95-113969 LA EN ES PT R1 STATIM 2000 5000 Operators Manual
Contents
1. 3 2 Unit Placement When placing the unit on a counter top ensure the following e The level indicator bubble 1 on the front panel should be balanced in the front right quadrant of the target Four o clock position This will ensure that the unit drains properly Adjusting the three leveler feet will help you move the bubble if necessary e The unit should be stable and all four feet should be securely in contact with the counter surface This will prevent the unit from moving freely Installation 5 Figure 3 STATIM 2000 5000 Cassette Autoclave Operator Manual SciCan Ltd 3 3 Connecting the Waste Bottle The waste bottle 2 is used to collect the wastewater after it has been converted to steam and then drained from the cassette To connect the waste bottle to the STATIM follow these steps see Figure 4 and connect tightly 2 Cut the tube to length and slide the waste bottle fitting 5 into place 3 Place the free end of the tube into the hole in the lid of the waste bottle and hand tighten the fitting Do not coil the exhaust tube 4 Unscrew the lid and copper condenser coil 6 assembly from the waste bottle The lid and coil should come out together 5 Fill the waste bottle with water to the MIN line and replace the lid and copper condenser assembly Empty the waste bottle often to avoid unpleasant odors and discoloration of the contents A low level disinfectant prepared according to the2. Message MSD FLASH FULL lt gt REPLACE MSD The MSD is full Export the data Message Missing lines of Data on MSD FLASH Refer to the STATIM screen to confirm successful sterilization Reset the Data Logger by unplugging its power disconnecting the MSD and waiting 10 seconds Then re connect the power adapter and insert the MSD into the Data Logger If the problem persists contact the SciCan Service Center Message The file or directory in the MSD is corrupted or unreadable Refer to the STATIM screen to confirm successful sterilization The MSD may have been unplugged while data was being written to it The MSD should not be unplugged until after SAFELY REMOVE MSD lt gt MSD FLASH DETECTED is displayed The corrupted files or directories may be lost Reformat the MSD on your computer SciCan Ltd Troubleshooting 28 STATIM 2000 5000 Cassette Autoclave Operator Manual 9 Spare Parts List 01 100780S Bumper 01 101766S Power Cord UK 2000 amp 5000 01 100782S Push in Fitting 2000 01 101767S Power Cord Australia 5000 01 101658S Cassette Handles 6000 01 101768S Power Cord Switzerland 2000 amp 5000 01 101755S Push in Fitting 6000 01 101769S Power Cord Italy 2000 amp 5000 01 106080S Cass
3. C Pressurizing F Air Drying COYCLE YOU SELECTEDI WARMING LIF ECVELE VO SELEC TERS sm E CONDITIONING Pee E Wau SeLERT etd Leash E DONELE VOU sia ses fala CO a o ae Ji VENTING CC CLE YOU SELECTEDI inet iS ea SE Vania ng qn gos pere E Gol SSeS AIF Dt ias SEE BIE EQS Aurai EEE GMP Fines Silt To SSSI REMGUE CASSETTE As the cycle progresses the cycle stage and temperature of the chamber are displayed During sterilization the pressure of the chamber and the time remaining for that stage is also displayed During the air drying phase the time remaining is displayed Message will vary depending on the cycle choosen Instructions for Use 15 STATIM 2000 5000 Cassette Autoclave Operator Manual SciCan Ltd As the cycle is running an intermittent buzzing sound will be apparent as the pump injects water into the steam generator A random clicking sound will also be heard as the exhaust valve opens and closes The buzzing noise during the air drying stage is the compressor operating If a sterilization cycle is successful the reminder tone sounds and the amber light flashes until the STOP button is pressed or the cassette is removed from the unit and the display will appear similar to gt _ Be careful The metal parts will be hot and the cassette will contain hot steam After the cassette is removed from the unit it should be opened to hasten cooling of instruments If a mess
4. 103139S Conductivity Meter 2000 amp 5000 01 101647S Power Cord North America 6000 01 103923 Condenser Additional Bottle 01 101649S Cassette Seal 5000 01 103935 STAT DRI Plates 5000 01 101652S Air Compressor Filter 5000 01 103945S Rack Tray Unwrapped Instrument Kit 2000 01 101657S Thermal Paper Box of 10 rolls 01 104104 Extended Length Cassette 5000 01 106071S Extended Cassette Lid Handle 6000 01 104499 Extended Cassette Instrument Rack 5000 01 101614S Tray Complete with Box 5000 01 104785S Instrument Holder 10 mm 5000 01 106438S Cassette Lid Extended 01 108263S Basket Medical 5000 01 106653 Mesh Tray 2000 01 210000 Kit Printer 5000 01 107767S Extended Tray 5000 2OZPLUS STAT DRI Plus 2 oz Bottle w sprayer 01 101709S Mesh Rack 5000 320ZPLUS STAT DRI Plus 32 oz Bottle w sprayer 01 101757S Cassette Lid w Box 5000 80ZPLUS STAT DRI Plus 8 oz Bottle w cap 01 1017638 Power Cord Japan 2000 amp 5000 99 108332 Chemical Emulator 134 C 3 5 min SciCan Ltd Spare Parts 29 STATIM 2000 5000 Cassette Autoclave Operator Manual 10 Warranty SciCan Ltd Limited Warranty For a period of one year SciCan guarantees that the STATIM 2000 5000 when manufactured by SciCan in new and unused condition will not fail during normal service due to defects in material and workmanship that are not due to apparent abuse misuse or accident The one year warr
5. 2000 5000 Cassette Autoclave Operator Manual 3 Installation SciCan Ltd 3 1 Environmental Considerations There are several factors that may affect the performance of your STATIM Please review these factors and select a suitable location in which to install the unit Temperature and Humidity Avoid installing your STAT M in direct sunlight or close to a heat source e g vents or radiators The recommended operating temperatures are 15 25 C 69 F to 77 F with humidity of 25 70 Spacing The vents and openings on the STATIM should remain uncovered and unobstructed Leave a minimum of 50 mm 2 between the top sides and back of the unit and any wall or partition Venting The STAT M should be operated in a clean dust free environment Work Surface The STATIM should be placed on a flat level water resistant surface Never install and operate the unit on a sloped surface Electromagnetic Environment The STAT M has been tested and meets applicable standards for electromagnetic emissions While the unit does not emit any radiation it may itself be affected by other equipment which does We recommend that the unit be kept away from potential sources of interference Electrical Requirements Use properly grounded and fused power sources with the same voltage rating as indicated on the label at the back of your STATIM Avoid multiple outlet receptacles If using a surge suppressor power bar plug in one STATIM only
6. STATIM 5000 Using the Cassette 10 4 3 STATIM 5000 STAT DRI Plates 11 4 4 Preparing and Loading Instruments 11 4 5 Using Biological Chemical Indicators 13 4 6 Instrument Weight Guide ceseceeesseeeseceeeseeeesseeeees 13 47 CYCIO PrOtileS ssscciccscucssstavavesncee se ptas sactiawrsecvancnesvarecerarsntease 13 4 8 Running A CY CIOS siaaa aointean araia 15 4 0 Stopping a Cy ClO ss sisices cesicesscenasasiceved cnaissseancesatsasessaiseacaig 16 D Maintena ncCe 2 0 00525550 50855050005020555oasassiascenasssinsonasisis 17 5 1 Cleaning the Cassatt aissis 17 5 2 Cleaning the Water Reservoir Filter eeen 17 5 3 Cleaming the ResSarVOir sssrinds igaren 17 5 4 Cleaning the Exterior Surfaces c cccccsscceeseseeeeerseees 17 5 5 Changing the STATIM 2000 Air Filter 18 5 6 Changing the Bacteria Retentive Air Filters 18 5 7 Replacing the Cassette Seal cccsscessceeesereeesseeeees 19 5 8 Maintaining Fluid Levels se 19 5 9 Reading Water Quality iacsccsss casi canesavevs ceteessiveestued sere n s 19 5 10 Preventative Maintenance Schedule 20 6 The Communication Port ccccscccesseeeeeeceeseeeeeeeeeeeeees 21 6 1 The RS232 Communication Portistas 21 6 2 Installing the SciCan Data Logger 22 6 3 Cycle Printout Ov
