Service Manual
Contents
1. 4mm L12cm 2 Hole 2 on sensor LL 4 2mm 4mm L12cm 3 Hole 1 on sensor LL Q4 2mm 4mm L8cm Table 1 6 18 Service Manual for RESmart BPAP V1 1 Fig C Power PCBA front side Sockets figuration ess 3 preci Fig D Wire connecting on power PCBA 1 2 P Blue im Brom cm cu AC Socket 2 3 pin plug Fig E Power supply connecting 1 Orange Orange 2 pin plug Reed 6 pin plug TAS Service Manual for RESmart BPAP V1 1 Fig F Power supply to humidifier Left Right Connecting relationship Part Fig 1 3 4 D Back of device Fig C CN1 E Fig C CN2 Fig A P24 Fig F Left Fig F Right Blower 8 pin plug Fig A PM Table 2 2 Humidifier Fig G Humidifier PCBA back side PI i 8 18 Service Manual for RESmart BPAP V1 1 Fig H Power supply to humidifier Power Supply to Humidifier Fig Heater PCBA 4 pin Plug 3 pin Plug ang ang Power Reed to Humidifier ra N v Connecting relationship Part Fig 1 2 3 4 l Fig G P2 Fig G P1 Fig H Left Fig H Right2. Hour setting appears thus all device settings and therapy records doesn t include Use Days and Use Time will be reset If set Minute 16 during the above procedure then not only device settings and therapy records but also patient information will be reset If set Minute 26 during the above procedure then not only device settings therapy records and 3 18 Service Manual for RESmart BPAP V1 1 patient information but also Use Days and Use Time will be reset 3 Pressure calibration Available on version 1 58 and later Connect pressure meter to the air outlet of the device in the Date and Time Setting menu set YYYY MM DD 2098 08 18 press Pressure Start Stop Button when Hour Setting appears to start the Pressure Calibration The device output pressure is based on 20 hPa cmH 0 and a number will appear on the screen when the output pressure is stable if the value on the pressure meter is not 20 hPa cmH20 press User Buttons to adjust the output pressure finally press Pressure Start Stop Button to finish the Pressure Calibration 4 Malfunction and Countermeasure 4 1 Error Code Table and Information Error Index Problem Causing Errori Over temperature inside or A Temperature sensor fault Malfunction on main board Error2 Motor stop Malfunction on motor or main board Error3 Motor low speed Malfunction on motor or main board Erro
3. 8 Filter Cover 1 9 Shield Back 1 10 Outlet 1 11 PCBA Fixing 2 v 12 Infrared Window 2 EF 13 Panel 1 Humidifier Outer 14 Shield 1 E 16 18 Service Manual for RESmart BPAP V1 1 E 7 Humidifier Inner 1 Shield i Jen 16 Light Window 1 17 Pole Platelet 1 Humidifier Power 18 Plug 1 Humidifier Plug x E Humidifier Plug 20 left down 1 Humidifier Plug a right up 1 Humidifier Plug 22 right down 1 n 23 Device Pad 6 C 24 Humidifier Inner 1 rJ Connector 25 Key Button 1 Ea Humidifier 29 Scaleboard pe 27 Heater Plane Spring 3 E 3 28 Button Spring 1 E 3 Spare Part List Part Name S N Qty Unit Classify Use Main Board PCBA 140022 1 PC PCBA Main Device Heater PCBA 140017 1 PC PCBA Humidifier Service Manual for RESmart BPAP V1 1 Power Supply PCBA 270031 1 PC PCBA Main Device Blower Unit 120069 1 PC Assembly Main Device Heater Plane 120006 1 Set Assembly Humidifier Power Supply PCBA Wire 120002 1 Set Wire Main Device Main Board PCBA Wire 120003 1 Set Wire Main Device Silicon Rubber Cap 220029 1 PC Assembly Main Device Silicon Rubber Canal 290001 3 PC Assembly Main Device Foam front back 240048 1 PC Foam Main Device Shied Cover 210067 1 PC Plastic Main Device Han
