLE mode AutoLoad run sequence failed with reasons for failure v v Enabled YES OCS put in RUN Mode OCS put in IDLE Mode Figure 15 8 Flow Chart for AutoLoad 15 5 AutoRun This system menu option when enabled YES allows the user to automatically place the OCS into RUN mode after the AutoLoad operation or automatic Restore Data operation When the AutoRun setting is disabled NO the OCS remains in the IDLE mode after a Restore Data or AutoLoad operation December 7 2012 Page 80 of 94 ECN 979 MAN XLe Series Novus SR164 5 can be set by putting the system into RUN mode automatically once an AutoLoad has been performed or an Automatic Restore has occurred If for any reason the AutoLoad Run Loading the AUTOLOAD PGM automatically and OCS put in RUN mode sequence does not succeed a pop up message box saying AUTO LOAD RUN SEQUENCE FAILED will be displayed It will also show the reason for its failure On acknowledging this message box the AutoLoad Run sequence will be terminated controller will return to the first user screen and will be placed in IDLE mode XLe Enable AutoRun Ho Auto Enters RUN 2 after AutoLoad
39. Lt Backup Restore Data Enable AutoRun A Enable AutoLoad CESC to exit a Backup Restore Data Enable AutoRun Enable AutoLoad CESC to exit Figure 15 1 Fail Safe System Menu 15 2 Settings To use the fail safe feature the user needs to do the following 1 Backup the current Battery Backed RAM Register contents in On Board Flash memory using System Menu options 2 From Cscape create AUTOLOAD PGM for the application program using Export to Removable Media Place the Removable Media with AUTOLOAD PGM in the device Set the Enable AutoLoad option in the device to YES Set the Enable AutoRun option to YES if the controller needs to be placed in RUN mode automatically after automatic restore of data or AutoLoad operation oO December 7 2012 Page 74 of 94 ECN 979 MAN XLe Series Novus 15 3 Backup Restore Data Selecting this option brings up a screen having four operations Backup OCS Data Restore OCS Data Clear Backup Data Exit XLe Backup Restore Data Backup Restore fClesr Backup Exit XLt Backup Restore Data Clear Backup Figure 15 2 Backup Restore Data Backup OCS Data When initiated this will allow the user to manually copy Battery Backed RAM contents on to the onboard FLASH memory of the OCS This will have the effect of backing up all the registers and controller settings Network ID etc that would otherwise be lost due
40. N Programming Protocol but MJ2 does not If a PC COM port is connected to the XLe MJ1 serial port Cscape can access the XLe for programming and monitoring 5 7 Ladder Controlled Serial Communication Using Serial Communication function blocks both MJ1 and MJ2 support Generic Modbus Master and Modbus Slave Protocols In addition external modems can be connected and accessed using Init Dial and Answer Modem function blocks 5 8 Downloadable Serial Communication Protocols Both MJ1 and MJ2 also support downloadable protocols such as Allen Bradley DF1 CsCAN Master GE Fanuc SNP and Modbus Master December 7 2012 Page 20 of 94 ECN 979 MAN XLe Series Novus CHAPTER 6 CAN COMMUNICATIONS Note For additional CAN information refer to the CAN Networks manual 0799 on our website See page 91 for our website address 6 1 Overview Some XLe models XE1xx provide a CAN networking port which is implemented with a 5 pin connector labeled NET1 Like the MJ1 serial port the NET1 port can be used for XLe programming by connecting it to the CAN port of a PC running Cscape The NET1 port also allows the XLe to exchange global data with other OCS RCS controllers and to access remote Network I O devices SmartStix Modules 6 2 Port Description The XLe NET1 port implements the ISO 11898 2 physical layer and the CAN 2 0A data link layer standards Also since the NET1 port is powered by an internal isolated power supply external C
41. Pgm Port System Setting only MJ1 232 can be selected unless either an Ethernet XEC or a Modem XMC COM module is installed Also the Set Ethernet Enet item only appears if an Ethernet COM module is installed Dflt Port MJ1 232 MJ1 RS232 port is the default programming port Enet Ethernet COM module is the default programming port Modem Modem COM module is the default programming port MJ1 RS485 Bias No MJ1 RS485 bias resistors are not switched in Yes MJ1 RS485 bias resistors are switched in MJ2 RS485 Bias No MJ2 RS485 bias resistors are not switched in Yes MJ2 RS485 bias resistors are switched in December 7 2012 Page 51 of 94 ECN 979 MAN XLe Series Novus Set Ethernet Enet Select and press Enter to setup the Ethernet COM module Set Ethernet Enet The Set Ethernet Enet Sub Menu displays three System Settings all of which are editable The values shown below are the default values Note that if Gtwy is set to 0 0 0 0 Ethernet communication will be confined to the local network Addr 192 168 254 128 IP Address for installed Ethernet COM module Mask 255 255 255 0 Net Mask for installed Ethernet COM module Gtwy 0 0 0 0 Gateway device IP Address for installed Ethernet COM module Set Time Date The Set Time Date Sub Menu displays three System Settings Time and Date are editable and Day is automatically calculated from the Date setting Note that Time and Date are split into three editab
42. User Manual for HE XE102 HE XE103 HE XE104 HE XE105 XLe Limited Warranty and Liability MAN XLe Series PREFACE This manual explains how to use the XLe Modules Copyright Novus Produtos eletr nicos Ltda All rights reserved No part of this publication may be reproduced transmitted transcribed stored in a retrieval system or translated into any language or computer language in any form by any means electronic mechanical magnetic optical chemical manual or otherwise without the prior agreement and written permission of Novus All software described in this document or media is also copyrighted material subject to the terms and conditions of the Novus Software License Agreement Information in this document is subject to change without notice and does not represent a commitment on the part of Novus Ethernet is a trademark of Xerox Corporation Micro SD and CompactFlash are registered trademarks of SanDisk Corporation For user manual updates contact Technical Support email suporte 2novus com br Website www novus com br Page 2 of 94 LIMITED WARRANTY AND LIMITATION OF LIABILITY XXX CHAPTER 1 SAFETY COMPLIANCE XXX MAN XLe Series Table Of Contents Table of Contents VISUAL MAP OF MAJOR TASKS AND THE KEY CHAPTERS TO ASSIST 7 CHAPTER 1 SAFETY nn nnn nnne nnn nn sana
43. XLe units without Ethernet must use MJ1 for programming and debugging If Ethernet is installed it can be selected as the programming port The selection is made in the controller s System Menu If there are difficulties connecting make sure that the default programming port is set correctly with the connection method being attempted 18 2 Local Controller and Local I O The system menu provides the following status indications that are useful for troubleshooting and system maintenance Self test results diagnostics RUN and OK status Network status and usage Average logic scan rate Application memory usage Loaded firmware versions Loaded protocols Removable media access To view the system menu press the UP and DOWN arrow keys simultaneously See CHAPTER 11 for full details on the system menu diagnostic capabilities 18 2 1 Local I O Troubleshooting Checklist 1 Verify the controller is in RUN mode 2 Check diagnostics to insure controller passed self tests View diags in System Menu or in Cscape click Controller Diagnostics Check data sheets to insure proper wiring Insure that hardware jumpers and software configuration for I O match Check data sheets for voltage and current limits Take ladder out of the picture From Cscape set controller to Do I O mode In this mode inputs can be monitored and outputs set from a data watch window in Cscape without interference from the ladder program Some I O problems are only a resu
44. accumulator is set to Counts per Rev 1 on the count following zero Specifying zero for this value allows the totalizer to count through the full 32 bit range before resetting For example if your encoder outputs 1024 counts per revolution the value of 1024 can be entered into the configuration for Counts per rev This will result in a counter that produces counts in the range of 0 to 1023 e Ladder control Setting registers Q17 or Q19 resets quadrature HSC 1 or quadrature HSC 3 respectively with no additional configuration Setting registers Q18 or Q20 sets quadrature HSC 1 or quadrature HSC respectively to Counts per Rev 1 e Direct digital input control HSC3 Marker When HSC input 1 and 2 are used for quadrature inputs an additional choice of marker input becomes available for HSC input 3 The marker input is typically part of an encoder or motion system that signals when a cycle of motion is complete When the marker input is triggered the accumulator is reset to zero or to Counts per rev 1 based on rotation direction Marker reset operation is enabled when is configured for Marker type Once selected one of several modes is available for marker operation These modes can be sub divided into two groups of marker operation Asynchronous modes ignore the quadrature inputs and reset the quadrature accumulator to zero on the configured edge rising falling or both These are the most common settings u
45. ach bit shows if a group has an active alarm For example if bit one is ON there is an active alarm in group one SYS System Beep Enable 0 disabled 1 enabled USER_BEEP Software configurable 0 1 SR183 only for XLt SR1 84 only for XLt For additional information on system bits and registers refer to the on line help found in Cscape 13 3 Register Map for XLe I O Table 13 3 I O Register Map Registers Description XLx with no I O XLx with 102 I O XLx with 103 I O XLx with 104 I O XLx with 105 I O 11 112 Digital Inputs Digital Inputs Digital Inputs Digital Inputs 96113 96116 Unused Reserved Reserved Digital Inputs Reserved 96117 96124 Unused Unused Reserved Digital Inputs Reserved 96125 96131 Unused Unused Reserved Reserved Reserved 96132 Unused Unused Output Fault Output Fault Output Fault 01 06 Unused Digital Outputs Digital Outputs Digital Outputs Digital Outputs Q7 Q12 Unused Reserved Digital Outputs Digital Outputs Digital Outputs Q13 Q16 Unused Reserved Reserved Digital Outputs Reserved Q17 Unused Totalizer Clear HSC1 Quadrature Clear Quad1 018 Unused Totalizer Clear HSC2 Quadrature Set Quad1 019 Unused Totalizer Clear HSC3 Quadrature Clear Quad2 Q20 Unused Totalizer Clear HSC4 Quadrature Set Quad2 021 024 Unused Reserved
46. age 84 of 94 ECN 979 MAN XLe Series Novus 3 User needs to confirm Load Clone as shown below XLe Are You Sure EES C ance 1 TP Figure 16 8 Load Clone Confirm Screen 4 After confirmation all unit settings and register values will be loaded from Removable media to the Battery backed RAM Regardless of AutoLoad settings and then OCS resets for the settings to take effect NOTE For security enabled files Load clone asks for password validation before loading the application Load clone can also be triggered by setting SR164 10 bit to 1 from Ladder program or graphics Once the operation is completed this bit is made zero by the firmware When Load clone operation is triggered by this SR bit it does not ask the user for confirmation for loading clone The success failure of the operation is also not notified on screen to the user In case of failure of Load Clone operation SR164 12 bit is set to 1 by the firmware and never reset December 7 2012 Page 85 of 94 ECN 979 MAN XLe Series Novus CHAPTER 17 MAINTENANCE 17 1 Firmware Updates The XLe products contain field updatable firmware to allow new features to be added to the product at a later time Firmware updates should only be performed when a new feature or correction is required Warning Firmware updates are only performed when the equipment being controlled by the XLe is in a safe non operational state Communic