7. STATIM 5000 is designed to hold a maximum of 12 autoclave bags Care must be taken to ensure that the combined weight of the loaded bags does not exceed the maximum load capacity as stated in Appendix Cycle Profile and Capacity The Unwrapped instrument rack fitted with a maximum of 10 STAT DRI plates will hold 10 autoclave bags Rubber and Plastic Instruments The following materials can be sterilized in the STATIM Nylon Polycarbonate Lexan Polypropylene PTFE Teflon Acetal Delrin Polysulfone Udel Polyetherimide Ultem Silicone rubber Polyester When loading rubber and plastic instruments in the tray leave a space between the instruments and the cassette walls This ensures that steam reaches all surfaces and will promote drying The following materials cannot be sterilized in the STAT M e Polyethylene e ABS e Styrene e Cellulosics e PVC e Acrylic Plexiglas e PPO Noryl e Latex e Neoprene Use of these and similar materials may lead to instrument or equipment damage If you are unsure of your instrument s material or construction do not load into your STATIM until you have checked with the instrument manufacturer All Instruments The STATIM is not intended for sterilizing textiles liquids or biomedical waste Instruments will remain sterile after a successful cycle until the cassette is disengaged from the unit Unwrapped instruments once exposed to ambient or external condi
8. The front leveler feet should be approximately 12 mm 0 5 from the edge 2 Lift the front left corner of the unit upward and remove the drain tube 3 from the clip located on the underside of the unit 3 Pull the drain tube outward so the free end can be positioned over a water container Fill the reservoir with steam process distilled water 5 Remove the plug 4 from the end of the drain tube 3 and allow water to drain from the tube into a container for 30 seconds When the water flows in a steady stream replace the stopper 6 Lift the front left corner of the unit upward and reinsert the tube into the clip on the underside of the unit Push the excess length of tubing back into the space provided A Make sure the plug in the drain tube is secured After installation and before sterilizing any instruments run two Wrapped cycles For further instructions see Section 3 10 Preparing Unit for Use Installation 6 N ne STATIM 5000 i STAT M 2000 Figure 4 Figure 5 Figure 6 STATIM 2000 5000 Cassette Autoclave Operator Manual 3 6 Setting the Time and Date To set the time and date follow these steps and watch the blinking cursor on the LCD 1 Power the STATIM OFF 2 Press and hold the UNWRAPPED cycle button 3 While pressing the UNWRAPPED cycle button power the STAT M ON The LCD display reads 4 Use t
9. and medical instruments designed to withstand steam sterilization The STATIM is not designed to sterilize liquids cloth loads biomedical waste or materials not compatible with steam sterilization The processing of such loads may result in incomplete sterilization and or damage to the autoclave For more information about instrument suitability for steam sterilization consult the manufacturers reprocessing instructions 1 1 Disclaimers Use only steam process distilled water in your STAT M Deionized demineralized or specially filtered water should not be used Never use tap water Do not permit any person other than certified personnel to supply parts for service or maintain your STATIM SciCan shall not be liable for incidental special or consequential damages caused by any maintenance or services performed on the STATIM by a third party or for the use of equipment or parts manufactured by a third party including lost profits any commercial loss economic loss or loss arising from personal injury Never remove the cover of the unit and never insert objects through holes or openings in the cabinetry Doing so may damage the unit A and or pose a hazard to the operator All elements of this book are common to both STATIM 2000 and STATIM 5000 except when noted IMPORTANT Follow local guidelines governing verification of the sterilization procedure Drying Performance The STATIM 2000 and 5000 have been designed to provide a comple
10. for dirt and moisture Replace if dirty Call for service if wet Water Filter Check the water reservoir filter every week and clean if necessary Replace only if necessary Cassette Seal Replace every 500 cycles or six months whichever is first or whenever necessary Every 6 Months Biological and or Air Filter Replace every 500 cycles or six months whichever is first Cassette e Check the tray lid and seal for damage Replace if necessary Biological Filter e Inspect the biological filter for moisture Solenoid Valve e Inspect the valve and clean if dirty Replace the plunger if defective E Pump e Clean the filters replace if dirty oO z Check Valve e Remove the exhaust tube from the back of the unit during the air drying phase o Check for air coming from the fitting 5 e Remove the air compressor tube from the check valve inlet while running a cycle Make sure no steam is leaking from the valve Replace if there are any leaks Water Reservoir e Check the reservoir for dirt Clean and rinse with steam process distilled water if necessary Calibration e Calibrate the unit SciCan Ltd Maintenance 20 STATIM 2000 5000 Cassette Autoclave Operator Manual 6 The Communication Port SciCan Ltd Not on all models 6 1 The RS232 Communication Port Printer Some models without an internal printer may be equipped with an 9 pin RS232 communication port that will all
11. manufacturer s instructions may be added to the waste bottle to remedy this situation As a minimum empty the waste bottle each time you refill the reservoir 1 Insert the exhaust 3 tube into the fitting 4 on the back of the unit The tube can be routed through a hole 8 mm 0 3 in diameter in the counter top and secured with the provided nylon clamps 3 4 Filling the STATIM Reservoir 11 6 Place the waste bottle near the unit Store the bottle below the unit When filling the reservoir ensure you only use steam processed distilled water containing less than 5 ppm total dissolved solids having conductivity of less than 10 uS cm The impurities and additives in other water sources will cause an error reading on the LCD If you have a water conductivity meter available from SciCan order number 01 1031398 check each new water container before filling the reservoir If your unit is equipped with a Rev 7 PCB or higher software SxxxR6xx you can read the water conductivity by refering to Section 5 9 Reading Water Quality To fill the reservoir follow these steps see Figure 5 1 Remove the reservoir cap 2 2 Pour steam process distilled water into the reservoir until almost full a maximum of 4L 1 U S gal Use a funnel to avoid spillage 3 Replace and secure the cap 3 5 Priming the STATIM Pump To prime the STATIM pump follow these steps see Figure 6 1 Move the unit to the edge of the work surface
12. opened the instruments must be handled in an aseptic manner for immediate use or resterilized Dryness is important for unwrapped instruments for corrosion prevention For wrapped instruments a dry wrap is required to maintain sterility The Air Dry Only cycle will run for up to 60 minutes Heavy Duty Unwrapped Cycle STATIM 5000 ONLY DN 0 0 6 Sterilization Temperature 134 C 270 F Sterilization Hold Time 6 minutes The Heavy Duty Cycle only available in STATIM 5000 is used to sterilize larger loads of unwrapped metal instruments Dental hand pieces can be sterilized in this cycle The STATIM 5000 Extended Cassette order no 01 104104 can be used to process loads up to 470 mm 18 5 long such as rigid endoscopes in this cycle Instructions for Use 14 STATIM 2000 5000 Cassette Autoclave Operator Manual SciCan Ltd 4 8 Running a Cycle To operate each cycle follow these steps and watch the LCD Turn the power switch at the back of the unit to ON The LCD Display reads Press the appropriate cycle button on the keypad The display will read BEMGUS YEO Se Jartam and LOSE VOL SELECT ras pupilas then PRESS START Once the start button has been pressed the amber indicator light comes on to indicate that the cycle is in progress During the cycle the phases of the cycle will be displayed similar to di eso A Warming up D Sterilizing Hees SELE B Conditioning E Venting CYCLE HUMBER Hees
13. sterilization and damage the instruments the cassette and the STATIM Lubricated instruments must be wiped thoroughly and any excess lubricant should be removed before loading Unwrapped Instruments Arrange unwrapped instruments on the instrument rack in the tray so that they do not touch one another This ensures that steam reaches all surfaces and will promote drying Instruments must not be stacked or piled in the cassettes as this will impede the sterilization process Wrapped Instruments single wrap Place the instruments into single layer autoclave bags according to the manufacturer s instructions Orient the instrument rack in the cassette to ensure that wrapped instruments rest approximately 6 mm 0 25 above the cassette base Place the wrapped instruments on the rack and arrange them to avoid overlap Ensure that all wrapped loads are dry before handling and or storage to maintain sterility The use of cloth wraps in the STATIM is not recommended Instructions for Use 11 Figure 10 STATIM 2000 5000 Cassette Autoclave Operator Manual SciCan Ltd SciCan recommends the use of plastic paper autoclave bags such as SPS Medi Plus and Chex All II Steri Stik paper paper autoclave bags may also be used The use of cloth wraps in the STAT M is not recommended Loosely pack instruments in the bags to allow steam penetration to all instrument surfaces The wrapped instrument rack for the