4. BN RESmart BPAP System Service Manual Service Manual for RESmart BPAP V1 1 Table of Contents 1 Introduction 1 1 Intended Use L2 Implement 2 Structure 2 1 Outer Illumination 2 2 Inner Construction 2 3 Spare Part 3 Software 3 1 Instruction for Upgrading Device Software 3 2 Hidden Function 4 Malfunction and Countermeasure 4 1 Error Code Table and Information 4 2 Malfunction Determination Appendices Appendix A Device Configuration 1 Main device 2 Humidifier Components Illumination 1 Device Inside 2 Device Outside 3 Humidifier Appendix B Spare Part Configuration Spare Part List Service Manual for RESmart BPAP V1 1 IMPORTANT All data in this manual have been verified correctly It is sufficient for servicing and repairing this device If applying this manual on other purpose the validation should be confirmed by BMC Medical Co Ltd Other wise BMC Medical Co Ltd has no responsibility for the result All information in this manual is protected by law and regulation All copyrights belong to BMC Medical Co Ltd IMPORTANT CAUTION AND WARNING in this manual are to emphasize dangers to service people WARNING If do not operate properly may cause damage to people and environment CAUTION If do not operate properly may cause damage to instrument IMPORTANT Important information f
5. Table 3 9 18 Service Manual for RESmart BPAP V1 1 Components Illumination 1 Device Inside S N Assembly Figure Insert humidifier locker on the shield 1 bottom Insert humidifier power supply reed 2 onthe shield bottom as per Fig E and F Orange Black Assembly the humidifier locker and 3 button spring Put fixing on the spring and fix by 4 screw 2x 3mm 8mm 5 Put power wire Power wire to humidifier Assembly the shield back on the e bottom fix by screw 2X 3mm 8mm 10 18 Service Manual for RESmart BPAP V1 1 Assembly the foam pad non woven side up the front and back foam blocks of the blower unit in the shied bottom 7 Front foam block Foam pad Back foam block Align the location column of blower unit to the location port in the front block Place the blower unit right between the front and back foam blocks in the shield bottom and lay it down till the bottom Location column Clean the air outlet of the blower and insert it into the fixing hole and set the protruding tube of the blower unit into the air outlet It is required that the top of blower tube stand up against the bottom of air outlet Blower tube standing up against outlet bottom 10 Fit silicon rubber cap onto the top surface of blower unit 11 18 Service Manual
6. ase disconnect the power supply of the device wait for over 5 seconds to make sure that the device is reset and connect the power cable again Waiting for the reset of the device Power on the BPAP device If the device is powered on from beginning please power off the device and power on again after 5 seconds or more 4 After the device is turned on the following will display Upgrading Click Upgrade to start upgrading the device Cancel Click Upgrade to start If success the right version number will be displayed on BPAP device screen when every power on Note If failed during upgrading please repeat from above 1 4 steps If you select an incorrect upgrade file for example apply a CPAP upgrade file to a BPAP device the device will display Error 08 and cannot work In this case apply correct software and upgrade again 3 2 Hidden Function 1 Humidifier matching Assemble humidifier on main device without water chamber Enter the maintenance menu and set Ramp 40 then press Heated Humidifier Button when the Init P appears Thus the humidifier is matched When OK appears on screen humidifier matching succeeded 2 Reset Available on version 1 58 and later Press and hold the Ramp Button until the user menu appears about 3 seconds when the device is on standby press User Buttons to access the Date Setting set YYYY MM DD 2097 07 01 then press Pressure Start Stop Button when