47. ansmit Positive Out 4 TX RS 485 Transmit Negative Out 5 5 5 60mA Out 6 oV Ground 7 TD RS 232 Transmit Data In 8 RD RS 232 Receive Data Out Signals are labeled for connection to a DTE device MJ2 Full Duplex Mode December 7 2012 Page 19 of 94 ECN 979 MAN XLe Series Novus 5 4 RS 485 Termination Proper RS 485 termination minimizes reflections and improves reliability Both serial ports allow an internal 121 Ohm RS 485 termination resistor to be placed across pins 1 and 2 This can be done by installing a jumper Please refer to the XLe data sheet for jumper locations In any case only the two devices physically located at the endpoints of the RS 485 network should be terminated 5 5 RS 485 Biasing RS 485 biasing passively asserts a line idle state when no device is actively transmitting which is useful for multi drop RS 485 networking Both serial ports allow internal 390 Ohm RS 485 bias resistors to be switched in pulling pin 1 up to 3 3V and pulling pin 2 down to ground The Set Serial Ports item in the System Menu see page 46 can be used to enable RS 485 biasing Also an application graphics screen that writes to SR164 can do the same thing Setting SR164 1 enables MJ1 biasing and setting SR164 2 enables MJ2 biasing If biasing is used it should be enabled in only one of the devices attached to the RS 485 network 5 6 Cscape Programming via Serial Port The XLe MJ1 serial port supports CSCA
48. aphic screens String Size X Number of bytes in application string table Bitmap Size X Number of bytes in application bitmaps Text Size X Number of bytes in application text tables Font Size X Number of bytes in application font tables Protocol Sz X Number of bytes in application downloaded protocols SMS Msg Sz x Number of bytes in application SMS protocol configuration Firmware Rev xx yy Current firmware version CPLD Rev Xy Current CPLD Complex Programmable Logic Device version Self Test Ok All power on self tests passed Fault One or more power on self tests failed View Diags The View Diags Sub Menu displays up to 14 System Diagnostics all of which are not editable The Net Errors Network State Network ID and Dup Net ID System Diagnostics only appear for XLe models that have CAN ports XE1xx The first five System Diagnostics are critical If any of them indicate a Fault condition the XLe will not enter or remain in Run mode and the problem must be investigated and corrected System Ram Ok System RAM power up self test passed Fault System RAM power up self test failed System BIOS Ok System BIOS power up self test passed Fault System BIOS power up self test failed Firmware Ok Firmware power up self test passed Fault Firmware power up self test failed December 7 2012 Page 49 of 94 ECN 979 MAN XLe Series Novus Logic Error Ok executed ladder instructions are legal for loaded
49. at a PC with a Micro SD compatible card reader can read files that have been written by the XLe and can write files that can be read by the XLe However the XLe does not support long filenames but instead implements the 8 3 filename format This means that all file and directory names must consist of up to 8 characters followed by an optional dot and an optional extension with up to 3 characters Directories and sub directories can be nested up to 16 levels deep as long as each pathname string does not exceed 147 characters December 7 2012 Page 25 of 94 ECN 979 MAN XLe Series Novus 8 4 Using the Removable Media Manager The Removable Media Manager is an interactive XLe screen that performs the following functions Display number of total and free bytes Browse file and directory lists Delete files and directories Format a Micro SD card Load and save application programs View screen capture bitmaps The Removable Media Manager can be accessed via the System Menu see CHAPTER 11 or by using Cscape to place a Removable Media Manager object on an application graphics screen 8 5 Using Removable Media to Log Data Using Read and Write Removable Media function blocks an application ladder program can read and write XLe register data in the form of comma delimited files with a CSV extension These files are compatible with standard database and spreadsheet PC programs In addition an application ladder program can use Rename and
50. ate Edit 52 System Menu Overview 51 Technical Support Contacts 98 Totalize 39 Toubleshooting December 7 2012 Page 93 of 94 Novus Connecting Checklist 96 Troubleshooting CsCAN Checklist 97 CsCAN Network 97 Local I O Checklist 96 Removable Media 98 Universal Analog Inputs 38 User Interface Editable Screen Objects 64 Ladder Based Navigation 64 Screen Navigation 63 Visual Overview of XLe and Topics 11 Where to Find Information 11 XEC 27 XMC 28 ECN 979 MAN XLe Series Novus TABLE OF FIGURES Figure 2 1 Visual Overview of XLE and Topics of Interest Covered in the User Manual 8 Figure 2 2 Visual Overview of Types of Devices that can be connected to 9 Figure 3 1 Panel Mounting of the XLe and Close up View of 11 Figure 3 2 DIN Rail Mounting of the 2 02 eene nennen nennen tennis 12 Figure 3 3 Orientation of XLe OCS e d emet Be e e RR HERR ada 12 Figure 3 4 XLe Panel Gut OuL itte tet ete tede e e oed eee ee eo xen 13 Figure 3 5 XLbe Dimensions une ome e Be enda 13 Figure 4 1 Two Point Ground Connection Test sssssssssssssse esee nentes 17 Figure 4 2 Power Connector Primary Power Port cc ccceeeceeeeeeeeeeeeeeeeeceaeeesaaeeeeaeeseeeeseaeeesaeeseaeeteaes 18 F
51. ation can be used to program configure monitor and debug all aspects of the XLe unit Please see the on line help provided with Cscape for additional details 14 2 Status Bar When the XLe is connected to a PC using Cscape software a Status Bar appears at the bottom of the screen The Cscape Status Bar can be used to determine if communications have been established between the XLe and the Cscape program Components of the Cscape Status Bar are explained below Message Line The contents of Equal Indicator indicates whether the current program in Cscape is equal to the program these messages stored in the Target Controller are context e f Equal the program in Cscape is the same as the program stored in the Target Controller sensitive The f Not Equal the program in Cscape is not the same as the program stored in the Target Message line can Controller be empty e f Unknown there may have been a change since the last time the program in Cscape was compared to the Target Controller Current User File Modified Indicator indicates that the file in indicates who is logged the selected window has been modified but has for security purposes not been saved Ready User NONE HE XExx1 CsCAN Model Equal Local 1 Target 2 R no forces MOD Controller Model Network Model Confirmation Communications Status indicates the current status of the pass through Connector Controller Model ind
52. ation or hardware failures during the firmware update process can cause the controller to behave erratically resulting in injury or equipment damage Make sure the functions of the equipment work properly after a firmware update before returning the device to an operational mode Steps for updating the firmware 1 Establish communication between Cscape and the controller using a direct serial connection to MJ1 2 Make sure your application is available on your PC or upload the application 3 Make sure the machinery connected to the XLe is in a safe state for firmware update see warning above 4 Start the firmware update by selecting File Firmware Update Wizard 5 The correct product type should be selected if it is not select the type of controller from the drop down list Press the start button Wait for the firmware update to complete If there is a communication failure check the cable connections and comm port setting and try again 9 Firmware updates typically delete the user applications to ensure compatibility You will need to reload your application 10 Test the operation of the equipment with the new firmware before returning the XLe system to an operation mode 17 2 Backup Battery The XLe contains run time battery monitor that checks the voltage of the internal lithium battery This battery is used to run the real time clock and maintains retentive registers when power is disconnected U
53. be connected to the Local Area Network or to the Internet and a Com Port Redirector driver must be installed on the PC and properly configured The Com Port Redirector allows multiple virtual PC serial ports to be created and each one can be assigned to a different target device IP Address thus allowing access to Ethernet COM modules in multiple XLe controllers After installing and configuring both the Ethernet COM module and the Com Port Redirector Cscape or OPC Server software should be set up to communicate to one of the virtual serial ports at which point they should function as if a real PC serial port was connected to the XLe MJ1 serial port December 7 2012 Page 23 of 94 ECN 979 MAN XLe Series Novus 7 3 Modem COM Module XMC Option A Modem COM module can be installed to allow Cscape programming of an XLe over a dial up network In addition the application ladder program can take control of the modem for application specific modem communication The Modem COM module supports the standard AT command set and can connect to the dial up network at speeds up to 14 4 KBaud Connection speed is auto negotiated The Modem COM module connects to the dial up network phone line via a cable with a standard RJ11 modular plug To enable Cscape programming via a dial up network the Modem COM module should first be configured as the Default Programming Port using the XLe System Menu see CHAPTER 11 Doing this puts the Modem COM
54. ber 7 2012 Novus Configure Inputs 39 Frequency 39 High Speed PWM Overview 39 Jumpers Example 34 Load Clone 89 Make Clone 87 Map Major Tasks Key Chapters 7 Micro SD Cards 29 Installing Removing 29 Micro SD System 29 Model I O Overview 34 Modem COM Module Option 28 Mounting Orientation 16 Mounting Requirements 15 DIN Rail Mounting 16 Panel Door Mounting 15 Panel Box Clearances 18 Grounding 18 Noise 19 Orientation 19 Temperature 18 Panel Box Shock and Vibration 19 Panel Cut out 17 Panel Design Checklist 19 Panel Layout Clearances 18 Primary Power Port 22 Pulse 40 PWM Examples 48 49 Frequency Formula 45 47 Highest UsableFrequency 65kHz 50 Maximum Usable Frequency 65kHz 50 Registers 48 Quadrature 41 References Useful documents 14 Registers S SR 68 Definitions 67 69 Resource Limits 70 Relay Outputs 35 Removable Media Load Save Applications 30 Log Data 30 Overview 29 Save Applications XLe 30 Save Applications XLt 30 View Capture 31 Removable Media Manager 30 Removable Media XLe 60 Removable Media XLt 61 RS 485 Biasing 24 RS 485 Termination 24 Safety Warnings Guidelines 9 Serial Comm Cscape Programming 24 Downloadable Protocols 24 Page 92 of 94 ECN 979 MAN XLe Series Ladder Controlled 24 Overview 23 Ports 23 Wiring 23 Set Beeper XLt 60 Solid State Digital Outputs 35 Sub Menus 51 System Menu Details 53 Navig
55. ctrical code and applicable standards for proper grounding etc Meets the panel manufacturer s requirements for grounding etc Is the panel box properly connected to earth ground Is the panel door properly grounded Has the appropriate procedure been followed to properly ground the devices in the panel box and on the panel door Are minimum clearance requirements met See Table 3 1 Can the panel door be easily opened and closed Is there adequate space between device bases as well as the sides of the panel and wiring ducts Is the panel box deep enough to accommodate the XLe Is there adequate ventilation Is the ambient temperature range maintained Are cooling or heating devices required Are noise suppression devices or isolation transformers required Is there adequate distance between the base of the XLe and noisy devices such as relays or motor starters Ensure that power and signal wires are not routed in the same conduit Are there other requirements that impact the particular system which need to be considered December 7 2012 Page 15 of 94 ECN 979 MAN XLe Series Novus NOTES December 7 2012 Page 16 of 94 ECN 979 MAN XLe Series Novus CHAPTER 4 ELECTRICAL INSTALLATION Note Each XLe unit is sent with a datasheet in the box The datasheet is the first document you need to refer to for model specific information related to XLe models such as pin outs jumper settings and other key installation information