14. the holes in the lid 13 c Figure 13 b NOTE At every corner and at the holes in the lid two square nibs should be visible The nibs should fit flush with the lid s outer surface 5 Ensure the seal is completely inserted Feel around the periphery to ensure the seal is securely in place NOTE During a cycle steam may appear between the lid and the tray If this persists remove the cassette and check that the seal is correctly installed 13 d Be careful The metal parts will be hot and the cassette may contain hot steam Figure 13 c 5 8 Maintaining Fluid Levels Use only steam process distilled water containing less than 5 ppm total dissolved solids having conductivity of less than 10 uS cm in the STATIM To fill the reservoir remove the cap from the top of the unit and fill the reservoir We recommend using a funnel to minimize spills Each time you refill the reservoir empty the waste bottle and refill with water to the MIN line Empty the waste bottle often to avoid unpleasant odors and discoloration of the contents A low level chlorine free disinfectant prepared according to the manufacturer s instructions may be added to the waste bottle Figure 13 d 5 9 Reading Water Quality 1 Power up unit while pressing the STOP button to access the User Setup menu 2 Using the UNWRAPPED and WRAPPED buttons scroll to Water Quality and select it by pressing the RUBBER AND PLASTIC
15. 1 102119S check that the arrow mark on the filter matches the direction of the arrow on the bracket Push the left hand filter fitting into tube B 7 Gently press the replacement filter into the filter bracket 6 STATIM 2000 Figure 11 STATIM 5000 Figure 12 The arrow mark of the filter should be facing out and pointing to the left Re connect tube A 4 to the right hand filter fitting Maintenance 18 STATIM 2000 5000 Cassette Autoclave Operator Manual 5 7 Replacing the Cassette Seal To ensure optimum performance of your STATIM cassette autoclave change the cassette seal every 500 cycles or every six months whichever comes first Replacement seals are available from SciCan order number 01 100028S for STATIM 2000 and 01 101649S for STATIM 5000 Figure 13 a To change the cassette seal follow these steps 1 Place the cassette lid and the new seal on a clean work surface Examine the position of the old seal in the cassette lid and arrange the new seal in the same orientation next to the lid 2 Remove the old seal and discard Clean any residue out of the seal ea channel and flush out the channel with distilled water 13 a gt 3 Lubricate the new seal with the liquid seal lubricant provided 13 b 4 Insert the rounded edge of the seal under the round lip of the lid Align the holes in the new seal with
16. 3 5 minutes The Unwrapped Cycle is a general purpose sterilization cycle used to sterilize loads of solid metal instruments such as pliers burrs scalers and forceps Dental handpieces may be sterilized in this cycle Wrapped Cycle D O E Sterilization Temperature 134 C 273 F Sterilization Hold Time 10 minutes STAT M 2000 6 minutes STAT M 5000 The Wrapped Cycle is used to sterilize solid and hollow metal instruments which have been sealed in paper paper or paper plastic autoclave bags Dental handpieces may be sterilized in this cycle If the cassette contains wrapped instruments and the wraps are not dry when the cassette is opened the instruments must be handled in an aseptic manner for immediate use or resterilized Rubber and Plastics Cycle 0 00 0 Sterilization Temperature 121 C 250 F Sterilization Hold Time 15 minutes The Rubber and Plastics Cycle is used to sterilize solid unwrapped instruments constructed of metal or the materials listed in Section 4 4 Preparing and Loading Instruments Air Dry Only Cycle STAT M 2000 ONLY O 0090 0 This is not a sterilization cycle At the end of a cycle if the cassette has not been removed from the autoclave the Air Dry Only cycle may be used to promote further drying If the cassette has been removed from the autoclave it may NOT be reinserted for the Air Dry Only cycle If the cassette contains wrapped instruments and the wraps are not dry when the cassette is
17. 3 Ibs emp Pressure Time Rubber Plastic Load Capacity 0 4 kg 0 9 Ibs Temp Pressure Time Heavy Duty Load Capacity 1 5 kg 4 4 Ibs STATIM 2000 5000 Cassette Autoclave Operator Manual For all service and repair inquiries In Canada 1 800 870 7777 United States 1 800 572 1211 International 416 446 4500 techservice ca scican com SciCan Inc 701 Technology Drive Canonsburg PA 15317 USA Telephone 1 724 820 1600 Fax 1 724 820 1479 Toll free 1 888 632 6031 EU Representative SciCan GmbH Wangener Stra e 78 88299 Leutkirch Germany Telephone 49 0 7561 98343 0 Fax 49 0 7561 98343 699 SciCan Medtech Alpenstrasse 16 6300 Zug Switzerland Telephone 41 0 41 727 7027 Fax 41 0 41 727 702 Manufactured by SciCan Ltd C 1440 Don Mills Road 0123 Toronto ON M3B 3P9 Canada Telephone 416 445 1600 Fax 416 445 2727 Toll free 1 800 667 7733 STATIM Cassette Autoclave and STATIM are registered trademarks and STAT DRI Your Infection Control Specialist DriTecR and DriTec logos are trademarks of SciCan Ltd All other trademarks referred to in this manual are the property of their respective owners 2013 SciCan Ltd All rights reserved 95 113969 LA EN R1 STATIM 2000 5000 Operator Manual SciCan Your Infection Control Specialist
18. Considerations Section 3 1 Try running another cycle If the problem persists record the cycle fault message number and contact your dealer Drying interrrupted LOAD NOT STERILE User may have pressed the STOP button during the drying phase Repackage the instruments if necessary and re run another sterilization cycle Excessive steam issuing from the front of the machine message Remove and reinsert the cassette Attempt another cycle If the leak persists remove and check the cassette seal for misalignment or damage Replace the seal if required Be careful as the metal parts will be hot and the cassette will contain hot steam If the leak persists turn the unit OFF remove and unload the cassette and contact your SciCan dealer SciCan Ltd Troubleshooting 27 STATIM 2000 5000 Cassette Autoclave Operator Manual Message WATER QUALITY IS NOT ACCEPTABLE Machine will not start You have used water which is not steam process distilled or is improperly distilled Empty the reservoir and refill with steam process distilled water containing less than 5 ppm total disolved solids having conductivity of less than 10 uS cm If you have the water conductivity meter check the quality of the water before refilling the reservoir Refer to the steps described in Section 3 11 Shipping the Unit to empty the reservoir Message REFILL RESERVOIR Machine will not start The level of the water in the reservoi
19. STATIM 2000 5000 CASSETTE AUTOCLAVE e Operator s Manual e Manual del Operador e Manual do Opera o SciCan Your Infection Control Specialist Latin America TABLE OF CONTENTS 1 INTPODU CH ON siiis 2 171 Disclaimers is asasisaiiasiaassasinsare gro cvadastegsauibassasengieaidesascersedensa 2 1 2 HOW to Use this BOOK sserrep destims 3 1 3 Whats in the BOX siso ssanirsseasocs pes cassasedirasasreantisoquangegalicass 3 2 STATIM Unit OVerVieWw cescceceeeeeeeseeeeeseeeeeseeeeeseeeeeeeeees 4 Si INStal atom 4s snscnshnscheatenceanahesuannaansecesiea CORRA NA Rasa Sn RNA Rand E 5 3 1 Environmental Considerations ss sas 5 3 2 Unit Plemenit eisiea iasan aaaea aiaiai 5 3 3 Connecting the Waste Botile ss sas 6 3 4 Filling the STATIM Reservoir s sis 6 3 5 Primingthe STATIM Pump sascssssserassainesscusgado prcaigsa faia sera 6 3 6 Setting the Time and Date oo 7 3 7 Language SelECHONn saaquanasisinmata inissentesssuasi aini ispaneiaianat s 7 3 8 Assigning Unit Identifier Number 7 3 9 Adjusting the Cycle Drying Time ss is 8 3 10 Preparing Unit for USS iseseisana 8 Slironipping the UAir eee Pere errr ete eee ee ite peer emer ae 8 4 Instructions for Use sssss scsssssasseasessisseseeessasesssssssasnsess 9 4 1 STATIM 2000 Using the Cassette 9 4 2