7. dle 210068 1 PC Plastic Main Device Handle Fixing 210011 2 PC Plastic Main Device Shield Bottom 210069 1 PC Plastic Main Device Humidifier Clip 210070 1 PC Plastic Main Device Humidifier Locker 210012 1 PC Plastic Main Device Humidifier Fixing 210013 1 PC Plastic Main Device Filter Cover 210071 1 PC Plastic Main Device Shield Back 210072 1 PC Plastic Main Device Outlet 210080 1 Set Plastic Main Device PCBA Fixing 210014 2 PC Plastic Main Device Infrared Window 210010 2 PC Plastic Main Device Panel 210073 1 PC Plastic Main Device Humidifier Outer Shield 210074 1 PC Plastic Humidifier Humidifier Inner Shield 210075 1 PC Plastic Humidifier Pole Platelet 210025 1 PC Plastic Humidifier Light Window 210023 1 PC Plastic Humidifier Button Spring 230001 1 PC Metal Main Device Humidifier Scaleboard 230004 1 PC Metal Humidifier Heater Plane Spring 230005 3 PC Metal Humidifier Humidifier Power Plug 220023 1 PC Rubber Main Device Humidifier Plug left up 220024 1 PC Rubber Main Device Humidifier Plug left down 220025 1 PC Rubber Main Device Humidifier Plug right up 220026 1 PC Rubber Main Device Humidifier Plug right down 220027 1 PC Rubber Main Device Device Pad 220001 6 PC Rubber All Key Button 220002 1 PC Rubber Main Device Humidifier Inner Connector 220009 1 PC Rubber Humidifier Screw M3 6 240008 4 PC Screw All Screw M3 10 240009 4 PC Screw All Screw M3 8 240010 8 PC Screw Main Device Filter 240014 1 PC Accessory All Power Cord 110099 1 PC Accesso
8. e and fix by 15 screw 4X 3mm 8mm 16 Assembly and fix the panel 17 Puton the key button Assembly the infrared window and put the shield cover on the bottom adjust the position 18 of outlet and make sure it is clamped in the Infrared window right socket 13 18 Service Manual for RESmart BPAP V1 1 Screw hole 19 Fix the shield by screws 4X M3 10mm Device pad 20 Stick four device pads 21 Putin filter and assembly the cover Fa Plug up PE Put on all plugs if necessary without 22 humidifier EB Plug down Power plug 3 Humidifier S N Assembly Figure As per Fig H assembly the heater plane and wire Fix them by screw 3mm 8mm m i 8 n 14 18 Service Manual for RESmart BPAP V1 1 Put spring on each of three poles on heater plane Assembly the scaleboard on the heater plane and fix by screw 3mm 8mm 4 As per Table 3 assembly heater PCBA and wires Put on light window Assembly the inner and outer shield Fix on screw M3 10mm Appendix B Spare Part Configuration S N Name Qty Figure Shield Cover Handle Handle Fixing 15 18 Service Manual for RESmart BPAP V1 1 4 Shield Bottom 1 5 Humidifier Clip 1 6 Humidifier Locker 1 7 Humidifier Fixing 1
9. for RESmart BPAP V1 1 11 1 Connect the air hole of the pressure sensor YL on the main board with the bottom hole hole 1 in the front of the blower outlet with a canal of 12cm in length and 2mm in inner diameter 2 Crosswise connect the two air holes of the pressure sensor LL on the main board with the two top holes hole 2 amp hole 3 around the blower outlet via two canals of 8cm in length and 2mm in inner diameter Canalto sensor LL 8cm in length Canal to sensor LL 8cm in length Canal to sensor YL 12cm in length 12 Clean up the blower wires and wind them with a tube Insert the plugs into sockets PM1 and PM2 Put the lead of thermistor into socket PRT on main board Connect the main board to 24V power supply Thermistor lead to PRT HUI 24V power supply Blower wire and winding to PM2 Nube Blower driving lead to PMI 13 Draw the shield back backwards and put the 9 pin plug into the corresponding socket on its back Lay the main board onto the 4 supporting poles on the shield bottom and set it into the power board via the fixing pole on PCB and get the main board fixed Put blower wires on the side into the gap between blower unit and shield bottom 12 18 Service Manual for RESmart BPAP V1 1 2 Device Outside S N Assembly 14 Puthandle in the socket on shield cover Assembly handle fixing to handl