56. dem COM module options For detailed information regarding these modules please refer to the individual documents provided with the modules 7 2 Ethernet COM Module XEC Option An Ethernet COM module can be installed to allow Cscape programming of an XLe over a Local Area Network or over the Internet In addition the OPC Server can be installed on a PC to allow other standard PC applications such as database and spreadsheets programs access to XLe register data The Ethernet COM module supports both 10 BaseT 10 MHz and 100 BaseTx 100 MHz as well as both half and full duplex communication Both the connection speed and the duplex are auto negotiated Although the physical connection between the Ethernet COM Module and the Local Area Network is done using a standard Ethernet cable CAT5 or better with RJ45 modular plug a Serial Port Tunnel protocol is employed that makes the Ethernet COM Module appear as a serial port to Cscape or OPC Server software running on the PC On the XLe end of the Serial Port Tunnel the Ethernet COM module should be properly configured using the XLe System Menu see CHAPTER 11 This configuration consists of making Ethernet the Default Programming Port and setting its target IP Address Net Mask and optionally the Gateway IP Address The Gateway IP Address is required if the XLe will be accessed from outside the Local Area Network e g the Internet On the PC end of the Serial Port Tunnel the PC should
57. e Enable AutoLoad displays the following options which can be selected December 7 2012 Page 55 of 94 ECN 979 MAN XLe Series Novus XLt XLe Enable AutoLoac AutoLoad from Enable RutoLoa Ho Removable Media s is 42 Ersowele Medias dbi dici Esc C AUTOLOAD PGM file when triggered 2 Enable AutoLoad No Does not load AUTOLOAD PGM automatically when application program is absent or corrupted Yes Loads AUTOLOAD PGM file automatically from RM when application program is absent or corrupted Clone Unit Clone Unit feature allows the user to clone the OCS of the exact same model This feature clones application program and unit settings stored in Battery backed RAM of an OCS into the RM refer Removable Media Chapter 8 for details on using RM It can then be used to clone a different OCS exact same model This feature can be used for e Replacing an OCS by another unit of the same model e Duplicating or clone units without a PC Clone Selecting Clone Unit menu will open the following menu screen XLt XLe Clone Unit Dir Empty Make Clone Note a In the above Figure F3 and F4 XLe menu are inactive in Clone Unit b DSK when selected shows number of total and free bytes in Removable Media Selecting Make Clone brings up the screen below for the user XLt XLe Clone Unit Make Clone Files Are You S
58. e considered when using relays Relay Life Relays are mechanical devices that have a long but limited life Typically switching more current limits the life of relays Please check the data sheets at the end of this manual for expected relay life December 7 2012 Page 31 of 94 ECN 979 MAN XLe Series Novus Current Temperature De Rating Products containing relays often have total current limits based on the ambient temperature of the application Please see the product data sheet for current temperature de rating information for relays Fusing External fusing is generally required to protect the relays devices and wiring from shorts or overloads Warning To protect the module and associated wiring from load faults use external 5 A fuse s as shown Fuses of lower current or fusing for the entire system need to be in place to assure the maximum current rating of the unit is not exceeded Warning Connecting high voltage to any I O pin can cause high voltage to appear at other I O pins 230VAC OR 25VDC Figure 9 4 Relay Fusing 230VAC OR 25VDC 230VAC rw OR 25VDC ES 230VAC OR 25VDC 230VAC CN OR 25VDC KONE 230VAC rw OR 25VDC Q 12 24VDC Protection for Inductive hoads i can shorten the life of relay contacts Some protective Ii engineer Below you will find recommendations that will work for many applications If you have additional questions on protection from
59. ed to enable changes Time 10 21 36 Date 22 Jun 2006 Day Thursday Use Vt to adjust each field Saver enable Timeout min Popup Status Update Time mS Max graphics time In the log scan Media Directory No Card Clone Fi Create Dir Empty F2 Load F3 F4 Esc Cancel ECN 979 MAN XLe Series Novus Sub Menus Sub Menus Network Ok Yes Port 1i Network ID 253 None Loaded Port 2 Network Baud 125 KB XLt None Loaded Use VT to adjust Fkeys Momentary Contrast W E E E Sys Fn enable Yes Use lt gt to adjust Main Menu Use VT to adjust Set Network ID Model Set Network Baud Dflt Pgm Port MJ1 232 Mode Set Contrast MJ1 RS485 Bias No Scan Rate m View Status MJ2 RS485 Bias No Lcl Net Use View Diags Set Ethernet Enet All Net Use 20 View Slots Ladder Size 2 View Protocols Use to adjust Config Size 8 Set Fkeys Mode Graphics Sz 8 Set Serial Ports String Size 8 Set Time Date Addr 192 169 254 128 Bitmap Size 8 Set Beeper Mask 255 255 255 0 Text Size 8 Set Screen Gtwy 0 0 0 0 Font Size 8 Removable Media Protocol Sz 8 Fail Safe System Reset required to SMS Msg Sz 8 Clone Unit enable changes Firmware Rev 11 59 ESC to Exit CPLD Rev 15 5 Rous Lee ts 93 Time 10 21 36 Note The XLt display poten peces shows up to 12 lines of text TEE System RAM System BIOS atatime For System Menu Use LT to adjust
60. een Navigation 59 12 3 Using Editable Screen 59 13 REGISTERS euer iere 62 13 1 Hegister Derinitioris eee Seca eroi diens 62 13 2 Useful S and SR registers 00140000 ener enne nnns nnne nennen 63 13 3 Register Map for X Le lO as deett ei a e doe RE E 64 13 4 mene omnib 64 CHAPTER 14 CSCAPE CONFIGURATION cccccsseessseeeeeeeeeeeeeeseaesesneeeneeeeseaesesuaesaseeeseeeeeseaesaseenenseaeees 66 14 1 VOIVIGW iouis teslis tri A DR de 66 14 2 Gscape Staltus Bl uarie Er teneas etu tu lees EE PEL Eee ec Pe ese 66 14 3 Establishing Communications esssssssssssesess 67 14 4 Models s ppotted 2 itur cte io itn RE detto EA 67 14 5 GonfigUtatioh teu ter teen nisu eR Ede ru eM 67 14 6 Digital Input HSC Configuration eene nennen nnns 68 14 7 Digital Output PWM Configuration essssssssseesenenenennennenne nnne 70 14 8 Analog Input Configuration 70 14 9 Analog Output 71 CHAPTER 15 FAI
61. firmware Fault A ladder instruction not supported by firmware was found User Program Ok Ladder program and I O configuration loaded successfully Fault Ladder program or I O configuration not loaded or load failed The last nine System Diagnostics are informational If any of them indicate a Warning condition the XLe can still enter and remain in Run mode but the problem should be investigated and corrected User Graphics Ok Application graphics objects loaded successfully Fault Application graphics objects not loaded or load failed W Dog Trips 0 Watchdog timer has not tripped since the last power up X Number of times watchdog timer has tripped Net Errors 0 zNo CAN network bus off errors have occurred x Number of CAN network bus off errors that have occurred Network State Ok Atleast one other node was found on the CAN network Warning No other nodes were found on the CAN network Network ID Ok This node s CAN Network ID is in the range 1 to 253 Warning This node s CAN Network ID was out of range at power up Dup Net ID Ok This node s Network ID is unique on the CAN network Warning This node s Network ID is duplicated in another node Clock Error Ok Time and date have been set Warning Time and date need to be set System Ok I O configuration matches the installed I O and COM modules Warning W O configuration needs updating to match installed modules Battery Ok Backup battery operating properly
62. g must match that of the jumpers Cancel C Activelow the product m High Speed Counters Counts per Rev Type Mode 0 full 22 counts 1 Disabled 2 Disabled 3 Disabled A Figure 14 1 Digital Input HSC Configuration Dialog The Active mode group box allows the user to select if inputs are active high Positive logic or active low Negative logic It is important that this setting match what the jumper settings are on the hardware The High Speed Counters group box contains all of the windows that are used for configuring the 4 available high speed counters on the XLe In configuring a counter the user needs to set the type mode and counts per rev The type drop down includes the following options Disabled Frequency Totalize Pulse Quadrature Marker Only available in counter 3 if counter 1 is set to quadrature The mode drop down items are set according to the type selection The Counts Per Rev window is enabled disabled according to the type selection as well The following table shows what is available with each type selection Type Mode Counts Per December 7 2012 Page 68 of 94 ECN 979 MAN XLe Series Novus Disabled Grayed out Displays lx to indicate to the user that the input devoted to the high speed counter is just dumb and its location RELATIVE to the I O Grayed out
63. ge When direction is reversed that same physical edge is seen by the internal decoder as having the opposite edge polarity as shown below Async Reset on rising edge Direction HSC1 B HSC2 Marker HSC3 Async Reset on falling edge Async Reset on both edge Clockwise Rising High Reset on 1 rising Counter Falling Low Reset on 1 rising Clockwise Rising Counter Falling Clockwise Rising High Reset on 1 falling Counter Falling Low Reset on 1 falling Clockwise Rising Counter Falling High Reset on 2 rising Clockwise Rising Counter Falling Clockwise Rising Low Reset on 2 rising Counter Falling High Reset on 2 falling Clockwise Rising Counter Falling Clockwise Rising Low Reset on 2 falling December 7 2012 Counter Page 40 of 94 Falling ECN 979 MAN XLe Series Novus 10 3 HSC Functions Register Register Frequency Totalze Pulse Quad AI5 6 HSC1 function Accumulator Quad 1 Acc 96AI7 8 HSC2 function Accumulator 19 10 HSC3 function Accumulator Quad 2 Acc 1 12 HSC4 function Accumulator 1 2 HSC1 Preset 4 HSC2 Preset Clear HSC1 Clear Quad 1 Clear HSC2 Set Quad 1 Clear HSC3 Clear Quad 2 Clear HSC4 Set Quad 2 10 4 Pulse Width Modulation
64. he Memory slot Media Directory Initializing Micro SD card is installed but it is still initializing Media Directory Dir Empty Micro SD card is installed and initialized but contains no files Micro SD card is installed and initialized and it contains files DLOG2 ATL al Shows size of highlighted file or shows DIR if directory is highlighted COPY 431 BMF Shows date the file or directory was created or last modified COPYOF 1 BMF s d Shows time the file or directory was created or last modified DEFAULT PGr 1 Savall 4 Scrollbar only appears if displayed directory contains more than five files 5 Fam and or directories Shows up to five file or directory names at a time If the Removable Media Manager displays files or directories there are several options available Delete Delete the highlighted file or directory DelAIl Delete all files and directories Format Format the Micro SD card SavPgm Save XLT application to DEFAULT PGM Enter Key DSK z Shows number of total and free bytes in removable memory cor e Tam ey Up Arrow Pam m 4 Ch LV Down Arrow Esc Cancel current operation back up one screen Pressing Esc returns to the normal file and directory display If a directory name is highlighted pressing Enter will switch to that directory showing its files and sub directories In a sub directory highlighting dot dot and pressing Enter will
65. he analog outputs The modes include the following 0 10V 0 20mA 4 20mA December 7 2012 Page 72 of 94 ECN 979 MAN XLe Series Novus NOTES December 7 2012 Page 73 of 94 ECN 979 MAN XLe Series Novus CHAPTER 15 FAIL SAFE SYSTEM 15 1 Overview The Fail Safe System is a set of features that allow an application to continue running in the event of certain types of soft failures These soft failures include e Battery power loss e Battery Backed Register RAM or Application Flash corruption due to for example an excessive EMI event The Fail Safe System has the following capabilities e Manually backup the current Battery Backed RAM Register Settings into Flash memory e Manually restore Register Settings from the values previously backed up in Flash to Battery Backed RAM e Detect corrupted Register Settings at power up and then automatically restore them from Flash e Detect corrupted or empty application in Flash memory at power up and then automatically load the AUTOLOAD PGM application file from Removable Media Compact Flash or MicroSD e f an automatic Register Restore or Application Load occurs the OCS can automatically be placed in RUN mode The fail safe system can be accessed by going to the system menu of the controller A new menu Fail Safe System has been added at the end of the main system menu for this Selecting Fail Safe System menu will open the following menu screen X