20. age is displayed which gives a CYCLE FAULT code or a NOT STERILE message the cassette contents are not sterile See Section 8 Troubleshooting for more information If the cassette contains wrapped instruments and the wraps are not dry when the cassette is opened the instruments must be handled in an aseptic manner for immediate use or resterilized 4 9 Stopping a Cycle To stop a cycle press the STOP button If the STOP button is pressed or the cassette is removed or the unit detects a problem while operating the cycle will stop and the amber active light will flash Once a cycle has been stopped the STOP button must be pressed before another cycle can be started The display reads any of the following messages or or If the display shows the message CYCLE FAULT or NOT STERILE the cassette contents are not sterile See Section 8 Troubleshooting for more information If the air drying stage of the cycle is interrupted the display reads the following messages Instructions for Use 16 STATIM 2000 5000 Cassette Autoclave Operator Manual 5 Maintenance SciCan Ltd 5 1 Cleaning the Cassette Keeping the STAT M cassette clean is good clinical practice and assists in the function of the unit SciCan recommends that the interior surface be cleaned at least once a week e Use dishwashing soap or a mild detergent that does not contain chlorine e Scrub the inside of the cassette with a cleaning pad designed for use with Te
21. al if required Be careful The metal parts will be hot and the cassette will contain hot steam Attempt another cycle If it still leaks attempt another cycle using a different cassette if possible If the leak persists turn the unit OFF remove and unload the cassette unplug the unit and call your dealer Instruments do not dry Best drying occurs when the cycle continues to completion Allow the cycle to finish Make sure the instruments are loaded correctly in the cassette Refer to Section 4 4 Preparing and Loading Instruments Check the unit leveling Ensure the bubble level is set to Four o clock position Check air filters and replace if dirty For the STATIM 5000 ensure the Stat Dri plates are being used Clean the inside of the cassette and treat with Stat Dri drying agent Refer to Section 5 1 Cleaning the Cassette Examine the exhaust tube tube to the waste bottle for kinks If kinked straighten the tube If the tube cannot be straightened remove it from the push in fitting attached to the STATIM Depress the collar on the fitting and with the other hand pull firmly on the tube Once the tube is free of the fitting cut the damaged section of tubing away using a sharp instrument Be sure that you leave enough tube to reach the unit when you re attach the tube to the exhaust fitting If the tube is too short to remove a section contact your SciCan dealer for a replacement For the STAT M 2000 make sure the compres
22. anty will cover the performance of all components of the unit except consumables such as the cassette seal the compressor filter and the microbiological filter provided that the product is being used and maintained according to the description in the user s manual In the event of failure due to such defects during this period of time the exclusive remedies shall be repair or replacement at SciCan s option and without charge of any defected part s except gasket provided SciCan is notified in writing within thirty 30 days of the date of such a failure and further provided that the defective part s are returned to SciCan prepaid This warranty shall be considered to be validated if the product is accompanied by the original purchase invoice from the authorized SciCan dealer and such invoice identifies the item by serial number and clearly states the date of purchase No other validation is acceptable After one year all SciCan s warranties and other duties with respect to the quality of the product shall be conclusively presumed to have been satisfied all liability therefore shall terminate and no action or breach of any such warranty or duty may thereafter be commenced against SciCan Any express warranty not provided hereon and any implied warranty or representation as to performance and any remedy for breach of contract which but for this provision might arise by implication operation of law custom of trade or course of dealin
23. button CD Conductivity yyy engineering value XX micro S value z z parts per million value SciCan Ltd Maintenance 19 STATIM 2000 5000 Cassette Autoclave Operator Manual 5 10 Preventative Maintenance Schedule To ensure trouble free performance both the operator and the dealer must follow a preventative maintenance schedule NOTE Please refer to your National Regional State or Safety laws for any additional reoccurring user testing that may be required The schedules below describe the necessary actions Water Reservoir Daily Replace water as needed Check the reservoir for dirt or particles and clean if necessary For opthalmic use drain at the end of every workday leave empty and refill at the start of the next workday Waste Bottle Cassette Weekly Empty the waste bottle every time you refill the water reservoir Fill the bottle with water up to the MIN line marking You may also add some chlorine free disinfectant Wash the interior of the cassette with dishwashing soap or a mild detergent that does not contain chlorine Scrub the inside with a cleaning pad designed for use with Teflon coated surfaces After removing all traces of the detergent treat interior surfaces of the cassette with the STAT DRI Plus drying agent to enhance the drying process Order more STAT DRI Plus from your dealer quoting 2OZPLUS 80ZPLUST or 320ZPLUS Biological and or Air Filter Check the filter
24. cals or disinfectants Maintenance 17 STATIM 2000 5000 Cassette Autoclave Operator Manual SciCan Ltd 5 5 Changing the STATIM 2000 Air Filter The filter should be replaced every six months in order to maintain an adequate supply of clean air during the air drying cycle To change the filter follow these steps see Figure 11 1 2 3 E Turn the power switch at the back of the unit OFF Remove and retain the screw 3 securing the filter plate 2 to the back of the compressor Remove and discard the old foam air filter 1 Install the new filter 1 SciCan part no 01 1002078 Secure the filter plate 2 to the back of the compressor using the screw 3 retained during the disassembly procedure 5 6 Changing the Bacteria Retentive Air Filters The filters should be replaced every six months or after 500 cycles to maintain an adequate supply of clean air during the air drying cycle To change the bacteria retentive air filter on the STATIM 2000 and 5000 follow these steps see Figures 11 amp 12 1 2 Power the STATIM OFF Disconnect tube A 4 from the bacteria retentive filter 5 and remove the filter from the filter bracket 6 As you remove the filter from the bracket note the orientation of the arrow mark on the filter When the filter is free of the bracket carefully disconnect tube B 7 from the filter Before installing the replacement bacteria retentive filter 5 SciCan order no 0
25. close the lid the hinge tab and slot will engage Inserting the cassette into the STAT M 2000 1 Place the end of the cassette into the unit 2 Gently push inward until you hear a click sound Never push the cassette into the STAT M with force as the interior components could be damaged Removing the cassette 1 Grasp the handle with two hands and pull away from the unit 2 Pull the cassette clear of the unit and set down on a firm surface Disengaging the cassette When not in use the cassette should be disengaged Cassette Latch Figure 8 To disengage the cassette grasp the handle and pull the cassette out until there is a 15 mm to 20 mm 4 to gap between the front of the STATIM 2000 and the cassette handle STAT DRI Treatment of the interior surfaces of the cassette with the STAT DRI drying agent provided with your unit will enhance the drying process Replacement bottles are available from SciCan order number 20ZPLUS 80ZPLUS 320ZPLUS Instructions for Use 9 STATIM 2000 5000 Cassette Autoclave Operator Manual 4 2 STATIM 5000 Using the Cassette When removing the cassette after a cycle exercise caution as the metal areas will be hot and the cassette may contain hot steam To open the cassette 1 Push the carry handle 1 into the open position 2 Put your hands on either side of the cassette handle 3 Insert your forefingers in the slots and