10. ncers 2 Implement for measuring Pressure meter 2 Structure 2 1 Outer Illumination Handle Display Screen User Buttons Humidifier Controller Air Outlet Humidifier Power 1 18 Service Manual for RESmart BPAP V1 1 Medical Product Note bottom AC Inlet Communication Connector M EE EL Filter Cap amp Filter Indicator Light Outlet Port Fill Line Water Chamber 2 2 Inner Construction See appendix A 2 3 Spare Part See appendix B 3 Software 3 1 Instruction for Upgrading Device Software Note Once the RESmart BPAP device is powered on the LED display screen will show the software version of the device as the following picture Please remember the software version in the red frame 1 a 89 TN Software Version 1384DF58 1 Power offthe RESmart BPAP device and then connect PC and the device via data cable 2 Run the software BMC RESmart Tools for Upgrade from PC and display as below DEC Resmart Auto CPAP Tools for Upgrade Upgrade File 1 98 TN upd c Browse Serial Port com oK Cancel 2 18 Service Manual for RESmart BPAP V1 1 a Select the upgrade file which has same suffix letter as the machine version For example Version 1 88 TN should choose file name 1 98 TN b Select the right serial port default is COM1 3 Click OK display as below Waiting for device s reset Ple
11. or servicing and repairing Safety Notice Electric Shock There is above 100VAC voltage inside this device please be sure to repair device after power off Chemical Safety There may be risk of virus after touching by patient Please clean device or wear protective glove before servicing and repairing Please deal with the waste according to regulation Wash hands by disinfector after operating this device Service Manual for RESmart BPAP V1 1 1 Introduction 1 1 Intended Use The RESmart BPAP system is a BIPAP Bi level Positive Airway Pressure device It is intended to provide non invasive ventilation for patients with respiratory insufficiency or obstructive sleep apnoea OSA in the hospital or home The RESmart BPAP is to be used only on the instruction of a licensed health care professional Your home care provider will make the correct pressure settings according to your health care professional s prescription This device is not intended for life support This service manual is used to help service people maintenance RESmart BPAP system of BMC Medical Co Ltd more efficiently Instructions in this manual may help device work best Engineer can find needed instruction from this manual quickly IMPORTANT Read and understand instruction in this manual before operating IMPORTANT RESmart BPAP system can not be used for life support 1 2 Implement 1 Implement for repairing Type screw driver Pi
12. r4 Low temperature inside Malfunction on main board Error7 Pressure sensor fault Malfunction on main board Error8 Wrong software version Software Error9 Host parameter error Malfunction on main board Error12 Over temperature inside or Malfunction on main board lowrate sensor fault Error13 Temperature below 0 C or Malfunction on main board lowrate sensor fault Errors faa HS Malfunction on motor or Motor temperature sensor temperature sensor fault Error15 Motor temperature sensor Malfunction on motor temperature ault sensor 4 18 Service Manual for RESmart BPAP V1 1 4 2 Malfunction Determination No Power Can Not Strat Up Can Start Up Self Check Ajddng 1amog Others aINpow J9Mog Replace Main board Badaam Tanod QV WNI Vad Joyiprung Replace Refer error code table Inner Airway Connecte Rewrite corres tare wrong Version 5 8 Service Manual for RESmart BPAP V1 1 Appendices Appendix A Device Configuration 1 Main device Fig A Main board backside Oa Ehe o eG Fig B Outlet leftside 30 Q2 O1 Hole 1 2 and 3 in Fig B connect to sensor YL and LL via silicon rubber canal Specified in Table 1 Fig B Fig A Specification of canal 1 Hole 1 on sensor YL Q4 2mm
13. ry All 18 18
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