66. icates the controller model for which the program in Cscape is configured e Local xx indicates the Network ID of the XLe to which the Cscape program is physically connected through its Network indicates the type of network that the program serial port It can serve as a pass through device to other in Cscape expects to use e g CSCAN nodes on the network e Model Confirmation provides the following e Target yy R indicates the Network ID of the device with indications which the Cscape program is exchanging data Note The Local unit and Target unit can be the e Model the actual Target Controller matches the same unit or they can be separate units configured Controller Model and Network The following are status indicators e Model Not the actual Target Controller does not match the configured Controller Model and Network R Running D Do l o e Model there may have been a change since the 1 Idle last time the Target Controller was compared to the Cscape is not communicating with the remote unit configured Controller Model and Network no forces indicates no I O has been forced December 7 2012 Page 66 of 94 ECN 979 MAN XLe Series Novus 14 3 Establishing Communications The main method for communicating between Cscape and an XLe is RS 232 serial The XLe can communicate with Cscape using USB to serial adapters Ethernet CAN CsCAN or modems For communications other tha
67. ied Scrollbar only appears if displayed directory contains more than five files and or directories Shows up to five files or directory names at a time If the Removable Media Manager displays files or directories as in the last example above there are several options available If 2 is pressed the number of total and free bytes is displayed Then pressing lt returns to the normal file and directory display If a soft key on either side of the display is pressed a pop up window appears on the right side of the display showing the function key options as follows Delete Delete the highlighted file or directory DelAIl Delete all files and directories Format Format the Micro SD card SavPgm Save XLe application to DEFAULT PGM Cancel Cancel current operation back up one screen Pressing the soft key again or pressing ESC returns to the normal file and directory display If a directory name is highlighted pressing Enter will switch to that directory showing its files and sub directories In a sub directory highlighting dot dot and pressing Enter will move up one directory Removable Media XLt Specific December 7 2012 Page 53 of 94 ECN 979 MAN XLe Series Novus The Removable Media Sub Menu displays the Removable Media Manager see CHAPTER 8 After selecting Removable Media from the Main Menu one of four Sub Menu screens will appear Media Directory No Card No Micro SD card has been installed in t
68. igure 4 3 As Viewed Looking at the 000000 18 Figure 5 1 MJ Serial Port Connector ssssssssssssssss esee 19 Figure 6 1 Port Connector vinci eden ette de et i ede eee edi te erede 21 Figure 8 1 Installing Removable Memory 25 Figure 9 1 Removing the Back Cover sssssssssssssess esee entere nennen nnne rennen sinn nten inns 29 Figure 9 2 Example Jumper Diagram essssesssseses esee nn nennen nnn nennen nin 30 Figure 9 3 Typical Output Wiring 222 31 Figure 11 1 System Menu XLe ssssssssssssseseseseeeenee nennen nnne nennen rns nn 46 Figure 11 2 System Menu 2 2 04 0 00 47 Figure 12 1 Typical Screen Jump Object 58 Figure 12 2 Typical Screen Jump Object 58 Figure 12 3 Force and Switch Coils in Ladder 59 Figure 14 1 Digital Input HSC Configuration Dialog 68 Figure 14 2 Digital Output PWM Configuration
69. inductive load consult an application engineer or HEAPG Technical Support DC Loads General purpose diode IN4004 in reverse bias across the load AC Load MOV Harris V140xxx for 120V V275xx for 220V Output State on Controller Stop When the controller is stopped the operation of each output is configurable The outputs can hold the state they were in before the controller stopped or they can go to a predetermined state By default relay outputs turn off For more information on stop state see configuration Chapter 14 for Cscape settings December 7 2012 Page 32 of 94 ECN 979 MAN XLe Series Novus 9 6 Digital Inputs Note See CHAPTER 10 for high speed I O information and refer to the datasheet for XLe model you are using for details on jumper settings Note The digital inputs on the XLe are designed for low voltage DC inputs The inputs are designed to support both positive and negative input modes The mode is set by a jumper setting and a configuration parameter in Cscape All the inputs on the unit must be configured to the same mode Positive Logic vs Negative Logic Wiring The XLE can be wired for Positive Logic inputs or Negative Logic inputs NB B 12 24VDC 001 XLE036 Positive Logic In Negative Logic In Figure 9 5 Positive and Negative Inputs In positive logic mode a positive voltage applied to the input will turn the input The internal design of this mode is basically a resist
70. ing kit Includes USB to RS 232 adapter and 6 foot RS 232 cable with D sub connections Requires HE500CBL300 to program the 50005 600 December 7 2012 Page 10 of 94 ECN 979 MAN XLe Series Novus CHAPTER 3 MECHANICAL INSTALLATION Note Each XLe unit is sent with a datasheet in the box The datasheet is the first document you need to refer to for model specific information related to XLe models such as pin outs jumper settings and other key installation information The web version of this manual has all of the XLe datasheets attached to it Visit our website see page 91 to obtain datasheets user documentation and updates 3 1 Overview The mechanical installation greatly affects the operation safety and appearance of the system Information is provided to mechanically install the unit such as cut out sizes mounting procedures and other recommendations for the proper mechanical installation of the unit 3 2 Mounting Requirements XLe products can be mounted through a panel or on DIN rail 3 2 1 Mounting Procedures Installed in a Panel Door Slot for Clip 001XLE055 Figure 3 1 Panel Mounting of the XLe and Close up View of Back Once the panel design has been completed using the criteria and suggestions in the following sections use the following steps to panel mount the XLe 1 Remove all connectors from the XLe unit 2 Press the DIN rail cl
71. initiation will happen only in the following two cases e When there is no application program in the OCS and a valid AUTOLOAD PGM is available in the removable media of the device e When the program residing in onboard memory is corrupted and a valid AUTOLOAD PGM is available in the removable media of the device AutoLoad can be manually initiated when the SYS F3 key is pressed OCS can be in any of the following mode Idle Run DOIO This also requires a valid AUTOLOAD PGM to be present in the removable media of the device When the AutoLoad setting is not enabled set to NO OCS will be in IDLE mode and the application is not loaded If the AUTOLOAD PGM is security enabled the user will be prompted to enter the password before loading the application The application will be loaded from the Removable media only after getting the correct password SR164 6 can be set to enable AutoLoad feature XLe Enable AutoLoac No RutoLoad from 2 Removable RUTOLORD PGM file when triggered 2 XLt Enable AutoLoac RButoLoad from Removable Media s RUTOLORD PGM file C hen tri d when triggere Esc Figure 15 7 AutoLoad Menu The OCS follows the following sequence in execution of AutoLoad December 7 2012 Page 79 of 94 ECN 979 MAN XLe Series C Power up OCS D Application Program absent or Application Program corrupted NO Auto
72. ip up to make passing the unit through the cutout easier 3 Make sure the gasket is installed on the XLe and is free from dust and debris Check that the corners of the gasket are secure 4 Pass the unit through the panel 5 Insert the each of the four 4 mounting clips into the slots in the XLe case One clip should be installed on each corner Lightly tignten each screw so the clip is held in place 6 Tighten the screws on the clips such that the gasket is compressed against the panel December 7 2012 Page 11 of 94 ECN 979 MAN XLe Series Novus 3 22 Mounting Procedures Installed on DIN Rail Top Clip Note Mount the XLe with the DIN Rail in the horizontal position to avoid slippage DIN Rail Clip Figure 3 2 DIN Rail Mounting of the XLe The XLe is designed to clip onto standard 35 millimeter DIN rail If your installation requires liquid or dust protection make sure the XLe is placed in an appropriate sealed panel when mounting on DIN rail Use the following steps to mount the XLe on DIN rail 1 Move the DIN rail clip to the lower position 2 Clip the Top Clips on the top of the DIN rail 3 Press the unit into place and press the DIN rail clip up A small flat head screw driver can be used in the slot of the DIN rail clip if clearance is an issue Note The DIN rail connection does not provide an earth ground Refer to CHAPTER 4 for proper grounding information 3 8 Mounting Orientation BN
73. le fields each Use lt or gt to select a field and then use or to edit the field Time 10 21 36 Current time hours minutes seconds in 24 hour format Date 22 Jun 2006 Current date day month year Day Thursday Current day of week calculated from the Date setting Note After changing the Ethernet Addr Mask or Gtwy the XLe must be power cycled or reset before the changes take effect XLt Specific Set Beeper XLt only The Set Beeper Sub Menu displays one System Setting which is editable Beeper enable Yes default Enables beeper No Disables beeper does NOT affect ladder access December 7 2012 Page 52 of 94 ECN 979 MAN XLe Series Novus Removable Media XLe Specific The Removable Media Sub Menu displays the Removable Media Manager see CHAPTER 8 After selecting Removable Media from the Main Menu one of four Sub Menu screens will appear No Micro SD card has been installed in the Memory slot No Card Micro SD card is installed but it is still initializing Initializing Micro SD card is installed and initialized but contains no files Dir Empty Media Directory Micro SD card is installed and initialized and it contains files FILENAMI EX FILENAM2 FILENAM3 Shows size of highlighted file or shows DIR if directory is highlighted FILENAM4 Shows the date file or directory was created or last modified FILENAM5 Shows the time file or directory was created or last modif
74. lt of a mistake in the ladder program OP OVE WARNING Setting outputs ON in Do I O mode can result in injury or cause machinery to lengage in an unsafe manner depending on the application and the environment December 7 2012 Page 89 of 94 ECN 979 MAN XLe Series Novus 18 3 CsCAN Network For complete information on setting up 5 network refer to CAN Networks manual 0799 by visiting our website page 91 for the address to obtain documentation and updates Network status node ID errors and baud rate in the controller system menu are all in reference to the CsCAN network These indications can provide performance feedback on the CsCAN network and can also be used to aid in troubleshooting Refer to CHAPTER 11 for full details on the system menu 18 3 1 CsCAN Network Troubleshooting Checklist Use the proper Belden wire type or equivalent for the network as specified in 0799 2 The XLe does not provide 24VDC to the network An external voltage source must be used for other devices such as SmartStix I O 3 Check voltage at both ends of the network to insure that voltage meets specifications of attached devices 4 Proper termination is required Use 121 ohm or 120 ohm resistors at each end of the network The resistors should be placed across the CAN HI and CAN LO terminals 5 Measure the resistance between CAN and CAN LO f the network is properly wired and terminated there should be