26. d between the cover and the door The power button and the paper advance button must protrude through the openings in the cover and operate freely Using a 1 Phillips screwdriver secure the printer cover to the printer door with the three screws retained during the disassembly procedure Do not over tighten these screws Plug your STATIM 5000 into the wall receptacle Turn the power switch to the ON position Press the printer power button to the ON position Load paper into the printer following the procedures in Section 7 1 Installing Paper on the Internal Printer ado PA D 10 12 Figure 16 STATIM 2000 5000 Cassette Autoclave Operator Manual 8 Troubleshooting Unit does not power ON Check that the unit is plugged into a properly grounded outlet and that the power cord is firmly seated at the rear of the machine Try another circuit Power unit OFF for 10 seconds and then power ON again Check the condition of the line circuit breaker or fuse There is water under the machine A A Check that water has not spilled when refilling the reservoir Make sure the plug in the exhaust tube is secured Remove and reinsert the cassette Attempt another cycle Be careful The metal parts will be hot and the cassette will contain hot steam The cassette is leaking if water drips from the underside of the unit during operation Check the cassette seal for misalignment or damage and replace the se
27. erview cccceseceseseeeessceeeseeeeseseeeees 24 T Internal Printer iissa 25 7 1 Installing Paper on the Internal Printer 25 7 2 Removing Internal Printer Paper Jams 26 8 Troubleshooting s ccessasssscesssasssaceasassssecesmasssacessmasieo 27 9 Spare Parts iSense 29 10 Warranty sisiseccccccsssecctvecssesiececsssececieersianiieeessiieereesesieens 30 Ws SpecificationsS arccos nnna 31 12 Appendix Cycle Profile and Capacity 32 SciCan Ltd Table of Contents 1 STATIM 2000 5000 Cassette Autoclave Operator Manual 1 Introduction Congratulations on your selection of the STAT M Cassette Autoclave We are confident that you have purchased the finest equipment of its type The STATIM is a compact counter top unit that features a number of sterilizing cycles designed to meet your needs and suitability for steam sterilization The details of installing operating and servicing your STATIM are all contained within this operator s manual To ensure years of safe trouble free service please read these instructions before operating this unit and keep them for future reference Operational maintenance and replacement instructions should be followed for the product to perform as designed Contents of this manual are subject to change without notice to reflect changes and improvements to the STATIM product The STAT M is suitable for the sterilization of dental
28. ette Lid Handle 2000 01 101779S Power Cord Europe 2000 amp 5000 01 104472 Extended Cassette Handles 01 101783S Reservoir Cap 2000 amp 5000 01 100008A Kit Cassette Final 2000 01 101787S Water Reservoir Cap and Filter 2000 amp 5000 01 100028S Cassette Seal 2000 01 109300S Water Reservoir Filter 01 100204S Exhaust Tube 2000 amp 5000 01 102119S Filter Biological 2000 amp 5000 01 100207S Compressor Filter 01 103475S Tray 2000 01 100271A Kit Tray Cassette w Mesh Box Stat 01 103555S8 Power Cord Replacement Denmark 01 100572S Power Cord North America 2000 01 103557S Power Cord Replacement Denmark detached 01 100584S Power Cord German 2000 01 103865S Seal Lubricant 2000 amp 5000 01 100585S Power Cord Italian 2000 01 104093S Exhaust Tube 3m Long 01 100586S Power Cord U K 2000 01 104284S Biological Filter Bracket 2000 amp 5000 01 100612S English Manual Tubing Indicators 2000 01 1043438 Plug Drain Tubing 5000 01 100724S Condenser Bottle w o Condenser 2000 amp 5000 01 100730S Power Cord Japan 2000 01 100735S Waste Water Bottle Fitting 2000 amp 5000 01 101613S Cassette Complete with Box 5000 01 100799S Power Cord Switzerland 2000 01 106325 Container Endoscope Complete 01 100812S Condenser Bottle 2000 amp 5000 01 108262S Basket Medical 2000 01 100834S Cassette Lid 2000 01 102054S Rack Wrapped Instruments 5000 01 101553S Leveler 2000 amp 5000 01
29. faces of the cassette with the STAT DRI drying agent provided with your unit will enhance the drying process Replacement bottles are available from SciCan order number 2OZPLUS 80ZPLUST 320ZPLUS SciCan Ltd Instructions for Use 10 STATIM 2000 5000 Cassette Autoclave Operator Manual SciCan Ltd 4 3 STATIM 5000 STAT DRI Plates The STATIM 5000 cassette uses STAT DRI plates to enhance the drying process for wrapped instruments The adjustable plates are designed for the unwrapped instruments rack and eliminate the need for a separate wrapped instrument rack Up to ten plates can be arranged along the length of the rack Additional plates may be ordered from SciCan SciCan part number 01 103935 To install and adjust a STAT DRI plate follow these steps 1 Hold a plate over the desired position tilted slightly forward with the tabs down 2 Insert the tabs between the mesh of the unwrapped instrument rack 1 3 Each tab has an elongated slot Slide the plate until the wire is at the end of each slot 4 Release the plate to the resting position 5 Prepare and load instruments for sterilization 2 4 4 Preparing and Loading Instruments Before loading any instruments into the STATIM consult the manufacturer s reprocessing instructions Clean Instruments Clean and rinse all instruments before loading them into the cassette Disinfectant residues and solid debris may inhibit
30. flon coated surfaces e After scouring rinse thoroughly with water to remove all traces of the detergent Cleaning the inside of your cassette is very important if you regularly sterilize lubricated instruments Coating the entire inside surface with STAT DRI STAT DRI PLUS drying agent induces water to form an even coat on the inside surface without beading The water in contact with the hot cassette surfaces also evaporates much more efficiently Spotting is minimized and instruments dry much better STAT DRI STAT DRI PLUS should be applied every 10 cycles or when you notice water beading on the lid and after every cassette cleaning 5 2 Cleaning the Water Reservoir Filter The water reservoir filter should be cleaned at least once a week or when required The filter can easily be removed and cleaned by placing the filter upside down under running water to wash away the particles until clean and then placed back into the reservoir opening If a replacement water reservoir filter is required order part number 01 109300S 5 3 Cleaning the Reservoir Check the reservoir for dirt or particles The reservoir may be cleaned by draining followed by cleaning and rinsing with steam process distilled water ONLY Use of chemicals or cleaning agents is not reccommended and could cause the unit damage 5 4 Cleaning the Exterior Surfaces Use a soft cloth moistened with soap and water to clean all exterior surfaces Do not use harsh cleaning chemi
31. g including any implied warranty of merchantability or of fitness for particular purpose with respect to all and any products manufactured by SciCan is excluded and disclaimed by SciCan If you would like to learn more about SciCan products and features visit our website at www scican com Warranty 30 STATIM 2000 5000 Cassette Autoclave Operator Manual 11 Specifications Machine Dimensions L x W x H 485 mm x 415 mm x 150 mm 550 mm x 410 mm x 190 mm 19 x 16 3 x 5 9 22 x 16 x 7 5 Cassette Size External 410 mm x 195 mm x 40 mm 495 mm x 195 mm x 80 mm L x W x H includes Handles lo renda eta IS SPEEDS 2A Cassette Size Internal L x W x H 280 mm x 180 mm x 35 mm 380 mm x 180 mm x 75 mm 11 x 7 1 x 1 4 15 x 71 x3 Extended Section L x W x H N A 110 mm x 180 mm x 16 mm 4 3 x 5 1 x 0 63 Sterilization Chamber Volume 1 8L 61 fl oz U S 51 L 170 fl oz U S Reservoir Volume 4 0 L 140 fl oz U S 4 0 L 140 fl oz U S Weight Without water Clearance required Top Sides Back Front 21 kg 46 Ibs 50 mm 1 9 50 mm 1 9 50 mm 1 9 480 mm 18 9 33 kg 73 lbs 50 mm 1 9 50 mm 1 9 50 mm 1 9 570 mm 22 4 Optional Internal Printer Type N A Print N A Print Speed N A Paper Roll Capacity N A Type Thermal Printer Print 20 characters per line Print Speed 1 line per second Paper R