75. me A preset value of zero disables resets the totalizer compare function output causing the output to remain low 10 2 3 Pulse In pulse mode the high speed input can measure the width or period of a pulse stream in one of four modes and provides a continuous indication of the last sampled value Width High 1 us Counts In this sub mode the accumulator value will contain the number of 1 us counts the pulse is high width High Jii December 7 2012 Page 36 of 94 ECN 979 MAN XLe Series Novus Width Low 1 us Counts In this sub mode the accumulator value will contain the number of 1 us counts the pulse is low H Width Low Period Rising Edges 1 us Counts In this sub mode the period of the input signal is reported in one 1 us units The period measurement will start on the rising edge of the input Ll Period from Rising Edge Period Falling Edges 1 us Counts In this sub mode the period of the input signal is reported in one 1 us units The period measurement will start on the falling edge of the input FLL Period from Falling Edge 10 2 4 Quadrature Two HSC inputs are consumed for each of the two possible Quadrature counters For example selecting quadrature mode for HSC 1 will use HSC inputs 1 and 2 which correspond to A and B quadrature signals Therefore HSC 1 and 3 may be configured for quadrature input Alternately HSC 3 may be configured to reset HSC1 quadrature count on a marker input
76. move up one directory Fail Safe System The Fail Safe System is a set of features that allow an application to continue running in the event of certain types of soft failures These soft failures include e Battery power loss Battery Backed Register RAM or Application Flash corruption due to for example an excessive EMI event Selecting Fail Safe System menu will open the following menu screen December 7 2012 Page 54 of 94 ECN 979 MAN XLe Series Novus XLt XLe Backup Restore Data Enable AutoRun A rans Enable AutoLoad FATUA Dat ESC to exit v Enable RutoLoad Esc ESC to exit Selecting Backup Restore Data displays the following screen in XLt XLe Backup Restore Data Backup Restore Data iClear Backup Backup Copies Battery Backed RAM contents on to the onboard FLASH memory of the OCS Restore Copies the backed up data from onboard FLASH to the battery backed RAM Clear Backup The backup data will be erased from the onboard FLASH Exit Goes back to previous menu Enable AutoRun displays the following options which can be selected XLt XLe Enable AutoRur No ee ce mae Enable AutoRun No p MEC enters or atteru Fal E after AutoLoad 72 Enable AutoRun No OCS will be in IDLE mode after AutoLoad or Automatic Restore Yes OCS will be automatically placed into RUN mode after AutoLoad or Automatic Restor
77. n 20 5 8 Downloadable Serial Communication 20 CHAPTER 6 CAN COMMUNICATIONS eeeeeeeeeeeeeeeenne nennen nnne nn inna sata sn tnn nsn nn assa snnm sse tn 21 6 1 Getta 21 6 2 Port Descriptiorix edd PA ee eee 21 6 3 WINING Doe 21 6 4 Cscape Programming via 2 0 0 22 211 0000 0 nr innen tens 22 6 5 Ladder Controlled CAN Communication ssssssssssssseseeeeeneneeen nennen nennen 22 6 6 Using CAN for I O Expansion Network 22 CHAPTER 7 COMMUNICATION 23 7 1 e IMMER a iano la inh 23 7 1 1 MJT SM ares EC 23 7 2 Ethernet COM Module Option 0 cccccceeseeceeeeeceeeeeeeaeeeeeeeseaeeeeaaeeeeaaeseeeeeseeeesaeeseeeesaes 23 7 3 Modem COM Module 0 44 0 0 0 enne 24 CHAPTER 8 REMOVABLE 25 8 1 25 8 2 Micro SD Card virrin EE 25 December 7 2012 Page 4 of 94 ECN 979 Table Of Contents MAN XLe Series 8 3 Micro SD Eile System
78. n RS 232 serial please refer to the manual that ships with the adapter hardware being used for programming Start by configuring Cscape to use the correct communications port This can be done using the Tools Options Communication Port dialog in Cscape Next connect the PC serial port to the port labeled MJ1 on the XLe If communications are successful the target indicator should show the mode of the controller Target yy R as shown in the status section above If the controller is not communicating you may need to set the target ID of the controller in Cscape or on the unit The Target ID allows directing communications to a particular unit when multiple units are connected via 5 network Units without CSCAN network ports respond to any network ID and do not require the ID to be configured To check or change the ID on the XLe press the UP and DOWN keys on the XLe simultaneously to enter the system menu The first item in the menu is Set Network ID Pressing Enter allows you to view or modify the ID of the unit To change the Target ID of Cscape use the Controller Set Target Network ID dialog 14 4 Models supported At the time of printing Cscape 8 50 supports all models and options offered in the XLe line For the latest version of Cscape or compatibility information contact Technical Support page 91 14 5 Configuration An overview of configuration 1 Start the configuration by selecting the Controller I O Co
79. n navigation SR1 be read to determine the current screen or written to change the current screen Refer to the on line help in Cscape for more information on control based screen navigation 123 Using Editable Screen Objects When a screen contains editable objects one of the objects will be selected by default Selected objects will be outlined with a dotted line The arrow keys can be used to navigate the editable objects and allow selection of an object to edit When the object to be edited is selected press the Enter button This enters the objects editing mode The most common editable object is the numeric object XLe Specific When in edit mode a cursor appears on one digit of the editable field Use the direction keys and to move the cursor to the desired position Use the and 2 keys to increment or decrement the digit or enter the number data with the alohanumeric keys XLt Specific December 7 2012 Page 59 of 94 ECN 979 MAN XLe Series Novus The most common editable object is the numeric object To edit touch the object and pop up keypad will appear to allow editing the value The value chosen by the operator can not exceed the minimum or maximum set by the user program If the user tries to exceed the maximum point or enter a value below the minimum point the value does not change Note If the XLe displays gt gt gt gt gt gt in a numeric field the value is too big to display in the field
80. n outs jumper settings and other model specific information b User Manual This manual provides general information that is common to XLe models and can be downloaded from our web Visit our website see page 91 to obtain user documentation and updates Four main types of information are covered in the manual Safety and Installation guidelines instructions Mechanical and Electrical Descriptions of hardware features Serial ports Removable Media Communication Options etc Configuration and Use of the XLe Maintenance and Support December 7 2012 Page 8 of 94 ECN 979 MAN XLe Series Novus 2 2 Connectivity to the XLe The XLe has tremendous capabilities for connecting to a variety of devices The diagram below shows some examples of devices that can be used with the XLe Other OCS Devices Other OCS Devices 2 3 Smart Stix I O Serial Drives RCS116 Base PLCs OPC Server Bar Code Readers Printers SCADA OPC Servers Serial I O Sensors Indicators Alarms Encoders Pumps Relays Solenoids Figure 2 2 Visual Overview of Types of Devices that can be connected to XLe Features of XLe The XLe is an all in one industrial control device It combines control user interface I O and networking into a single integrated package Unique features of the XLe include Bright graphical LCD display in XLe with touch sensing in XLt Display of complex graphical objects incl
81. nction blocks the NET1 port can exchange digital and analog global data with other XLe or OCS RCS devices nodes attached to the CAN network In addition Put and Get Network Heartbeat function blocks allow nodes on the CAN network to regularly announce their presence and to detect the presence or absence of other nodes on the network 6 6 Using CAN for I O Expansion Network I O Connecting Network I O devices SmartStix Modules to the XLe port allows the XLe I O to be economically expanded and distributed A variety of SmartStix Modules is available for this purpose December 7 2012 Page 22 of 94 ECN 979 MAN XLe Series Novus CHAPTER 7 COMMUNICATION OPTIONS 7 1 Overview To supplement the built in MJ1 and MJ2 serial ports see CHAPTER 5 additional communication options are available This is accomplished by installing a COM module internal to the XLe controller Currently there are two COM modules available for this purpose Ethernet XEC and Modem XMC 71 1 shares its serial port with the optional COM module so when an Ethernet or Modem COM module is installed and active the MJ1 connector is inactive Internal to the XLe there is a CPU board and up to two installed modules Models 000 000 and XE100 XT100 have no installed I O or COM modules All other models have an I O module in Slot 1 and can have a user installed COM module in Slot 2 This chapter briefly describes both the Ethernet and Mo
82. nder normal conditions the battery in the XLe should last 7 to 10 years Higher operating temperatures or variations in batteries may reduce this time 17 2 1 Indications the battery needs replacing The XLe indicates the battery is low failed or missing in a variety of ways At power up an error message is displayed indicating the low or missing battery The user program can monitor the battery using SR55 13 This bit will turn on if the battery is low or missing The system menu also contains a battery status message under the diagnostics sub menu see the chapter on System Settings and Adjustments 17 2 2 Battery Replacement Warning Lithium Batteries may explode or catch fire if mistreated Do not recharge disassemble heat above 100 deg C 212 deg F incinerate or puncture MAN XLe Series Novus Warning Disposal of lithium batteries must be done in accordance with federal state and local regulations Be sure to consult with the appropriate regulatory agencies before disposing batteries In addition do not re charge disassemble heat or incinerate lithium batteries Warning Do not make substitutions for the battery Be sure to only use the authorized part number to replace the battery The XLe uses a CR2477 Part No HE BAT14 coin lithium battery produced by a variety of manufacturers Below are the steps to replace the battery Make sure the user program and any data stored in retentive memory is backed up Di
83. net or Modem COM module is installed and active the MJ1 connector is inactive The MJ2 serial port contains both a full duplex RS 485 interface and an RS 232 interface with no handshaking Both the MJ1 and MJ2 RS 485 interfaces provide switchable termination and bias resistors internally 5 3 Wiring Figure 5 1 along with Table 5 1 and Table 5 2 show how the MJ1 and MJ2 serial port pins are assigned Pn rns repere scc ere Ec ES po a a a 52227 e ov ov Ground assignments and functions j zs i 2 RX TX IN OUT RX IN Figure 5 1 MJ Serial Port Connector Table 5 1 MJ1 Serial Port Pin Assignments Pin Signal Signal Description Direction MJ2 Pinouts in Full and Half Duplex Modes 1 RX TX RS 485 Receive Transmit Positive In Out 2 RX TX RS 485 Receive Transmit Negative In Out Pin MJ2Pins 3 CTS RS 232 Clear to Send Out Sina Direction 4 RTS RS 232 Request to Send In m our 5 5 5 Vdc 60mA max Out 6 ov Ground e ov Ground 7 TD RS 232 Transmit Data In 5 560 8 RD RS 232 Receive Data Out 5 on XLe Rev E and later 5 on all revisions XLt Table 5 2 MJ2 Serial Port Pin Assignments Pin Signal Signal Description Direction 1 RX RS 485 Receive Positive In 2 RX RS 485 Receive Negative In 3 TX RS 485 Tr