32. he cycle buttons to select and change the selected field s value To increase a field s value press the UNWRAPPED cycle button Hold the button down to increase the value To decrease the value press the WRAPPED cycle button To select the next field press the RUBBER AND PLASTICS cycle button 7 To save changes and return to the regular operating mode press the STOP button 8 To quit without making changes power the STATIM OFF Display when setting the Date Time D 3 7 Language Selection The messages displayed on the LCD can be changed to a number of HM Ele different languages To change the current language selections follow these steps 1 Turn the power switch at the back of the unit OFF Display when scrolling through languages 2 Press and hold the WRAPPED cycle button 3 While depressing the WRAPPED cycle button turn the power switch at the back of the unit to ON 4 Press the UNWRAPPED cycle button to scroll to the next language selection Press the WRAPPED cycle buttonto scroll to the previous language 6 When the desired language is displayed press the STOP button to save the selection and return to the regular operating mode a 3 8 Assigning Unit Identifier Number 1 Power the STAT M OFF Press and hold the RUBBER PLASTIC cycle button 3 While pressing the RUBBER PLASTIC cycle button power the STAT M ON 4 Using the cycle buttons select a maximum of 3 digits to be used as the un
33. hemical indicators please consult the product literature accompanying the indicators or contact the manufacturer directly To use the indicators with the STATIM follow these steps 1 Place the appropriate biological indicator in the STATIM chamber 2 Process the load in the sterilizer according to your usual practice 3 Ensure that the message Cycle Complete is displayed on the LCD after the cycle is finished 4 Recover the biological and or chemical indicator and process further according to the literature that accompanied the indicator At the first indication of a potential sterilization failure 1 Do not process any more instruments until favourable test results have been returned 2 Ensure the correct indicator type was chosen 3 Ensure the cassette was not overloaded Consult the earlier portion of this section for proper loading instructions 4 If the results do not change do not process any more instruments within the STAT M and contact your SciCan dealer for further assistance 4 6 Instrument Weight Guide Scissors 30g 0 96 oz Dental scalers 20 g 0 64 oz Forceps 15 g 0 48 oz Dental handpiece 40 60 g 1 29 to1 92 oz Wrapped instrument rack 260 9 8 35 oz Unwrapped instrument rack 225 9 7 23 oz Suction cannula 10 9 0 32 oz Plastic mouth mirror 8 9 0 25 oz Impression tray 15 to 45 g 0 48 to 1 45 oz Plastic x ray positioning ring 20 g 0 64 oz NOTE The above weights are t
34. it s identifier The UNWRAPPED button will increase the selected value and the WRAPPED cycle button will decrease it Use the RUBBER PLASTIC to move to the next digit 5 To save changes and return to the regular operating mode press the STOP button N Display when assigning unit number SciCan Ltd Installation 7 STATIM 2000 5000 Cassette Autoclave Operator Manual 3 9 Adjusting the Cycle Drying Time The STAT M has preset dryng time of 10 minutes for Unwrapped cycles and 30 minutes for Wrapped cycles You can adjust the time between 5 to 60 minutes for Unwrapped cycles and 5 to 60 minutes for Wrapped cycles 1 2 3 Power the STATIM OFF While pressing and holding the STOP cycle button power the STATIM ON Using the Wrapped and Unwrapped cycle buttons scroll to DRYING UNWRAPPED or DRYING WRAPPED and press the RUBBER PLASTIC button or Using the Wrapped and Unwrapped cycle buttons scroll to the desired drying time and select it by pressing the RUBBER PLASTIC button Unwrapped Drying Time applies to Unwrapped Heavy Duty and Rubber Plastic cycles To save changes and return to the regular operating mode press the STOP button 3 10 Preparing Unit for Use Once the unit is installed and before any instruments are sterilized run two Wrapped cycles see Section 4 8 Running a Cycle Remove the cassette once it has cooled Clean the top lid and bottom tray sections using a soft cloth t
35. k of the unit Follow the steps below before connecting the Data Logger User Setup Menu Please ensure Time Date and Unit ID are set as per Section 3 6 and Section 3 8 To install the SciCan Data logger access the user setup menu by powering up the unit while pressing the STOP button Follow the instructions below to complete installation steps STEP 1 Selecting the USB Flash MSD Option 1 Power up unit while pressing the STOP button to access the User Setup menu USER SETUP MENU 2 Using the UNWRAPPED and WRAPPED buttons scroll to RS232 and select it by pressing the RUBBER AND PLASTIC button 3 From the RS232 menu use the UNWRAPPED and WRAPPED buttons to scroll down to the USB Flash MSD option and press the RUBBER AND PLASTIC button to select and return to the User Setup menu STEP 2 Setting the Serial Port Bitrate to 9600 1 From the User Setup menu use the UNWRAPPED and WRAPPED buttons to scroll to the Serial Port Bitrate menu and select it using the RUBBER AND PLASTIC button 2 From the Serial Port Bitrate menu use the UNWRAPPED and WRAPPED buttons to scroll down to 9600 and press the RUBBER AND PLASTIC button to select and return to the User Setup menu STEP 3 Setting the Printer user Character i e 134 C 1 From the User Setup menu use the UNWRAPPED and WRAPPED buttons to scroll to the Printer user char menu and select it using the RUBBER AND PLASTIC button 2 From the P
36. ll the paper into the printer follow these steps FON a q Power the STATIM 5000 ON Open the printer door 1 by pushing on the top half of the door Power the printer ON 2 Unroll some paper from the thermal paper roll 3 and trim the corners using the paper cutting template included with each box Move the paper roll arm 4 into the loading position Place the paper roll 3 on the arm so the paper strip feeds from the top of the roll and then carefully insert it into the paper feed slot 5 until it stops If the paper does not feed from the top the heat sensitive side of the paper will not be in contact with the print head and the printer will not print 6 With one hand continue to gently feed the paper strip into the paper feed slot With the other hand press the paper advance button 6 until the paper feeds by itself Keep the paper straight when feeding it into the printer or it may jam Do not force the paper into the slot If the paper will not feed into the slot pre cut the end of the roll again and reload the paper fa Continue to press the paper advance button 6 until the paper feeds through the paper exit slot on the front of the printer Then move the paper roll 3 and arm into the operating position and close the printer door 1 The printer is now ready to operate When you see a red line on one side of the paper it is time to replace the roll If a paper jam occurs and the paper canno
37. nd leave the arm in the loading position Using a 1 Phillips screwdriver remove the three screws 7 from the printer cover 8 and remove the cover Note the orientation of the exposed printed wiring board 15 and the paper roll arm 4 assembled on the printer door 1 Gently lift the printed wiring board upwards and away from the printer door Exercise care while handling the board The printer is integral to the wiring board Do not place strain on the connections of the ribbon cable soldered to the board Do not remove the connector of the flexible cable from the connector header on the board The paper drive mechanism on the underside of the wiring board is now exposed Using a pair of tweezers or fine needle nosed pliers carefully remove the paper from the mechanism When the paper is removed reassemble the printer 1 2 Internal Printer 26 Carefully snap the paper roll arm in the loading position back into the clips on the printer door 1 Place the printed wiring board back into position on the printer door Note the alignment of the mounting holes 9 in the wiring board and the mounting bosses 13 on the printer door The black plastic printer body rests between the locating ribs 10 on the inside of the printer door Ensure that the flexible cables 11 14 are not pinched between the printer door and the wiring board Place the printer cover on the printer door Ensure that the flexible cables are not pinche