84. nfigure menu item 2 If the XLe is connected to the PC press the Auto Config System button to automatically detect the Base model I O and any communication options 3 If the XLe is not connected press the Config button to the right of the top of the unit This allows the base CPU to be selected 4 Select either XLe Cscan or XLE No Net from the type drop down box 5 Once the type of XLe is selected the model drop down box will provide the XLe model numbers from which to choose from 6 Once the XLe CPU is selected press OK to exit the dialog and configure the I O that is present in the first slot 7 The I O configure dialog Specifically the Module Setup tab provides 4 buttons to configure all of the I O Go through each area of I O and configure it 8 Once done configuring the I O OK out of configuration dialogs Configuring the XLe I O has four main portions that are covered in this chapter For additional information on I O refer the chapters covering General I O page 29 or High Speed I O page 35 in this manual December 7 2012 Page 67 of 94 ECN 979 MAN XLe Series Novus The four areas of I O configuration are Digital in HSC Digital out PWM Analog in Analog out 146 Digital Input HSC Configuration The following figure illustrates the Digital Input HSC Configuration dialog Digital Hsc Input Configuration Digital inputs active mode Active high Note This settin
85. ng jumpers inside the XLe unit and configuring Cscape properly This section will offer some tips and suggestions to configure the I O properly For the register mapping of the I O refer to CHAPTER 13 9 2 Removing the XLe Back Cover Warning Power including I O power must be removed from the unit prior to removing the back cover Failure to do so could result in electrocution and or damage to equipment Some I O configurations require jumper settings to be changed inside the XLe unit Examples of these settings are setting positive or negative logic on digital inputs or setting current or voltage on analog inputs Each XLe I O jumper is set to a factory default Refer to the data sheet for your XLe model to find the default setting to determine if a jumper change is necessary for your application To remove the back cover of the XLe remove the four 4 Phillips screws from the back of the unit It may help to place the XLe unit face down on a clean work surface Once the four screws are removed the back cover can be lifted straight off Figure 9 1 Removing the Back Cover December 7 2012 Page 29 of 94 ECN 979 MAN XLe Series Novus Once the back is removed the jumper selection can be changed The jumper settings are documented on each data sheet using a diagram such as Figure 9 2 below and a description of the jumper settings Figure 9 2 Example Jumper Diagram To re install the back cover place the c
86. ns Digital HSC Input Configuration assume Positive Logic regardless of the associated I O board s jumper setting for the Digital DC inputs polarity 1f Negative logic is configured when using these functions the opposite edge polarity must be selected in the mode parameter 10 2 1 Frequency In frequency mode the frequency of the input signal is written to the accumulator in terms of Hertz cycles second When using frequency mode four update selections are provided which specify the width of the sample window Note that selecting a shorter sample window provides a quicker measurement faster response but lowers the frequency accuracy resolution and increases the minimum frequency measurement limit 10 2 2 Totalize In totalize mode the accumulator is simply incremented each time the input transitions in a specific direction Totalize mode is configurable to specify the edge rising or falling on which the accumulator is incremented a a Rising Edge Signal Falling Edge Signal December 7 2012 Page 35 of 94 ECN 979 MAN XLe Series Novus Three different options are available to reset the current count They are e Configured reset value When configuring the Totalize function a value may be specified under the Counts per Rev column When the totalizer accumulator reaches this value 1 the accumulator will reset to zero on the next count Specifying zero for this value allows the totalizer to count through the full 32 bi
87. ntilation Ensure that the panel layout design allows for adequate ventilation and maintains the specified ambient temperature range Consider the impact on the design of the panel layout if operating at the extreme ends of the ambient temperature range For example if it is determined that a cooling device is required allow adequate space and clearances for the device in the panel box or on the panel door December 7 2012 Page 14 of 94 ECN 979 MAN XLe Series Novus 3 6 4 Orientation When panel mounted there are no orientation restrictions on the XLe However the orientation shown in Figure 3 3 provides for optimum readability of the screen and ease of use of the keypad When DIN Rail mounted observe the orientation shown in Figure 3 2 3 6 5 Noise Consider the impact on the panel layout design and clearance requirements if noise suppression devices are needed Be sure to maintain an adequate distance between the XLe and noisy devices such as relays motor starters etc 3 6 6 Shock and Vibration The XLe has been designed to operate in typical industrial environments that may inflict some shock and vibration on the unit For applications that may inflict excessive shock and vibration please use proper dampening techniques or relocate the XLe to a location that minimizes shock and or vibration 3 6 7 Panel Layout Design and Clearance Checklist The following list provides highlights of panel layout design factors Meets the ele
88. ntroller is not physically connected Unknown communication error Close Cscape power cycle the controller and reopen Local Cscape with a blank project Check Local If idle R run or D do I O shows next to Target number then communication is Target I R D established to the target controller Communication is not established to the target controller Check node ID of controller 1 Target and set Target to match Make sure local connection is established December 7 2012 Page 88 of 94 ECN 979 MAN XLe Series Novus 18 1 1 Connecting Troubleshooting Checklist Programming and debugging must use MJ1 2 Controller must be powered up 3 Assure that the correct COM port is selected in Cscape Tools Options Communications Port 4 Assure that a straight through non null modem serial cable is being used between PC and controller 5 Check that a Loaded Protocol or ladder is not actively using MJ1 Taking the controller out of run mode from the System Menu on the controller will make MJ1 available to Cscape 6 Make sure the COM port of the PC is functioning An RS 232 serial loopback and Microsoft HyperTerminal can determine positively if the COM port is working Or connect to an alternate device to determine if the port is working 7 Successful communications with USB to serial adapters vary If in doubt Novus offers a USB to serial adapter Part number 50005 600 8
89. o edit the highlighted System Setting If Enter is pressed the System Setting s value will be highlighted indicating that it is ready to be modified When modifying a System Setting s value use either the arrow keys lt J 7 or the numeric keys or the appropriate touch screen icons to select a new value The arrow keys are used to edit System Settings that have just a few possible values Each time the arrow key is pressed a new possible value is displayed When the desired value appears press the Enter key to save it otherwise press the ESC key to cancel the edit The numeric keys are normally used to enter numeric System Settings In addition to edit a single numeric digit use the or gt key to select the digit and then either press a numeric key or use J or t to modify the digit In any case after entering the new desired value press the Enter key to save it otherwise press the ESC key to cancel the edit 11 3 System Menu Details The following sections describe each of the Sub Menus in detail Set Network ID The Network ID Sub Menu only appears for XLe models that have CAN ports XE1xx This Sub Menu displays two System Settings of which only Network ID is editable Network Ok Yes connected to a CAN network and functioning properly No Not ready to communicate on CAN network Network ID 1 to 253 This node s CsCAN Network ID must be unique on network Set Network Baud The Network Baud Sub Men
90. og Input 16 bit input registers used to gather analog input data such as voltages temperatures and speed settings coming from an attached device 96AQ Analog Output 16 bit output registers used to send analog information such a voltages levels or speed settings to an attached device AIG Global Analog Input Specially defined 16 bit input registers that come from the network 96AQG Global Analog Output Specially defined 16 bit output registers that go to the network D Display Bit These are digital flags used to control the displaying of screens on a unit which has the ability to display a screen If the bit is SET the screen is displayed Digital Input Single bit input registers Typically an external switch is connected to the registers IG Global Digital Input Specially defined single bit inputs that come from the network K Key Bit Single bit flags used to give the programmer direct access to any front panel keys appearing on a unit M Retentive Bit Retentive single bit registers Q Digital Output Single bit output registers Typically these bits are connected to an actuator indicator light or other physical outputs QG Global Digital Output Specially defined single bit outputs that go to the network R General Purpose Register Retentive 16 bit registers December 7 2012 Page 62 of 94 ECN 979 MAN XLe Series Novus 96S System Bit Single bit bit coils predefined for system use SR System Regis
91. om the real time clock SR50 This register displays the day of the week from the real time clock 1 Sunday 2 Monday 7 Saturday This register displays the current key being pressed on the controller SR56 keypad SR57 This register displays controls the LCD backlight 0 OFF non zero ON SR164 3 Enable Automatic Restore Operation Fail Safe SR164 4 Enable Backup Fail Safe System SR164 5 Enable AUTORUN Fail Safe SR164 6 Enable AUTOLOAD Fail Safe SR164 7 Clear Backup trigger bit SR164 8 Create Backup trigger bit SR164 9 MAKE_CLONE trigger bit SR164 10 LOAD_CLONE trigger bit SR164 11 Make Clone Fail This bit goes high when Make Create Clone fails SR164 12 Load Clone Fail This bit goes high when Load Clone fails SR175 Status of the removable media December 7 2012 Page 63 of 94 ECN 979 MAN XLe Series Novus Table 13 2 Common SR Register Definitions This register shows the amount of free space on the inserted removable media in bytes This is a 32 bit value This register shows the total size of the inserted removable media in bytes This is a 32 bit value This register is a bit mapped indicator of the advanced alarm manager 96SR176 to SR177 96SR178 to SR179 SR181 Each bit shows if a group has an unacknowledged alarm For example if bit one is ON there is an unacknowledged alarm in group one This register is a bit mapped indicator of the advanced alarm manager SR182 E
92. or from the input to I O ground This mode is sometimes called sourcing In negative logic mode connecting the input to the I O ground or zero volts will turn the input on The internal design of this mode is basically a resistor from the input to the positive I O voltage usually 12 or 24 volts This mode is sometime called sinking Some of the digital inputs may support high speed input functional such as counting or frequency measurement 9 7 Analog Inputs Note See the data sheet for the XLe model you are using for jumper settings and CHAPTER 14 for details on how to use Cscape to configure the digital filtering The analog inputs on the XLe allow voltage or current measurement from a variety of devices The voltage or current mode is set though jumpers on the unit and settings in Cscape Each channel can be separately configured for voltage or current mode The analog inputs have a digital filter that can be used to filter electrical noise that may be unavoidable in some installations The downside to digital filtering is the inputs will respond more slowly to sudden changes in the actual input December 7 2012 Page 33 of 94 ECN 979 MAN XLe Series Novus 9 8 Universal Analog Inputs Note See the data sheet for the XLe model you are using for jumper settings and CHAPTER 14 for details on how to use Cscape to configure the digital filtering The universal analog inputs provide a high resolution very flexible interface for a
93. or is above the maximum for an editable field If the XLe displays in a numeric field the value is too small to display or is below the minimum for an editable field For addition information on a specific object please see the on line help in Cscape XLt Specific Beeper Acknowledgement The XLt contains an internal beeper that provides an audible acknowledgment when an operator touches a graphic object that accepts touch input When the graphical object is enabled a short 5mSec tone is emitted When the graphical object is disabled a longer 100mSec tone is emitted to enounce that graphical object is not currently accepting the touch input If beep acknowledgement is not desired the beeper function can be disabled from the system menu December 7 2012 Page 60 of 94 ECN 979 MAN XLe Series Novus NOTES December 7 2012 Page 61 of 94 ECN 979 MAN XLe Series Novus CHAPTER 13 REGISTERS 13 1 Register Definitions When programming the XLe data is stored in memory that is segmented into different types This memory in the controller is referred to as registers Different groups of registers are defined as either bits or words 16 bits Multiple registers can usually be used to handle larger storage requirements For example 16 single bit registers can be used to store a Word or two 16 bit registers can be used to store a 32 bit value Below is a list of the type of registers found in the XLe Anal
94. ors Affecting Panel Layout Design and Clearances Warning Itis important to follow the requirements of the panel manufacturer and to follow all applicable electrical codes and standards The designer of a panel layout needs to assess the requirements of a particular system and to consider the following design factors A convenient checklist is provided on page 15 3 6 1 Clearance Adequate Space Install devices to allow sufficient clearance to open and close the panel door Table 3 1 Minimum Clearance Requirements for Panel Box and Door Minimum Distance between base of device and 2 inches 50 80mm sides of cabinet Minimum Distance between base of device and 1 5 inches 38 10mm wiring ducts If more than one device installed in panel box or _ 4 inches between bases of each device on door 101 60mm Minimum Distance between bases of each device When door is closed Minimum distance between device and closed door 2 inches 50 80mm Be sure to allow enough depth for XLe 3 6 2 Grounding Warning Be sure to meet the ground requirements of the panel manufacturer and also meet applicable electrical codes and standards Panel box The panel box needs to be properly connected to earth ground to provide a good common ground reference Panel door Tie a low impedance ground strap between the panel box and the panel door to ensure that they have the same ground reference 3 6 3 Temperature Ve
95. over back on the unit The DIN clip should be on the same side as the power connector Place the screw back into the hole and turn the screw slowly counter clockwise until it clicks into the threads This prevents the screw from being cross threaded Now turn the screw clock wise until the cover is firmly secured Repeat this process for all four 4 screws 9 3 Model and I O Overview Table 9 1 I O and Model Overview Model P a Relay Digital Analog deg Analog XLe or XLt Outputs Outputs Inputs Inputs Inputs Outputs HEXxxx0 HEXxxx2 v v Y HEXxxx3 v HEXxxx4 v Y Y HEXxxx5 v v 4 Table 9 1 shows the different types of I O included with the various XLe models Specific specifications jumper settings and wiring diagrams can be found on the data sheets attached at the end of the manual Descriptions and applications of the different type of I O can be found below December 7 2012 Page 30 of 94 ECN 979 MAN XLe Series Novus 9 4 Solid State Digital Outputs Solid state digital outputs are generally used to activate lamps low voltage solenoids relays and other low voltage and low current devices Note The digital outputs used on the XLe are sourcing outputs This means the output applies a positive voltage to the output pin when turned ON When turned off the output applies approximately zero volts with respect to the I O ground 10 30VDC
96. peed Counting HSC I O functions and may also support Pulse Width Modulation PWM Output functions The HSC functions include frequency totalizing pulse width and quadrature measurement The PWM functions include traditional PWM with variable rate and duty and a stepper limited functionality with variable acceleration and deceleration rates To determine function availability refer to the associated model s Specification Installation sheet Digital DC Input Output sections This chapter describes the operation of these high level I O functions For configuration details of these functions see Cscape Configuration page 66 10 2 High Speed Counter HSC Functions On units that support the HSC four dedicated inputs are available than can be configured for one of four modes of operation Those modes are Frequency Count totalize Pulse width or period pulse and Quadrature measurement For some modes more than one HSC input may be consumed The measurement value is provided to ladder in a register see mapping below Note that while the high speed input circuitry has a resolution of 1 ps measured edge transitions must not occur faster than 100 ps for accurate measurements Keep in mind that pulse width measurements utilize both the rising and falling edges of the waveform thus the pulse width must exist longer than 100 pS Note that the edge polarity selection in the mode parameter for the totalize and pulse width functio
97. r to reset Clear Backup Data When initiated the backup data will be erased from the onboard Flash and no backup will exist SR164 4 and SR164 3 is reset to 0 when backed up data is erased XLe December 7 2012 Page 76 of 94 ECN 979 MAN XLe Series Novus Clear Backup Are You Sure GES C ance 1 2 TP XLt Backup Restore Data Are You Sure Figure 15 5 Clear Backup Data Exit Goes back to the previous screen The OCS follows the following sequence in execution of Automatic Restore December 7 2012 Page 77 of 94 ECN 979 MAN XLe Series Novus C OCS Power Cycle Battery Backed RAM Registers check failed Backup exists NO YES Controller placed in Application IDLE mode Program erased Data copied from Onboard FLASH to OCS Battery backed RAM Controller Resets NO Y OCS put in IDLE Mode AutoRun Enabled y YES OCS put in RUN Mode Figure 15 6 Flow Chart for Automatic Restore 154 AutoLoad This system menu option allows the user to specify whether the OCS automatically loads the application AUTOLOAD PGM located in Removable Media When the AutoLoad setting is enabled set to YES it can either be manually initiated or automatically initiated at power up December 7 2012 Page 78 of 94 ECN 979 MAN XLe Series Novus The automatic
98. re XLe graphic screen captures To view a captured XLe screen use the Removable Media Manager to find and highlight the desired BMP file and then press Enter To capture an XLe screen turning On the assigned Screen Capture Control Register will capture the current XLe graphics screen and write it to the Micro SD card using the assigned Screen Capture Filename Before capturing an XLe screen Cscape must first be used to assign a Screen Capture Control Register and Filename in the application To do this first open the Graphics Editor by selecting the View Edit Screens item on the Cscape Screens menu Next select the Screen Capture item of the Graphics Editor Config menu and then enter a Control Register and Filename December 7 2012 Page 27 of 94 ECN 979 MAN XLe Series Novus NOTES December 7 2012 Page 28 of 94 ECN 979 MAN XLe Series Novus CHAPTER 9 GENERAL I O Note Each XLe unit is sent with a datasheet in the box The datasheet is the first document you need to refer to for model specific information related to XLe models such as pin outs jumper settings and other key installation information The web version of this manual has all of the XLe datasheets attached to it Visit our website see page 91 to obtain datasheets user documentation and updates 9 1 Overview The XLe is a compact unit that contains high density very versatile I O Using the I O properly requires wiring to the proper terminals configuri
99. sconnect all power from the XLe unit including I O power Remove the four screws on the back of the XLe unit and remove the back cover Remove the I O board if present by lifting it straight up Remove the old battery It may require a small flat blade screwdriver to lift it from the holder Dispose of the battery properly see the above warning on disposal regulations Slide the new battery into the holder Make sure the battery is inserted with the proper polarity The top tab of the battery holder should contact the positive terminal of the battery Place the I O board back into the case by aligning the connecting and pressing straight down Place the back cover back on the unit 0 Place the screw back into the hole and turn the screw slowly counter clockwise until clicks into the threads This will prevent the screw from being cross threaded Now turn the screw clock wise until the cover is firmly secured Repeat this process for all four 4 screws 11 Apply power to the unit Check that the battery error is no longer reported If the unit still reports the error remove the battery immediately and contact Technical Support page 91 NOOR ON 0 5 e 001XLE054 Figure 17 1 Replacing the back up battery December 7 2012 Page 87 of 94 ECN 979 MAN XLe Series Novus CHAPTER 18 TROUBLESHOOTING TECHNICAL SUPPORT CHAPTER 18 provides commonly requested troubleshooting information and checklists for the
100. sed When configuring asynchronous mode selections are prefixed with the word Async December 7 2012 Page 38 of 94 ECN 979 MAN XLe Series Novus Synchronous modes synchronize the reset or set to the selected quadrature input and the selected marker polarity Figure 10 1 below indicates which mode to select based on the markers timing diagram Consult the documentation provided with your encoder to determine the marker pulse timing Note that the Marker input is sampled within 50 micro seconds of the associated quadrature edge It is left to the user to determine if this meets the time constraints of the measured drive Note that if the Marker input pulse consecutively spans more than one of the specified edges quadrature decoding operation is unpredictable Sync mode selection Waveforms Clockwise Rotation 3 High Reset on 2 rising High Reset on 1 falling High Reset on 2 falling High Reset on 1 rising While not displayed in this figure modes for low level inverse logic are also SYNC SYNC SYNC SYNC E supported for each state Figure 10 1 Sync pulse mode illustration December 7 2012 Page 39 of 94 ECN 979 MAN XLe Series Novus The accumulator is reset to zero on the specified edge if rotation is clockwise as shown in figure 10 1 above However if rotation is reversed the accumulator is alternately set to Counts per rev 1 on that same physical ed
101. t range before resetting e Ladder control Setting registers Q17 20 reset HSC1 4 respectively with no additional configuration When these registers are asserted the associated totalizer accumulator is reset and held at zero level sensitive See also Section 10 6 e Direct digital input control HSC1 and HSC2 only HSC3 l11 and HSC4 96112 may be configured as hardware digital reset signals for HSC1 and HSC2 respectively To enable these inputs as reset signals specify the type as Totalize Reset note that the corresponding Totalize HSC must be previously configured before this option is available The direct digital reset controls are edge sensitive with the edge polarity configurable Maximum direct digital reset latency is 100 ps The totalize function also supports an option which compares the current accumulator value with a supplied Preset Value PV which is provided through a AQ and drives a physical digital output based on the that comparison e This option available for HSC1 and HSC2 only drives Q1 or Q2 output point respectively once the associated totalizer accumulator reaches or exceeds the PV value To enable this function the corresponding PWM function output Q1 or Q2 must be configured for HSCx Output Note that Q1 and Q2 are PWM function outputs that may be configured independently as one of the following standard digital output PWM HSCx or stepper output Preset values may be modified during run ti