38. o be used as reference only For exact weights of your instruments consult the manufacturer s specifications 4 7 Cycle Profiles 0 0 The STATIM s have multiple sterilization cycles each designed to sterilize a specific type of instrument The instruments will remain sterile after a successful cycle until the cassette is removed from the autoclave At the end of each sterilization cycle microbiologically filtered air drying will commence Unwrapped instruments once exposed to ambient or external conditions cannot be maintained in a sterile state If sterile storage is desired wrap the instruments to be sterilized in autoclave bags according to the instrument manufacturer s instructions and allow the wrapped cycle to run until the air dry phase is complete It is important not to overload the chamber as this can inhibit steam access to all instrument surfaces The types of instruments and sterilization requirements for each cycle are described over the next few pages Consult the Instrument Weight Guide in the previous section for information on how to make up an appropriate load for the masses specified for individual cycles The maximum load capacity and a graph depicting each cycle are provided in the Appendix Cycle Profile and Capacity Instructions for Use 13 STATIM 2000 5000 Cassette Autoclave Operator Manual SciCan Ltd Unwrapped Cycle AM tO mt Sterilization Temperature 134 C 273 F Sterilization Hold Time
39. o wipe the inside surfaces and then rinse thoroughly with tap water Once the cassette is clean and dry coat the inside surfaces with STAT DRI 3 11 Shipping the Unit Before you move the unit you will need to drain the reservoir To do so follow these steps 1 2 3 SciCan Ltd Installation Place a water container below the unit Use the drain tube 5 to empty the contents of the reservoir into the water container Remove any remaining water from the reservoir with a non linting absorbant towel Screw in the three leveler feet 6 found underneath the unit Repack the unit in the original packing materials and include all accessories originally included with the unit Specify heated and insured shipping Figure 7 STATIM 2000 5000 Cassette Autoclave Operator Manual 4 Instructions for Use A SciCan Ltd 4 1 STATIM 2000 Using the Cassette When removing the cassette after a cycle exercise caution as the metal areas will be hot and the cassette may contain hot steam To open the cassette 1 Hold the cassette handle with your thumbs facing inward on the cassette latch 2 Push downward on the cassette latch 3 Raise the cassette lid upwards and disengage the hinge 4 Rest the lid on its outer surface To close the cassette 1 Align the hinge tab on the cassette lid with the hinge slot on the rear of the bottom tray 2 As you begin to
40. oll Capacity approx 80 sterilization cycles per roll Maximum Steam Temperature 138 C 280 F 138 C 280 F Maximum Operating Pressure 341 kPa abs 49 5 psia 341 kPa abs 49 5 psia Electrical Rating 10 see serial number label for requirements specific to your unit 100 V 50 60 Hz 11 A 110 V 50 60 Hz 11 A 220 240 V 50 60 Hz 6 A 100 V 50 60 Hz 11A 110 V 50 60 Hz 11 A 220 240 V 50 60 Hz 6 A Protection Class Protection Covered indoor use only Covered indoor use only Ambient Operating Temperatures 15 C to 25 C 59 F to 77 F and 25 to 70 15 C to 25 C 59 F to 77 F and 25 to 70 and Humidity Altitude Up to 2000 meters 6600 ft Up to 2000 meters 6600 ft Installation Category 1 1 SciCan Ltd Specifications 31 STATIM 2000 5000 Cassette Autoclave Operator Manual 12 Appendix Cycle Profile and Capacity Temp Pressure Temp Pressure Temp Pressure STATIM 2000 Unwrapped Load Capacity 1 0 kg 2 2 lbs Wrapped Load Capacity 1 0 kg 2 2 lbs Rubber Plastic Load Capacity 0 4 kg 0 9 Ibs Time Time A Warming up D Sterilizing B Conditioning E Venting C Pressurizing F Air Drying SciCan Ltd Appendix 32 STATIM 5000 Temp Pressure Time Unwrapped Load Capacity 0 5 kg 1 1 Ibs Pressure emp Time Wrapped Load Capacity 1 5 kg 3
41. ow you to connect to an external printer or to a SciCan Data Logger For printing you will need to purchase a recommended printer see list below from your local computer or electronics store For data storage you can purchase SciCan s USB Data Logger to record and store cycle information onto a mass storage device MSD such as a USB Flash Drive or SD memory card Printer modei Endofline RAR SerialPort Bate Forener Figure 4 eee C31C515603 SM disie E 10 40 FF 120B R ga Ea E ada 20 eR iii rs ao a 200 e e ces Se ONDA End e For Mass Storage Device CR LF 9600 82 Oxd2 Due to a variety of software programs viewers that can be used to view the data files stored on a mass storage device such as a USB memory stick we recommend the above settings For your STATIM to communicate to a specific device you must enable this function through the User Setup menu Follow the instructions in Section 6 2 Installing the SciCan Data Logger below to enable communication to either an external printer or the SciCan Data Logger The Communication Port 21 STATIM 2000 5000 Cassette Autoclave Operator Manual 6 2 Installing the SciCan Data Logger SciCan s USB Data Logger can record and store cycle information onto amass storage device MSD such as a USB Flash Drive or SD memory card These instructions are for units with a 9 pin communication RS232 port located at the bac
42. place your thumbs on the thumb pads 4 Press down with your thumbs and pull up with your forefingers until the lid opens 5 Raise the cassette lid and disengage from the tray Rest the lid on its outer surface To close the cassette 1 Align the hinge tab on the lid with the hinge slot on the tray 2 As you begin to close the lid the hinge tab and slot will engage 3 Place the carry handle into the closed position Inserting the cassette into the STATIM 5000 1 Hold the cassette handle in one hand and the carry handle in the other as shown in Figure 9 2 Place the end of the cassette into the unit and drop the carry handle into its closed position 3 Gently push the cassette inward until you hear a click sound Never push the cassette into the STAT M with force as the interior components could be damaged Removing the cassette 1 Grasp the cassette handle with one hand and pull out from the unit 2 As the cassette emerges from the unit grasp the carry handle with your free hand and lift it upwards 3 Pull the cassette clear from the unit and set down on a firm surface Disengaging the cassette To disengage the cassette grasp the handle and pull the cassette out until there is a 15 mm to 20 mm 42 to 34 gap between the front of the STAT M 5000 and the cassette handle STAT DRI When not in use the cassette should be disengaged Figure o Treatment of the interior sur
43. r is low Refill the reservoir Refer to the steps described in Section 3 4 Filling the Reservoir Message PRINTER FAULT displayed on LCD Printer is not printing Check for a paper jam If the paper is jammed follow the paper removal procedures outlined in Section 7 2 Power unit OFF for 10 seconds and then power ON again If the message still appears follow the disassembly procedures outlined in Section 7 2 Removing Paper Jams The printer does not work Make sure that the printer cable is connected securely with the connector on the back of the STAT M and the Statprinter Make sure that the printer is powered ON Power unit OFF for 10 seconds and then power ON again The printer appears to work but nothing is printed on the paper Ensure that the paper is loaded properly refer to Section 7 1 Installing Paper on the Internal Printer Check to see that the paper leaves the paper roll from the top of the roll This means that the treated surface of the coated thermal paper will be in contact with the thermal print head Time and date are incorrect The time and date have not been set See Section 3 6 Setting the Time and Date Message MSD NOT CONNECTED lt gt INSERT MSD FLASH Check the serial cable connection Check the power connection Ensure the lower red LED is lit Check that the Mass Storage Device is properly inserted Repeat the instructions for Installing the SciCan Data Logger on your STATIM
44. rinter user char menu using the UNWRAPPED button to increase the displayed value by one and the WRAPPED button to increase that value by ten enter the value 32 0x20 and press the RUBBER AND PLASTIC button to accept and return to the User Setup menu SciCan Ltd The Communication Port 22 STATIM 2000 5000 Cassette Autoclave Operator Manual STEP 4 Save and Exit A Save and Exit must be performed after the above settings are completed If this is not done the information will revert to its prior settings 1 2 3 From the User Setup menu use the UNWRAPPED and WRAPPED buttons to scroll to Save and Exit Select it by pressing the RUBBER AND PLASTIC button The LCD will display time and date information and a sequence of messages See images after STEP 5 below STEP 5 Connecting the SciCan Data Logger 1 Ensure that both the STAT M unit and the SciCan Data Logger are off 2 Connect the SciCan Data Logger to the STATIM unit by using the serial cable 3 Power up the SciCan Data Logger 4 Power up the STATIM unit 5 The LCD will display the following sequence of messages 6 Insert USB Flash Drive or SD memory card 7 After a few seconds the LCD will display the following sequence of messages SciCan Ltd The Communication Port 23 STATIM 2000 5000 Cassette Autoclave Operator Manual 6 3 Cycle Printout Overview Model STATIM 2000 Unit Identifier autoclave has been set up a
45. s number 000 Time Date 10 47 am 25th October 2013 Cycle Name and Parameters UNWRAPPED for 135 C 3 5 min Warm up complete start of the conditioning phase is 1 19 see cycle graph A phase complete start of B phase Temp Press amp Time printed at 30 second intervals during sterilization D phase Cycle completion time SciCan Ltd The Communication Port 16 42 24 Software S204R616 Cycle counter the number __ off cycles having been run on the unit 2 Cycle clock starting at 0 00 Start Time of Pressurization 1 27 start of C phase Start Time of Sterilization 2 27 start of D phase Time Venting started TTT 5 57 start of E phase T Time Air Drying started 6 42 start of F phase STATIM 2000 5000 Cassette Autoclave Operator Manual 7 Internal Printer Not on all models 7 1 Installing Paper on the Internal Printer Use only paper approved for use with the optional internal printer on the STATIM 5000 The use of any other paper will damage the printer and will void the warranty Thermal paper is available from your dealer SciCan order no 01 101657S SS Do not operate the printer without paper If you run out of thermal paper or if you do not wish to use the printer turn it OFF Never pull the paper backwards through the printer This will damage the printer mechanism To insta
46. sor is working To check remove the exhaust tube from the waste bottle Start the Air Drying Only Cycle and place the free end into a glass of water If there is not a strong steady flow of bubbles the compressor is not functioning properly Contact your SciCan dealer Cycle interrupted NOT STERILE Cycle aborted NOT STERILE and CYCLE FAULT messages Record the CYCLE FAULT number Wait a few minutes and attempt another cycle before proceeding to the next solution If the message persists remove the cassette Be careful The metal parts will be hot and the cassette will contain hot steam Inspect the cassette to ensure that the holes in the back of the seal are perfectly aligned and that the flexible lip of the seal is completely free Check the exhaust tube for kinks or obstructions If kinked straighten the tube If the tube can not be straightened remove it from the push in fitting attached to the STATI Depress the collar on the fitting and with the other hand pull firmly on the tube Once the tube is free of the fitting cut the damaged section of tubing away using a sharp instrument Be sure that you leave enough tube to reach the unit when you re attach the tube to the exhaust fitting If the tube is too short to remove a section contact your SciCan dealer for a replacement Check that the STATIM has not inadvertently been exposed to any electrical interference Refer to the Installation section dealing with Environmental
47. t be removed by pressing the paper advance button 6 do not pull the paper backwards through the printer Never put a utensil or tool into the paper exit slot For full instructions on how to remove paper jams see Section 7 2 Removing Internal Printer Paper Jams To replace the paper roll 3 follow these steps J With scissors cut the paper between the roll and the paper feed slot 5 2 Remove the roll from the arm and discard the unused portion 3 Press the paper advance button 6 to feed the paper that remains in the printer out of the slot at the front of the printer 4 Install the new thermal paper roll by following the instructions described in this section SciCan Ltd Internal Printer 25 Figure 15a Figure 15 b STATIM 2000 5000 Cassette Autoclave Operator Manua Figure 15 c SciCan Ltd 7 2 Removing Internal Printer Paper Jams If paper jams in the printer and cannot be removed by pressing the paper advance button 6 the printer must be disassembled Do not pull the paper backwards through the printer and never put utensils or tools into the paper exit slot When paper is jammed in the printer follow these steps to remove the jam refer to figures 15c amp 16 1 2 3 Power the STATIM 5000 OFF and unplug the unit Using scissors cut the paper between the roll and the paper feed slot 5 Remove the paper roll 3 from the paper roll arm 4 a
48. te sterilization solution for your unwrapped and wrapped instrument needs rapid sterilization balanced with rapid drying by using the SciCan Dri Tec Drying Technology p To dry instruments the STAT M 2000 uses a combination of forced filtered air and convection heat The convection Dri Tect heat is derived from utilizing the remaining heat in the system after the sterilization phase has been completed The heat is then captured and released into the cassette to rapidly dry a properly loaded cassette The STAT M 5000 also uses forced filtered air and heat generated by the sterilization phase to dry the instruments The heat generated by the sterilization phase is absorbed by the drying plates and then transferred directly to the load This then results in an accelerated rapid drying of a properly loaded STATIM cassette Dri Tec Please refer to this operator s manual for instructions on the proper arrangement of instruments in the cassette and the use of STAT DRI plates STATIM 5000 By carefully following these directions on how to properly load the cassette chamber rapid drying of the load will be achieved SciCan Ltd Introduction 2 STATIM 2000 5000 Cassette Autoclave Operator Manual 1 2 How to Use this Book The following symbols appear in the margins of this book Warning icons gt _ A potential A situation Important Caution Caution Caution Alternating hazard to which may informa
49. tion Hot Surface Risk of Refer to manual between the operator lead toa and or electrical shock for details messages mechanical Hot Steam Disconnect failure supply before servicing Cycle icons Unwrapped Wrapped Rubber Plastic Air Cycle START STOP Cycle Cycle Cycle STATIM 2000 Button Button or Heavy Duty Unwrapped STATIM 5000 1 3 What s in the Box When you receive your STATIM packing carton the items listed below will be included If any of the items are missing contact your dealer immediately so that the situation can be corrected Waste Bottle and Bottle Lid STAT DRI PLUS Spray Fitting el f A S5 SO Rea Tube Mounting Hardware Wrapped Instrument Rack Operator s Manual Exhaust Tube STATIM 5000 SciCan Ltd Introduction 3 STATIM 2000 5000 Cassette Autoclave Operator Manual 2 STATIM Unit Overview STATIM 2000 Figure 1a jj Figure 1 b STAT M 5000 3 Figure 2 a Figure 2 b 1 Level indicator 9 Leveler feet 2 Keypad 10 Exhaust tube port 3 Reservoir cap water filter 11 Compressor 4 LCD 12 Cassette 5 Power indicator 13 Biological air filter 6 Active indicator 14 Optional internal printer 7 Power switch STATIM 5000 8 Power cable port 15 RS232 port not on all models 16 Serial Model Number Label SciCan Ltd Unit Overview 4 STATIM
50. tions cannot be maintained in a sterile state If sterile storage is desired wrap the instruments to be sterilized in autoclave bags according to the instrument manufacturer s instructions and then allow the wrapped cycle to run until the air dry phase is complete Best Practice Allow instruments wrapped or unwrapped to dry completely prior to handling Instruments must not touch each other to promote drying and enable effective sterilization SciCan recommends the final user carefully choose the most appropriate sterilization cycle according to the recommendations of their leading infection control authorities and local regulatory guidelines recommendations Routine Monitoring Chemical process indicators suitable for steam sterilizers should be included in or on each package or load being sterilized In addition the weekly use of biological indicators which allow you to ascertain whether the instruments have been exposed to sterilization conditions is recommended SciCan recommends using the 3M Attest biological monitoring system for routine monitoring This system consists of self contained biological indicators and incubators It is important to select the correct biological indicator for the cycle being tested Instructions for Use 12 STATIM 2000 5000 Cassette Autoclave Operator Manual SciCan Ltd 4 5 Using Biological Chemical Indicators For detailed instructions on how to handle use and dispose of both the biological and c
Download Pdf Manuals
Related Search