102. ter 16 bit registers predefined for system use Temporary Bit Non retentive single bit registers 13 2 Useful S and SR registers Table 13 1 Common S Register Definitions Register Description 9681 Indicate First Scan 9682 Network is OK 9683 10mS timebase 9684 100mS timebase 9685 1 second timebase 9656 is OK 9697 Always ON S8 Always OFF 96859 Pause n Load soon 96810 Pause n load done 96811 being forced 96812 Forcing is enabled 96813 Network I O is OK 96816 Ethernet COM module is OK Table 13 2 Common SR Register Definitions Register Description 5 1 This register displays controls the current user scrollable screen Setting this register to 0 displays no user screens SR2 This register displays controls the current alarm screen 5 6 This register displays the average scan rate of the controller in tenths of milliseconds 123 12 3 mSec SR44 This register displays the seconds from the real time clock SR45 This register displays the minutes from the real time clock SR46 This register displays the hours from the real time clock SR47 This register displays the day of the month from the real time clock This register displays the month from the real time clock 1 January 12 SR48 D December 96SR49 This register displays the four digit year fr
103. to a battery failure SR164 4 is set to 1 when backup operation is performed XLe Overwrite Backup GES C ance 1 TP XLt December 7 2012 Page 75 of 94 ECN 979 MAN XLe Series Novus Backup Restore Data Overwrite Backup Figure 15 3 Backup Registers Restore OCS Data When initiated this will allow the user to manually copy the backed up data from the onboard FLASH to the Battery Backed RAM A restore operation will be automatically initiated if a backup has been previously created and on power up the Battery Backed RAM registers fail their check The following process will be followed for restoring data e The controller will be placed in IDLE mode e Data will be copied from onboard FLASH to OCS Battery Backed RAM e The controller will reset e The controller will be put in RUN mode if the AutoRun setting is Yes else it will remain in IDLE mode XLe Restore Registers Are You Sure This will cause System Reset GES Cancel TP XLt Backup Restore Data Restore Registers Are You Sure This will cause System Reset Figure 15 4 Restore OCS Data SR164 3 is set to 1 only when an automatic restore operation is performed not on a manual This bit is reset to 0 when a new backup is created Restoring of data can be manually performed by selecting RESTORE option from the Backup Restore Data menu This will cause the controlle
104. to adjust Main Menu Set Network ID Model XE104E Set Network Baud Mode Set Contrast Scan Rate mS dud gt View Status View Diags 99 View I O Slots View Protocols Set Fkeys Mode Set Serial Ports Set Time Date Set Screen Removable Media Fail Safe System Clone Unit ESC to Exit Lcl Net Use All Net Use Ladder Size Config Size Graphics Sz String Size Bitmap Size Text Size Font Size Protocol Sz SMS Msg Sz Firmware Rev 11 5 CPLD Rev 1 Self Test OO OO OO OO CO Note The XLe display shows up to 6 lines of text at a time For System Menu screens that contain more than 6 lines of text use the J and 7 keys to scroll the display System RAM System BIOS Firmware Logic Error User Program User Graphics W Dog Trips Net Errors Network State Network ID Dup Net ID Clock Error I O System Battery Slot 1 1 0 04 Slot 2 1 0 Backup Restore Data Enable AutoRun Enable AutoLoad NOON NNN AN A ESC to exit Figure 11 1 System Menu XLe December 7 2012 Page 46 of 94 Sub Menus Port Ts None Loaded Port 2 None Loaded Fkeys Momentary Sys Fn enable Yes Use Lt to adjust Dflt Pgm Port MJ1 232 MJ1 RS485 Bias No MJ2 RS485 Bias No Set Ethernet Enet Use Vt to adjust Addr 192 169 254 128 Mask 255 255 2 55 50 Gtwy 0 0 0 0 Reset requir
105. ty Cycle default Hold Last State Pw Prescale default D Hold Last State PWM Period default Hold Last State m Output State on Controller Stop Legend Al OFF m Hold Last State Cancel Figure 14 2 Digital Output PWM Configuration Dialog The Q1 and Q2 group boxes allow the user to specify the operation of the multi function outputs The PWM State On Controller Stop group box contains items that allow the user to specify how the PWM outputs behave when the controller is stopped These items can either hold their value or default to some value when the controller is stopped Note that the PWM outputs are set to the OFF state at power up and during program download and remain in that state until the unit is placed in RUN The Output State On Controller Stop group box contains items to allow the user to specify how the remaining digital outputs behave when the controller is stopped These items can either hold their value or default to some value when the controller is stopped 14 8 Analog Input Configuration The following figure illustrates the Analog Input Configuration dialog December 7 2012 Page 70 of 94 ECN 979 MAN XLe Series Novus Analog Input Configuration Channel 1 is 0 10 Cancel Channel 2 0 1 Channel 3 Channel 4 1 Filter Constant 0 Figure 14 3 Analog Input Configuration Dialog The Channel x drop down
106. u only appears for XLe models that have CAN ports XE1xx This Sub Menu displays just one System Setting and it is editable Network Baud 125 KB 125 KBaud CAN network 250 KB 250 KBaud CAN network 500 KB 500 KBaud CAN network 1 MB 1 MBaud CAN network Set Contrast The Set Contrast Sub Menu displays just one System Setting and it is editable Contrast E E E E Current display contrast setting View Status The View Status Sub Menu displays up to 17 System Settings The Lel Net Use and All Net Use 96 System Settings only appear for XLe models that have CAN ports XE1xx Only the Mode System Setting is editable Model XExyyz 5 or 6 character Model number of this XLe unit is 1 for models that have CAN port 0 no CAN port December 7 2012 Page 48 of 94 ECN 979 MAN XLe Series Novus yy indicates the installed I O module 00 I O module z indicates the installed COM module N no COM module Mode Idle XLe is in Idle mode Dolo XLe is in Do I O mode Run XLe is in Run mode Scan Rate mS 00 XLeis not in Run mode 0 1 to 999 9 Average number of mS for each ladder scan Lcl Net Use 0 0 to 100 0 CAN network bandwidth 96 used by this XLe node All Net Use 96 0 0 to 100 0 CAN network bandwidth 96 used by all nodes Ladder Size x Number of bytes in application ladder program Config Size x Number of bytes in application I O configuration Graphics Sz X Number of bytes in application gr
107. uding trends gauges meters and animations Advanced control capabilities including floating point multiple auto tuning PID loops and string handling capabilities Removable media for up to two gigabyte of storage of programs data logging or screen captures CsCAN networking port optional for communication with remote I O other controllers or PCs Configurable serial protocols for communication to drives PLCs or other serial peripherals Full featured built in I O including high resolution analog thermocouple RTD high speed counters PWM outputs and relays depending upon the XLe model used Cscape programming software that allows all aspects of the XLe to be programmed and configured from one integrated application Optional communication add on modules that allow additional capabilities such as Ethernet or modems Fail Safe System which allows an application to continue running in the event of Soft failures like Battery power loss or Battery Backed register RAM Application Flash corruption Clone Unit allows to clone the OCS of the exact same model This feature clones application program and unit settings stored in Battery backed RAM of an OCS It can then be used to clone a different OCS exact same model December 7 2012 Page 9 of 94 ECN 979 MAN XLe Series Novus 24 Required and Suggested Accessories The following list contains a sampling of required and suggested XLe accessories Visit our website see page 91
108. unts Specifying zero for either the period or duty causes the PWM output to remain low during stop mode Note that the nominal output driver turn on time delay to reach 5096 output is 25 microseconds Therefore this limitation should be considered when determining both the minimum pulse width and the duty cycle accuracy of the application December 7 2012 Page 42 of 94 ECN 979 MAN XLe Series Novus 10 4 3 HSC High Speed Counter When either Q1 or Q2 is configured for HSC operation HSC1 or HSC2 totalize functions are extended to allow respective direct output control based on a comparison of the current count and a preset value PV See totalize in the HSC section above for more information 10 4 4 Stepper Function When Q1 is configured for Stepper the stepper function is enabled at the Q1 output Only one stepper function and output is available Note that when Q1 is configured for stepper operation Q2 operation is limited to direct digital output The Stepper requires five parameters 96AQs to be set for operation These parameters may be set at run time but are latched when the stepper is commanded to start Start Frequency cycles per second This value AQ1 sets the frequency for the first cycle during the acceleration phase and the frequency of the last cycle during the deceleration phase When an acceleration or deceleration count is specified the Start Frequency must be greater than 0 and must not exceed the
109. ure Are You Sure 815 Cancel Seo Ok CAIA December 7 2012 Page 56 of 94 ECN 979 MAN XLe Series Novus After confirmation the OCS will create two new files in the root directory of the Removable Media Drive as shown below AUTOLOAD PGM Application file CLONE DAT File having all unit settings and register values from Battery Backed RAM XLe Clone Unit AUTOLOAD PGM CLONE DAT Load Clone Selecting Clone Unit menu will open the following menu screen Select Load Clone Clone Unit f SLUGE Create AUTOLOAD PGM zug muda d CLONE DAT Em Cancel NOTE For security enabled files Load clone asks for password validation before loading the application December 7 2012 Page 57 of 94 ECN 979 MAN XLe Series Novus CHAPTER 12 USER INTERFACE 12 4 Screen Navigation The screen navigation on the XLe is quite flexible Basic methods will be described here Control programming can be used to create complex screen navigation techniques One form of screen navigation is the Jump Screen graphics object This object is typically tied to a soft key One of the four keys to the sides of the display for the XLe and at the bottom of the screen for the XLt Pressing the soft key will switch to the screen that is programmed c 4 CN S 4 Figure 12 1 Typical Screen Jump Object XLe Jump Figure 12 2 Typical Screen Jump Object XLt Screen jumps can also be triggered on
110. work Troubleshooting 90 18 4 Removable Me dla 5 ierit etin lere bet 91 18 4 1 Basic 91 18 5 Technical Support 91 DD E 92 TABLE OF FIGURES 94 Page 6 of 94 MAN XLe Series Novus VISUAL MAP OF MAJOR TASKS AND THE KEY CHAPTERS TO ASSIST YOU The following map is provided to show you the major types of tasks needed to be performed and the key chapters in this manual you need to refer to for information and help Directions Major tasks are listed at the top of the map with the key chapters listed beneath that you need to consult in order to perform the tasks FIRST STEP of ANY TASK DATASHEET user documentation Each XLe unit is sent with a datasheet in the box The datasheet is the first document you need to refer to for model specific information related to XLe models such as pin outs jumper settings and other key installation information The web version of this manual has all of the XLe datasheets attached to it Visit our website see page 91 to obtain updates to datasheets and December 7 2012 QUICK START INSTALLATION PROGRAMMING TROUBLESHOOTING Safety

User Manual for - NOVUS Produtos Eletrônicos

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User Manual for - NOVUS Produtos Eletr&ocirc;nicos

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User Manual for - NOVUS Produtos Eletrônicos